PT SEMEN GROBOGAN

DAILY REPORT OF PLANT OPERATION

Date: 5-Jul-22 PAGE 1/2
Plant: Grobogan
I. Operation Status
Production (TON) Down Time Summary
Prod. Line Item No Item Name Down Time Reason
Today M' Date YTD Mechanical Electrical Instrument Process Power Blackout Preventive Maintenance Other Idle Time

104200001 ADDITIVE - 1,627 39,281 0.00 0.00 0.00 0.00 0.00 0.00 5.28
CRUSHER LIMESTONE waiting hopper full , , , , , , , , , & waiting hopper full , waiting hopper full , DT bantu supply material ke
crusher mix , , , , , , , & DT bantu supply material ke crusher mix , , , , , , , , ,
104200002 CORRECTIVE 1,437 4,923 137,920

waiting level hoper >60% , , , , , , , , , & Low flow rate <1000 TPH (hopper mal menggantung ) , Pile 2
sisi barat penuh, pindah sisi timur , Pile 2 penuh , team QC mengambil sampel di bawah PGNAA , Low flow
CRUSHER MARL-LIMYMARL 104200003 MIXED (MARL-LIMY) 8,257 32,535 479,642 rate <1000 TPH (hopper mal menggantung ) , pengambilan baut tersangkut di primary cleaner 221-BC03 , 0.08 0.00 0.57 0.00 0.00 0.03 1.27
Low flow rate <1000 TPH (hopper mal menggantung ) , , , & , , , , , , , , ,

preventive maintenance , , , , , , , , , & preventive maintenance , , , , , , , , , & preventive

RAW MILL 104200004 RAW MEAL 1,986 37,786 552,882 maintenance , , , , , , , , , 0.00 0.00 0.00 0.00 17.37 0.00 0.00

COAL MILL - FINE COAL 1,135 5,806 79,521 , , , , , , , , , & Vibrasi main drive mill H2 , , , , , , , , , & , , , , , , , , , 0.00 0.00 0.58 0.00 0.00 0.00 0.00

KILN 104200005 CLINKER 5,360 28,242 355,627 , , , , , , , , , & , , , , , , , , , & , , , , , , , , , 0.00 0.00 0.00 0.00 0.00 0.00 0.00

104200006 CEMENT PCC 4,423 5,928 114,107 0.00 0.00 0.00 0.00 0.00 0.00 0.00

104200007 CEMENT OPC - - 27,071

MILL 1 (VRM) running , , , , , , , , , , , , , , , , , , running , , , , , , , , ,
104200009 CEMENT OPC HB - - 18,055

104200008 CEMENT PPC - - -

104200006 CEMENT PCC 294 1,943 77,696 0.00 0.00 0.00 0.00 0.00 0.00 19.50

104200007 CEMENT OPC 484 484 25,445

MILL 2 (VRM) , , , , , , , , , , , , , , , , , , Prepare for running , , , , , , , , ,
104200009 CEMENT OPC HB - 155 12,292

104200008 CEMENT PPC - - -

WATER TREATMENT - WATER TANK 1,145 1,774 45,158

II. HEAT CONSUMP Emision Index

SHC
Daily MTD YTD
KILN
829.19 804.74 896.04

III. POWER & KPI

SPC Operating Hours MTBF RF RF
Prod. Line Production Total Down Time MTD Total Down Time YTD Total Down Time
Daily MTD YTD Today M' Date Today Today M' Date YTD Today M' Date YTD
CORRECTIVE - - - 0.00 16.48 0.00 7.17 56.12
CRUSHER LIMESTONE
ADDITIVE - - -
CRUSHER MARL-LIMYMARL MIX (MARL-LIMYMARL) - - - 8.05 32.77 0.68 4.72 241.27
WTP WATER - - - 12.00 19.02
RAW MILL RAW MEAL - - - 6.63 102.10 17.37 17.37 525.02
COAL MILL FINE COAL - - - 23.42 117.90 0.58 2.10 45.68
KILN CLINKER IN BULK - - - 24.00 120.00 0.00 0.00 36.88
CEMENT PCC - - - 24.00 31.97 0.00 2.27 252.25
CEMENT OPC - - - 24.00 31.97
MILL 1 (VRM)
CEMENT OPC HB - - -
CEMENT PPC - - -
CEMENT PCC - - - 4.50 14.73 0.00 0.00 579.67
CEMENT OPC - - -
MILL 2 (VRM)
CEMENT OPC HB - - -
CEMENT PPC - - -

IV. PACKING & DISPATCH V. QUALITY CONTROL

Production (TON) Production (TON) C3S %
CEMENT PACKER Item No Item Name SILO Item No Item Name
Today M' Date YTD Today M' Date YTD C2S %
Clinker
1043OKR40 SEMEN GROBOGAN OPC TYPE I 40 KG KRAFT - - - 1043OJB01 SEMEN GROBOGAN OPC TYPE I - 1000 KG JB - - - C3A %
JUMBO BAG 1 TON
1043OPE50 SEMEN GROBOGAN OPC TYPE I 50 KG KRAFT PE - - 1.3 1043PJB01 SEMEN GROBOGAN PCC - 1000 KG JB - - - Freelime %
1043OWO40 SEMEN GROBOGAN OPC TYPE I 40 KG WOVEN - - - 1043OJB02 SEMEN GROBOGAN OPC TYPE I - 2000 KG JB - - - Blaine
JUMBO BAG 2 TON
1043OWO50 SEMEN GROBOGAN OPC TYPE I 50 KG WOVEN - - - 1043PJB02 SEMEN GROBOGAN PCC - 2000 KG JB - - - Residu 45µ
1043PKR40 SEMEN GROBOGAN PCC 40KG BAG KRAFT - - 28.0 1000 kg - - - Cement PCC Strenght 3day
CEMENT TOTAL JB
1043PKR50 SEMEN GROBOGAN PCC 50KG BAG KRAFT - - - 2000 kg - - - Strenght 7day
1043PPE40 SEMEN GROBOGAN PCC 40KG BAG KRAFT PE 1,994.6 6,922.6 125,814.6 BULK SILO 1 1043HBU00 SEMEN GROBOGAN OPC HIGH BLAINE IN BULK 591.0 2,767.5 27,153.8 Strenght 28day
1043PPE50 SEMEN GROBOGAN PCC 50KG BAG KRAFT PE 1,362.7 3,516.7 57,731.3 BULK SILO 2 1043PBU00 SEMEN GROBOGAN PCC IN BULK 60.8 60.8 1,946.7 Blaine
1043PWO40 SEMEN GROBOGAN PCC 40 KG BAG WOVEN - - - BULK SILO 3 1043OBU00 SEMEN GROBOGAN OPC TYPE I IN BULK 559.8 2,936.7 50,961.8 Residu 45µ
1043PWO50 SEMEN GROBOGAN PCC 50 KG BAG WOVEN - - - BULK SILO 4 1043PBU00 SEMEN GROBOGAN PCC IN BULK - - - Cement OPC Strenght 3day
1043QKR40 SEMEN GROBOGAN PPC 40KG BAG KRAFT BULK CLINKER 1043CBU00 SEMEN GROBOGAN CLINKER IN BULK 607.7 6,811.8 132,589.6 Strenght 7day
1043QKR50 SEMEN GROBOGAN PPC 50KG BAG KRAFT PCC 60.8 60.8 1,946.7 Strenght 28day
1043QPE40 SEMEN GROBOGAN PPC 40KG BAG KRAFT PE OPC 559.8 2,936.7 50,961.8
1043QPE50 SEMEN GROBOGAN PPC 50KG BAG KRAFT PE TOTAL BULK OPC HB 591.0 2,767.5 27,153.8 VI. HSE
1043QWO40 SEMEN GROBOGAN PPC 40 KG BAG WOVEN PPC - - - Nearmist
1043QWO50 SEMEN GROBOGAN PPC 50 KG BAG WOVEN CLINKER 607.7 6,811.8 132,589.6 Accident Medical Inj.
Fatality
 PT SEMEN GROBOGAN
DAILY REPORT OF STOCK MATERIAL
Date: 5-Jul-22 PAGE 2/2
RAW MATERIAL STATUS
Receiving Consump
Item Name Begin Stock End Stock Physical stock Comment
Today M' Date YTD Today M' Date YTD
SILICA SAND ton 1,665 493 1,903 36,615 112 2,696 39,023 2,046
IRON SAND ton 4,577 71 583 11,800 36 413 9,489 4,612
COPPER SLAG ton
FGD GYPSUM ton 2,928 - - - 156 255 4,432 2,772
PHOSPO GYPSUM ton -
NATURAL GYPSUM ton 2,529 - - - - - 6,494 2,529
RAW MATERIAL POZZOLAN ton 1,842 230 999 13,102 288 465 13,057 1,783
RAW COAL LOW CV ton 4,195 - - 65,881 1,114 5,840 92,580 3,081
RAW COAL MEDIUM CV ton 9,908 - - 9,908 - - - 9,908
RAW COAL HIGH CV ton - - - - - - - -
FLY ASH ton 159 - 139 1,722 31 121 1,600 128
CGA (CHEMICAL GRINDING AIDS) KG 33,683 - 23,890 94,370 1,040 2,033 69,418 32,643
Fuel (IDO) liter 128,732 - - 1,008,446 2,368 11,243 1,013,751 126,364
EMPTY BAG PCC 40KG BAG KRAFT PE pcs 1,952,356 - - 3,620,000 49,856 227,219 3,146,557 1,902,500
PAC
EMPTY BAG PCC 50KG BAG KRAFT PE pcs 912,582 - - 1,620,000 27,210 86,554 1,154,719 885,372
LIMESTONE CORRECTIVE ton 322 1,437 4,923 137,920 310 11,857 147,770 1,449
LIMESTONE ADDITIVE ton 5,219 - 1,627 39,281 898 1,518 38,785 4,321
MIXED (MARL-LIMYMARL) ton 34,788 8,257 32,535 479,642 1,937 30,531 468,228 41,109
RAWMEAL ton 13,646 1,986 37,786 552,882 8,340 43,944 551,542 7,291
WIP CLINKER ton 18,806 5,360 28,242 355,627 4,492 13,049 346,247 19,674
CEMENT PCC ton 7,050 4,717 7,871 191,803 3,418 13,487 185,525 8,350
CEMENT OPC ton 4,160 484 484 52,517 560 2,937 50,963 4,084
CEMENT OPC HB ton 3,784 - 155 30,347 591 2,767 27,154 3,193
CEMENT PPC ton - - - -

Physical Stock Silo Sounding level Clinker Delivery NOTED

Storage Level Sounding Tonage Costumer Today MTD YTD
RAWMEAL SILO RAWMEAL - Cemindo 607.72 3,290.88 64,258.28
SILO CLINKER - Conch - 3,520.94 68,271.34
CLINKER
OPEN YARD CLINKER - Semen Jakarta - - -
SILO CEMENT 1 CEMENT OPC HB - Ekspres Indotama - - 60
2 CEMENT PCC -
3 CEMENT OPC -
4 CEMENT OPC -