Production / Operation

Operating Condition / Solution Analysis

Process Parameter
Vapor Degreasing
Solvent Cleaning
Loading / Unloading
Alkaline Cleaning
Drag Out Rinse
Final Rinse
Water Break Testing
Deoxidizing / Dismutting
Drag Out Rinse
Final Rinse
Sulphuric Acid Anodizing
Drag Out Rinse
Final Rinse
Boric Acid-Sulphuric Acid Anodizing
Drag Out Rinse
Final Rinse
Chromic Acid Anodizing
Drag Out Rinse
Final Rinse
Acid Pickling
Drag Out Rinse
Final Rinse
Tartaric Acid-Sulphuric Acid Anodizing
Drag Out Rinse
Final Rinse
Hot Water Sealing
Dilute Dichromate Sealing (CAA Triump)
Dilute Dichromate Sealing (TSA)
Final Rinse
Drying for Part 1
Drying for Part 2
Anodic & Chemical Conversion Coating
Drag Out Rinse
Final Rinse
Alkaline Cleaning
Drag out Rinse
Final Rinse
Water Break Testing
Aluminium Etching
Drag out RInse
Log Keeping / Process Checklist
PTW System

LOTO
Electrical Panel
Scada
Manual Operation
Master Production Schedule
Work Center: Process Facility
Shift: Day
Date: 20/07/22 Updated on: 20/07/22

Total
Product Product
Order Status Part Number Job Card No Customer List Variations Quantity
Started 201122625 MCA 2 0 100
In Progress 201122656 MCA 100 0 100
Done 100 0 100
 Starting Ending
Inventory Inventory Start Date End Date Ship Date Notes
150 50 12/12/2021 12/20/2021
125 25 12/13/2021 12/21/2021
100 0 12/14/2021 12/15/2021 12/22/2021
Daily Production Report
Inventory Management

Input Process Output

Raw Material Work in Progress Finished goods
Consumables Semi Finished Production Defectives
Maintenance Items Production wastes & scraps rejects
Packing Materials Rejection & defectives sales returns
Local Purchase Items repaired stock & parts
sample stocks
Opex

Utilities Amount (RM)

Power
Fresh Water
Refrigerant Coolant

Chemical & Catalyst

General Maintenance Spare Parts

General Consumables
Bundle Rod heater