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Steady Laminar Flow Through Twisted Pipes
Steady Laminar Flow Through Twisted Pipes
J. H. Masliyah
K. Nandakumar Twisted Pipes
Department of Chemical Engineering,
University of Alberta,
Edmonton, Alberta,
Canada T6G 2G6
Fluid Flow in Square Tubes
The Navier-Stokes equation in a rotating frame of reference is solved numerically to ob-
tain the flow field for a steady, fully developed laminar flow of a Newtonian fluid in a
twisted tube having a square cross-section. The macroscopic force and energy balance
equations and the viscous dissipation term are presented in terms of variables in a rotat-
ing reference frame. The computed values of friction factor are presented for dimension-
less twist ratios, (i.e., length of tube over a rotation of -K radians normalized with respect
to half the width of tube) of 20, 10, 5 and 2.5 and for Reynolds numbers up to 2000. The
qualitative nature of the axial velocity profile was observed to be unaffected by the swirl-
ing motion. The secondary motion was found to be most important near the wall.
Introduction
It has been well established that secondary flow can significantly A suitable length scale for making the equations dimensionless is a,
enhance transfer processes such as heat and mass transfer. Secondary where (2a) is the width of a rectangular tube (see Fig. 1). Define the
flows are normally generated in the presence of curved walls. Liter- following dimensionless quantities
ature abounds with papers on flow through curved tubes of various 2 2V/2
cross sections [1-6]. In a series of papers, Marris [7, 8] provided a v=aV V = Q
fundamental insight on the generation of secondary flow. His objective \=\'l(v/a) Q = (Vp')a3/vn
was to provide qualitative results applicable to a wide variety of flow
situations, rather than precise quantitative data of engineering im- where the vector Q has three components [Qj, % , Qj). Equations (1)
portance. Todd [9] studied a more specific problem of flow through and (2) can then be written in dimensionless form as
twisted tubes. His analysis was restricted to pipes in which the or-
•Vv = - Q + V 2 v (3)
ientation of the cross-section changes slowly with distance along the
axis of the pipe. With this restriction he was able to simplify the V-v = 0 (4)
Navier-Stokes equation in a rotating frame of reference to a classical
equation in elasticity theory, viz. a fourth order partial differential All the quantities with an overbar are defined in a fixed co-ordinate
equation governing the transverse displacement of a clamped elastic system (x, y, z) whereas quantities without an overbar are defined
plate. His analysis up to that point is valid for a pipe of any cross in a rotating coordinate system (x, y, z). The presentation is restricted
section. Todd also presented approximate solution to the simplified to square pipes of constant twist rates. Let the cross section of the tube
equations for a specific geometry of elliptic tubes. His analysis was undergo a complete rotation (2 it radians) over a length of 2 H'. The
restricted to tubes with small twist rates. The twist rate is defined as rotating coordinate system (x, y, z) will also undergo an identical
ir/H' where H' is the distance along the axis of the pipe over a rotation rotation. The spatial coordinates of a point are transformed into the
of 7r radians. Todd pointed out the necessity to use a numerical rotating coordinate as,
method to solve the complete Navier-Stokes equation. Date [10]
X cos 6Z sin Bz 0 X
presented a numerical solution for flow through a circular tube with
y = —sin dz cos dz 0 y (5)
a twisted tape insert. He solved the Navier-Stokes equation in a ro-
z 0 0 1 z
tating cylindrical coordinate. The twist rate of the tape insert was
varied from 4.50 to 31.44. where Bz is the angle of rotation, and it is a function of 2. For a con-
In a series of papers we will present both qualitative analysis of the stant twist rate, we have dz (z) = w z'/H' = w z/H; both z' and H' are
flow field and precise quantitative data on pressure drop and heat normalized with the length scale a. As pointed out by Todd [9] it is
transfer rates in twisted tubes. It should be pointed out that twisted not convenient to decompose the velocity vector into contravariant
tubes of various cross sections are available commercially. In this
paper we present a detailed numerical solution for fully developed
viscous flow in twisted tubes with a square cross section. The Nav-
ier-Stokes equation in the stream function-vorticity form will be
solved in a rotating rectangular coordinate system. The rotating
coordinate system is preferred because the flow field is two-dimen-
sional in such a system.
= dxp w
dx dx 1- — xuz (136)
dx H
*L cos 8, *L (8) w h e r e t h e s t r e a m function h a s b e e n n o r m a l i z e d as \p = \p'/v. Vorticity
dy is defined in t h e s t a t i o n a r y c o o r d i n a t e s y s t e m as, <o = VXv, t h e z-
c o m p o n e n t of w h i c h is,
dy
= azy _ _ dVy dVx
_dz_ (14)
w h e r e 82' = ir/H is t h e t w i s t r a t e , o b t a i n e d b y d i f f e r e n t i a t i n g 8z(z) dx dy
= IT z/H w i t h r e s p e c t t o 2. U s i n g t h e t r a n s f o r m a t i o n s given l _ d z _in
J equa- In the rotating coordinate system this transforms to:
t i o n s (7) a n d (8), t h e c o m p o n e n t s of e q u a t i o n s (3) a n d (4) can b e
_ dvy dvx
t r a n s f o r m e d i n t o t h e r o t a t i n g c o o r d i n a t e . I n t h e case of fully devel- (15)
o p e d s t e a d y flow, all t h e g r a d i e n t s in t h e z d i r e c t i o n (except for dx dy
p r e s s u r e ) are zero in t h e t r a n s f o r m e d c o o r d i n a t e s . T h e r e s u l t i n g T h e s t r e a m - f u n c t i o n e q u a t i o n is o b t a i n e d - f r o m e q u a t i o n s (13) a n d
t w o - d i m e n s i o n a l e q u a t i o n s are: (15) as,
Continuity equation in rotating coordinates Stream function-vorticity equation
dvx du y ir f dvz dvz d2\p d2\[/ IT , dv
- -z. , dvz
1 -\ \y x =0 0) 2
2v,
+x hy (16)
dx dy H [ dx dy dx dy2 H
dx dy.
x - c o m p o n e n t of e q u a t i o n (1) i n r o t a t i n g c o o r d i n a t e s T h e vorticity t r a n s p o r t e q u a t i o n is o b t a i n e d from e q u a t i o n s (10) and
dvx TV (11) b y e l i m i n a t i n g t h e p r e s s u r e g r a d i e n t s in t h e u s u a l m a n n e r .
dux <>Vx
• + v•v 1 Vz Vorticity transport equation
y
dx dy H dx dy
dxp dwz d\p dwz •K ( dvz dvz
d2vx d2vx d2vx • + oi z — ix -y
= -Qx + ~+ +
t — - +y — r dy dx dx d y H \ dy dx
dx 2
dy %
2
dy2 dx2
2 dix dUy dvz W dvx d£i dvz
d ux dvx dvx dt) v do v
-2xy——-y—- — - vx + 2x —*• - 2 y ^ (10) + H- y
dx -x—-+vx dx
-—
H
y-
dx i>y J dy
dxdy dy dx dy dx ?>y 2
2
d coz d o)z lir\2 d2uz , d2w.z
y - c o m p o n e n t of e q u a t i o n (1) i n r o t a t i n g c o o r d i n a t e s
2 2
r2- 22 y
dx dy \Hj dy dx2
dUy <>Vy dVy dUy
• + vv • x ^ + vx da>2 do>z d2u>z
dx dy H dx dy • y 2xy (17)
dV dx dy dx dy.
, 2 ^ ', + X T2 2 ^ Z
dx2 dy2 \HJ dx2 dy 2
E q u a t i o n s (12,16) a n d (17) together with t h e a p p r o p r i a t e b o u n d a r y
d 2 t) v dUy ?>Vy dvx do. c o n d i t i o n s t o b e p r e s e n t e d l a t e r define t h e flow field of a N e w t o n i a n
-2xy - y —- • vy + 2y 2x (11)
dxdy dy dx dx dy fluid in a t w i s t e d t u b e .
-Nomenclature.
a = d i m e n s i o n a l half w i d t h of t u b e
p = fluid d e n s i t y
eu = e n e r g y loss factor, d i m e n s i o n l e s s less
ip = s t r e a m function, d i m e n s i o n l e s s
/ * = friction factor, d i m e n s i o n l e s s x = coordinate
o>z = axial vorticity, d i m e n s i o n l e s s
H = l e n g t h of t u b e over a r o t a t i o n of it r a - y = coordinate $ „ = energy dissipation term, dimension-
d i a n s , d i m e n s i o n l e s s (H = H' la) y m a x = h e i g h t of t u b e in y d i r e c t i o n , d i m e n - less
\j = u n i t v e c t o r s in J = x , y , z d i r e c t i o n s sionless ( y m a x = ymax'/a) (•) = average q u a n t i t y (e.g., (uz))
p' = p r e s s u r e , d i m e n s i o n a l 2 = coordinate
Q = a vector of p r e s s u r e g r a d i e n t in r o t a t i n g Ax = grid size in x -direction, d i m e n s i o n - Subscripts
_ c o o r d i n a t e \QX, Qy, Qz\, d i m e n s i o n l e s s less x = x - c o m p o n e n t of a vector (e.g., vx)
Q = a vector of p r e s s u r e g r a d i e n t in s t a t i o n - Ay = grid size in y - d i r e c t i o n , d i m e n s i o n - y = y-component of a vector (e.g., vy)
a r y c o o r d i n a t e {Qj, Qy, Qs), d i m e n s i o n - less z = z-component of a vector (e.g., vz)
less 8 = angular coordinate
R e = R e y n o l d s n u m b e r , 2a <u z ') h 8Z = angle of r o t a t i o n of t h e c o o r d i n a t e Superscripts
—
r = radial coordinate, dimensionless v i m = fluid viscosity = a v a r i a b l e in s t a t i o n a r y c o o r d i n a t e
v = velocity v e c t o r \vx, vy, vz), d i m e n s i o n - v = k i n e m a t i c viscosity ' = a dimensional variable
/*Re
2(-Q.)
(20)
X -ymoi
TXz(x = 1, y) + TXZ(X = - 1 , y)] dy
ditions for stream function and axial velocity are specified as zero
along the solid walls.
X I
-1
I
fymm
J-ym„
*„dy dx h(v2)2e„ (29)
Journal
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Results and Discussions
Qualitative aspects of the flow field are best illustrated with per-
spective drawing and contours of such quantities as axial velocity and
secondary velocity. The perspective drawing of axial velocity profile
is shown in Fig. 2 for the case of H = 20, Qz = -2000 (Re = 553) and
H = 2.5, Qz = -2000 (Re = 479), respectively. The profile for H = 20
is similar to the flow profile in a straight square duct. However, for
H = 2.5 the profile is similar to Poiseuille flow in a circular tube (i.e.,
axial velocity near the corner is close to zero). If the twisted tube is
projected along the axis on to the (x, y) plane, one will see an inner
circular core of radius a and an annular ring corresponding to the solid
portions of the pipe. As H becomes small the resistance to flow in the
annular portion of the pipe becomes large. Hence the bulk of the fluid
flows through the inner core and the axial velocity near the corners
is small as is evident in Fig. 2(b). Another observation, from Fig. 2 is
that the swirling secondary motion does not alter the axial velocity
profile significantly. This is in contrast to flow in curved tubes where
the axial velocity profile is significantly different from the parabolic
profile for small curvature ratios and large Reynolds numbers (See
Masliyah and Nandakumar [6]).
The normalized axial velocity along the center line (x, y = 0) and
along the diagonal (x,y = x) are shown in Fig. 3 for the case of H =
20 and 2.5 for an axial pressure drop of Qz = —2000. The velocity
profile for a straight tube (H = <») and a reference parabolic profile
are included for comparison. The latter two profiles are very close to
the centre line velocity profile indicating that the velocity profile along
the centre line is little affected by the tube twist. The velocity profiles
along the diagonal are shown in Fig. 3 in a compressed scale, where
the diagonal is projected onto the x-axis. For comparison, the velocity
profile along the diagonal for a straight tube and a reference parabolic
profile are also shown. For H = 20, the computed points are close to
the curve for a straight square duct, while for H = 2.5, the profile
approaches the parabolic profile for a circular tube of unit radius.
It is not surprising to find that the swirling motion in laminar flow
does not alter the axial velocity profile. It can be shown through a
simple example (White [12], problem 3-11) that the parabolic profile Fig. 2(6) H - 2.5; Qz = - 2 0 0 0
for a Poiseuille flow in circular tubes is unaltered by superimposing Fig. 2 Axial velocity profile
a pure swirling motion, i.e., vr = 0, vg = vo(r). For a pure swirling
motion the axial component of the NSE is uncoupled from the radial
and the angular components. Hence, for a constant pressure gradient
in the axial direction, one obtains the well known parabolic profile.
However, for a non-circular geometry one can expect only a qualitative
similarity with this example. /
Although the definition of stream function as given in equations
(13) is helpful in solving the momentum equations, a contour of the
stream function does not reflect the strength of the secondary flow. / / / /
This is because the axial velocity appears in the definition of stream (vz:
function (equation (13)) and it is the dominant component of the y.' / J • H = 20.0, y = 0 (center line)
velocity vector. Hence a contour of the stream function resembles very // / I a H = 2.50, y = 0 (center line) v
y/ / n/ Parabolic Profile (center line); (y ) 7 =
much the contour of the axial velocity. The strength of the swirling
* / Straight Square Tube (center line)
flow is perhaps best illustrated by showing the secondary velocity /
vector at each grid point in the (x, y) plane. This is done in Fig. 4. / o H = 20.0 (along diagonal)
/ / Straight Square Tube (along diagonal)
Figure 4(a) is for H = 2.5 and Qz = -2000 and is typical for all H > y I D H = 2.5 (along diagonal)
2.5 studied here. Note that the swirling motion is strongest in the / Parabolic Profile (circular core)
annular region and almost nonexistent in the inner core. Figure 4(b) i / i i i i
shows the swirling motion for an extreme case ofH = 1.0, Qz = —10. -0.2
A converged solution for this case was obtained with some difficulty.
For this case both the axial and the secondary flows were insignificant Fig. 3 Normalized axial velocity profile along center line and diagonal
in the annular region. In contrast to the cases for H > 2.5, the swirling
motion is fairly strong in the inner core, as seen in Fig. 4(b).
In order to appreciate the relative importance of cross flow with the annular region. The important point to note is that the strong
respect to the axial flow, a perspective contouring of the quantity, S secondary flow in the annular region will help enhance the convective
= (vx2 + vy2)1/2/vz is shown in Fig. 5 for the cases, H = 20,Q* = -2000 heat and mass transfer processes near the wall. The maximum values
and H = 2.5, Q2 = -2000. It is clear from Fig. 5(a) that the axial ve- of S for H = 2.5 and 20 are 2.24 and 0.21, respectively.
locity vz dominates the inner core, while the secondary flow is im- The quantity /*Re is shown as a function of Reynolds number for
portant in the annular region. Figure 5(b) shows essentially the same each H in Fig. 6. Also shown is the reference line for a straight square
characteristic feature. The only difference is that in Fig. 5(a) the ratio tube. In contrast to straight tube, the product /*Re for a twisted tube
of secondary to axial velocity reaches maximum very close to the is not independent of Reynolds number. The secondary flow inertial
corner, while in Fig. 5(b) this maximum is reached further inside in effects in a twisted tube become important at a Reynolds number of
* ^ \ \\\\^
* \ \ \ \ \ \ s
' / / / / / / / • •vNNW W \
• ' ' ' / / / / ///SS- W W W\v
" W W W
W W W
' ' ' / ///SS/S**- W.WWS .
wXxww
^-^V^NVWNSNN .
- NNNSNV
• -^w^wl *S/S////// / S •• - -
' ^ W W \ 1\
- ^WWX -
• ^wssvC
->wwv •
• ' ^ W \ s \
•' * *w w w .
• • • > v \ s \ W WN
V
W W W \ N
* '* \ \ W WN
Fig. 4(6) H = 1; Qz = - 1 0
Fig. 4 Secondary velocity portrait
Conclusion
The Navier-Stokes equation, the macroscopic force and energy
balance equations, and the viscous dissipation term are all presented
in a rotating frame of reference. Using of a rotating coordinate system
simplified the equations of motion for a fully developed, laminar flow
of a Newtonian fluid in a twisted tube to a two-dimensional problem.
The resulting set of coupled elliptic partial differential equations are
solved numerically using a relaxation type of procedure.
The axial velocity profile was observed to be unaffected by the
swirling motion. As the twist rate is increased the axial velocity profile
changes from that of a straight square tube to that of a straight cir-
cular tube. The secondary velocity is most important in the annular 10 100 1000
region near the wall and is almost nonexistant in the inner core for Reynolds Number
H > 2.5.
Fig. 6 Variation of A'Re with Reynolds number
Journal
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525-531, neering, Vol. 9,1976, pp. 153-164.