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Embodied Energy of Common and Alternative Building Materials and Technologies
Embodied Energy of Common and Alternative Building Materials and Technologies
IJMT ER-2016, All right s Reserved Embodied Energy Of Building And Alt ernat ive Building Mat er…
Sarang Dhawade
Life Cycle Energy Analysis in Buildings and Sust ainabilit y Assessment : A Lit erat ure Review
ajer research
Energy and Buildings 35 (2003) 129–137
Abstract
Considerable amount of energy is spent in the manufacturing processes and transportation of various building materials. Conservation of
energy becomes important in the context of limiting of green house gases emission into the atmosphere and reducing costs of materials. The
paper is focused around some issues pertaining to embodied energy in buildings particularly in the Indian context. Energy consumption in the
production of basic building materials (such as cement, steel, etc.) and different types of materials used for construction has been discussed.
Energy spent in transportation of various building materials is presented. A comparison of energy in different types of masonry has been made.
Energy in different types of alternative roofing systems has been discussed and compared with the energy of conventional reinforced concrete
(RC) slab roof. Total embodied energy of a multi-storeyed building, a load bearing brickwork building and a soil–cement block building using
alternative building materials has been compared. It has been shown that total embodied energy of load bearing masonry buildings can be
reduced by 50% when energy efficient/alternative building materials are used.
# 2002 Elsevier Science B.V. All rights reserved.
Keywords: Energy and building materials; Embodied energy; Energy efficient materials
1. Introduction the atmosphere [5]. Apart from the office, commercial and
industrial buildings, >2 106 residential buildings are built
Selection of materials and technologies for the building annually, in India. Demand and supply gap for residential
construction should satisfy the felt needs of the user as well buildings is increasing every year (20 million units in 1980
as the development needs of the society, without causing any to 40 million units in 2000 [6]. Cement (>75 million tonnes
adverse impact on environment. In recent years, awareness per annum), steel (>10 million tonnes per annum) and bricks
of environmental aspects has grown in the building and (>70 billion per annum) are the largest and bulk consump-
construction sector. Manufacturing processes of building tion items in the Indian construction industry. Minimising
materials contribute greenhouse gases like CO2 to the atmo- the consumption of the conventional materials by using
sphere. There is a great concern and emphasis in reducing the alternative materials, methods and techniques can result
greenhouse gases emission into the atmosphere in order to in scope for considerable energy savings as well as reduction
control adverse environmental impacts. Energy requirements of CO2 emission. This paper presents a detailed account
for production and processing of different building materials of embodied energy in alternative building materials and
and the CO2 emissions and the implications on environment techniques and comparison of embodied energy in buildings
have been studied by Buchanan and Honey [1], Suzki et al. [2], built with conventional and the new building methods.
Oka et al. [3], and Debnath et al. [4] among others. These
studies pertain to New Zealand, Japan and India.
Indian construction industry is one of the largest in terms 2. Earlier studies
of employing manpower and volume of materials produced
(cement, brick, steel and other materials). Construction Energy and CO2 implications of building construction in
sector in India is responsible for major input of energy New Zealand has been examined by Buchanan and Honey
resulting in the largest share of CO2 emissions (22%) into [1]. A detailed analysis of nett carbon emissions resulting
from construction of buildings (in New Zealand) using
*
Corresponding author. Tel.: þ91-80-309-2327; fax: þ91-80-360-0404. different structural materials has been made. The study
E-mail address: venkat@civil.iisc.ernet.in (B.V. Venkatarama Reddy). concludes that significant decrease in CO2 emissions would
0378-7788/02/$ – see front matter # 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 3 7 8 - 7 7 8 8 ( 0 1 ) 0 0 1 4 1 - 4
130 B.V. Venkatarama Reddy, K.S. Jagadish / Energy and Buildings 35 (2003) 129–137
result from a shift in construction from steel, concrete and energy required for assembling the various materials to form
aluminium to greater use of wood (renewable and sustain- the building. This paper deals with the following aspects of
able) in construction. Study of Suzuki et al. [2] throw more embodied energy.
light on energy consumption and CO2 emission due to
1. Energy consumption in building materials.
housing construction in Japan. Total energy required and
2. Energy in transportation of building materials.
CO2 emissions/m2 of area of different types of constructions
3. Energy in different types of buildings and building
have been compared. Energy consumption for the construc-
systems.
tion of steel and reinforced concrete (RC) multi-storeyed
family houses is 8–10 GJ/m2, whereas, for wooden single- It is hoped that the information provided in this paper
family houses it is 3 GJ/m2. They conclude that wooden could help in selecting energy efficient building technolo-
houses score over other types of constructions in terms of gies and building systems based on embodied energy
energy requirements and CO2 emissions. thereby reducing cost of materials as well as CO2 emission
Debnath et al. [4] have attempted to estimate the energy into atmosphere.
requirements for different types of residential buildings in
India. Three types of buildings: single, double and multi-
storeyed buildings have been examined. Energy consump- 4. Energy in building materials
tion/m2 of built-up area has been estimated as 3–5 GJ/m2 of
built-up area. Major conclusion of the study is that bricks, 4.1. Basic building materials
cement and steel are the three major contributors to the
energy cost of building construction. In order to reduce Energy consumed during production of basic building
indirect energy use in a building, either alternative for materials is given in Table 1. These energy values pertain to
bricks, steel and cement have to be found or vigorous energy production systems employed by the material manufacturers
conservation measures in these segments of industry have to in India. Total energy values of various basic materials given
be initiated. Majumdar [7] reports some conceptual ideas in in Table 1 have been used in the computations of energy in
reducing the energy use in buildings especially for heating, building materials/systems and buildings.
cooling, ventilation and lighting in different climatic zones Portland cement represents one of the major materials
of India. This study presents 41 case studies of buildings consumed in bulk quantities for building construction.
designed by various architects incorporating energy saving Energy of cement arises from the use of coal in the rotary
features in the design, without quantifying the energy sav- kilns and energy needed for crushing and grinding the
ings/consumption in these buildings. clinker. In India, cement is manufactured by employing
both the wet (old cement plants) and dry (new plants)
process. Wet process used in earlier cement plants leads
3. Scope of the present study to an energy consumption of 7.5 MJ/kg of cement, whereas
modern plants employing precalcination and dry process
Energy in buildings can be categorised into two types: (1) consume 4.2 MJ/kg of cement. The value of 5.85 MJ/kg of
energy for the maintenance/servicing of a building during its cement given in Table 1 represents the average value of 7.5
useful life, and (2) energy capital that goes into production and 4.2 MJ. The average value of 5.85 MJ/kg of cement has
of a building (embodied energy) using various building been used in the computation of energy in various compo-
materials. Study of both the types of energy consumption nents and systems. A report on energy in buildings compiled
is required for complete understanding of building energy by Development Alternatives [15] gives a value of 5.75 MJ/
needs. Embodied energy of buildings can vary over wide kg for cement manufacture.
limits depending upon the choice of building materials and Hydrated lime consumes 5.63 MJ of thermal energy/kg,
building techniques. RC frames, RC slabs, burnt clay brick which is about the same as that for cement. High-energy
masonry, concrete block masonry, tile roofs represent com- consumption for lime can be attributed to low thermal
mon conventional systems forming the main structure of efficiency of small-scale kilns employed for lime burning
buildings in India. Similar building systems can be found in in India.
many other developed and developing countries. Alternative
building technologies such as stabilised mud blocks Table 1
Energy in basic building materials
(SMB’s), prefabricated roofing systems, masonry vaults,
filler slab roofs, lime-pozzolana (LP) cements, etc. can be Type of material Thermal energy (MJ/kg)
used for minimising the embodied energy of buildings. Cement 5.85
Examples of buildings using alternative building technolo- Lime 5.63
gies can be found in India and elsewhere [8–14]. LP 2.33
Embodied energy can be split into: (1) energy consumed Steel 42.0
in the production of basic building materials, (2) energy Aluminium 236.8
Glass 25.8
needed for transportation of the building materials, and (3)
B.V. Venkatarama Reddy, K.S. Jagadish / Energy and Buildings 35 (2003) 129–137 131
LP cements can provide very effective alternative to for the comparison and computation of energy content of
Portland cement, mainly for secondary applications such buildings and masonry.
as masonry mortar, plastering, base/sub-base for flooring,
etc. A typical LP cement will consists of 30% lime, 60% 4.2.3. Hollow concrete blocks
pozzolana and 10% calcined gypsum, all three being inter- These are light weight/low density blocks very commonly
ground in a ball-mill. Such cement will have an energy used for the construction of non-load bearing filler walls
content of 2.33 MJ/kg. in multi-storeyed buildings in India. They are also used for
Aluminium and steel are the two high-energy metals the construction of load bearing masonry walls to a limited
commonly used in building construction. Even though extent. The basic composition of the blocks consists of
aluminium is much lighter than steel, consumes six times cement, sand and coarse aggregates (6 mm size). The
more than the energy of steel per unit weight. The modern energy content of the block will mainly depend upon the
tendency to use aluminium doors and windows can con- cement percentage. Energy spent for crushing of coarse
tribute significantly to the energy input into a building. aggregate will also contribute to the block energy. The
Consumption of these metals should be kept to a minimum, cement percentage generally varies between 7 and 10%
in order to keep the energy in a building low. by weight. Quality of the block, particularly compressive
Glass is another energy intensive material used in build- strength is the deciding factor for cement percentage. Energy
ings. Its energy consumption is next to steel, but its density is content of the hollow concrete block of size 400 mm
much lower than steel. 200 mm 200 mm will be in the range of 12.3–15.0 MJ.
Table 2
Energy in masonry materials
Type of material Size (mm) Energy in one Energy per brick (Block energy)
brick/blocks (MJ) equivalent (MJ) (brick energy) (%)
The following points are clear from the data given in the Table 3
table. Energy in transportation of building materials
Table 4 (1:2:6) for soil–cement block masonry and steam cured mud
Energy in mortarsa block masonry, has been considered for calculating the
Type of mortar Proportion of materials Energy/m3 energy content of masonry.
(MJ) Energy content of brick masonry is the highest with a
Cement Soil Sand
value of 2141 MJ/m3. Soil–cement block masonry consumes
Cement mortar 1 0 6 1268 only about one-third of brick masonry energy. Hollow
1 0 8 1006 concrete block masonry requires about 38–45% of the brick
Cement pozzolana mortar 0.8:0.2b 0 6 918 masonry energy. Steam cured mud block masonry consumes
0.8:0.2b 0 8 736 about two-thirds of that needed for brick masonry. Soil–
Cement–soil mortar 1 2 6 849 cement block masonry is the most energy efficient among
1 2 8 773 the alternatives listed in the table.
LP mortar 1 (1:2)c 0 3 732
a
Energy content: Portland cement ¼ 5.85 MJ/kg; sand ¼ 175 MJ/m3;
pozzolana ¼ 1.5 MJ/m3. 8. Energy in different types of floor/roofing systems
b
Cement: pozzolana (0.8:0.2).
c
Lime: pozzolana (1:2). Varieties of alternatives are available for the construction
of roof/floor of a building. Energy content and construction
1. Cement mortar consumes more energy than other types details of some of the roof/floor systems have been discussed
of mortars. in the following sections. These alternative systems have
2. Replacing 20% of cement by pozzolana leads to a 25% been used for construction of buildings in India.
reduction in energy of cement mortar.
3. Dilution of cement mortars by the addition of soil, leads 8.1. Stabilised mud block (SMB) filler slab roof
to more than 25% savings in the energy content of
mortar. It is to be noted here that cement–soil mortars RC solid slab is very commonly used for the floor slab as
are economical and have better characteristics than pure well as roof slab construction. A portion of the material
cement mortars. They have better plasticity, adhesion/ below neutral axis in a solid slab can be replaced by filler
bond leading to higher values of masonry compressive material such as SMB. Use of such filler material can result
strength [19,21]. in reduction in dead weight of RC slab, savings in cost as
4. LP mortar has the lowest energy value when compared well as energy of the roof/floor system. Fig. 1 shows the
with other mortars. ceiling of a SMB filler slab roof. The total energy content of
the materials constituting SMB filler slab is 590 MJ/m2 of
plan area of the slab. This is a floor slab designed as per IS
7. Energy in different types of masonry 456 code [23], for a span of 3.6 m. There will be variations in
energy content for different spans of the slab.
Masonry is an assemblage of masonry units (such as
bricks/blocks) and mortar. Individual volumes of these 8.2. Composite brick panel roof/floor slab
two components in masonry will depend mainly upon the
size of masonry unit. Energy content of masonry should This roof consists of a reinforced brickwork panel sup-
include energy content of masonry units as well as mortar. ported on RC beams as shown in Fig. 2. Size of RC beams
Table 5 gives energy content of 4 types of masonry. Energy/ will depend upon their spacing and roof span. Both the
m3 of masonry as well as equivalent of brick masonry energy panels as well as RC beam can be precast and assembled into
has been reported. Cement mortar (1:6) for brick masonry a roof slab. The energy content of such a slab for 3.6 m span
and hollow concrete block masonry and cement–soil mortar is about 560 MJ/m2 of projected plan area of the slab.
Table 5
Energy in different types of masonry
8.3. Reinforced concrete (RC) ribbed slab roof Energy values of different types of floor/roofing systems
are given in Table 6. The table gives energy/m2 of plan area
Thin RC slab of thickness 50–60 mm is supported on of roof/floor and an equivalent of RC slab energy. The
small RC beams as shown in Fig. 3. Spacing of RC beams following points can be summarised from the data given
will be in the range of 0.75–1 m and the size of beams will in the table.
depend upon the roof/floor span. This type of roof/floor slab
can have an energy content of 491 MJ/m2 of slab area, for 1. RC solid slab roof/floor consumes highest amount of
3.6 m span. energy, whereas ferroconcrete tile roof is the least energy
roof.
8.4. Masonry vault roof 2. Use of SMB filler in RC slab leads to about 20%
reduction in energy content.
Fig. 4 shows an unreinforced masonry vault roof. It 3. Composite brick panel roof and brick masonry vault
consists of a thin masonry vault supported on ring beams roofs have approximately similar energy values. The
with tie rods. Vault can be constructed using burnt clay energy content of such roofs/floors is about three-fourth
bricks or SMB’s. Total energy/m2 of plan area of the roof that of RC slab energy.
will be 575 and 418 MJ for brick masonry and SMB 4. RC ribbed slab roof system consumes about two-thirds
masonry vault roofs respectively. of energy of RC slab roof/floor. This is another efficient
way of reducing energy of RC solid slab.
8.5. Ferroconcrete tile roof 5. Brick masonry vault consumes 575 MJ/m2 of plan area,
which is about 80% of RC solid slab energy. Substituting
Fig. 5 shows a ferroconcrete tile roof. Ferroconcrete tile brick with SMB makes the vault more energy efficient.
can be made locally using thin galvanised iron (GI) wires 6. Mangalore tile roof is one of the least energy consuming
and microconcrete. The tile size is about 1:25 m 0:55 m. among the traditional roofing systems. Its energy
These tiles can be supported on wooden rafters. The energy/ content is about 30% of the RC slab energy. Ferrocon-
m2 of such a roof is 158 MJ. crete tile roof, an alternative to Mangalore tile roof
Table 7
Total embodied energy in a building
Type of building and specifications Number of Built-up Total embodied Equivalent amount of
storeyes area (m2) energy/100 m2 (GJ) coal/100 m2 (tonnes)
RC framed structure with infilled burnt clay brick masonry walls 8 5120 421 21
Load bearing brickwork, RC solid slab roof/floor, mosaic floor finish 2 149.5 292 15
Soil–cement block filler slab roof/floor, terracotta tile floor finish 2 160.5 161 8
136 B.V. Venkatarama Reddy, K.S. Jagadish / Energy and Buildings 35 (2003) 129–137
Fig. 6. Two storeyed load bearing soil–cement block masonry building with SMB filler slab roof and floor.
RC building respectively. These values are in close agree- 4. Energy content of burnt clay brick masonry is 2141 MJ/
ment with the energy values of 3–5 GJ/m2 of built-up area m3. Soil–cement block masonry is most energy efficient
reported by Debnath et al. [4]. Debnath et al. [4] suggest at one-third the energy of burnt clay brick masonry.
using alternative materials for reducing the energy content of Concrete block masonry has about 40–45% of energy
buildings. Use of alternative building materials for building content of burnt clay brick masonry.
construction has resulted in considerable reduction (50%) 5. Use of SMB filler blocks in solid RC roof/floor slabs
in the embodied energy of the building (reduction from 2.9 leads to 20% reduction in energy content. Masonry vault
to 1.6 GJ/m2). roofs are more energy efficient than solid RC slab. Tile
roofs have least energy content when compared with
other roofing systems.
10. Conclusions 6. Embodied energy of multi-storeyed RC framed structure
building is the highest at 421 GJ (21 tonnes of coal
Embodied energy in basic building materials, different
equivalent)/100 m2 built-up area. Building with load
types of masonry materials, mortars, masonry and floor/
bearing masonry structure using burnt clay bricks and
roofing systems and the energy expenditure in transportation
RC slab has 30% less embodied energy when compared
of building materials has been discussed in this paper. The
to RC framed structure building.
paper focuses on materials and construction techniques as
7. Use of energy efficient alternative building technologies
practised in India. The following broad conclusions emerge.
can result in considerable reduction in the embodied
1. Soil–cement block is the most energy efficient among energy of the buildings. Load bearing soil–cement block
the alternative materials for walling, consuming only masonry and SMB filler slab has resulted in 62% reduction
one-fourth of the energy of burnt clay brick. Concrete in embodied energy when compared to RC framed struc-
blocks and steam cured blocks also consume much less ture building and 45% reduction when compared with
energy during manufacturing process, when compared burnt clay brick masonry and RC solid slab building.
to burnt clay brick.
The results of the paper give useful tips for selecting an
2. Building materials are transported over distances in
energy efficient building technology leading to considerable
excess of 100 km in many urban centres in India. Diesel
reduction in embodied energy of the building as a whole. Even
energy spent for transportation could be about 5–10% of
though the results pertain to Indian conditions, many other
energy spent during manufacturing process for burnt
developing nations have similar construction practices, where
clay bricks. Energy spent in transporting high-energy
these results can be conveniently extrapolated and used.
materials like steel and cement is negligible when
compared to the energy spent in the manufacture of
these materials. References
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