Serialization

Aggregation
Global Compliance

TRACK
& TRACE
 COMPANY OVERVIEW

Utopia Optovision develops machine vision solutions

for the pharmaceuticals sector for dedicated
applications. Stringent quality management and
innovative technology are the cornerstones of all
our operations. This translates into an ability to
deliver quality products at competitive prices, one
of our unique strengths. With in-depth experience
in advanced electronics and embedded systems,
Utopia Optovision has the strategic and engineering
capability to meet the complex needs of
pharmaceuticals majors both in India and overseas.

Track and Trace Solutions :

As counterfeiting of drugs is increasing, the pharmaceuticals industry and regulatory agencies are adopting
multiple anti-counterfeit strategies to secure drug supply chain and widen awareness about counterfeiting of
drugs among end users.

It also brings risks to pharmaceuticals companies in regards ti litigation's and related penalties.
For secured supply chain, one of the key requirements is the ability to trace, validate and verify the authenticity
of the drug at any stage of the supply chain. Hence, new regulations like e pedigree and new technology like 2D
Barcodes are introduced to counter the counterfeit drugs

Utopia’s solutions can meet the Drug counterfeit challenges by effectively managing Product “Serialization”. It
deploys mass serialization using EPC and data carrier technologies like 2D Barcodes and also provides option to
implement solution to meet the e Pedigree requirement of future

We are authorized OEM partner of HP USA, the world leader in Thermal Inkjet Printing Technology.

 SOLUTION OVERVIEW Solution Overview
Designed As per GS1 GuidelinesNon
Repeatative-Non Deterministic Unique Code Generation
Primary to Pallet Level Solution For Variety of Packaging Lines
Establishment of Parent-Child Relationship Between All Levels
EPCIS Compatible Solution
cGMP & 21 CFR Part 11 Compliant
Scalable for Other Country Specific Norms

SOLUTION ARCHITECTURE
HO Server Software Plant Server Software
Unique Code Generation for Primary, Secondary Code Receipt from HO Server
& Tertiary Section Code Status Upload to HO Server
Integration with Client ERP Batch Assignment, Transfer & Termination
Integration with EPCIS System
Co-ordination & Communication with Plant Server.
Code Generation for Loan Licensees
Code receipt from Third Party

Level 5 Govt.
Network Warehouse 3PL’s
Database

Level 4 EPCIS
Principle LL’s
EPCIS Platform

Level 3 ERP RIGHTCODE C

HO Server

Level 2 UTOSYS
Plant Server

Primary Secondary Tertiary

Level 1
Codification Codification Codification
Devices Aggregation Aggregation Aggregation
BOTTOLING LINE SERIALIZATION
UTOPRINS 201: Bottle Label Codification System
UTOPRINS 201 is Perfect Solution for Printing & Inspection of Bottle Labels

Codification
Features

Printing & Inspection of Codes as per GS1 Norms

Gradation of GS1 Datamatrix as per ISO 15415 Guidelines
Synchronization with Labeling Machine Rejection System
Pass & Rejection Verification System
UTOSCAN 360 ( Label and Track Code Association System )
UTOSCAN 360 with its 6 Circumferial and 1 top Camera establishes Association of Label 2D Code with Track
Code Present on the Top or Bottom of the Bottle

Association

Features
Inspection of Label 2D, Product Code & Track Code
Twin Bottle Gripper Belts for Smooth Conveying of the Bottle
Optional Provision for Top or Bottom Track Code Printing
Industrial Grade Cameras, Lens & Light Source for Accuracy
Max Speed up to 200 Bottles/Min
Suitable for Wide range of Bottle Sizes
Tool less operation for Easy Changeover
BLISTER LINE SERIALIZATION
UTOPRINS 202 SF (Offline Carton Codification System)
Utopia’s UTOPRINS 202 SF is Offline Printing & Inspection
System with Own make TIJ Printer & Camera.

Features
Stacker Type Carton Feeding Mechanism Codification
Fluent Carton Delivery and Transportation
High Resolution Printing with TIJ Printer
Industrial Grade Optics for Inspection of Codes &
Human Readable Data
Gradation of GS1 Datamatrix as per ISO 15415 Guidelines
Pneumatic Carton Rejection System
Optional Carton Re-stacking Mechanism
UTOS 300 FB AG: Offline Carton Codification & Aggregation System
Utopia’s UTOS 300 FB AG is Online/Manual Printing & Inspection System with Own make TIJ Printer
& Camera.

Codification

Features
Platform for Convenient Manual Placement of the Cartons
Flat Belt Carton Conveying System
High Resolution Printing with TIJ Printer from Side and Top
Industrial Grade Optics for Inspection of Codes & Human Readable Data
Gradation of GS1 Datamatrix as per ISO 15415 Guidelines
Auto Aggregated Label Generation for Intermediate and Shipper Label
Pneumatic Carton Rejection System
UTOS 300 SERIES:
Carton Serialization & Tamper Proof Label Application System Specially Designed for EU Compliance

PL IANCE
EU COM

Codification

UTOS 300 : Carton Serialization

UTOS 300T: Carton Serialization with Two Side Tamper Evident
Label Application & Verification System

Features Tamper
Carton Separator Belt with Orientation Verification Facility
Gripper Type Carton Conveying Mechanism for Better Results
High Resolution Printing with TIJ Printer
Industrial Grade Optics for Inspection of Codes & Human Readable Data
Gradation of GS1 Datamatrix as per ISO 15415 Guidelines
Pneumatic Carton Rejection System
Pass & Rejection Verification System
Maximal integration flexibility through modular design
AGGREGATION SOLUTIONS
UTOPRINS 202 AGCI: Carton-Intermediate Pack-Shipper
Aggregation System
UTOPRINS 202 AGCI is Multilevel solution for Carton Codification & Aggregation.

Aggregation

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Top Camera for bulk Code Reading of Intermediate Pack

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Side Camera for Individual Carton Aggregation

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Pneumatic Carton Rejection System

Pass & Rejection Verification System
UTOSCAN AGCS : Carton-Intermediate Pack-Shipper
Aggregation System
Utopia’s Bulk code reading system UTOSCAN AGCS creates hierarchical relationship
between Primary, Intermediate & Shipper.

Aggregation

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Inspection of 200 Codes in a Single Scan

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Multiple Layer 2D Code Capturing

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Maximum Area of Interest 450 mm X 500 mm

Auto-Label Generation after Cycle completion
UTOSCAN AGH : Manual Aggregation System
Solution Overview
UTOSCAN AGH is Hand Held Scanner Based Aggregation System to establish hierarchical relationship between
Intermediate & Shipper or Shipper & Pallet

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Signal Generation for Printing of Tertiary Label

Aggregation Cycle completion after scanning by Hand Held Scanner
Optional provision for Simultaneous Aggregation of Two Shippers
ADVANTAGE UTOPIA

Only Manufacturer of All Three Major Components

of the Track & Trace
TIJ Printers
Camera Systems
Carton Handling Systems
On Site Proven & Tested Models
EPCIS Ready Solution
500+ Installations on 250+ Lines In 40+ Plants
Well Defined Project Execution Methodology
Qualified, Well Trained & Dedicated Service Engineers
Versatile Training Program & Hand holding for Customers
In Depth Documentation

Utopia Optovision Pvt. Ltd.

P-4/1, Information Technology Park,
Old MIDC, Satara, Maharashtra, INDIA
Ph. +91 2162- 246821 / 29
www.utopiaoptovision.com