Yamaha r15 Yzf155 2018 Manual Usuario

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08/&34."/6"-

YZF155
B2S-F8199-30
EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU46091

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EAU46091

Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini. Buku panduan diberi bersama dengan
pembelian motosikal.

B2S
Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!


As the owner of the YZF155, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF155. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
Important manual information
EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


Important manual information

EAUV0012

YZF155
OWNER’S MANUAL
©2018 by Yamaha Motor Co., Ltd.
1st edition, June 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Malaysia
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-17
checks ...............................................5-1 Cast wheels .................................. 7-19
Safety information............................ 2-1 Adjusting the clutch lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-19
Helmets .......................................... 2-6 points .................................................6-1 Checking the front and rear
Starting the engine..........................6-1 brake pads ................................ 7-20
Description ....................................... 3-1 Shifting ............................................6-2 Checking the brake fluid level ...... 7-21
Left view ......................................... 3-1 Tips for reducing fuel Changing the brake fluid .............. 7-22
Right view....................................... 3-2 consumption................................6-3 Drive chain slack........................... 7-22
Controls and instruments ............... 3-3 Engine break-in ...............................6-3 Cleaning and lubricating the
Parking ............................................6-4 drive chain................................. 7-24
Instrument and control functions... 4-1 General note....................................6-5 Checking and lubricating the
Main switch/steering lock............... 4-1 cables........................................ 7-25
Keyhole shutter .............................. 4-2 Periodic maintenance and Checking and lubricating the
Indicator lights and warning adjustment ........................................7-1 throttle grip and cable end........ 7-25
lights............................................ 4-3 Owner’s tool kit ...............................7-1 Checking and lubricating the
Multi-function meter unit ................ 4-4 Periodic maintenance chart for brake and shift pedals............... 7-25
Handlebar switches...................... 4-11 the emission control system........7-2 Checking and lubricating the
Clutch lever .................................. 4-12 General maintenance and brake and clutch levers ............. 7-26
Shift pedal .................................... 4-13 lubrication chart...........................7-3 Checking and lubricating the
Brake lever.................................... 4-13 Removing and installing the sidestand................................... 7-27
Brake pedal .................................. 4-13 cowling and panels......................7-7 Lubricating the swingarm
Fuel tank cap................................ 4-14 Checking the spark plug .................7-9 pivots......................................... 7-27
Fuel............................................... 4-14 Engine oil and oil filter element .....7-10 Checking the front fork................. 7-27
Catalytic converter ....................... 4-15 Coolant..........................................7-13 Checking the steering................... 7-28
Seats ............................................ 4-16 Cleaning the air filter element .......7-14 Checking the wheel bearings ....... 7-28
Helmet holder ............................... 4-17 Adjusting the engine idling Battery .......................................... 7-29
Sidestand ..................................... 4-18 speed.........................................7-15 Replacing the fuses ...................... 7-30
Starting circuit cut-off system ...... 4-18 Adjusting the throttle grip Headlights..................................... 7-31
free play .....................................7-16 Auxiliary lights............................... 7-31
Valve clearance .............................7-17 Tail/brake light .............................. 7-31
Table of contents
Replacing a turn signal light
bulb ............................................7-32
Supporting the motorcycle............7-32
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-36
Troubleshooting charts .................7-37

Motorcycle care and storage ..........8-1


Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1
Vehicle data recording ..................10-2

Index ................................................11-1
Location of important labels
EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2 3

1-1
Location of important labels
1

1 2
WARNING
Before you operate
this vehicle, read
the owner’s manual. 100kPa=1bar kPa, psi kPa, psi

LOAD LIMIT 225, 33 220, 36


Hook: 1Kg Seat Box: 1Kg
Front Box: 1Kg 225, 33 250, 36

1-2
Safety information
EAU1026B
t Never operate a scooter without conspicuous appears to be very
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- t Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out t Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make t Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of t Never maintain a scooter with-
t Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 7-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
t Observe the warnings and mainte- t This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
er’s Manual. t The failure of motorists to detect by certified staff.
t Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
t Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owner’s accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself

2-1
Safety information
t Many accidents involve inexperi- t Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur- t The posture of the operator and ries. The use of a safety helmet is the 2
rent driver’s license. passenger is important for proper single most critical factor in the pre-
t Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your t The operator should keep both t Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and t Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
t Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. t The passenger should always hazard.
t We recommend that you prac- hold onto the operator, the seat t The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless t Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
t Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op- t Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs. t Always wear protective clothing
operator is veering wide on a turn t This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
t Always obey the speed limit and burns.
never travel faster than warrant- t A passenger should also observe
ed by road and traffic condi- the above precautions.
tions. 2-2
Safety information
Avoid Carbon Monoxide Poisoning t Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such t Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the scooter as possible. Securely
confusion, and eventually death. Loading pack your heaviest items as close
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your to the center of the vehicle as pos-
less, tasteless gas which may be scooter can adversely affect stability sible and make sure to distribute
present even if you do not see or smell and handling if the weight distribution the weight as evenly as possible
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the on both sides of the scooter to
carbon monoxide can collect rapidly possibility of an accident, use extreme minimize imbalance or instability.
and you can quickly be overcome and caution when adding cargo or acces- t Shifting weights can create a sud-
unable to save yourself. Also, deadly sories to your scooter. Use extra care den imbalance. Make sure that
levels of carbon monoxide can linger when riding a scooter that has added accessories and cargo are se-
for hours or days in enclosed or poorly cargo or accessories. Here, along with curely attached to the scooter be-
ventilated areas. If you experience any the information about accessories be- fore riding. Check accessory
symptoms of carbon monoxide poi- low, are some general guidelines to fol- mounts and cargo restraints fre-
soning, leave the area immediately, get low if loading cargo to your scooter: quently.
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- t Properly adjust the suspension
MENT. senger, accessories and cargo must for your load (suspension-ad-
t Do not run engine indoors. Even if not exceed the maximum load limit. justable models only), and
you try to ventilate engine exhaust Operation of an overloaded vehicle check the condition and pres-
with fans or open windows and could cause an accident. sure of your tires.
doors, carbon monoxide can rap- t Never attach any large or heavy
idly reach dangerous levels. Maximum load: items to the handlebar, front
t Do not run engine in poorly venti- fork, or front fender. Such items
168 kg (370 lb)
lated or partially enclosed areas can create unstable handling or
such as barns, garages, or car- a slow steering response.
ports. 2-3
Safety information
t This vehicle is not designed to nize that some aftermarket accesso- are added to the handlebar or
pull a trailer or to be attached to ries or modifications are not suitable front fork area, they must be as
a sidecar. because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum. 2
Genuine Yamaha Accessories products or having other modifications t Bulky or large accessories may
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in t Never install accessories or carry t Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob- t Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and t Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
2-4
Safety information
Aftermarket Tires and Rims cation for the straps carefully so wet. Slow down and cross them
The tires and rims that came with your the straps will not rub against with caution. Keep the scooter up-
scooter were designed to match the painted surfaces during transport. right, otherwise it could slide out
2 performance capabilities and to pro- t The suspension should be com- from under you.
vide the best combination of handling, pressed somewhat by the tie- t The brake pads or linings could
braking, and comfort. Other tires, rims, downs, if possible, so that the get wet when you wash the scoot-
sizes, and combinations may not be scooter will not bounce exces- er. After washing the scooter,
appropriate. Refer to page 7-18 for tire sively during transport. check the brakes before riding.
specifications and more information on EAU57600 t Always wear a helmet, gloves,
replacing your tires. Further safe-riding points trousers (tapered around the cuff
t Be sure to signal clearly when and ankle so they do not flap), and
Transporting the Scooter making turns. a brightly colored jacket.
Be sure to observe following instruc- t Braking can be extremely difficult t Do not carry too much luggage on
tions before transporting the scooter in on a wet road. Avoid hard braking, the scooter. An overloaded scoot-
another vehicle. because the scooter could slide. er is unstable. Use a strong cord
t Remove all loose items from the Apply the brakes slowly when to secure any luggage to the carri-
scooter. stopping on a wet surface. er (if equipped). A loose load will
t Point the front wheel straight t Slow down as you approach a affect the stability of the scooter
ahead on the trailer or in the truck corner or turn. Once you have and could divert your attention
bed, and choke it in a rail to pre- completed a turn, accelerate from the road. (See page 2-3.)
vent movement. slowly.
t Secure the scooter with tie-downs t Be careful when passing parked
or suitable straps that are at- cars. A driver might not see you
tached to solid parts of the scoot- and open a door in your path.
er, such as the frame or upper t Railroad crossings, streetcar rails,
front fork triple clamp (and not, for iron plates on road construction
example, to rubber-mounted han- sites, and manhole covers be-
dlebars or turn signals, or parts come extremely slippery when
that could break). Choose the lo- 2-5
Safety information
EAUN0532
Correct usage
Helmets Types of helmets and their usage
Operating this vehicle without an ap-
proved motorcycle helmet increases t Full-type: use only for riding at low
your chances of a severe head injury or to mid-range speeds 2
death in the event of an accident. The
majority of fatalities from motorcycle or
scooter accidents are the result of
head injuries. The use of a safety hel-
met is the single most critical factor in ZAUU0003
the prevention or reduction of head in-
juries. Wrong usage ZAUU0005

Always select an approved motorcy-


cle helmet t Full-face-type: use for riding at
Pay attention to the following when mid-range to high speeds
choosing a motorcycle helmet.
t The helmet must meet the safety
standard “SIRIM”.
t The helmet size must match the
size of the rider’s head. ZAUU0007
t Never subject a helmet to heavy
shocks.
Wearing the helmet correctly
ZAUU0006
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.

2-6
Description
EAU10411

Left view

1,2 3 4 5 6 7

9 8

1. Headlight (page 7-31) 9. Shift pedal (page 4-13)


2. Auxiliary light (page 7-31)
3. Fuel tank cap (page 4-14)
4. Air filter (page 7-14)
5. Battery (page 7-29)
6. Fuse (page 7-30)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-18)
3-1
Description
EAU10421

Right view
1 2 3

8 7 65 4
1. Rear turn signal light (page 7-32)
2. Tail/brake light (page 7-31)
3. Front brake fluid reservoir (page 7-21)
4. Front turn signal light (page 7-32)
5. Engine oil filter element (page 7-10)
6. Dipstick (page 7-10)
7. Brake pedal (page 4-13)
8. Rear brake fluid reservoir (page 7-21)
3-2
Description
EAU10431

Controls and instruments


1 2 3 4 5 6 7

1. Clutch lever (page 4-12)


2. Left handlebar switches (page 4-11)
3. Multi-function meter unit (page 4-4)
4. Main switch/steering lock (page 4-1)
5. Right handlebar switches (page 4-11)
6. Throttle grip (page 7-16)
7. Brake lever (page 4-13)

3-3
Instrument and control functions
EAUN0264
To lock the steering
Main switch/steering lock TIP
z The meter lighting comes on auto-
OFF ON matically when the key is turned
to “ ”. 1 2
z The fuel pump can be heard when
the key is turned to “ ”.

EAU76120 4
(off)
LOCK All electrical systems are off. The key
can be removed. 1. Push.
EWA15351
The main switch/steering lock controls 2. Turn.
WARNING
the ignition and lighting systems, and is 1. Turn the handlebars all the way to
used to lock the steering. The various Never turn the key to “ ” or “ ”
while the vehicle is moving. Other- the left.
main switch positions are described 2. Push the key in from the “ ” po-
below. wise the electrical systems will be
switched off, which may result in sition, release it, and then turn it
TIP loss of control or an accident. to “ ”.
The main switch/steering lock is 3. Remove the key.
equipped with a keyhole shutter. (See EAU76130
TIP
page 4-2 for keyhole shutter opening (lock)
If the steering will not lock, try turning
and closing procedures.) The steering is locked, and all electrical
the handlebars back to the right slight-
systems are off. The key can be re-
ly.
EAU80650 moved.
(on)
All electrical circuits are supplied with
power, and the engine can be started.
The key cannot be removed.
4-1
Instrument and control functions
To unlock the steering EAU61101
To close the keyhole shutter
Keyhole shutter
2

4
Insert the key and turn it to “ ”. 1. Main switch/steering lock key Insert the keyhole shutter key into the
2. Keyhole shutter key keyhole shutter receptacle as shown,
and then turn the key to the left to close
To open the keyhole shutter
the keyhole shutter.

Insert the keyhole shutter key into the


keyhole shutter receptacle as shown,
and then turn the key to the right to
open the keyhole shutter.
4-2
Instrument and control functions
EAU4939C EAU11081

Indicator lights and warning High beam indicator light “ ” TIP


lights This indicator light comes on when the For radiator-fan-equipped vehi-
high beam of the headlight is switched cles, the radiator fan(s) automati-
4 on. cally switch on or off according to
the coolant temperature in the ra-
EAUM2782
diator.
Coolant temperature warning
If the engine overheats, see page
3 5 light “ ”
2 6 7-38 for further instructions. 4
This warning light comes on if the en-
1
gine overheats. If this occurs, stop the EAU68540
engine immediately and allow the en- Engine trouble warning light “ ”
gine to cool. This warning light comes on or flashes
1. Engine trouble warning light “ ” The electrical circuit of the warning if a problem is detected in the electrical
2. Coolant temperature warning light “ ” light can be checked by turning the key circuit monitoring the engine. If this oc-
3. Neutral indicator light “ ” to “ ”. The warning light should come curs, have a Yamaha dealer check the
4. Shift timing indicator light on for a few seconds, and then go off. self-diagnosis system.
5. Turn signal indicator light “ ” If the warning light does not come on The electrical circuit of the warning
6. High beam indicator light “ ” initially when the key is turned to “ ”, light can be checked by turning the key
or if the warning light remains on, have to “ ”. The warning light should come
EAU11022
Turn signal indicator light “ ” a Yamaha dealer check the electrical on for a few seconds, and then go off.
This indicator light flashes when a turn circuit. If the warning light does not come on
ECA10022
signal light is flashing. initially when the key is turned to “ ”,
NOTICE or if the warning light remains on, have
EAU11061 Do not continue to operate the en- a Yamaha dealer check the electrical
Neutral indicator light “ ” gine if it is overheating. circuit.
This indicator light comes on when the
transmission is in the neutral position.

4-3
Instrument and control functions
EAU62470 EAU80722 EWA12423
Shift timing indicator light Multi-function meter unit WARNING
This indicator light can be set to come
7 6 Be sure to stop the vehicle before
on and go off at the desired engine
making any setting changes to the
speeds and is used to inform the rider
multi-function meter unit. Changing
when it is time to shift to the next high-
5 settings while riding can distract the
er gear. (See page 4-9 for a more de-
8 4 operator and increase the risk of an
tailed explanation of this indicator light
accident.
and on how to set it.)
The electrical circuit of the indicator The multi-function meter unit is
light can be checked by turning the key 1 2 3 equipped with the following:
4 to “ ”. The indicator light should 1. “SELECT” button z a speedometer
2. “RESET” button
come on for a few seconds, and then 3. Speedometer z a fuel meter
go off. 4. Fuel meter z a VVA indicator
If the indicator light does not come on 5. VVA (variable valve actuation) indicator z a tachometer
initially when the key is turned to “ ”, 6. Tachometer z a transmission gear display
7. Transmission gear display
or if the indicator light remains on, have 8. Multi-function display z a multi-function display
a Yamaha dealer check the electrical z a shift timing indicator light
The multi-function meter unit can be
circuit. adjusted for the brightness screen. z a self diagnosis device
To adjust the brightness screen Speedometer
1. Turn the key to “ ”.
2. Push and hold the “SELECT” but-
ton.
3. Turn the key to “ ” and then re-
lease the “SELECT” button after
five seconds.
4. Push the “RESET” button to select
the desired brightness level. 1. Speedometer 1
4-4
Instrument and control functions
The speedometer shows the vehicle’s VVA indicator Tachometer
traveling speed.
1 2
Fuel meter
1

1 1. VVA (variable valve actuation) indicator

This model is equipped with variable 1. Tachometer


valve actuation (VVA) for good fuel 2. Tachometer red zone
1. Fuel meter economy and acceleration in both the The tachometer allows the rider to
low-speed and high-speed ranges. monitor the engine speed and keep it
The fuel meter indicates the amount of The VVA indicator comes on when the within the ideal power range.
fuel in the fuel tank. The display seg- variable valve actuation system has ECA23050
ments of the fuel meter disappear to- switched to the high-speed range. NOTICE
wards “E” (empty) as the fuel level
Do not operate the engine in the ta-
decreases. When the last segment
chometer high-r/min zone.
start flashing, refuel as soon as possi-
High-r/min zone: 11500 r/min and
ble.
above
When the key is turned to “ ”, the dis-
play segments of the fuel meter will
sweep once across the fuel level range

and then return to the current amount


in order to test the electrical circuit.
4-5
Instrument and control functions
Transmission gear display The multi-function display is equipped cally changes to the fuel reserve trip-
with the following: meter mode “TRIP F” and starts
2 z an odometer counting the distance traveled from
z two tripmeters that point. In that case, push the “SE-
z a fuel reserve tripmeter LECT” button to switch the display be-
1 z a clock tween the various tripmeter, odometer,
z an instantaneous fuel consump- clock, instantaneous fuel consump-
tion display tion, average fuel consumption, and
z an average fuel consumption dis- average speed modes in the following
play order:
4 z an average speed display
1. Neutral indicator light “ ”
2. Transmission gear display Push the “SELECT” button to switch TRIP F o CLOCK o km/L or L/100 km
the display between the odometer o AVE_ _._ km/L or AVE_ _._ L/100 km
This display shows the selected gear. mode “ODO”, tripmeters mode “TRIP o AVE_ _._ km/h o ODO o TRIP 1 o
The neutral position is indicated by “ ” 1” and “TRIP 2”, clock mode “ _ _:_ _ ”, TRIP 2 o TRIP F
and by the neutral indicator light. instantaneous fuel consumption mode
“km/L” or “L/100 km”, average fuel To reset a tripmeter, select it by push-
Multi-function display consumption mode “AVE_ _._ km/L” or ing the “SELECT” button and then
“AVE_ _._ L/100 km” and average push the “RESET” button for at least
speed mode “AVE_ _._ km/h” in the one second.
following order: If you do not reset the fuel reserve trip-
meter manually, it resets itself auto-
ODO o TRIP 1 o TRIP 2 o CLOCK o
matically and the display returns to the
km/L or L/100 km o AVE_ _._ km/L or
prior mode after refueling and traveling
AVE_ _._ L/100 km o AVE_ _._ km/h o
5 km.
ODO
1 If the last segment of the fuel meter
1. Multi-function display starts flashing, the display automati-
4-6
Instrument and control functions
Odometer mode The tripmeters shows the total dis- To set the clock
tance traveled since they were last re- 1. Switch the display to the clock
set. mode.
To reset a tripmeter, push the “RESET” 2. With the display in the clock
button for one second. mode, push and hold the “SE-
LECT” and “RESET” button to-
TIP gether.
z The odometer will lock at 999999 3. When the hour digits start flash-
and cannot be reset. ing, use the “RESET” button to set 4
z The tripmeters will reset and con- the hours.
1 4. Push the “SELECT” button and
tinue counting after 9999.9 is the minutes will start flashing.
1. Odometer reached. To reset the tripmeters, 5. Use the “RESET” button to set the
The odometer shows the total distance while it is being displayed, press minutes.
traveled by the vehicle. It cannot be re- the “RESET” button for at least 6. Push the “SELECT” button to start
one second. the clock.
set.
Clock mode Instantaneous fuel consumption
Tripmeters mode mode

1
1
1 1. Instantaneous fuel consumption display
1. Clock
1. Tripmeter
Shows the current fuel consumption
The clock uses a 12-hour time system. when the vehicle is traveling at least 10
4-7 km/h.
Instrument and control functions
There are two display modes: “km/L” Average fuel consumption mode To reset the average fuel consumption
and “L/100 km” display, push and hold the “RESET”
To switch the instantaneous fuel con- button.
sumption display between “km/L” and TIP
“L/100 km”, push the “SELECT” but- z After resetting the average fuel
ton for one second. consumption, “_ _._” will be
z “km/L”: The distance that can be shown until the vehicle has trav-
traveled on 1.0 L of fuel under the eled 1 km.
current riding conditions is shown. The average fuel consumption
z “L/100 km”: The amount of fuel
1
4 function should be used for gener-
necessary to travel 100 km under 1. Average fuel consumption display al reference only. Do not use this
the current riding conditions is figure to estimate the distance
shown. Show the average fuel consumption
that can be traveled on the current
since it was last reset.
TIP tank of fuel.
There are two display mode: “AVE_ _._
z If traveling at speeds under 10 km/L” and “AVE_ _._ L/100 km”.
km/h, “_ _._” is displayed. Average speed mode
To switch the average fuel consump-
z The instantaneous fuel consump-
tion display between “AVE_ _._ km/L”
tion function should be used for
and “AVE_ _._ L/100 km”, push the
general reference only. Do not use
“SELECT” button for one second.
this figure to estimate the distance
z “AVE_ _._ km/L”: The average dis-
that can be traveled on the current
tance that can be traveled on 1.0 L
tank of fuel.
of fuel is shown.
z “AVE_ _._ L/100 km”: The average
amount of fuel necessary to travel 1
100 km is shown.
1. Average speed display

4-8
Instrument and control functions
Shows the vehicle’s traveling speed z Activation point: this function al- z Flash: the indicator light
since it was last reset. lows you to select the engine flashes when activated. (This
To reset the average speed display, speed at which the indicator light setting is selected when the
push and hold the “RESET” button un- is activated. indicator light flashes four
til the average speed flashes, and then z Deactivation point: this function times per second.)
allows you to select the engine z Off: the indicator light is deac-
push the button again . speed at which the indicator light tivated; in other words, it
is deactivated.
does not come on or flash.
Shift timing indicator light z Brightness: this function allows (This setting is selected when 4
you to adjust the brightness of the
1 the indicator light flashes
indicator light.
once every two seconds.)
To adjust the shift timing indicator light 2. Push the “SELECT” button to con-
1. Turn the key to “ ”. firm the selected flashing pattern.
2. Push and hold the “SELECT” but- The shift timing indicator light
ton. changes to the activation point
3. Turn the key to “ ”, and then re- setting mode.
lease the “SELECT” button after
2 five seconds. After that push the The tachometer will show the current
“SELECT” button again. The shift setting r/min for the activation point
1. Shift timing indicator light timing indicator light can now be and deactivation point setting modes.
2. Brightness level display adjusted.
To set the flashing pattern
The shift timing indicator light has four To set the shift activation point
1. Push the “RESET” button to select
settings which can be adjusted.
one of the following flashing pat- TIP
z Flashing pattern: this function al- tern settings: The shift timing indicator light activa-
lows you to choose whether or not z On: the indicator light stays tion point can be set between 9000
the indicator light will come on and on when activated. (This set- r/min and 13000 r/min. The indicator
whether it should flash or stay on ting is selected when the indi- light can be set in increments of 250
when activated. cator light stays on.) r/min.
4-9
Instrument and control functions
1. Push the “RESET” button to select To adjust the brightness 4. When the first character starts
the desired engine speed for acti- 1. Push the “RESET” button to select flashing, push the “SELECT” but-
vating the indicator light. the desired shift indicator light ton to change the character in the
brightness level. following order.
2. Push the “SELECT” button to con-
2. Push the “SELECT” button to con-
firm the selected engine speed.
firm the selected brightness level.
The control mode changes to the
The display exits the shift timing A B C Y Z
deactivation point setting mode.
light control mode and returns to
To set the deactivation point
the standard multi-function dis- 9 2 1 0
play mode.
4 TIP - (HYPHEN) SPACE
z The shift timing indicator light de- Welcome screen
activation point can be set be- The welcome screen greets the rider
tween 9000 r/min and 13000 when the key is turned to “ ” with the
r/min. The indicator light can be messages “Hi Buddy” and “see you” 5. Push and hold the “SELECT” but-
set in increments of 250 r/min. when the key is turned to “ ”. The ton to confirm the selected char-
z Be sure to set the deactivation user name “Buddy” is set as the facto- acter. The second character will
point to a higher engine speed ry default, but it can be set to your start flashing. Repeat this process
than for the activation point, other- name. for all six characters. After the
wise the shift timing indicator light sixth character is set, all charac-
will not come on. To set the user name ters will flash twice and the setting
1. Turn the key to “ ”. mode will automatically end.
1. Push the “RESET” button to select
the desired engine speed for de- 2. Push and hold the “RESET” but-
ton. Self-diagnosis device
activating the indicator light. This model is equipped with a self-di-
2. Push the “SELECT” button to con- 3. Turn the key to “ ”, and then re-
lease the “RESET” button after agnosis device for various electrical
firm the selected engine speed. circuits.
The control mode changes to the four seconds
brightness setting mode.
4-10
Instrument and control functions
If a problem is detected in any of those EAU1234M EAU54201

circuits, the engine trouble warning Handlebar switches Dimmer/Pass switch “ / /PASS”
Set this switch to “ ” for the high
light will come on and the display will Left beam and to “ ” for the low beam.
indicate an error code.
ECA11591
To flash the high beam, push the pass
NOTICE side “PASS” of the switch while the
1
headlights are on low beam.
If the display indicates an error
code, the vehicle should be checked EAU12461
as soon as possible in order to avoid 2 Turn signal switch “ / ” 4
engine damage. To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
3 turn, push this switch to “ ”. When
1. Dimmer/Pass switch “ / /PASS” released, the switch returns to the cen-
2. Turn signal switch “ / ” ter position. To cancel the turn signal
3. Horn switch “ ” lights, push the switch in after it has re-
turned to the center position.
Right
1 EAU12501
Horn switch “ ”
Press this switch to sound the horn.

EAU12662
Engine stop switch “ / ”
Set this switch to “ ” before starting
2 the engine. Set this switch to “ ” to
3 stop the engine in case of an emergen-
cy, such as when the vehicle overturns
1. Engine stop switch “ / ”
2. Hazard switch “ / ”
or when the throttle cable is stuck.
3. Start switch “ ”
4-11
Instrument and control functions
EAU12713 EAU31642 EAU12872
Start switch “ ” Clutch lever Shift pedal
Push this switch to crank the engine
with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
gine. 1
EAUU1021
Hazard lights switch “ / ”
The hazard lights (simultaneous flash-
ing of all turn signal lights) are used in
4 case of an emergency, such as to warn 1
other drivers when your vehicle is 1. Clutch lever 1. Shift pedal
stopped where it might be a traffic haz-
The clutch lever is located on the left The shift pedal is located on the left
ard.
side of the handlebar. To disengage side of the motorcycle and is used in
Set this switch to “ ” to turn on the
the clutch, pull the lever toward the combination with the clutch lever when
hazard lights. To turn off the hazard
handlebar grip. To engage the clutch, shifting the gears of the 6-speed con-
lights, set the switch to “ ”.
ECA10062
release the lever. The lever should be stant-mesh transmission equipped on
NOTICE pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
Do not use the hazard lights for an
The clutch lever is equipped with a
extended length of time with the en-
clutch switch, which is part of the start-
gine not running, otherwise the bat-
ing circuit cut-off system. (See page
tery may discharge.
4-18.)

4-12
Instrument and control functions
EAU12892 EAU12944 EAUE1481
Brake lever Brake pedal Fuel tank cap
1 2
1

1
4
1. Brake lever 1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
The brake lever is located on the right The brake pedal is located on the right
side of the handlebar. To apply the side of the motorcycle. To apply the To remove the fuel tank cap
front brake, pull the lever toward the rear brake, press down on the brake 1. Open the fuel tank cap lock cover.
throttle grip. pedal. 2. Insert the key into the lock and
turn it 1/4 turn clockwise. The lock
will be released and the fuel tank
cap can be removed.

To install the fuel tank cap


1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
3. Close the lock cover.
4-13
Instrument and control functions
EAU13213
TIP Fuel 2
The fuel tank cap cannot be installed Make sure there is sufficient gasoline in 1
unless the key is in the lock. In addi- the tank.
tion, the key cannot be removed if the EWA10882

cap is not properly installed and WARNING


locked. Gasoline and gasoline vapors are
EWA11142 extremely flammable. To avoid fires
WARNING and explosions and to reduce the
Make sure that the fuel tank cap is risk of injury when refueling, follow ZAUE0019

these instructions. 1. Fuel tank filler tube


4 properly installed before riding. 2. Maximum fuel level
Leaking fuel is a fire hazard. 1. Before refueling, turn off the en- 3. Wipe up any spilled fuel immedi-
gine and be sure that no one is sit- ately. NOTICE: Immediately
ting on the vehicle. Never refuel wipe off spilled fuel with a clean,
while smoking, or while in the vi- dry, soft cloth, since fuel may
cinity of sparks, open flames, or deteriorate painted surfaces or
other sources of ignition such as plastic parts. [ECA10072]
the pilot lights of water heaters 4. Be sure to securely close the fuel
and clothes dryers. tank cap.
2. Do not overfill the fuel tank. Stop EWA15152

filling when the fuel reaches the WARNING


bottom of the filler tube. Because Gasoline is poisonous and can
fuel expands when it heats up, cause injury or death. Handle gaso-
heat from the engine or the sun line with care. Never siphon gasoline
can cause fuel to spill out of the by mouth. If you should swallow
fuel tank. some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-14
Instrument and control functions
ately. If gasoline spills on your skin, EAU13434 ECA10702

wash with soap and water. If gaso- Catalytic converter NOTICE


line spills on your clothing, change This model is equipped with a catalytic Use only unleaded gasoline. The use
your clothes. converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863

WARNING pairable damage to the catalytic


EAU13245 converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
Recommended fuel: burns:
Regular unleaded gasoline only z Do not park the vehicle near
Fuel tank capacity:
11 L (2.9 US gal, 2.4 Imp.gal) possible fire hazards such as 4
Fuel reserve amount: grass or other materials that
1.9 L (0.50 US gal, 0.42 Imp.gal) easily burn.
z Park the vehicle in a place
ECA11401
where pedestrians or children
NOTICE
are not likely to touch the hot
Use only unleaded gasoline. The use exhaust system.
of leaded gasoline will cause severe z Make sure that the exhaust sys-
damage to internal engine parts, tem has cooled down before
such as the valves and piston rings, doing any maintenance work.
as well as to the exhaust system. z Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

4-15
Instrument and control functions
EAU80670
2. Install the passenger seat by in-
Seats
stalling the nut.
3. Install the plastic cover.
Passenger seat
1 Rider seat
To remove the passenger seat
1. Remove the plastic cover. To remove the rider seat
1. Insert the key into the seat lock,
and then turn it clockwise.
1
1. Nut 1
4
To install the passenger seat
1. Insert the projections on the front 2
of the passenger seat into the seat
holders as shown, and then place
the seat in the original position.
1. Plastic cover
1
2. Remove the nut and then remove 1. Rider seat lock
the passenger seat as shown. 2. Unlock.

2. While holding the key in the posi-


tion “2”, lift the front of the rider
seat and pull it backward.
To install the rider seat
2 1. Insert the projection on the front of
1. Projection the rider seat into the seat holder
2. Seat holder as shown, place the seat in the
4-16
original position.
Instrument and control functions
EAU14326
1 1
Helmet holder

1
2 2
1. Projection 1. Rider seat 4
2. Seat holder 2. Helmet
1. Helmet holder
2. Remove the key.
TIP The helmet holder is located under the To release the helmet from the hel-
rider seat. met holder
Make sure that the seats are properly Remove the rider seat, remove the hel-
secured before riding.
To secure a helmet to the helmet met from the helmet holder, and then
holder install the seat.
1. Remove the rider seat. (See page
4-16.)
2. Hook the helmet onto the helmet
holder, and then securely install
the seat. WARNING! Never ride
with a helmet attached to the
helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an acci-
dent. [EWA10162]
4-17
Instrument and control functions
EAU37491 EAU15393

Sidestand Starting circuit cut-off system


The sidestand is located on the left The starting circuit cut-off system
side of the frame. Raise the sidestand (comprising the clutch switch and the
or lower it with your foot while holding neutral switch) prevents starting when
the vehicle upright. the transmission is in gear and the
EWA14191
clutch lever is not pulled.
WARNING Periodically check the operation of the
The vehicle must not be ridden with starting circuit cut-off system accord-
the sidestand down, or if the side- ing to the following procedure.
4 stand cannot be properly moved up
TIP
(or does not stay up), otherwise the
This check is most reliable if performed
sidestand could contact the ground
with a warmed-up engine.
and distract the operator, resulting
in a possible loss of control.

4-18
Instrument and control functions

With the engine turned off: WARNING


1. Make sure that the engine stop switch is set to “ ”.
If a malfunction is noted, have a Yamaha
2. Turn the key on.
3. Shift the transmission into the neutral position. dealer check the system before riding.
4
4. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
5. Turn the engine off.
6. Shift the transmission into gear.
7. Keep the clutch lever pulled.
8. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES The motorcycle should not be ridden until
NO
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

4-19
For your safety – pre-operation checks
EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
5 this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
IT EM C HE C K S PAGE

t Check fuel level in fuel tank.


Fuel t Refuel if necessary. 4-14
t Check fuel line for leakage.
t Check oil level in engine.
Engine oil t If necessary, add recommended oil to specified level. 7-10
t Check vehicle for oil leakage.
t Check coolant level in reservoir.
Coolant t If necessary, add recommended coolant to specified level. 7-13
t Check cooling system for leakage.
t Check operation.
t If soft or spongy, have Yamaha dealer bleed hydraulic system.
t Check brake pads for wear.
Front brake t Replace if necessary. 7-20, 7-21
t Check fluid level in reservoir.
t If necessary, add specified brake fluid to specified level.
t Check hydraulic system for leakage.

5-1
For your safety – pre-operation checks
ITEM CH E CK S PAGE

t Check operation.
t If soft or spongy, have Yamaha dealer bleed hydraulic system.
t Check brake pads for wear.
Rear brake t Replace if necessary. 7-20, 7-21
t Check fluid level in reservoir.
t If necessary, add specified brake fluid to specified level.
t Check hydraulic system for leakage.
t Check operation.
t Lubricate cable if necessary.
Clutch 7-19
t Check lever free play.
t Adjust if necessary.
t Make sure that operation is smooth. 5
t Check throttle grip free play.
Throttle grip 7-16, 7-25
t If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble end and grip housing.
t Make sure that operation is smooth.
Control cables 7-25
t Lubricate cable ends if necessary.
t Check chain slack.
t Adjust if necessary.
Drive chain 7-22, 7-24
t Check chain condition.
t Lubricate if necessary.
t Check for damage.
t Check tire condition and tread depth.
Wheels and tires 7-17, 7-19
t Check air pressure.
t Correct if necessary.
t Make sure that operation is smooth.
Brake and shift pedals 7-25
t Lubricate pedal pivoting points if necessary.
t Make sure that operation is smooth.
Brake and clutch levers 7-26
t Lubricate lever pivoting points if necessary.
t Make sure that operation is smooth.
Sidestand 7-27
t Lubricate pivot if necessary.
5-2
For your safety – pre-operation checks
IT EM C HE C K S PAGE

t Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
t Tighten if necessary.
Instruments, lights, signals t Check operation.

and switches t Correct if necessary.

5-3
Operation and important riding points
EAU15952 EAUN0073 EAU54461

Starting the engine


Read the Owner’s Manual carefully to ECAN0072
In order for the starting circuit cut-off
become familiar with all controls. If NOTICE system to enable starting, one of the
there is a control or function you do not Do not ride through deep water, oth- following conditions must be met:
understand, ask your Yamaha dealer. erwise the engine may be damaged. z The transmission is in the neutral
EWA10272
Avoid puddles because they may be position.
WARNING deeper than expected. z The transmission is in gear with
Failure to familiarize yourself with the clutch lever pulled.
the controls can lead to loss of con- See page 4-18 for more informa-
trol, which could cause an accident tion.
or injury. 1. Turn the key to “ ” and make
sure that the engine stop switch is 6
set to “ ”.
The engine trouble warning light
should come on for a few sec-
onds, then go off. NOTICE: If the
warning light does not go off,
have a Yamaha dealer check its
electrical circuit. [ECAT1121]
2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
3. Start the engine by pushing the
start switch.

6-1
Operation and important riding points
If the engine fails to start, release EAU16673 ECA10261

the start switch, wait a few sec- Shifting NOTICE


onds, and then try again. Each z Even with the transmission in
starting attempt should be as the neutral position, do not
short as possible to preserve the 6 coast for long periods of time
battery. Do not crank the engine 5 with the engine off, and do not
more than 10 seconds on any one 4 tow the motorcycle for long dis-
3
attempt. 2 tances. The transmission is
ECA11043
2 N properly lubricated only when
NOTICE 1 the engine is running. Inade-
1
For maximum engine life, never ac- quate lubrication may damage
celerate hard when the engine is 1. Shift pedal the transmission.
6 cold! 2. Neutral position z Always use the clutch while
Shifting gears lets you control the changing gears to avoid dam-
amount of engine power available for aging the engine, transmission,
starting off, accelerating, climbing hills, and drive train, which are not
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
TIP
To shift the transmission into the neu-
tral position, press the shift pedal down
repeatedly until it reaches the end of its
travel, and then slightly raise it.

6-2
Operation and important riding points
EAU16811 EAU16842
1600 km (1000 mi) and beyond
Tips for reducing fuel con- Engine break-in The vehicle can now be operated nor-
sumption There is never a more important period mally.
Fuel consumption depends largely on in the life of your engine than the period ECA10311

your riding style. Consider the follow- between 0 and 1600 km (1000 mi). For NOTICE
ing tips to reduce fuel consumption: this reason, you should read the fol- z Keep the engine speed out of
z Shift up swiftly, and avoid high en- lowing material carefully. the tachometer red zone.
gine speeds during acceleration. Since the engine is brand new, do not z If any engine trouble should oc-
z Do not rev the engine while shift- put an excessive load on it for the first cur during the engine break-in
ing down, and avoid high engine 1600 km (1000 mi). The various parts in period, immediately have a
speeds with no load on the en- the engine wear and polish themselves Yamaha dealer check the vehi-
gine. to the correct operating clearances. cle.
z Turn the engine off instead of let- During this period, prolonged full-throt-
tle operation or any condition that 6
ting it idle for an extended length
of time (e.g., in traffic jams, at traf- might result in engine overheating
fic lights or at railroad crossings). must be avoided.

EAU17104

0–1000 km (0–600 mi)


Avoid prolonged operation above 5000
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter element
replaced. [ECA11153]

1000–1600 km (600–1000 mi)


Avoid prolonged operation above 7500
r/min.
6-3
Operation and important riding points
EAU17214

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10312

WARNING
z Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
z Do not park on a slope or on soft
6 ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
z Do not park near grass or other
flammable materials which
might catch fire.

6-4
Operation and important riding points
EAUV0421

General note
Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts


(piston, piston ring, cylinder, etc.) 6
100% With maintenance

Perfect operative
condition
Without
maintenance

Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.

ZAUV0284

6-5
Operation and important riding points

3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption
With maintenance
100%

Without
maintenance
6 Distance covered (km)

Customer’s running cost


(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance

Distance covered (km)


ZAUV0285

6-6
Periodic maintenance and adjustment
EAU17246 EWA15123 EAU17362
WARNING Owner’s tool kit
Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the z A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic 1
z Running the engine while ser-
maintenance charts should be simply vicing can lead to eye injury, 1. Owner’s tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The owner’s tool kit is located under
poisoning – possibly leading to
pending on the weather, terrain, geo- the rider seat. (See page 4-16.)
death. See page 2-3 for more in-
graphical location, and individual use, The service information included in this
formation about carbon monox- 7
the maintenance intervals may need to manual and the tools provided in the
ide.
be shortened. owner’s tool kit are intended to assist
EWA10322 EWA15461
you in the performance of preventive
WARNING WARNING maintenance and minor repairs. How-
Failure to properly maintain the vehi- Brake discs, calipers, drums, and ever, additional tools such as a torque
cle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them.
If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.
7-1
Periodic maintenance and adjustment
EAUN0510

TIP
z The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
z From 13000 km, repeat the maintenance intervals starting from 3000 km.
z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAUU1543

Periodic maintenance chart for the emission control system


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 7000 km 10000 km 13000 km CHECK
1 month 4 months 7 months 10 months 13 months

t Check fuel hoses for cracks or


1 * Fuel line — — — — —
damage.
7
t Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
t Replace if necessary.
t Check condition.
— — — —
3 Spark plug t Clean and regap.
t Replace. Every 8000 km (5000 mi)
t Check valve clearance.
4 * Valves Every 10000 km (6200 mi)
t Adjust.
t Check engine idle speed. — — — — — —
5 * Fuel injection t Clean, check fuel injection vol-
Every 10000 km (6200 mi)
ume and angle of injector.
t Check for leakage.
6 * Exhaust system t Tighten if necessary. — — — — —
t Replace gasket(s) if necessary.
7-2
Periodic maintenance and adjustment
EAUU1554

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 7000 km 10000 km 13000 km CHECK
1 month 4 months 7 months 10 months 13 months

t Perform dynamic inspection us-


Diagnostic system
1 * ing Yamaha diagnostic tool. — — — — — —
check
t Check the error codes.
t Clean. — — — —
2 Air filter element
t Replace. E very 10000 k m ( 6200 m i)
t Check voltage.
3 * Battery — — — — — —
t Charge if necessary.
t Check operation.
4 Clutch — — — — —
t Adjust.
t Check operation, fluid level and
— — — — — — 7
5 * Front brake vehicle for fluid leakage.
t Replace brake pads. Whenever wor n to the limit
t Check operation, fluid level and
— — — — — —
6 * Rear brake vehicle for fluid leakage.
t Replace brake pads. Whenever wor n to the limit
t Check for cracks or damage.
t Check for correct routing and — — — — —
7 * Brake hose clamping.
t Replace. Every 4 years

7-3
Periodic maintenance and adjustment
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 7000 km 10000 km 13000 km CHECK
1 month 4 months 7 months 10 months 13 months

8 * Brake fluid t Change. Every 2 years


9 * Wheels t Check runout and for damage. — — — — —

t Check tread depth and for dam-


age.
10 * Tires t Replace if necessary. — — — — —
t Check air pressure.
t Correct if necessary.
t Check bearings for looseness or
11 * Wheel bearings — — — —
damage.
t Check operation and for exces-
— — — — — —
sive play.
12 * Swingarm
t Lubricate with lithium-soap-
7 based grease.
Every 12000 km (7500 mi)

t Check chain slack, alignment and


condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
13 Drive chain t Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
t Check bearing play and steering
— — — — —
for roughness.
14 * Steering bearings
t Lubricate with lithium-soap-
Every 12000 km (7500 mi)
based grease.

7-4
Periodic maintenance and adjustment
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 7000 km 10000 km 13000 km CHECK
1 month 4 months 7 months 10 months 13 months

t Make sure that all nuts, bolts and


15 * Chassis fasteners — — — — —
screws are properly tightened.
Brake lever pivot
16 t Lubricate with silicone grease. — — — — —
shaft
Brake pedal pivot
17 t Lubricate with silicone grease. — — — — —
shaft
Clutch lever pivot
18 t Lubricate with silicone grease. — — — — —
shaft

Shift pedal pivot t Lubricate with lithium-soap-


19 — — — — — —
shaft based grease.
t Check operation.
20 Sidestand t Lubricate with lithium-soap- — — — — —
based grease. 7
t Check operation and for oil leak-
21 * Front fork — — — —
age.
Shock absorber as- t Check operation and shock ab-
22 * — — — —
sembly sorber for oil leakage.
t Change.
23 Engine oil t Check oil level and vehicle for oil — — — — — —
leakage.
Engine oil filter ele-
24 t Replace. — — —
ment

7-5
Periodic maintenance and adjustment
ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 4000 km 7000 km 10000 km 13000 km CHECK
1 month 4 months 7 months 10 months 13 months

t Check coolant level and vehicle


— — — — —
25 * Cooling system for coolant leakage.
t Change coolant. Every 3 years
Front and rear
26 * t Check operation. — — — — — —
brake switches
Moving parts and
27 t Lubricate. — — — — —
cables
t Check operation.
t Check throttle grip free play, and
28 * Throttle grip — — — — —
adjust if necessary.
t Lubricate cable and grip housing.
Lights, signals and t Check operation.
29 * — — — — — —
switches t Adjust headlight beam.
7

7-6
Periodic maintenance and adjustment
EAU18662

TIP
z The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
z Hydraulic brake service
t Regularly check and, if necessary, correct the brake fluid level.
t Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
t Replace the brake hoses every four years and if cracked or damaged.

7-7
Periodic maintenance and adjustment
EAU18724
2. Remove the bolts, quick fasteners
Removing and installing the and screw, and then pull the cowl-
cowling and panels ing outward and take it off.
The cowling and panels shown need to
1
be removed to perform some of the 3
maintenance jobs described in this 3
chapter. Refer to this section each time 1
the cowling or a panel needs to be re- 4
moved and installed. 2 2 3
3 2 1 1. Cowling A
2. Projection
3 3. Hole
1. Cowling A
2. Install the screw, quick fasteners
2. Bolt
and bolts.
3. Quick fastener
7 3. Install panels A, B and C. (See
4. Screw
page 7-7.)
4 To install the cowling EAU80690
1. Panel A 1. Fit the projection on the cowling
2. Panel B into the hole, and then push the
3. Panel C cowling inward. Panel A
4. Cowling A
To remove the panel
EAU80680
Cowling A Remove the four quick fasteners and
one bolt for the panel, and then remove
To remove the cowling the panel.
1. Remove panels A, B and C. (See
page 7-7.) 7-8
Periodic maintenance and adjustment

3
2
2
1 3
2 1
1
3 4
1. Quick fastener 1. Quick fastener 1. Panel B
2. Panel A 2. Screw 2. Projection
3. Bolt 3. Panel B 3. Hole
4. Bolt
2. Install panel C. (See page 7-7.)
To install the panel 3. Remove the quick fasteners, bolt, 3. Install the rider seat and passen-
Place the panel in the original position, and screws, and then pull the pan- 7
ger seat. (See page 4-16.)
and then install the bolt and quick fas- el outward and take it off.
teners.
Panel C
To install the panel
Panel B 1. Fit the projection on the panel into To remove the panel
the hole, push the panel inward, 1. Remove the passenger seat. (See
To remove the panel and then install the screws, bolt, page 4-16.)
1. Remove the passenger seat and and quick fasteners. 2. Remove the bolts and screw, and
rider seat. (See page 4-16.)
then remove the panel.
2. Remove panel C. (See page 7-7.)

7-9
Periodic maintenance and adjustment
EAUW2165

1 3 Checking the spark plug


The spark plug is an important engine
component, which is easy to check. 1
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
2 tenance and lubrication chart. In addi- 2
tion, the condition of the spark plug
1. Screw 1. Spark plug wrench
can reveal the condition of the engine.
2. Bolt 2. Screwdriver
3. Panel C
To remove the spark plug 3. Remove the spark plug as shown,
1. Remove cowling A. (See page with the spark plug wrench includ-
To install the panel
7-8.) ed in the owner’s tool kit.
7 1. Install the panel by installing the
screw and bolts.
To check the spark plug
2. Install the passenger seat. (See
1 1. Check that the porcelain insulator
page 4-16.)
around the center electrode of the
spark plug is a medium-to-light
tan (the ideal color when the vehi-
cle is ridden normally).
TIP
If the spark plug shows a distinctly dif-
1. Spark plug cap ferent color, the engine could be oper-
2. Remove the spark plug cap. ating improperly. Do not attempt to

7-10
Periodic maintenance and adjustment
diagnose such problems yourself. In- To install the spark plug EAUE0453

stead, have a Yamaha dealer check 1. Clean the surface of the spark Engine oil and oil filter ele-
the vehicle. plug gasket and its mating sur- ment
face, and then wipe off any grime The engine oil level should be checked
2. Check the spark plug for electrode before each ride. In addition, the oil
from the spark plug threads.
erosion and excessive carbon or must be changed and the oil filter ele-
2. Install the spark plug with the
other deposits, and replace it if ment replaced at the intervals specified
spark plug wrench, and then tight-
necessary. in the periodic maintenance and lubri-
en it to the specified torque.
cation chart.
Specified spark plug:
NGK/MR8E9 Tightening torque:
Spark plug: To check the engine oil level
13.0 N·m (1.3 kgf·m, 9.6 lb·ft) 1. Place the vehicle on a level sur-
3. Measure the spark plug gap with a
wire thickness gauge and, if nec- face and hold it in an upright posi-
essary, adjust the gap to specifi- TIP tion. A slight tilt to the side can
cation. If a torque wrench is not available result in a false reading.
7
when installing a spark plug, a good 2. Start the engine, warm it up for
estimate of the correct torque is 1/4– several minutes, and then turn it
1/2 turn past finger tight. However, the off.
spark plug should be tightened to the 3. Wait a few minutes until the oil set-
specified torque as soon as possible. tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
3. Install the spark plug cap.
into the oil filler hole (without
4. Install the cowling.
screwing it in), and then remove it
again to check the oil level.
1. Spark plug gap NOTICE: Do not operate the ve-
hicle until you know that the en-
Spark plug gap: gine oil level is sufficient. [ECA10012]
0.8–0.9 mm (0.031–0.035 in)
7-11
Periodic maintenance and adjustment
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
4
of the recommended type to raise
3
it to the correct level.
5. Install and tighten the oil filler cap. 2

To change the engine oil (with or 1


without oil filter element replace-
ZAUE0033
1 ment) ZAUE0672 5
1. Engine oil filler cap 1. Start the engine, warm it up for 1. Engine oil drain bolt
several minutes, and then turn it 2. O-ring
TIP off. 3. Compression spring
The engine oil should be between the 2. Place an oil pan under the engine 4. Strainer
minimum and maximum level marks. to collect the used oil. 5. Oil pan
3. Remove the engine oil filler cap,
7 4. Clean the engine oil strainer with
then the drain bolt along with the
solvent.
1 O-ring, compression spring, and
engine oil strainer, to drain the oil TIP
from the crankcase. NOTICE: Skip steps 5–7 if the oil filter element is
2 When removing the engine oil not being replaced.
3 drain bolt, the O-ring, compres-
5. Remove the oil filter element cover
sion spring, and oil strainer will
by removing the bolts.
fall out. Take care not to lose
ZAUE1300 these parts. [ECA11002]
1. Dipstick
2. Maximum level mark
3. Tip of the engine oil dipstick

7-12
Periodic maintenance and adjustment
Tightening torques: Recommended engine oil:
Oil filter element cover bolt: See page 9-1.
2 10 N·m (1.0 kgf·m, 7.4 lb·ft) Oil quantity:
Oil change:
1 0.85 L (0.90 US qt, 0.75 Imp.qt)
TIP With oil filter removal:
Make sure that the O-ring is properly 0.95 L (1.00 US qt, 0.84 Imp.qt)
seated. ECA11621

8. Install the engine oil strainer, com- NOTICE


ZAUE1217
1. Bolt
pression spring, O-ring and the z In order to prevent clutch slip-
engine oil drain bolt, and then page (since the engine oil also
2. Oil filter element cover
tighten it to the specified torque. lubricates the clutch), do not
6. Remove and replace the oil filter NOTICE: Before installing the mix any chemical additives. Do
element and O-ring. engine oil drain bolt, do not for- not use oils with a diesel speci-
fication of “CD” or oils of a high-
get to install the O-ring, com- er quality than specified. In
pression spring, and oil strainer 7
addition, do not use oils labeled
1 in position. [ECA10422] “ENERGY CONSERVING II” or
higher.
Tightening torques: z Make sure that no foreign mate-
Engine oil drain bolt: rial enters the crankcase.
32 N·m (3.2 kgf·m, 24 lb·ft)
10. Start the engine, and then let it idle
2
for several minutes while checking
9. Refill with the specified amount of
ZAUE0104 it for oil leakage. If oil is leaking,
1. Oil filter element
the recommended engine oil, and
immediately turn the engine off
2. O-ring then install and tighten the oil filler
and check for the cause.
7. Install the oil filter element cover cap.
11. Turn the engine off, and then
by installing the bolts, then tight- check the oil level and correct it if
ening them to the specified
necessary.
torque. 7-13
Periodic maintenance and adjustment
EAU20071

Coolant TIP
The coolant level should be checked The coolant should be between the
before each ride. In addition, the cool- minimum and maximum level marks.
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart. 1
EAU80890
To check the coolant level
1. Place the vehicle on a level sur- 1 1. Coolant reservoir cap
face. FULL
2 LOW 6. Add coolant to the maximum level
2. Remove cowling A. (See page 3 mark, and then install the coolant
7-7.)
reservoir cap. WARNING! Re-
3. Hold the vehicle in an upright po- 1. Coolant reservoir move only the coolant reservoir
sition. 2. Maximum level mark
7 cap. Never attempt to remove
3. Minimum level mark
TIP the radiator cap when the en-
z The coolant level must be 5. If the coolant is at or below the gine is hot. [EWA15162] NOTICE: If
checked on a cold engine since minimum level mark, remove the coolant is not available, use dis-
the level varies with engine tem- coolant reservoir cap. tilled water or soft tap water in-
perature. stead. Do not use hard water or
z Make sure that the vehicle is posi- salt water since it is harmful to
tioned straight up when checking the engine. If water has been
the coolant level. A slight tilt to the used instead of coolant, replace
side can result in a false reading. it with coolant as soon as possi-
ble, otherwise the cooling sys-
4. Check the coolant level in the
tem will not be protected
coolant reservoir.
against frost and corrosion. If
water has been added to the
7-14
Periodic maintenance and adjustment
coolant, have a Yamaha dealer EAU80700

check the antifreeze content of Cleaning the air filter element


the coolant as soon as possible, The air filter element should be cleaned
otherwise the effectiveness of at the intervals specified in the periodic
the coolant will be reduced. maintenance and lubrication chart.
[ECA10473]
Clean the air filter element more fre-
quently if you are riding in unusually
1
Coolant reservoir capacity (up to wet or dusty areas.
the maximum level mark): 1. Remove the rider seat. (See page
0.20 L (0.21 US qt, 0.18 Imp.qt) 4-16.) 1. Air filter element
2. Remove cowling A. (See page
7. Install the cowling. 7-7.) 7. Lightly tap the air filter element to
3. Remove the bolts and screws remove the most of the dust and
EAU33032
Changing the coolant from the fuel tank cover. dirt, and then blow the remaining
The coolant must be changed at the in- 4. Remove the bolts from the fuel dirt out with compressed air as
7
tervals specified in the periodic main- tank. shown. If the air filter element is
tenance and lubrication chart. Have a 5. Disconnect the fuel pump lead, damaged, replace it.
Yamaha dealer change the coolant. fuel pump coupler and fuel hose,
WARNING! Never attempt to remove and then remove the fuel tank.
the radiator cap when the engine is 6. Remove the air filter case cover by
hot. [EWA10382] removing the screws, and then
pull the air filter element out.

1. Air filter element

7-15
Periodic maintenance and adjustment
8. Insert the air filter element into the EAU34302

air filter case. NOTICE: Make Adjusting the engine idling Engine idling speed:
sure that the air filter element is speed 1300–1500 r/min
properly seated in the air filter The engine idling speed must be
case. The engine should never checked and, if necessary, adjusted as TIP
be operated without the air filter follows at the intervals specified in the If the specified idling speed cannot be
element installed, otherwise the periodic maintenance and lubrication obtained as described above, have a
piston(s) and/or cylinder(s) may chart. Yamaha dealer make the adjustment.
become excessively worn. The engine should be warm before
[ECA10482] making this adjustment.
9. Install the air filter case cover by Check the engine idling speed and, if
installing the screws. necessary, adjust it to specification by
turning the idle adjusting screw. To in-
TIP crease the engine idling speed, turn
If dust or water collects in the air filter the screw in direction (a). To decrease
7 check hose, remove the clamp, and the engine idling speed, turn the screw
then remove the plug to drain the hose. in direction (b).
10. Connect the fuel pump lead, fuel
pump coupler and fuel hose.
11. Install the fuel tank and tighten the
bolts. (b)
12. Install the fuel tank cover and
(a)
tighten the bolts and screws.
13. Install the cowling.
14. Install the rider seat.
1
1. Idle adjusting screw

7-16
Periodic maintenance and adjustment
EAU21377
2. To increase the throttle grip free EAU21402
Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valve clearance changes with use,
Measure the throttle grip free play as decrease the throttle grip free resulting in improper air-fuel mixture
shown. play, turn the adjusting nut in di- and/or engine noise. To prevent this
rection (b). from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
1
(a)

1. Throttle grip free play 1 2 (b)


ZAUE0593 7
1. Locknut
Throttle grip free play: 2. Adjusting nut
3.0–5.0 mm (0.12–0.20 in)
3. Tighten the locknut.
Periodically check the throttle grip free
play and, if necessary, adjust it as fol-
lows.
TIP
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Loosen the locknut.
7-17
Periodic maintenance and adjustment
EAU64401
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good 1 person:
condition at all times and replace them Front:
at the appropriate time with the speci-
Rear:
fied tires.
Tire air pressure 2 persons:
Front: 1. Tire sidewall
The tire air pressure should be 2. Tire wear indicator
checked and, if necessary, adjusted Rear: 3. Tire tread depth
before each ride.
EWA10504
Maximum load*: The tires must be checked before each
7 WARNING 168 kg (370 lb) ride. If a tire tread shows crosswise
Operation of this vehicle with im- * Total weight of rider, passenger, car- lines (minimum tread depth), if the tire
go and accessories has a nail or glass fragments in it, or if
proper tire pressure may cause se-
vere injury or death from loss of EWA10512 the sidewall is cracked, contact a
control. WARNING Yamaha dealer immediately and have
z The tire air pressure must be Never overload your vehicle. Opera-
the tire replaced.
checked and adjusted on cold tion of an overloaded vehicle could
tires (i.e., when the temperature Minimum tire tread depth (front and
cause an accident. rear):
of the tires equals the ambient
1.0 mm (0.04 in)
temperature).
z The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-18
Periodic maintenance and adjustment
EAU21963
EWA10583
ageing. Old and aged tires shall be
WARNING Cast wheels
checked by tire specialists to ascertain
To maximize the performance, durabil-
z It is dangerous to ride with a their suitability for further use.
ity, and safe operation of your vehicle,
worn-out tire. When a tire tread EWA10462

WARNING note the following points regarding the


begins to show crosswise lines,
specified wheels.
have a Yamaha dealer replace The front and rear tires should be of
z The wheel rims should be
the tire immediately. the same make and design, other-
checked for cracks, bends, warp-
z The replacement of all wheel wise the handling characteristics of
age or other damage before each
and brake-related parts, includ- the vehicle may be different, which
ride. If any damage is found, have
ing the tires, should be left to a could lead to an accident.
a Yamaha dealer replace the
Yamaha dealer, who has the
After extensive tests, only the tires list- wheel. Do not attempt even the
necessary professional knowl-
ed below have been approved for this smallest repair to the wheel. A de-
edge and experience to do so.
model by Yamaha. formed or cracked wheel must be
z Ride at moderate speeds after
replaced.
changing a tire since the tire 7
Front tire: z The wheel should be balanced
surface must first be “broken Size: whenever either the tire or wheel
in” for it to develop its optimal 100/80-17M/C 52P
Manufacturer/model: has been changed or replaced. An
characteristics.
IRC/RX-01F unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Tire information Size: dling characteristics, and a short-
This model is equipped with tubeless 140/70-17M/C 66S ened tire life.
tires and tire air valves. Manufacturer/model:
Tires age, even if they have not been IRC/RX-01R
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
7-19
Periodic maintenance and adjustment
EAU22047
3. To increase the clutch lever free 6. To increase the clutch lever free
Adjusting the clutch lever free play, turn the clutch lever free play play, turn the clutch lever free play
play adjusting bolt in direction (a). To adjusting nut in direction (a). To
Measure the clutch lever free play as decrease the clutch lever free decrease the clutch lever free
shown. play, turn the adjusting bolt in di- play, turn the adjusting nut in di-
rection (b). rection (b).
2 (a)
3 1 TIP
7. Tighten the locknut at the crank-
case.
If the specified clutch lever free play
8. Tighten the locknut at the clutch
could be obtained as described above,
4 lever and then slide the rubber
(b) skip steps 4–7.
cover to its original position.
4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
1. Rubber cover 5. Loosen the locknut at the crank-
7 case.
2. Clutch lever free play adjusting bolt
3. Locknut
4. Clutch lever free play
(a)
Clutch lever free play:
10.0–15.0 mm (0.39–0.59 in)

Periodically check the clutch lever free 1


(b)
play and, if necessary, adjust it as fol- 2
lows.
1. Slide the rubber cover back at the
clutch lever. 1. Locknut
2. Loosen the locknut. 2. Clutch lever free play adjusting nut

7-20
Periodic maintenance and adjustment
EAU22393
indicator grooves have almost disap- EAUV0530
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set. Before riding, check that the brake fluid
The front and rear brake pads must be is above the minimum level mark.
checked for wear at the intervals spec- EAU36721 Check the brake fluid level with the top
ified in the periodic maintenance and Rear brake pads of the reservoir level. Replenish the
lubrication chart. brake fluid if necessary.
EAU22432 Front brake
Front brake pads 1 1

1
1 1. Brake pad wear indicator groove 7
Each rear brake pad is provided with
wear indicator grooves, which allow 1. Minimum level mark
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

7-21
Periodic maintenance and adjustment
Rear brake z Use only the specified brake flu- fluid level goes down suddenly, have a
id; otherwise, the rubber seals Yamaha dealer check the cause before
may deteriorate, causing leak- further riding.
age.
z Refill with the same type of
1 brake fluid. Adding a brake fluid
other than DOT 3 or DOT 4 may
result in a harmful chemical re-
action.
z Be careful that water does not
1. Minimum level mark enter the brake fluid reservoir
when refilling. Water will signifi-
Specified brake fluid: cantly lower the boiling point of
DOT 3 or DOT 4 the fluid and may result in vapor
EWA15981
lock.
7 WARNING ECA17641

Improper maintenance can result in NOTICE


loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
z Insufficient brake fluid may al- clean up spilled fluid immediately.
low air to enter the brake sys-
As the brake pads wear, it is normal for
tem, reducing braking
the brake fluid level to gradually go
performance.
down. A low brake fluid level may indi-
z Clean the filler cap before re-
cate worn brake pads and/or brake
moving. Use only DOT 3 or DOT
system leakage; therefore, be sure to
4 brake fluid from a sealed con-
check the brake pads for wear and the
tainer.
brake system for leakage. If the brake
7-22
Periodic maintenance and adjustment
EAUM1362 EAU22762

Changing the brake fluid Drive chain slack


Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAUE1413
To check the drive chain slack
whenever it is damaged or leaking.
1. Support the motorcycle according
to the procedure on page 7-32. ZAUE1220 1
TIP 1. Drive chain slack
When checking and adjusting the drive
4. If the drive chain slack is incorrect,
chain slack, there should be no weight
adjust it as follows.
on the motorcycle.
2. Shift the transmission into the EAU3431A
To adjust the drive chain slack 7
neutral position.
Consult a Yamaha dealer before ad-
3. Measure the drive chain slack as
justing the drive chain slack.
shown.
1. Loosen the axle nut and the lock-
Drive chain slack: nut on each side of the swingarm.
30.0–40.0 mm (1.18–1.57 in)

7-23
Periodic maintenance and adjustment
TIP 4. Make sure that the drive chain
Using the alignment marks on each pullers are in the same position,
side of the swingarm, make sure that the drive chain slack is correct,
both drive chain pullers are in the same and the drive chain moves
position for proper wheel alignment. smoothly.
1
1 2 (b)

1. Axle nut

2. To tighten the drive chain, turn the


(a)
drive chain slack adjusting bolt on
each side of the swingarm in di- 3
rection (a). To loosen the drive
7 chain, turn the adjusting bolt on
1. Locknut
each side of the swingarm in di- 2. Drive chain slack adjusting bolt
rection (b), and then push the rear 3. Alignment marks
wheel forward. NOTICE: Improp-
er drive chain slack will over- 3. Tighten the axle nut, then the lock-
load the engine as well as other nuts to their specified torques.
vital parts of the motorcycle and
can lead to chain slippage or Tightening torques:
Axle nut:
breakage. To prevent this from 59 N·m (5.9 kgf·m, 44 lb·ft)
occurring, keep the drive chain Locknut:
slack within the specified limits. 16 N·m (1.6 kgf·m, 12 lb·ft)
[ECA10572]

7-24
Periodic maintenance and adjustment
EAUE0141 EAUE1151 EAUE1191
Cleaning and lubricating the Checking and lubricating the Checking and lubricating the
drive chain cables throttle grip and cable end
The drive chain must be cleaned and The operation of all control cables and The operation of the throttle grip
lubricated at the intervals specified in the condition of the cables should be should be checked before each ride. In
the periodic maintenance and lubrica- checked before each ride, and the ca- addition, the cable end should be lubri-
tion chart, otherwise it will quickly wear
ble ends should be lubricated if neces- cated by a Yamaha dealer at the inter-
out, especially when riding in dusty or
wet areas. Service the drive chain as sary. If a cable is damaged or does not vals specified in the periodic
follows. move smoothly, have a Yamaha dealer maintenance chart.
ECA10584 check or replace it. WARNING! Dam- The throttle cable is equipped with a
NOTICE age to the outer housing of cables rubber cover. Make sure that the cover
The drive chain must be lubricated may result in internal rusting and is securely installed. Even though the
after washing the motorcycle, riding cause interference with cable move- cover is installed correctly, it does not
in the rain or riding in wet areas. ment. Replace damaged cables as completely protect the cable from wa-
soon as possible to prevent unsafe ter entry. Therefore, use care not to
1. Clean the drive chain with soap conditions. [EWA10712] pour water directly onto the cover or
water to remove the accumulated 7
cable when washing the vehicle. If the
dust & mud and then dry off.
Recommended lubricant: cable or cover becomes dirty, wipe
2. Apply the cleaning spray on all the Lithium-soap-based grease
links and plates of chain, then clean with a moist cloth.
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant.

7-25
Periodic maintenance and adjustment
EAU44276
EAU23144
Checking and lubricating the Recommended lubricant: Checking and lubricating the
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
The operation of the brake and shift The operation of the brake and clutch
pedals should be checked before each levers should be checked before each
ride, and the pedal pivots should be lu- ride, and the lever pivots should be lu-
bricated if necessary. bricated if necessary.
Brake pedal Brake lever

Clutch lever
Shift pedal

7-26
Periodic maintenance and adjustment
EAU23203 EAUM2701
Recommended lubricants: Checking and lubricating the Lubricating the swingarm piv-
Brake lever:
Silicone grease sidestand ots
Clutch lever: The swingarm pivots must be lubricat-
Lithium-soap-based grease ed at the intervals specified in the peri-
odic maintenance and lubrication
chart.

Recommended lubricant:
Molybdenum disulfide grease

The operation of the sidestand should


be checked before each ride, and the
sidestand pivot and metal-to-metal
7
contact surfaces should be lubricated
if necessary.
EWA10732

WARNING
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease
7-27
Periodic maintenance and adjustment
EAU23273
EAU23285
Checking the front fork Checking the steering
The condition and operation of the Worn or loose steering bearings may
front fork must be checked as follows cause danger. Therefore, the operation
at the intervals specified in the periodic of the steering must be checked as fol-
maintenance and lubrication chart. lows at the intervals specified in the
periodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, 1. Raise the front wheel off the
damage and excessive oil leakage. ground. (See page 7-32.)
ECA10591 WARNING! To avoid injury, se-
To check the operation NOTICE curely support the vehicle so
1. Place the vehicle on a level sur- there is no danger of it falling
If any damage is found or the front
face and hold it in an upright posi- over. [EWA10752]
fork does not operate smoothly,
tion. WARNING! To avoid injury, 2. Hold the lower ends of the front
7 have a Yamaha dealer check or re-
securely support the vehicle so fork legs and try to move them for-
pair it.
there is no danger of it falling ward and backward. If any free
over. [EWA10752] play can be felt, have a Yamaha
2. While applying the front brake, dealer check or repair the steer-
push down hard on the handle- ing.
bars several times to check if the
front fork compresses and re-
bounds smoothly.

7-28
Periodic maintenance and adjustment
z Batteries produce explosive hy-
EAU23292 EAU23377
Checking the wheel bearings Battery drogen gas. Therefore, keep
The front and rear wheel bearings must This model is equipped with a VRLA sparks, flames, cigarettes, etc.,
be checked at the intervals specified in (Valve Regulated Lead Acid) battery. away from the battery and pro-
the periodic maintenance and lubrica- There is no need to check the electro- vide sufficient ventilation when
tion chart. If there is play in the wheel lyte or to add distilled water. However, charging it in an enclosed
hub or if the wheel does not turn the battery lead connections need to space.
smoothly, have a Yamaha dealer be checked and, if necessary, tight- z KEEP THIS AND ALL BATTER-
check the wheel bearings. ened. IES OUT OF THE REACH OF
EWA10761 CHILDREN.
WARNING ECA10621

NOTICE
z Electrolyte is poisonous and
dangerous since it contains sul- Never attempt to remove the battery
cell seals, as this would permanently
furic acid, which causes severe
damage the battery.
burns. Avoid any contact with
skin, eyes or clothing and al- To charge the battery 7
ways shield your eyes when Have a Yamaha dealer charge the bat-
working near batteries. In case tery as soon as possible if it seems to
of contact, administer the fol- have discharged. Keep in mind that the
battery tends to discharge more quick-
lowing FIRST AID.
ly if the vehicle is equipped with op-
t EXTERNAL: Flush with plenty tional electrical accessories.
of water. ECA16522

t INTERNAL: Drink large quan- NOTICE


tities of water or milk and im- To charge a VRLA (Valve Regulated
mediately call a physician. Lead Acid) battery, a special (con-
t EYES: Flush with water for 15 stant-voltage) battery charger is re-
minutes and seek prompt quired. Using a conventional battery
medical attention. charger will damage the battery.

7-29
Periodic maintenance and adjustment
To store the battery EAU53044

1. If the vehicle will not be used for Replacing the fuses Specified fuses:
Main fuse:
more than one month, remove the 15.0 A
battery, fully charge it, and then Accessory fuse:
place it in a cool, dry place. 2.0 A
1
NOTICE: When removing the
battery, be sure to turn the main 3 3. Turn the main switch on and turn
2
switch off, then disconnect the on the electrical circuit in question
negative lead before discon- to check if the device operates.
necting the positive lead. [ECA16304] 4. If the fuse immediately blows
2. If the battery will be stored for again, have a Yamaha dealer
more than two months, check it at check the electrical system.
1. Main fuse
least once a month and fully 2. Accessory fuse
charge it if necessary. 3. Spare fuse
3. Fully charge the battery before in- The fuse box is located under the rider
7 stallation. NOTICE: When install- seat. (See page 4-16.)
ing the battery, be sure to turn If a fuse is blown, replace it as follows.
the main switch off, then con- 1. Turn the main switch off and turn
nect the positive lead before off the electrical circuit in ques-
connecting the negative lead. tion.
[ECA16842]
2. Remove the blown fuse, and then
4. After installation, make sure that install a new fuse of the specified
the battery leads are properly con- amperage. WARNING! Do not
nected to the battery terminals. use a fuse of a higher amperage
ECA16531
rating than recommended to
NOTICE
avoid causing extensive dam-
Always keep the battery charged. age to the electrical system and
Storing a discharged battery can possibly a fire. [EWA15132]
cause permanent battery damage. 7-30
Periodic maintenance and adjustment
EAU64070 EAU54502 EAU24182

Headlights Auxiliary lights Tail/brake light


This model is equipped with LED-type This model is equipped with LED-type This model is equipped with an LED-
headlights. auxiliary lights. type tail/brake light.
If a headlight does not come on, have If an auxiliary light does not come on, If the tail/brake light does not come on,
a Yamaha dealer check its electrical have a Yamaha dealer check it. have a Yamaha dealer check it.
circuit.
ECA16581

NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.

7-31
Periodic maintenance and adjustment
EAU24361
EAU24205 EAU24351

Replacing a turn signal light Supporting the motorcycle Front wheel


bulb Since this model is not equipped with a
EAUN0582
1. Remove the turn signal light lens centerstand, follow these precautions
by removing the screw. when removing the front and rear
wheel or performing other mainte- To remove the front wheel
EWA10822
nance requiring the motorcycle to
stand upright. Check that the motorcy- WARNING
cle is in a stable and level position be- To avoid injury, securely support the
fore starting any maintenance. A vehicle so there is no danger of it
strong wooden box can be placed un- falling over.
der the engine for added stability.
1. Loosen the front wheel axle nut
To service the front wheel and the brake caliper bolts.
1
1. Stabilize the rear of the motorcy-
1. Screw cle by using a motorcycle stand
7 or, if an additional motorcycle
2. Remove the burnt-out bulb by stand is not available, by placing a
pushing it in and turning it coun- jack under the frame in front of the
terclockwise. rear wheel.
3. Insert a new bulb into the socket, 2. Raise the front wheel off the
push it in, and then turn it clock- ground by using a motorcycle
wise until it stops. stand.
4. Install the lens by installing the To service the rear wheel 1
screw. NOTICE: Do not over- Raise the rear wheel off the ground by 1. Axle nut
tighten the screw, otherwise the using a motorcycle stand or, if a motor-
lens may break. [ECA11192] cycle stand is not available, by placing 2. Lift the front wheel off the ground
a jack either under each side of the according to the procedure in the
frame in front of the rear wheel or under previous section “Supporting the
each side of the swingarm. motorcycle”.

7-32
Periodic maintenance and adjustment
3. Remove the brake hose holder by To install the front wheel EAU25081

removing the bolt. 1. Lift the wheel up between the fork Rear wheel
4. Remove the brake caliper by re- legs.
EAU80711
moving the bolts. 2. Insert the wheel axle and install
the wheel axle nut.
2 3. Lower the front wheel so that it is To remove the rear wheel
1 on the ground. EWA10822
4 4. Install the brake caliper by install- WARNING
ing the bolts.
To avoid injury, securely support the
TIP
vehicle so there is no danger of it
Make sure that there is enough space falling over.
5 between the brake pads before install-
3 1. Remove the footrest plate by re-
ing the brake caliper onto the brake
1. Brake hose holder disc. moving the bolts.
2. Bolt 5. Install the brake hose holder by in-
3. Brake caliper 7
stalling the bolt.
4. Brake caliper bolt
6. Tighten the wheel axle and brake
5. Wheel axle
caliper bolts to the specified 2
5. Remove the front wheel axle nut. torques. 1
6. Pull the wheel axle out, and then Tightening torques:
remove the wheel. NOTICE: Do Wheel axle:
not apply the brake after the 40 N·m (4.0 kgf·m, 30 lb·ft)
brake calipers have been re- Brake caliper bolt:
moved, otherwise the brake 35 N·m (3.5 kgf·m, 26 lb·ft) 1. Footrest plate
2. Bolt
pads will be forced shut. [ECA11052]
7. Push down hard on the handlebar
2. Remove the drive chain case by
several times to check for proper
removing the bolts along with the
fork operation.
collar.
7-33
Periodic maintenance and adjustment
6. Fully loosen the drive chain slack 9. While supporting the brake caliper
1 adjuster locknut on each side of bracket, pull the wheel axle out
the swingarm. along with the washer and chain
7. Turn the drive chain slack adjust- puller, and then remove the wheel.
ing bolts fully in direction (a) and NOTICE: Do not apply the brake
push the wheel forward. after the wheel and brake disc
2 have been removed, otherwise
the brake pads will be forced
shut. [ECA11073]
1. Drive chain case
(a)
2. Bolt

3. Loosen the axle nut.

1 2
7
1. Locknut
2. Drive chain slack adjusting bolt
1
8. Remove the drive chain from the
1 rear sprocket. 1. Wheel axle
2 TIP To install the rear wheel
3 z If the drive chain is difficult to re- 1. Install the wheel and the brake cal-
1. Axle nut move, remove the wheel axle first, iper bracket by inserting the wheel
2. Washer and then lift the wheel upward axle along with the washer and
3. Drive chain puller enough to remove the drive chain drive chain puller from the left-
from the rear sprocket. hand side.
4. Lift the rear wheel off the ground
according to the procedure on z The drive chain does not need to TIP
page 7-32. be disassembled in order to re- z Be sure to insert the retainer on
move and install the wheel. the brake caliper bracket into the
5. Remove the axle nut along with
slot in the swingarm.
the washer and drive chain puller. 7-34
Periodic maintenance and adjustment
EAU25872
z Make sure that there is enough Tightening torques: Troubleshooting
space between the brake pads Axle nut:
Although Yamaha motorcycles receive
before installing the wheel. 59 N·m (5.9 kgf·m, 44 lb·ft)
Locknut: a thorough inspection before shipment
16 N·m (1.6 kgf·m, 12 lb·ft) from the factory, trouble may occur
during operation. Any problem in the
6. Install the drive chain case by in- fuel, compression, or ignition systems,
stalling the bolts along with the for example, can cause poor starting
collar. and loss of power.
7. Install the footrest plate by install- The following troubleshooting charts
ing the bolts. represent quick and easy procedures
for checking these vital systems your-
2 1 self. However, should your motorcycle
1. Retainer require any repair, take it to a Yamaha
2. Slot dealer, whose skilled technicians have
the necessary tools, experience, and 7
2. Install the drive chain onto the rear know-how to service the motorcycle
sprocket. properly.
3. Install the drive chain puller and Use only genuine Yamaha replace-
axle nut along with the washer, ment parts. Imitation parts may look
and then adjust the drive chain like Yamaha parts, but they are often
slack. (See page 7-22.) inferior, have a shorter service life and
4. Lower the rear wheel so that it is can lead to expensive repair bills.
on the ground, and then put the
sidestand down.
5. Tighten the axle nut, and then
tighten the chain adjuster locknuts
to the specified torques.
7-35
Periodic maintenance and adjustment
EWA15142
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

7-36
Periodic maintenance and adjustment
EAU42136

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.
7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

7-37
Periodic maintenance and adjustment
Engine overheating
EWA10401

WARNING
z Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
z After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
7 Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

7-38
Motorcycle care and storage
EAU37834
Care
EAUW0066
ucts onto seals, gaskets, sprock-
Matte color caution ets, the drive chain and wheel
ECA15193 While the open design of a motorcycle
axles. Always rinse the dirt and
NOTICE reveals the attractiveness of the tech-
degreaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
ble. Rust and corrosion can develop Cleaning
matte colored finished parts. Be ECA10773

sure to consult a Yamaha dealer for even if high-quality components are NOTICE
advice on what products to use be- used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts z Avoid using strong acidic wheel
fore cleaning the vehicle. Using a cleaners, especially on spoked
brush, harsh chemical products or from the overall appearance of a mo-
torcycle. Frequent and proper care wheels. If such products are
cleaning compounds when cleaning used on hard-to-remove dirt, do
these parts will scratch or damage does not only comply with the terms of
the warranty, but it will also keep your not leave the cleaner on the af-
their surface. Wax also should not fected area any longer than in-
be applied to any matte colored fin- motorcycle looking good, extend its
life and optimize its performance. structed. Also, thoroughly rinse
ished parts. the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has z Improper cleaning can damage 8
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
Motorcycle care and storage
off any detergent residue using leave scratches on the wind- 2. Apply a corrosion protection spray
plenty of water, as it is harmful shield. Test the product on a on all metal, including chrome-
to plastic parts. small hidden part of the wind- and nickel-plated, surfaces to pre-
z Do not use any harsh chemical shield to make sure that it does vent corrosion.
products on plastic parts. Be not leave any marks. If the wind-
sure to avoid using cloths or shield is scratched, use a quality After cleaning
sponges which have been in plastic polishing compound af- 1. Dry the motorcycle with a chamois
contact with strong or abrasive ter washing. or an absorbing cloth.
cleaning products, solvent or 2. Immediately dry the drive chain
thinner, fuel (gasoline), rust re- After normal use and lubricate it to prevent it from
movers or inhibitors, brake fluid, Remove dirt with warm water, a mild rusting.
antifreeze or electrolyte. detergent, and a soft, clean sponge, 3. Use a chrome polish to shine
z Do not use high-pressure wash- and then rinse thoroughly with clean chrome, aluminum and stainless-
ers or steam-jet cleaners since water. Use a toothbrush or bottlebrush steel parts, including the exhaust
they cause water seepage and for hard-to-reach areas. Stubborn dirt system. (Even the thermally in-
deterioration in the following ar- and insects will come off more easily if duced discoloring of stainless-
eas: seals (of wheel and swing- the area is covered with a wet cloth for steel exhaust systems can be re-
arm bearings, fork and brakes), a few minutes before cleaning. moved through polishing.)
8
electric components (couplers, After riding in the rain or near the sea 4. To prevent corrosion, it is recom-
connectors, instruments, Since sea salt is extremely corrosive, mended to apply a corrosion pro-
switches and lights), breather carry out the following steps after each tection spray on all metal,
hoses and vents. ride in the rain or near the sea. including chrome- and nickel-plat-
z For motorcycles equipped with 1. Clean the motorcycle with cold ed, surfaces.
a windshield: Do not use strong water and a mild detergent, after 5. Use spray oil as a universal clean-
cleaners or hard sponges as the engine has cooled down. er to remove any remaining dirt.
they will cause dulling or NOTICE: Do not use warm wa- 6. Touch up minor paint damage
scratching. Some cleaning ter since it increases the corro- caused by stones, etc.
compounds for plastic may sive action of the salt. [ECA10792] 7. Wax all painted surfaces.
8-2
Motorcycle care and storage
8. Let the motorcycle dry completely z Avoid using abrasive polishing EAU43204

before storing or covering it. compounds as they will wear Storage


EWA11132
away the paint.
WARNING Short-term
Contaminants on the brakes or tires TIP Always store your motorcycle in a cool,
can cause loss of control. z Consult a Yamaha dealer for ad- dry place and, if necessary, protect it
z Make sure that there is no oil or vice on what products to use. against dust with a porous cover. Be
wax on the brakes or tires. z Washing, rainy weather or humid sure the engine and the exhaust sys-
z If necessary, clean the brake climates can cause the headlight tem are cool before covering the mo-
discs and brake linings with a lens to fog. Turning the headlight torcycle.
ECA10811
regular brake disc cleaner or on for a short period of time will
NOTICE
acetone, and wash the tires with help remove the moisture from the
warm water and a mild deter- lens. z Storing the motorcycle in a
gent. Before riding at higher poorly ventilated room or cover-
speeds, test the motorcycle’s ing it with a tarp, while it is still
braking performance and cor- wet, will allow water and humid-
nering behavior. ity to seep in and cause rust.
z To prevent corrosion, avoid 8
ECA10801
damp cellars, stables (because
NOTICE
of the presence of ammonia)
z Apply spray oil and wax spar- and areas where strong chemi-
ingly and make sure to wipe off cals are stored.
any excess.
z Never apply oil or wax to any Long-term
rubber and plastic parts, but Before storing your motorcycle for sev-
treat them with a suitable care eral months:
product. 1. Follow all the instructions in the
“Care” section of this chapter.
8-3
Motorcycle care and storage
2. Fill up the fuel tank and add fuel e. Remove the spark plug cap
TIP
stabilizer (if available) to prevent from the spark plug, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plug and the
storing the motorcycle.
fuel from deteriorating. spark plug cap.
3. Perform the following steps to 4. Lubricate all control cables and
protect the cylinder, piston rings, the pivoting points of all levers and
etc. from corrosion. pedals as well as of the side-
a. Remove the spark plug cap stand/centerstand.
and spark plug. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine the tire air pressure, and then lift
oil into the spark plug bore. the motorcycle so that both of its
c. Install the spark plug cap onto wheels are off the ground. Alterna-
the spark plug, and then place tively, turn the wheels a little every
the spark plug on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlet with a
8 d. Turn the engine over several plastic bag to prevent moisture
times with the starter. (This will from entering it.
coat the cylinder wall with oil.) 7. Remove the battery and fully
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
turning the engine over. than 0 °C (30 °F) or more than 30
[EWA10952] °C (90 °F)]. For more information
on storing the battery, see page
7-29.
8-4
Specifications
Dimensions: Starting system: Fuel injection:
Overall length: Electric starter Throttle body:
1990 mm (78.3 in) Lubrication system: ID mark:
Overall width: Wet sump BK61 00
725 mm (28.5 in) Engine oil: Spark plug(s):
Overall height: Recommended brand: Manufacturer/model:
1135 mm (44.7 in) YAMALUBE NGK/MR8E9
Seat height: SAE viscosity grades: Spark plug gap:
815 mm (32.1 in) 10W-40 0.8–0.9 mm (0.031–0.035 in)
Wheelbase: Recommended engine oil grade: Clutch:
1325 mm (52.2 in) API service SG type or higher, JASO Clutch type:
Ground clearance: standard MA Wet, multiple-disc
170 mm (6.69 in) Engine oil quantity: Drivetrain:
Minimum turning radius: Oil change: Primary reduction ratio:
2.8 m (9.19 ft) 0.85 L (0.90 US qt, 0.75 Imp.qt) 3.042 (73/24)
Weight: With oil filter removal: Final drive:
Curb weight: 0.95 L (1.00 US qt, 0.84 Imp.qt) Chain
137 kg (302 lb) Coolant quantity: Secondary reduction ratio:
Engine: Coolant reservoir (up to the maximum level 3.429 (48/14)
Combustion cycle: mark): Transmission type:
4-stroke 0.20 L (0.21 US qt, 0.18 Imp.qt) Constant mesh 6-speed
Cooling system: Radiator (including all routes): Gear ratio:
Liquid cooled 0.49 L (0.52 US qt, 0.43 Imp.qt) 1st:
Valve train: Air filter: 2.833 (34/12) 9
SOHC Air filter element: 2nd:
Number of cylinders: Dry element 1.875 (30/16)
Single cylinder Fuel: 3rd:
Displacement: Recommended fuel: 1.364 (30/22)
Regular unleaded gasoline only 4th:
Bore u stroke: Fuel tank capacity: 1.143 (24/21)
58.0 u 58.7 mm (2.28 u 2.31 in) 11 L (2.9 US gal, 2.4 Imp.gal) 5th:
Compression ratio: Fuel reserve amount: 0.957 (22/23)
11.6 : 1 1.9 L (0.50 US gal, 0.42 Imp.gal)
9-1
Specifications
6th: Rear: Shock absorber:
0.840 (21/25) Hydraulic damper
Chassis: 2 persons: Wheel travel:
Frame type: Front: 130 mm (5.1 in)
Diamond Rear suspension:
Caster angle: Rear: Type:
25.5 ° Swingarm (link suspension)
Trail: Front wheel: Spring:
88 mm (3.5 in) Wheel type: Coil spring
Front tire: Cast wheel Shock absorber:
Type: Rim size: Hydraulic damper
Tubeless 17M/C x MT2.5 Wheel travel:
Size: Rear wheel: 97 mm (3.8 in)
100/80-17M/C 52P Wheel type: Electrical system:
Manufacturer/model: Cast wheel System voltage:
IRC/RX-01F Rim size: 12 V
Rear tire: 17M/C x MT4.0 Ignition system:
Type: Front brake: TCI
Tubeless Type: Charging system:
Size: Hydraulic single disc brake AC magneto
140/70-17M/C 66S Specified brake fluid: Battery:
Manufacturer/model: DOT 3 or 4 Model:
9 IRC/RX-01R Rear brake: GTZ4V
Loading: Type: Voltage, capacity:
Maximum load: Hydraulic single disc brake 12 V, 3.0 Ah (10 HR)
168 kg (370 lb) Specified brake fluid: Bulb wattage:
(Total weight of rider, passenger, cargo DOT 3 or 4 Headlight:
and accessories) Front suspension: LED
Tire air pressure (measured on cold Type: Brake/tail light:
tires): Telescopic fork LED
1 person: Spring: Front turn signal light:
Front: Coil spring 10.0 W

9-2
Specifications
Rear turn signal light:
10.0 W
Auxiliary light:
LED
License plate light:
5.0 W
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
Shift timing indicator light:
LED
Fuse(s):
Main fuse:
15.0 A
Accessory fuse: 9
2.0 A

9-3
Consumer information
EAU26365 EAU26401 EAU26442

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
the vehicle is stolen.

VEHICLE IDENTIFICATION NUMBER:


1 1
1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the steering head pipe. into the crankcase.
ENGINE SERIAL NUMBER: Record this number in the space pro-
vided.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
10 area.

10-1
Consumer information
EAU74701

Vehicle data recording


This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research and de-
velopment purposes. This data will be
uploaded only when a special Yamaha
diagnostic tool is attached to the vehi-
cle, such as when maintenance checks
or service procedures are performed.

Although the sensors and recorded


data will vary by model, the main data
points are:
z Vehicle status and engine perfor-
mance data
z Fuel-injection and emission-relat-
ed data
Yamaha will not disclose this data to a
third party except:
z With the consent of the vehicle
owner
z Where obligated by law 10
z For use by Yamaha in litigation
z For general Yamaha-conducted
research purposes when the data
is not related to an individual vehi-
cle nor owner
10-2

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