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इं वियन ऑयल कॉर्पोरे शन वलविटे ि, व्यिसाय सिू ह( क्रायोजे वनक)

Indian Oil Corporation Limited, BG (CRYOGENICS)


विशे ष वििरण/STANDARD SPECIFICATION
Specification Number :- LCNG/01

Revision Number :- 9 Date :- 03-02-2022


Title :- SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID

Item High Pressure Cryogenic reciprocating pump Skid for Thermo-siphon


tank at LCNG Station.
Operating Fluid LNG

Cryogenic tank type Thermo-siphon tank.

Inlet Pressure 1 bar(g) to 12 bar(g)(max)

Maximum outlet Pressure 300 bar(g)

Flow rate Pump should be suitable for Following


42 LPM @ 300 Bar(g) Discharge Pressure
56 LPM @ 260 Bar(g) Discharge Pressure
Ambient condition -10 deg C to 45 deg C.

Drive End Hot end/Drive end to be Grease/Oil Lubricated & Cold end to be vacuum
Jacketed.
Installation Location Visakhapatnam , India
Mean sea Level : 5m
NPSH-R ≤ 2 meter (When operating point is 42 LPM @300 bar(g) )

Electric Motor Continuous duty Flame proof 3 phase/~415V/50HZ TEFC Electric motor
(With belt drive and guard) suitable for Zone1, gas group II B, T4 and
shall be PESO Approved.

Motor to be suitable for VFD Drive.


Base Plate Base plate to be of Painted steel, Galvanized steel or stainless steel.

Operation System should be suitable for continuous 24 Hours Operation

Prepared By :- Authorized By :-

SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID Page 1 of 3


इं वियन ऑयल कॉर्पोरे शन वलविटे ि, व्यिसाय सिू ह( क्रायोजे वनक)
Indian Oil Corporation Limited, BG (CRYOGENICS)
विशे ष वििरण/STANDARD SPECIFICATION
Specification Number :- LCNG/01

Revision Number :- 9 Date :- 03-02-2022


Title :- SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID

Testing Before dispatch Vendor shall have pump test bed with all the calibrated instruments for
the functional testing of pump.
Each pump is required to be functionally tested with Liquid
Nitrogen/LNG.
Based on the functional test vendor shall submit the details for, Head,
Capacity & efficiency of pump.
Functional test result shall be in compliance with this specification.

IOCL reserve the right to visit the test facility, asked for detailed function
test procedure from vendor before placement of order or witness the
functional testing of pump before delivery of pump.
Accessories (To be supplied in Air Actuated Long Stem On/off Ball Valve on Pump Suction and Return
assembled condition Except for spares) Line (Valve Size as per PUMP OEM Recommendation)
Air Actuated Long Stem On/Off Ball valve on Pump Discharge Line (Valve
Size as per PUMP OEM Recommendation)
Manual Vent Valve (on Discharge Line)
Air Acuated Long Stem On/off vent valve on pump discharge.
Filter at Pump suction.
Flexible hose on pump suction & return line.
High Pressure check valve on pump discharge.
High pressure SRV at pump Discharge line and Low pressure SRV at
Pump return line.
Surge chamber/Pulsation dampener at pump Discharge.
4 no’s PT-100 temperature sensors for seal leak detection, cavitation
protection, cool down control & crank drive temperature control.
Seal purging arrangement.
Pressure switch/Transmitter on pump discharge line.
Pressure Indicator for pump discharge line.
FlameProof Control Panel (if flame proof instruments are there)/ normal
control panel if interensically safe instruments are there.
Recommended spares for Cold end and Drive end. (For 2 year
considering 12 hours operation per day).
Certificate All the accessories should be properly mounted on a pump skid.
PESO approval certificate for all intrinsically safe & flame proof items
required like Motor, glands, PT-100 etc .

Prepared By :- Authorized By :-

SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID Page 2 of 3


इं वियन ऑयल कॉर्पोरे शन वलविटे ि, व्यिसाय सिू ह( क्रायोजे वनक)
Indian Oil Corporation Limited, BG (CRYOGENICS)
विशे ष वििरण/STANDARD SPECIFICATION
Specification Number :- LCNG/01

Revision Number :- 9 Date :- 03-02-2022


Title :- SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID

Document (In English language) Operation and Maintenance manual for Pump assembly. ( As per ISO
16924 )

P &ID and GA diagram of pump along with motor and base frame.
Foundation Load data along with foundation foot print drawing.
Temperature set point table for: - Loss of prime shutdown temperature
sensor (On delivery line), Suction return temperature sensor for starting
pump, Seal/Gland leak temperature sensor & crank drive temperature
control.
Recommended set point for Pressure switch.
Performance curve of Pump.
Pump and Motor datasheet.
Recommended and optional list of instrumentations or valves to be
fitted on the pump for reliable operation of pump.
Electrical logic diagram.
List of recommended spares.
Certificate of Functional Test
Marking Pump shall carry following marking in a durable and legible manner on a
firmly attached plate Identification of manufacturer.
Year of manufacturing
Unique identification of the pump like serial number.
Essential process data such as design pressure, Temperature, rated
power in kW (kilowatts) and supply voltage in V (Volts).
Warning and special condition for safe use.
Motor/system shall carry name plate with PESO approval number.
Packing Complete assembly to be supplied with polyethylene wrapping to
prevent the ingress of any moisture, oil and dust during transport and
storage at IOCL premises.

Prepared By :- Authorized By :-

SPECIFICATIONS FOR LNG RECIPROCATING PUMP SKID Page 3 of 3

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