MANUFACTURE'S NAME & ADDRESS:

HC
MANUFACTURING QUALITY PLAN
HINDUSTAN CHEMICALS G.T.ROAD, OPP. RR AUTO PETROL
ITEM: COACH SCREW INSULATOR QP NO:HC/AEPL/QA&I/01 L&T Doc Ref No:
PUMP, KHURJA- 203131-INDIA REV.NO:00 Project:
SUPPLIER NAME & ADDRESS : Arvensis Enrgy Pvt. Ltd. -
DATE: 04.01.2022 Client:

IFI Hyderabad No. of Page: 05

Contractor :

Component & Reference Format of

Sl.No Characteristics Class Type of Check Quantum of Check Acceptance Norms Agency Remarks
operation Document Records
1 2 3 4 5 6 7 8 9 10 11
M C N
SECTION: 1.1 RAW MATERIAL FOR BODY
1 Kg/10 MT part QC
a) Inspection / colour Major Visual Plant Std. White V V V
thereof Report
b) Residue retained on 200 QC
Major Test Do Plant Std. 3.0% Max. P V V
mesh Report

Quartz Snow white, white or off white color QC

1 c) fired colour Major Visual Do Plant Std. V V V
Powder free from any inclusions Report
As per HC Plant Standard
QC
f) Moisture Content Major Visual Do Plant Std. nil V V V
Report
h) Chemical analysis Sampling Once in 3 Supplier
Major Test Plant Std. SiO2 > 98% P V V
month/ 300 MT TC/ QC
1 Kg/10 MT part QC
a) Inspection / colour Major Visual Plant Std. White Pinkis Powder V V V
thereof Report
b) Residue retained on 200 QC
Major Test Do Plant Std. < 1.5% max. P V V
mesh Report
Feldspar QC
2 e) Moisture Content Major Visual Do Plant Std. Nil V V V As per HC Plant Standard
powder Report
f) fired behavior/Sintering Transparent or transparent QC
Major Visual Do Plant Std. V V V
(Button Test) Felspathic glass Report
g) Chemical analysis Once in 3 Alumina < 60%, Potash 10% Min & Supplier
Major Test Plant Std. P V V
month/100MT Soda 3% Max. TC/ QC
The clay shall be free from any QC
a) Inspection Major Visual 1 Kg/10 MT Plant Std. V V V
impurities & any be off white, Report
b) Residue retained on 200 QC
Major Test Do Plant Std. 2% Max. P V V
mesh Report
QC
c) Fired colour Major Visual Do Plant Std. Off white to light cream V V V
Report
QC
3 China clays d) Dry shrinkage Major Test Do Plant Std. 8% Max. P V V
Report
QC
e) Total shrinkage Major Test Do Plant Std. 18% Max. P V V
Report
QC
f) Grain Size Major Visual Do Plant Std. Less then 5 Micron 60% Min. V V V
Report
h) Chemical analysis Once in 3 10 % Min. Of LOI SiO2 48 to 50 %, Supplier
Major Test Plant Std. P V V
month/100MT Alo3 32% Min, Fe2O3 2.0% Max. TC/ QC
The clay shall be free from any
QC
a) Inspection/ colour Major Visual 1 Kg/10 MT Plant Std. impurities & will be dark creimies & P V V
Report
dark brownies colour
b) Residue retained on 200 QC
Major Test Do Plant Std. 3% Max. P V V
mesh Report
QC
c) Fired colour Major Visual Do Plant Std. Biscuit Colour V V V
Report
QC
d) Dry shrinkage Major Test Do Plant Std. 4 to 6% P V V
4 Ball clay Report As per HC Plant Standard

# Sensitivity: LNT Construction Internal Use

 QC
e) Grain Size Major Visual Do Plant Std. Less then 5 Micron 60% Min. V V V
Report
QC
g) Moisture Content Major Visual Do Plant Std. 5 to 10 % V V V
Report
QC
h) Total shrinkage Major Test Do Plant Std. 12 to 16 % P V V
Report
i) Chemical analysis Once in 3 8 % Min. Of LOI SiO2 60 % Max., Supplier
Major Test Plant Std. P V V
month/300MT Alo3 25% Min, Fe2O3 1.5% Max. TC/ QC
SECTION: 1.2 RAW MATERIAL FOR GLAZE
1 Kg/05 MT or part QC
a) Inspection/ colour Major Visual Plant Std. Red Colour Powder V V V
thereof Report
b) Residue retained on 200 QC
Major Test Do Plant Std. 2% Max. P V V
mesh Report
5 Iron oxide As per HC Plant Standard
c) Fired colour of 1% iron oxide Black coloured QC
Major Visual Do Plant Std. V V V
in feldspar powder Report
d) Chemical analysis Sampling Once in 6 Supplier
Major Test Plant Std. 96% min. P V V
Fe2O3 content month/10 MT TC/ QC
Black coloured QC
a) Inspection/ colour Major Visual 1 Kg/05 MT or Plant Std. V V V
powder Report
b) Residue retained on 200 QC
Major Test Do Plant Std. 10% Max P V V
Manganese di- mesh Report
6 As per HC Plant Standard
oxide c) Fired colour of 2% Black coloured QC
Major Visual Do Plant Std. V V V
manganese dioxide in feldspar Report
d) Chemical analysis Sampling Once in 6 Supplier
Major Test Plant Std. 80% Min. P V V
MnO2 content month/ 10 MT TC/ QC
1 Kg/05 MT or part Green coloured QC
a) Inspection/ colour Major Visual Plant Std. V V V
thereof powder Report
b) Residue retained on 200 QC
Major Test Do Plant Std. 2% Max P V V
Chromium mesh Report
7 As per HC Plant Standard
oxide c) Fired colour of 3% chromium QC
Major Visual Do Plant Std. Greenies Color V V V
oxide in feldspar powder Report
d) Chemical analysis Sampling Once in 6 Supplier
Major Test Plant Std. 90% Min. P V V
Cr2O3 content month/ 10 MT TC/ QC
1 Kg/05 MT or part QC
a) Inspection/ colour Major Visual Plant Std. Off or dull white V V V
thereof Report
b) Residue retained on 200 the residue shall be free from iron QC
Major Test Do Plant Std. P V V
Calcite mesh particles and magnetic impurities Report
8 As per HC Plant Standard
powder QC
c) Fired characteristic Major Visual Do Plant Std. Free from ferrous/ferric impurities V V V
Report
d) Chemical analysis Sampling Once in 6 Vendor's test certificate Supplier
Major Test Plant Std. P V V
month/ 10 MT TC/ QC
SECTION:2 ASSEMBLY MATERIALS INSPECTION

IS 12269 & Plant Sample of cement taken out the

0.01% of total quantity QC
a) Inspection Major Visual Std bag at should be free from lumps & V V V
received Report Cement shall not give rise
dark grey in color
9 Cement to chemical reaction with
IS 12269 & Plant metal fittings
QC
b) Compressive strength Major Test Do Std Min. 4% kg after 7 days P V V
Report

SECTION: 4 IN PROCESS INSPECTION

QC
a) Inspection Major Visual Each charge Plant Std. Plant Std. V V V
Report
Wet grinding
b) Residue retained on 200 QC
13 of ceramic Major Test Do Plant Std. Plant Std. P V V
mesh Report
body
QC
c) Litre Weight Major Test Do Plant Std. Plant Std. P V V
Report

# Sensitivity: LNT Construction Internal Use

 a) Residue retained on 300 QC
Major Test Each charge Plant Std. 0.4% Max. P V V
Glaze mesh Report
14
Preparation QC
Major Test Do Plant Std. Plant Std. P V V
b) Litre Weight Report
Pug mill's clay QC
15 a) De airing checking Major Test Every 30 Mins Plant Std. Plant Std. P V V
blank Report
Sampling Once in 3 2 QC
Properties of a) Dry MOR Major Test Plant Std. 28 Kgs/cm Min P V V
month Report
16 unfired
Sampling Once in QC
porcelain b) Linear shrinkage Major Test Plant Std. Max. 14% P V V
month Report
a) Making cavity check ( QC
Major Measurement Once in every shift As per Drawing As per Drawing P V V
Dimension) Report
QC
17 Shaping b) Finishing dimension Major Measurement Do Do Do P V V
Report
QC
c) Moisture Major Test Once daily Plant Std. Plant Std. P V V
Report
o QC
a) Hot rooms temperature Major Visual Once in a day Plant Std. 50-80 C V V V
Report
18 Drying
QC
b) moisture content Major Test 3 samples per day Plant Std. 1.5% Max P V V
Report

Sampling Once in 3 Unglazed 750 kg/cm2 Min QC

a) Fired M.O.R Major Test Plant Std. P V V
month glazed 850 kg/cm2 Min Report
Properties of
19 All cars of every shuttle As per ANSI:C29- QC
fired porcelain b) porosity Major Test As per ANSI:C29-4 P V V
kiln & any one 4 & 29-3 Report
QC
c) Bulk density/Water absorption Major Test daily & each kiln Plant Std. 2.38 Min / 0.2% P V V
Report
QC
a) Inspection Major Visual 100% Plant Std. Plant Std. V V V
Report
Glazing QC
20 b) Sp.gravity Major Test Every hour Plant Std. 1.49-1.51 P V V
(Brown glaze) Report
QC
c) Moisture % Major Test 3 samples per day Plant Std. 2.5% Max P V V
Report
Temperature QC
21 Major Visual Every hour Plant Std. Plant Std. V V V
during firing Report

QC Coach Screw Insulator

22 Packing a) Inspection Major Visual 100% Plant Std. Plant Std. V W W
Report shall be packed in Pallet

SECTION:5 FINAL INSPECTION: Coach Screw Insulator

a) Dimensional & Visual QC
23 Routine Test Major Visual 100% AS Per IS: 1445 P V V
Verification Report

Surface shall be smooth, free from,

FAT
a) Visual Verification Major Measurement AS Per IS: 1445 AS Per IS: 1445 breakage chips, noulding defect, P W W
Report
cracks & having uniform glazing

Acceptance b) Dimensional Verification

24 tests on FAT
(Creepage, groove height, Major Measurement AS Per IS: 1445 AS Per IS: 1445 As per approved Drawing P W W
Insulators Report
diameter, insulator height etc)
Shall withstood rared KV for 1 FAT
c) Power Frequency Test Major Test AS Per IS: 1445 AS Per IS: 1445 P W W
minutes Report
FAT
d) Porosity Test Major Test AS Per IS: 1445 AS Per IS: 1445 No Dye Panetration P W W
Report

DOC NO REV………….. CAT………………

LEGEND : "RECORDS IDENTIFIED WITH "TICK" SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTION

M - MANUFACTURER/SUBSUPPLIER
Manufacturer/ Sub Supplier MAIN SUPPLIER
C - MAIN SUPPLER

# Sensitivity: LNT Construction Internal Use

 N - SGS
P - PERFORM
SIGNATURE
V- VERIFICATION AS APPROPRIATE
REVIEW APPROVAL SEAL

# Sensitivity: LNT Construction Internal Use