—

Product brochure

Transformer OIP bushing

2 Transformer OIP bushing Product manual
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Our company
ABB Hefei Transformer Co., Ltd was the first
power transformer joint venture set up by the ABB
group in China in 1992 with the total investment
up to 30 million USD. It became a wholly owned
company by ABB in May, 2005 with more than 400
employees. At present, the company is organized
into two product groups: Product Group Insulation
& Components and Distribution transformers.
ABB Hefei Product Group Insulation & Components
(PGIC) is an independent unit of ABB Hefei
Transformer Co., Ltd, and a manufacture and
supply centre in China and Asia-Pacific region,
established by ABB group to serve the local
market.
Our main products are: On-load tap-changer,
Transformer bushings (RIP, OIP), Oil treatment
plants, Measurement and safety devices. Among
them, On-load Tap-changers, OIP Bushings were
technique transferred and authorized by ABB
Insulation and Components in Sweden. RIP Dry-
type Bushings and Oil treatment plants were
technique transferred and authorized by ABB
(Micafil) Co., Ltd in Switzerland.
As one of the most comprehensive range of
transformer components production and supply
center of ABB group, ABB Hefei PGIC has become
one of the main suppliers providing high quality
transformer components in both domestic and
overseas market.
 Transformer OIP bushing Product manual
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Brief introduction of OIP bushings
and Features
ABB has more than 100 years history of bushing
manufacture technology up to now, and has
developed into one of the key market leaders
providing a comprehensive range of high voltage
bushings and high grade service to meet the
demands of all applications. Oil-impregnated
paper (OIP) bushings of the ABB group have a long
and successful history, especially on extra and
ultra high voltage levels wher e service experience
and mature technology is most crucial. In 2008,
ABB 1100 kV OIP condenser bushings were
successfully used in China’s first UHV 1000 kV
project line, Jindongnan-Nanyang-Jingmen. As the
world’s largest bushing manufacturer, ABB group
owns bushing manufacturing units located all
around the world, including Sweden, Switzerland,
Russia, America, Brazil, India and China.
High dielectric reliability
Ÿ Partial discharge <5Pc at Um.
Ÿ Lower dielectric losses over the bushing’s entire
service life.
Ÿ Uniform electric field distribution, simulating
electric field distribution by finite element
method.
Ÿ External insulation with good pollution
performance.
Perfect thermal stability
Ÿ Hot spots in the condenser core are calculated
by Finite Element Method, to select conductor
size correctly.
Ÿ The finest quality paper with low dielectric
dissipation factor is used to assure long life.
Ÿ Advanced equipment and process for winding
machine assure low dielectric losses.
3
ABB Hefei Product Group Insulation & Components
(PGIC), belongs to ABB Hefei transformer Co., Ltd
introduced advanced technique and production
echnologies of OIP bushings from ABB
Components, Sweden in 2007, including design,
equipment, production processes, core materials,
test equipment etc. Localized parts are tested and
approved by ABB’s material test laboratory in
Sweden. The performance of bushings produced
by Hefei is equal to bushings produced by ABB
Components in Sweden, completely satisfying
requirements from the Chinese market.
Range of OIP bushings in ABB Hefei:
52 kV to 550 kV Transformer OIP bushings
High mechanical strength
Ÿ Withstand cantilever operating load: heavy load
of level II.
Ÿ Withstand high seismic stress: ZPA 0.3 g.
Reliable sealing system
Ÿ Excellent sealing structure, oil and heat resistant
gaskets with -40°C brittleness point.
Ÿ Strict quality and process control to verify the
tightness of all parts individually, as well as the
complete system during the final testing, no
sign of leakage is allowed.
Ÿ An adequate press force on the sealing structure
assures permanent sealing during all service
conditions.
4 Transformer OIP bushing Product manual

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Transformer bushings, type TOB

Transformer bushing type TOB

3
2a
2b 4

8
9

10
2c

11

12
13

1 Outer terminal 6 Air side porcelain insulator

2 Oil level gauge 7 Condenser body
a Single prism glasses (TOB 325, TOB(2) 350) 8 Test tap
b Double prism glasses (TOB 550) 9 Mounting flange
c Magnetic oil level indicator (TOB 550, TOB(2) 550) 10 Flange extension
3 Sealing plug 11 Oil side porcelain insulator
4 Top chamber 12 Bottom nut
5 Insulation oil 13 End shield
Transformer OIP bushing Product manual 5

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Common applications

Application Transformer
Classification Oil impregnated paper, capacitance graded, outer door-immersed bushing
Ambient temperature +40°C to~-40°C
Altitude of side <2000 m
Level of rain and humidity 1-2 mm/min horizontally and vertically, as per IEC 60060-1
Pollution level SPS class e, according to IEC 60815
Type of immersion medium Transformer oil. Maximum daily mean oil temperature 90°C
Maximum temporary oil temperature 115°C
Oil level below Bushing flange Max. 30 mm
Max. pressure of medium 100 kPa overpressure
Marking IEC 60137, GB/T 4109 and IEEE Std C57. 19. 00*

—
Electrical data

Type Rating Routine test

Rated Highest Phase-to- Lighting Wet power Dry power
current voltage for earth impulse frequency frequency
equipment voltage
Ir Um Uy BIL AC 1 min, 50 Hz
A kV, RMS kV, RMS kV, peak kV, RMS kV, RMS
TOB(2) 350-800 800 72.5 42 350 140 160
TOB(2) 350-1250 1250 72.5 42 350 140 160
TOB(2) 350-2000 2000 72.5 42 350 140 155
TOB(2) 350-3150 3150 72.5 42 350 140 160
TOB(2) 550-800 800 126 73 550 230 260
TOB(2) 550-1250 1250 126 73 550 230 260
TOB(2) 550-2000 2000 126 73 550 230 260
TOB(2) 650-630 630 145 145 650 275 310
TOB(2) 650-1250 1250 145 145 650 275 310
TOB(2) 750-630 630 170 170 750 325 365
TOB(2) 750-1250 1250 170 170 750 325 365
TOB 325-800 800 72.5 72.5 325 140 155
TOB 325-1250 1250 72.5 72.5 325 140 155
TOB 550-800 800 126 73 550 230 255
TOB 550-1250 1250 126 73 550 230 255
TOB 550-1600 1600 126 73 550 230 255
TOB 550-2000 2000 126 73 550 230 255
6 Transformer OIP bushing Product manual

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Type TOB
Dimension and technical data

L4 (Draw lead length)

Oil level
indicator
D8
D4

D1
H2

D5
D11

T1
L7 T2 L6

L2 L1
L

Type Cat. No. Rated Min. normal Space Oil level Net
current specific c.d. for C.T indicator mass

A mm/kV mm kg L L1 L2 L4 L5 L6
TOB(2) 350-800-4-0 1ZKJ810001-BP 800 31 0 Prism glass 52 1430 330 1020 912 90 5
TOB(2) 350-800-4-0.3 1ZKJ810001-BM 300 57 1710 610 285
TOB(2) 350-800-4-0.5 1ZKJ810001-BR 500 61 1910 810 485
TOB(2) 350-800-4-0.65 1ZKJ810001-BX 650 63 2060 960 635
TOB(2) 350-1250-4-0 1ZKJ810001-BS 1250 31 0 Prism glass 59 1420 330 1010 941 90 5
TOB(2) 350-1250-4-0.3 1ZKJ810001-BT 300 66 1700 610 285
TOB(2) 350-1250-4-0.5 1ZKJ810001-BN 500 69 1900 810 485
TOB(2) 350-1250-4-0.65 1ZKJ810001-BY 650 72 2050 960 635
TOB(2) 350-2000-4-0 1ZKJ810001-BU 2000 31 0 Prism glass 102 1630 510 1020 / 220 5
TOB(2) 350-2000-4-0.3 1ZKJ810001-BV 300 111 1870 750 245
TOB(2) 350-2000-4-0.5 1ZKJ810001-BW 500 122 2070 950 445
TOB(2) 350-3150-4-0.55 1ZKJ810001-DB 3150 31 550 Magnetic 150 2348 1027 1196 / 260 550
TOB(2) 550-800-4-0.1 1ZKJ810106-FM 800 31 100 Magnetic 99 2080 520 1480 1372 110 95
TOB(2) 550-800-4-0.4 1ZKJ810105-FM 400 106 2370 810 385
TOB(2) 550-800-4-0.5 1ZKJ810107-FM 500 109 2470 910 485
TOB(2) 550-800-4-0.55 1ZKJ810108-FM 550 110 2520 960 535
TOB(2) 550-1250-4-0.1 1ZKJ810116-FM 1250 31 100 Magnetic 111 2070 520 1470 1401 110 95
TOB(2) 550-1250-4-0.4 1ZKJ810115-FM 400 119 2360 810 385
TOB(2) 550-1250-4-0.5 1ZKJ810117-FM 500 122 2460 910 485
TOB(2) 550-1250-4-0.58 1ZKJ810118-FM 580 125 2540 990 565
TOB(2) 550-2000-4-0.1 1ZKJ810125-FM 2000 31 100 Magnetic 180 2210 630 1480 / 220 95
TOB(2) 550-2000-4-0.4 1ZKJ810126-FM 400 197 2500 920 385
TOB(2) 550-2000-4-0.5 1ZKJ810127-FM 500 203 2600 1020 485
TOB(2) 550-2000-4-0.67 1ZKJ810128-FM 670 215 2770 1190 655
 Transformer OIP bushing Product manual 7

M12 R2 R2
Earthing D9
R2

hole 4xΦ14 T=25

L5 Φ14(2x)

L5
L10

40

L5
L9

40

20

L9
R1

L9
60
D2
R1 R1 80
D6 D10 D10 D10
D7 D3 D3 D3

800 A, 1250 A 2000 A 3150 A

Dimensions mm Creepage Cantilever

distance test load
60 s
L7 L9 L10 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 T1 T2 R1 R2 H2 mm N
680 35 / 119 34 115 190 150 280 330 250 18(6X) 83 30 22 70 10 8 80 2285 2000

680 35 / 134 48 134 190 160 280 330 265 18(6X) 100 30 22 70 10 8 80 2285 2000

680 76 45 152 / 152 175 160 350 400 282 24(6X) 128 60 22 70 9 9 100 2285 3150

700 92 / 185 / 210 290 210 350 400 344 24(6X) 165 60 23 115 16 16 125 2430 4000
1050 50 / 144 34 128 210 175 350 400 285 24(6X) 83 30 22 70 18 15 80 3980 3150

1050 50 / 159 48 150 210 190 350 400 300 24(6X) 100 30 22 70 18 15 80 3980 3150

1050 74 45 190 / 182 230 218 350 400 340 24(6X) 142 60 22 70 15 15 100 3980 4000
74 45
74 45
72 40
8 Transformer OIP bushing Product manual

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Type TOB
Dimension and technical data

L4 (Draw lead length)

Oil level
indicator
D8
D4

D1
H2

D5
D11

T1
L7 T2 L6

L2 L1
L

Type Cat. No. Rated Min. normal Space Oil level Net
current specific c.d. for C.T indicator mass

A mm/kV mm kg L L1 L2 L4 L5 L6
*TOB 325-800-4-0.4 1ZKJ810001-BK 800 31 400 Prism glass 67 1945 700 1165 1057 60 345
*TOB 325-1250-4-0.5 1ZKJ810001-BL 1250 500 92 2185 920 1086 110 525
*TOB 550-800-4-0.4 1ZKJ810104-FM 800 31 400 Magnetic 141 2620 810 1730 1622 60 420
*TOB 550-1250-4-0.5 1ZKJ810114-FM 1250 500 174 2770 940 1651 110 510
*TOB 550-2000-4-0.5 1ZKJ810124-FM 2000 500 221 2875 1045 / 220 510
TOB 550-1600-4-0.1 1ZKJ810150-FM 1600 31 100 Magnetic 176 2210 630 1480 / 220 95
TOB 550-1600-4-0.4 1ZKJ810151-FM 400 192 2500 920 385
TOB 550-1600-4-0.5 1ZKJ810152-FM 500 197 2600 1020 485
TOB 550-1600-4-0.6 1ZKJ810153-FM 600 203 2700 1120 585
TOB(2) 650-630-4-0.15 1ZKJ810160-AAC 630 31 150 Prism glass 129 2293 580 1590 1500 100 120
TOB(2) 650-630-4-0.3 1ZKJ810161-AAC 300 135 2453 740 280
TOB(2) 650-630-4-0.5 1ZKJ810162-AAC 500 146 2653 940 480
TOB(2) 650-1250-4-0.15 1ZKJ810160-AAD 1250 150 Prism glass 144 2293 580 1590 / 100 120
TOB(2) 650-1250-4-0.3 1ZKJ810161-AAD 300 151 2453 740 280
TOB(2) 650-1250-4-0.5 1ZKJ810162-AAD 500 163 2653 940 480
TOB(2) 750-630-4-0.2 1ZKJ810170-AAC 630 31 200 Prism glass 237 2718 685 1910 1820 100 165
TOB(2) 750-630-4-0.3 1ZKJ810171-AAC 300 240 2833 800 280
TOB(2) 750-630-4-0.5 1ZKJ810172-AAC 500 243 3033 1000 480
TOB(2) 750-1250-4-0.2 1ZKJ810170-AAD 1250 31 200 Prism glass 255 2718 685 1910 / 100 165
TOB(2) 750-1250-4-0.3 1ZKJ810171-AAD 300 259 2833 800 280
TOB(2) 750-1250-4-0.5 1ZKJ810172-AAD 500 263 3033 1000 480

*High altitude bushing

 Transformer OIP bushing Product manual 9

M12
R2
Earthing D9
hole
R2

Φ14(2x)

L5

L5
45
R1 L9

L9
60
D2
D6 D10 R1
D10
D7 D3
D3

630A, 800 A, 1250 A 1600 A, 2000 A

Dimensions mm Creepage Cantilever

distance test load
60 s
L7 L9 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 T1 T2 R1 R2 H2 mm N
825 15 124 36 120 155 140 280 320 254 18(6x) 84 30 22 70 12 8 80 3010 2000
55 152 60 150 175 165 350 400 282 24(6x) 110 40 10 100 3010 2000
1300 15 168 36 120 210 197 350 400 303 24(8x) 84 30 22 70 12 8 80 4680 3150
55 194 60 150 230 225 400 450 330 110 30 12 10 80 4680 3150
74 194 / 182 230 225 400 450 330 142 60 15 15 100 4680 4000
1050 74 190 / 182 230 225 400 450 340 24(8x) 142 40 22 70 15 15 100 3980 3150

1250 20 160 34 140 265 190 290 335 305 16(12x) 90 30 20 60 15 15 125 4600 3150

1250 20 160 34 140 265 190 290 335 305 16(12x) 90 30 20 60 15 15 125 4600 3150

1460 20 184 34 140 265 184 290 335 350 16(12x) 90 30 20 60 15 15 125 5420 3150

1460 20 184 34 140 265 184 290 335 350 16(12x) 90 30 20 60 15 15 125 5420 3150
22 Transformer OIP bushing Product manual

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Bushing on-line !"#$%"&$#'(and adapter

GOE bushings are designed with voltage tap, TOB and TOM
bushings are designed with test tap, both can be used for
online bushing monitoring.

The voltage tap can be used for measurement of partial

discharge, dissipation factor, and capacitance values. It can
also provide a voltage source while the bushing is in
operation. The max. power-frequency voltage withstand test
with tap to earth is 20 kV, one minute, 50 Hz.

If needed, customer can select TOB(2)/TOM bushings with

specially designed voltage tap. These kind of bushings have
C1 conducting layer and C2 conducting layer in condenser
core. The voltage tap is internally connected to C1 conducting
layer whereas the C2 conducting layer is permanently
connected to mounting flange. Under online bushing
monitoring, C2 conducting layer is always grounded via
earthed mounting flange.

161

1 2 3 4 5 6
M30×2-6g
Φ38

Φ24
Φ8

M20×1.5
cable glanf

13 12 11 10 9 8 7

1 5CNI300000 HNBR O ring 28×2.65-G-N-GB/T3452.1

2 5CNI600004 Resistor
3 5CNI200004 CAP for adaptor
4 5CNI600007 Nameplate label
5 5CNI200008 M4 Nut S.S.A2 GB/T 6170
6 5401620000 M20×1.5 cable gland
7 5CNI200005 Conduction rod
8 5CNI600005 Ground lead
9 5CNI200007 SCREW M4×6 GB/T822 S.S.A2
10 5CNI600006 Insulated tube
11 5CNI200003 Foundation for adaptor
12 5CNI200006 Check ring D=17.3GB/T893.1
13 5CNI300001 HNBR O ring 30×1.8-G-N-GB/T3452.1

Note: 1. Mount the foundation item 11 on the test tap thread M30 in bushing fange.
2. Disconnect cable item 8 from conduction rod item 7, then connect foundation item 11 to the ground.
 Transformer OIP bushing Product manual 23

—
Terminal plate

Type A Type B

110
80 50 THK12
40 THK15
For rated current Ir<= 800 A

40
40 20
1ZKJ195001-A, Type A, Cu/Sn Φ18(4X)

130
50
80
Φ14(4x)
1ZKJ195001-D, Type A, Cu/Ag

185
155

1ZKJ195001-E-1, Type B, Cu/Sn

1ZKJ195001-E-2, Type B, Cu/Ag

60

60
Φ30 Φ30

110
100
50
50 THK20 THK16

40
25

For rated current Ir<= 1600 A

100

Φ18(4x) Φ18(4x)
50

130
50
1ZKJ195001-B, Type A, Cu/Ag
1ZKJ195001-F-1, Type B, Cu/Sn 205
195

1ZKJ195001-F-2, Type B, Cu/Ag

80

80
Φ40 Φ40

110
125 50
THK16
THK20
32.5

60
40

For rated current Ir<= 2500 A

50

Φ18(6x)
180
60

1ZKJ195001-C, Type A, Cu/Ag Φ18(4x)

125

50
275

1ZKJ195001-G-1, Type B, Cu/Sn

240

1ZKJ195001-G-2, Type B, Cu/Ag

100

100

Φ60 Φ60

160
50 50
THK16
50 50 40

For rated current Ir<= 5000 A Φ18(9x)

195

1ZKJ195001-H-1, Type B, Cu/Sn

305

1ZKJ195001-H-2, Type B, Cu/Ag

115

Φ60
—
Products Group Insulation & Components
ABB Hefei Transformer Co., LTD.
Address: 3318 Lianhua Road, Hefei Economic
& Techological Development Zone
Hefei, Anhui, P.R.China
Postal code: 230601
Tel +86 551 6227 3762

www.abb.com/transformercomponents
1ZKM9121-G, Rev.5, 2017-11-3 © Copyright 2017 ABB All rights reserved

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document.