TUVPAK

Certification &
Technical Inspection Services

TUVPAK
302 B, Eden Tower, Main Boulevard,
Gulburg, Lahore, Pakistan
Tel: +92 42 35782530, 35782531
Fax: +92 42 35782532
Email: info@tuvpakistan.com
Website: www.tuvpakistan.com

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 Table of Contents

Sec. Contents

1.0 Company profile

2.0 Historical Development

3.0 Principal Objectives

4.0 Personnel & Qualifications

5.0 Services

6.0 Technical Information

7.0 Services Division

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 1.0 COMPANY PROFILE

In the field of manufacturing, construction and installation technology, TUVPAK provide various
types of services in improving the quality of the products, monitory the erection activities to verify
compliance with the client’s specifications, industry standards, or governing regulations. Motor
industry and buildings, etc. are also areas of business addressed.

Also, we would like to emphasize our extensive experience in the field of inspection and testing,
in order to achieve thorough going assurance of the safety, quality and reliability of any equipment,
commodities or installations.

TUVPAK together with its world-wide subsidiaries has certified quality assurance systems all over
the world in industries as diverse as chemicals, plastic and rubber, foundries iron, steel and non-
ferrous metals, mechanical engineering, lifting and handling systems, valves and fittings,
industrial furnaces, electronics and electrical engineering and many service sector corporations.

2.0 PRINCIPAL OBJECTIVES

TUV’s principal objective is to protect people and property from the potential hazards presented
by technical equipment and appliances. A further objective of these activities is to achieve and
preserve a high level of serviceability and efficiency in such equipment.

TUV is:

 Objective
 Impartial
 Independent

All the services TUV offers in this field can be summed up under the headings:

 Quality
 Safety
 Reliability

Areas of activity are:

 Chemical Oil & Gas

 Manufacturing & Industrial Machinery
 Power & Energy
 Infrastructure
 Testing
 Assessing
 Advising, planning, developing
 Certification
 Training

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 3.0 PERSONNEL AND QUALIFICATIONS

Employees both the commercial as well as the technical staff in the Energy Business Unit have,
on average, a high level of education and training. Initial and further training is given primary
importance.

4.0 SERVICES

4.1 Vehicle Inspection

Our team is proficient in leading the development and operation of vehicle inspection compliance
and safety programs.

How vehicle inspections can help you

When you engage with TUV to carry out vehicle inspections you will instantly benefit from:

 Third-party independent inspection performed by trained professionals

 Standardized inspection criteria and procedures.

4.2 Services in the Field of Industrial Plants:

As per code requirement, which require special care for safety, TUVPAK is perform safety
inspections; its activities are aimed at protecting people and property from the dangers caused
by technical installations and products, and also at ensuring their economic manufacture and use.

Design Approval

Not only are the main characteristics of the production process and capacity, but also those
relating to safety and reliability defined during the design phase. High quality as the basis for safe
plant operation can only be attained if detailed quality planning is part of the design phase.

Some keywords characterize the work of TUVPAK during this phase:

 Assessment of related material and manufacturing technology (welding, heat treatment etc).
 Optimization of component design with respect to fluctuating and thermal loads.
 Assistance in thermo-fluid-dynamic layout.
 Analysis of the plant behavior in normal and accident situations with feedback of results into
the plant design.
 Approval of manufacturing documents to establish whether they fulfill in detail all the general
requirements.

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Shop and Site Inspection

TUV helps to find suitable contractors whose capabilities with regard to trained; qualified
personnel and equipment enable them to fulfill the requirements set. This applies both in the
manufacturer’s shop and on site. We help to eliminate qualification deficiencies.

After detailed monitoring of the work, TUVPAK takes responsibility for acceptance tests,
witnessing of safety-related tests, such as hydrostatic pressure tests etc., and for a complete set
of documentation. These services of our independent experts are located at the interface between
customer and main contractor or between main and sub-contractors (or both).

Commissioning and Operation

The involvement of TUVPAK in the commissioning procedure ensures that:

 The function tests are carried out with representative loads.
 Important design data are verified by measurements.

Industrial plants age during operation, Thermo mechanical effects, like creep and fatigue, and
chemical effects, like corrosion, as well as other effects can cause deviations from the plant
behavior as estimated for certain lifetime consumption.

TUVPAK draws on its vast knowledge of the operational behavior of components and systems to
prepare and implement a plant for periodic inspections.

Those periodic inspections help:

 To identify system areas with above average lifetime consumption.

 To find incipient failures so early that they can either be removed in time or dept. under specific
observation until the next shutdown.
 To minimize shutdown periods during operation.

Field of Activities and Experience

 Power stations  Transformers

 Cooling towers  Pressure vessels
 Cogeneration plants  Instrumentation
 Refineries  Steam boilers
 Control systems  Remote control systems
 Petrochemical plants  Foundries
 Waste treatment plants  Steel structures
 Offshore technology  Turbines
 Generators  Compressed air equipment
 Cranes, hoists, elevators  Vehicles Inspections

Services in the Field of Energy Technology:

The potential clients for these services are:

 Operators of plants and energy systems

 Manufacturers of such plants and systems
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 Suppliers of plant and system components
 Official authorities or institutions responsible for safety & environmental protection regulations
 Institutions which finance plants and energy systems

Power Plants

This first major target group for our services consists of power plant operators. Our activities in
this field have the following specific object:

 Minimization of fuel quantities and optimization of fuel quality

 Minimization of the number of personnel employed and optimization of the quality of the work
force
 Failure-free, uninterrupted and reliable process flow; this is served in particular by the
following activities.

- Review of plant and system design

- Monitoring of manufacture and assembly
- Assistance in commissioning and acceptance
- In-service inspections
- Assistance in rehabilitation

Services in the Field of Environment Protection:

A polluted environment leads to intolerable living conditions, loss of efficiency and output as well
as loss of individual livelihood.

TUV can help in three major areas where danger of pollution is greatest:

 AIR
 WATER & WASTE
 NOISE

All the following services are available to authorities and official bodies, as well as private
companies engaged on the planning and construction of industrial plants and of commercial or
residential buildings.

Clean Air Management

With respect to air pollution control and pollution reduction we have decades of experience in
testing and measuring pollution levels. Our experience covers intermittent short-term
measurements with high spatial resolution, as well as continuous monitoring using a number of
our own mobile and stationary measuring stations. We also give advice to official authorities on
the planning of measuring strategies and the drafting of laws and regulations. For many years we
have been conducting research and development projects for government and private bodies on
the following:

 The technology of measuring instruments

 Pollution measuring statistics
 Measuring strategies for certain measuring tasks
 The linking of measured to calculated forecast data
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Water and Waste

In the fold water quality we analyze types of water, in particular wastewater and natural waters,
with regard to the relevant parameters; we also evaluate the quality and prepare experts reports.

As far as the handling of waste from industrial or domestic sources is concerned we offer
investigation and consultancy services ranging from:

 The evaluation of former dump sites

 Hazard estimation
 The preparation of remedial concepts
 The control of remedial activities

Through to the assessment of waste treatment processes such as incineration or biological

decontamination. We have at our disposal all the necessary equipment for the sampling and
analysis of many kind of gaseous, liquid or solid toxic substances, either in our centrally located
laboratories or in special mobile laboratories.

Noise Control

To solve the problems of noise from industrial activities as well as from traffic, TUVPAK offers a
wide range of services. We have prepared strategic and technical concepts to ensure the blanket
recording, evaluation and reduction or prevention of noise. In particular we have developed noise
abatement and prevention plans.

We also perform special tests and conduct research projects relating to noise reduction in vehicles
and technical equipment. Our consultancy service covers the following points:

 The preparation of technical rules, regulations and law on noise control

 The measurement and monitoring of noise
 Strategic concepts for noise control
 Noise control measures
 Calculation and evaluation procedures
 Research and development
 Training, public relations

Certification Division:

 Quality management training and certification

 Certification of environmental management systems
 Certification of Energy Management System (ISO 50000)
 Certification of products in the non-regulated domain
 Certification of occupational safety systems, e.g. in accordance with the SSC standard
 Inspection of appliances, products and building components
 Certification of technical equipment (GS mark)
 Certification of components and equipment
 Certification in accordance with EU Directives
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Training Division:

 Management
 Electro-technical
 Projects
 Food
 Health and Safety
 Technical
 Welders

Technical Inspection Services

TUVPAK Technical Inspection Services using qualified personnel in the field of Oil, Gas,
Petrochemical and Power plant industries covers the following activities:

1. Shop Inspection During Manufacturing

 Pressure Vessel
 Heat Exchanger
 Equipments
 Boiler and Furnace

2. Site Inspection During Construction

 Piping Construction Work, inside the Plant
 Storage Tank
 Steel Structure
 Jetty and Offshore
 Pipe Line
 Coating and Painting

3. Cargo and Pre-Shipment Inspection

 Static, Rotary, Electrical and Instrument Equipment
 Lift and Crane
 Equipment Raw Material, Pipe, Fitting and Valve
 Loading and Packing

4. In-Service Inspection
 Providing Planning and Periodic Inspection of Equipment
 Detail Technical Survey of Equipment During Overhaul
 Periodic Inspection of different type of Crane and Lift
 Vehicle inspection of all types of Vehicles
 Control and Monitoring of cathodic protection System

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 INSPECTIONS IN PAKISTAN

Client Project / Product Activity

BGP (Pakistan) Vehicles Inspection Inspection of all types of

International Vehicles including 4x4, cars,
dumpers, loaders, Vehicle
crane, passenger bus,
loading truck.

Al Fazal Associate (Pvt.) Vehicles Inspection Inspection of all types of

Ltd. Vehicles including 4x4, cars.

Biz Xperts (Pvt.) Ltd. Vehicles Inspection Inspection of all types of

Vehicles including prime
mover & trailers, 4x4

Xperts Waste Vehicles Inspection Inspection of all types of

Management Vehicles including prime
mover & trailers, 4x4

MOL Pakistan Vehicles Inspection Inspection of all types of

Vehicles including

AJC Engineering Storage Tanks and Inspection of Fabrication

Heat exchangers process

Hi-Tek Associates LPG Cylinders Inspection of Fabrication of

domestic and commercial
cylinders

GIFI (France) Salt Lamps Production Inspection &

Testing

Ravi Green Engineering Storage Tanks of LPG Inspection of Fabrication

Gas for Afghanistan process

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Links International LPG Bowzers Calibration &Hydrotest
(Soneri Gas) Witness and extension of
LPG Bowzers for Gas
capacity

Hassan Engineering LPG Cylinders Inspection of Fabrication of

domestic and commercial
cylinders

Ravi Green Engineering Gas Filters for OGDC Inspection during Fabrication
of Gas Filters

Al-Noor Crane Services Hydraulic Crane Certification of Hydraulic

Crane

Rehman Precision CNG Blow Down Vessel Inspection of Fabrication

Engineering process

Arabia House Hydraulic Crane Certification of Hydraulic

Crane

Mian Sardar Crane Hydraulic Crane Certification of Hydraulic

Carriage Crane

Al-Bario Engineering Folk Lifter Certification of Folk lifter

Hameed & Sons LPG Bowzer Fabrication of LPG Bowzers

Extension of LPG Bowzers
Gas capacity

Presson Descon Examine of QC/QA Examine of QC/QA personal

International (Pvt) Ltd

Engineering Kinetics Lifting Equipments Inspection and Certification

(Pvt) Ltd

Descon Oxychem (Pvt) Inspection of Storage Fabrication Inspection, Hydro

Ltd Tanks and Pressure test and dispatched towards
vessels at site etc

LPG Cylinders
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International Engineering Inspection of Fabrication of
Company domestic and commercial
cylinders

SPEC (Pvt) Ltd ASME U, S, R NB Provide AI & AIS Services for

certification achieving the ASME
certification

Gresham Eastern (Pvt) Boiler Manufacturing TPI of Boiler

Ltd PED Certification of Boiler
Welder Qualification

AJC Engineering For Pressure vessels Providing services for

and U Stamp Pressure achieving the ASME
vessels Certification

Gujrat Steels (Pvt) Ltd LPG Cylinders Inspection of Fabrication of

domestic and commercial
cylinders

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

IKAN (Pvt) Ltd ASME U, S, R NB Provide AI & AIS Services for

certification achieving the ASME
certification

Enerflex System Ltd 2 Nos of Columns and TPI Stage Inspection during
04 Nos of Horizontal Fabrication
Pressure Vessels

MOL Pakistan 2 Nos of Vent Knock TPI Stage Inspection during

Out Drum / Drain Fabrication
Vessels

Engineering Kinetics Hydraulic Cranes & Certification of Hydraulic

(Pvt.) Ltd. WQT (Hubco Crane & Witness for WQT
Project)

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

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MOL Pakistan 2 Nos of Liquid TPI Stage Inspection during
Coalescer Vessels and Fabrication
2 Nos of Mercury
Removal Vessel

Colony Sugar Mills 04 Nos Storage Tanks Hydrostatic Test Witness

K. K. C. Services Fork Lifter and Inspection and Certifications

Hydraulic Cranes

OTC Pakistan Lifting Equipments Inspection and Certifications

Elmetec Private Limited Overhead Cranes, Hoist Inspection and Certifications

& Fork Lifter

Red Star Enterprises Ltd. Flow Meters Calibration and Certification

Etihad Energy (Pvt.) Ltd. 06 Nos LPG Storage TPI Stage Inspection during
Bullets Fabrication

BEMSOL Private Limited Hydraulic Drilling Rig Inspection and Certification

Ravi Green Engineering LPG Vessel (28063 TPI Services

Liter)

MOL Pakistan Maramzai Line Pipe TPI Stage Inspection during

(Length 25,000 M) Coating

Al Haq Cargo Services Hydraulic Cranes Inspection and Certifications

Xperts Waste Ambulance Inspection and Certifications

Management

Great Ways Hydraulic Crane Certification of Hydraulic

Crane

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Hameed & Sons LPG Tank 25 M. Ton TPI Services during
Fabrication

MOL Pakistan Manzalai-8 Line Pipe TPI Stage Inspection during

Coating

Ravi Green Engineering LPG Vessel (5 M. Ton) TPI Services during

Fabrication

Hameed & Sons LPG Storage Tanks of 5 TPI Services during

M.Ton Fabrication

Hi-Tek Manufacturing 02 Nos LPG Storage TPI Services during

(Pvt) Ltd. Tanks of 10 M.Ton& 01 Fabrication
LPG Bowzer of 30
M.Ton

Khan Enterprises Lifting Equipments Inspection and Certifications

BST Services Lifting Equipments & Inspection and Certifications

Welding Plants

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

NATLASS Co. (Kandahar Certification of QMS, TPI Services and Certification

Air Field) TPI of Structure

Galaxy Standards Certification of QMS, Inspection, Certification &

Testing & Methodology Production Inspection of Training Services
Laboratory (Kabul) 6000 Meter Pipe for
United Nation & QMS
Training

High Standard Pipe Certification of QMS & Certification Services

(Kabul) COC

MOL Pakistan Inspection of Oil TPI Services

Tankers at MOL CPF

MOL Pakistan Instrument Gas TPI Services during

Scrubber (Manzalai-8) Fabrication
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DDFC Boiler Manufacturing Inspection during Fabrication
of Boilers

AJ Corporation Crude Oil Storage TPI Services & Witness for

Tanks at Nashpa Oil WQT
Field OGDCL

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

OGDCL Lifting Equipments Inspection and Certification

Izhar Steel Lifting Equipments Inspection, Certification &

Training

OGDCL Storage Tanks (10,000 Calibration and Certification

& 30,000 Ltr. Capacity)

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

OGDCL Tanks Fabrication at Provide full time inspector for

Neshpa Oil Filed Inspection during Fabrication
of Tanks

Descon Site work Third Party Inspection

Services for Site Work

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

MOL Pakistan Vehicle Inspection TPI Services

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

Asiacon Pvt. Ltd. Lifting Equipments Inspection and Certification

MOL Pakistan
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 Coating Mill Auditing at Services for Coating Mill
Huffaz& SNGPL Audit

ENRAS Engineering (Pvt) Filter / Separator Vessel TPI Services

Lts. (06 Nos.)

ENRAS Engineering (Pvt) Knock Out Drum TPI Services

Lts.

Hi-Tek Manufacturing 02 Nos LPG Storage TPI Services during

(Pvt) Ltd. Tanks of 30 MT & 09 Fabrication
LPG Bowzers of 25, 30
MT

Spleen Manufacturing Fuel Storage Tank TPI Services during

Fabrication

Izhar Steel Design and Design Design Calculation

Calculation of Storage
tank 9.5 M. Ton

MOL Pakistan 6", 8" and 12" NPS TPI Stage Inspection during
Linepipe coating Coating
activities at M/s Huffaz,

Xperts Waste Container Inspection and Certifications

Management

Xperts Oilfield Services Trailers, DDT Inspection and Certifications

PolyTec Engineering Boom Type Scissor Inspection and Certifications

Services Man Lift Basket for MOL

MOL Pakistan Knock out drums 02 TPI Services during

Nos and Drain Vessel Fabrication
02 Nos /IK-2587/ at
IKAN

Tahtan (Pvt) Ltd. Lifting Equipments Inspection and Certifications

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Bizeperts (Pvt) Ltd. Lifting Equipments, Inspection and Certifications
DDT

Izhar Construction (Pvt) Lifting Equipments, Inspection and Certifications

Ltd. Operator Trainings

Al Farooq Gas Trader CO2 Storage Tank Hydrostatic Test Witness

Chitral Oil & Ghee CO2 Storage Tank Hydrostatic Test Witness
Industries (Pvt) Ltd.

Izhar Steel Lifting Equipments Inspection and Certifications

DDFC Boiler Manufacturing Inspection during Fabrication

of Boilers

Shirazi Trading Co. (Pvt) Weigh Bridge 150 M. Inspection and Certifications
Ltd. Ton

Xperts Oilfield Services Lifting Equipments, Inspection and Certifications

Trailers, DDT

Matrix Enterprises Lifting Equipments Inspection and Certifications

I. T. S Transport Co. Lifting Equipments Inspection and Certifications

M & AD Soccer Balls Quality Control Inspection

Izhar Construction (Pvt) MS Racking system at Load Testing Services

Ltd. Lalpir Site of Store and
Space Engineering

ENRES Engineering (Pvt) Filter / Separator Vessel TPI Services

Ltd. (01 No.)

ASM Power Lifting Equipments TPI Services

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WAK Limited LPG domestic and Inspection during Fabrication
commercial cylinders

Zeeshan Services (SMC) Lifting Equipments TPI Services

Pvt Ltd.

DDFC Boiler Manufacturing Inspection during Fabrication

15TPH @ 15BAR (G) of Boiler
Fired Boiler

DDFC Boiler Manufacturing Inspection during Fabrication

3.45TPH @ 10BAR (G) of Boiler
Duplex WHR Boiler

Haroon Engineering Crud Storage Tank at Calibration Services

Company Lahore OGDCL Nashpa Oil
Field

A.J Corporation Rectangular Crude Oil TPI Stage Inspection during

Storage Tank (02 Nos) Fabrication

KO Drum, Gas
MOL Pakistan Scrubber, Instrument TPI Stage Inspection during
Gas Scrubber & Vent Fabrication
Stack

Atmos Gas LPG Bowzer TPI Stage Inspection during

Fabrication
8.625" x15000 Mtrs
MOL Pakistan Seamless pipe coating TPI Stage Inspection during
activities at M/s Huffaz, Coating

Hi-Tek Manufacturing WPS / PQR / WQT TPI Services

(Pvt) Ltd.

Hameed & Sons LPG Road Bowzer (26 TPI Stage Inspection during
MT) Fabrication

Hameed & Sons LPG Road Bowzer (32 TPI Stage Inspection during
MT) Fabrication

Hameed & Sons LPG Storage Tank (05 TPI Stage Inspection during
MT) Fabrication

Roshen Steel Mill LPG Storage Tank Calibration Services

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Hi-Tek Manufacturing Nitrogen Receiver Tank TPI Services
(Pvt) Ltd. (Capacity 2,000 Ltrs)

Capital Engineering LPG Road Bowzer (31 TPI Stage Inspection during
MT) Fabrication

Hi-Tek Manufacturing LPG Storage Tank 30 TPI Stage Inspection during

(Pvt) Ltd. MT (02 nos) & 50 MT Fabrication
(02 nos)

FFCEL Wind form Owner Engineer / TPI

FWEL –II Wind form Independent Engineer

FWEL –I Wind form Independent Engineer

Tanaga Wind Form Independent Engineer
HYDROCHINA DAWOOD Wind Form Independent Engineer

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