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Chapter 4.1
Chapter 4.1
LOSSES
Formula: Friction Loss Due to Longest Run = Unit Friction x Longest Length
Example: AHU 1
AHU 1
Unit Friction 0.062
Lt 218.83
Elbow Length 49.2
LONGEST RUN 0.166179
AHU 2
Unit Friction 0.062
Lt 264.8
Elbow Length 24.6
LONGEST RUN 0.179428
AHU 3
Unit Friction 0.062
Lt 217.8
Elbow Length 49.2
LONGEST RUN 0.16554
AHU 4
Unit Friction 0.063
Lt 238.2
Elbow Length 49.2
LONGEST RUN 0.181062
51
AHU 5
Unit Friction 0.0728
Lt 482.6
Elbow Length 24.6
LONGEST RUN 0.369242
AHU 6
Unit Friction 0.1101
Lt 234.25
Elbow Length 24.6
LONGEST RUN 0.284994
52
Sample: AHU 1
(Branch)
R = 5760/46720 = 0.12329
(Diffuser)
R = 640/5760 = 0.11111
DIFFUSER AHU 2
DIFFUSER Air flow Velocity UPSTREAM R in H2O
A1.1 640 699 1280 0.50 0.0618
A1.2 640 699 640 1.00 0.0423
A1.3 640 699 4480 0.14 0.0564
A2.1 640 699 3840 0.17 0.0568
A2.2 640 699 3200 0.20 0.0573
A2.3 640 699 2560 0.25 0.058
A2.4 640 699 1920 0.33 0.0573
A2.5 640 699 1280 0.50 0.0618
A3.1 640 699 640 1.00 0.0423
A3.2 640 699 4480 0.14 0.0564
A3.3 640 699 3840 0.17 0.0568
A4.1 640 699 3200 0.20 0.0573
A4.2 640 699 2560 0.25 0.058
A4.3 640 699 1920 0.33 0.0593
A4.4 640 699 1280 0.50 0.0618
A4.5 640 699 640 1.00 0.0423
A5.1 640 699 4480 0.14 0.0564
A5.2 640 699 3840 0.17 0.0568
A5.3 640 699 3200 0.20 0.0573
A6.1 640 699 2560 0.25 0.058
A6.2 640 699 1920 0.33 0.0593
A6.3 640 699 1280 0.50 0.0618
A6.4 640 699 640 1.00 0.0423
A6.5 640 699 4480 0.14 0.0564
A7.1 640 699 3840 0.17 0.0568
A7.2 640 699 3200 0.20 0.0573
A7.3 640 699 2560 0.25 0.058
A8.1 640 699 1920 0.33 0.0593
A8.2 640 699 1280 0.50 0.0618
A8.3 640 699 640 1.00 0.0423
A8.4 640 699 4480 0.14 0.0564
A8.5 640 699 3840 0.17 0.0568
A9.1 640 699 3200 0.20 0.0573
A9.2 640 699 2560 0.25 0.058
A9.3 640 699 1920 0.33 0.0593
58
DIFFUSER AHU 3
DIFFUSER Air flow Velocity UPSTREAM R in. H2O
AA1.1 640 699 3840 0.17 0.0568
AA1.2 640 699 3200 0.20 0.0573
AA1.3 640 699 2560 0.25 0.0580
AA1.4 640 699 1920 0.33 0.0593
AA1.5 640 699 1280 0.50 0.0618
AA1.6 640 699 640 1.00 0.0423
AA2.1 640 699 2560 0.25 0.0580
AA2.2 640 699 1920 0.33 0.0593
AA2.3 640 699 1280 0.50 0.0618
AA2.4 640 699 640 1.00 0.0423
AA3.1 640 699 3840 0.17 0.0568
AA3.2 640 699 3200 0.20 0.0573
AA3.3 640 699 2560 0.25 0.0580
AA3.4 640 699 1920 0.33 0.0593
AA3.5 640 699 1280 0.50 0.0618
AA3.6 640 699 640 1.00 0.0423
AA4.1 640 699 2560 0.25 0.0580
AA4.2 640 699 1920 0.33 0.0593
AA4.3 640 699 1280 0.50 0.0618
AA4.4 640 699 640 1.00 0.0423
AA5.1 640 699 3840 0.17 0.0568
AA5.2 640 699 3200 0.20 0.0573
AA5.3 640 699 2560 0.25 0.0580
AA5.4 640 699 1920 0.33 0.0593
AA5.5 640 699 1280 0.50 0.0618
AA5.6 640 699 640 1.00 0.0423
AA6.1 640 699 2560 0.25 0.0580
AA6.2 640 699 1920 0.33 0.0593
61
DIFFUSER AHU 4
DIFFUSER Air flow Velocity UPSTREAM R in H2O
AA1.1 620 699 3720 0.17 0.0568
AA1.2 620 699 3100 0.20 0.0573
AA1.3 620 699 2480 0.25 0.0580
AA1.4 620 699 1860 0.33 0.0593
AA1.5 620 699 1240 0.50 0.0618
AA1.6 620 699 620 1.00 0.0421
AA2.1 620 699 1240 0.50 0.0618
AA2.2 620 699 620 1.00 0.0421
AA3.1 620 699 3720 0.17 0.0568
AA3.2 620 699 3100 0.20 0.0573
AA3.3 620 699 2480 0.25 0.0580
AA3.4 620 699 1860 0.33 0.0593
AA3.5 620 699 1240 0.50 0.0618
AA3.6 620 699 620 1.00 0.0421
AA4.1 620 699 3720 0.17 0.0568
AA4.2 620 699 3100 0.20 0.0573
AA4.3 620 699 2480 0.25 0.0580
AA4.4 620 699 1860 0.33 0.0593
AA4.5 620 699 1240 0.50 0.0618
AA4.6 620 699 620 1.00 0.0421
65
DIFFUSER AHU 5
DIFFUSER Air flow Velocity UPSTREAM R in H2O
AA1.1 350 641 9800 0.04 0.0485
AA1.2 350 641 9450 0.04 0.0485
AA1.3 350 641 9100 0.04 0.0486
AA1.4 350 641 8750 0.04 0.0486
AA1.5 350 641 8400 0.04 0.0486
AA1.6 350 641 8050 0.04 0.0486
AA1.7 350 641 7700 0.05 0.0487
AA1.8 350 641 7350 0.05 0.0487
AA1.9 350 641 7000 0.05 0.0487
AA1.10 350 641 6650 0.05 0.0488
AA1.11 350 641 6300 0.06 0.0488
AA1.12 350 641 5950 0.06 0.0488
AA1.13 350 641 5600 0.06 0.0489
AA1.14 350 641 5250 0.07 0.0489
AA1.15 350 641 4900 0.07 0.0490
AA1.16 350 641 4550 0.08 0.0491
AA1.17 350 641 4200 0.08 0.0491
AA1.18 350 641 3850 0.09 0.0492
AA1.19 350 641 3500 0.10 0.0494
AA1.20 350 641 3150 0.11 0.0495
AA1.21 350 641 2800 0.13 0.0497
AA1.22 350 641 2450 0.14 0.0499
AA2.1 350 641 2100 0.17 0.0502
AA2.2 350 641 1750 0.20 0.0507
AA2.3 350 641 1400 0.25 0.0513
AA2.4 350 641 1050 0.33 0.0524
AA3.1 350 641 700 0.50 0.0545
AA3.2 350 641 350 1.00 0.0488
AA3.3 350 641 2450 0.14 0.0499
AA3.4 350 641 2100 0.17 0.0502
AA4.1 350 641 1750 0.20 0.0507
AA4.2 350 641 1400 0.25 0.0513
AA4.3 350 641 1050 0.33 0.0524
69
DIFFUSER AHU 6
DIFFUSER Air flow Velocity UPSTREAM R in. H2O
AA1.1 305 731 915 0.33 0.0512
AA1.2 305 731 610 0.50 0.0490
AA1.3 305 731 305 1.00 0.0525
AA2.1 305 731 915 0.33 0.0512
AA3.1 305 731 610 0.50 0.0490
AA3.2 305 731 305 1.00 0.0525
AA3.3 305 731 915 0.33 0.0512
AA4.1 305 731 610 0.50 0.0490
AA5.1 305 731 305 1.00 0.0525
AA5.2 305 731 915 0.33 0.0512
AA6.1 305 731 610 0.50 0.0490
AA7.1 305 731 305 1.00 0.0525
AA7.2 305 731 915 0.33 0.0512
AA8.1 305 731 610 0.50 0.0490
AA9.1 305 731 305 1.00 0.0525
AA9.2 305 731 915 0.33 0.0512
AA10.1 305 731 610 0.50 0.0490
AA11.1 305 731 305 1.00 0.0525
AA11.2 305 731 915 0.33 0.0512
AA11.3 305 731 610 0.50 0.0490
AA12.3 305 731 305 1.00 0.0525
AA13.1 305 731 915 0.33 0.0512
AA13.2 305 731 610 0.50 0.0490
AA13.3 305 731 305 1.00 0.0525
PL = C (V/4005)2
Where:
C = 0.04, V = FPM
C = Loss Coefficient
Source:
Trane Air Conditioning Manual, Table 9-6, Pressure Losses due to Area Changes
Example
72
A1 1549 0.005983534
A2 1531 0.005558717
A3 1473 0.005092364
A4 1451 0.004578609
A5 1406 0.003996892
A6 1145 0.003269384
A7 1327 0.002312637
A8 1299 0.002184775
A9 1229 0.045664477
A10 1189 0.084952903
A11 1034 0.163922271
A12 963 0.321999261
A13 963 0.638587735
BRANCH DUCT AHU6
Main Duct Velocity GRADUAL LOSSES
A1.1 963 0.002312637
A1.2 870 0.001887528
A1.3 731 0.001332569
A2.1 731 0.002312637
A3.1 963 0.001887528
A3.2 870 0.001332569
A3.3 731 0.002312637
A4.1 731 0.001887528
A5.1 870 0.001332569
A5.2 731 0.002312637
A6.1 731 0.001887528
A7.1 870 0.001332569
A7.2 731 0.002312637
A8.1 731 0.001887528
A9.1 870 0.001332569
A9.2 731 0.002312637
A10.1 731 0.001887528
A11.1 963 0.001332569
A11.2 870 0.002312637
A11.3 731 0.001887528
A12.3 731 0.001332569
A13.1 963 0.002312637
A13.2 870 0.001887528
A13.3 731 0.001332569
85
SUMMARY OF LOSSES
Gradual Losses Friction Losses due to longest run Take off Losses
Floor AHU (in. H2O) (in. H2O) (in. H2O) Total
1st Floor 1 0.282916838 0.1662 5.2918 5.74
2 0.259876979 0.1794 5.0645 5.50
3 0.260319071 0.1655 3.8375 4.26
4 0.266764689 0.1811 5.8052 6.25
2nd Floor 5 0.328816864 0.3692 5.7319 6.43
3rd Floor 6 0.083622817 0.2850 0.5924 0.96
FORMULA
q x FAN Pt
FAN POWER EFFICIENCY =
6356 x BRAKE POWER
Source: http://hvacformula.blogspot.com/2008/12/fan.power.html
C=6356
Example:
AHU 1
CFM = 46720 then, @ the total table losses found at previous page the total loss at AHU # 1 is
5.74 in H2O
46720 x 5.74
Brake hp. =
6356 x 0.85
Floor AHU CFM Constant Fan Pt (in H2O) Fan Eff. Brake Power BHP
1st Floor 1 46720 6356 5.7409 85% 49.65 50
2 46720 6356 5.5038 85% 47.60 50
3 46720 6356 4.2633 85% 36.87 40
4 45260 6356 6.2530 85% 52.38 55
2nd Floor 5 35700 6356 6.4299 85% 42.49 45
3rd Floor 6 7320 6356 0.9610 85% 1.30 2
1ST Floor
2ND Floor
3RD Floor
Ti = 21 ᵒC = 68.9 F
Bypass factor = 0.2
Tadp = 8 ᵒC = 46.4 F
T3 = 21 – (1-0.2) x (21 – 8)
T3 = 10.6 ᵒC
AHU 1
Where;
= 1.0062 kJ/kgᵒk
Qs
m=
cp(t i−t 3 )
Qs @ AHU 1 = 444.42159 kW
444.42159 kw
m=
1.0062kJ /kgᵒk ( 21℃−10.6 ℃ )
m = 42.469 kg/s
mr = m-mo
Where;
Source from: Cooling and Heating Load Estimation- A Trane Air Conditioning
126 cfm
%Ao = = 0.0026969 = 0.267 %
46720 cfm
mo = m (%Ao)
mr = m-mo
Return Air
mr /m s = 42.3245/42.469 = 0.9973
Air Return:
First Floor
AHU 1 = 0.9973
AHU 2 = 0.9973
AHU 3 = 0.9974
AHU 4 = 0.9974
Second Floor
AHU 5 = 0.9786
Third Floor
AHU 6 = 0.9641
89
Where:
Dry Bulb Temperature (21 °C) and Apparatus Dew Point (8 °C)
QT = 1819715.49 BTU/hr.
GPM = QT / 500(ΔT)
=155.53 GPM
From: Air Conditioning Principle System (APS) by Edward Pita, Fourth Edition
Q = VA
A = 20.77/300
A = 0.069244 ft
D = √ 4 (0.069244)/¿ ¿ = 0.296925 ft
COOLING TOWER #1
Capacity
Qt = 1294215.09 W
= 1.20 (1294215.09)
= 1553058 Watts
= 1553.058 kW
= 1323.63 GPM
Q T = mw cpw (t 3−t 4 )
Where;
QT = heat rejected, kW
¿4.187 kJ/kg℃
t 3= 37℃
t 4 = 32℃
t wb = 27℃
93
QT
mw =
cp w ( t 3−t 4 )
1553.058 kW
mw = kJ
( 4.187 ℃)(37−32 ℃)
kg
mw = 74.185 kg/s
Theoretical Efficiency
(t 3 – t 4 )
μ= x 100 %
(t 3−t wb 1)
37−32° C
μ=( ) x 100 %
37−27 ° C
μ = 50 %
Actual Efficiency
(t 3 – t 4 )
μ= x 100 %
(t 3−t wb1)
37−32° C
μ=( ) x 100 %
37−30.6 ° C
μ = 78%
94
At t3 =37 ℃
At t4= 32 ℃
Energy Balance;
And,
ma ( h2-h1) = mwcpw(t3-t4)
Then,
QT = mwcpw(t3-t4) = m3h3-m4h4
m4 = 74.155 kg/s
0 .03 kg/ s
% Make up H2O =
74.185 kg/s
V4 = m4v4
L 1 gal . 60 s
V4 = 74.526 x x
s 3.785 L 1min .
V4 = 1181.39 GPM
96
ρgQH
WP =
1000
Where;
= 9.8066 m/s2
1
ρ@ 32 ℃=
v @ 32℃
1
ρ@ 32 ℃=
1.0050 x 10−3 m3 /kg
ρ@ 32 ℃= 995.03 kg/m3
1 hp
WP = 61.59 kW x
0.746 kW
WP = 82.57 Hp
97
℘
BP =
μP
Where;
μ = pump efficiency, %
Use: μ = 85 %
82. 57 Hp
BP =
0.85
BP = 97.14 BHp
COOLING TOWER #2
Capacity
Qt =880611.32 W
= 1.20 (880611.32)
= 1056743 Watts
= 1056.743 kW
= 900.633 GPM
QT = mw cpw (t 3−t 4 )
Where;
QT = heat rejected, kW
¿4.187 kJ/kg℃
t 3= 37℃
t 4 = 32℃
t wb = 27℃
QT
mw =
cp w ( t 3−t 4 )
1056.743 kW
mw = kJ
( 4.187 ℃)(37−32 ℃)
kg
mw = 50.477 kg/s
Theoretical Efficiency
(t 3 – t 4 )
μ= x 100 %
(t 3−t wb1)
37−32° C
μ=( ) x 100 %
37−27 ° C
μ = 50 %
Actual Efficiency
(t 3 – t 4 )
μ= x 100 %
(t 3−t wb 1)
37−32° C
μ=( ) x 100 %
37−30.6 ° C
100
μ = 78%
At t3 =37 ℃
At t4= 32 ℃
Energy Balance;
And,
ma ( h2-h1) = mwcpw(t3-t4)
Then,
QT = mwcpw(t3-t4) = m3h3-m4h4
m4 = 50.456 kg/s
0 .021 kg/ s
% Make up H2O =
50.477 kg/ s
V4 = m4v4
V4=50.708 L/s
L 1 gal . 60 s
V4 = 50.708 x x
s 3.785 L 1min .
V4 = 803.825 GPM
102
CHILLER DESIGN
From Standard refrigeration cycle (data from mechanical engineer reviewer by Jas Tordillo)
Standard Cycle;
COOLING TOWER #1
Qa = m (h1-h4)
Qa = refrigerating Capacity, kW
Qa = 1553.058 kW
Qa
m=
h 1−h 4
1553.058 kW
m=
238.34 kJ /kg−91.48 kJ /kg
103
m = 10.58 kg/s
Compressor Work
Wc = m (h2 –h1)
1 hp
Wc = 387.863 kW x
0.746 kW
Wc = 519.9 hp
Say, Wc = 600 hp
Qr = m (h2-h3)
Qr = 1941.6 kW
V1’ = mv1
V1 = 1.2696 m3/s
104
Source “Mechanical Engineering Formula 2nd ed. By Jas Tardillo” page 28-6
q(flow rate) x γ x Ht
Brake Power =
ŋ( p)
Assume that the longest run in the system is approximately = 200 m or 656.18 ft
Source “Mark’s Handbook chapter 12, page12-95 (use the friction loss for closed piping)
v ² (1.524 m/ s) ²
Hv= = = 0.118m
2 g 2(9.81 m/ s ²)
Zd=10m
Use = 16 Hp
COOLING TOWER #2
Qa = m (h1-h4)
Qa = refrigerating Capacity, kW
Qa = 1056.734 kW
Qa
m=
h 1−h 4
1056.734 kW
m=
238.34 kJ /kg−91.48 kJ /kg
m = 7.196 kg/s
Compressor Work
Wc = m (h2 –h1)
1 hp
Wc = 263.81 kW x
0.746 kW
Wc = 350.952 hp
Say, Wc = 400 hp
Qr = m (h2-h3)
Qr = 1320.61 kW
106
V1’ = mv1
V1 = 0.864 m3/s
Source “Mechanical Engineering Formula 2nd ed. By Jas Tardillo” page 28-6
q(flow rate) x γ x Ht
Brake Power =
ŋ( p)
Assume that the longest run in the system is approximately = 200 m or 656.18 ft
Source “Mark’s Handbook chapter 12, page12-95 (use the friction loss for closed piping)
v ² (1.524 m/s) ²
Hv= = = 0.118m
2 g 2(9.81 m/s ²)
Zd=10m
Use = 15 Hp