Drexel FL40-60 EX Parts Manual F-416-0606

Division
FL60 EX Forklift Parts List

Explosion Proof Lift Truck
1900 NORTH STREET

MARYSVILLE, KANSAS 66508
(785) 562-5381
F-416-0606 06/06
Table of Contents
GENERAL ASSEMBLY 1-1
TOP ASSEMBLY 1-4
OPERATOR'S COMPARTMENT 1-7
MANUAL CONTROLS ASSEMBLY 1-11
ACCELERATOR LINK GROUP 1-13
ACCELERATOR ROD ASSEMBLY 1-14
ACCELERATOR SHAFT ASSEMBLY 1-15
CONSOLE ASSEMBLY 1-17
STEERING CONTROL UNIT BREAKDOWN 1-19
PARKING BRAKE CABLE ASSEMBLY 1-21
HYDRAULIC BRAKE ASSEMBLY 1-25
BRAKE ASSEMBLY PUSH ROD 1-26
SEAT ASSEMBLY W/BRASS 1-27
SEAT BELT KIT 1-28
OVERHEAD GUARD 1-29
DRIVE ASSEMBLY 1-31
DRIVE AXLE BREAKDOWN 1-36
BRAKE ASSEMBLY 1-38
MOUNTING PLATE ASSEMBLY 1-39
STEER AXLE ASSEMBLY 1-42
STEER CYLINDER ASSEMBLY 1-44
STEER CYLINDER BREAKDOWN 1-45
BRAKE ASSEMBLY, RH AND LH 1-47
BRAKE PARTS 1-49
DECALS 1-53
DUPLEX MAST INSTALLATION OPTION 1-54
TRIPLEX MAST INSTALLATION OPTION 1-55
FORKS 1-59
ELECTRICAL ASSEMBLY 1-63
CONTROL BOX ASSEMBLY W/EV-100 1-66
CONTROL BOX ASSEMBLY 1-69
CONTACTOR PANEL ASSEMBLY 1-71
CONTACTOR, SPNO 300 AMP 1-73
CONTACTOR, DPDT 300 AMP 1-75
EMERGENCY SWITCH 1-76
HORN BUTTON 1-77
SCR CONTROLLER, EV100 1-79
ACCELERATOR SWITCH ASSEMBLY 1-81
HYDRAULIC ASSEMBLY 1-84
TILT CYLINDER ASSEMBLY 1-86
VALVE CONTROL ASSEMBLY 1-87
VALVE CONTROL ASSEMBLY 3 SPOOL 1-88
VALVE CONTROL ASSEMBLY 4 SPOOL 1-89
STACK VALVE, 2 SPOOL 1-91
STACK VALVE, 3 SPOOL 1-93
HYDRAULIC TANK ASSEMBLY 1-95
PUMP AND MOTOR ASSEMBLY 1-97
PUMP AND MOTOR ASSEMBLY 1-99
POWER STEERING PUMP 1-101
TILT CYLINDER 1-102
LOAD BACKREST 1-103
STROBE LIGHT OPTION 1-105
BACKUP ALARM 1-105
GONG ASSEMBLY 1-107
TOW PIN 1-108
INSTRUCTIONS FOR ORDERING PARTS
ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER
PHONE NO.: 1-800-423-4320 OR 785-562-5381
FAX NO.: 785-562-4892
IDENTIFICATION PLATE
The identification plate, which lists the rated capacity, serial number, and other vehi-
cle characteristics, is located under the overhead guard.
SERIAL NUMBER NOMENCLATURE
The serial number for the Drexel forklift and mast is located on the identification
plate.
ILLUSTRATED PARTS LIST 1
11
10
1 7
5
4
MFL40_60 GENERAL ASSEMBLY.CDR
FIGURE 1-1 GENERAL ASSEMBLY
GENERAL ASSEMBLY
ITEM PAGE/PART NO. DESCRIPTION
1 1-2 THRU 1-5 TOP ASSEMBLY
2 1-6 THRU 1-29 OPERATORS COMPARTMENT
3 1-30 THRU 1-39 DRIVE AXLE AND TIRES
4 1-40 THRU 1-49 STEER AXLE AND TIRES
5 1-50 THRU 1-53 DECALS AND NAMEPLATES
6 1-54 THRU 1-58 MAST
7 1-59 FORKS
8 1-60 THRU 1-81 ELECTRICAL ASSEMBLY
9 1-82 THRU 1-102 HYDRAULIC ASSEMBLY (NOT SHOWN)
10 1-103 LOAD BACKREST
11 1-104 THRU 1-108 OPTIONAL EQUIPMENT
1-1
87 63 54 41 18 20 36 55 64 74 47 76 66 25 8 25 66 76
93
6 72 89
35
63 54 42 32 26 18 1 27 79
76 73 66 63 24 14
11 33 9 13
92 93
75 65 23
69
10
68 28
70
86 29 SEE VIEW
D D “B”
50
SEE VIEW
78 63 54 17 88 71 62 53 15 66 77 82 20 31 55 64 43 84
“A”
19 61 65
38
75 65 61 22
21 61 65 75
37
40 85 75 65 61
PARTIAL BOTTOM
VIEW “D-D”
M18101-09p1.CDR
FIGURE 1-2 TOP ASSEMBLY

(1 OF 2)
1-2
19 34 35 48 54 63 84 49 12 4 19 34 3 17 54 63
67
71 65 62 61 56 53 21 16 7
39 74 64 55 5 34 48 49 34 48
51
30
90 91
81
VIEW “A”
91
90
30
83
62
80 VIEW “B”
M18101-09P2.CDR
FIGURE 1-3 TOP ASSEMBLY

(2 OF 2)
1-3
TOP ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
18101-07 TOP ASSEMBLY 3 SPOOL 6800
18101-08 TOP ASSEMBLY 3 SPOOL SPECIAL
18101-09 TOP ASSEMBLY 2 SPOOL
18101-10 TOP ASSEMBLY 4 SPOOL
1 1419776 FLOOR PLATE, FRONT MODIFIED 1
2 1420958 COMMON PARTS FOR TOP ASSY (INCL ITEMS 9 - 89) 1
3 18031 COVER WELDMENT, VALVE (18101-07, -08, -09) 1
18136 COVER WELDMENT 4 SPOOL VALVE (18101-10) 1
4 18032DX COVER, VALVE SIDE (18101-07, -08, -09) 1
18135 COVER VALVE SIDE (18101-10) 1
5 18053 SHIELD, DRIP (18101-07, -08, -09) 1
1408676 SHIELD, DRIP (18101-10) 1
6 28030 EYE BOLT, BATTERY TIE DOWN 2
7 7123-03 MOUNTING BRACKET, STACK VALVE (18101-07, -08, -09) 1
7123-04 MOUNTING BRACKET, STACK VALVE (18101-10) 1
8 7586-02 SUPPORT, SEAT WELDMENT 1
7586-04 SUPPORT, SEAT WELDMENT (18101-10) 1
9 MS35198-100 SCREW, CROSS FLAT HEAD BRASS 16
11 MS35333-110 WASHER, LOCK INTERNAL 16
13 MS51969-3 NUT, HEX 3/8-16 BRASS 16
14 1-654-010079-9 SCREW, SOCKET HEAD CTSK 1/4-20 X 1-3/4 2
15 1C1032ER SCREW, HEX HEAD CAP 5/8-11 X 2 2
17 1C408ER SCREW, HEX HEAD CAP 1/4-20 X 1/2 GR5 6
20 1C516ER SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 4
22 1C624ER SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5 5
26 1F420E PIN, COTTER 1/8 X 1-1/4 4
28 1F628E COTTER PIN HAMLOCK 3/16 X 1-3/4 4
30 13242 BLOCK, SUPPORT STEER AXLE 2
31 1402218 PLATE, MOUNTING HORN 1
32 1404026 NUT, HEX HEAD JAM GR8 1
33 1404059 WASHER, FLAT BRASS .875 X .392 X .062 16
34 17E10E WASHER, SPLIT LOCK #10 10
35 18086 BRACKET, MOUNTING BRAKE SWITCH 1
36 18087 BRACKET, MOUNTING SEAT SWITCH 1
37 18102 SUPPORT WELDMENT, PUMP MOTOR 1
38 18103 SUPPORT WELDMENT 1
39 18106 SPACER 1
40 18111 SPACER BAR 2
41 18130 COVER, NON-SLIP 1
42 18131 COVER, NON-SLIP 1
43 18145 BRACKET FILTER 1
44 18165 ELECTRICAL DIAGRAM 1
1-4
TOP ASSEMBLY
45 18166 ELECTRICAL SCHEMATIC (NOT SHOWN) 1
46 18181 NAMEPLATE, DECALS AND MARKINGS (SEE PAGE 1-53) 1
48 22G1008ER SCREW, SOCKET HEAD 8
49 25E10E WASHER, FLAT #10 12
50 25123 THRUST BEARING OILITE 2
51 25124 NUT, 5/8-11 FLEX LOCK 2
52 26665 GREASE, LITHIUM #2 (NOT SHOWN) AR
53 27E10ER WASHER, FLAT 5/8 8
57 2776234 FLUID, BRAKE DOT #3 (NOT SHOWN) AR
58 2776239 OIL, HYDRAULIC ISO 32 (NOT SHOWN) AR
59 2777708 OIL, GEAR SAE 85W-140 (NOT SHOWN) AR
60 28036 CLAMP, TUBE DOUBLE 2
61 30323-7 WASHER, FLAT 13/32 X 1 X .134 17
62 4E10E WASHER, SPLIT LOCK 5/8 14
67 50102 FIRE EXTINGUISHER 1
68 5039-1 PIN, TILT CYLINDER 4
69 50903-71 BLOCK, SHEAR 4
70 5147 PIN, CLEVIS 1
71 61D10ER NUT, HEX HEAD 5/8-11 GR5 12
77 6209DX SUPPORT, CONTROL BOX 2
78 6719 STRAP, GROUND 2
79 7284 PIN, BATTERY TIE DOWN 2
80 73G1064ER SCREW, SOCKET HEAD 5/8-11 X 4 GR8 2
81 73G1072ER SCREW, SOCKET HEAD 5/8-11 X 4-1/2 GR8 2
83 7561-2 TAB, SUPPORT BLOCK 2
86 7615 PIVOT PIN ASSEMBLY 2
87 7618 PLATE, FLOOR REAR 1
88 7632 SUPPORT WELDMENT 1
89 7634 BAR, BATTERY TIE DOWN 2
90 7638 BLOCK, SHEAR 4
91 8035 BUSHING, 2-1/4 X 2 2
92 1419756 BUMPER STRIP RH (USED ON FL-40) REF 1
1419757 BUMPER STRIP RH (USED ON FL 60) REF 1
18714 BUMPER STRIP (USED BOTH SIDES) (USED ON 6800#) REF 2
93 5149 BUMPER STRIP LH (USED ON FL-40) REF 1
7212 BUMPER STRIP LH (USED ON FL 60) REF 1
1-5
1
FORWARD
NUTRUAL
BATTERY CAPACITY
REVERSE
0 0 0 0 0
1/10
HOURS
4 5 6
4
8
11
7 3 2 9 10
OPERATORCOMPARTMENT.CDR
FIGURE 1-4 OPERATOR'S COMPARTMENT
1-6
OPERATOR'S COMPARTMENT
1 1419746 MANUAL CONTROL ASSEMBLY (SEE PAGE 1-11)
2 18214 SEAT ASSEMBLY WITH BRASS (SEE PAGE 1-27)
3 1412362 SEAT BELT KIT STANDARD (SEE PAGE 1-28)
1414205 SEAT BELT KIT FL60EX 4 SPOOL VALVE (SEE PAGE 1-28)
18234 SEAT BELT MODIFICATION FL40/60 EXA (SEE PAGE 1-28)
4 18633-09 CONTROL BOX ASSEMBLY (SEE PAGE 1-66)
5 7165-04 STEERING CONSOLE (SEE PAGE 1-17)
6 50831-01 HYDRAULIC BRAKE ASSEMBLY (SEE PAGE 1-25)
7 1419755 PARKING BRAKE ASSEMBLY (SEE PAGE 1-21)
8 7145 ACCELERATOR ASSEMBLY (SEE PAGE 1-13)
9 1419684 EMERGENCY SWITCH (SEE PAGE 1-76)
10 1419683 HORN BUTTON (SEE PAGE 1-77)
11 18211-01 VALVE CONTROL ASSEMBLY 2 SPOOL (SEE PAGE 1-87)
18211-02 VALVE CONTROL ASSEMBLY 3 SPOOL (SEE PAGE 1-88)
18211-03 VALVE CONTROL ASSEMBLY 4 SPOOL (SEE PAGE 1-89)
1-7
2 1
41
41
SECTION B-B
m1419746p1
FIGURE 1-5 MANUAL CONTROLS ASSEMBLY

(1 OF 3)
1-8
A
32 12
11
38 39
9
34 31 13 26 13 34 31
36
28
20 19 18 16 37 35
27 40
23
5 6 7 8
14 15 16
m1419746p2

(2 OF 3)
1-9
TOP VIEW OF 10
DIRECTIONAL
LEVER
14 15 16 17
46 44 42
21 25 32 33
8
7
6
5
4
22
33 32 30
31 24 29
M1419746p3 SECTION A-A

(3 OF 3)
1-10
MANUAL CONTROLS ASSEMBLY
1419746 MANUAL CONTROLS ASSEMBLY
1 7145 ACCELERATOR LINK GROUP (SEE PAGE 1-13) 1
2 7165-04 CONSOLE ASSY, NARROW CONSOLE (SEE PAGE 1-17) 1
4 18061 BRACKET, SEAT SUPPORT 1
5 9G824ER SCREW, SOCKET HEAD 1/2-13 X 1-1/2 2
9 18094 BRACKET WELDMENT 1
10 18093 LEVER WELDMENT 1
11 18092 LEVER WELDMENT 1
12 25091-01 HANDLE, TAPERED 1
13 25002 CLEVIS PIN .375 X .891 1
14 25084 ADJUSTABLE YOKE END 4
15 25085 CLEVIS PIN 1/4 X .656 4
17 9839-3 ROD 1
18 26283 BALL JOINT, FLAT TOP 2
19 51094-1 ROD, ALL THREAD 1/4-28 1
20 4E4E WASHER, LOCK 1/4 2
21 7123-03 BRACKET, MOUNTING STACK VALVE 1
22 5337-1 CABLE ASSEMBLY, SEAT BRAKE 1
23 8934-01 BRACKET WELDMENT (SEAT MOUNTING) 1
24 25031 WHEEL, SHEAVE 1
25 23857 BALL BEARING 1
26 5073 LEVER 1
27 7577 SEAT BRAKE CONTROL ROD 1
28 27819 SPRING 1
29 1419715 SPACER 1
30 1C656ER SCREW, HEX HEAD CAP 3/8-16 X 3-1/2 1
34 1F312E PIN, COTTER 3/32 X 3/4 2
35 15G405ER SCREW, SET SOCKET HEAD CUP POINT 1/4-20 X 5/16 1
37 MS9048-108 PIN, SPRING 1/8 X 1 1
38 MS51977-77 SET SCREW, STEEL CAD PLATED 3/8-16 X 1 2
39 1404023 NUT, HEX HEAD JAM 3/8-16 GR5 2
40 1419755 PARKING BRAKE CABLE (SEE PAGE 1-21) 1
41 50831-01 HYDRAULIC BRAKE ASSEMBLY (SEE PAGE 1-25) 1
50831-03 HYDRAULIC BRAKE ASSEMBLY (SEE PAGE 1-25)
42 50382-01 KNOB, LIFT (INCLUDES ITEMS 43 AND 48) 1
43 11252-1 LIFT, INSERT (SEE PAGE 1-53) 1
44 50382-021 KNOB, TILT (INCLUDES ITEMS 45 AND 48) 1
45 11252-2 TILT, INSERT (SEE PAGE 1-53) 1
46 50382-04 KNOB, SHIFT (INCLUDES ITEMS 47 AND 48) 1
47 11252-4 SHIFT, INSERT (SEE PAGE 1-53) 1
48 50381 KNOB, LEVER 1
1-11
3 20 14
19 7
13 2 3 11 4
VIEW A-A
22 10
24 16 15 13 8 3 4
11
23
22
6 3
2 12 21 17 18 2 12 5
A A
24 16 15 13 2 12 9 1 15 16
M7145.CDR
FIGURE 1-8 ACCELERATOR LINK GROUP
1-12
ACCELERATOR LINK GROUP
7145 ACCELERATOR LINK GROUP 1
1 1C424ER SCREW, HEX HEAD CAP 1/4-20X1-1/2 5
2 1F208E PIN, COTTER HAMLOCK 1/16X1/2 4
3 1F312E PIN, COTTER HAMLOCK 3/32X3/4 2
5 15G405ER SCREW, SET SOCKET HEAD CUP POINT 1
6 18005 HINGE PIN 1
7 18006 MATING BRACKET 1
8 18007 ACCELERATOR PEDAL 1
9 18161 ACCELERATOR ROD 1
10 25021 SPRING 2
11 25084 ADJUSTABLE YOKE END 3
12 25085 CLEVIS PIN 4
15 4E4E WASHER, LOCKING 1/4 3
16 61D4ER NUT, HEX HEAD 1/4-20 GR5 ZINC PLATE 1
18 7097 PIVOT WELDMENT 1
19 7102 PEDAL ROD 1
20 7115 PIN 1
21 7141 ACCELERATOR ROD ASSEMBLY (SEE PAGE 1-14) 1
22 7142 ACCELERATOR SHAFT ASSEMBLY (SEE PAGE 1-15) 1
23 75G405E SCREW, MACHINE 2
24 76G428E SCREW, MACHINE 2
1-13
5
3 4 1 2
M7141.CDR
FIGURE 1-9 ACCELERATOR ROD ASSEMBLY
ACCELERATOR ROD ASSEMBLY

7141 ACCELERATOR ROD ASSEMBLY
1 1404013 NUT, JAM HEX HEAD 1/4-28 GR5 1
2 25084 YOKE END, ADJUSTABLE 1
3 26283 BALL JOINT, FLAT TOP 1
4 7104 ACCELERATOR ROD 1
5 7138 SPRING CLIP 1
1-14
2 1 3 4
M7142.CDR
FIGURE 1-10 ACCELERATOR SHAFT ASSEMBLY
ACCELERATOR SHAFT ASSEMBLY

7142 ACCELERATOR SHAFT ASSEMBLY
1 MS9048-168 PIN, SPRING 1
2 7099 REMOVABLE LEVER WELDMENT 1
3 7130 BEARING BLOCK, BRASS 2
4 7143 TUBE WELDMENT ACCELERATOR SHAFT 1
1-15
13 11 6
9 7
10 2
M7165.CDR
FIGURE 1-11 CONSOLE ASSEMBLY
1-16
CONSOLE ASSEMBLY
7165-04 CONSOLE ASSEMBLY
2 1C622ER SCREW, HEX HEAD 3/8-16X1-3/8 4
3 1419626 NARROW CONSOLE ASSEMBLY 1
4 25703 STEER, COLUMN 1
5 25715 STEERING CONTROL UNIT (SEE PAGE 1-19) 1
6 27874 STEERING WHEEL CAP 2
7 27883 U-BOLTS, NUTS AND PLATE 1
9 1-861-010034-10 WASHER LOCK 5/16 2
10 1-861-010034-11 WASHER, LOCK 3/8 4
11 131810 STEERING WHEEL 15 INCH DIAMETER 1
13 664880 NUT, HANDWHEEL 1
1-17
1
3
6
11
12
11
15
13
16
17
14
18
19
21
20
22
23
M25715.CDR
FIGURE 1-12 STEERING CONTROL UNIT BREAKDOWN
1-18
STEERING CONTROL UNIT BREAKDOWN
25715 STEERING CONTROL UNIT BREAKDOWN
1 1409833 SCREW, SOCKET HEAD 1-5/8 LONG 7
2 25621 RING, RETAINING 1
1409834 END CAP 1
3 * SEAL 73.5 MM 3
4 1404053 GEROTOR, .520" WIDE 1
5 25708 SPACER 1
6 1409835 SPACER PLATE 1
7 25629 DRIVE 1
8 25678 PIN 1
9 1402369 KIT, CENTER SPRING 1
10 1402365 KIT, NEEDLE BEARING (INCLUDES ITEMS 11 AND 12) 1
11 25625 BEARING, RACE 2
12 25626 BEARING, NEEDLE 1
13 * SEAL, 47.2MM 1
14 * SEAL, 1" 1
15 * SEAL, QUAD RING 1.046" 1
16 25622 SEAL, GLAND BUSHING 1
17 25621 RING, RETAINING 1
18 1402367 CHECK BALL RETAINER 1
19 1402366 CHECK BALL 1
20 25913 CHECK BALL SEAT 1
21 * SEAL, 7.7MM 1
22 * SEAL .36" 1
23 25912 SET SCREW 1
24 1409836 SEAL KIT (INCLUDES ITEMS 3, 13-15, 21-22) 1
25 1409837 KIT, CAP AND SPACER 1
1-19
12 15 11 1
2 11 15
17
14
3 9 13 16
4
6 7 9 10 8 12
M1419755.CDR
FIGURE 1-13 PARKING BRAKE CABLE ASSEMBLY
1-20
PARKING BRAKE CABLE ASSEMBLY
1419755 PARKING BRAKE CABLE ASSEMBLY
5 1413854 BRAKE, PARKING, FOOT 1
6 1419714 BRACKET, MOUNTING BRAKE 1
7 1419745 CABLE CONTROL PULL ONLY 1
8 1419762 PLATE, BRAKE CRANK 1
9 25E17E WASHER, FLAT 3/8 1
10 25002 PIN, CLEVIS 3/8X7/8 1
11 27E5ER WASHER, FLAT 5/16 HARDENED 2
12 30H46 CLAMP, HOSE 2
15 52509 NUT, SELF LOCK, 5/16-18 2
1-21
12 23 15 25 40 21 22 41 23 13
24
14
24
10 17 44 20
m50831-04p1
FIGURE 1-14 HYDRAULIC BRAKE ASSEMBLY

(1 OF 3)
1-22
23 26
19 18
m50831-02p2

(2 OF 3)
1-23
30
31
29
1 36 38 42
28 2 34
11
5 B
27
16 4 33 32
B
9
35 2
3 37
35
5
8 7
27
45 39 43 37
9
SECTION B-B
m50831-01p3

(3 OF 3)
1-24
HYDRAULIC BRAKE ASSEMBLY
50831-01 HYDRAULIC BRAKE ASSEMBLY
50831-03 HYDRAULIC BRAKE ASSEMBLY 6800 #
1 1C516ER SCREW, HEX HEAD 5/16-18 X 1 GR5 1
2 101386 PIN, COTTER 1/8X1 2
3 110-0349 PIN, COTTER 1/8 X 3/4 1
4 11823-03 BRAKE, PUSH ROD ASSEMBLY (SEE PAGE 1-26) 1
5 11824 LINK ASSEMBLY 1
6 11825 BRAKE LEVER 1
7 11826 YOKE CAM ASSEMBLY 1
8 11828 SHAFT 1
9 11829 CRANK 1
10 12D10E NUT, HEX HEAD #10-24 2
11 1300633 FITTING, LUBE, STRAIGHT 1/4-28 4
12 13363-01 TUBE ASSEMBLY 1
13 13363-02 TUBE ASSEMBLY (50831-01 ONLY) 1
7502-08 TUBE ASSEMBLY (50831-03 ONLY)
14 13368 TUBE ASSEMBLY 1
17 1412852 3/16 TUBE CLIP 2
18 18057 TUBE ASSEMBLY, LH 1
19 18058 TUBE ASSEMBLY, RH 1
20 18071-01 TUBE ASSEMBLY, REAR 1
21 20262 FITTING, ADAPTER 1
22 20263 FITTING, ADAPTER 1
23 20264 UNION, TEE 2
24 20265 ELBOW, 90° 2
25 20266 STRAIGHT UNION 1
26 20275 BRAKE HOSE 2
27 23940 SHOULDER SCREW 2
28 25021 EXTENSION SPRING 1
29 25022 BRAKE PEDAL WITH PAD (INCLUDES ITEMS 30 AND 31) 1
30 0050002 PAD, BRAKE PEDAL 1
31 136913 BRAKE PEDAL PAD WELDMENT 1
32 25889 MASTER CYLINDER 1
33 25890 CYLINDER BOOT 1
34 27E10ER WASHER, FLAT 5/8 ZINC PLATED 1
36 27E5ER WASHER, 5/16 2
37 27E6ER WASHER, 3/8 3
41 50833 TUBE ASSEMBLY (50831-01 ONLY) 1
42 61D5ER NUT, HEX HEAD 5/16-18 GR5 ZINC PLATED 1
44 85G1008E SCREW, PAN HEAD STEEL #10-24 X 1/2 2
45 7910 FRONT CROSSPLATE WELDMENT REF
1-25
1 2
M11823-03.CDR
FIGURE 1-17 BRAKE ASSEMBLY PUSH ROD
BRAKE ASSEMBLY PUSH ROD

11823-03 BRAKE ASSEMBLY PUSH ROD
1 11862 STUD
2 18716 PUSHROD, MODIFIED
1-26
4
M18214.CDR
FIGURE 1-18 SEAT ASSEMBLY W/BRASS
SEAT ASSEMBLY W/BRASS

18214 SEAT ASSEMBLY W/BRASS
1 MS24628-46 SCREW, SELF TAPPING #10 X 3/8 1
2 18159 STRIP, BRASS SEAT BACK 1
3 26742 SEAT ASSEMBLY (INCLUDE ITEMS 4-7) 1
4 1417194 BACKREST ASSEMBLY CUSHION 1
5 1417195 SEAT CUSHION ASSEMBLY 1
6 1417196 TRACKS, SET 1
7 26742-10 SLIDE ADJUSTER 1
1-27
13 9 3
10
12
13
9
6
1
7 3 4 11 8
M1412362.CDR
FIGURE 1-19 SEAT BELT KIT
SEAT BELT KIT

1412362 SEAT BELT KIT
1414205 SEAT BELT KIT FL60EX W/4 SPOOL VALVE
18234 SEAT BELT KIT
3 1407419 SEAT BELT, AUTOMATIC RETRACT (1412362) 1
52762 SEAT BELT ASSEMBLY RETRACT (1414205) 1
57072 SEAT BELT ASSEMBLY RETRACT (18234)
4 1409832 DECAL, WARNING, TRUCK OVERTURN 1
5 18239 BRACKET WELD FOR SEAT (1412362) 1
1414200 BRACKET WELD FOR SEAT (1414205) 1
6 18240 BRACKET WELD FOR SEAT (1412362) 1
1414204 BRACKET WELD FOR SEAT (1414205) 1
7 2C720ER SCREW HEX HEAD 7/16-20 X 1-1/4 2
8 4E6E WASHER LOCK 3/8 2
1-28
1
3 4
M18000-02.CDR
FIGURE 1-20 OVERHEAD GUARD
OVERHEAD GUARD
1420866 OVERHEAD GUARD MODIFIED
1 18000-02 OVERHEAD GUARD 1
2 1414218 CROSS TUBE 1
3 50362 NAMEPLATE, OVERHEAD GUARD (SEE PAGE 1-53) REF
4 51365-2 RIVET, 1/8 REF
1-29
A
22
Section A-A
See
View “C-C” A
View “B-B”
See
View “B-B”
M7005-08.CDR View “C-C”

FIGURE 1-21 DRIVE ASSEMBLY
1-30
DRIVE ASSEMBLY
7005-07 DRIVE ASSEMBLY FL40
7005-08 DRIVE ASSEMBLY FL60
7005-09 DRIVE ASSEMBLY FL60 48
1 7095 SUPPORT, DRIVE MOTOR WELDMENT 1
3 51240 COUPLING, LOVEJOY #25 1
4 30677 BRAKE ASSEMBLY MODIFICATION, (SEE PAGE 1-38) 1
6 17592 MOUNTING PLATE ASSEMBLY (SEE PAGE 1-39) 1
7 5057 ROD, ACTUATING, BRAKE 1
8 50842 MOTOR, DRIVE 1
9 20265 ELBOW, 90 2
10 1-512-010005-03 NUT, HEX HEAD LOCK 5/16-18 GR B 6
11 MS51095-358 SCREW, HEX HEAD CAP 3/8-16 X 3/4 4
12 MS20995-C32 WIRE, SAFETY AR
13 18107-2 NIPPLE, PIPE 1
14 27870 ELBOW 2
15 27872 UNION, MALE 1
16 MS51095-305 SCREW, HEX HEAD CAP 1/4-20 X 5/8 6
18 50393-2 TIRE, DRIVE RUBBER 18 X 9 X 12-1/8 (7005-07) 2
7202 TIRE, 18 X 8 SOLID CUSHION (7005-08) 2
19 18504 AXLE, DRIVE (7005-07, -08) (SEE PAGE 1-36) 1
18190 AXLE DRIVE (7005-09) 1
20 25001 CLEVIS PIN, .312 X .781 1
22 1F412E PIN, COTTER 1/8 X 3/4 2
24 5056 BRAKE CRANK 1
25 25002 CLEVIS PIN 3/8 X .891 1
26 25000DX END, YOKE 3/8-24 THREAD 1
28 18603-73 WIRE ASSEMBLY (NOT SHOWN) 1
30 18169 POWER CABLE GROUP (INCL ITEMS 35-40) 1
31 18603-74 WIRE ASSEMBLY 1
33 59D6ER NUT, HEX HEAD LOCK 3/8-16 GR6 1
34 1400833 TAPERED WIDE FLANGE CAP AND/OR PLUG MOD 1
35 18169-1 CABLE ASSEMBLY 22" (NOT SHOWN) 1
41 20265 ELBOW, 90° (7005-09) 2
1-31
72
57
60
61
62
64
59
90
89
88
78
79
63 56
65
10
26 A
93
m18504p1
FIGURE 1-22 DRIVE AXLE BREAKDOWN

(1 OF4)
1-32
19
18
49
51
53
54
52
58
48 21
20
47 22
46
A
87 95 85
43
1
17 81
16 11
10
2
15
14
4
8
5
41
45
80
7
6
5 9 42
8 30 41
13 44
23
12
3 24 25
14
15
m18504p2

(2 OF4)
1-33
32
31 24
34 23
33 25
12
40
29
35 38
37
36
39
27
84 94
28
m18504p3

(3 OF4)
1-34
74
73 68 66
MASTER CYLINDER
P/N: 28218 67 69
69
71
10
77
76
92
69
91
70
75
m18504p4

(4 OF4)
1-35
DRIVE AXLE BREAKDOWN
18504 DRIVE AXLE BREAKDOWN
1 28977 HOUSING, AXLE 1
2 28918 STUD 16
3 28976 CASE, DIFFERENTIAL, FLANGED HALF 1
4 1409675 CASE, DIFFERENTIAL, PLAIN HALF 1
5 20334 GEAR, DIFFERENTIAL, SIDE 2
6 20332 PINION, DIFFERENTIAL 4
7 20331 SPIDER, DIFFERENTIAL 1
8 20389 WASHER, THRUST 2
9 20333 WASHER, THRUST PINION 4
10 4E6E WASHER, LOCK 38
11 28922 SCREW, HEX HEAD 8
12 20290 GEAR ASSEMBLY, BEVEL 1
13 20101 RIVET 12
14 20074 CONE, BEARING 2
15 20075 CUP, BEARING 2
16 20070 GASKET 2
17 52828 GASKET 2
20 27E10ER WASHER, LOCK 16
21 20067 DOWEL, TAPERED, SPLIT 8
22 64D10ER NUT, HEX 16
23 20090 GASKET 1
24 20091 GASKET 1
25 20089 CAGE, PINION 1
26 17C616ER SCREW, HEX HEAD 26
27 20082 SEAL, OIL 1
28 1409682 NUT, LOCK 7/8-20 1
29 28960 BEARING ASSEMBLY 1
30 27937 RING, LOCK 1
31 52831 RETAINER 1
32 20092 RIVET 2
33 20096 RACE, PINION 1
34 52832 BEARING BALL 1
35 20085 WASHER HARDENED 1
36 20084 SPACER, RETAINER INPUT 2
37 20099 SHIM, BEARING .0005 1
38 28939 SHIM, BEARING .0003 1
39 20081 RETAINER, SEAL 1
40 28938 GASKET 3
41 4E9E WASHER, FLAT 9
42 52834 SPACER 9
46 20291 SHAFT, AXLE 2
47 52957 BEARING BALL 2
1-36
DRIVE AXLE BREAKDOWN
48 20073 COUPLING 2
49 1409677 STUD 8
51 52835 SPINDLE 2
53 4E12E WASHER, LOCK 8
56 20052 GEAR, FINAL 2
59 1409680 STUD 24
61 1402623 WASHER, FLAT 2
62 28931 NUT, HEX SLOTTED 2
63 1402623 COTTER 2
64 20049 CAP 2
65 27894 GASKET 2
66 20046 SCREW, BLEEDER BRAKE 2
67 20027 MANIFOLD, ACTUATOR, BRAKE 1
68 28909 MANIFOLD, BLEEDER BRAKE 1
69 27947 ELBOW, FITTING, BRAKE 6
70 20265 TUBE ASSEMBLY, BLEEDER BRAKE 1
71 52837 TUBE ASSEMBLY, ACTUATOR BRAKE 2
72 52838 SEAL OIL 2
73 28908 MANIFOLD, ACTUATOR, BRAKE 1
74 20026 FITTING 1
75 52840 TUBE ASSEMBLY, BLEEDER BRAKE 1
76 1402609 SCREW, CAP MANIFOLD 4
77 1402612 NUT, LOCK MANIFOLD 4
78 27E8ER WASHER, FLAT 24
80 20076 PLUG, MAGNETIC 1
81 16F12 PLUG, SQUARE SOCKET 1
84 52842 SLEEVE, SHIPPING 1
85 53000 BREATHER 1
86 52999 NAMEPLATE, DURST (NOT SHOWN) 1
87 6C404 SCREW, DRIVE 2
88 27886 PLUG, SQUARE SOCKET PLATED 2
89 16F8 PLUG, SQUARE SOCKET PLATED 2
90 20343 DRUM, BRAKE WHEEL 2
91 51972 ADAPTER, BLEEDER BRAKE 2
92 51973 ADAPTER, ACTUATOR, BRAKE 2
93 27906 BRAKE ASSEMBLY 2
94 1409681 WASHER, .906 X 1.75 X .125 1
95 138475 PLUG, PIPE 1-11.5 1
1-37
2
4
7
6
5
3
M52543.CDR
FIGURE 1-26 BRAKE ASSEMBLY
BRAKE ASSEMBLY
30677 BRAKE ASSEMBLY MODIFICATION
1 52543 BRAKE ASSEMBLY (INCLUDES ITEMS 2, AND 4 THRU 8) 1
2 30678 BRAKE LEVER MODIFICATION 1
3 5034-1 DRUM, BRAKE MODIFIED 1
4 52543-1 PLATE, BACKING 1
5 52543-2 CAM WITH SHAFT 1
6 52543-4 CLIP 1
7 52543-5 BRAKE SHOE SET 2
8 52543-6 SPRING, RETURN 2
1-38
1
M17592.CDR
FIGURE 1-27 MOUNTING PLATE ASSEMBLY
MOUNTING PLATE ASSEMBLY

17592 MOUNTING PLATE ASSEMBLY
1 17590 PLATE MOUNTING 1
2 17591 PIN 2
1-39
6
39 7
48 47 46 1
3 26
2 28
4 25
5 32
2
25
3
26
1
7
38
40
32
m14221-07p1
FIGURE 1-28 STEER AXLE ASSEMBLY

(1 OF 2)
1-40
52 41 23 29 6 21 31 22 20 19
18
49 45 44 29
17
16
42
50
10 51
37 36 33 34
24
10
15
14
32
35
30 9 13
32 12
43 11
32
8
41
m14221-07p1
FIGURE 1-29 STEER AXLE ASSEMBLY

(2 OF 2)
1-41
STEER AXLE ASSEMBLY
14221-07 STEER AXLE ASSEMBLY
1 51142 TIE ROD END, RH 2
2 4821-02 NUT, HEX HEAD JAM 1-16 GR2 2
3 10895 TIE ROD SPACER 2
4 51143 TIE ROD END LH 2
5 10831 BELL CRANK WELDMENT 1
6 1F624E PIN, COTTER 3/16 X 1-1/2 9
7 10H25J FITTING, LUBE 1/8-2 4
8 25008 BEARING, THRUST 2
9 25153 BEARING, NEEDLE 6
10 27E16ER WASHER, FLAT 1 5
11 10894 PIN, KING 3
12 23937 SET SCREW, HEX SOCKET, HALF DOGPOINT 1/2-13 X 3/4 2
13 8537 PIN, CYLINDER MOUNTING 1
14 25009 BEARING, THRUST 2
15 15G608ER SET SCREW, SOCKET HEAD CUP POINT 3/8-16 X 1/2 1
16 25010 SEAL, OIL 2
17 25011DX BEARING, CUP INNER 2
18 25012 BEARING, CONE INNER 2
19 25013 BEARING, CUP OUTER 2
20 25014 BEARING, CONE OUTER 2
21 50364 NUT, HEX SLOTTED 1-14 2
22 7173 COVER, HUB 2
23 86G1006E SCREW, PAN HEAD 10-32 X 3/8 8
24 8532 END, CYLINDER ROD 0
25 17K6 ELBOW 90 2
26 4821-01 NUT, HEX HEAD JAM 1-16 GR2 2
27 28478 GREASE, WHEEL BEARING (NOT SHOWN) AR
28 1300633 FITTING, LUBE STRAIGHT 1/4-28 1
29 23993 LOCTITE, BLUE AR
30 51919 LOCTITE, RED AR
31 7443 PLATE, WASHER 2
32 11348 CAP, GREASE W/ FITTING 6
34 59D6ER NUT, HEX HEAD CAP 3/8-16 GR6 1
35 1412691 STEER CYLINDER ASSEMBLY (SEE PAGE 1-44) 1
36 6726 NAMEPLATE 1
37 6C404 SCREW, DRIVE #6 X 1/4 2
38 14225-01 AXLE, MACHINING 1
39 18048 SPINDLE, RH 1
40 18049 SPINDLE, LH 1
41 11887-03 WHEEL, MACHINED W/ KNOTT BRAKE 2
42 1421079 BRAKE AND RH ADAPTER PLATE (SEE PAGE 1-47) 1
43 1421080 BRAKE AND LH ADAPTER PLATE (SEE PAGE 1-47) 1
44 AN1227-43 PIN, DOWEL 3/8 X 3/4 2
45 MS18154-60 SCREW, HEX HEAD CAP CROSS DRILLED 3/8-16 X 1 GR8 12
46 7036DX STOP, AXLE PAD 2
1-42
STEER AXLE ASSEMBLY
49 MS20995-C32 WIRE, SAFETY AR
50 1400072 BUSHING, RADIAL SELF ALIGNING 1
51 1405972 SHIM WASHER 1.25 X 2 X .032 1
52 7904 TIRE, STEEL, RUBBER 16-1/4 X 11-1/4 REF
7904-01 TIRE, SMOOTH 16-1/4 X6 X 11-1/4 REF
1-43
1 2 6
5 4 3 1
M1412691.CDR
FIGURE 1-30 STEER CYLINDER ASSEMBLY
STEER CYLINDER ASSEMBLY

1412691 STEER CYLINDER ASSEMBLY
1 10H25J FITTING, LUBE 1/8-27 2
2 1414409 STEER CYLINDER (SEE PAGE 1-45) 1
6 8532 END, CYLINDER ROD 1
1-44
3 6 5 4 8
9 2 7
M1414409.CDR
FIGURE 1-31 STEER CYLINDER BREAKDOWN
STEER CYLINDER BREAKDOWN

1414409 STEER CYLINDER BREAKDOWN
1 1416921 SEAL KIT (INCL ALL NECESSARY O-RING, SEALS, ETC) 1
2 1416922 LOCKNUT 1
3 1416923 PISTON 1
4 1416934 PISTON 1
5 1416925 BARREL ASSEMBLY 1
6 1416926 ROD 1
7 1416927 SPACER 1
8 1416928 SNAP RING, HEAD 1
9 1416929 MACHINED BUSHING 1
1-45
FIGURE 1-32 BRAKE ASSEMBLY, RH AND LH
1-46
BRAKE ASSEMBLY, RH AND LH
1421079 BRAKE ASSEMBLY, RH
1421080 BRAKE ASSEMBLY, LH
1 18047-01 BRAKE BACKING PLATE ADAPTER RH 1
2 18047-02 BRAKE BACKING PLATE ADAPTER LH 1
3 9G820ER SCREW, FLAT HEAD SOCKET, 1/2-13 X 1-1/4 6
5 18062 BRAKE ASSEMBLY 10.5 X 2.5 (SEE PAGE 1-49) 1
6 18EM1224ER WASHER, FLAT M12 6
1-47
8
1
11
12
10
6
5 4 3
13
14
9 15
m1410779
FIGURE 1-33 BRAKE PARTS
1-48
BRAKE PARTS
18062 BRAKE PARTS
1 52661 PLATE BACKING ASSEMBLY 1
2 26261 PLUG, RUBBER 2
3 26278 CLAMP, HOLD DOWN 1
4 18EM816ER WASHER 2
5 1CM816ER SCREW, HEX HEAD CAP M8 X 1.25 -16 CL8.8 2
6 28218 WHEEL CYLINDER 1
7 9EM60ER WASHER, WAVED SPRING, M6 2
8 28967-5 BOLT 2
9 26269 BRAKE ADJUSTER 1
10 26270 WASHER, CAM LOCKING 2
11 1CM1225ER SCREW, HEX HEAD CAP M12 X 1.75-25 CL8.8 1
12 26272 BRAKE SHOE 2
13 26275 SPRING, RETURN 2
14 26276 SPRING RETURN 1
15 26277 SPRING, HOLD DOWN 2
1-49
CLASSIFIEDD BY
B UNDERWRITERS LABORATORIES INC.®
AS TO FIRE, ELCTRIC
C SHOCK,
S AND
D EXPLOSION
E N HAZARDS
H
CLASS GROUP ; CLASS GROUP ,
1 2 3 HAZARDOUS LOCATIONS ONLY.
TYPE EX INDUSTRIAL TRUCK.
E-44371 NO.
OVERHEAD GUARD P/N:

MEETS REQUIREMENTS OF ANSI B56.1-2000
Division 4 5 IMPACT TEST LOAD OF FT-LBS.
FORWARD
8 EMERGENCY STOP
36 V. D. C. TYPE-EX 6 NEUTRAL
PULL TO RESET
REVERSE 7
Keep feet, arms and legs inside the confines of the Do not handle unstable loads. Check all loads before handling.
operator’s compartment. Never allow riders.
! WARNING Use care when tilting forward or rearward, when stacking,
This vehicle is equipped with an overhead guard and load depositing, or retrieving a load. Do not travel with mast tilted
backrest extension. Do not remove or alter them.
Do not turn when travelingon ramps. When descending

Do not operate this vehicle until you have been trained and qualified to do
so. Read all warning and caution notices attached to this truck. Refer to
the Technical Manual where expanded information appears.
forward.
Start, stop, change directions, travel and brake smoothly.

9
ramps, travel forward empty and backward loaded. While traveling observe all speed limits and beware of
surrounding conditions.
Battery used in truck must comply with Drexel Do not paint over warning or caution nameplates and decals.
specifications 8911. Avoid pinch points. Allow no one under or near the mast
Always look in the dirction of travel. Keep a clear view, and when load
Spread forks apart as far as load will permit and push
completely under load with forks centered on load.
Interferes with forward visibility, travel with the load trailing, except on
ramps.
or forks, loaded or empty.
When leaving the truck forks should be fully lowered to the

floor and the mast placed in the verticle position and the
10
Electrical enclosuresmust be kept closed in hazardous Elevate the the mast or load only to pickup or deposit a load. Watch for parking brake applied.
areas. obstructions, especially overhead. Watch all clearances.
Drexel P/N: 1404189
WARNING WARNING
PINCH
H POINT
P PINCH
HPPOINT
KEEP CLEAR 11 KEEP CLEAR 12 13
LANDOLL CORP P/N:1408792 Rev.C LANDOLL CORPORATION P/N: 1408793 Rev. C
WARNING
! WARNING 16 LANDOLL CORPORATION
MARYSVILLE, KS 66508
USE OPERATOR RESTRAINT

MODEL NO. SERIAL NO.
EXPLOSION PROOF TRUCK TYPE: EX DIV 1

FASTEN BELT APPROVED FOR: CLASS I, GROUP D, CLASS II, GROUP G,
OPERATING TEMPERATURE CODE T3B
1. A TYPE EX BATTERY IS REQUIRED
2. ANY MODIFICATIONS REQUIRE COMPLIANCE
TO UL 583 TYPE EX
IN CASE OF TIPOVER: 17 19
BATTERY:
BATTERY WEIGHT:
VOLTS,
LBS. MINIMUM
AH @ 6 HR
LBS. MAXIMUM
TRUCK WEIGHT WITHOUT BATTERY: LBS.
CARRIAGE TYPE: I.T.A. CLASS DATE:
DON'T JUMP BACK TILT : DEG. LOAD TIRE SIZE
A
CAPACITY RATINGS FOR EVENLY
DISTRIBUTED LOADS WITH
LANDOLL CORPORATION PART # 1408791 Rev. C
18 MAST VERTICAL OR TILTED REARWARD
HOLD ON TIGHT FORKS: C

ATTACHMENT:
SERIAL NO.:
B
14 15 20 MAX
CAP.
DIM. A
LOAD
DIM. B
FORK
DIM. C
LOAD
P/N: 1409832 REV-A
LBS. CTR. HT. CTR.

BRACE FEET
LEAN AWAY
THIS TRUCK MEETS ALL THE APPLICABLE MANDATORY
REQUIREMENTS OF ANSI B56.1 1983 SAFETY STANDARD
FOR POWERED INDUSTRIAL TRUCKS
MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS
U.S. 3,382,994 3,532,238 3,637,100 4,087,776 4,364,444
CANADIAN 873,719 1,167,820 MEXICO 156,505
P/N: 1409889 REV-C

M18181.CDR
FIGURE 1-34 DECALS

(1 OF 3)
1-50
23 24
9 8 7
22
14 10
20
3 22 16 17 18
22 5
19
6
15
Division
13 1 4 21 2
M18181P1.CDR
FIGURE 1-35 DECALS

(2 OF 3)
1-51
15 11
12
Division
2
21
M18181P2.CDR
FIGURE 1-36 DECALS

(3 OF 3)
1-52
DECALS
18181 DECALS (EXCLUDES ITEMS 13, 16 -18)
1 0011042 DECAL, MADE IN USA FLAG 2
2 1420171 DECAL, EX LOGO 3
3 10906 UL LABEL 1
4 130418 DECAL, DREXEL DIVISION 2
5 50362 NAME PLATE, OVERHEAD GUARD NAME PLATE 1
6 18063-2 DECAL, 36 V.D.C. TYPE EX 2
7 5441 NAMEPLATE, DIRECTIONAL 1
8 18182 LABEL, EMERGENCY STOP 1
9 1404189 DECAL, WARNING 1
10 5442 DECAL, HYDRAULIC OIL 1
11 1408792 DECAL, WARNING PINCH POINT 1.5X2.5 1
12 1408793 DECAL, WARNING PINCH POINT 2.5X4.5 6
13 1419935 DECAL, FL-40 EX 2
1419936 DECAL, FL-60 EX 2
14 1409832 DECAL, WARNING TRUCK OVERTURN 1
15 1408791 DECAL, FORK HAZARD WARNING 4
16 11252-1 LIFT INSERT 1
17 11252-2 TILT INSERT 1
18 11252-4 SHIFT INSERT 1
19 50788-02 DECAL, DREXEL VERTICAL YELLOW/BLACK 2
20 1409889 NAMEPLATE LOAD RATING 1
21 50756-2 TAPE - PVC BLACK 3.0 WIDE AR
22 51365-2 RIVET, BLIND DOME AL 1/8 X .337 14
23 6C403 DRIVE SCREW #4 X 3/16 6
24 6C2004 DRIVE SCREW 2
1-53
DUPLEX MAST INSTALLATION OPTION
18614-01 MAST, DUPLEX INSTALLATION 71/106/47 (FL40)
52548-11 MAST DUPLEX ASSEMBLY (NO ASSEMBLY BREAKDOWN
AVAILABLE.)
1 1308474 ELBOW, MALE 90 (CONNECTS LIFT HOSE TO MAST) 1
MAST LIFT HOSES
2 51316-31 HOSE 72.69" (18614-01, 18618-01, 18620-01) 1
51316-32 HOSE 78.69" (18622-03, 18624-03, 18626-05, 18628-03) 1
51316-33 HOSE 84.69" (18614-03,18618-003, 18620-03) 1
51316-34 HOSE 88.69" (18622-05, 18624-05, 18626-05, 18628-05) 1
AUXILIARY FUNCTION HOSES
3 51060-22 HOSE 123.81" (18618-01, 18620-01)
51060-24 HOSE 128.81" (18618-01, 18620-01)
51060-26 HOSE 129.81" (18624-03, 18626-03, 18628-03) 1
51060-27 HOSE 134.81"(18624-03, 18626-03, 18628-03) 1
51060-29 HOSE 135.81" (18618-03, 18620-03)
51060-31 HOSE 139.81" (18624-05, 18626-05, 18628-05) 1
51060-32 HOSE 140.81" (18618-03, 18620-03)
51060-34 HOSE 144.81" (18624-05, 18626-05, 18628-05) 1
4 9772 BEARING, BRONZE (USED ON TILT CYLINDER MOUNT) 2
5 18114-05-F MAST, DUPLEX 77/114/51-1/4 (18622-03) 1
18114-10-F MAST, DUPLEX 87/130/61-1/4 (18622-05) 1
11874-02-F MAST, DUPLEX 71/106/47 (18614-01) 1
11874-02-F-SF MAST, DUPLEX 71/106/47 (18618-01) 1
11874-02-F-DF MAST, DUPLEX 71/106/47 (18620-01) 1
11874-08-F MAST, DUPLEX 83/130/59 (18614-03) 1
11874-08F-SF MAST, DUPLEX 83/130/59 (18618-03) 1
18114-05-F-SS MAST, DUPLEX 77/114/51-1/4 (18624-03) 1
18114-10-F-SS MAST, DUPLEX 87/130/61-1/4 (18624-05) 1
18114-05-F-SF MAST, DUPLEX 77/114/51-1/4 (18626-03) 1
18114-10-F-SF MAST, DUPLEX 87/130/61-1/4 (18626-05) 1
18114-05-F-DF MAST, DUPLEX 77/114/51-1/4 (18628-03) 1
18114-10-F-DF MAST, DUPLEX 87/130/61-1/4 (18628-05) 1
*NOTE: SS - SIDE SHIFT, SF - WITH SINGLE REEVING, DF - WITH 2 REEVING.
**SEE FORM #1421130 FOR FL40 MASTS, AND FORM #F-408-0405 FOR FL60.
1-54
TRIPLEX MAST INSTALLATION OPTION
18615-01 MAST, TRIPLEX INSTALLATION 71/152/47
1-55
MAST LIFT HOSES
1 51316-37 HOSE #8 104.37" (18625-02) 1
51316-38 HOSE #8 105.69" (18619-01, 18621-01, 18172-02, 1
18623-01, 18627-01, 18629-03)
51316-40 HOSE #8 110.69 18625-03) 1
51316-41 HOSE #8 111.69" (18615-02, 18617-02, 18619-01, 1

18621-02, 18623-02, 18627-02, 18629-02)
51316-42 HOSE #8 (18625-04) 1
51316-43 HOSE #8 117.69" (18615-04, 18617-04, 18619-20, 1

18621-04, 18623-03, 18627-03, 18629-03)
51316-45 HOSE #8 121.69" (18615-05, 18619-05, 18621-05, 1
18623-04, 18627-04, 18629-04)
51316-46 HOSE #8 129.69" (18615-06, 18619-06, 18621-06, 1
18623-05, 18625-06, 18627-05, 18629-05)
51316-47 HOSE #8 137.69" (18615-07, 18619-07, 18621-07, 1
18623-06, 18627-06, 18629-06)
1412150 HOSE #8 98" (18625-01) 1
1412153 HOSE #8 123"(18625-05) 1

50976-42 HOSE #8 111.69 (18617-02)
2 51060-18 HOSE #6 105.31" (18619-01, 18621-01, 18627-01, 18629-01) 1
51060-19 HOSE #6 115.31"(18617-02, 18619-01, 18621-01, 18621-02, 1
18627-01, 18627-02, 18629-01, 18629-02)
51060-20 HOSE #6 117.31"(18617-02, 18617-04, 18619-01, 18619-02, 1
18621-02, 18621-04, 18625-02, 18627-02, 18627-03,
18629-02, 18629-03)
51060-21 HOSE #6 123.31"(18617-04, 18619-02, 18621-04, 18625-03, 1
18627-03, 18629-03)
51060-23 HOSE #6 127.31"(18619-05, 18621-05, 18625-04, 18627-04, 1
18629-04)
51060-25 HOSE #6 129.31"(18619-06, 18621-06, 18627-05, 18629-05) 1
51060-27 HOSE #6 134.81"(18625-05) 1
51060-28 HOSE #6 135.31"(18619-06, 18621-06, 18627-05, 18627-06, 1
18629-05)
51060-30 HOSE #6 137.31"(18619-07, 18621-07, 18627-06, 18629-06) 1
51060-33 HOSE #6 143.31"(18619-07, 18621-07, 18625-06, 18629-06) 1
51060-48 HOSE #6 121.31"(18619-05, 18621-05, 18627-04, 18627-04) 1
51060-64 HOSE #6 110.81"(18625-01) 1
3 51380-08 HOSE #6 115.75" (18625-01) 1
51380-09 HOSE #6 121.75" (18625-02) 1
51380-10 HOSE #6 127.75" (18625-03) 1
51380-11 HOSE #6 131.75" (18625-04) 1
51380-13 HOSE #6 139.75" (18625-05) 1
51380-15 HOSE #6 147.75" (18625-06) 1
1-56
4 755054 ADAPTER (USED TO CONNECT LIFT HOSE TO MAST) 1
5 9772 BEARING, BRONZE (USED ON TILT CYLINDER MOUNT) 2
6 12947 MOUNTING BLOCK (18625-XX ONLY) (DRAIN BACK KIT) 1
7 1408283 CLAMP, 3/4 CABLE(18625 -XX ONLY) (DRAIN BACK KIT) 2
8 17E10E #10 LOCK WASHER (18625 ONLY) (DRAIN BACK KIT) 1
9 86G1008E #10 PAN HEAD SCREW (18625 ONLY) (DRAIN BACK KIT) 1
10 692846 HOSE, DRAIN BACK (DRAIN BACK KIT) 22 FT
11 25814 ADAPTER (18617-02) 1
12 18172-02 MAST TRIPLEX 71/152/47 (18615-01) (FL40) 1
18172-05 MAST TRIPLEX 77/170/53 (18615-02) (FL40) 1
18172-08 MAST TRIPLEX 83/188/59 (18615-04) (FL40) 1
18172-10 MAST TRIPLEX 87/198/63 (18615-05) (FL40) 1
18172-14 MAST TRIPLEX 95/216/71 (18615-06) (FL40) 1
18172-18 MAST TRIPLEX 103/236/79 (18615-07) (FL40) 1
18172-05-F-SS MAST TRIPLEX 77/170/53 (18617-02) (FL40) 1
18172-02-F-SF MAST TRIPLEX 71/152/47 (18619-01) (FL40) 1
18173-02 MAST TRIPLEX 71/149/45 (18623-01) (FL60) 1
18173-05 MAST TRIPLEX 77/167/51 (18623-02) (FL60) 1
18173-08 MAST TRIPLEX 83/185/57 (18623-03) (FL60) 1
18173-10 MAST TRIPLEX 87/196/61 (18623-04) (FL60) 1
18173-14 MAST TRIPLEX 95/214/69 (18623-05) (FL60) 1
18173-18 MAST TRIPLEX 103/234/77 (18623-06) (FL60) 1
18173-02-F-DF MAST TRIPLEX 71/149/45 (18629-01) (FL60) 1
1-57
*NOTE: SS - SIDE SHIFT, SF - WITH SINGLE REEVING, DF - WITH 2 REEVING.
**SEE FORM # 1415055 FOR FL40 MASTS, AND FORM # 1420370 FOR FL60.
1-58
FORKS
18613 TAPERED FORKS FL60
18596 TAPERED FORKS FL40
18585 FOLDING FORKS FL40
1 18207-02 FORK WITH BRASS 1-3/4X5X40 (18613) 2
18207-3 BRASS CLAD FORK 42 (18613) 2
18207-4 BRASS CLAD FORK (18613) 2
50107-01 FORK, 1-3/4X4X36 (18596) 2
50107-02 FORK, 1-3/4X5X40 (18596) 2
50107-04 FORK, WITH BRASS 1-3/4X4X48 (18596) 2
50107-11 FORK, CLAD, 1-3/4X4X42 (18596) 2
18584-01 FORKS, FOLDING 2X5X40 (18585) 2
1-59
FRONT OF
TRUCK
CONDUIT BOX
ON PUMP
MOTOR
A A
POWER
PUMP STEER
MOTOR MOTOR
CONDUIT BOX
ON DRIVE MOTOR
DRIVE
MOTOR
m18085-16p1
FIGURE 1-37 ELECTRICAL ASSEMBLY

(1 OF 3)
1-60
E
HORN
SEAT SWITCH
B B
C
CONDUIT BOX
ON PUMP MOTOR
POWER
E STEERING
SERVICE BRAKE
SWITCH
F F
26 REF
H DRIVE
G MOTOR
25
SW
#4 G STACK
H VALVE
SWITCH
REF 10
REF 10 24 9 REF 42
SECTION A-A
m18085-16p2

(2 OF 3)
1-61
6 16 4 7 8
POWER
41 STEER
5 1 REF MOTOR
12 14 20 10 13
REF
SECTION C-C
4
REF
34 35 26 25
4 REF
33 15
2 3 2 34
28
11
SECTION B-B
18 REF
14
17 REF
REF 19
36 REF 42
18 REF 12
9 15 14
DRIVE MOTOR
19 REF SECTION E-E
CONTROL BOX REF 26

SECTION F-F FOR DRIVE MOTOR
CONTROL BOX
FOR PUMP
MOTOR 25
22 REF
32 24
23 REF 42
PUMP 9
MOTOR 22 REF
SECTION G-G SECTION H-H
m18085-16p3

(3 OF 3)
1-62
ELECTRICAL ASSEMBLY
18085-15 ELECTRICAL ASSEMBLY FL40
18085-16 ELECTRICAL ASSEMBLY FL60
1 18633-09 CONTROL BOX ASSEMBLY (SEE PAGE 1-66) 1
2 27871 ELBOW 2
3 18108-2 PIPE NIPPLE 1-1/4 X 4 1
4 25419 ELECTRICAL FITTING, UNION REF
5 25421 FLEXIBLE COUPLING 1-1/4 1
6 25420 ELBOW, 90 CROUSE HINDS 1-1/4 1
7 25418 FLEXIBLE COUPLING 1-1/4 X 4 1
8 25390 BATTERY CONNECTOR 1
9 27868 ELBOW 4
10 18110-1 PIPE NIPPLE 4
11 1402212 HORN, EX 24 VOLT 1
12 27775 ELBOW REF
13 27774 UNION 1
14 27795 FLEX COUPLING 1/2 3
16 18108-11 PIPE, 1-1/4 (18085-16 ONLY) 1
17 27872 UNION, MALE REF
18 27870 ELBOW REF
19 18107-2 PIPE NIPPLE REF
20 27796 BOX, CONDUIT, EXPLOSION PROOF 1
22 23865 UNION REF
23 51693 ELBOW, 90 ELECTRICAL FITTING 1
24 28722 FLEX COUPLING 1/2 CONDUIT 2
25 27867 MICRO SWITCH 3
26 28040 PIPE PLUG REF
28 51970 EX CONDUIT, OUTLET BOX 1
29 28035 SLEEVE, SPLICING (NOT SHOWN) 4
30 1402576 ELECTRICAL SCHEMATIC (NOT SHOWN) 1
31 1402577 ELECTRICAL DIAGRAM (NOT SHOWN) 1
33 1402213 ELBOW, CAPPED 90 3/4-14 1
34 5K611 PIPE NIPPLE, CLOSE 3/4-14 2
35 1402214 PIPE REDUCER 1/2-14 MALE TO 3/4-14 FEMALE 1
36 18210 POWER CABLE GROUP (INCL ITEMS 37-40) 1
37 18210-01 POWER CABLE ASSEMBLY 38" (NOT SHOWN) 1
41 18110-6 NIPPLE, 1/2 X 3-1/2 REF
42 27884 UNION REF
1-63
38
A 43 24 29 65 66 A
42 22 28 64 64
51 24 21 18 54 23 27 24 63 63
1 6 33 2 57 16 19 17 4 25 20 26 22 62 62 79
36
77
35
34 D D 44
PUMP 1A LINE
PUMP
43 78
41 BDI
81
TDR SC TRAC
R- FWD REV
10 HOUR
40 PD 0 METER
80
1AD
PMTD
STEERING
39 29
C
26
37
3 56 30
28
58 10 72
29 15
11 67
38 C
50
9 31 5 61 48 26 49 53 75 12 14 28 45 25 23
32 76 28 13 52 29 55 28
B B
29 38 29
46
50
69 11
68 33
SECTION D-D SECTION C-C

m18633-09p1
FIGURE 1-40 CONTROL BOX ASSEMBLY W/ EV-100

(1 OF 2)
1-64
54
3 46 3 1
SECTION A-A
25
55
9
23
28
29
10 75 12 14
46
13
SECTION B-B
8 82
SECTION E-E
m18633-09p2
FIGURE 1-41 CONTROL BOX ASSEMBLY W/EV-100

(2 OF 2)
1-65
CONTROL BOX ASSEMBLY W/EV-100
18633-09 CONTROL BOX ASSEMBLY W/EV-100
1 1419685 CONTROL BOX ASSEMBLY, EX (SEE PAGE 1-69) 1
2 18183 CONTACTOR PANEL ASSY, EV-100 (SEE PAGE 1-71) 1
3 27792 BREATHER/DRAIN 4
4 7170 SHAFT, FORWARD AND REVERSE SWITCH 1
5 20119 BOARD, TERMINAL 1
6 1419684 SWITCH, EMERGENCY (SEE PAGE 76) 1
7 1419683 MOMENTARY OPERATOR (SEE PAGE 77) 1
8 1411291 SPACER, HORN BUTTON 1
9 27884 UNION 1/2 3
10 23865 UNION 1
11 27870 ELBOW 1
12 27868 ELBOW 1
13 18110-6 PIPE NIPPLE 1/2 X 3.5 1
14 25419 ELECTRICAL FITTING, UNION 1
15 18033DX SHAFT, ACCELERATOR SWITCH, REMOTE 1
16 1419751 SWITCH, ELECTRICAL DIRECTIONAL CONTROL 1
17 9844 COUPLING 1
18 MS9048-137 PIN, SPRING 1
19 18052 BRACKET, DIRECTIONAL SWITCH 1
21 22G1008ER SCREW, SOCKET HEAD #10-32 X 1/2 4
22 17E10E WASHER, LOCK #10 4
26 1C416ER SCREW, HEX HEAD 1/4-20 X 1 GR5 6
28 1408399 WASHER, FLAT .625 X .281 X .065 14
30 50655 COUPLING 1
31 85G610E SCREW, PAN HEAD 2
32 13E6ER WASHER, INT TOOTH LOCK #6 2
33 51179 EV-100 SCR (SEE PAGE 1-79) 1
37 18158 PLATE, MOUNTING WELDMENT 1
39 25213 MODULE, TIME DELAY 1
40 25071 COIL DRIVER 3
41 85G836E SCREW, PAN HEAD #8-32 X 2-1/4 4
42 13GM4016E SCREW, CHEESE HEAD M4 X .7 X 16mm CL 4.8 2
44 10144-03 SWITCH ASSEMBLY, ACCELERATOR (SEE PAGE 1-81) 1
45 18037 BRACKET, ACCELERATOR SWITCH 1
48 632816 FUSE, 300 AMP 1
1-66
CONTROL BOX ASSEMBLY W/EV-100
49 1404081 FUSE SIDE MOUNTING, 50 AMP 1
51 23889 COMPOUND, THERMAL JOINT W-120 2
53 1400338 HOUR METER 1
54 5064 CONTROL, SWITCH 1
55 7537 LEVER ARM 1
56 25078 FUSE HOLDER 1
57 25037 METER, BATTERY CAPACITY, 36/48VDC BDI AND RELAY 1
58 17080DX BUSS BAR 1
59 1404680 WIRE HARNESS ASSEMBLY (NOT SHOWN) 1
60 18169 POWER CABLE GROUP (NOT SHOWN) 1
61 11057 BUSS BAR 2
62 51242-6 SCREW, HEX HEAD CAP M8 X 1.25 X 20mm 10
64 MS35333-109 WASHER, LOCK INTERNAL 5/16 10
65 51454-5 NUT, HEX BRASS M8 X 1.25 4
66 51118-04 SPACER, BRASS 3
67 18133 MOUNTING BRACKET, HOUR METER AND BDI 1
68 51191 STUD, METRIC M5 X 30mm 2
69 18157 STAND OFF (EV-100 CARD) 2
70 51690 FIBER, SEALING CHICO X5 (NOT SHOWN) AR
71 51691 COMPOUND, SEALING (NOT SHOWN) AR
72 27885 FUSE 15 AMP CERAMIC 1
73 51919 LOCTITE, RED (NOT SHOWN) AR
74 51694 NEVER SEEZ, LUBE COMPOUND (NOT SHOWN) AR
75 28040 PIPE PLUG, RECESSED 2
76 52900-9 INSULATION, MS 140 SERIES FOR 18 TERMINAL BLOCK 1
77 1402293 PLATE ASSEMBLY FOR HORN CONTROLLER 1
78 1402363 CIRCUIT BOARD, EX 34 HORN 1
79 1402217 SPACER 3
81 85G816E SCREW, HEX HEAD CAP #8-32 X 1 3
82 35G603ER SET SCREW, CUP POINT #6-32 X 3/16 1
1-67
1
m1419685
FIGURE 1-42 CONTROL BOX ASSEMBLY
1-68
CONTROL BOX ASSEMBLY
1419685 CONTROL BOX ASSEMBLY
1 1419855 PLATE LEGEND 1
2 1419686 COVER CONTROL BOX 1
3 1419687 COVER CONTROL BOX 1
4 1419688 WINDOW SEALED ASSEMBLY 1
6 1419689 BOX CONTROL 1
1-69
View “A-A”
10
9
8
10
m18183
FIGURE 1-43 CONTACTOR PANEL ASSEMBLY
1-70
CONTACTOR PANEL ASSEMBLY
18183 CONTACTOR PANEL ASSEMBLY
1 18184 COMPONENT MOUNTING PLATE 1
2 28889 CONTACTOR, SPNO 300A 36VDC COIL (SEE PAGE 1-73) 3
3 28888 CONTACTOR, DPDT 300A 36VDC COIL (SEE PAGE 1-75) 1
4 30223 BUSS BAR 1
5 28891 SUPPRESSOR, 300A SPNO CONTACTOR 3
6 16107 FUSE BLOCK ASSEMBLY, METRIC 1
7 18089 FUSE BLOCK ASSEMBLY, 50 AMP (PS MOTOR) 1
8 104877 SCREW, HEX HEAD CAP 1/4-20 X 1/2 GR5 18
9 1-861-010034-09 WASHER, LOCK 1/4 22
11 51242-6 SCREW, HEX HEAD CAP METRIC M8 X 1.25 X 20mm 2
13 MS35333-92 WASHER LOCK 5/16 2
14 13GM408E SCREW, CHEESE HEAD M4 X 0.7-8 CL4.8 10
15 1-654-010047-03 SCREW, HEX HEAD CAP 1/4-20 X 5/8 GR5 4
16 85G608E SCREW, PAN HEAD 4
17 20117 RELAY-BDI, 10/80 VDC 1
18 13E6ER WASHER, LOCK INT TOOTH #6 4
19 25211 BOARD, TERMINAL 1
20 25438 JUMPER (USED ON TERMINAL BLOCK SERIES 140) 2
21 85G504ER SCREW, PAN HEAD #5-40 X 1/4 4
22 18038 MOUNTING BRACKET (HM AND BDI) 1
23 52900-4 INSULATION, MS 140 SERIES FOR 8 TERMINAL BLOCK 1
24 28890 SUPPRESSOR, 300A DPDT CONTACTOR 2
1-71
22
M28889
FIGURE 1-44 CONTACTOR, SPNO 300 AMP
1-72
CONTACTOR, SPNO 300 AMP
28889 CONTACTOR, SPNO 300 AMP
1 28889-1 BASE, SINGLE COIL 1
2 28888-2 COIL, 36VDC 1
3 28888-18 FRAME, MAGNET 1
4 21265 SPRING, RETURN BLUE 1
5 28888-3 ARMATURE ASSEMBLY 1
6 28888-9 BUSS BASE 1
7 28889-12 BUSS, DOUBLE CONTACT 2
8 28889-11 BUSS CLAMP 1
9 28888-4 BUSHING 1
10 28888-8 TIP CARRIER, MOVEABLE 1
11 28889-15 TIP, MOVEABLE 1
12 28888-7 SEAT, SPRING 1
13 21253 SPRING, MOVEABLE TIP, RED 1
14 21254 RETAINER, SPRING 1
15 1411334 WASHER, BRASS FLAT #10 X 7/16 X .036 1
16 51D10E LOCKNUT, PREVAILING TORQUE #10-32 1
17 86G856E SCREW, PAN HEAD .164-32 X 3-1/2 2
20 28891 SUPPRESSOR, 300A SPNO CONTACTOR 1
21 28889-25 KIT, CONTACTOR (INCL ITEMS 7 & 11) 1
22 13GM408E SCREW, CHEESE HEAD M4 X 0.7-8 CL4.8 2
1-73
21 22 23 24 25 17 16 15 12
13
14
26 13
27 12
11
28
10
9
20
6
19 8
7
7
5
18
1
M28888.CDR
FIGURE 1-45 CONTACTOR, SPNO 300 AMP
1-74
CONTACTOR, DPDT 300 AMP
28888 CONTACTOR, DPDT, 300A 36VDC
1 28888-1 BASE, DOUBLE COIL 1
2 28888-2 COIL 2
3 28888-18 FRAME, MAGNET 2
4 28888-6 SPRING, RETURN, RED 2
5 28888-3 ARMATURE ASSEMBLY 2
6 28888-9 BUS BASE 2
7 * BUS ASSY 2
8 * BUS ASSY 1
9 * BUS ASSY 1
10 28888-4 BUSHING 2
11 28888-8 TIP CARRIER, MOVEABLE 2
12 * TIP ASSEMBLY, MOVEABLE 4
13 28888-7 SEAT, SPRING 4
14 28888-5 SPRING, MOVEABLE, GOLD 2
15 28888-20 INSULATION, UPPER BUS 2
16 141134 WASHER, BRASS, FLAT, #10, 7/16, 1/32 THICK 2
17 51D10E LOCK NUT, #10-32 2
18 28888-10 BUS CLAMP 4
19 * BUS ASSY 1
20 * BUS ASSY 1
21 28888-11 COVER 2
22 7CM855ER SCREW, HEX HEAD, M8 X 1-1/4 X 55, CL 10.9 2
23 6EM80ER LOCK WASHER, M8 2
24 15EM80ER FLAT WASHER, M8 2
25 28888-17 CLAMP 2
26 86G875E SCREW, PAN HEAD, #10-32 X11/16 4
27 17E8E LOCK WASHER, #8 4
28 25E8E FLAT WASHER, #8 4
29 28890 SUPPRESSOR (NOT SHOWN) REF
30 28888-25 KIT, CONTACTOR (INCLUDES ITEMS WITH *) 1
1-75
FIGURE 1-46 EMERGENCY SWITCH
EMERGENCY SWITCH
1419864 EMERGENCY SWITCH
1 1421007 BUTTON, MUSHROOM, RED HEAD 1
1-76
FIGURE 1-47 MOMENTARY OPERATOR
HORN BUTTON
1419683 HORN BUTTON
1 1421006 BUTTON, MUSHROOM, BLACK HEAD 1
1-77
FIGURE 1-48 SCR CONTROLLER, EV100
1-78
SCR CONTROLLER, EV100
51179 SCR CONTROLLER, EV100
1 28139 BASE DETAIL 1
2 28140 RECTIFIER 1 1
3 28141 THERMAL CONDUCTION INSULATION 1
4 28142 RECTIFIER ASSEMBLY 3 AND 4 1
5 28767 HEATSINK 1
7 28543 TERMINAL POST 1
8 28164 SCREW, METRIC TAPTITE 6
9 26720 BUSHING 3
10 28144 INSULATION, THERMAL CONDUCTION 1
13 28147 NAMEPLATE (NOT SHOWN) 1
15 28148 REACTOR 1
16 25273 CAPACITOR, COMMUTATING 1
17 28150 CARD, OSC 1
18 28151 SPIDER AND WIRE ASSEMBLY 1
19 28152 THERMAL PROTECTOR USE 28798 1
20 28153 SNUBBER ASSEMBLY 4
21 28154 STRAP, CAPACITOR, MOUNTING 2
22 28155 BAR, BUSS 1
23 28156 BAR, BUSS 1
24 28157 BAR, BUSS 1
25 28158 BAR. BUSS 1
26 28159 HARNESS, WIRE, SCR PANEL 1
27 28160 NUT, HEX METRIC STEEL 2
28 28181 WASHER, STEEL 8mm 5
29 28161 LOCKWASHER, STEEL SPRING, 8mm 5
30 28162 CAPSCREW, HEX M8 3
31 28177 SHUNT WIRE ASSEMBLY 1
32* 37100 PLATE 1
33* 37101 BRACKET, MOUNTING RH 1
34* 37102 BRACKET, MOUNTING LH 1
35* 1C620ER SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5 1
36* 4E6E WASHER, LOCK 3/8 1
37* MS51849-65 SCREW, HEX HEAD SLOTTED 1
38* 86G1020E SCREW, PAN HEAD #10-32 X 1-1/4 1
39* MS36338-43 LOCKWASHER 1
40* 14D10E NUT, HEX #10-32 1
* ITEMS 32-40 NOT SHOWN. THEY ARE USED IN MOUNTING THE EV-100 CARD.
1-79
20
Note:
Set Switch for
Counterclockwise
Shaft Rotation
Note:
Shim to Obtain Axial
Play of .005
m10144-03
FIGURE 1-49 ACCELERATOR SWITCH ASSEMBLY
1-80
ACCELERATOR SWITCH ASSEMBLY
10144-03 ACCELERATOR SWITCH ASSEMBLY
1 11932-03 BOX, ACCELERATOR SWITCH 1
2 10145 BUSHING 1
3 10152DX INSULATOR 1
4 25551 POTENTIOMETER 1
5 18070 SHAFT WELDMENT 1
6 1411517 CAM REINFORCED ACCELERATOR SWITCH 1
7 25090 SET SCREW, CUP POINT 2
8 33163 SPACER 1
9 13611 SHIM 1
10 25086 RING, RETAINER 1
12 12056 SPACER 1
13 25035 SWITCH, MICRO 1
14 MS20365-440A NUT, SELF-LOCKING #4-40 GR2 2
15 130689 SCREW, SLOTTED PAN HEAD #4-40 X 1-1/4 2
16 25082 GROMMET 5/16 1
17 1405134 WIRE HARNESS 1
18 25080 CABLE TIE, NYLON 7.3 2
19 23995 GREASE, LITHIUM #2 (NOT SHOWN) 1
20 1-861-010032-01 WASHER, FLAT #6 2
1-81
REF
20 19 A
22
HYD.
PUMP REF
21
23
24
9 5 4 6
REF
27 28 26 OUT IN
9
7 FILTER
B
PS 9
PUMP
9
33
3 2
32 25 44
RESERVOIR
45
41 40 ASSEMBLY
46
34 REF 41
29 42
36 33
IN OUT
STEER UNIT
R L
38
35 35
STEER
37 CYL.
m18056-06p1
FIGURE 1-50 HYDRAULIC ASSEMBLY

(1 of 2)
1-82
TILT
HOIST
39
B 41
A 43
C D
11
30
D 10 12
31 17 18
13 14
TILT TILT
CYL CYL
LIFT
CYL 16 15 16
m18056-06p2
FIGURE 1-51 HYDRAULIC ASSEMBLY

(2 of 2)
1-83
HYDRAULIC ASSEMBLY
18056-06 HYDRAULIC ASSEMBLY 2 SPOOL
1 18211-01 VALVE CONTROL ASSEMBLY, 2 SPOOL (SEE PAGE 1-87) 1
18211-02 VALVE CONTROL ASSEMBLY, 3 SPOOL (SEE PAGE 1-88)
18211-03 VALVE CONTROL ASSEMBLY, 4 SPOOL (SEE PAGE 1-89)
2 50870-01 FILTER, RETURN LINE 1
3 18043-01 TANK, HYDRAULIC ASSEMBLY (SEE PAGE 1-95) 1
4 50988-01 ELBOW, BARB 90 1
5 666846 ELBOW, BARB 90 1
6 89F5 MALE CONNECTOR, STRAIGHT 1
7 50003-01 HOSE, RETURN 50" 1
8 50014-22 HOSE, RETURN 1
9 42H20 CLAMP, HOSE 1-1/4 6
10 51033-11 HOSE ASSEMBLY 38-3/8" 1
11 51032-14 HOSE ASSEMBLY 37-5/16" 1
12 10K5 HYDRAULIC FITTING TEE TUBE 2
13 51031-22 HOSE ASSEMBLY 7-3/8" 1
14 51031-11 HOSE ASSEMBLY 36-7/8" 1
15 9822-05 TILT CYLINDER ASSEMBLY (SEE PAGE 1-86) 2
16 17K5 ELBOW 90 4
17 51031-21 HOSE ASSEMBLY 12-7/8" 1
18 51031-20 HOSE ASSEMBLY 41-7/8" 1
19 51039-07 HOSE ASSEMBLY 31-1/8" 1
20 9510-02 PUMP AND MOTOR ASSEMBLY (SEE PAGE 1-97) 1
21 1308474 ELBOW, 90° MALE REF
22 666848 ELBOW, HOSE NIPPLE REF
23 50004-07 HOSE, SUCTION 1
24 28987 HOSE CLAMP 2
25 50014-02 HOSE, SUCTION 1
26 18055 PUMP AND MOTOR ASSEMBLY (SEE PAGE 1-99) 1
27 51463-06 ELBOW, 90° REF
28 40K2 PLUG, PIPE HEX HEAD 1/8-27 REF
30 ---- HOSE (PART OF MAST INSTALLATION) REF
31 ---- LIFT CYLINDER (PART OF MAST INSTALLATION) REF
32 1400556 ELBOW, 90 HOSE NIPPLE REF
33 51032-01 HOSE ASSEMBLY 83-5/16" 2
34 25715 STEERING CONTROL UNIT (SEE PAGE 1-19) REF
35 1300059 ELBOW, 90 MALE 4
36 1400547 CONNECTOR, MALE ELBOW 90 2
37 51031-18 HOSE ASSEMBLY 89-1/2" 1
38 51031-19 HOSE ASSEMBLY 102-7/8" 1
1-84
HYDRAULIC ASSEMBLY
47 130059 SPACER (211300205) (NOT SHOWN) 4
1-85
5
4 3 2 1
m9822-05
FIGURE 1-52 TILT CYLINDER ASSEMBLY
TILT CYLINDER ASSEMBLY

9822-05 TILT CYLINDER ASSEMBLY
1 1422853 CYLINDER, TILT (SEE PAGE 1-102) 2
2 9243-24 SPACER 1-5/16 2
3 51169-3 NUT, LOCK REVERSIBLE 3/8-16 2
4 52952 FEMALE ROD CLEVIS 2
5 73G628ER SCREW, SOCKET HEAD 3/8-16 X 1-3/4 2
1-86
11 13 14
SideShift Hoist Only
17
12 16
3
8
1
2
4 5 7 10
6
15
11
9
M18211-01.CDR
FIGURE 1-53 VALVE CONTROL ASSEMBLY
VALVE CONTROL ASSEMBLY

18211-01 VALVE CONTROL ASSEMBLY
1 21213 STACK VALVE, 2 SPOOL (SEE PAGE 1-91) 1
2 51463-01 ELBOW MODIFIED 1
3 40K2 PLUG, PIPE, HEX HEAD 1/8-27 1
4 731793 CONNECTOR, STRAIGHT 1
5 50108-01 ELBOW, SWIVEL 90 1
6 83F3 FITTING, ELBOW 90 MALE 1
7 50426 VALVE ASSEMBLY, CHECK 2
8 1400558 HOSE, NIPPLE 90 ELBOW 1
9 7061 BRACKET WELDMENT, 2 SPOOL 1
10 52555-1 PLUG, 1/2 1
11 21230 CAM, SWITCH 2
12 22003 PIN, DOWEL 2
13 8913 HANDLE WELDMENT, LIFT 1
14 8924 HANDLE WELDMENT, TILT 1
15 36K3 HYDRAULIC FITTING CAP 1
16 28046 ROD, 2 SPOOL 1
17 52825 RING, RETAINING, REINF E-RING 2
1-87
13 14 18
12
17
3 16
1
8 Tilt & Sideshift
2
19
5 4 10
7 11
6
15 Hoist Only
11 9
M18211-02.CDR
FIGURE 1-54 VALVE CONTROL ASSEMBLY 3 SPOOL
VALVE CONTROL ASSEMBLY 3 SPOOL

18211-02 VALVE CONTROL ASSEMBLY 3 SPOOL
5 50108-01 ELBOW, SWIVEL 90 1
9 7057-02 BRACKET WELDMENT, 3 SPOOL 1
10 52555-1 PLUG, 1/2 1
12 22003 PIN, DOWEL 3
16 22034 ROD, 3 SPOOL 1
18 8925 HANDLE WELDMENT, SHIFT 1
19 743108 ADAPTER 2
1-88
13 14 18 20
12
3 17
2 16
4
8 1
19 5
10
15
11
9
11
7 6 9
Tilt and Auxillury Hoist Only
M18211-03.CDR
FIGURE 1-55 VALVE CONTROL ASSEMBLY 4 SPOOL
VALVE CONTROL ASSEMBLY 4 SPOOL

18211-03 VALVE CONTROL ASSEMBLY 4 SPOOL
5 50108-01 ELBOW, SWIVEL 90 1
9 18139 BRACKET WELDMENT, 4 SPOOL 1
10 52555-1 PLUG, 1/2 1
12 22003 PIN, DOWEL 4
16 28049 ROD, 4 SPOOL 1
18 8925 HANDLE WELDMENT, SHIFT 1
19 743108 ADAPTER 2
20 18140 HANDLE WELDMENT, AUXILIARY 1
1-89
FIGURE 1-56 STACK VALVE, 2 SPOOL
1-90
STACK VALVE, 2 SPOOL
21213 STACK VALVE, 2 SPOOL
1 22017 PLUG 1
2 1404194 BACKUP RING 1
3 22019 O-RING 1
4 22020 SPRING 1
5 22021 BALL 1
6 1404214 SCREW 4
7 1404204 SCREW 4
8 1404215 WASHER 4
9 1404177 DUST COVER 2
10 22010 RETAINER 2
11 22011 SLEEVE 2
12 22012 O-RING 2
13 28207 SEAL, MICRO DOT 2
14 22014 SPRING, CENTERING 2
15 22015 WASHER, C 4
16 22025 SEAL 1
17 22027 RETAINER 1
18 22024 SEAL 1
19 22026 SEAL 1
20 22007 RELIEF VALVE, 2000 PSI 1
21 22006 SPRING 1
22 22005 O-RING 1
23 22004 PLUG 1
24 22030 SHIM 4
25 1406721 INLET SECTION, SINGLE ACTING 1
26 1404185 OUTLET SECTION, DOUBLE ACTING 1
27 28206 SEAL, MICRO DOT 2
28 22022 RING, BACKUP 2
29 22001 NUT 4
30 1404178 KIT, DUST COVER 1
31 28205 KIT, SEAL (INCL ITEMS 2-3,11-13,16-19,22,27-28) 1
(KIT ALSO INCL. PARTS NOT NEEDED W/ THIS VALVE)
1-91
FIGURE 1-57 STACK VALVE, 3 SPOOL
1-92
STACK VALVE, 3 AND 4 SPOOL
27757 STACK VALVE, 3 SPOOL
28048 STACK VALVE, 4 SPOOL (QTY' IN "()"
1 1412361 STUD 7-3/8 4
141455 STUD, 8-7/8 (4)
2 22001 NUT 8 (8)
3 22004 PLUG 1 (1)
4 22005 O-RING 1 (1)
5 22006 SPRING 1 (1)
6 22007 RELIEF VALVE 1 (1)
7 22008 INLET VALVE SECTION 1 (1)
8 1404204 SCREW 6 (8)
9 22010 RETAINER 3 (4)
10 22011 SLEEVE 3 (4)
11 22012 O-RING 3 (4)
12 28207 SEAL, MICRO DOT 3 (4)
13 22014 SPRING, CENTERING 3 (4)
14 22015 WASHER, C 6 (8)
15 22033 STACK VALVE KIT (NOT SHOWN) 1 (1)
16 22017 PLUG 1 (1)
17 1404194 BACKUP RING 1 (1)
18 22019 O-RING 1 (1)
19 22020 SPRING 1 (1)
20 22021 BALL 1 (1)
21 22022 BACKUP RING 3 (4)
22 28206 SEAL, MICRO DOT 3 (4)
23 * SEAL 2 (3)
24 22030* SEAL 2 (3)
25 22026 SEAL 2 (3)
26 * RETAINER 2 (3)
27 22028 CENTER VALVE SECTION 1 (2)
28 22029 OUTLET VALVE SECTION 1 (1)
29 22030 SHIM 8 (12)
30 1404215 WASHER 6 (8)
31 1404177 DUST COVER 3 (4)
32 1404178 DUST COVER KIT 1 (1)
33 28205 KIT, SEAL (INCL ITEMS 2-3,11-13,16-19,22,27-28) 1 (1)
(KIT ALSO INCL. PARTS NOT NEEDED W/ THIS VALVE)
1-93
8 6 8 10
7 9 5 13 3 7 11 6
1 4
12
m18043-01
FIGURE 1-58 HYDRAULIC TANK ASSEMBLY
1-94
HYDRAULIC TANK ASSEMBLY
18043-01 TANK, HYDRAULIC ASSEMBLY
1 18041 HYDRAULIC RESERVOIR WELDMENT 1
2 356626 PIPE REDUCER 1
3 1419558 SUMP STRAINER 1
4 51355 SEALANT, HYDRAULIC AR
5 18044DX COVER WELDMENT 1
6 5111 GASKET 2
7 89G410E SCREW, PAN HEAD 1/4-20 X 5/8 8
8 1-861-010034-09 WASHER, LOCK 1/4 9
9 10854-3 DIPSTICK 1
10 18045 COVER PLATE 1
11 25061 CAP, BREATHER 1
12 MS49006-8 PLUG, DRAIN, MAGNETIC 1
13 40K12 FITTING PLUG, HEX HEAD 2
1-95
14
2 12
9
8
3 7 1 10
4 5 13
Torque To
15-17 ft-lbs
VIEW A-A
1 3 2
m9510-02
FIGURE 1-59 PUMP AND MOTOR ASSEMBLY
1-96
PUMP AND MOTOR ASSEMBLY
9510-02 PUMP AND MOTOR ASSEMBLY
1 27878 HYDRAULIC PUMP 1
2 50409 MOTOR, PUMP 1
3 51083 COUPLING, FLEXIBLE 1
4 7279 PUMP MOTOR SUPPORT 1
5 7280 PUMP MOTOR SUPPORT 1
10 1308474 ELBOW, 90 MALE 1
11 51919 LOCTITE, RED (NOT SHOWN) AR
13 666848 ELBOW, HOSE NIPPLE 1
14 1400833 TAPERED WIDE FLANGE CAP 1
1-97
9 1 2 7 4
11 3 5 10 8
6
m18055
FIGURE 1-60 PUMP AND MOTOR ASSEMBLY
1-98
PUMP AND MOTOR ASSEMBLY
18055 PUMP AND MOTOR ASSEMBLY
1 18050 POWER STEER MOTOR 1
2 50655 COUPLING 1
3 50657 GASKET 1
4 50654 PUMP, POWER STEERING (SEE PAGE 1-101) 1
7 1400556 ELBOW 90, HOSE NIPPLE 1
8 51463-06 ELBOW 90, MODIFIED 1
10 40K2 PLUG, PIPE HEX HEAD 1/8-27 1
11 23995 GREASE, LITHIUM AR
1-99
1
4
6
m50654
FIGURE 1-61 POWER STEERING PUMP
1-100
POWER STEERING PUMP
50654 POWER STEERING PUMP
1 1409990 BALL, STEEL 1
2 1402766 SPRING 1
3 1402765 SPRING 1
4 1409991 SCREW, ADJUSTING SOCKET HEAD 1
5 1402763 CAP 1
6 1402762 GASKET, COPPER 1
1-101
1 2 3 4 5 6 7 8
(CLEVIS 52952)
m1422853
FIGURE 1-62 TILT CYLINDER BREAKDOWN
TILT CYLINDER
1422853 TILT CYLINDER
1 1422503 SLOTTED NUT 1
2 * WEAR RING 1
3 * PSP SEAL 1
4 * O-RING 1
5 * O-RING 1
6 * BACKUP WASHER 1
7 * POLYPAK (TYPE “B”) 1
8 * ROD WIPER 1
9 1422864 SEAL KIT (INCLUDES ITEMS WITH *) 1
1-102
2 1 3
M30766.CDR
FIGURE 1-63 LOAD BACKREST
LOAD BACKREST
30766 LOAD BACKREST FL60
9876-01 LOAD BACKREST FL40
1 30768 LOAD BACKREST WELDMENT (30766) 1
1405353 LOAD BACKREST WELDMENT (9876-01)
2 1405441 PLATE, BRASS LH (30766) 1
1405376 PLATE, BRASS LH (9876-01
3 1405445 PLATE, BRASS RH (30766) 1
1405379 PLATE, BRASS RH (9876-01
1-103
1 21
3 25
16 6
24
23
14 4 13 10 12 22 8
9 5
15 14
M1410703.CDR
FIGURE 1-64 STROBE LIGHT OPTION
1-104
STROBE LIGHT OPTION
137332 STROBE LIGHT ASSEMBLY RED ( INCL ITEMS 1-22)
1410703 STROBE LIGHT ASSEMBLY AMBER ( INCL ITEMS 1-22)
1 1DM6ER NUT, HEX M6 1
2 137334 STROBE, EX RATED RED (137332) (ITEMS 23-25) 1
1410315 STROBE, EX RATED AMBER (1410703) (ITEMS 23-25 1
3 1400891 WELD STUD M6 2
4 1405553 PIPE OFFSET 1
5 1405559 OUTLET BOX EXPLOSION 1
6 145564 STEEL STRAP 2
7 1405572 BLACKOUT LENS 2
8 1410316 PLATE, MOUNTING EX STROBE 1
9 1410781 PIPE 1
10 2C416ER SCREW, HEX HEAD 1/4-28 X 1 4
11 25233 TERMINAL, FORK R5 RED (NOT SHOWN) 4
13 27774 UNION 1
14 27775 ELBOW, FEMALE 2
15 28722 FLEXIBLE COUPLING CONDUIT 1
16 30324-2 TUBING 2
17 50669-1 WIRE, 16 GA RED (NOT SHOWN) A/R
18 50669-2 WIRE, 16 GA GREEN (NOT SHOWN) A/R
19 51690 FIBER, SEALING CHICO (NOT SHOWN) A/R
20 51691 COMPOUND , SEALING (NOT SHOWN) A/R
21 6EM60ER WASHER, LOCK M6 2
22 62D4ER NUT HEX HEAD 1/4-28 4
23 1411626 STROBE LAMP AND LENS ASSEMBLY AMBER 1
140424 STROBE LAMP AND LENS ASSEMBLY RED 1
24 1411627 POWER SUPPLY, STROBE 1
25 1411628 GLOBE SUPPORT ASSEMBLY 1
BACKUP ALARM
1404516 BACKUP ALARM
1 1402219 WIRE BACKUP ALARM 1
THIS BILL IS FOR REFERENCE ONLY. NO ILLUSTRATION IS PROVIDED.
1-105
7
13
DETAIL “A”
11
8
7
6 4 7
5
13
SEE
DETAIL
“A”
12
16 17
15
14
10 9 3
FIGURE 1-65 GONG ASSEMBLY
1-106
GONG ASSEMBLY
9862 GONG ASSEMBLY EX TRUCK
1 MS35309-417 SCREW, HEX HEAD CAP BRASS 1/2-13 X 2-1/2 1
2 MS35690-811 NUT, HEX BRASS 1/2-13 2
4 1F208E PIN, COTTER HAMLOCK 1/8 X 1/2 2
5 12D10E NUT, HEX HEAD #10-24 4
6 17E10E WASHER, SPLIT LOCK #10 4
8 25230 GONG BRASS HAMMER 1
10 61D4ER NUT, HEX HEAD 1/4-20 GRB 2
11 85G1014E SCREW, PAN HEAD #10-24 X 7/8 4
12 9379 PEDAL ASSEMBLY, ACCELERATOR (INCL ITEMS 14-17) 1
13 9862-1 LINK, GONG ASSEMBLY EX TRUCK 1
14 23978 PEDAL, ACCELERATOR 1
17 9341 BRACKET (ACCEL PEDAL) 1
1-107
1
M18233.CDR
FIGURE 1-66 TOW PIN
TOW PIN
18233 TOW PIN WELDMENT
1 18233 TOW PIN WELDMENT 1
1-108
PART PAGE PART PAGE PART PAGE
101386 25 12056 81 1400891 105

10144-03 66 12947 57 1402212 63
10144-03 81 12D10E 25 1402213 63
10145 81 12D10E 107 1402214 63
10152DX 81 1300059 84 1402217 67
104877 71 130059 85 1402218 4
10831 42 1300633 25 1402219 105
10854-3 95 1300633 42 1402293 67
10894 42 130418 53 1402363 67
10895 42 130689 81 1402365 19
10906 53 1308474 54 1402366 19
10H25J 42 1308474 84 1402367 19
10H25J 44 1308474 97 1402369 19
10K5 84 131810 17 1402576 63
110-0349 25 13242 4 1402577 63
11042 53 13363-01 25 1402609 37
11057 67 13363-02 25 1402612 37
11252-1 11 13368 25 1402623 37
11252-1 53 13369 25 1402623 37
11252-2 11 13611 81 1402762 101
11252-2 53 136913 25 1402763 101
11252-4 11 137332 105 1402765 101
11252-4 53 137334 105 1402766 101
11348 42 138475 37 1404006 66
11823-03 25 13E6ER 66 1404013 13
11823-03 26 13E6ER 71 1404013 14
11824 25 13GM4016E 66 1404015 31
11825 25 13GM408E 71 1404016 25
11826 25 13GM408E 73 1404023 11
11828 25 1400072 43 1404026 4
11829 25 1400338 67 1404053 19
11862 26 1400547 84 1404058 67
11874-02-F 54 1400556 84 1404059 4
11874-02-F-DF 54 1400556 99 1404059 71
11874-02-F-SF 54 1400558 87 1404081 67
11874-08-F 54 1400558 88 1404177 91
11874-08F-SF 54 1400558 89 1404177 93
11887-03 42 1400833 31 1404178 91
11932-03 81 1400833 97 1404178 93
2-1
1404185 91 1409835 19 1416927 45

1404189 53 1409836 19 1416928 45
1404193 91 1409837 19 1416929 45
1404193 93 1409889 53 1416934 45
1404204 91 1409990 101 1417194 27
1404204 93 1409991 101 1417195 27
1404214 91 1410315 105 1417196 27
1404215 91 1410316 105 1419558 95
1404215 93 1410703 105 1419626 17
140424 105 1410781 105 1419683 7
1404516 105 1411291 66 1419683 66
1404680 67 1411334 73 1419683 77
1405134 81 141134 75 1419684 7
1405353 103 1411517 81 1419684 66
1405376 103 1411626 105 1419685 66
1405379 103 1411627 105 1419685 69
1405441 103 1411628 105 1419686 69
1405445 103 1412150 56 1419687 69
1405553 105 1412153 56 1419688 69
1405559 105 1412361 93 1419689 69
1405572 105 1412362 7 1419714 21
1405972 43 1412362 28 1419715 11
1406721 91 1412691 42 1419745 21
1407419 28 1412691 44 1419746 7
1408283 57 1412852 25 1419746 11
1408399 66 1413854 21 1419751 66
1408676 4 1414200 28 1419755 7
1408791 53 1414204 28 1419755 11
1408792 53 1414205 7 1419755 21
1408793 53 1414205 28 1419756 5
1409675 36 1414218 29 1419757 5
1409677 37 1414409 44 1419762 21
1409680 37 1414409 45 1419776 4
1409681 37 141455 93 1419855 69
1409682 36 1416921 45 1419864 76
1409832 28 1416922 45 1419935 53
1409832 53 1416923 45 1419936 53
1409833 19 1416925 45 1420171 53
1409834 19 1416926 45 1420866 29
2-2
1420958 4 17E8E 66 18085-15 63

1421006 77 17E8E 73 18085-16 63
1421007 76 17E8E 75 18086 4
1421079 42 17K5 84 18087 4
1421079 47 17K6 42 18089 71
1421080 42 18000-02 29 18092 11
1421080 47 18005 13 18093 11
14221-07 42 18006 13 18094 11
14225-01 42 18007 13 18101-07 4
1422503 102 18031 4 18101-08 4
1422853 86 18032DX 4 18101-09 4
1422853 102 18033DX 66 18101-10 4
1422864 102 18037 66 18102 4
145564 105 18038 71 18103 4
14D10E 79 18041 95 18106 4
1-512-010005-03 31 18043-01 84 18107-2 31
15EM80ER 75 18043-01 95 18107-2 63
15G404ER 81 18044DX 95 18107-2 67
15G405ER 11 18045 95 18108-11 63
15G405ER 13 18047-01 47 18108-2 63
15G405ER 66 18047-02 47 18108-7 67
15G608ER 42 18048 42 18109-1 63
16107 71 18049 42 18109-1 97
1-654-010047-03 71 18050 99 18109-3 63
1-654-010079-9 4 18052 66 18110-1 63
16F12 37 18053 4 18110-3 63
16F8 37 18055 84 18110-6 63
17080DX 67 18055 99 18110-6 66
17590 39 18056-06 84 18111 4
17591 39 18056-07 84 18114-05-F 54
17592 31 18056-08 84 18114-05-F-DF 54
17592 39 18057 25 18114-05-F-SF 54
17C528ER 31 18058 25 18114-05-F-SS 54
17C616ER 36 18061 11 18114-10-F 54
17C934ER 36 18062 47 18114-10-F-DF 54
17E10E 4 18062 49 18114-10-F-SF 54
17E10E 57 18063-2 53 18114-10-F-SS 54
17E10E 66 18070 81 18130 4
17E10E 107 18071-01 25 18131 4
2-3
18133 67 18172-18-F-SF 57 18210-04 63

18135 4 18173-02 57 18211-01 7
18136 4 18173-02-F-DF 57 18211-01 84
18139 89 18173-02-F-SF 57 18211-01 87
18140 89 18173-02-F-SS 57 18211-02 7
18145 4 18173-05 57 18211-02 84
18157 67 18173-05-F-DF 57 18211-02 88
18158 66 18173-05-F-SF 57 18211-03 7
18159 27 18173-05-F-SS 57 18211-03 84
18161 13 18173-08 57 18211-03 89
18165 4 18173-08-F-DF 58 18214 7
18166 5 18173-08-F-SF 57 18214 27
18169 31 18173-08-F-SS 57 18233 108
18169 67 18173-10 57 18234 7
18169-1 31 18173-10-F-DF 58 18234 28
18169-2 31 18173-10-F-SF 57 18239 28
18169-3 31 18173-10-F-SS 57 18240 28
18169-4 31 18173-14 57 18504 31
18169-5 31 18173-14-F-DF 58 18504 36
18169-6 31 18173-14-F-SF 57 18584-01 59
18172-02 57 18173-14-F-SS 57 18585 59
18172-02-F-SF 57 18173-18 57 18596 59
18172-02-F-SF 57 18173-18-F-DF 58 18603-73 31
18172-05 57 18173-18-F-SF 57 18603-74 31
18172-05-F-SF 57 18173-18-F-SS 57 1-861-010032-01 81
18172-05-F-SF 57 18181 5 1-861-010034-09 71
18172-05-F-SS 57 18181 53 1-861-010034-09 95
18172-08 57 18182 53 1-861-010034-10 17
18172-08-F-SF 57 18183 66 1-861-010034-11 17
18172-08-F-SF 57 18183 71 18613 59
18172-08-F-SS 57 18184 71 18614-01 54
18172-10 57 18190 31 18614-03 54
18172-10-F-SF 57 18207-02 59 18615-01 55
18172-10-F-SF 57 18207-3 59 18615-02 55
18172-14 57 18207-4 59 18615-04 55
18172-14-F-SF 57 18210 63 18615-05 55
18172-14-F-SF 57 18210-01 63 18615-06 55
18172-18 57 18210-02 63 18615-07 55
18172-18-F-SF 57 18210-03 63 18617-02 55
2-4
18617-04 55 18627-04 55 1C616ER 84

18618-01 54 18627-05 55 1C620ER 79
18618-03 54 18628-03 54 1C620ER 84
18619-01 55 18628-05 54 1C622ER 17
18619-02 55 18629-01 55 1C622ER 84
18619-04 55 18629-02 55 1C624ER 4
18619-05 55 18629-03 55 1C624ER 31
18619-06 55 18629-04 55 1C636ER 28
18619-07 55 18629-05 55 1C648ER 4
18620-01 54 18629-06 55 1C656ER 11
18620-03 54 18633-09 7 1C816ER 4
18621-01 55 18633-09 63 1C816ER 85
18621-02 55 18633-09 66 1C818ER 4
18621-04 55 18714 5 1C824ER 21
18621-05 55 18716 26 1C828ER 69
18621-06 55 18C940ER 36 1C832ER 11
18621-07 55 18EM1224ER 47 1C832ER 28
18622-03 54 18EM816ER 49 1CM1225ER 49
18622-05 54 1C1032ER 4 1CM816ER 49
18623-01 55 1C408ER 4 1DM6ER 105
18623-02 55 1C410ER 4 1F208E 13
18623-03 55 1C410ER 66 1F208E 107
18623-04 55 1C410ER 107 1F312E 11
18623-05 55 1C414ER 4 1F312E 13
18623-06 55 1C416ER 42 1F412E 31
18623-06 55 1C416ER 66 1F420E 4
18624-03 54 1C420ER 66 1F624E 42
18624-05 54 1C424ER 13 1F628E 4
18625-01 55 1C512ER 99 20026 37
18625-02 55 1C516ER 4 20027 37
18625-03 55 1C516ER 25 20046 37
18625-04 55 1C516ER 31 20049 37
18625-05 55 1C520ER 99 20052 37
18625-06 55 1C532ER 21 20053 37
18626-03 54 1C536ER 21 20054 37
18626-05 54 1C616ER 4 20055 37
18627-01 55 1C616ER 21 20056 37
18627-02 55 1C616ER 66 20067 36
18627-03 55 1C616ER 79 20070 36
2-5
20073 37 21230 88 22024 91

20074 36 21230 89 22025 91
20075 36 21253 73 22026 91
20076 37 21254 73 22026 93
20081 36 21265 73 22027 91
20082 36 22001 91 22028 93
20084 36 22001 93 22029 93
20085 36 22003 87 22030 91
20089 36 22003 88 22030 93
20090 36 22003 89 22030* 93
20091 36 22004 91 22033 93
20092 36 22004 93 22034 88
20096 36 22005 91 22G1008ER 5
20099 36 22005 93 22G1008ER 66
20101 36 22006 91 23857 11
20112 36 22006 93 23865 63
20113 36 22007 91 23865 66
20117 71 22007 93 23889 67
20119 66 22008 93 23937 42
20262 25 22010 91 23940 25
20263 25 22010 93 23978 107
20264 25 22011 91 23993 42
20265 25 22011 93 23995 81
20265 31 22012 91 23995 99
20265 31 22012 93 25000DX 31
20265 37 22014 91 25001 31
20266 25 22014 93 25002 11
20275 25 22015 91 25002 21
20290 36 22015 93 25002 31
20291 36 22017 91 25008 42
20331 36 22017 93 25009 42
20332 36 22019 91 25010 42
20333 36 22019 93 25011DX 42
20334 36 22020 91 25012 42
20343 37 22020 93 25013 42
20389 36 22021 91 25014 42
21213 87 22021 93 25021 13
21213 91 22022 91 25021 25
21230 87 22022 93 25022 25
2-6
25031 11 25703 17 2777708 5

25035 81 25708 19 27792 66
25037 67 25715 17 27795 63
25061 95 25715 19 27796 63
25071 66 25715 84 27819 11
25078 67 25814 57 27867 63
25080 81 25889 25 27868 63
25082 81 25890 25 27868 66
25084 11 25912 19 27870 31
25084 13 25913 19 27870 63
25084 14 25E10E 5 27870 66
25085 11 25E10E 66 27871 63
25085 13 25E10E 107 27872 31
25086 81 25E17E 21 27872 63
25090 81 25E8E 67 27874 17
25091-01 11 25E8E 73 27878 97
25123 5 25E8E 75 27883 17
25124 5 26261 49 27884 63
25153 42 26269 49 27884 66
25211 71 26270 49 27885 67
25213 66 26272 49 27886 37
25230 107 26275 49 27894 37
25233 105 26276 49 27906 37
25273 79 26277 49 27937 36
25390 63 26278 49 27947 37
25418 63 26283 11 27E10ER 5
25419 63 26283 14 27E10ER 25
25419 66 26665 5 27E10ER 36
25420 63 26720 79 27E12ER 25
25421 63 26742 27 27E16ER 42
25438 71 26742-10 27 27E4ER 5
25551 81 27757 88 27E4ER 13
25621 19 27757 93 27E4ER 71
25621 19 2776234 5 27E4ER 105
25622 19 2776239 5 27E5ER 21
25625 19 27774 63 27E5ER 25
25626 19 27774 105 27E6ER 5
25629 19 27775 63 27E6ER 11
25678 19 27775 105 27E6ER 13
2-7
27E6ER 25 28164 79 28888-9 73

27E6ER 66 28177 79 28888-9 75
27E6ER 79 28178 79 28889 71
27E6ER 84 28181 79 28889 73
27E6ER 97 28205 91 28889-1 73
27E8ER 11 28205 93 28889-11 73
27E8ER 37 28206 91 28889-12 73
27E8ER 85 28206 93 28889-15 73
28030 4 28207 91 28889-25 73
28035 63 28207 93 28890 71
28036 5 28218 49 28890 75
28040 63 28478 42 28891 71
28040 67 28542 79 28891 73
28046 87 28543 79 28908 37
28048 89 28722 63 28909 37
28048 93 28722 105 28918 36
28049 89 28767 79 28922 36
28139 79 28888 71 28931 37
28140 79 28888 75 28938 36
28141 79 28888-1 75 28939 36
28142 79 28888-10 75 28960 36
28144 79 28888-11 75 28967-5 49
28145 79 28888-17 75 28976 36
28146 79 28888-18 73 28977 36
28147 79 28888-18 75 28987 84
28148 79 28888-2 73 2C416ER 105
28150 79 28888-2 75 2C620ER 97
28151 79 28888-20 75 2C720ER 28
28152 79 28888-25 75 30223 71
28153 79 28888-3 73 30323-7 5
28154 79 28888-3 75 30324-2 105
28155 79 28888-4 73 30677 31
28156 79 28888-4 75 30677 38
28157 79 28888-5 75 30678 38
28158 79 28888-6 75 30766 103
28159 79 28888-7 73 30768 103
28160 79 28888-7 75 30H46 21
28161 79 28888-8 73 33163 81
28162 79 28888-8 75 356626 95
2-8
35G603ER 67 4E6E 84 50654 99

36K3 87 4E6E 97 50654 101
36K3 88 4E7E 28 50655 66
36K3 89 4E8E 5 50655 99
37100 79 4E8E 11 50657 99
37101 79 4E8E 21 50669-1 105
37102 79 4E8E 28 50669-2 105
40K12 95 4E8E 85 5073 11
40K2 84 4E9E 36 50756-2 53
40K2 87 50002 25 50788-02 53
40K2 88 50003-01 84 50831-01 7
40K2 89 50004-07 84 50831-01 11
40K2 99 50014-02 84 50831-01 25
42H20 84 50014-22 84 50831-03 11
4821-01 42 50102 5 50831-03 25
4821-02 42 50107-01 59 50832 25
4E10E 5 50107-02 59 50833 25
4E12E 37 50107-04 59 50842 31
4E4E 5 50107-11 59 50870-01 84
4E4E 11 50108-01 87 50903-71 5
4E4E 13 50108-01 88 50976-42 56
4E4E 43 50108-01 89 50988-01 84
4E4E 66 5034-1 38 51031-11 84
4E4E 107 50362 29 51031-18 84
4E4E 107 50362 53 51031-19 84
4E5E 5 50364 42 51031-20 84
4E5E 25 50381 11 51031-21 84
4E5E 31 50382-01 11 51031-22 84
4E5E 99 50382-021 11 51032-01 84
4E6E 5 50382-04 11 51032-14 84
4E6E 11 5039-1 5 51033-11 84
4E6E 21 50393-2 31 51039-07 84
4E6E 25 50409 97 51060-18 56
4E6E 28 50426 87 51060-19 56
4E6E 36 50426 88 51060-20 56
4E6E 44 50426 89 51060-21 56
4E6E 66 5056 31 51060-22 54
4E6E 79 5057 31 51060-23 56
4E6E 79 5064 67 51060-24 54
2-9
51060-25 56 51355 95 52555-1 87

51060-26 54 51365-2 29 52555-1 88
51060-27 54 51365-2 53 52555-1 89
51060-27 56 51380-08 56 52661 49
51060-28 56 51380-09 56 52762 28
51060-29 54 51380-10 56 52825 87
51060-30 56 51380-11 56 52825 88
51060-31 54 51380-13 56 52825 89
51060-32 54 51380-15 56 52828 36
51060-33 56 51454-5 67 52831 36
51060-34 54 51463-01 87 52832 36
51060-48 56 51463-01 88 52834 36
51060-64 56 51463-01 89 52835 37
51083 97 51463-06 84 52837 37
51094-1 11 51463-06 99 52838 37
5111 95 5147 5 52840 37
51118-04 67 5149 5 52842 37
51142 42 51690 67 52900-4 71
51143 42 51690 105 52900-9 67
51169-3 86 51691 67 52952 86
51179 66 51691 105 52957 36
51179 79 51693 63 52999 37
51191 67 51694 67 53000 37
51240 31 51919 42 5337-1 11
51242-6 67 51919 67 5441 53
51242-6 71 51919 97 5442 53
51316-31 54 51970 63 57072 28
51316-32 54 51972 37 59D6ER 31
51316-33 54 51973 37 59D6ER 42
51316-34 54 51D10E 73 5K611 63
51316-37 56 51D10E 75 61D10ER 5
51316-38 56 52509 21 61D12ER 5
51316-40 56 52543 38 61D4ER 13
51316-41 56 52543-1 38 61D4ER 66
51316-42 56 52543-2 38 61D4ER 107
51316-43 56 52543-4 38 61D4ER 107
51316-45 56 52543-5 38 61D5ER 5
51316-46 56 52543-6 38 61D5ER 25
51316-47 56 52548-11 54 61D6ER 5
2-10
61D6ER 11 7061 87 73G840ER 5

61D6ER 21 7095 31 743108 88
61D6ER 25 7097 13 743108 89
61D6ER 28 7099 15 7443 42
61D6ER 44 7102 13 7502-08 25
61D6ER 84 7104 14 7537 67
61D8ER 5 7115 13 755054 57
61D8ER 11 7123-03 4 7561-2 5
61D8ER 21 7123-03 11 7577 11
61D8ER 28 7123-04 4 7586-02 4
6209DX 5 7130 15 7586-04 4
62D4ER 11 7138 14 75G405E 13
62D4ER 13 7139 31 7615 5
62D4ER 105 7141 13 7618 5
62D7ER 28 7141 14 7632 5
632816 66 7142 13 7634 5
64D10ER 36 7142 15 7638 5
64D12ER 37 7143 15 76G428E 13
64D8ER 37 7145 7 7904 43
64D9ER 36 7145 11 7904-01 43
664880 17 7145 13 7910 25
666846 84 7165-04 7 7CM855ER 75
666848 84 7165-04 11 8035 5
666848 97 7165-04 17 83F3 87
6719 5 7170 66 83F3 88
6726 42 7173 42 83F3 89
6726 97 7202 31 8532 42
692846 57 7212 5 8532 44
6C2004 53 7279 97 8537 42
6C403 53 7280 97 85D8ER 47
6C404 37 7284 5 85G1008E 25
6C404 42 731793 87 85G1014E 107
6EM60ER 105 731793 88 85G504ER 71
6EM80ER 75 731793 89 85G608E 71
7005-07 31 73G1064ER 5 85G610E 66
7005-08 31 73G1072ER 5 85G816E 67
7005-09 31 73G624ER 42 85G836E 66
7036DX 42 73G624ER 44 86G1006E 42
7057-02 88 73G628ER 86 86G1008E 57
2-11
PART PAGE PART PAGE
86G1020E 79 MS35309-417 107

86G856E 73 MS35333-109 67
86G875E 75 MS35333-110 4
8913 87 MS35333-92 71
8913 88 MS35690-811 107
8913 89 MS36338-43 79
8924 87 MS49006-8 95
8924 88 MS51095-305 31
8924 89 MS51095-358 31
8925 88 MS51849-65 79
8925 89 MS51969-3 4
8934-01 11 MS51977-77 11
89F5 84 MS9048-108 11
89G410E 95 MS9048-137 66
9243-24 86 MS9048-168 15
9341 107
9379 107
9510-02 84
9510-02 97
9772 54
9772 57
9822-05 84
9822-05 86
9839-3 11
9844 66
9845 66
9862 107
9862-1 107
9876-01 103
9EM60ER 49
9G820ER 47
9G824ER 11
AN1227-43 42
MS18154-60 42
MS20365-440A 81
MS20995-C32 31
MS20995-C32 43
MS24628-46 27
MS35198-100 4
2-12
Division
Landoll Corporation
Drexel Division Additional copies of this Parts List
1900 North Street May be purchased from your authorized
Marysville, KS 66508 U.S.A. Landoll Dealer.
Telephone: ................... 785-562-5381
Fax: .............................. 785-562-4853
Parts List p/n: F-416-0606
Web: ............... www.drexeltrucks.com

Drexel FL40-60 EX Parts Manual F-416-0606

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Drexel FL40-60 EX Parts Manual F-416-0606

Uploaded by

Copyright:

Available Formats

Division

FL60 EX Forklift Parts List

1900 NORTH STREET

MFL40_60 GENERAL ASSEMBLY.CDR

FIGURE 1-1 GENERAL ASSEMBLY

FIGURE 1-2 TOP ASSEMBLY

FIGURE 1-3 TOP ASSEMBLY

FIGURE 1-4 OPERATOR'S COMPARTMENT

FIGURE 1-5 MANUAL CONTROLS ASSEMBLY

FIGURE 1-6 MANUAL CONTROLS ASSEMBLY

FIGURE 1-7 MANUAL CONTROLS ASSEMBLY

FIGURE 1-8 ACCELERATOR LINK GROUP

FIGURE 1-9 ACCELERATOR ROD ASSEMBLY

ACCELERATOR ROD ASSEMBLY

FIGURE 1-10 ACCELERATOR SHAFT ASSEMBLY

ACCELERATOR SHAFT ASSEMBLY

FIGURE 1-11 CONSOLE ASSEMBLY

FIGURE 1-12 STEERING CONTROL UNIT BREAKDOWN

FIGURE 1-13 PARKING BRAKE CABLE ASSEMBLY

FIGURE 1-14 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-15 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-16 HYDRAULIC BRAKE ASSEMBLY

FIGURE 1-17 BRAKE ASSEMBLY PUSH ROD

BRAKE ASSEMBLY PUSH ROD

FIGURE 1-18 SEAT ASSEMBLY W/BRASS

SEAT ASSEMBLY W/BRASS

FIGURE 1-19 SEAT BELT KIT

SEAT BELT KIT

FIGURE 1-20 OVERHEAD GUARD

M7005-08.CDR View “C-C”

FIGURE 1-22 DRIVE AXLE BREAKDOWN

FIGURE 1-23 DRIVE AXLE BREAKDOWN

FIGURE 1-24 DRIVE AXLE BREAKDOWN

FIGURE 1-25 DRIVE AXLE BREAKDOWN

FIGURE 1-26 BRAKE ASSEMBLY

FIGURE 1-27 MOUNTING PLATE ASSEMBLY

MOUNTING PLATE ASSEMBLY

FIGURE 1-28 STEER AXLE ASSEMBLY

FIGURE 1-29 STEER AXLE ASSEMBLY

FIGURE 1-30 STEER CYLINDER ASSEMBLY

STEER CYLINDER ASSEMBLY

FIGURE 1-31 STEER CYLINDER BREAKDOWN

STEER CYLINDER BREAKDOWN

FIGURE 1-33 BRAKE PARTS

OVERHEAD GUARD P/N:

Do not turn when travelingon ramps. When descending

Start, stop, change directions, travel and brake smoothly.

When leaving the truck forks should be fully lowered to the

LANDOLL CORP P/N:1408792 Rev.C LANDOLL CORPORATION P/N: 1408793 Rev. C

USE OPERATOR RESTRAINT

EXPLOSION PROOF TRUCK TYPE: EX DIV 1

HOLD ON TIGHT FORKS: C

LBS. CTR. HT. CTR.

P/N: 1409889 REV-C

FIGURE 1-34 DECALS

FIGURE 1-35 DECALS

FIGURE 1-36 DECALS

*NOTE: SS - SIDE SHIFT, SF - WITH SINGLE REEVING, DF - WITH 2 REEVING.

51316-41 HOSE #8 111.69" (18615-02, 18617-02, 18619-01, 1

51316-43 HOSE #8 117.69" (18615-04, 18617-04, 18619-20, 1

1412153 HOSE #8 123"(18625-05) 1

*NOTE: SS - SIDE SHIFT, SF - WITH SINGLE REEVING, DF - WITH 2 REEVING.

FIGURE 1-37 ELECTRICAL ASSEMBLY

FIGURE 1-38 ELECTRICAL ASSEMBLY