Download as pdf or txt
Download as pdf or txt
You are on page 1of 52

Contractor: Engineering: Project: Client:

NAWARA PROJECT
(PIPELINE)

Contract n°: OTP/PP/189 OMV/BIMS EPCC PPL


Job n° : P13IT02472
Contractor doc. n°: Engineering doc. n°: Sheet Class Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 1 of 52 2 NAWPPL-BIMS-NPPL-000-MC-DAT-00003

DATA SHEET FOR PIG TRAPS

002 14/04/2015 Issue for Use / Construction PTA PTA BFU


001 10/03/2015 Issue for Use / Construction PTA PTA BFU
000 25/02/2015 Issue for Use / Construction PTA PTA BFU
C02 20/01/2015 Issue for Approval PTA PTA BFU C
C01 24/11/2014 Issue for Review PTA PTA BFU C
Rev. Date REVISION TITLE PREPARED CHECKED APPROVED Client

This document is the property of ETAP and OMV. It shall not be copied, reproduced and circulated without the Authorization of ETAP and OMV.

File Name: NAWPPL-BIMS-NPPL-000-MC-DAT-00003-002


NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 2 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003

rev INDEX
1
2 PIG LAUNCHER
3
4 - ND 4" BUTANE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . 3
5 - ND 6" PROPANE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . 8
6 - ND 6" CONDENSATE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . 13
7 - ND 20" SALES GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . 18
8 - ND 24" RAW GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . . 23
9
10
11
12 PIG RECEIVER
13
14 - ND 4" BUTANE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . 28
15 - ND 6" PROPANE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . 33
16 - ND 6" CONDENSATE GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . 38
17 - ND 20" SALES GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . 43
18 - ND 24" RAW GAS PIPELINE . . . . . . . . . . . . . . . . . . . . . . . . . 48
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 3 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Launcher
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PL-323-0001
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 40
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 34 (According to NAWPPL-BIMS-NPPL-000-PR-REP-0002)
o
12 Operating Temperature C 50
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C 0 (As per BoD, NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 168 x 114 (STC)
20 Pipeline Nominal WT mm 5.56
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 5.56 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 6.35 (STC)
24 Overall Length m 4.0 minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig launcher is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Launcher will be at ambient condition, minimum '0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 4 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Launcher
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PL-323-0001
rev MECHANICAL NOTES
1 6) The Pig Launcher shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32
Bolt Eyelet
33
34
35
36
37 50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 5 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Launcher
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PL-323-0001
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.3
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.3
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 6 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Launcher
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PL-323-0001
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle flanges CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A 234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 105 kg Empty weight (STC) 105 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 170 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 7 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Launcher
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PL-323-0001
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 NOZZLE SCHEDULE
41 SIZE STANDOUT
No FLANGE
42 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
43 NB) CENTRE / TL
44 N1 1 4" 300 WN RF STC Pig outlet
45 N2 1 2" 300 WN RF STC Balance line
46 N3A/B 2 2" 300 WN RF STC Drain
47 N4 1 2" 300 WN RF STC Balance line
48 N5 1 2" 300 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
49 N6 1 2" 300 WN RF STC Purge connection (utility)
50 N7 1 6" Special STC End closure
51 N8 1 4" 300 WN RF STC Kicker Line To install as close as possible to the end closure

52 N9 1 2" 300 WN RF STC Vent


A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
53 K1 1 2" 300 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K2 1 2" 300 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
55 K3 1 2" 300 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
56 TRAP DIMENSIONS
57 A minimum 4.0 m (STC)
58 B minimum 2.8 m (STC)
59 C minimum 0.5 m (STC)
60
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 8 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Launcher
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PL-324-0001
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 40
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 34 (According to NAWPPL-BIMS-NPPL-000-PR-REP-0002)
o
12 Operating Temperature C 50
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -44
o
16 Minimum Ambient Temperature C 0
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 219 x 168 (STC)
20 Pipeline Nominal WT mm 6.35
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 6.35 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 8.18 (STC)
24 Overall Length m 4.5 m minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig launcher is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Launcher will be at ambient condition, minimum 0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 9 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Launcher
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PL-324-0001
rev MECHANICAL NOTES
1 6) The Pig Launcher shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -50°C (27J minimum average and 20J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Bolt Eyelet
33
34
35
36
37 50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 10 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Launcher
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PL-324-0001
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.3
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.3
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 11 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Launcher
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PL-324-0001
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel LTCS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer LTCS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure LTCS (STC)
4 Nozzle flanges LTCS (STC) A350 Gr. LF2 Cl.1
5 Nozzle necks - pipe LTCS (STC) A350 LF2
6 Welded nozzle fittings LTCS (STC) ASTM A420 WPL6
7 Branch opening reinforcement LTCS (STC) A350 LF2
8 Blind flanges LTCS (STC) A350 LF2
9 External attachments welded to pressure shell LTCS (STC) A350 LF2
10 Bolts for external (pressure) joints LTCS (STC) A320 Gr. L43
11 Nuts for external (pressure) joints LTCS (STC) A194 Gr.7
12 Support saddles and base plates LTCS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 205 kg Empty weight (STC) 205 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 345 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 12 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Launcher
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PL-324-0001
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 NOZZLE SCHEDULE
41 SIZE STANDOUT
No FLANGE
42 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
43 NB) CENTRE / TL
44 N1 1 6" 300 WN RF STC Pig outlet
45 N2 1 2" 300 WN RF STC Balance line
46 N3A/B 2 2" 300 WN RF STC Drain
47 N4 1 2" 300 WN RF STC Balance line
48 N5 1 3" 300 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
49 N6 1 2" 300 WN RF STC Purge connection (utility)
50 N7 1 8" Special STC End closure
51 N8 1 6" 300 WN RF STC Kicker Line To install as close as possible to the end closure

52 N9 1 2" 300 WN RF STC Vent


A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
53 K1 1 2" 300 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K2 1 2" 300 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
55 K3 1 2" 300 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
56 TRAP DIMENSIONS
57 A minimum 4.5 m (STC)
58 B minimum 2.8 m (STC)
59 C minimum 1.5 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 13 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Launcher
SERVICE: 6" Condensate Pipeline from Nawara to TRASPA ITEM NO: NP0-PL-310-0001
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No
7
8 OPERATING CONDITIONS
9 Design Pressure barg 94
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 84,5
o
12 Operating Temperature C 64
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -25
o
16 Minimum Ambient Temperature C -4
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 219 x 168 (STC)
20 Pipeline Nominal WT mm 7.92
21 Pipeline materiale and grade API 5L X52 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 7.92 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 9.53 (STC)
24 Overall Length m minimum 4.5 m (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig launcher is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Launcher will be at ambient condition, minimum -4°C, maximum +50°C.
40
41 5) Maximum operating temperature during pigging is 64°C.
42
43 STC = Supplier to Confirm
44
45 CE = Conformité Européenne
46
47 PED = Pressure Equipment Directive
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 14 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Launcher
SERVICE: 6" Condensate Pipeline from Nawara to TRASPA ITEM NO: NP0-PL-310-0001
rev MECHANICAL NOTES
1 6) The Pig Launcher shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy.
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -25°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Bolt Eyelet
33
34
35
36
37 50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 15 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Launcher
SERVICE: 6" Condensate Pipeline from Nawara to TRASPA ITEM NO: NP0-PL-310-0001
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.2
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 3 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.2
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 16 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Launcher
SERVICE: 6" Condensate Pipeline from Nawara to TRASPA ITEM NO: NP0-PL-310-0001
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X52 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X52 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle flanges CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F52 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 240 kg Empty weight (STC) 240 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 380 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 17 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Launcher
SERVICE: 6" Condensate Pipeline from Nawara to TRASPA ITEM NO: NP0-PL-310-0001
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 NOZZLE SCHEDULE
41 SIZE STANDOUT
No FLANGE
42 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
43 NB) CENTRE / TL
44 N1 1 6" 600 WN RF STC Pig outlet
45 N2 1 2" 600 WN RF STC Balance line
46 N3A/B 2 2" 600 WN RF STC Drain
47 N4 1 2" 600 WN RF STC Balance line
48 N5 1 HOLD 600 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
49 N6 1 2" 600 WN RF STC Purge connection (utility)
50 N7 1 8" Special STC End closure
51 N8 1 2" 600 WN RF STC Kicker Line To install as close as possible to the end closure

52 N9 1 2" 600 WN RF STC Vent


A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
53 K1 1 2" 600 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 16).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K2 1 2" 600 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
55 K3 1 2" 600 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
56 TRAP DIMENSIONS
57 A minimum 4.5 m (STC)
58 B minimum 2.8 m (STC)
59 C minimum 1.5 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 18 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Launcher
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PL-320-0001
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 92
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 75
o
12 Operating Temperature C 50 (According to NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C 0
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 610 x 508 (STC)
20 Pipeline Nominal WT mm 12.7
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 12.7 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 17.48 (STC)
24 Overall Length m 7.1 m minimum (STC)
25 Total Volume for field test m³ STC
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig launcher is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Launcher will be at ambient condition, minimum 0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 19 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Launcher
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PL-320-0001
rev MECHANICAL NOTES
1 6) The Pig Launcher shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Bolt Eyelet
33
34
35
36
37
50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 20 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Launcher
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PL-320-0001
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.8 and NT 109.1
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.8 and NT 109.1
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 5.1 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review (STC)
26 Third party inspection (STC)
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 21 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Launcher
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PL-320-0001
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table Required Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 1550 kg Empty weight (STC) 1550 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 3350 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 22 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Launcher
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PL-320-0001
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 NOZZLE SCHEDULE
40 SIZE STANDOUT
No FLANGE
41 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
42 NB) CENTRE / TL
43 N1 1 20" 600 WN RF STC Pig outlet
44 N2 1 4" 600 WN RF STC Balance line
45 N3A/B 2 4" 600 WN RF STC Drain
46 N4 1 4" 600 WN RF STC Balance line
47 N5 1 2" 600 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
48 N6 1 2" 600 WN RF STC Purge connection (utility)
49 N7 1 24" Special STC End closure
50 N8 1 10" 600 WN RF STC Kicker Line To install as close as possible to the end closure

51 N9 1 2" 600 WN RF STC Vent


A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
52 K1 1 2" 600 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K2 1 2" 600 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K3 1 2" 600 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
55 TRAP DIMENSIONS
56 A minimum 7.1 m (STC)
57 B minimum 5.1 m (STC)
58 C minimum 1.5 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 23 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Launcher
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PL-321-0001
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 111
10 Full Vacuum design required @ Design Temp °C Yes
(max pressure 44 barg during phase 1, 104 barg during phase 2) As per
11 Operating Pressure barg 104
HMB, NAWPPL-BIMS-NPPL-000-PR-REP-00001
o
12 Operating Temperature C 50
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C -4 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 711 x 610 (STC)
20 Pipeline Nominal WT mm 17.48
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 17.48 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 23.83 (STC)
24 Overall Length m 7.8 m minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig launcher is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Launcher will be at ambient condition, minimum -4°C, maximum +50°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 24 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Launcher
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PL-321-0001
rev MECHANICAL NOTES
1 6) The Pig Launcher shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Eyelet
Bolt
33
34
35
36
37 50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 25 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Launcher
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PL-321-0001
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.8 and NT109.01
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.8 and NT109.01
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 5.7 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 26 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Launcher
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PL-321-0001
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table Required Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 1720 kg Empty weight (STC) 1720 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 4420 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 27 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Launcher
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PL-321-0001
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 NOZZLE SCHEDULE
40 SIZE STANDOUT
No FLANGE
41 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
42 NB) CENTRE / TL
43 N1 1 24" 900 WN RTJ STC Pig outlet
44 N2 1 4" 900 WN RTJ STC Balance line
45 N3A/B 2 2" 900 WN RTJ STC Drain
46 N4 1 4" 900 WN RTJ STC Balance line
47 N5 1 2" 900 WN RTJ STC PSV Connection PSV by others. Size to be confirmed later.
48 N6 1 2" 900 WN RTJ STC Purge connection (utility)
49 N7 1 28" Special STC End closure
50 N8 1 8" 900 WN RTJ STC Kicker Line To install as close as possible to the end closure

51 N9 1 2" 900 WN RTJ STC Vent


A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
52 K1 1 2" 900 WN RTJ STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K2 1 2" 900 WN RTJ STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K3 1 2" 900 WN RTJ STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
55 TRAP DIMENSIONS
56 A minimum 7.8 m (STC)
57 B minimum 5.7 m (STC)
58 C minimum 1.5 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 28 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Receiver
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PR-323-0002
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 40
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 11,5
o
12 Operating Temperature C 50 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C 0 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 168 x 114 (STC)
20 Pipeline Nominal WT mm 5.56
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 5.56 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 6.35 (STC)
24 Overall Length m 6.1 m minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig receiver is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Receiver will be at ambient condition, minimum 0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 29 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Receiver
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PR-323-0002
rev MECHANICAL NOTES
1 6) The Pig Receiver shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
Bolt Eyelet
32
33
34
35
36 50 mm
37
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 30 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Receiver
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PR-323-0002
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.3
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.3
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 31 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Receiver
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PR-323-0002
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 155 kg Empty weight (STC) 155 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 250 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 32 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Butane Pipeline Pig Receiver
SERVICE: 4" Butane pipeline from GTP to SNDP ITEM NO: NG0-PR-323-0002
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38 NOZZLE SCHEDULE
39 SIZE STANDOUT
No FLANGE
40 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
41 NB) CENTRE / TL
42 N1 1 4" 300 WN RF STC Pig inlet
43 N2 1 2" 300 WN RF STC Balance line
44 N3A/B 2 2" 300 WN RF STC Drain
45 N4 1 2" 300 WN RF STC Balance line
46 N5 1 2" 300 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
47 N6 1 2" 300 WN RF STC Purge connection (utility)
48 N7 1 6" Special STC End closure
49 N8 1 4" 300 WN RF STC Kicker Line To install as close as possible to the reducer
50 N9 1 2" 300 WN RF STC Vent
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
51 K1 1 2" 300 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
52 K2 1 2" 300 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K3 1 2" 300 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
54 TRAP DIMENSIONS
55 A minimum 6.1 m (STC)
56 B minimum 2.8 m (STC)
57 C minimum 2.8 m (STC)
58
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 33 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Receiver
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PR-324-0002
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 40
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 20
o
12 Operating Temperature C 50 (According to NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -44
o
16 Minimum Ambient Temperature C 0 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 219 x 168 (STC)
20 Pipeline Nominal WT mm 6.35
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 6.35 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 8.18 (STC)
24 Overall Length m 6.1 m minimum (STC)
25 Total Volume for field test m3 (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig receiver is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Receiver will be at ambient condition, minimum 0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 34 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Receiver
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PR-324-0002
rev MECHANICAL NOTES
1 6) The Pig Receiver shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -50°C (27J minimum average and 20J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
Bolt Eyelet
32
33
34
35
36 50 mm
37
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 35 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Receiver
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PR-324-0002
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.3
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.3
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 36 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Receiver
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PR-324-0002
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel LTCS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer LTCS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure LTCS (STC)
4 Nozzle Flange LTCS (STC) A350 Gr. LF2 Cl.1
5 Nozzle necks - pipe LTCS (STC) A350 LF2
6 Welded nozzle fittings LTCS (STC) ASTM A420 WPL6
7 Branch opening reinforcement LTCS (STC) A350 LF2
8 Blind flanges LTCS (STC) A350 LF2
9 External attachments welded to pressure shell LTCS (STC) A350 LF2
10 Bolts for external (pressure) joints LTCS (STC) A320 Gr. L43
11 Nuts for external (pressure) joints LTCS (STC) A194 Gr.7
12 Support saddles and base plates LTCS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 265 kg Empty weight (STC) 265 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 430 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 37 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Propane Pipeline Pig Receiver
SERVICE: 6" Propane pipeline from GTP to SNDP ITEM NO: NG0-PR-324-0002
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 NOZZLE SCHEDULE
40 SIZE STANDOUT
No FLANGE
41 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
42 NB) CENTRE / TL
43 N1 1 6" 300 WN RF STC Pig inlet
44 N2 1 2" 300 WN RF STC Balance line
45 N3A/B 2 2" 300 WN RF STC Drain
46 N4 1 2" 300 WN RF STC Balance line
47 N5 1 2" 300 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
48 N6 1 2" 300 WN RF STC Purge connection (utility)
49 N7 1 8" Special STC End closure
50 N8 1 6" 300 WN RF STC Kicker Line To install as close as possible to the reducer
51 N9 1 2" 300 WN RF STC Vent
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
52 K1 1 2" 300 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K2 1 2" 300 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (single ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K3 1 2" 300 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
55 TRAP DIMENSIONS
56 A minimum 6.1 m (STC)
57 B minimum 2.8 m (STC)
58 C minimum 2.8 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 38 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Receiver
SERVICE: 6" Condensate Pipeline from Nawara to TRAPSA ITEM NO: NP0-PR-310-0002
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No
7
8 OPERATING CONDITIONS
9 Design Pressure barg 94
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 70
o
12 Operating Temperature C 45
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -25
o
16 Minimum Ambient Temperature C -4
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 219 x 168 (STC)
20 Pipeline Nominal WT mm 7.92
21 Pipeline materiale and grade API 5L X52 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 7.92 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 9.53 (STC)
24 Overall Length m 6.1 m minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig receiver is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Receiver will be at ambient condition, minimum -4°C, maximum +50°C.
40
41 5) Maximum operating temperature during pigging is 50°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 39 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Receiver
SERVICE: 6" Condensate Pipeline from Nawara to TRAPSA ITEM NO: NP0-PR-310-0002
rev MECHANICAL NOTES
1 6) The Pig Receiver shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -25°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Bolt Eyelet
33
34
35
36
37 50 mm
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 40 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Receiver
SERVICE: 6" Condensate Pipeline from Nawara to TRAPSA ITEM NO: NP0-PR-310-0002
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.4 and NT 109.2
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 3 mm
7 Hydrostatic Test pressure ASME B31.4 and NT 109.2
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 2.8 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 41 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Receiver
SERVICE: 6" Condensate Pipeline from Nawara to TRAPSA ITEM NO: NP0-PR-310-0002
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X52 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X52 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F52 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table No Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 315 kg Empty weight (STC) 315 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 485 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 42 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Condensate Pipeline Pig Receiver
SERVICE: 6" Condensate Pipeline from Nawara to TRAPSA ITEM NO: NP0-PR-310-0002
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 NOZZLE SCHEDULE
40 SIZE STANDOUT
No FLANGE
41 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
42 NB) CENTRE / TL
43 N1 1 6" 600 WN RF STC Pig outlet
44 N2 1 2" 600 WN RF STC Balance line
45 N3A/B 2 2" 600 WN RF STC Drain
46 N4 1 2" 600 WN RF STC Balance line
47 N5 1 2" 600 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
48 N6 1 2" 600 WN RF STC Purge connection (utility)
49 N7 1 8" Special STC End closure
50 N8 1 2" 600 WN RF STC Kicker Line To install as close as possible to the reducer
51 N9 1 2" 600 WN RF STC Vent
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
52 K1 1 2" 600 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K2 1 2" 600 WN RF STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by
54 K3 1 2" 600 WN RF STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
55 TRAP DIMENSIONS
56 A minimum 6.1 m (STC)
57 B minimum 2.8 m (STC)
58 C minimum 2.8 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 43 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Receiver
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PR-320-0002
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 92
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 75
o
12 Operating Temperature C 50 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C 0 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 610 x 508 (STC)
20 Pipeline Nominal WT mm 12,7
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 12.7 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 17.48 (STC)
24 Overall Length m 11,1
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal (slope 1:100)
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig receiver is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Receiver will be at ambient condition, minimum 0°C, maximum +46°C.
40
43
44
45 STC = Supplier to Confirm
51
52
53
54
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 44 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Receiver
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PR-320-0002
rev MECHANICAL NOTES
1 6) The Pig Receiver shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31 Eyelet
Bolt
32
33
34
35
36 50 mm
37
38
39
40
43
44
45
51
52
53
54
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 45 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Receiver
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PR-320-0002
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.8 and NT 109.1
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.8 and NT 109.1
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 5.1 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
43 Positive material identification - PMI No
44 Production test plates No
45
51
52
53
54
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 46 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Receiver
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PR-320-0002
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips No
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table Required Closure key interlock system Required
40 Pig signallers 2 off
43
44
45
51
52
53
54
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 47 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Sales Gas pipeline Pig Receiver
SERVICE: 20" Sales Gas pipeline from Gabes GTP to STEG ITEM NO: NG0-PR-320-0002
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 NOZZLE SCHEDULE
40 SIZE STANDOUT
No FLANGE
41 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
42 NB) CENTRE / TL
43 N1 1 20" 600 WN RF STC Pig outlet
44 N2 1 4" 600 WN RF STC Balance line
45 N3A/B 2 4" 600 WN RF STC Drain
46 N4 1 4" 600 WN RF STC Balance line
47 N5 1 2" 600 WN RF STC PSV Connection PSV by others. Size to be confirmed later.
48 N6 1 2" 600 WN RF STC Purge connection (utility)
49 N7 1 24" Special STC End closure
50 N8 1 8" 600 WN RF STC Kicker Line To install as close as possible to the reducer
51 N9 1 2" 600 WN RF STC Vent
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by Supplier
as battery limit.
52 K1 1 2" 600 WN RF STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by Supplier
53 K2 1 2" 600 WN RF STC Pressure gauge as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RF) and
reduced flange 2"x3/4" NPT-F shall be povided by Supplier
54 K3 1 2" 600 WN RF STC Pressure trasmitter as battery limit.
(See Note 16).
55 TRAP DIMENSIONS
56 A minimum 11.1 m (STC)
57 B minimum 5.1 m (STC)
58 C minimum 5.1 m (STC)
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 48 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Receiver
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PR-321-0002
rev PROCESS DATA
1
2 FLUID DATA
3 Description Hydrocarbon
4 Flammable/Explosive Yes
5 Toxic No
6 Corrosive/erosive due to No `
7
8 OPERATING CONDITIONS
9 Design Pressure barg 111
10 Full Vacuum design required @ Design Temp °C Yes
11 Operating Pressure barg 35 (during phase 1 and 2)
o
12 Operating Temperature C 25
13 Pressure drop through internals bar N/A
o
14 Maximum Design Temperature C 85
o
15 Minimum Design Temperature C -10
o
16 Minimum Ambient Temperature C 0 (as per NAWPPL-BIMS-NPPL-000-YL-BOD-00001)
17 Steamout conditions - Pressure barg N/A
o
18 Steamout conditions - Temperature C N/A
19 Major / Minor Barrel Outside Diameter mm 711 x 610 (STC)
20 Pipeline Nominal WT mm 17.48
21 Pipeline materiale and grade API 5L X65 PSL 2
22 Nominal Wall Thickness of Minor Barrel mm 17.48 (STC) (to match with pipeline diameter)
23 Nominal Wall Thickness of Major Barrel mm 23.83 (STC)
24 Overall Length m 12.4 m minimum (STC)
25 Total Volume for field test m³ (STC)
26 H2S content in gas none
27 Orientation (vertical / horizontal) Horizontal
28 Design life years 25
29 Installation Onshore Infield Manifold / well site
30
31 PROCESS NOTES
32
33 1) Pigging of the pipeline is required for pipeline monitoring by means of an intelligent pig.
34
35 2) Pig receiver is not pressurised when not in use.
36
37 3) Pigs will be used every 3-5 years.
38
39 4) Receiver will be at ambient condition, minimum 0°C, maximum +46°C.
40
41 5) Maximum operating temperature during pigging is 30°C.
42
43
44
45 STC = Supplier to Confirm
46
47 CE = Conformité Européenne
48
49 PED = Pressure Equipment Directive
50
51
52
53
54
55
56
57
58
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 49 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Receiver
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PR-321-0002
rev MECHANICAL NOTES
1 6) The Pig Receiver shall be designed in accordance with Specification for Pig Launchers and Receivers
2 NAWPPL-BIMS-NPPL-000-MC-SPE-00007
3
4 7) One non-intrusive type signaller (local and remote indication) is required on the Minor Barrel of the pig Traps
5 (see NAWPPL-BIMS-NPPL-000-MC-SPE-00007).
6 One "Open door" remote indication is required for mounting on the pig launcher/receiver.
7 All instrumentation and relevant power cables (i.e. power for pig signaller) shall be routed to the relevant junction boxes placed at skid edge.
8 Junction boxes and relevant supports shall be provided by Pig Traps Supplier (refer to doc. "NAWPPL-BIMS-NPPL-000-MC-SPE-00005
9 SPECIFICATION FOR PIGLAUNCHER AND RECEIVER" for details relevat to installation's requirements).
10
11 8) Painting shall be carried out in accordance with Specifications listed in the requisition.
12
13 9) Pig Traps end closure to be provided with a pressure safety interlock according to Interlock System Philosophy
14 NAWPPL-BIMS-NPPL-000-PR-PHI-00001 and NAWPPL-BIMS-NPPL-000-MC-SPE-00007.
15
16 10) Low range pressure indicator (nozzle K1) to be visible from the pig trap door.
17
18 11) End closure of traps shall be SCHOLZ manufacture where size permits. Other manufacturer shall be selected with Company approval.
19
20 12) The end closure shall conform to the general requirements of ASME VIII, Div 1, Section UG-35 (b) (Quick Actuating Closures).
21
22 13) Impact test at -20°C (40J minimum average and 32J minimum individual guaranteed).
23
24 14) The bore of the minor barrel shall be sized to match the internal diameter of the pipeline.
25
26 15) Support saddles shall be both sliding type. Eyelets on the support baseplate shall be provided.
27 Eyelets dimensions shall guarantee a bi-directional movement (backward-forward) equal to 50 mm (see picture for details).
28
29
30
31
32 Bolt Eyelet
33
34
35
36
50 mm
37
38
39
40
41
42 16) The Supplier shall provide temporary screwed tap on reduced flange for the hydrostatic test on factory.
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 50 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Receiver
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PR-321-0002
rev MECHANICAL DESIGN DATA
1 Design specification NAWPPL-BIMS-NPPL-000-MC-SPE-00007
2 NAWPPL-BIMS-NPPL-000-CV-SPE-00004
3 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
4 Design code ASME B31.8
5 NAWPPL-BIMS-NPPL-000-CV-SPE-00005
6 Corrosion allowance 1.5 mm
7 Hydrostatic Test pressure ASME B31.8
8 Hydrostatic Test duration See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
9 Wind loading As per EN 1991 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00005 for basic velocity)
10 Seismic loading As per EN 1998 (see NAWPPL-BIMS-NPPL-000-CV-SPE-00006 for PGA value)
11 Blast loading None
12 Nozzle loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
13 Transportation loading See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
14 Pressure cycling Applicable
15 Mechanical fatigue loading Yes
16 Pig launcher location outdoors Yes
17 Exposed Yes
18 Type of support Saddle supports and anchor bolts supplied and designed by Supplier.
19 Anchor bolts shall be in accordance to NAWPPL-BIMS-NPPL-000-CV-DRW-00003
20 Foundation Concrete
21 Length of intelligent pigs Maximum 5.7 m
22
23 REGULATION, FABRICATION, INSPECTION AND MATERIAL CERTIFICATION
24 CE marking No
25 Independent design and fabrication review Yes
26 Third party inspection Yes
27 Fabrication tolerances As per ASME Sect. VIII div.1
28 PED classification N/A
29 PED category N/A
30 PED module / fluid group / chart N/A
31 Traceability certification See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
32
33
34
35 NON-DESTRUCTIVE AND MATERIAL TESTING
36 Radiography - RT As per ASME VIII div.1 (100% on the body; Spot RT on the remaining welds)
37 Ultrasonic - UT As per ASME VIII div.1 (In place of RT when not applicable)
38 Magnetic particle - MP As per ASME VIII div.1 (In place of PT when not applicable)
39 Dye penetrant - PT As per ASME VIII div.1 (100% on fillet welds and nozzle to flange welds)
40 Post weld heat treatment - PWHT As per ASME VIII div.1 (UCS-56)
41 Visual examination As per ASME VIII div.1 (100% of welds)
42 Impact testing No
43 Positive material identification - PMI No
44 Production test plates No
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 51 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Receiver
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PR-321-0002
rev MATERIALS OF CONSTRUCTION
1 Shell Major / Minor Barrel CS (STC) API 5L X65 PSL 2 (see note 12)
2 Shell reducer CS (STC) API 5L X65 PSL 2 (see note 12)
3 Closure CS (STC)
4 Nozzle Flange CS (STC) A105
5 Nozzle necks - pipe CS (STC) A106 Gr.B
6 Welded nozzle fittings CS (STC) ASTM A234 WPB
7 Branch opening reinforcement CS (STC) A105
8 Blind flanges CS (STC) A105
9 External attachments welded to pressure shell CS (STC) A105
10 Bolts for external (pressure) joints CS (STC) A193 B7
11 Nuts for external (pressure) joints CS (STC) A194 2H
12 Support saddles and base plates CS (STC)
13 Gaskets for external (pressure) joints (STC) acc. to ASME B16.20
14 Name Plate SS (STC) AISI 316L
15 Pipeline Connection (Nozzle N1) CS (STC) ASTM A694 F65 (see note 12)
16
17
18
19
20
21
22
23
24 SURFACE PREPARATION AND CONSERVATION
25 Inside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
26 Outside See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
27
28 Insulation - supplied and installed by others (none)
29 Fireproofing - supplied and installed by others (none)
30 Preservation and preparation for shipment See the specifications NAWPPL-BIMS-NPPL-000-MC-SPE-00007
31
32 STANDARD CONSTRUCTION DETAILS
33 Support saddles Required Insulation supports / rings No
34 Lifting lugs/attachments Required Fireproofing clips No
35 Nameplate Required Platform clips PSV by others. Size to be confirmed later.
36 Earth bosses 2 off Ladder clips No
37 End closure Required Platforms No
38 End closure handling device Required Ladders No
39 Pig support table Required Closure key interlock system Required
40 Pig signallers 2 off
41 Instruction plate Required
42 Anchor bolts Required
43
44
45
46 ESTIMATED WEIGHTS
47 Shipping weight pig launcher (STC) 3235 kg Empty weight (STC) 3235 kg
48 Shipping weight loading table (STC) kg Operating weight (STC) kg
49 Field test weight full of water (STC) 7160 kg
50
51
52
53
54
55
56
57
58
59
60
61
NAWARA PROJECT (PIPELINE)
DATA SHEET FOR PIG TRAPS
Contractor doc. n°: Engineering doc. n°: Sheet Class Rev: Client doc. n°:
NAWPPL-BIMS-NPPL-000-MC-DAT-00003 P13IT02472-MCP-DS-000-0001 52 of 52 2 C01 C02 000 001 002 NAWPPL-BIMS-NPPL-000-MC-DAT-00003
LOCATION: Southern Tunisia EQUIPMENT TITLE: Nawara Gas Export Pipeline Pig Receiver
SERVICE: 24" Raw Gas pipeline from Nawara to Gabes GTP ITEM NO: NP0-PR-321-0002
rev SCHEMATIC VIEW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38 NOZZLE SCHEDULE
39 SIZE STANDOUT
No FLANGE
40 NOZZLE (INCH TYPE FROM SERVICE REMARKS
OFF RATING lb
41 NB) CENTRE / TL
42 N1 1 24" 900 WN RTJ STC Pig outlet
43 N2 1 4" 900 WN RTJ STC Balance line
44 N3A/B 2 4" 900 WN RTJ STC Drain
45 N4 1 4" 900 WN RTJ STC Balance line
46 N5 1 3" 900 WN RTJ STC PSV Connection PSV by others. Size to be confirmed later.
47 N6 1 2" 900 WN RTJ STC Purge connection (utility)
48 N7 1 28" Special STC End closure
49 N8 1 12" 900 WN RTJ STC Kicker Line To install as close as possible to the reducer
50 N9 1 2" 900 WN RTJ STC Vent
A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
Supplier as battery limit.
51 K1 1 2" 900 WN RTJ STC Pressure gauge (See Note 16).
PG to be visible from pig trap door.
(See Note 10).
52 A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
K2 1 2" 900 WN RTJ STC Pressure gauge Supplier as battery limit.
(See Note 16).
A DB&B (double ball construction) valve (2" RJ) and
reduced flange 2"x3/4" NPT-F shall be povided by
53 K3 1 2" 900 WN RTJ STC Pressure trasmitter Supplier as battery limit.
(See Note 16).
54 TRAP DIMENSIONS
55 A minimum 12.4 m (STC)
56 B minimum 5.7m (STC)
57 C minimum 5.7m (STC)
58

You might also like