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M22AL Service Manual S21
M22AL Service Manual S21
Service Manual
Code: M22AL/SM/EN/002
CONTACT ADDRESS
MANUFACTURER
ORPHEE SA
19, chemin du champ des filles
CH-1228 Geneva / Plan-les-Ouates
SWITZERLAND
LOCAL AGENT
DANGER
Misuse of electrical equipment may cause electrocution, burns, fire and others hazards.
The MYTHIC 22 AL is an automated hematology analyzer for in vitro diagnostic to be used in clinical laboratories by an
authorized people.
- Only human blood or artificial control blood should be run.
- Only the reagents mentioned in this manual are permitted to be used.
- The optimum performances can be only achieved if the c-leaning and maintenance procedures are carefully followed.
Due to the use of this equipment, all parts and surfaces of the MYTHIC 22 AL are potentially infective. Wearing rubber
gloves is highly recommended and after completion of work, washes hands with disinfectant.
Always replace or use parts of the equipment supplied by ORPHEE’s representative.
Basic safety precautions should always be taken. If the equipment is not used according to the manufacturer’s
instructions, the protective by the equipment may be impaired.
The treatment of waste and the elimination of a part or the complete instrument must be done in compliance with the
local legislation.
ATTENTION
RAYONNEMENT LASER DE CLASSE 2
EN CAS D’OUVERTURE NE PAS REGARDER DANS LE FAISCEAU
CAUTION
CLASS 2 LASER RADIATION
WHEN OPEN DO NOT STARE INTO THE BEAM
By removing the protect cover operator could have exposure to hazardous laser
radiation.
Do not stare into the beam
Wavelength: 650nm
Beam divergence: 54°
Pulse duration and repetition rate: 200 scans/s
Maximum power: 1mW
Electrical fast ±2 kV for power supply lines Mains power quality should be that of a typical commercial
transient/burst ±1 kV for input/output lines or hospital environment.
Complies
IEC 61000-4-4
Surge ±1 kV differential mode Mains power quality should be that of a typical commercial
IEC 61000-4-5 ±2 kV common mode Complies or hospital environment.
Voltage dips, short <5 % UT Mains power quality should be that of a typical commercial
interruptions and (>95 % dip in UT) for 0,5 cycle or hospital environment. If the user of the
voltage variations 40 % UT MYTHIC 22 AL requires continued operation during power
on power supply (60 % dip in UT) for 5 cycles mains interruptions, it is recommended that the MYTHIC
input lines 70 % UT Complies 22 AL be powered from an uninterruptible power
IEC 61000-4-11 (30 % dip in UT) for 25 cycles supply or a battery.
<5 % UT
(>95 % dip in UT) for 5 sec
NOTE UT is the a.c. mains voltage prior to application of the test level.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur
radio, AM an FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which the MYTHIC 22 AL is used exceeds the applicable RF compliance level above, the MYTHIC 22 AL should be observed to
verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the
MYTHIC 22 AL.
b
Over the frequency range 150KHz to 80MHz, field strengths should be less than 3V/m.
The symbol on the product indicates that this product may not be treated as household waste. Instead it shall be handed over
the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed of correctly,
you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by
inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local
city office or your distributor of this pro`duct.
allen Anforderungen der Richtlinie über In-vitro-Diagnostika 98/79/EG entspricht, die anwendbar sind.
remplit toutes les exigences de la directive relative aux dispositifs médicaux de diagnostic in vitro 98/79/CE
qui le concernent.
soddisfa tutte le disposizioni della direttiva relativa ai dispositivi medico-diagnostici in vitro 98/79/CE che lo
riguardano.
meets all the provisions of the directive on in vitro diagnostic medical devices 98/79/EC which apply to it.
Konformitätsbewertungsverfahren
Procédure d’évaluation de la conformité
Annex III
Procedimentodi valutazionedellaconformità
Conformity assessment procedure
Ort, Datum / Lieu, date / Name und Funktion / Nom et fonction /Nome e
Luogo, data / Place, date funzione / Name and function
Geneva, 10.08.2010
Tomasz Tuora
CEO & President
1. GENERAL DESCRIPTION
1.1 INTRODUCTION
This service manual provides useful information to qualified service personnel to understand,
troubleshoot, service, maintain and repair Mythic 22 AL hematology analyzer.
The information in the operator’s manual is primarily for the user. However, it is important for
service personnel to thoroughly read operator’s manual, service manual and attend special
service training before starting to troubleshoot, service, maintain or repair this instrument. This
is because service personnel needs to understand the operation of the instrument in order to
effectively use the information in the service manual.
All Orphée Distributors have the right to accede to the Orphée’s service and support
department according to the present policy.
All Orphée Distributors have the right to return spare parts or instrument according to the
present policy.
Before to request support from Orphée, the service department from the Distributor must be
sure that the following steps are respected:
- Installation report form sent to Orphée after installation in the laboratory.
- Maintenance plan is done in respect of the maintenance plan recommended by Orphée.
- Document “Service requested information” sent to Orphée.
If all of these conditions are fulfilled, the Distributor’s service department can contact Orphée’s
service and support department. In case of Orphée is not in possession of this information,
either no support will be given or the support will be invoiced to the Distributor.
Each Distributor must constitute a stock of spare parts in order to ensure preventive
maintenance and service of the installed base (According to Article 8 of the Exclusive
Distribution Agreement).
If the Distributor did not constitute this stock, the cost of express courier to deliver spare part
will be charged to the Distributor.
a- Warranty exchange
The warranty will be applied if Orphée is in possession of the documents listed in part 1. In this
case, spare parts will be exchanged free of charge. If not, all of the spare parts will be invoiced
to the Distributor.
Shipment of the spare parts under warranty will be done on Orphée expense. Orphée will
choose the way (carrier and freight mode) to deliver the goods.
Orphée reserves the right, after expertise of the part, to refuse the warranty exchange if the
damage is not covered by the warranty (See annex A). Orphée will notify the Distributor of its
decision and will place the defective part in quarantine a period of 30 days. During this period
the Distributor can ask to return this part, shipment will be done on Distributor’s expense.
b- No warranty
The distributor must send to Orphée an official purchase order. The goods will be shipped on
Distributor’s expense.
Before returning any spare part or instrument to Orphée, the customer must notify Orphée’s
service department with the return shipment request.
The document “Distributor request for return shipment” will be provided to Orphée, with the
Orphée Return Authorization Number (ORAN). All data concerning the return goods is
registered.
Without any answer from Orphée in the next 5 working days, the Distributor can consider that
Orphée accepts the shipment.
A copy of this form MUST always be included to the shipment. Products returned without this
form will not be accepted and, therefore, will not be treated. In this case, goods will be
returned to the Distributor’s expense.
Return shipment of instrument or spare parts under warranty will be done on Orphée’s
expense. Orphée will decide the way (carrier and freight mode) to ship the goods and will
inform the Distributor of its choice.
The Distributor must check that all the shipping documents are correctly done in order to meet
the different regulations. Additional costs due to improper shipment are for the account of the
sender.
Return shipment of instrument or spare parts not covered by warranty will be done on
Distributor’s expense. The Distributor must check that all the shipping documents are correctly
done in order to meet the different regulations. Additional costs due to improper shipment are
for the account of the sender.
For any request to repair a spare part, the distributor needs to request an authorization from
Orphée to send back the part (ORAN).
At reception, Orphée will make an expertise of the part. If the repair is possible, Orphée will
issue a proforma invoice, which includes the cost of the expertise time, spare parts to repair
and the working time to the Distributor who will accept or not the repair. In any case, the cost
of expertise is due (see annex B). If the Distributor refuses to repair the part, either this one
will be destroyed by Orphée, or sent back to the Distributor on Distributor’s expense. Without
any acceptance from the Distributor within 5 (five) working days, Orphée will consider that the
Distributor accepts the proforma and will proceed with the repair of the part.
Right view
5
6
2. MODULES LOCATION
3
1
3. SPECIFICATIONS
MYTHIC 22 AL is a fully automated analyzer performing hematological analysis on whole blood
collected on EDTA K2 or K3 tubes.
Sampling volume: 18,2 µl (inside the needle, the total volume could be upper according to the blood
remaining outside of the needle).
Two sampling modes: - RUN RACK: closed tube in 10 racks of 5 tubes
- RUN NEEDLE: opened other vial in a special position (front door open)
Throughput: - Close tube mode: > 40 samples/hour
- Other vial mode: > 45 samples/hour
22 analysis parameters in DIF mode and 12 parameters in CBC mode:
Leukocyte parameters:
WBC White Blood Cells
LYM Lymphocytes in % & # (DIF mode only)
MON Monocytes in % & # (DIF mode only)
NEU Neutrophils in % & # (DIF mode only)
EOS Eosinophils in % & # (DIF mode only)
BAS Basophils in % & # (DIF mode only)
Erythrocyte parameters
RBC Red Blood Cells
HGB Hemoglobin
HCT Hematocrit
MCV Mean Corpuscular Volume
MCH Mean Corpuscular Hemoglobin
MCHC Mean Corpuscular Hemoglobin Concentration
RDW Red Blood cells Distribution Width
Thrombocyte parameters
PLT Platelet
MPV Mean Platelet Volume
PDW* Platelet Distribution Width
PCT* Thrombocrit
Weight: 25 kg (approx.)
Display: TFT Color LCD 8.4” SVGA (800*600) with touch screen resistive panel
Mode landscape
Retro-lighted
Memory capacity: > 1500 Files (Demographics, results and histograms in the internal memory)
> 50 000 results in a memory stick (USB key) of 512 MB or more (up to 8 GB)
QC: 12 levels (200 Files per level)
Connection: RS 232C
Ethernet (TCP/IP)
USB
Dimensions: Height: 40 mm
Width: 70 mm
Length: 170 mm
Weight: 0,4Kg
- In case of replacement of the main power wire supplied with the MYTHIC 22 AL, the
new one must be in compliance with the local regulations.
- The MYTHIC 22 AL has been certified with the power supply box provided with the
machine. - If another power supply is used with the instrument, Orphee or its
representative will not apply any warranty on this power supply and on the instrument.
Please contact Orphee or its local representative before using such material.
Indoor use;
Ambient temperature: from 18 to 34°C
Relative Humidity: 80% maximum at 31°C non condensing; decreasing linearly to 50 % relative humidity
at 40 °C;
Storage temperature: -10 to 50°C
Altitude up to 3 000 m; (Please contact Orphée’s representative if you want to use the instrument in
special conditions (height higher than 2000 m or special power supply conditions).
Any output or input connections (except the printer and the bar code reader supplied by
ORPHEE) cannot be done without the ORPHEE representative authorization.
To ensure that the MYTHIC 22 AL fulfills its function, place the instrument on a table which
supports the weight of the instrument, printer and reagents (around 70 Kg). Leave a space of 10 cm
in the rear of the instrument to ensure a well-ventilated place. Avoid a place that can be exposed to
direct sunlight.
To ensure that the MYTHIC 22 AL fulfills its function, place the reagents containers at the same
level as the analyzer instrument .
Before installing a new system make sure that all the reagents (especially diluents) where
stored at room temperature for 24 h prior installation
3.6.1 Printer
System is equipped with a high speed USB 2.0 ports and can address 32-bit wide address mass storage
devices
The system provides up to 500 mA USB ports, so before connecting additional equipment, make sure
that the power will be sufficient for proper operation.
4. TECHNICAL DESCRIPTION
4.1 GENERAL WIRING DIAGRAM REFER TO SECTION 11.4 DIAGRAMS-A3 SIZE
Rack in loading
position (flap
door raised)
Front view of
the transfer &
mixing unit with
the rack loaded
Ejection plate
Laser barcode
reader scanner
NOTE!
This equipment has an embedded class 2 laser
product.
Housing
frame
Pump
Valve
EV#19
Enclosure temperature
corresponds to the temperature in
a fluidic compartment (enclosure
Enclosure heater
heater is located close to the
counting baths)
Heating FAN
Reagents temperature
corresponds to the temperature of
diluents and lyse involved in the
Diluent output reaction
Reagents heater
Heating module stabilizes the
temperature to the programmed
values and triggers alarm when
that temperatures are beyond a
specific range which are:
Diluent input Enclosure: 32°C <--> 40°C
Reagents: 34°C <--> 45°C
Lyse output
Lyse input
See the
note about
this
drawing
NOTE!
Drawing s showing the structure
of the heater module is used only
for a better understanding.
Individual parts are not available
as spare parts. Only the entire
module is available as a spare
part.
Valve
Counting
head
Degasing
tank Syringe module enables:
To draw the sample
To distribute the reagents
To drain the baths
To do the vacuum necessary
for counting
To push the waste to the
waste container
To push the WBC sample
and the diluent sheath, into the flow
cell.
It is made with a manifold
maintaining the fluid commutation
valves and with the syringes block
including five syringes:
The sampling syringe
The lysis syringe
The two waste and
vacuum/pressure syringes
Syringe The diluent syringe.
module Single motor drives the five
syringes simultaneously.
Sample Diluent
piston piston
Lyse 2 Waste
piston pistons
Optical
manifold
Optical module is the most
important mechanism of five
differential part hematology
analyzer.
It consists of two major parts:
optical manifold module and
optical bench module which
together form a system of simple
optical flow cytometry.
Valve
Important Note:
Illumination
Measuring Today only the complete
part
flow cell
optical module (Optical
bench, P/N: 005-1002-01 01)
or the flow cell (Optical flow
cell P/N: 005-1002-02 01)
can be replaced on customer
site.
Needle
optical
sensor
Preamplifier
board
USB board
It is prohibited to open or
repair power supply block
VACUUM
Aperture
Electrode
Detection area
VOLT
Proportional height to
the cell volume
TIME
Counting Impulse
The innovative optical detection system is covered by two pending patents. This
technology (called OCHF for Optical Cytometer Hydrofocus Free) is based on an
unique and innovative concept of an active sample flow and a passive sheath.
The sample flow is introduced in the flow cell under pressure and the sheath is
only dedicated to maintain it.
This principle enables to introduce a large quantity of samples and to use a
great dilution rate (which allows doing the Hemoglobin measurement with the
same dilution).
The main advantages are:
- High level of reliability of the optical adjustment.
- Only two measurement axes for five parameters.
- High resolution matrix.
- Only one passive sheath with low reagent consumption.
- No hydro focusing system.
- Low level of contamination between two measurements.
- Very low cost flow cell (injected plastic).
- Sample flow
- Optical window
- Passive sheath
- Injector
- Sample
LIGHT INTENSITY
WBC CELL
TIME
OPTICAL DETECTION AREA
SAMPLE FLOW
ALL
For each cell throwing the optical
detection area, two pulses are
generated, one for the Axis Loss
Light (ALL) measurement and one
for the Forward Side SCatter (FSC)
measurement.
The result of those two axes of
measurement is the high definition
matrix that enables to identify five
WBC populations.
FSC
5. TROUBLESHOOTING
See section 9 in user manual M22AL/UM-EN/005
7. DISASSEMBLY
The length and inner diameters of the tubing shown on the diagram below the tubing
table must be strictly respected when replaced, otherwise there is a significant risk in
the quality of results given.
To perform the maintenance, disassembly and the repair described in this section, it is
mandatory to have received adequate training, to wear rubber gloves and wash hands
with a disinfectant after completion of work.
7.1 TOOLS
For most of the actions taken by the service personnel in order to repair, modify or checking the analyzer,
standard set of tools should be used. It includes:
Standard set of slotted screwdrivers
Standard set of Phillips screwdrivers
Set of Torx screwdrivers and Torx L-keys sizes: T6, T10, T20
Cutter tool
Pliers
Tweezers
20 ccm syringe
Flashlight
Dental probe
Ruler
Cotton swabs
For proper service and maintenance handling it is necessary to use following special tools
Torque driver
Loader Transfer
Adjustment Adjustment
Side Side
Dummy rack
Dummy rack
Standard rack
1.5 mm
1mm
Disconnect the loader motor and sensor connectors (SWITCH OFF THE INSTRUMENT BEFORE).
Disconnect the racks sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Remove the two motor fixation screws; remove the motor from the support.
NOTE: THE NEW MOTOR IS DELIVERED IN THE STATE SHOWED ON THE PICTURE.
For warranty replacement, please send back in the same state.
Reassembly the new motor on the support by respecting the reverse procedure.
NOTE: Respect the ground cable screw’s position and the motor mantling way on the support.
Connector
Put back the complete assembly; screw back the rear support screw on first (without tighten).
NOTE: Do not forget to engage the belt on the gear before to put back the screw.
NOTE: The motor must rests free on the belt without restraint.
Connect back the tree connectors (SWITCH OFF THE INSTRUMENT BEFORE).
Perform the torque measurement on the loader module axis.
NOTE: Increase the torque cNm by cNm utile it is possible to perform one complete turn without
losing step on the torque screw driver.
Position the flat part of the loader screw towards the front
Place the specific tool to maintain the position.
NOTE: THE INDEX MUST KEEP STAYING INSIDE THE DETECTION AREA DURING THE BELT
TIGHTENING.
Tighten the two screws by respecting the head positioning into the marks.
NOTE: THE TORQUE MUST BE STRONGER THAN THE TORQUE MEASURED PREVIOUSLY BY 1cNm
AND MUSTN’T EXCEED 8cNm.
READJUST THE BELT TENSION IF THE TORQUE IS DIFFERENT.
Disconnect the loader sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Loader sensor
NOTE: The sensor is maintained only with one screw, so be sure this one is not skewed before to
tighten the fixation screw.
Connect back the sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Replace the sensor and screw back the two sensor fixation screws. Do not forget to insert the spacer
before to put back the screws.
NOTE: Maintain the sensor against the loading plate during the screws tightening.
Connect back the sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Disconnect the transfer motor and sensor connectors (SWITCH OFF THE INSTRUMENT BEFORE).
Remove the two fixation screws to dismantle the motor from the support.
Put back the complete assembly on its location; screw back the rear screw on first.
NOTE: Do not forget to engage the belt on the gear before to put back the screw.
NOTE: The motor must rests free on the belt without restraint.
Connect back the two connectors (SWITCH OFF THE INSTRUMENT BEFORE).
Measure the torque on the transfer axis with the torque screw driver.
NOTE: Adjust the torque progressively until it is possible to turn the transfer axis at least from one
turn without losing step on the torque driver. Perform this measurement always with the guide in
the same position.
Position the flat part of the transfer screw to the horizontal; place the specific tool to maintain the
position.
Tighten the belt by positioning the heads of the screws inside the marks.
NOTE: THE INDEX MUST KEEP STAYING INSIDE THE DETECTION AREA DURING THE BELT
TIGHTENING.
NOTE: THE TORQUE MUST BE STRONGER THAN THE TORQUE MEASURED PREVIOUSLY BY 1cNm
AND MUSTN’T EXCEED 10cNm.
READJUST THE BELT TENSION IF THE TORQUE IS DIFFERENT.
Disconnect the transfer sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Transfer sensor
Disconnect the mixer motor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Make marks to locate the down mixer motor fixation screw position.
Remove the two mixer motor support and the ground cable fixation screws, then remove the assembly.
NOTE: Notice that the down motors support fixation screw is an RLX type screw.
Remove the two motor fixation screws and remove the motor from the support.
Reassembly the new motor on the support, respecting the reverse procedure.
NOTE: Respect the ground cable screw’s position and the mantle way of the motor on the support.
NOTE: The motor must rests free on the belt without restraint.
Connect back the two connectors (SWITCH OFF THE INSTRUMENT BEFORE).
Measure the torque on the transfer axis with the torque screw driver.
NOTE: Adjust the torque progressively until it is possible to turn the transfer axis at least from one
turn without losing step on the torque driver. Perform this measurement always with the guide in
the same position.
Tight the belt by positioning the heads of the screws inside the marks.
Verify the torque on the loading screw.
NOTE: THE TORQUE MUST BE STRONGER FROM THE TORQUE MEASURED PREVIOUSLY FROM
1cNm AND MUSTN’T EXCEED 10CnM.
READJUST THE BELT TENSION IF THE TORQUE IS DIFFERENT.
Mixer sensor
connector
NOTE: The sensor is maintained only with one screw, so be sure this one is not skewed before to
tighten the fixation screw.
Connect back the sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Place the pump assembly at the rear of the instrument without tubing or cable disconnection in order to
give possible the access to the connectors.
Disconnect the ejection motor connector (SWITCH OFF THE INSTRUMENT BEFORE).
With a T20 tool turn the central screw to the left to open the ejection door.
NOTE: The left screw is glued to the axis, Use two T20 tool in order to maintain the glued screw
during the right screw removal.
Connector positioning
Flag positioning
NOTE: Notice the connector and flag position for motor replacement.
NOTE: THE NEW MOTOR IS DELIVERED IN THE STATE SHOWED ON THE PICTURE.
For warranty replacement, please send back in the same state.
NOTE: DO NOT FORGET TO INSERT THE MOTOR CONNECTOR IN THE HOLE OF THE PLATE.
Put back the axis and screw back without tighten the right fixation screw.
Turn the central screw to the right to position the motor into the support.
Turn the central screw to the right to close the ejection door.
Unloading drawer
1cm
NOTE: The goal of this adjustment is to adjust the door between 1mm and 1.5mm from the
dummy rack.
Maintain the door to this position and screw a little bit more the upper left screw.
Check with the specific tool if the space between the ejection door and the dummy rack is conform
o Try to insert the specific 1mm tool between the unloading plate and the dummy rack, it must
be inserted freely.
o If it is the case try with the 1.5mm tool which mustn’t be inserted.
NOTE: The specific tool must be positioned on the angle of the ejection door.
NOTE: IF ONE OFF THE TWO ABOVE CONDITIONS IS NOT DONE, PERFORM AGAIN THE
ADJUSTMENT.
Disconnect the eject sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Sensor
Connect back the sensor connector (SWITCH OFF THE INSTRUMENT BEFORE).
Scanner
Remove the four fixation screws of the scanner.
7.5.1 Pump
Remove the Ejection Tray.
Place the assembly to the rear to give the access to the connectors.
Pump:
Entranc Exit
e Tubing
Tubing # 62
# 61
Tubing # Tubing #
38 68
Normal Normal
Open Close
Tubing #
64
Tubing #
63
7.5.4 Silencer
Note: During reassembly, be careful about the pump positioning inside the foam.
Position the tubings properly in the foam’s location to avoid any pinched tubing.
Remove the two fixation screw of the flow cell and disengage from the bench.
Note Do not forget to disengage the tub#48 from the plastic retainer.
Unscrew the tree fixation screw of the optical bench and remove it from its location.
Remove the tree fixation screws of the thermal insulation cover and remove it.
Cut the tie which maintains the needle sensor cable on the front plate.
Disconnect the needle sensor cable from the CPU and free a long of the cable.
Pull on the rocker module in order to degage it from the bearing of the needle motor.
--
Disconnect the tubing #32 & 10 from the rinsing head and tubing #33 from the needle.
O-Ring
Rinsing head
Needle guide
7.10.4 Needle
Remove the two fixation screws to remove the needle sensor board.
Pull up the CPU in order to give the access to disconnect the remaining connectors.
Pull the CPU to the rear in order to give the access to disconnect the connectors of the preamplifier
board.
8. ADJUSTMENTS
Adjustment menu.
: Perform initialization before to select this option. When you press on it the Loading screw
performs four turns in the loading way (4 turns=distance between two tubes=2cm).
Note: The loader screw step is to 5mm, means that one turn on loader screw will move the rack
linearly to 5mm.
: When you press on it, the loading screw performs one turn in the unloading way.
: Option to perform Loader module home adjustment. When you press on it, system performs
module initialization and the motor stay engaged during the following window is displayed.
ADJUST
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Rotate motor command, the index goes out the home step by step.
: Rotate motor command, the index goes into the home step by step.
: The system calculates the new positioning and defines the new offset value in “OFFSET” field.
: Exit from home adjustment window without saving.
: The numerical value corresponds to the number of steps covered after the index detection.
This is the offset of the loader module home position.
Note: This value must be included in the range [2-28] if not the system will generate an error
message “LOADER: ERR MOTOR ADJUST”.
Press on , The system performs the loader module initialization and the following window is
displayed.
ADJUST
Verify the contact of the tool with the flat part of the loading screw and the loading plate.
ADJ TOOL
Loading
Screw
Loading Plate
NOTE: After Loader Module initialization, the flat part of the loading screw must be perpendicular
to the loading plate; the tool allows the control the square.
Press on to exit.
: Perform initialization before to select this option. Press on it to move the module to the
sampling position. The following window appears. Press on OK to disengage the motor.
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Perform initialization before to select this option. Press on it to move the module to the loading
position.
: Perform initialization before to select this option. Press on it to move the module to the down
position (barcode identification for example).
: Option to perform Mixer module home adjustment. When you press on it, system performs
module initialization and the motor stay engaged during the following window is displayed.
ADJUST
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Rotate motor command, the index goes out the home step by step.
: Rotate motor command, the index goes into the home step by step.
: The system calculates the new positioning and defines the new offset value in “OFFSET” field.
: Exit from home adjustment window without saving.
: The numerical value corresponds to the number of steps covered after the index detection.
This is the offset of the Mixer module home position.
Note: This value must be included in the range [2;30] if not the system will generate an error
message “LOADER: ERR MOTOR ADJUST”.
: Option to perform sampling position adjustment. When you press on it the following adjustment
window is displayed.
ADJUST
: The system calculates the new positioning and defines the new offset value in “SAMP.POS”
field.
: Exit from adjustment window without saving.
: This numerical value corresponds to the number of steps from the home position to the
sampling position. This value is negative because the sampling position is located after the detection sensor.
Note: This value must be included in the range [-116;-96] if not the system will generate an error
message “LOADER: ERR MOTOR ADJUST”.
: Option to perform loading position adjustment. When you press on it the following adjustment
window is displayed.
ADJUST
: This numerical value corresponds to the number of steps from the home position to the
loading position.
Note: This value must be included in the range [430;470]; if not the system will generate an error
message “LOADER: ERR MOTOR ADJUST”.
In EJECT sub-menu, press on OPEN => The ejection door is opening and the following window is
displayed.
Dummy rack
The system performs the mixer module initialization and the following window is displayed.
ADJUST
Move the dummy rack to the right from few centimeters in order to place it from one centimeter on the
unloading drawer.
Unloading drawer
1cm
Press on to exit.
NOT IN CONTACT
Push on several times, until the two racks been perfectly in contact.
Push on , the system calculates the new positioning, and modify the value in the OFFSET field.
OFFSET field
NOT IN CONTACT
Push on several times, until the two racks been perfectly in contact.
Push on , the system calculates the new positioning, and modify the value in the OFFSET field.
OFFSET field
Maintain the rack against the rack end stop by rotate the guide; press simultaneously on in
the MIXER sub-menu.
The following window appears on screen, loosen the rack and press on .
ADJUST
The system calculates the number of steps and modifies the SAMP.POS field.
Select , the system place the dummy rack against the rack end stop.
Verify there is no play between the rack and the rack end stop. If the window “continue” is still displayed,
press on “Continue” to disengage the motor.
NOTE: If there is any play between the rack and the rack end stop, perform again the adjustment.
The system performs initialization, moves the guide to the loading position and the following window is
displayed.
ADJUST
Move the Dummy rack to the left, close the loading plate.
Dummy Rack
Loading plate
Press several times in order to see a level difference between the rack and the loading plate.
Level difference
Press several times in order to see the rack on the same level than the loading plate.
Move the rack to the right until to exit from the loading plate; the rack must stay on the same level after
than before the exit from the loading plate.
Press 3 times on .
Push on , the system calculates the new positioning, and modify the value in the POS LOAD. field.
NOTE: When the second rack exits from the loading plate, it moves down from its play in the
guide, at this moment the second rack mustn’t move in up or down direction.
IF THE FIRST RACK MOVES WHEN THE SECOND ONE EXITS FROM THE LOADING PLATE
THE LOADING POSITION NEEDS TO BE READJUSTED
: Perform initialization before to select this option. When you press on it the Loading screw
performs four turns in the loading way (4turns=distance between two tubes=2cm).
Note: The loader screw step is to 5mm, means that one turn on loader screw will move the rack
linearly to 5mm.
: When you press on it the Loading screw performs four turns in the unloading way
(4turns=distance between two tubes=2cm).
: Option to perform Transfer module home adjustment. When you press on it, system performs
module initialization and the motor stay engaged until the following window is displayed.
ADJUST
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Rotate motor command, the index goes out the home step by step.
: Rotate motor command, the index goes into the home step by step.
: The system calculates the new positioning and defines the new offset value in “OFFSET” field.
: The numerical value corresponds to the number of steps covered after the index detection.
This is the offset of the loader module home position.
Note: This value must be included in the range [2-28] if not the system will generate an error
message “TRANSFER: ERR MOTOR ADJUST”.
The system performs initialization of the transfer and mixing modules and the following window is
displayed.
ADJUST
Bad Bad
position position
Good position
The tool must be supported by the grooves of the guide and must be able to translate freely on the flat part
of the transfer screw without hard point, mean the flat part of the screw is parallel to the grooves of the
guide.
Press on to exit.
THE TOOL DO NOT TRANSLATE FREELY ON THE FLAT PART OF THE LOADER SCREW
THE TRANSFER MODULE NEEDS TO BE READJUSTED
Press on , the system calculates the new positioning, and modify the value in the OFFSET field.
Press on , the system calculates the new positioning, and modify the value in the OFFSET field.
ADJUSTMENT MENU
: Perform initialization before to select this option. Press on it to open the ejection door. The
following window appears and the motor stay engaged. Press on OK to disengage the motor.
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Option to perform Ejector module home adjustment. When you press on it, system performs
module initialization and the motor stay engaged until the following window is displayed.
ADJUST
NOTE: To avoid any damage on motor, the window disappears and the motor is disengaged after
60 seconds.
: Rotate motor command, the index goes out the home step by step.
: Rotate motor command, the index goes into the home step by step.
: The system calculates the new positioning and defines the new offset value in “REC.STEP”
field.
: Exit from home adjustment window without saving.
: The numerical value corresponds to the number of steps covered after the index detection. This is the offset
of the Ejector module home position.
Note: This value must be included in the range [2-20] if not the system will generate an error
message “LOADER: ERR MOTOR ADJUST”.
The ejection module performs initialization and the following window is displayed.
ADJUST
Press on only one time and press on .The system calculates the new positioning, and modify
the value in the OFFSET field.
With a Torx screw driver, control on the central screw if it is possible to turn on right.
NOTE: When the adjustment is conform, after one additional step made after initialization, it must
be impossible to turn the central screw on the right way.
Means the good ejector home adjustment is to one step from the mechanical stop.
The ejection module performs initialization and the following window is displayed.
ADJUST
Press on only one time and press on .The system calculates the new positioning, and modify
the value in the OFFSET field.
Press on .
Press one time on .
Press on , the value in REC. STEPS increase from 1 unit.
Control if it is still possible to turn on the right.
If yes, Press on .
Press one time on .
Press on , the value in REC. STEPS increase from 1 unit.
Control if it is still possible to turn on the right.
Perform the previous instructions until it is not possible any more to turn on right after performing one step
after initialization.
When it is not possible any more to turn on right, perform , press one time on , then
perform .
Remove the two fixation screws and remove the protective cover.
Press the ON/OFF button on the scanner to switch on the light beam.
The light beam must be inside the adjustment zone of the tool.
Light beam
Adjustment zone
If the light beam is not inside the adjustment zone of the tool, release the four fixation screws of the
scanner.
Verify again the adjustment (it can move during the screw tighten).
The rocker module performs initialization and moves the probe which is positioned between the Racks end
stop and the WBC bath. The adjustment window is displayed and the motor engaged.
ADJUST
WBC bath
2 cm
In the adjustment window press on several times until the probe been close the Rack end stop. Insert
a piece of paper between the probe and the rack end stop, press on several times until the piece of
paper been just maintained between the needle and the rack end stop.
Select , the system calculates the new positioning, and modify the value in the OFFSET field.
9. MAINTENANCE
See section 9 in user manual M22AL/UM-EN/005
10. CONNECTORS
MYTHIC 22 AL CONNECTION DETAILS V01
39
J516
J506 J517 J513 J514 J520
J509
J203 J523
J510 J508 J507 J511 J512 J102
J401
J522
J402
J406
J515
J405
J519
J602
J601
2- Molex(J519)
3- JST connectors PH series (J406; J405;J522; J510; J509; J508; J514; J512; J520; J102; J523; J515; J601).
Optical LED
NOTE: The optical LED lighting is adjustable thanks to a current generator which can be adjusted within a
range of 0.8[A] to 1.4[A] during the “ADJUST LED” in “OPTICAL ADJUST” menu.
CPU board
Signal J102 LED
AGND 1 Cathode
Out 2 Anode
Optical LED
I LED
Katode
Electrovalve
24V
EV
Error
Over current EV failed
Output “ON” open load Not Reported
Output “OFF” open load EV failed
I Sense
Rs
Al Heater Cable
CPU Elements
Heate
J506 Type Signal fan
r
1 GND 1
2 OUT +24V 2
3 GND 1
4 OUT +24V 2
5 GND 3
6 OUT +24V 4
7 GND 5
8 OUT +24V 6
9 None 7
10 IN Reagent temperature 8
11 GND 9
12 OUT +5V 10
FUSE 24V
ON/OFF
I Sense
Temperature Sensor
5V
AL-Mixer Cable
CPU Elements
J507 Type Signal Motor Sensor
1 OUT OUT 1A 4
2 OUT OUT 2A 1
3 GND 2
4 OUT 3V3 1
5 OUT OUT 1B 3
6 OUT OUT 2B 2
7 GND 4
8 IN Sensor 3
Stepper Motor
1A
2A
STEPPER
MOTOR 1B
DRIVER
M
2B
Sensor
Sensor
Switch
Motor
Pump
Temp
Scan
V19
RC
J511 Type Signal
1 NC NC
2 IN Amb T° 1
3 OUT +5V 3
4 OUT Right cover Switch 1
5 OUT Pump out 1
6 OUT Valve out 1
7 OUT +5V 4
8 OUT TXD 1
9 GND 2
10 OUT 3V3 1
11 OUT ME OUT1 A 4
12 OUT ME OUT2 A 1
13 NC NC
14 GND 6
15 GND 2
16 GND 2
-17 OUT +24V 2
18 OUT +24V 3
19 GND 3
20 IN RXD 2
21 GND 4
22 IN SENSOR 3
23 OUT ME OUT 1B 3
24 OUT ME OUT 2B 2
AL-Syringe Sensor
CPU
J512 Type Signal Sensor
1 OUT 3V3 1
2 GND 2
3 IN SENSOR 3
4 GND 4
AL-Rocker Sensor
CPU
J515 Type Signal R Sensor
1 OUT 3V3 1
2 GND 2
3 IN SENSOR 3
4 GND 4
Fork Sensor –
3.3V light barrier 3.3V
150 10KΩ
Ω
OUT
2KΩ SWITCH
100
Ω
ON/OFF
330
Al Counting Cable
CPU Board Preamplifier
Board
J601 Type J5 J4 Signal J6
1 GND 1
4 OUT +12V 2
2 IN TXD 3
3 OUT RXD 4
6 IN Serial Download 5
5 OUT RESET 6
1 NC 7
3 GND 8
IN 2 T° 9
OUT 4 +5V 10
2 HGB GND 11
4 HGB GND 12
OUT 5 LED 13
IN 3 HGN 14
D110: 3V3
D108: Motor Command
D106: Electro valve command
D112: 1V8 (Specific voltage for FPGA)
D300: FPGA control (if OK => LED ON)
D502: FPGA Debug
D503: FPGA Debug
D500: CPU Debug
D501: CPU Debug
D109: 5V control
D107: 12V control
D111: 24V control
D201: Ethernet control
D200: Ethernet control
11. APPENDIX
To be done soon
To be done soon