XC-A30 ESR Analyzer

Service Manual

CARETIUM MEDICAL INSTRUMENTS Co., Ltd.

Address: Future Plaza , Building A, 10th Floor, Unit 1002, Nanshan , Shenzhen, China
Tel: 86 755 25273714 Fax : 86 755 25273096
Http://www.caretium.com info@caretium.com

XC-A30 ESR Analyzer Service Manual

 Contents

1、General........................................................................................................................... 1

1.1 Internal structure: .................................................................................................1

2、Sample collection and anticoagulant .............................................................................. 1

2.1 Vein collection ......................................................................................................1

2.2 ESR tube ..............................................................................................................1

3、Sample preparation and mixing ...................................................................................... 1

4、Precautions .................................................................................................................... 2

5、Maintenance................................................................................................................... 2

6、Troubleshooting.............................................................................................................. 3

7、Disassembly of component and replacement................................................................. 5

7.1 Cover disassembly ...............................................................................................5

7.2 LCD screen disassembly......................................................................................5

7.3 Main-board disassembly.......................................................................................6

7.4 Transformer replacement .....................................................................................7

7.5 Fuse replacement.................................................................................................8

7.6 Fan disassembly ..................................................................................................8

7.7 Optical detection board disassembly....................................................................9

7.8 Printer disassembly ............................................................................................ 10

7.9 Separation of the optical detection board pin and the socket ............................. 11

7.10 Regulator block disassembly............................................................................ 11

8、Main board instruction .................................................................................................. 12

XC-A30 ESR Analyzer Service Manual 2

1、General

XC-A30 automated Erythrocyte Sedimentation Rate analyzer is a high-speed and

easy-to-use instrument. The measurement is base on Westergen by optical obstructed
principle.

1.1 Internal structure:

Power switch, power socket, fan, RS-232 interface, bar code scanning interface,
grounding pole, voltage regulator components, LCD display, touch screen, printer, printer
driver, mainboard, optical detection board、step motor.

2、Sample collection and anticoagulant

2.1 Vein collection

Requirement: The blood collection should be finished within 30 seconds without

blood clot and hemolysis. Otherwise it will affect the test results or repeatability.

2.2 ESR tube

Requirement: Please use ESR tube provided or certified by Caretium.

At the present, there are two kinds of ESR tube in the market::
1) The ESR tube is a vacuum tube with 0.32ml anti-coagulant.
2) The ESR tube isn’t a vacuum tube and the operator needs to add anticoagulant
manually.

3、Sample preparation and mixing

It requires 1.28ml whole blood for each sample.

To ensure injection of proper volume of blood into the ESR tube, there is a

indicating line on the ESR tube. The blood should be around indicating line ±

2mm.The sample and anti-coagulant must be fully mixed before measuring.

(Note: Air bubbles should be excluded from the anti-coagulant blood.)

XC-A30 ESR Analyzer Service Manual 1

 Make the tube upside down slowly for at least 5 times, so that the anticoagulant
and blood mix well.

4、Precautions

1、 Do not use the ESR tube if there is breakage or dust around it.

2、 Check if there is anti-coagulant in the ESR tube before measurement; make sure

the volume of anti-coagulant is 0.32ml.

3、 The timing from sample collection to measurement should be less than 30 minutes.

4、 The upside-down mixing should be slow. Air bubbles should be avoided; otherwise

it will affect the test results.

5、There should not be any clot inside the blood; otherwise it will affect the test results
or repeatability.
6、Don’t insert the ESR tube when the instrument initialization fails.
7、Don’t take out the ESR tube during the measuring; otherwise, it will affect the test
results. Reinject sample to another ESR tube if retest is required.
8、Do not insert the tube into the measurement hole during the initialization; otherwise,
the initialization for the hole may fail..
9、Please take the ESR tube out vertically after measurement is finished,

5、Maintenance

1、There is no special requirement for maintenance. Keep the operation environment

dry and clean. Keep the ESR tube hole away from the dust. Avoid direct sunlight to

the instrument. Please shut down the instrument when the measurement is

finished and cover the ESR tube hole.

2、Insert and taking out the ESR tube carefully to avoid the tube being damaged which

will lead to the blood flowing into the instrument and the test result uncorrectly.

3、Clean the instrument surface carefully, so that there is no liquid flowing into the

holes.

5、 Clean the outside surrounding of the holes surface with 5% sodium hypochlorite to

protect the operator.

XC-A30 ESR Analyzer Service Manual 2

6、Troubleshooting
Symptom Cause
Check if the fuse of power
socket is broken.
LCD doesn’t display Open the cover; check if the
connection between the LCD
and the main-board is reliable.
Check the power
stability.
Open the cover; check if the
LCD displays connection between the LCD
incompletion or and the main-board is reliable.
incorrect Open the cover, check if the
assembly position of
correctly.
The fuses are broken.
Open the cover, check if the
Printer doesn’t work
connection between the printer,
after power-on.
printer board and the
Mainboard reliable.
Check if the connection with
No print-out after the the printer, printer board and
test finished. main-board reliable;
The result deviation is Check the power supply.
much too big.
The optical detection board in
direct sunlight.
Check if the outer sutface of
ESR tube is clean.
The blood position is too high
or too low.
There are bubbles inside the
blood.
XC-A30 ESR Analyzer Service Manual
Solution
Replace it if necessary.
Re-connect it if necessary.
supply Add a voltage regulator if
necessary.
Re-connect it if necessary.
Replace the LCD display.
LCD
Replace the fuse.
Re-connect it if necessary.
Re-connect them.
Replace printer or printer
board if necessary; make
sure the setting of printer in
the instrument is “On”
If necessary add voltage
regulator.
Avoid placing the
instrument in direct
sunslight.
Clean it or replace a new
tube and re-test the sample.
Re-add sample and re-test it.
Re-add sample and re-test it.
3

Initialization failured
Displaying tube
inserted, but no tube
inserted
The motor gives big
noise or shaking
The stepper motor
keeps running and
gives big shaking
noise.
XC-A30 ESR Analyzer Service Manual
There is clot inside the blood.
The deviation of environment
temperature is too big.
The instrument does not have
temperature calibration
The screen displays “Error”
The optical detection board is
in direct sunlight.
The position of optical
detection board get
excursion or get loose
The connection of the
components of optical
detection board is unreliable or
damaged.
The components of optical
detection board are covered by
dust or damaged.
There is dust or greasy dirt
around the pillar which is for
the board going up and down
Dust around the optical
detection board.
The position of optical
detection board get excursion
or get loose.
The connection of the
components of optical
detection board is unreliable or
damaged.
Re-add sample and re-test it.
Adjust environment
temperature; re-add sample
and re-test it.
Calibrate temperature;
re-add sample and re-test it.
Remove dust around the
optical detection board or
main-board.
Avoid placing the
instrument in direct
sunlight.
Fixing or adjust it
Re-joint or replace it.
Remove the dust or replace
the optical detection
board.
Remove the dust or greasy
dirt.
Remove the dust.
Fix or adjust the board
position.
Re-joint or replace it.
4
7、Disassembly of component and replacement

7.1 Cover disassembly

a) Three screws need disassembly in the rear panel. As shown in figure 1:

Figure 1

b) Eight screws need disassembly in the bottom panel. As shown in figure 2

Figure 2

7.2 LCD screen disassembly

Open the instrument cover.

a) Four screws need assembly on the LCD cover. As shown in figure 3 :

XC-A30 ESR Analyzer Service Manual 5

 Figure 3

b) Then cut off the band that the blue arrowhead pointing to in the figure 3. Four
screws need disassembly. As shown in figure 4:

Figure 4

7.3 Main-board disassembly

Open the cover,

Separate the main-board's voltage regulator lead-wire with the voltage regulator
components lead-wire that the blue arrowhead pointing to in the figure 5.
Do not need to remove the main-board holder; the main-board is fixed on the holder
with four screws ( as shown in figure 5)

XC-A30 ESR Analyzer Service Manual 6

 Figure 5

7.4 Transformer replacement

Open the cover.

Prepare a screwdriver, a plier or M7.0 spanner.
Method:
a) There are two screw caps in the bottom board as shown in Figure 6:

Figure 6

b) There are two screws in the bottom panel as shown in Figure 7:

Figure 7

XC-A30 ESR Analyzer Service Manual 7

 c) Cut off the tape pointed by the black arrowhead in the figure 8 and soldering iron
the lead-wire. Take off the power plug in the main board and then the voltage
regulator can be disassembled

Figure 8

7.5 Fuse replacement

No need to open the cover.

Take out the fuse with screwdriver. As shown in figure 9
The fuse specification: F250V/0.5A

Figure 9

7.6 Fan disassembly

Open the cover, prepare a screwdriver , a plier or M5.5 spanner.

a) Place the screwdriver on the screw as shown in figure 10:

XC-A30 ESR Analyzer Service Manual 8

 Figure 10
b) Disassemble the nuts with a plier or a spanner as shown in figure 11, and take off the
fan..

Figure 11

Requirement：1）The lead-wire position is better to be as shown in Figure 11 in the

assembly of a new fan
2）No need to tighten the screws too hard, avoiding the fan distortion.

7.7 Optical detection board disassembly

Loose the screws as shown in figure 12.

Figure 12
XC-A30 ESR Analyzer Service Manual 9
7.8 Printer disassembly

Open the cover, pull out the pin of printer data line and power code.
a) Loose the screws as shown in figure 13, then take off the printer components

Figure 13

b) Loose the screw as shown in figure 14.

Figure 14

c) Separation of printer and power board as shown in figure 15.

Figure 15

XC-A30 ESR Analyzer Service Manual 10

 7.9 Separation of the optical detection board pin and the socket

Press the pin and socket by hands as shown in figure 16.

Figure 16

7.10 Voltage regulator block disassembly

Loose the screw as shown in figure 17

7805 Voltage
regulator

7812 Voltage
regulator

Figure 17

XC-A30 ESR Analyzer Service Manual 11

 8、Main board instruction

Voltage regulator
lead wire

J102 printer power code Printer data line LCD data line
J104 main
testing motor

2803 integration

Optical
detection board

2803 integration

Grounding J106 RS-232 and

barcode interface

Transforme Fan J301 touch screen SD2200EP

XC-A30 ESR Analyzer Service Manual 12