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SKH METALS LTD.
- PROCESS CONTROL STANDERD
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- TYPES: PROTOTYPE PRELAUNCH PRODUCTION

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PART ASSY 85611-62S00 CUSTOMER KML DOC NO CP / Y1K- 85611-62S00
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NAME INDV. PART Riser Fr cush Outside L MODEL Y1K KEY /ORIG. DATE Tuesday, May 14, 2019
- ASSY Riser Fr cush Outside L SUPPLIER NAME SKH Metals Ltd- Manesar
PART NO REV. NO. / DATE -
- INDV. PART 85611-62S00 SUPPLIER CODE
CORE
- PROCESS RESPONSIBILITY :-
TEAM
- CHARACTERISTICS (SPECIAL & OTHER) - SPECIFICATION / TOLERANCES METHODS
PART PROCESS M/C TOOL &
MISP REACTION

CLASS
PROCESS OPERATION JIG USED SAMPLE INSPECT CONTROL
- NO. REF. PRODUCT PROCESS PRODUCT PROCESS EVALUTION FREQUENCY RECORDING PLAN
STEP NO. DESCRIPTION FOR MFG. SIZE ION BY METHOD
NO

SUPPLIER TEST
- CERTIFICATE COMPARE n=1, EACH LOT YES I MTC
1 MATERIAL C JSC590 RN WITH STANDARD

3rd PARTY MECHANICAL ONCE IN 6 3rd PARTY

n=1, YES E HOLD THE
STORAGE OF TESTING MONTHS REPORT
LOT&INFORM
0 RAW MATERIAL -
L= 1360 +1.0/-0.0 VISUAL VERIFICATION OF SUPPLIER TO STORE
(LOCAL) BLANK/STRIP
2 C W= 475 +1.0/-0.0 SUPPLIER IDENTIFICATION n=1, Each Packet YES I IDENTIFICATIO SUPERVISOR
THICKNESS
T=1.2 ± 0.08 TAG N TAG

VISUAL VERIFICATION OF SUPPLIER

NO DAMAGE, RUST ,PITTING &
- 3 APPEARANCE C SUPPLIER IDENTIFICATION n=1, Each Packet NO I IDENTIFICATIO
DENT ON RAW MATERIAL.
TAG N TAG
NO CRACK, RUSTY SHEET,
DENT, DEFORMATION, START, MID & FOA,MOA &
1 APPEARANCE C VISUAL n=1, YES R
SCRATCH, WRINKLE,THINNING, END OF LOT LOA
HARD MARK, OVERLAPPING
PRESS START, MID & FOA,MOA & STOP
BLANKING - MACHINE 2 SHEET THICKNESS C 1.2 ± 0.10 mm MICROMETER n=1, YES R PRODUCTION &
10 END OF LOT LOA
OP10 INFORM TO
( 315T ) DEAD STROKE CHECK BY OIL DROP ON SUPERVISOR
3 SHUT HEIGHT M n=1, DIE SET UP YES R FOA
TO BE DONE SETTING BLOCK

START, MID & FOA,MOA &

4 HOLE 2 C Only for locationg purpose VISUAL n=1, YES R
END OF LOT LOA
NO CRACK, DENT,
DEFORMATION, SCRATCH, START, MID & FOA,MOA &
1 APPEARANCE C VISUAL n=1, YES R
WRINKLE,THINNING, HARD END OF LOT LOA
MARK, OVERLAPPING

START, MID & FOA,MOA &

PRESS 2 SHEET THICKNESS C 1.2 ± 0.10 mm MICROMETER n=1, YES R
END OF LOT LOA STOP
MACHINE
FORMING - CHECK BY OIL PRODUCTION &
10 CHECK BY OIL DROP ON
OP20 3 SHUT HEIGHT M DEAD STOPPER TO BE DONE DROP ON n=1, DIE SET UP YES R FOA INFORM TO
( 500/800T ) SETTING BLOCK
SETTING BLOCK SUPERVISOR
MAX. 20% OF SHEET VISUAL / POINT START, MID & FOA,MOA &
4 THINNING S n=1, YES R
THICKNESS MICROMETER END OF LOT LOA

SHOULD BE AVAILABLE- START, MID & FOA,MOA &

5 BOTTOMING MARK S VISUAL n=1, YES R
2 NOS END OF LOT LOA
NO CRACK, DENT,
DEFORMATION, SCRATCH, START, MID & FOA,MOA &
- 1 APPEARANCE S VISUAL n=1, YES R
WRINKLE,THINNING, HARD END OF LOT LOA
PRESS MARK, OVERLAPPING
STOP
RESTRIKE MACHINE
START, MID & FOA,MOA & PRODUCTION &
20 - OP 2 ID MARK S L VISUAL n=1, YES R
END OF LOT LOA INFORM TO
30 ( 315/500T )
SUPERVISOR
CHECK BY OIL
CHECK BY OIL DROP ON
3 SHUT HEIGHT S DEAD STOPPER TO BE DONE DROP ON n=1, DIE SET UP YES R FOA
SETTING / DEAD BLOCK
SETTING BLOCK
NO CRACK, DENT,
DEFORMATION, SCRATCH, START, MID & FOA,MOA &
1 APPEARANCE S VISUAL n=1, YES R
WRINKLE,THINNING, HARD END OF LOT LOA
PRESS MARK, OVERLAPPING STOP
CAM BENDING MACHINE MAX. 20% OF SHEET VISUAL / POINT START, MID & FOA,MOA & PRODUCTION &
30 2 THINNING S n=1, YES R
- OP 40 (315/500-T ) THICKNESS MICROMETER END OF LOT LOA INFORM TO
SUPERVISOR
CHECK BY OIL
CHECK BY OIL DROP ON
3 SHUT HEIGHT M DEAD STROKE TO BE DONE DROP ON n=1, DIE SET UP YES R FOA
SETTING / DEAD BLOCK
SETTING BLOCK
 Page 2 of 2

NO HOLE BURR, NO HOLE OVAL , NO

HOLE MISS , NO HOLE UNDER SIZE START, MID & END
1 APPEARANCE S VISUAL n=1, YES R FOA,MOA & LOA
OVER SIZE, NO HOLE SHIFT, NO HOLE OF LOT
DENT

START, MID & END

2 NO OF PIERCING C 15 Nos. Visual Count n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

3 TOTAL NO OF PIERCING C 21 Nos Visual Count n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

4 D1 C Ø16.2+0.2/-0.0 MM VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

5 D2 C Ø16.2 +0.2/-0.0MM VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

6 H1 C Ø10.7 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

7 H2 C Ø8.5 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

8 H3 C Ø10.5 +0.2/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

9 H4 C Ø6.5 +0.2/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

10 H5 C Ø22.5+0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

11 H6 C Ø10.5 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

12 H7 C 10.0 +0.5-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

13 H8 C Ø8.5 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT
STOP
PRESS
CAM PI +PI START, MID & END PRODUCTION &
40 MACHINE 14 H9 C Ø12.0 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
- OP50 OF LOT INFORM TO
( 315/500-T )
SUPERVISOR
START, MID & END
15 H10 C Ø8.5 +0.2/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

16 H11 C Ø25.7 +0.2/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

17 H12 C Ø12.0 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

18 H13 C Ø11.0 +0.2/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

19 S1 C 10X20+0.5/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

20 S2 C 10X20+0.5/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

21 S3 C 20X20+0.5/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

22 S4 C 10X20+0.5/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

23 S5 C 10X20+0.5/-0.0 VERNIER n=1,
OF LOT
YES R FOA,MOA & LOA

START, MID & END

24 S6 C 10X20+0.5/-0.0 VERNIER n=1, YES R FOA,MOA & LOA
OF LOT

START, MID & END

25 PERPENDICULARITY C 1 MM PANNEL CHECKER n=1, YES R FOA,MOA & LOA
OF LOT

CHECK BY OIL DROP CHECK BY OIL DROP ON SETTING START, MID & END
26 SHUT HEIGHT C DEAD STROKE TO BE DONE n=1, YES R FOA,MOA & LOA
ON SETTING BLOCK BLOCK OF LOT

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C-Critical
- S-Significant
W - Operator PREPARED BY VERIFY BY APPROVED BY
Legend For
I - Inspector
- Control In - ISSUE BY
E - Supervisor
charge
P-Process Approval
- COPY STATUS ISSUE DATE
R-Patrol Inspection
AM- Automatic Measurement
- REV. NO DATE DESCRIPTION REASON FOR CHANGE ISSUE NO