ELECTRICS CIRCUITS

80-7-M123 EN

19 / 12 / 2005
CONTENTS

ELECTRIC CIRCUIT ........................................................................................ 4

ELECTRIC CIRCUIT ........................................................................................ 6

ELECTRIC LIGHTING CIRCUIT ......................................................................... 8

OPTIONAL ROAD LIGHTS.................................................................................P 11 to 17

- ROAD LIGHTING OPTIONAL ELEMENTS P 12 and 13

- FUSES AND RELAY P 14 and 15

- SCHEMATIC DIAGRAM P 16

- TROUBLESHOOTING P 17

3
 2 1
STOP

27 28 3 4
TEST 20
C
1 2 3 4 5 1 2 3 4 5 6 7 8
B A
24N 24S 1 1
2 1 6 2 1 6 B A 2 2
7 7 C
3 4 5 3 4 5

22
21
5
17
7 8 9 19
42

G3445
85
23
19
15/54 43
5 1 4 2 1 4 2
19 15/54
30 30 50a 6 4 44
1 2 5 5
3 3 47 45
3
5 6 7 8
1 2 3 4
ELECTRIC CIRCUIT TMT 25.25

16 15 14 13

12 11 10 9 8 7 6 5 4 3 2 1 51
5
39 Jn.Ve 4
1 2
52 3 24
C - +
R
40

4
41 26
7 25
40
34 34
10
14 14 11 50
15
13 12
35 36
1 2 1 2
10 EA 159
3 4
5 6
7 8

37 37
16 46
55
6 5 4 4 5 6
1 2 3 3 2 1

1 2
17
31 48 49
4 5 6 6 5 4
3 2 1 1 2 3
53

29 33 30
54
32 38 18
ELECTRIC CIRCUIT

1 Fuel level switch 48 Engine oil pressure switch

2 Hour recorder 49 Water temperature sensor
3 Warning light’s panel 50 Water temperature sensor
4 safety box 51 Heating plug
5 Ignition switch 52 Solenoid
6 fuses box 53 Horn wiring harness
7 Relay 54 Horn
8 Relay 55 Hydraulic return oil filter clogging
9 Test moduluis switch
10 Mainwiring harness
11 Horn wiring harness
12 Horn switch
13 Horn
14 Handbrake switch
15 Parcking brake switch
16 Remote control unit
17 Fuel gauge
18 Handbrake switch
19 Clogging switch
20 Battery
21 Cable
22 Earth cable
23 Earth cable
24 Relay
25 Fuses box
26 Oil temperature sensor
27 Cable 24N
28 Cable 24S
29 Complete L.H tail light
30 Complete R.H tail light
31 Wiring har ness (rear lighting
equipment)
32 Rear fog lamp
33 Reversing light
34 Template light
35 Template light wiring harness
36 Template light wiring harness
37 Sidelight
38 Rear light
39 Screw
40 Nut
41 Washer
42 Screw
43 Washer
44 Washer
45 Nut
46 Complete alternator
47 Starter motor
5
 2 1
STOP

27 28 3 4
TEST 20
C
1 2 3 4 5 1 2 3 4 5 6 7 8
B A
24N 24S 1 1
2 1 6 2 1 6 B A 2 2
7 7 C
3 4 5 3 4 5

22
21
5
ELECTRIC CIRCUIT

17
7 8 9 19
42

G3445
85
23
19
15/54 43
5 1 4 2 1 4 2
19 15/54
30 30 50a 6 4 44
1 2 5 5
3 3 47 45
3
5 6 7 8
1 2 3 4

16 15 14 13

12 11 10 9 8 7 6 5 4 3 2 1 51
5
39 Jn.Ve 4
1 2
52 3 24
C - +
R
40

6
41
7 25
40
34 34
10
14 14 11 50
15
TMT 25.20 SR / TMT 25.20 C / TMT 25.15 CR

13 12
35 36
1 2 1 2
3 4
5 6
7 8

37 37
16 46
26
6 5 4 4 5 6
1 2 3 3 2 1

1 2
17
31 48 49
4 5 6 6 5 4
3 2 1 1 2 3
53

29 33 30
54
32 38 18
ELECTRIC CIRCUIT

1 Fuel level switch 47 Starter motor

2 Hour recorder 48 Engine oil pressure switch
3 Warning light’s panel 49 Water temperature sensor
4 safety box 50 Water temperature sensor
5 Ignition switch 51 Heating plug
6 fuses box 52 Solenoid
7 Relay 53 Horn wiring harness
8 Relay 54 Horn
9 Test moduluis
10 Mainwiring harness
11 Horn wiring harness
12 Horn switch
13 Horn
14 Handbrake switch
15 Parcking brake switch
16 Remote control unit
17 Fuel gauge
18 Handbrake switch
19 Clogging switch
20 Battery
21 Cable
22 Earth cable
23 Earth cable
24 Relay
25 Fuses box
26 Hydraulic return oil filter clogging
switch
27 Cable 24N
28 Cable 24S
29 Complete L.H tail light
30 Complete R.H tail light
31 Wiring har ness (rear lighting
equipment)
32 Rear fog lamp
33 Reversing light
34 Template light
35 Template light wiring harness
36 Template light wiring harness
37 Sidelight
38 Rear light
39 Screw
40 Nut
41 Washer
42 Screw
43 Washer
44 Washer
45 Nut
46 Complete alternator
7
 3 2 1 1 2 3

Be
Jn.Ve

Ve
Jn.Ve
Ve
Jn.Ve

Be

Be
Jn.Ve

Jn.Ve
Be
Jn.Ve
6
Vi.No
Rg Rg 7
5 7 1
Ve 4 5 2 Vi
4 Ve 8
1 2 6 3
Be
9
Be Be
3 Ba Ve
Ve
Vi/No

Ba
Or
Rg
Vi

Jn.Ve
Jn.Ve

Jn.Ve
Be
Rg

8
4

Jn.Ve
Rg

Rg
Jn.Ve
Jn.Ve
Or

5
Rg
Jn.Ve
ELECTRIC CIRCUIT (Lighting equipment option “White and red/blue”)

3
ELECTRIC STEERING CIRCUIT

1 Blue working headlight

2 Red working headlight
3 Working headlight
4 Working headlight wiring harness
5 Reversing light
6 Relay
7 Lighting switch

9
10
OPTIONAL ROAD LIGHTS

11
 2 14 19 14 1
Be

Ve
Jn.Ve
Ve
Jn.Ve
Ma
1 1
26 26
35
13 35
4 4

17

Vi
No

Jn
Be

Jn.Ve
Ba
Gr

Jn
Jn.Ve
Ba

Ve
Jn.Ve
Jn
Ba
Ma Vi.No
Ma

Ve
Rg 7

Jn.Ve
7 1
5 Vi 4 5 2 Vi
Gr 8
6 3
Be
Gr 9
Be
No Ve
No Ve
C - + 11

Jn.Ve
Jn
R
Rg
Be Jn.Ve

Ma
No
Or

Jn
No
Vi

Ba
Ba

Rg
Gr
Jn
Be
8
Be 12
Rg
ROAD LIGHTING OPTIONAL ELEMENTS

Jn Jn Rg
Gr 1 2
Ve 1 2
1 2
No 3 4 3 4 Ve 3 4

Rg
Rg
No
Be
Vi
Vi
Ba
Ba
Jn
Jn
Be
Be
Gr
Jn
Ma

12
Ma 5 6 5 6 Rg 5 6
Be

Ve
Or 7 8 7 8 Jn.Ve 7 8

Ma
Jn.Ve Jn.Ve
Rg
Jn.Ve Jn.Ve

9 10 18 15

FAISCEAU PRINCIPAL
HAUPT KABELSTRANG
Ba Ba HAZ PRINCIPAL
Jn Jn MAIN WIRING HARNESS
Jn 18 81 Jn FASCIO PRINCIPALE
7 7
Ma 2 2 Ma
36 63
Or 45 54 Or

Rg
Rg
Rg Rg
Rg Rg

Rg
Jn.Ve
Jn.Ve Jn.Ve

4 3
6
16

Rg
Jn.Ve Jn.Ve
Jn.Ve
Be Jn
Vi 14 Be
Rg Rg
ROAD LIGHTING OPTIONAL ELEMENTS

1 Complete r.h front headlight

2 Complete l.h front headlight
3 Complete r.h rear light
4 Complete l.h rear light
5 Lighting switch wiring harness
6 Wiring harness
7 Lighting switch
8 Fuses box
9 Stop switch
10 Warning light switch
11 Working headlight wiring harness
12 Working headlight wiring harness
13 R.H. front working headlight wiring harness
14 Working light
15 R.H front working headlight switch
16 Reversing light
17 Revolving light wiring harness
18 Revolving light switch
19 Revolving light

13
FUSE AND RELAY

Unscrew the two roll wheels 1 and remove the protective sheet on the
fuses 2.
Remove the covers to have access to the fuses : the functions of the latter are numbered
as following. 1
2 1

FUSES

F1 - (10A MAXI) - Fuel level gauge + hourmeter (10A).

F2 - (10A MAXI) - Load status indicator device (10A).
F3 - (10A MAXI) - Sound alarm (10A).
F4 - (10A MAXI) - Signal light panel (10A).
F5 - (10A MAXI) - Brake solenoid valve block assembly (10A).
F6 - (10A MAXI) - Gear reverser + reverse gear horn + reverse light (10A).
F7 - (10A MAXI) - Flow divide (10A). K3
F8 - (10A MAXI) - OPTION. K4 K5
F9 - (10A MAXI) - OPTION Working head light (10A)
K1 K2 F1 F12
F10 - (10A MAXI) - OPTION Flashing light (10A).
F11 - (10A MAXI) - OPTION.
F12 - (10A MAXI) - OPTION Hydraulic attachment (10A).
F13 - (15A MAXI) - OPTION Switch power (15A).
F14 - (5A MAXI) - OPTION Indicators (5A). F13 F14 F15 F16

F15 - (5A MAXI) - Stopping the engine (30A).

F16 - (10A MAXI) - OPTION.
F17 - (30A MAXI) - Motor ventilator (30A).
F18 - (60A MAXI) - Preheating I.C. engine (60A).

RELAY

K1 - Forward gear relay.

K6
K2 - Reverse gear relay.
K3 - Safety system starting switch relay. K7
K4 - OPTION hydraulic accessory.
K5 - OPTION.
K6 - Preheating I.C. engine relay.
K7 - Motor ventilator relay.

Loosen the three wheels (3) and remove the plate (4) to access the lighting option fuses

14
FUSE AND RELAY

OPTIONAL ROAD LIGHTS

F19 - (10A MAXI) - Hazard lights (10A).

F20 - (5A MAXI) - Left front and rear indicators (5A).
F17
F21 - (5A MAXI) - Left front and rear position lights (10A).
F22 - (10A MAXI) - Headlights (10A). F18
F23 - (10A MAXI) - Low beam (10A).
F24 - (5A MAXI) - Right front and rear position lights (5A).
F25 - (5A MAXI) - Right front and rear indicators (10A).
F26 - (5A MAXI) - Stop (5A).

NOTE : Replace a used fuse with a new fuse of the same quality and capacity. Never reuse
a repaired fuse.

F19
F26

3 3
4

15
 j

Ignition switch
15A 10A 5A

Commutator j r
30 L +
30 30 17 17 50 19 19 54 15 58 O P
SCHELATIC DIAGRAM

0 1 2 FG 0 FD
5A
57/58 56b 56a FG FD H
Stop switch r

bl 2 8 5 10
1 0
j
bc
bl
o 6 3 1 7
bl Warning
r g
m n stop
5A 5A 10A 10A +
n
Flasher unit C

16
bl bl j bc g

R
5A 5A
-
g
n

r j bc
k4

jvt
Flasher

Flasher

Flasher
Flasher

Headlight

Stop light
Side light

Stop light
Side light
Headlight

Side light
Side light

Dipped light
Dipped light
Warning light
Warning light

R.H jib light

L.H jib light

R.H Side light

Rear light of
L.H side light

number plate
R.H rear light L.H rear light L.H front light phare avant droit
TROUBLESHOOTING

Symptoms Probable causes Additional checks Remedies

lift truck in work mode 5A item F14 fuse check the fuse replace the
no front and right rear fuse concerned
indicator lights is out of order

lift truck in work mode 21W lamp replace the

no front or right rear lamp
indicator light is out of order

lift truck in work mode 5A item F20 fuse check the fuse replace the
no front and left rear fuse concerned
indicator lights is out of order

lift truck in work mode 21W lamp replace the

no front or right rear lamp
indicator light is out of order

lift truck in work mode 5A item F25 fuse check the fuse replace the
no front and right rear fuse concerned
indicator light stop switch is out of order check the switch

lift truck in work mode 10A item F23 fuse check the fuse replace the
no dipped headlight fuse concerned
is out of order

lift truck in work mode 10A item F22 fuse check the fuse replace the
no front headlight fuse concerned
is out of order

lift truck in work mode 10A item F21 fuse check the fuse replace the
no front and rear fuse concerned
left sidelight is out of order

lift truck in work mode 10A item F24 fuse check the fuse replace the
no front and rear fuse concerned
right sidelight is out of order

lift truck in work mode 15A item F13 fuse check the fuse replace the
no lights is out of order fuse concerned

lift truck in work mode 10A item F19 fuse check the fuse replace the
no warning light fuse concerned
Ignition switch : is out of order check the contactor replace the
position 0 contactor

lift truck in work mode 10A item F13 fuse check the fuse replace the
no warning light 10A item F19 fuse concerned
Ignition switch : check the contactor replace the
position I is out of order contactor

In work mode Direction light check the lamp replace the

no left or rightfront is out of erder 21W - 12V lamp
direction light

In work mode front headlight check the lamp replace the

no left or right front is out of order 45W - 12V lamp
headlight

In work mode dipped headlight check the lamp replace the

no left or right dipped is out of order 36W - 12V lamp
headlight

In work mode sidelight check the lamp replace the

no left or right front is out of order 5W - 12V lamp
sidelight

Lift truck in work mode 5A item F26 fuse check the fuse replace the
no right and leftstop fuse concerned
lights Stop switch is out of order check the switch or replace the
stop switch
17