Model: 60RZ

Gas

Standard Features
D Kohler Co. provides one-source responsibility for
the generating system and accessories.
D The generator set and components are prototype-
tested, factory-built, and production-tested.
D The generator set provides one-step load
acceptance.
D A one-year limited warranty covers all systems and
components. Two-, five-, and ten-year extended
warranties are available.
D Generator features:
d Kohler’s unique Fast-Responset excitation
system delivers the fastest voltage response in
the industry.
d The brushless, rotating-field generator has
broadrange reconnectability.
d Kohler’s permanent magnet-excited generator
(PMG) provides superior short-circuit capability.
D Other features:
d Controllers are available for all applications. See
controller features inside.
d Low coolant level shutdown prevents
overheating.
d Integral vibration isolation eliminates the need for
under-unit vibration spring isolators.
d An electronic, isochronous governor delivers
precise frequency regulation.
Generator Ratings
Model Voltage Standby Generator Standby Ratings, kW/kVA Prime Power, kW/kVA
Series Code Voltage Amps Phase Hz Model Nat. Gas LP Gas Nat. Gas LP Gas
60RZ 01 120/240 180 3 60 4P10 60/75 60/75 55/69 55/69
60RZ 51 139/240 180 3 60 4P10 60/75 60/75 53/66 53/66
60RZ 51 127/220 197 3 60 4P10 60/75 60/75 55/69 55/69
60RZ 61 120/240 225 1 60 4P10 54/54 54/54 49/49 49/49
60RZ 71 277/480 90 3 60 4P10 60/75 60/75 53/66 53/66
60RZ 71 220/380 114 3 60 4P10 60/75 60/75 55/69 55/69
60RZ 81 120/208 208 3 60 4P10 60/75 60/75 55/69 55/69
60RZ 91 347/600 72 3 60 4P10 60/75 60/75 53/66 53/66
60RFZ 01 110/220 164 3 50 4P10 50/63 50/63 46/58 46/58
60RFZ 51 110/190 190 3 50 4P10 50/63 50/63 46/58 46/58
60RFZ 61 110/220 205 1 50 4P10 45/45 45/45 40/40 40/40
60RFZ 71 220/380 95 3 50 4P10 50/63 50/63 46/58 46/58
60RFZ 71 230/400 85 3 50 4P10 47/59 47/59 42/53 42/53
60RFZ 71 240/416 87 3 50 4S7 50/63 50/63 46/58 46/58
60RFZ 81 120/208 174 3 50 4S7 50/63 50/63 46/58 46/58
RATINGS: Standby ratings are continuous for the duration of any power outage. No overload capacity is specified at this rating. Prime ratings are continuous per BS 5514, DIN 6271, ISO-3046, and IEC
34-1 with 10% overload capacity one hour in twelve hours. All single-phase units are rated at 1.0 power factor. All three-phase units are rated at 0.8 power factor. Contact the factory for ratings of city
water-cooled and remote radiator models. Larger alternators may be used to meet special application requirements. Availability is subject to change without notice. Kohler Co. reserves the right to change
the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler Co. generator distributor for availability. . GENERAL GUIDELINES FOR DERATION:
ALTITUDE: Derate 4% per 1000 ft. (305 m) elevation above 500 ft. (153 m). TEMPERATURE: Derate 1% per 10_F (5.5_C) temperature increase above 85_F (29_C).

G4-25 (60RZ) 8/95g

 Alternator Specifications
Fast-Responset D Complies with NEMA, IEEE, and ANSI standards for
Specifications Generator
temperature rise.
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . Kohler
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-Pole, Rotating Field D Sustains short-circuit current of up to 300% of rated
Exciter type . . . . . . . . . . . . . . . . . . . . . . . . . . . Brushless,
current for up to 10 seconds.
Permanent Magnet
D Sustains short-circuit current enabling downstream
Leads: quantity, type . . . . . . . . . . . . . . . . . . . 12, Reconnectable circuit breakers to trip without collapsing the
Voltage regulator . . . . . . . . . . . . . . . . . . . . . . Solid State, Volts/Hz generator field.
Insulation: NEMA MG1-1.66
Material . . . . . . . . . . . . . . . . . . . . . . . . . . Class H
D Self-ventilation, dripproof construction.
Temperature rise . . . . . . . . . . . . . . . . . . 130° C, Standby
D Vacuum-impregnated windings with fungus-resistant
Bearing: quantity, type . . . . . . . . . . . . . . . . . . 1, Sealed epoxy varnish for dependability and long life.
Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexible Disc
D Superior voltage waveform from a two-thirds pitch
Amortisseur windings . . . . . . . . . . . . . . . . . . Full
stator and skewed rotor.
Voltage regulation, no load to full load . . . . ±2%
Unbalanced load capability . . . . . . . . . . . . . 100% of Rated Standby D Solid-state, volts-per-hertz voltage regulator with ±2%
Power no-load to full-load regulation.
One-step load acceptance . . . . . . . . . . . . . 100% of Rating D Fast-Responset brushless alternator with brushless
Peak motor starting kVA: (35% dip for 480 V, 60 Hz exciter for excellent load response.
and 380 V, 50 Hz)
4P10 . . . . . . . . . 255 (60Hz), 180 (50Hz)
4S7 . . . . . . . . . . . 270 (60Hz), 190 (50Hz)

Application Data
Engine Engine Electrical
Engine Specifications 60 Hz 50 Hz Engine Electrical System 60 Hz 50 Hz
Manufacturer Ford Ignition system Electronic, Breakerless
Engine: model, type LSG-875, 4-Cycle, Battery charging alternator:
Natural Aspiration Ground (negative/positive) . . . . . . . Negative
Cylinder arrangement V-8 Volts (DC) . . . . . . . . . . . . . . . . . . . . . 12
Ampere rating . . . . . . . . . . . . . . . . . 37
Displacement, cu. in. (L) 460 (7.538)
Starter motor rated voltage (DC) 12
Bore and stroke, in. (mm) 4.36 (111.0) x 3.85 (98.0)
Recommended battery cold cranking
Compression ratio 8.0:1 amps (CCA) rating for 0_F (--18_C) 630
Piston speed, ft./min. (m/sec.) 1155 (5.86) 962 (4.88) Batteries, quantity 1
Main bearings: quantity, type 5, Replaceable Insert Battery voltage (DC) 12
Rated rpm 1800 1500 Rolling current at 32_F (0_C) —
Max. power at rated rpm, HP (kW) 126 (94) 104 (76)
Cylinder head material Cast Iron Alloy Fuel
Piston type and material Autothermic Aluminum Alloy Fuel System 60 Hz 50 Hz
Crankshaft material Nodular Cast Iron Fuel type LP Gas or
Natural Gas Vapor
Valves material Forged Steel
Fuel supply line inlet 1 NPTF
Governor: type, make/model Electronic, Barber Colman
Natural gas/LPG fuel supply pressure
Frequency regulation, no load to full oz./in.2 (in. H2O) 4--6 (7--11)
load Isochronous
Frequency regulation, steady state ±0.5% Lubrication
Air cleaner type, all models Dry Lubricating System 60 Hz 50 Hz
Type Full Pressure
Exhaust Oil pan capacity, qts. (L) 8.0 (7.6)
Exhaust System 60 Hz 50 Hz Oil pan capacity with filter, qts. (L) 9.0 (8.5)
Exhaust flow at rated kW, cfm (m3/min.) 580 (16.4) 480 (13.6)
Oil filter: quantity, type 1, Cartridge
Exhaust temperature at rated kW, dry
exhaust, _F (_C) 1200 (650)
Maximum allowable back pressure,
in. Hg (kPa) 2.0 (6.8)
Exhaust outlet size at hookup, in. (mm) 3 (76.2) OD

G4-25 (60RZ) 8/95g

 Application Data
Cooling (Standard Radiator)
Cooling System 60 Hz 50 Hz Fuel Consumption 60 Hz 50 Hz
Ambient temperature, _F (_C) 110 (43) Natural Gas, cfh (m3/hr.) at % load
Engine jacket water capacity, gal. (L) 4.0 (15.1) 100% 960 (27.2) 830 (23.5)
Radiator system capacity, including 75% 800 (22.7) 660 (18.7)
engine, gal. (L) 6.9 (26.1)
50% 610 (17.3) 500 (14.2)
Engine jacket water flow, gpm (Lpm) 53 (201) 44 (167)
25% 420 (11.9) 360 (10.2)
Heat rejected to cooling water at rated
kW, dry exhaust Btu/min. 3120 2600 LP Gas, cfh (m3/hr.) at % load
Water pump type Centrifugal 100% 420 (11.9) 360 (10.2)
Fan diameter, including blades, in. (mm) 23.6 (599) 75% 350 (9.9) 300 (8.5)
Fan, HP (kW) 4.5 (3.4) 2.6 (1.9) 50% 280 (7.9) 230 (6.5)
Max. restriction of cooling air, intake and 25% 210 (5.9) 150 (4.2)
discharge side of radiator, in. H2O (kPa) 0.5 (0.125)

Cooling (Optional Systems) Controllers

High Ambient Radiator System 60 Hz 50 Hz
Ambient temperature, _F (_C) 122 (50)
Engine jacket water capacity, gal. (L) 4.0 (15.1)
Radiator system capacity, including
engine, gal. (L) 7.5 (28.4)
Standard Controller
Engine jacket water flow, gpm (Lpm) 53 (201) 44 (166.5)
Decision-Makert 3+, 16-Light Controller
Heat rejected to cooling water at rated Audio/visual annunciation with NFPA-110, Level 1 capability
kW, dry exhaust Btu/min. 3120 2600 Microprocessor logic with AC meters and engine gauges
Water pump type Centrifugal Compatible with 12-volt and 24-volt engine electrical systems
Remote start, prime power, and remote annunciation capability
Fan diameter, including blades, in. (mm) 23.6 (599)
Fan, HP (kW) 4.5 (3.4) 2.6 (1.9) Optional Controllers
Max. restriction of cooling air, intake and Decision-Makert 340 Controller
discharge side of radiator, in. H2O (kPa) 0.5 (0.125) Audio/visual annunciation with NFPA-110, Level 1 capability
Programmable microprocessor logic with digital display
Remote Radiator System* 60 Hz 50 Hz Compatible with 12-volt and 24-volt engine electrical systems
Exhaust manifold type Dry Remote start, prime power, remote annunciation, and remote
communication capability
Connection sizes:
Water inlet, in. (mm) . . . . . . . . . . . . 2.00 (51) ID Hose Decision-Makert 3+, 7-Light Controller
Water outlet, in. (mm) . . . . . . . . . . . 1.50 (38) ID Hose Audio/visual annunciation with NFPA-110, Level 2 capability
Microprocessor logic with AC meters and engine gauges
Static head allowable Compatible with 12-volt and 24-volt engine electrical systems
above engine, ft. (m) 17.0 (4.32) Remote start, prime power, and remote annunciation capability
* Contact your local distributor for cooling system options and Decision-Makert 1 Controller
specifications based on your specific application. Provides remote or automatic start with NFPA compliance
Uses single-light annunciation with basic control functions
City Water Cooling (CWC) System 60 Hz 50 Hz Relay logic with three models—standard, standard with engine gauges,
Exhaust manifold type Dry or Water Cooled and expanded with AC meters and engine gauges
Compatible with 12-volt engine electrical systems only
System capacity, gal. (L) 6.6 (25.0)
NOTE: See the respective controller spec sheet for additional controller
City water consumption, gpm (Lpm) at
features and accessories.
50_F (10_C) 7.4 (28.0)
Connection sizes:
Water inlet, in. (mm) . . . . . . . . . . . . 0.75 (19) NPT
Water outlet, in. (mm) . . . . . . . . . . . 0.5 (12.7) NPT

Operation Requirements
Air Requirements 60 Hz 50 Hz
Radiator-cooled cooling air,
cfm (m3/min.) 8400 (238) 6800 (193)
Cooling air required for gen. set when
equipped with CWC or remote radiator,
based on 25_F (14_C) rise and ambient
temp. of 85_F (29_C), cfm (m3/min.) 5100 (144) 4400 (125)
Combustion air, cfm (m3/min.) 185 (5.2) 155 (4.4)
Heat rejected to ambient air:
Engine Btu/min. (kW) . . . . . . . . . . . 1760 (30.9) 1510 (26.5)
Generator Btu/min. (kW) . . . . . . . . 440 (7.7) 390 (6.9)
G4-25 (60RZ) 8/95g
KOHLER CO., Kohler, Wisconsin 53044 U.S.A. Kohlerr Power Systems
Phone 920-565-3381, Web site www.kohlergenerators.com Asia Pacific Headquarters
Fax 920-459-1646 (U.S.A. Sales), Fax 920-459-1614 (International) 7 Jurong Pier Road
For the nearest sales and service outlet in U.S.A. and Canada Singapore 619159
Phone 1-800-544-2444 Phone (65)264-6422, Fax (65)264-6455

Accessories
Enclosed Unit Controller (Standard Controller)
- Exhaust Silencer, Critical or Industrial - Common Failure Relay Kit
- Silencer Mounting Kit for Housing - Customer Connection Kit
- Tail Pipe and Rain Cap Kit - Decision Monitort Remote Annunciator Panel
- Weather Housing - Dry Contact Kit (isolated alarm)
Open Unit - Extension Wiring Harness for Remote Mounting of Controller

- Exhaust Silencer, Critical or Industrial - FASTCHECKr Diagnostic Fault Detector

- Flexible Exhaust Connector, Stainless Steel - Prealarm Sender Kit

- Remote Audio/Visual Alarm Panel
Cooling System
- Remote Emergency Stop Kit
- Block Heater
- Run Relay Kit
- City Water Cooling
Miscellaneous Accessories
- High Ambient Radiator
- Radiator Duct Flange - _______________________________________________

- Remote Radiator Cooling - _______________________________________________

- _______________________________________________
Fuel System
- _______________________________________________
- Automatic Changeover (natural gas to LP gas)
- _______________________________________________
- Flexible Fuel Lines (LP gas)
- _______________________________________________
- Gas Strainer
- _______________________________________________
- LP Gas Liquid Withdrawal
- _______________________________________________
- Manual Valve and Gas Solenoid Bypass
- _______________________________________________
- Secondary Gas Solenoid Valve
- _______________________________________________
Electrical System - _______________________________________________
- Battery - _______________________________________________
- Battery Charger, Equalize/Float Type
- Battery Heater
- Battery Rack and Cables
Engine and Generator WEIGHTS AND DIMENSIONS
- Bus Bar Kits Overall Size, L x W x H, in. (mm): 88.25 x 34.0 x 44.25
- CSA Certification (2242 x 864 x 1124)
Weight (Radiator Model), wet lb. (kg): 1975 (896)
- Generator Strip Heater
- Line Circuit Breaker
- Line Circuit Breaker with Shunt Trip
- NFPA 110 Literature
- Oil Drain Extension with Valve Kit H
- Optional Generators
- Rated Power Factor Testing
- Rodent Guards
- Safeguard Breaker W L
- Skid End Caps
NOTE: This drawing is provided for reference only and should not be used for planning
- Voltage Regulation, 1% installation. Contact your local distributor for more detailed information.

- Voltage Regulator Sensing, Three-Phase

DISTRIBUTED BY:
Maintenance
- General Maintenance Literature Kit
- Maintenance Kit (includes standard air, oil, and fuel filters)
- Overhaul Literature Kit

ã Kohler Co., 1995, 1996, 1998, 1999, 2000. All rights reserved.

G4-25 (60RZ) 8/95g