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Article history: Drying behavior of corn (Zea mays L) was studied in a hot air-infrared dryer. The effects of inlet air
Received 6 November 2015 temperature (40, 50 and 60 C), infrared radiation intensity (1000, 2000 and 3000 W/m2), and modes of
Received in revised form drying bed (fixed and vibratory) were investigated on grain moisture variation during drying process.
22 August 2016
Corn kernels were dehydrated from the initial moisture content of 24.5 ± 0.5% (w.b) to final moisture
Accepted 15 January 2017
Available online 19 January 2017
content of 14 ± 0.2%. The thin layer drying characteristics was experimentally investigated and appro-
priate mathematical drying models were correlated with temperature and radiation intensity. Among
models fitted to experimental data, the Page model was found to be the best model for describing drying
Keywords:
Infrared drying
behavior of corn in thin layer drying form. The effective moisture diffusivity ranged from 0.6170 108
Corn to 4.6432 108 m2/s for the fixed bed mode and 0.8021 108 to 5.5533 108 m2/s for the vibratory
Drying kinetics bed mode.
Effective moisture diffusivity © 2017 Asian Agricultural and Biological Engineering Association. Published by Elsevier B.V. All rights
Vibration reserved.
1. Introduction rig fabrication, fast transient response and significant energy effi-
ciency (Abe and Afzal, 1997; Pan et al., 2008; Sharma et al., 2005).
Corn (Zea mays L.) is one of the most important sources of hu- Motevali et al. (2011) investigated the energy consumption of
man and animal nutrition. Because of large quantity of starch, dried mushroom under different drying methods. They observed
ethanol, oil and other products, corn has a vast economic impor- that with increasing inlet air velocity in hot air dryer, the drying
tance (Hatamipour and Mowla, 2003). One of the characteristics of time and consequently the consumed energy decreases. Also by
corn is high moisture content at harvest operation thus the har- using hot air assisted infrared, energy consumption decreases
vested grains should be dried for safe storage. relative to infrared drying alone. They concluded that hot air-
Drying is an important unit operation used in numerous in- infrared drying is the best method for mushroom drying
dustries. It is one of the most cost-effective ways of protecting food regarding energy consumption.
of all variety which involves removal of water content by applica- Zare et al. (2014) have conducted a research on kinetics of paddy
tion of heated air (Ranjbaran and Zare, 2012). drying using a hot air-infrared dryer. They used three levels of inlet
Infrared drying involves the exposure of a material to electro- air temperature (30, 40 and 50 C), three levels of air velocities
magnetic radiation in the wave length of 0.8e1000 mm (Mohsenin, (0.01, 0.015 and 0.020 m/s) and three levels of infrared radiation
1981). However, the wavelengths from 2.5 to 200 mm is usually intensity (2000, 4000 and 6000W=m2 ). They reported that appli-
used for drying purposes (Zare et al., 2014). In this method the cation of a low intensity infrared radiation with lower values of
material is dried directly by absorption of infrared energy from inlet air temperature and moderate values of inlet air velocity can
heating element without heating surrounding air (Jones, 1992). The effectively improve the final quality of paddy in terms of bending
use of infrared drying for dehydrating foods has numerous ad- stress and percentage of cracked kernels.
vantages can be noted as: high quality finished products, ease of the Hall (1962), Jenkins and Forth (1965) stated that, although
infrared heating is a rapid drying method, it is suitable for surface
heating applications. When increasing the grain bed depth is
desired, the layer close to infrared source dry more quickly
* Corresponding author. compared to the deeper layers. One of methods for faster and
E-mail addresses: dzare@shirazu.ac.ir, sanyzare@yahoo.com (D. Zare).
http://dx.doi.org/10.1016/j.eaef.2017.01.004
1881-8366/© 2017 Asian Agricultural and Biological Engineering Association. Published by Elsevier B.V. All rights reserved.
192 H. Rahmanian- Koushkaki et al. / Engineering in Agriculture, Environment and Food 10 (2017) 191e197
from a local farm near Shiraz, Iran. The grains were first cleaned to
!
remove foreign materials and broken kernels. The cleaned grains Mt 6 Deff p2
were placed in plastic sealed bags to conserve moisture during the MR ¼ ¼ 2 exp t (3)
Mo p r2
tests and stored in refrigerator at 4e5 C. Before each test, samples
were allowed sufficient time to equilibrate at ambient temperature Eq. (3) evaluated for Fourier number (Fo ) for diffusion and can be
of 25 C for about 8 h (Zare et al., 2014). rewritten as follow:
The initial moisture content of corn was measured using stan-
dard hot air oven drying method based on dry basis for all exper- Mt 6
iments (heating at 103 C for 72 h). It was obtained to be 24.5 ± 0.5 MR ¼ ¼ exp p2 Fo (4)
Mo p2
% w.b (ASABE Standards, 2008).
A total of 54 experiments were run from combinations of three Taking logarithm of both sides, Eq. (4) can be written as Eq. (5):
levels of inlet air temperature (40, 50 and 60 C), three levels of
infrared radiation intensity (1000, 2000 and 3000W=m2 ), two Fo ¼ 0:101 lnðMRÞ 0:050 (5)
modes of drying bed (fixed and vibratory (12 HZ)) bed for three
replications. Fo
In order to measure moisture content variation during drying Deff ¼ 2 (6)
t r
process, baskets of grains were taken out of dryer periodically and
weighted using a digital balance (GF-600, A&D Company, Japan, In all experiments and for each corresponding moisture content,
resolution ±0:01 g). the effective moisture diffusivity was estimated by substituting the
For each run, the drying process was continued until the weight positive values of Fourier number and the drying time along with
of the sample reduced to a level corresponding to a moisture equivalent radius of sphere (3.9 mm) (Eq. (6)). A digital caliper with
content of about 14.0± 0.2 (% w.b). accuracy of ±0.01 mm was used to measure the diameter of about
100 fresh corn grains.
The equilibrium moisture content during drying was considered No. Model name Model equation References
zero, since prolonged exposure of grain to infrared radiation 1 Newton MR ¼ exp(kt) (O’Callaghan et al., 1971)
eventually caused the burning of material and this happens only at 2 Page MR ¼ exp(ktn) (Diamante and Munro, 1993)
nearly zero moisture content (Fasina et al., 1998). Thus Eq. (2) can 3 Henderson & Pabis MR ¼ a exp(kt) (Henderson and Pabis, 1961)
4 Logarithmic MR ¼ a exp(kt)þc (Henderson, 1974)
be simplified as follow:
194 H. Rahmanian- Koushkaki et al. / Engineering in Agriculture, Environment and Food 10 (2017) 191e197
Ln(MR)
-0.3
given by Eq. (5). 50 °C
The plots of ln(MR) with drying time for different inlet air -0.4 60 °C
temperature at radiation intensity of 1000 W/m2 for the fixed and
vibratory mode are illustrated in Fig. 2 and Fig. 3, respectively. As -0.5
the inlet air temperature increase, the effective moisture diffusivity
-0.6
increase for two bed modes with respect to Arrhenius equation
(Brooker et al., 1992).
-0.7
The plots of ln(MR) versus drying time for different radiation
intensity at temperature of 50 C for the fixed and vibratory bed Fig. 3. The variations of ln(MR) versus drying time for different inlet air temperature
mode are illustrated in Fig. 4 and Fig. 5, respectively. It can be seen and radiation intensity of 1000 W/m2 in the vibratory bed mode.
that by increasing the radiation intensity the effective moisture
diffusivity increases. This is due to the fact the increase in radiation
intensity caused rapid rise in temperature of the product, which in Drying time (min)
0
turn increased the vapor pressure and consequently led to faster 0 20 40 60 80 100 120
drying diffusion of moisture towards the surface. The similar trend -0.1
was also observed for the fixed and vibratory modes.
-0.2
The values of calculated effective moisture diffusivity for No Infrared
different radiation intensity and inlet air temperatures are given in -0.3
Ln(MR)
1000 W/m2
Table 2. It can be seen that the values of effective moisture diffu-
-0.4 2000 W/m2
sivity have increased by increasing radiation intensity and inlet air
temperature. Furthermore in the vibratory bed mode, the value of 3000 W/m2
-0.5
effective moisture diffusivity was higher than that of calculated for
the fixed bed mode as the corn kernel rotates in the vibratory bed -0.6
mode and receives uniform radiation by all part of grain. The values
-0.7
of effective moisture diffusivity for foodstuffs are generally in the
range of 1011 to 109 m2/s during hot air drying (Madamba et al., Fig. 4. The variations of ln(MR) versus drying time for different radiation intensity and
1996). In the present research, the effective moisture diffusivity is temperature of 50 C in the fixed bed mode.
in the range of 0.6170 108 to 4.6432 108 m2/s for the fixed
bed mode and 0.8021 108 to 5.5533 108 m2/s for the vibra-
tory bed mode which are higher than the mentioned range as a Drying time (min)
0
result of application of combined-infrared radiation and vibration 0 20 40 60 80 100 120
during drying process. -0.1
-0.2
3.2. Mathematical modeling of thin layer drying No Infrared
Ln(MR)
-0.6
-0.2
radiation density for two drying modes of fixed and vibratory beds.
40 °C The corresponding constants as well as the values of statistical
Ln(MR)
-0.3
50 °C parameters are given in Tables 3 and 4 for the fixed and vibratory
-0.4 60 °C bed, respectively. The experimental data of moisture ratio versus
those predicted by Page model for the fixed and vibratory bed is
-0.5 shown in Figs. 6 and 7, respectively. These figures indicate the
suitability of the mentioned model.
-0.6
Fig. 2. The variations of ln(MR) versus drying time for different inlet air temperature The typical drying curves of corn grains at infrared radiation
( C) and radiation intensity of 1000 W/m2 in the fixed bed mode. intensity of 2000 W/m2, inlet air temperatures of 40, 50 and 60+ C
H. Rahmanian- Koushkaki et al. / Engineering in Agriculture, Environment and Food 10 (2017) 191e197 195
40 0 0.6170 0.8021
1000 1.1107 1.5888
3.4. Effect of infrared radiation intensity
2000 1.6351 1.9437
3000 2.6995 3.0852 The infrared radiation also influenced on the drying time of corn
50 0 0.9401 1.1261 grains as shown in typical Fig. 10 and Fig. 11. At a given drying air
1000 1.5580 1.9591
temperature (40 C), an increase in infrared radiation intensity
2000 2.5607 2.9926
3000 3.1777 3.3937 reduced the drying time in both fixed and vibratory modes. Similar
60 0 1.2649 1.5580 result has been reported (Abe and Afzal, 1997; Das et al., 2004). As
1000 2.7458 2.9309 expected at higher radiation intensity, the higher mass transfer
2000 3.7022 4.7203 driving force resulted in faster drying rate and consequently lesser
3000 4.6432 5.5533
drying time.
Table 3
Values of coefficients of selected models and statistical results through the regression method for each temperature in the fixed bed mode.
Table 4
Values of coefficients of selected models and statistical results through the regression method for each temperature in the vibratory bed mode.
1 1
0.9
Predicted moisture ratio
0.9
Predicted moisture ratio
0.8
0.8
0.7
0.7
0.6
0.6
0.5
0.5 0.6 0.7 0.8 0.9 1
0.5
Experimental moisture ratio 0.5 0.6 0.7 0.8 0.9 1
Fig.6. The experimental data versus predicted data of moisture ratio for the Page Experimental moisture ratio
model in the fixed bed mode.
Fig.7. The experimental data versus predicted data of moisture ratio for the Page
model in the vibratory bed mode.
are illustrated for two drying bed modes in Fig. 8 and Fig. 9,
respectively. The mentioned figures show the change in moisture
3.5. Effect of vibration
ratio of the sample with drying time. The drying process took place
mostly in falling rate period and no constant rate period was
Fig. 12 shows the change in moisture ratio of the corn kernels
observed. This trend was also reported for some fruits and
196 H. Rahmanian- Koushkaki et al. / Engineering in Agriculture, Environment and Food 10 (2017) 191e197
1 1
0.9
0.8 0.8
Moisture ratio
Moisture ratio
0.7 No infrared
° 1000 W/m2
0.6 40 C 0.6
50°C 2000 W/m2
0.3
0.2 0 20 40 60 80 100 120 140 160 180
0 10 20 30 40 50 60 Drying time (min)
Drying time (min)
Fig. 11. Variation of moisture ratio versus drying time at various radiation intensity
Fig. 8. Variation of moisture ratio versus drying time at various inlet air temperatures and inlet air temperature of 40 C for the vibratory bed mode.
and radiation intensity of 2000 W/m2 for the fixed mode.
1
1
Fixed bed
0.9
Vibratory
0.8 Moisture ratio
0.8
Moisture ratio
°
0.6 40 C 0.7
50°C
60°C 0.6
0.4
0.5
0.2 0 10 20 30 40 50 60
0 10 20 30 40 50 60 Drying time (min)
Drying time (min)
Fig. 12. Variation of moisture ratio versus drying time at inlet air temperature of 40 C
Fig. 9. Variation of moisture ratio versus drying time at various inlet air temperatures and radiation intensity of 2000 W/m2 for the fixed and vibratory bed mode.
and radiation intensity of 2000 W/m2 for the vibratory mode.
4. Conclusion
1
No infrared The experimental moisture ratio was fitted to four thin layer
0.9
1000 W/m2 drying models i.e. Newton, Page, Henderson & Pabis and Loga-
0.8 2000 W/m2 rithmic. Three criteria were used to evaluate the fitting of the
Moisture ratio
3000 W/m2 models to experimental data. The best model has the highest R2
0.7
value and the lowest RMSE and c2 values. Among these models the
0.6 most appropriate model for the fixed bed mode was the Page model
with the values of 96.5%, 0.0006 and 0.0249 for R2, c2 and RMSE,
0.5
respectively. Furthermore the best model for vibratory mode was
0.4 the Page model with the values of 97.4%, 0.0004 and 0.0215 for R2,
c2 and RMSE, respectively. Hence, the Page model was chosen to
0.3
represent the thin layer drying of corn in fixed and vibratory bed
0 20 40 60 80 100 120 140 160 180
mode.
Drying time (min)
The drying time reduced with increase in inlet air temperature
Fig. 10. Variation of moisture ratio versus drying time at various radiation intensity and radiation intensity in two modes of fixed and vibratory.
and inlet air temperature of 40 C for the fixed bed mode. Furthermore the drying time in vibratory bed mode has more
reduction compared to the fixed bed mode.