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Long-Term Flexural Performance of GFRP-Bar Reinforced Seawater Sea Sand Concrete Beams Exposed To Natural and Accelerated Environments
Long-Term Flexural Performance of GFRP-Bar Reinforced Seawater Sea Sand Concrete Beams Exposed To Natural and Accelerated Environments
Long-Term Flexural Performance of GFRP-Bar Reinforced Seawater Sea Sand Concrete Beams Exposed To Natural and Accelerated Environments
Abstract. This paper introduced long-term flexural behavior of GFRP-bar reinforced seawater sea sand concrete beams exposed
to natural and chamber accelerated environments. The natural environments included outdoor and indoor environments in the
subtropical area of China. A total of twelve beams were applied with a sustained load during exposure and tested under a four-
point load with the GFRP-bar reinforced normal concrete beams working as the reference specimens. The test results showed that
the mechanical properties of the GFRP bars were more severely degraded in the seawater sea sand concrete beams, and the
coupling effect of sustained load and environmental weathering action was more pronounced at higher levels of sustained load.
The calculations for load-carrying and deformation capacities of said beams based on current modern design codes such as
ACI440.1R-15, CSA S806-12, and GB50608-2020 could not reach a reasonable agreement with the test values.
Keywords: FRP bar; Seawater sea sand; Natural environment; Accelerated environment; Long-term; Flexural behavior
that in NC due to the hydrolysis of resin from the higher type, and FRP-bar type were investigated, it was found that
porosity of SWSSC. Bazli et al. (2021) found that, after the ultimate load-carrying capacity gradually increased with
freeze-thaw cycles for 3000 hours, the maximum flexural, exposure time but further decreased due to the use of
compressive and tensile strengths of GFRP pultruded profiles seawater and sea sand.
immersed in SWSSC pore solution for 90 days were reduced As a continuous study to Ref. (Ren et al. 2021) which
by 35%, 48%, and 37%, respectively. Bazli et al. (2020) also only covered the effects of natural outdoor environment on
pointed out that the UV radiation and moisture cycling long-term flexural performance of FRP-bar reinforced
exacerbated the degradation of mechanical properties of the SWSSC beams without sustained loads, this study
GFRP pultruded profiles compared to immersion in the investigated the different performance of such beams with
SWSSC pore solution alone. Su et al. (2021)’s study (2021) sustained loads subjected to both natural (outdoor and
on the durability of BFRP laminas exposed to SWSSC and indoor) and test chamber accelerated environments. It is
NC pore solutions found that the durability of BFRP laminas expected to enrich test database of FRP-bar reinforced
under immersion was greater than that under dry and wet concrete beams regarding their long-term durability.
cycles, while the SWWSC environment had a greater effect
on the BFRP laminas than NC. 2. Experimental Program
The abovementioned studies demonstrated the influence
of corrosive solutions on the durability of FRP bars. When 2.1 Materials
they are embedded in concrete, corrosion still exists. 2.1.1 FRP Bar
Morales-Mangual et al. (2020) investigated the durability of GFRP bars were used, and the nominal diameter was 8
GFRP bars embedded in seawater concrete slabs immersed mm. Four GFRP bars were placed longitudinally in every
in seawater at 60 °C in subtropical South Florida of USA, beam specimen with two at top and two at bottom of the
demonstrating that seawater concrete harmed residual tensile section. The surface of the GFRP bars was ribbed by
strength of FRP bars. The study by Lu et al. (2021) showed sandblasting to enhance bonding with the surrounding
that the residual tensile strength of BFRP bars was larger than concrete. The same type GFRP bars were employed to form
that of bare BFRP bars when the SWSSC cover thickness the stirrups, the spacing was 75 mm and the cover thickness
was 10 mm but became smaller when the cover thickness to the surface of the stirrups was 15 mm. Tensile properties
increased to 20 mm. Dong et al. (2016) investigated the bond were tested conforming to ASTM D7205 (ASTM 2008)
durability of BFRP bars and steel-fiber reinforced polymer where the ultimate tensile strength of the GFRP bars was
(FRP) composite bars (SFCB) embedded in freshwater sea 1421.6 MPa and the modulus of elasticity was 56 GPa.
sand concrete, revealing that the retention of bond strength
of BFRP bars was 78% when immersed in seawater for nine 2.1.2 Concrete
months, less than that under wet and dry cycles (92%); Two types of concrete mix were prepared, i.e., normal
SFCBs retained more bond strength than BFRP bars in both concrete (NC) with river sands and freshwater, and seawater
environments. sea sand concrete (SWSSC). The river sands and sea sands
The abovementioned studies covered the durability of were commercial products, whereas the coarse aggregates
FRP bars embedded in concrete without loading sustained. were continuously graded and the particle sizes were 5~10
When the load is applied, the degradation is exacerbated. El- mm. Seawater was configured according to ASTM D1141
Hassan et al. (2018) found that the sustained load harmed the (ASTM 2013) and said two mixes of concrete were prepared
tensile strength of GFRP bars embedded in seawater- following JGJ55-2011(Ministry of Housing and Urban-Rural
contaminated concrete immersed in tap water, and such Development of the People’s Republic of China 2011). The
effect could be exacerbated by higher temperatures. Wang et mix proportions are shown in Table 1. After curing for 28
al. (2018) found the residual tensile strength of BFRP bars days outdoor covered by plastic sheets, the compressive
decreased with increasing stress levels, and a stress level of strength and elastic modulus of NC cylinders (diameter of
40% could seriously affect the mechanical properties of 150 mm and height of 300 mm) were 38.6 MPa and 24.9
BFRP bars. Besides, Chang et al. (2021) reported that, for GPa, respectively and those of SWSSC cylinders were 43.6
small diameter GFRP bars, the bond strength increased MPa and 27.9 GPa. The compressive strength and elastic
initially due to water absorption and expansion of FRP bar, modulus of SWSSC are larger than that of NC, mainly
when the diameter of FRP bars increased, the bond strength because the chlorine salt carried in seawater and sea sand
decreased with immersion time; the sustained load accelerated cement hydration, leading to early strength (Xiao
accelerated the degradation of bond strength, and such effect et al. 2017).
was more significant for small-diameter FRP bars. The The compressive strength and elastic modulus of
flexural durability of SWSSC beams reinforced with BFRP concrete after one-year exposure in three different
and SFCBs in the simulated marine environment was studied environments are shown in Table 2. The compressive
by Dong et al. (2018), it was reported that the strength strength of concrete increased in different environments as
degradation of BFRP stirrups caused failure mode of the the exposure time increased. Concrete in outdoor
BFRP-SWSSC beams to change from concrete crush to environment exhibited the most increase in strength where
shear. The authors of this study (Ren et al. 2021) also NC increased 18.9% and SWSSC increased 16.6%. The high
investigated the long-term flexural performance of GFRP- increase of strength in outdoor environment is because the
and BFRP-bar reinforced concrete beams in the subtropical temperature and higher relative humidity accelerated the
coastal environment, the effects of exposure time, concrete hydration of cement.
Long-Term Flexural Performance of GFRP-Bar Reinforced SWSSC Beams Exposed to Natural and Accelerated Environments
2.2 Specimen Design surfaces of beams were placed opposite to each other. The
A total of 12 beam specimens were fabricated, including locations of the loading pads and bolt supports were the same
6 GFRP bar-reinforced NC beams and 6 GFRP bar- with those of loading points and supports shown in Fig. 1.
reinforced SWSSC beams. As shown in Fig. 1, the beam
width and height were 90 mm and 150 mm, respectively. The 0.62 I g f c'
span of beam between the roller supports was 850 mm, and M cr = (1)
yt
the middle part with a length of 250 mm was taken as the
pure bending area (without stirrups). The longitudinal
reinforcement ratio was 0.90%.
2.4. Exposure Environments strain gauge was attached longitudinally on the top surface
The natural environments in this study refer to the of beam at mid-span to measure the maximum compressive
outdoor environment and indoor environment in Guangzhou strain of concrete. The hereinafter mentioned “0.0” in
city of China (113o22′25′′E, 23o2′59′′N) which has a specimen names means “without sustained load”, “1.0” and
subtropical monsoon climate. The indoor load-sustained “2.0” represent sustained loads equal to cracking load and
beams are shown in Fig. 4(a) where the annual average double cracking load, respectively.
temperature and relative humidity are around 25°C and 52%,
respectively. The outdoor load-sustained beams are shown in
Fig. 4(b) where the annual average temperature was 24oC and
the relative humidity was about 79.7% (Ren et al. 2021), the
beams were directly exposed to air without sheltering above.
The load-sustained beams exposed in the acceleration
test chamber are shown in Fig. 4(c). The chamber
acceleration condition was determined according to existing Load-sustained beams
good experience (Tan and Liew 2005). The time during
which the chamber simulated the outdoor environment was (a) Indoor Environment
from January 2020 to January 2021, Guangzhou, China. For
illustration, Fig. 2 shows how the temperature was set in the
chamber for February 2020. Load-sustained
Firstly, the actual daily 24-hour temperature of beams
Guangzhou in February was fitted into four stages in
sequence, i.e., the initial constant temperature, subsequent
warming, peak constant temperature, and the last cooling.
The duration of each stage was different. Then, the fitted
highest and lowest temperatures were expanded by six times
·(b) Outdoor environment
to obtain the highest and lowest temperatures of the chamber
temperature curve meanwhile the duration of each stage was Chamber
reduced by six times smaller to obtain a single cycle of the
chamber temperature curve. Therefore, one cycle is
equivalent to one day in the natural outdoor environment, and
the chamber can perform six cycles a day. The humidity in
the test chamber was set to the monthly average humidity of
the natural outdoor environment. It should be mentioned that
the effect of UV radiation was not considered in the chamber, Load-sustained beams
this is because the GFRP bars were embedded in concrete (c) Accelerated weathering chamber
and the effect of UV radiation is believed insignificant Fig. 4. Exposure environments
(Tannous and Saadatmanesh 1998).
Actual Temperature
Fitted Temperature
Single cycle Chamber Temperature 3. Results and Discussions
35
25 temperature
Last cooling the indoor environment were tested first. It was found their
20 test peak loads were lower than their shear capacity as
15 calculated according to ACI 440.1R-15 (ACI 2015). This
Subsequent
10 Initial warming
means the failure modes of them should be governed by shear
constant rather than the designed flexural bending. Their failure
5 temperature modes can be seen in Fig. 5. Such shear failure could be
0 attributed to the degradation of bonding strength between
0 4 8 12 16 20 24 GFRP stirrups and surrounding concrete after exposure
Time (hour) (Tekle et al. 2020). In fact, similar shear failure was observed
Fig. 3. Temperature cycles in the chamber in BFRP-stirrup reinforced beams immersed in seawater in
the study by Dong et al. (2018).
2.5. Four-point load bending test setup and To prevent above-mentioned shear failure, the other
instrumentations specimens were strengthened with CFRP wraps in the shear
Four-point load bending test was conducted to evaluate areas of the beam, the thickness of the CFRP wrap was 0.167
the moment capacity of the environmentally weathered and mm and the wrapping range was shown in Fig. 1. After
load-sustained beams. Load control was adopted where the strengthening, the failure of the only left indoor exposed
load increment was 2.0 kN. Five LVDTs were placed with specimen (i.e., I-SWSSC-0.0) is governed by flexural failure
two at supports and three at mid-span as shown in Fig. 1. One with concrete crush in the top compression zone. The failure
Long-Term Flexural Performance of GFRP-Bar Reinforced SWSSC Beams Exposed to Natural and Accelerated Environments
mode of I-SWSSC-0.0 is shown in Fig. 5. governed by concrete crush, this is because the retention of
As seen from Fig. 6, the failure mode of both SWSSC tensile strength of GFRP bars in NC beams is larger.
and NC beams exposed to outdoor environment was It also can be seen from Fig. 5~Fig. 7 that, for the
transformed from concrete crush to rupture of GFRP bar as specimens governed by the rupture of GFRP bar (i.e., A-
the sustained load increased, this is because the larger tensile SWSSC-2.0, O-NC-2.0, O-SWSSC-2.0), a horizontal crack
stress by sustained load increased the width of micro-cracks was produced between two vertical cracks in the pure
on the surfaces of GFRP bars, accelerated the diffusion of bending zone. This could be due to the reason that, when the
corrosive media in GFRP bars and then the degradation of GFRP bars ruptured, the middle part of the concrete cover
tensile strength of them. between the vertical cracks behaved like an eccentrically
The failure mode of SWSSC beams exposed in loaded concrete column in tension, and the bending moment
weathering chamber was also transformed from the concrete resulted from the eccentrical tension load tended to peel off
crush to rupture of GFRP bar, as shown in Fig. 7. But for the the concrete cover, as a result, the horizontal crack was
NC beams, their failure mode was not transformed, it is formed.
I-NC-0.0 I-NC-1.0
I-SWSSC-1.0 I-SWSSC-0.0
O-NC-1.0 O-SWSSC-1.0
O-NC-2.0 O-SWSSC-2.0
A-NC-1.0 A-SWSSC-1.0
A-NC-2.0 A-SWSSC-2.0
Ruptured FRP
100 100
80 (15.2, 76.2) (15.5, 75.6) (14.9, 92) (13.5, 90.6) (14.5, 90.5)
(14.5, 76.1) (14.1, 89.7) (12.9, 84.3)
70 80 80
60 (16.1, 71.5) (14.1, 78.9)
Load (kN)
(14.2, 78.7)
Load (kN)
Load (kN)
50 60 (11.4, 58.4) 60
40
40 40
30
I-NC-0.0 O-NC-1.0 A-NC-1.0
20 I-NC-1.0 O-NC-2.0 A-NC-2.0
20 20
I-SWSSC-0.0 O-SWSSC-1.0 A-SWSSC-1.0
10
I-SWSSC-1.0 O-SWSSC-2.0 A-SWSSC-2.0
0 0 0
0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16 18 0 2 4 6 8 10 12 14 16
Deflection (mm) Deflection (mm) Deflection (mm)
(a) Indoor environment (b) Outdoor environment (b) Chamber environment
Fig. 8. Test load versus mid-span deflection curves
Long-Term Flexural Performance of GFRP-Bar Reinforced SWSSC Beams Exposed to Natural and Accelerated Environments
The deformation index is shown in Table 3. According to sustained load was not considered in the calculation method.
CSA-S6-14 (CSA 2014), the minimum values of the
deformation index are 4 and 6 for rectangular and T-section 4.2. Bending Moment Capacity
beams, respectively. It can be seen from Table 3 that the For a design-oriented purpose, the ultimate bending
deformation index of the beams after environmental action is moment capacity (𝑀𝑀u ) was predicted according to American
all higher than the minimum values specified in the code. code ACI440.1R-15 (ACI 2015) and Chinese code
Besides, such indices of beams exposed to indoor and GB50608-2020 (Ministry of Housing and Urban-Rural
outdoor environment are generally higher than those of Development of the People’s Republic of China 2020). In
beams subject to chamber environment. Also, the both codes, the calculation methods are based on the failure
deformation index of SWSSC beams decreased as the modes of the FRP-bar reinforced concrete beams, i.e. the
sustained load increased. rupture of the FRP bar in tension zone and the crush of
concrete in compression zone, they differentiate each other
by the boundary reinforcement ratio (𝜌𝜌fb ). The calculation
4. Assessment of Code-Specified Calculation formulas of ACI440.1R-15 (ACI 2015) are given in
Methods Eq.(7)~Eq.(9).
ACI440.1R-15:
To examine the applicability of calculation methods in
some design codes, the load-carrying capacities of the β1
ε cu
GFRP-bar reinforced concrete beams such as shear and Af CE f fu h of 1- ρf <ρfb)
(
bending moment capacities as well as their ultimate 2 ε cu +CEε fu
deflection were calculated and compared with the Mu = (7)
corresponding test values. It should be mentioned that the ρ f bh 2 1 − 0.59 ρf f f (ρ ≥ ρ )
effects of sustained load, concrete type (i.e., seawater and sea f f 0f α1 f ck
f fb
sand), and weathering action in the acceleration chamber are
not considered in such design codes, therefore, any
( Ef ε cu )
2
derivations between the test and calculated results are within 0.85β1 f ck
ff = + Ef ε cu − 0.5Ef ε cu ≤ CE f fu (8)
expectation, the purpose of the calculation is mainly to show 4 ρf
how large the derivation is.
Pult a
α1 f cu β1Ef ε cu δu = (3L2 − 4a 2 ) (13)
ρ fb = (12) 48 Ec I e
f fu / γ f γ e Ef ε cu +f fu / γ f γ e
ACI440.1R-15:
where 𝑓𝑓cu is the cubic strength of concrete converted
from the cylinder strength (i.e. 𝑓𝑓ck ) based on Eurocode 2 I cr
= Ie 2
≤ Ig
(CEN 2004), 𝛾𝛾f is the factor considering the application of 0.72 M cr M cr I cr (14)
FRP composites taken as 1.25 for FRP bars and 𝛾𝛾e is the 1 − 1.72- 1 −
M u M
u I
g
factor considering the effect of exposure environment taken
respectively as 1.25 and 1.4 for indoor environment and bh 3
outdoor environment. Since the weathering chamber is I cr = 0f k 3 + nf Af d 2 (1 − k ) 2 (15)
simulating outdoor environment, 𝛾𝛾e is also selected as 1.4. 3
Herein 𝜀𝜀cu is taken as 0.0033 according to the Chinese code. where 𝐼𝐼cr is the cracked moment of inertia, 𝑛𝑛f is the
The test and calculated bending moment capacity of ratio of elastic modulus of FRP bars to that of concrete.
beams that failed in bending are provided in Table 5. In most GB50608-2020:
cases, the calculated bending moment capacity is smaller
than the test value, their difference is about 20%~30% on nf Af hof2
Ie = (16)
average, which means the design code methods are quite 1.15ψ f + 0.2 + 6nf ρf
conservative. On average (an abnormal value is excluded,
which is underlined), the ACI code method is more f tk Ef
conservative and its calculation results are slightly more ψ=f 1.1 − 0.65 (17)
( Af / Ate )( M u / 0.9 Af h0f ) Es
scattered.
where 𝜓𝜓𝑓𝑓 is the factor considering the non-uniform
4.3. Mid-Span Deflection distribution of tensile stresses of FRP bars, 𝑓𝑓tk is the
In American code ACI440.1R-15 (ACI 2015) and characteristic tensile strength of concrete based on Chinese
Chinese code GB50608-2020 (Ministry of Housing and code GB/T 50010-2010 (Ministry of Housing and Urban-
Urban-Rural Development of the People’s Republic of China Rural Development of the People’s Republic of China 2010),
2020), the mid-span deflection of an FRP-bar reinforced 𝐴𝐴te is the effective area of concrete in tension equal to 0.5bd
concrete beam can be calculated according to Eq.(13), it uses and d is the height of beam, 𝐸𝐸s is the elastic modulus of steel
the effective moment of inertia of section to implicitly taken as 200 GPa.
consider the effects of un-cracked and cracked sections of the In Canadian code CSA S806-12 (CSA 2012), the mid-
beam. The parameter a is the distance of a point load to the span deflection can be calculated according to Eq.(18) where
near support equal to 0.3 m, and L is the clear span equal to the beam is explicitly considered with both uncracked and
850 mm. cracked sections in the span.
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Long-Term Flexural Performance of GFRP-Bar Reinforced SWSSC Beams Exposed to Natural and Accelerated Environments