TOPlift L+

en | Operating instructions
Translation of the original operating instructions
EN / V01-R02

Read the instructions prior to performing any task!

Hailo Wind Systems GmbH & Co. KG
Kalteiche-Ring 18
D-35708 Haiger
Germany
Telephone: +49 (0) 2773 82-0
Fax: +49 (0) 2773/82-1561
Email: info@hailo-windsystems.com
Internet: www.hailo-windsystems.com

© Hailo Wind Systems - Without the prior written consent of Hailo Wind Systems, no part of this publication may be reproduced in any way, transmitted, transcribed,
stored in a storage medium or translated into any language or computer language. Copyright infringement may also affect the product support by Hailo Wind
Systems for this equipment. Hailo Wind Systems reserves the right to make changes to this manual and the product it describes without prior notice. The content of
this manual does not include any contractual or other obligations by Hailo Wind Systems and is not legally binding. This publication was prepared with great care.
However, should you find any errors or wish to make suggestions for improvement, please write to Hailo Wind Systems. The original language of this document is
German. If required, you can request a written copy.
Table of contents

Table of contents
1 Preface........................................................................................................................... 95
1.1 About these operating instructions...................................................................... 96
1.2 Documentation..................................................................................................... 96
1.3 Type overview – versions..................................................................................... 97
1.4 Compliance........................................................................................................... 98
2 Safety............................................................................................................................. 99
2.1 Intended use of the machine................................................................................ 99
2.2 Foreseeable misuse............................................................................................ 100
2.3 Potential dangers............................................................................................... 100
2.4 General instructions........................................................................................... 101
2.5 Information for the end user.............................................................................. 102
2.6 Unauthorised modifications to the machine are prohibited.............................. 104
2.7 Safety equipment on the machine..................................................................... 104
2.8 Classification of the safety instructions............................................................... 106
2.9 Information on safe use..................................................................................... 107
2.10 Personal protective equipment........................................................................ 110
2.11 Schedules and maintenance intervals.............................................................. 111
2.12 Residual risks................................................................................................... 113
3 Design and function..................................................................................................... 114
3.1 Type plate on the service lift............................................................................... 114
3.2 Safety information and labels on the service lift............................................... 116
3.3 Main components of the machine...................................................................... 120
3.4 Structural design................................................................................................ 121
3.5 Optional service lift equipment.......................................................................... 123
3.6 Standard safety equipment................................................................................ 124
3.6.1 Brake system and fall protection..................................................................... 124
3.6.2 EMERGENCY STOP function............................................................................ 124
3.6.3 Main switch on the machine............................................................................ 124
3.6.4 Shutter door, folding hinged door and apron................................................. 125
3.6.5 Switching flap at TOP and switch plate at BOTTOM........................................ 126
3.6.6 Attachment point............................................................................................. 127
3.6.7 Overload limit................................................................................................. 127
3.6.8 EMERGENCY release of shutter door............................................................... 127
3.7 Optional service lift safety equipment................................................................ 128
4 Operation.................................................................................................................... 133
4.1 Operating elements........................................................................................... 133
4.1.1 Control panel.................................................................................................. 133
4.1.2 Manual mode with the control panel.............................................................. 134
4.1.3 “Outside cabin” control panel......................................................................... 136
4.1.4 Automatic mode with the “outside cabin” control panel................................. 137
4.1.5 Display (optional)........................................................................................... 139
4.1.6 “Manual pendant control” control panel (optional)....................................... 141
4.1.7 “Call function” control panel........................................................................... 142

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 Table of contents

4.2 Preparation of the service lift............................................................................. 143

4.3 Guard rail door and interlock............................................................................ 144
4.3.1 Electrical interlock+ (IP-EL).......................................................................... 145
4.3.2 Mechanical interlock+ (IP-ME)...................................................................... 145
4.4 Ladder................................................................................................................ 146
4.5 Conduct in the event of a malfunction............................................................... 147
4.6 Emergency exit between two platforms.............................................................. 148
4.7 Fall arrester....................................................................................................... 151
4.8 EMERGENCY manual descent............................................................................. 154
4.9 Manual ascent.................................................................................................... 155
4.10 Bar step............................................................................................................ 156
5 Delivery, Installation, Disassembly, Technical Data..................................................... 158
5.1 Delivery.............................................................................................................. 158
5.2 Installation......................................................................................................... 158
5.3 Electrical installations........................................................................................ 158
5.4 Inspections before commissioning...................................................................... 159
5.5 Disassembly....................................................................................................... 159
5.6 Technical Data.................................................................................................... 161
5.6.1 Electrical system.............................................................................................. 164
5.6.2 Drive components........................................................................................... 165
6 Fehlerbehebung.......................................................................................................... 167
6.1 General information on troubleshooting........................................................... 167
6.2 Fault descriptions............................................................................................... 167
7 Appendix..................................................................................................................... 168

94 Betriebsanleitung • TOPlift L+ • EN / V01-R02

Preface

1 Preface
Service lift Dear Customer,
Thank you for choosing a service lift made by Hailo. Before putting it into operation and using
it, we ask that you take time to carefully read through these instructions. Pay particular atten-
tion to the safety instructions in the text and to Chapter 2 “Safety”.
This is a requirement for:
n Working safely
n Trouble-free operation
n Long service life
Always keep the operating instructions in the service lift. Only then will the documents be imme-
diately available as needed.

Documentation
We reserve the right to make modifications to the contents. Hailo Wind
Systems accepts no liability for any errors in this documentation.
Liability for indirect damages occurring in connection with the provision
or use of this documentation shall be excluded to the extent permissible
by law.
All rights in the event of granting of a patent or registration of a utility
model are reserved.

Should you have any questions which are not answered in these instructions, please call us. We
will be happy to help you.
We at Hailo Wind Systems wish you every success in your work!

Features The performance features of our service lifts are:

n A design especially adapted to wind turbine generators
n Comprehensive monitoring and safety functions
n Direct and safe access to the fixed ladder in any position
n Passenger capacity:
– TOPlift L1+ = max. 2 persons/250 kg
– TOPlift L2+ = max. 2 persons/250 kg
– TOPlift L3+ = max. 3 persons/300 kg

Product changes Hailo Wind Systems reserves the right to make technical modifications and improvements which
do not apply to the tested prototype in regard to safety-relevant criteria.

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 Preface
Documentation

1.1 About these operating instructions

Trained personnel These operating instructions are intended to help you to operate this machine (service lift) safely
and effectively.
The target group is comprised of persons who have already participated in a training course in
which these operating instructions were presented. If you have not participated in a training
course, please contact your supervisor or training coordinator.
This service lift has been designed with the utmost work safety in mind in order to prevent inju-
ries and damage. Nevertheless, this machine can still be dangerous if used improperly.
These operating instructions will help you operate the machine safely.

Distinction between operating company and operator In this handbook, the term end user refers to the party that holds the authority and responsi-
bility for this machine – usually a company or corporation.
The term operator refers to the person who works on the machine and/or its controls, as directed
and with the accordance of the machine end user.

Responsibilities of the operator and the end user
It is the operator’s responsibility to operate the machine in accordance with all safety instruc-
tions and procedures described in these operating instructions, as well as in accordance with all
other safety precautions applicable at your workplace.
It is the end user’s responsibility to ensure that the machine is correctly installed, configured and
commissioned, operated, maintained and serviced, and that this work is only carried out by per-
sons who have been appropriately trained for these tasks.
It is likewise the responsibility of the end user to ensure that the machine is fully compliant with
laws and regulations applicable to the location where the machine is installed and operated.
The end user is obliged to prepare a rescue plan for the event of an emergency.

1.2 Documentation
Appendices to the operating instructions Other technical documents and appendices are applicable in addition to these operating instruc-
tions. These documents are stored together with the operating instructions in the document box
in the service lift.
The folder in the document box contains the following documents:
n Operating instructions with type approval certificate
n Daily Check with logbook
n Maintenance Plan
n Electrical circuit diagrams
n Warning sign: “Not in service”

Additional Hailo Wind Systems documents The related installation instructions can be requested, when required, from documenta-
tion@hailo-windsystems.com.

96 Betriebsanleitung • TOPlift L+ • EN / V01-R02

Preface
Type overview – versions

1.3 Type overview – versions

Service lift versions
The service lift can be ordered in different sizes.

Service lift type Dimensions (A x B x C) Shutter door on right or left

TOPlift L1+ 962 x 950 x 2490 ✓
TOPlift L2+ 962 x 800 x 2490 ✓
TOPlift L3+ 962 x 1200 x 2490 ✓

Entry and exit is through the shutter door. This door can be optionally located on the right or left
side of the service lift.

1 Shutter door on left

2 Shutter door on right

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 Preface
Compliance

Width of the guide on the stationary access ladder

The service lift is guided along the stationary access ladder.
Access ladders that are 490 mm wide are installed as standard. If wider on-site access ladders
(520 mm) are used, then the distance between the cabin guide rollers can be adapted [1].

Fig. 1: Width of the access ladder

1 Distance between cabin guide rollers
2 Access ladder (fixed)

1.4 Compliance
Conformity (CE labelling, certificate)
The Hailo TOPlift L+ is a “machine” in the sense of Directive 2006/42/EC of the European
Parliament and the Council dated 17/05/2006 (known as the Machinery Directive), falling under
Annex IV, no. 17 (service lifts by which people are lifted more than three metres).
The following applies:
n Art. 12, Paragraph 3, Letter b and Paragraph 4, Letter a of the Machinery Directive
(service lift with EC type test approval)
An EC type test approval has been conducted for the TOPlift L by a notified European institute.

Product designation Service lift

Type TOPlift L+
EC-type test approval certificate ZP/C003/17

Regulations for the end user n In Germany: Ordinance on Industrial Safety and Health (Betriebssicherheitsverordnung
BetrSichV) from 1 June 2015.

Guarantee The manufacturer’s warranty for the Hailo TOPlift L+ is 2 years provided that the technical
documentation (operating manual) is observed.
The manufacturer’s guarantee or the warranty provided by the firm contracted for the assembly
work is 2 years provided that the technical documentation (operating manual) is observed.

98 Betriebsanleitung • TOPlift L+ • EN / V01-R02