CHEVAL BLANC BALI STRUCTURAL STEEL

Revision A

CHEVAL BLANC BALI

STEELWORK SPECIFICATION
DOCUMENT REGISTER
AUTHOR DIRECTOR
STATUS ISSUE DATE
(ENGINEER) (REVIEW)
ADIA A.RINAYA MVE FOR CONSTRUCTION REV.A 16 NOV’16

Document ref:
Y:\2015\158048_Cheval Blanc Bali\Specification\Rev A - For Construction\spec.rev A.steelwork.doc

TTW PROJECT NUMBER: 158048

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CHEVAL BLANC BALI STRUCTURAL STEEL
Revision A

CONTENTS

STRUCTURAL STEEL

1 GENERAL

2 QUALITY CONTROL

3 MATERIALS

4 FABRICATION

5 ERECTION

6 FINISHES

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PART 6 - STRUCTURAL STEEL

1 GENERAL

01 SECTION CONTENT
Cross reference: Refer to the General building requirements section for general technical
requirements.

Specified in this section: The provision, fabrication, erection, connection, grouting, galvanizing
and shop painting of structural steelwork.

Specified in other sections : Concrete: Steel cast in to concrete

Masonry: Steel lintels to masonry openings
Metalwork: Fabricated steel components
classified as metal work
Suspended ceilings: Steel suspension systems
Doors: Steel door frames

02 GENERAL REQUIREMENTS
Method: Fabricate and erect the structural steel in a safe manner, without interfering with or
damaging adjacent structures, using methods complying with the requirements of SNI 1729-
2015 (Indonesian Steel Structures Code) for materials, construction, fabrication and erection,
and the AISC Code of Standard Practice which form an integral part of this specification.

03 APPROVED SUBCONTRACTORS
Requirement: The proposed fabricator, shop detailer and other specialist subcontractors shall
be specified and reviewed by the Employer’s Representative during the tender submission.

04 INSPECTION
Notice: Give a minimum of 1 working days notice so that inspection may be made at the
following stages:

- Materials including welding consumables prior to fabrication.

- Commencement of shop fabrication.
- Commencement of welding.
- Prior to placement of root runs of complete penetration butt welds.
- Completion of fabrication prior to surface preparation.
- Surface preparation prior to protective coating.
- Completion of protective coating prior to delivery to site.
- Steelwork on site prior to erection.
- Tensioning of bolts
- Completion of erection prior to encasing or field painting or fixing cladding.
- Anchor bolts in position prior to casting in.
- Masonry anchor testing.
- Column bases prior to grouting.
- Commencement of encasing.

05 IDENTIFICATION
Marks: Provide suitable and sufficient marks or other means for identifying each member, and
for the correct setting out, location, erection and connection of the steelwork. Mark bolted
connections to show the bolting category.

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2 QUALITY CONTROL

01 CONTRACTOR'S DOCUMENTS
Shop drawings: Supply shop drawings of the structural steelwork showing the relevant details
of each assembly, component and connection, together with information relative to fabrication,
surface treatment and erection, including the following:

- Identification.
- Steel type and grade.
- Dimensions of items.
- Required camber, where applicable.
- Fabrication methods including, where applicable, hot or cold forming and post weld heat
treatment.
- Location, type and size of welds or bolts.
- Weld categories and bolting categories.
- Orientation of members.
- Location of temporary connections.
- Surface preparation methods and coating system.
- Procedures necessary for shop and site assembly.
- Lifting and support points for handling and transport.
- Temporary bracing, if required for handling and transport.
- Required fixings for adjoining building elements.
- Procedures for erection including temporary bracing.

Number of copies: For each drawing, supply not less than four copies in the form of prints on
paper.

Shop drawings shall be thoroughly checked by the Contractor for completeness and for
compliance with the Contract Documents before submitting them to the Employer’s
Representative and shall bear the Contractor’s stamp of approval certifying that they have been
checked. Shop drawings submitted without this stamp of approval and certification, and shop
drawings which, in the Employer’s Representative’s opinion are incomplete, contain numerous
errors or have not been checked or only checked superficially, will be returned unchecked by
the Employer’s Representative for resubmission.

The drawings shall show, in standard Engineering drawing manner, clear and complete details
of each assembly, component and connection of the work, together with all information,
including cambers, relative to their fabrication, surface treatment and erection.

In checking shop drawings the Contractor shall verify dimensions and site conditions and shall
check and co-ordinate the shop drawings of any section or trade with the requirements of other
sections or trades whose work is related thereto, as required for proper and complete
installation of the work. Corrections required by the Employer’s Representative shall be made
and the shop drawings resubmitted until permission is given for their use.
The Engineer’s drawings shall be read in conjunction with the Architects drawings and all other
relevant drawings and provision made for fixings noted therein.

Drawings will not be checked dimensionally for correctness of holes and cleats to suit other
building trades. Drawings rejected by the Employer’s Representative shall be corrected and re-
submitted before fabrication and shall not constitute a claim for extension of time or extra cost.

Shop drawings shall be submitted suitably identified and in orderly sequence to cause no delay
to the works. Drawings submitted shall correspond to the size of the contract drawings where
practicable. The Engineers member tagging system to be included on shop drawings for
checking purposes.

Requirement : At the time of tender submit sample shop drawings of another project as
evidence of capability.

Time required for examination: 10 working days

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Fabrication: Do not commence fabrication until permission to use the relevant shop drawings
has been obtained.

Work-as-executed drawings: Required for all work shop drawings

Fabrication: Do not commence fabrication until permission to use the relevant shop drawings
has been obtained.

3 MATERIALS

01 STEEL TYPE AND GRADE

Compliance with standard: For each batch of steel supplied to the works, provide certified mill
test reports or test certificates issued by the mill as evidence of compliance with the material
standards specified.

4 FABRICATION

01 FABRICATION
Splicing: Provide structural members in single lengths unless otherwise required or approved.

Availability: If steel members are not available in the section, grade or length specified, obtain
approval from the Employer’s Representative before substituting other sections or grades.

Natural camber: If beam members have a natural camber within the straightness tolerance,
fabricate and erect them with the camber up.

Precamber: Members shall be precambered prior to fabrication of connections and associated

components of the member. Geometry of connections shall allow for the precamber.

Site work: Other than work shown on the shop drawings as site work do not fabricate structural
steel on site without prior approval from the Employer’s Representative.

02 WELDING
Site welds: Other than site welds, shown on the shop drawings, do not weld on site without
prior approval from the Employer’s Representative. Wherever possible locate site welds in
positions for down hand welding.

03 BOLTING
Foundation bolts: Supply each foundation bolt with 2 nuts and 2 oversize washers. Provide
sufficient thread to permit the leveling nut to be set below the base plate.

Lock nuts: Provide lock nuts for bolts in moving parts or parts subject to vibration and for
vertical bolts in tension.

Method of tensioning: Load-indicator washers

04 TOLERANCES
The tolerance limits for cross-section, straightness and length given in AS4100 Clause 14.4 (or
other approved equivalent standard) shall be satisfied after fabrication is completed and any
corrosion protection has been applied. Except where noted the tolerance on all structural
dimensions shall be +/- 2mm.

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5 ERECTION

01 ERECTION
Temporary connections: Do not attach cleats without prior approval except as shown on shop
drawings. Remove temporary connections on completion and restore the surface.

Anchor bolts: For each group of anchor bolts provide a template with setting out lines clearly
marked for positioning the bolts when casting in.
Hand flame cutting: Do not hand flame cut bolt holes without prior approval.

Grouting at supports: Before grouting, the space between the base plate and the concrete
shall be washed, blown dry, inspected and approved. Do not grout if the temperature of the
base plate or the footing surface exceeds 38oC, where indicated on the drawings, higher
strength grout shall be used.

Method: Dry pack with stiff cement mortar

Type: Portland cement non-shrink grout

Minimum compressive strength: 40MPa at 28 days

Minimum thickness: 20mm
Maximum thickness: 65mm

Where steelwork is supported by concrete, masonry or like material, it shall be set up on

packing or wedges to facilitate alignment and permit subsequent grouting. Such packs, if
permanent, shall be either of solid steel or grout of similar strength to the permanent grout. All
other packs shall be removed before completion of grouting.

Anchors: If anchors are required or proposed for the support or fixing of structural steel submit
evidence of the anchor capacity to carry the required load. All anchors shall be tested in
accordance with the manufactures specification and satisfaction. The table below indicates the
amount of anchors to be tested, for each anchor type.

Type Number of fixings Anchors to be tested for

each anchor type (%)
Expansion type anchors All 2.5% (min 2)
Chemically fixed anchors <100 10% (min 2)
>100 2.5% (min 2)

02 TOLERANCES
All members shall be erected, fixed, adjusted and maintained in 9in their intended vertical lateral
alignment and level. Members that do not meet the requirements of AS4100 Clause 15.3 (or
other approved equivalent standard) shall be liable to rejection.

6 FINISHES

01 SURFACE PREPARATION
Steel surfaces generally (including surfaces not otherwise treated, and contact surfaces
with concrete encasement or grout): Remove loose millscale, loose rust, oil, grease, dirt,
globules of weld metal, weld slag and other foreign matter. Ensure surfaces are dry.

Marking: On the contact surfaces of friction type joints, confine the use of marking ink to the
minimum necessary for marking hole positions.

Field connections: After completing the connection, prepare the surface of the connection,
adjacent unprimed surfaces and surfaces damaged during erection.

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Abrasive Blast Cleaning: Do not use silica abrasive for dry blasting. Use phosphate inhibitors
when wet blasting.

02 PROTECTIVE COATINGS
Requirement: Prepare the steel surfaces and apply the primer or protective system before
delivery to the site.

Transport & Handling: Do not handle or transport steel members until the paintwork is dry.
Protect the paintwork from damage during transport and handling.

Priming:
Priming means the first coat of the specified paint system, including both decorative and
protective coating systems.

Time delay: Prime steel surfaces as soon as possible after surface preparation, and in any
case within 4 hours for shop work and 2 hours for field work, and prior to any deterioration of the
surface.

Contaminated or rust bloomed surfaces: If surfaces are contaminated or rust bloomed

repeat the surface preparation before priming.

Fast drying primers: Do not use fast drying primers where surface preparation is less than
removal of all millscale and rust by power tooling or abrasive blasting.

Concrete encasing: Where members are part concrete encased extend the priming 25 mm
into the surface to be encased.

Inaccessible surfaces: Where surfaces will be in contact or near contact after fabrication or
erection, apply the finish and allow it to dry before assembly.

03 GALVANIZING
Coating quality: The zinc coating shall be free from lumps, blisters, gritty areas, uncoated
spots, acids and black spots, dross, flux and other imperfections.

Coating mass: Other than nut and bolt thread surfaces:

- Average: 600 g/m2
- Minimum: 550 g/m2

Distortions: Members distorted during the hot dip galvanizing process shall be straightened by
a permitted method and made to conform to its shape, size and condition, without cracking or
otherwise damaging the member and/or its coating the Contractors expense.

Venting and Draining: The shop detailer and fabricator is to provide adequate preparation for
venting and draining during galvanizing.

Components in contact with concrete: Passivate galvanized surfaces to be cast into or in

contact with concrete by dipping in 0.2% sodium dichromate solution.

Finish for contact surfaces: Nil

Damaged Galvanizing: Make good with Remba ZINCFIX galvanizing repair or approved
equal.

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