This document contains a table of contents for Section 9030 of an electrical system manual. The table of contents lists various diagnostic trouble codes (DTCs) related to sensors, switches, outputs and other electrical components. It provides the specific DTC numbers, brief descriptions of what each code relates to, and the page numbers in Section 9030 where more details on each code can be found.
This document contains a table of contents for Section 9030 of an electrical system manual. The table of contents lists various diagnostic trouble codes (DTCs) related to sensors, switches, outputs and other electrical components. It provides the specific DTC numbers, brief descriptions of what each code relates to, and the page numbers in Section 9030 where more details on each code can be found.
This document contains a table of contents for Section 9030 of an electrical system manual. The table of contents lists various diagnostic trouble codes (DTCs) related to sensors, switches, outputs and other electrical components. It provides the specific DTC numbers, brief descriptions of what each code relates to, and the page numbers in Section 9030 where more details on each code can be found.
Battery (Plug-In).............................................................................................................................. 9030-10-19 Key ON and Operation .................................................................................................................... 9030-10-19 Sensors........................................................................................................................................... 9030-10-19 Switches.......................................................................................................................................... 9030-10-23 Outputs ........................................................................................................................................... 9030-10-23 Relays ........................................................................................................................................... 9030-10-23 Hydraulic Valve ............................................................................................................................. 9030-10-23 Cab Devices.................................................................................................................................. 9030-10-25 Lights and Backup Alarm .............................................................................................................. 9030-10-25 Group 20 - Diagnostic Trouble Codes Load Weigh/Service Brake Pressure Sensor Out of Range Low (OORL): DTC 12844 - Load Weigh Pressure DTC 12836 - Service Brake Pressure................................................................................................. 9030-20-1 Load Weigh/Service Brake Pressure Sensor Out of Range High (OORH): DTC 12845 - Load Weigh Pressure DTC 12837 - Service Brake Pressure................................................................................................. 9030-20-6 Accelerator Pedal Position A/B Out of Range Low (OORL): DTC 12808 - Accelerator Pedal Position A DTC 12810 - Accelerator Pedal Position B ....................................................................................... 9030-20-11 Accelerator Pedal Position A/B Out of Range High (OORH): DTC 12809 - Accelerator Pedal Position A DTC 12811 - Accelerator Pedal Position B .......................................................................................................................................... 9030-20-15 Accelerator Pedal Position A/B Data Incorrect: DTC 12812 - Accelerator Pedal Position A to B ................................................................................ 9030-20-20 Steering Wheel/Steering Axle Position Sensor Out of Range Low (OORL): DTC 12820 - Steering Wheel Position DTC 12824 - Steering Axle Position.................................................................................................. 9030-20-26 Steering Wheel/Steering Axle Position Sensor Out of Range High (OORH): DTC 12821 - Steering Wheel Position DTC 12825 - Steering Axle Position.................................................................................................. 9030-20-30 Steer Axle Calibration Required: DTC 4098 - Steer Axle Calibration .................................................................................................... 9030-20-35 Hydraulic Temperature Sensor Out of Range High (OORL) : DTC 12852 - Hydraulic Temperature................................................................................................. 9030-20-39 Hydraulic Temperature Sensor Out of Range High (OORH) : DTC 12853 - Hydraulic Temperature................................................................................................. 9030-20-43 Hydraulic Fluid Level Sensor Out Of Range Low (OORL): DTC 12872 - Hydraulic Fluid Level ................................................................................................... 9030-20-48 Hydraulic Fluid Level Sensor Out Of Range High (OORH): DTC 12873 - Hydraulic Fluid Level ................................................................................................... 9030-20-54 Park Brake/Mast Tilt Position Sensor Out of Range Low (OORL): DTC 12832 - Park Brake Position DTC 12840 - Mast Tilt Position ......................................................................................................... 9030-20-59 Park Brake/Mast Tilt Position Sensor Out of Range High (OORH): DTC 12831 - Park Brake Position DTC 12841 - Mast Tilt Position ......................................................................................................... 9030-20-63 Travel Direction Select - Foot Pedal/Manual Hydraulic Out of Range Low (OORL): DTC 12800 - Directional Select A DTC 12804 - Directional Select B ..................................................................................................... 9030-20-68
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Section 9030 Electrical System
TABLE OF CONTENTS (Continued)
Travel Direction Select - Foot Pedal/Manual Hydraulic Out of Range High (OORH): DTC 12801 - Directional Select A DTC 12805 - Directional Select B ..................................................................................................... 9030-20-72 Seat Sensor Out of Range Low (OORL): DTC 12816 - Seat Sensor................................................................................................................. 9030-20-77 Seat Sensor Out of Range High (OORH): DTC 12819 - Seat Sensor................................................................................................................. 9030-20-81 Battery OORH/OORL: DTC 12545 - Battery OORH DTC 12546 - Battery OORL .............................................................................................................. 9030-20-86 VSM 5 Volt Supply (OORL) (OORH): DTC 13056 - 5V OORL DTC 13057 - 5V OORH .................................................................................................................... 9030-20-93 Manual Hydraulic Position Sensors Out Of Range Low (OORL): DTC 12856 - Manual Hyd 1 DTC 12860 - Manual Hyd 2 DTC 12864 - Manual Hyd 3 DTC 12868 - Manual Hyd 4 ............................................................................................................ 9030-20-101 Manual Hydraulic Position Sensor Out Of Range High (OORH): DTC 12857 - Manual Hyd 1 DTC 12861 - Manual Hyd 2 DTC 12865 - Manual Hyd 3 DTC 12869 - Manual Hyd 4 ............................................................................................................ 9030-20-105 E-Hydraulic Enable System Data Incorrect: DTC 12332 - Data Incorrect ............................................................................................................ 9030-20-110 E-Hydraulic Coils Short To Battery Positive (STBP): DTC 8960 - Lift DTC 8964 - Lower DTC 8968 - Tilt Forward DTC 8972 - Tilt Back DTC 8978 - Aux 1A DTC 8980 - Aux 1B DTC 8984 - Aux 2A DTC 8988 - Aux 2B ......................................................................................................................... 9030-20-115 E-Hydraulic Coils Short To Battery Negative (STBN)/Open Circuit (OC): DTC 13312 - Lift DTC 13316 - Lower DTC 13320 - Tilt Forward DTC 13324 - Tilt Back DTC 13328 - Aux 1A DTC 13332 - Aux 1B DTC 13336 - Aux 2A DTC 13340 - Aux 2B ....................................................................................................................... 9030-20-120
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Section 9030 Electrical System
TABLE OF CONTENTS (Continued)
A935 – K160 CAN Communication Failure: DTC 33025 - VSM to Display DTC 33026 - VSM to Traction 1 (Right) DTC 33027 - VSM to Traction 2 (Left) DTC 33029 - VSM to Pump DTC 33034 - VSM to MLM (DCS) DTC 33035 - VSM to Impact DTC 33036 - VSM to CAN Reserved 1 DTC 33037 - VSM to CAN Reserved 2 DTC 33038 - VSM to CAN Reserved 3 DTC 33057 - Display to VSM .......................................................................................................... 9030-20-125 CBB 4 Wheel CAN Communication: DTC 33025 - VSM to Display DTC 33026 - VSM to Traction 1 (Right) DTC 33027 - VSM to Traction 2 (Left) DTC 33029 - VSM to Pump DTC 33034 - VSM to MLM (DCS) DTC 33035 - VSM to Impact DTC 33036 - VSM to CAN Reserved 1 DTC 33037 - VSM to CAN Reserved 2 DTC 33038 - VSM to CAN Reserved 3 DTC 33057 - Display to VSM .......................................................................................................... 9030-20-139 DBB 4 Wheel CAN Communication: DTC 33025 - VSM to Display DTC 33026 - VSM to Traction 1 (Right) DTC 33027 - VSM to Traction 2 (Left) DTC 33029 - VSM to Pump DTC 33034 - VSM to MLM (DCS) DTC 33035 - VSM to Impact DTC 33036 - VSM to CAN Reserved 1 DTC 33037 - VSM to CAN Reserved 2 DTC 33038 - VSM to CAN Reserved 3 DTC 33057 - Display to VSM .......................................................................................................... 9030-20-154 MLM Failure: DTC 21830 - MLM EEPROM Write Error DTC 21834 - MLM Sensor 1 Out of Range DTC 21835 - MLM Sensor 2 Out of Range DTC 21836 - MLM Sensor 3 Out of Range DTC 21837 - MLM Sensor 4 Out of Range DTC 25344 - MLM Checksum Error................................................................................................ 9030-20-167 MLM Incorrect Lever Installed: DTC 4112 - Incorrect Lever 1 Installed DTC 4113 - Incorrect Lever 2 Installed DTC 4114 - Incorrect Lever 3 Installed DTC 4115 - Incorrect Lever 4 Installed DTC 4116 - Incorrect Lever 5 Installed ........................................................................................... 9030-20-173 VSM 12 Volts Supply OORL/OORH: DTC 13060 - VSM 12V OORL DTC 13061 - VSM 12V OORH........................................................................................................ 9030-20-176
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Section 9030 Electrical System
TABLE OF CONTENTS (Continued)
Contactor/Relay/Valve Coil Short to Battery Positive (STBP): DTC 9000 - Diverter Valve DTC 9004 - E Hyd Enable DTC 9008 - Clamp Solenoid (Optional) DTC 9012 - Acc 2 Relay DTC 9016 - Forward Relay DTC 9020 - Reverse Relay DTC 9026 - Spare 1 Relay DTC 9028 - Spare 2 Relay DTC 9032 - Main Contactor DTC 9036 - 2nd Contactor .............................................................................................................. 9030-20-214 Contactor/Relay/Valve Coil Short to Battery Negative (STBN)/Open Circuit (OC): DTC 13352 - Diverter Valve DTC 13356 - E Hyd Enable DTC 13360 - Acc 1 Relay DTC 13364 - Acc 2 Relay DTC 13368 - Motion Relay DTC 13372 - Reverse Relay DTC 13376 - Spare 1 Relay DTC 13380 - Spare 2 Relay DTC 13384 - Main Contactor DTC 13388 - 2nd Contactor ............................................................................................................ 9030-20-219 A935 – K160 Motor Controller Contactor Failure: DTC 21569 - Contactor Open DTC 21570 - Contactor Closed....................................................................................................... 9030-20-225 A935 – K160 Motor Controller Capacitor Failure: DTC 12592 - Capacitor Charge ...................................................................................................... 9030-20-236 A935 – K160 Motor Speed Sensor Failure: DTC 29456 - Sensor Fault .............................................................................................................. 9030-20-243 CBB/DBB Motor Speed Sensor Failure: DTC 25104 - Sensor Fault DTC 29456 - Sensor Fault .............................................................................................................. 9030-20-254 A935 – K160 Motor Auto Brake Failure: DTC 8786 - Brake Coil Shorted DTC 12834 - Aux Driver Short to Bat (-) Brake Coil Open Circuit DTC 12835 - Aux Driver Open Circuit Excess Current ................................................................... 9030-20-266 A935 – K160 Motor Controller Power Mosfet Failure : DTC 65513 - Power MOS Shorted.................................................................................................. 9030-20-275 A935 – K160 Motor/Motor Controller Failure: DTC 12576 - Motor Voltage Not OK................................................................................................ 9030-20-283 A935 – K160 Motor Controller Failure: DTC 65280 - Controller Failure ....................................................................................................... 9030-20-293 CBB/DBB Motor/Motor Controller Failure: DTC 8976 - AC Current – Over Current DTC 9024 - AC Current – Short Circuit........................................................................................... 9030-20-300 A935 – K160 Motor Controller CAN Communication Failure: DTC 65527 - No CAN Communication ........................................................................................... 9030-20-311 CBB/DBB Motor Controller CAN Communication Failure: DTC 33024 - CAN Communication Failure ..................................................................................... 9030-20-318
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Section 9030 Electrical System
TABLE OF CONTENTS (Continued)
Travel Direction Select Incorrect: DTC 12802 - Direction Select Data Incorrect – Direction Signals Incorrect .............................................................................................................. 9030-20-326 Travel Direction Select Data Incorrect – 2 Sources: DTC 12806 - Direction Select – Data Incorrect 2 + Direction Devices Installed........................................................................................................ 9030-20-333 Direction Select Data Incorrect - No DCS Source: DTC 12807 - Direction Select Data Incorrect - No DCS Source ..................................................... 9030-20-337 CBB/DBB Motor/Motor Controller Temperature Sensor Failure: DTC 16912 - Motor Temperature High DTC 17168 - Controller/Heatsink Temperature High DTC 25105 - Temperature Sensor Failure ...................................................................................... 9030-20-345 CBB/DBB Motor Controller Current Sensor Failure : DTC 21008 - Current Sensor Offset Calibration Error .................................................................... 9030-20-358 Hydraulic Calibration Required: DTC 4096 - Hydraulic Calibration Required .................................................................................... 9030-20-364 CBB/DBB Motor Controller 15 – 5 Volt Internal Failure: DTC 20753 - 15 Volt Supply Low Voltage DTC 20755 - 5 Volt Supply Low/High Voltage................................................................................. 9030-20-369 CBB/DBB Motor Controller DC Bus Low/High: DTC 12576 - DC Bus Charging Timeout DTC 12817 - DC Bus Hi – Software Detected DTC 12818 - DC Bus Hi – Hardware Detected DTC 12833 - DC Bus Low – Hardware/Software ............................................................................ 9030-20-375 CBB/DBB Motor Aux Driver Failure: DTC 21520 - Aux Driver Current High............................................................................................. 9030-20-393 Group 30 - Observed Symptoms No Display/No Truck Operation: DTC None - No Display/No Truck Operation....................................................................................... 9030-30-1 A935 – K160 Motor Controller Fan Failure: DTC None - A935 – K160 Motor Controller Fan Failure.................................................................... 9030-30-10 A935 – K160 Motor/Motor Controller Temperature Sensor Failure: DTC None - A935 – K160 Motor/Motor Controller Temperature Sensor Failure ............................... 9030-30-23 Horn Failure......................................................................................................................................... 9030-30-34 Group 55 - Icons and Graphics Icon Glossary ........................................................................................................................................ 9030-55-1 Introduction to Icons............................................................................................................................ 9030-55-1
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