JJ-LURGI

DRY FRACTIONATION TECHNOLOGY

PROCESS FLOW

Heating

Filtration Cooling

Holding Seeding

Final Cooling Crystallization

JJ-LURGI
CHEMICAL STRUCTURE OF CRYSTAL

• dynamic reaction where the glycerides molecules are in equilibrium

• the mastery of polyphasic and thermal properties of triglycerides:

– POLYMORPHISM,
– INTERSOLUBILITY,

• triglycerides crystallize in different ways called polymorphic form :

 form, ’ form and  form

•   ’   ; increasing stability & melting point

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CRYSTAL POLYMORPHIC FORM

 , ALPHA ’, BETA PRIME , BETA

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 POLYMORPHISM AND INTERSOLUBILITY

RAPID COOLING INTERMEDIATE COOLING SLOW COOLING

- Unstable form  - Stable form but - Stable form  „or 

- high intersolubility formation of - Low intersolubility
- Bad selectivity crystalline clusters - GOOD SELECTIVITY
- Intermediate selectivity

JJ-LURGI
RESULTS FROM LURGI PLANT

JJ-LURGI
 LURGI
CRYSTALLIZER

JJ-LURGI
CRYSTALLIZER DESIGN

JJ-LURGI
 FIN TYPE CRYSTALLIZER

• Fins give minimum obstacles of enable flexibility for producing high I.V. olein in single
fractionation.
• More agitator plate to provide slow & powerful agitation enhance good heat transfer
• Fins - Large heat exchange surface with thin SS plate
JJ-LURGI
CRYSTALLIZER„S FEATURE

 High Surface Area

per MT
 High Olein Yield
 Compact Design
 Automation &
Control
 Delta T Cooling

 Facility for easy maintenance that govern the safety of

maintenance and operating personnel
JJ-LURGI
EQUIPMENT: CRYSTALLIZER

Crystallizing oil

Exchange plates

Agitator JJ-LURGI
 COIL TYPE CRYSTALLIZER

 Double Layer Coil Design

JJ-LURGI
 COIL TYPE CRYSTALLIZER

 High Quality Fabrication and Workmanship

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HERMETIC MEMBRANE FILTER PRESS

Discharge of the stearin cakes

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PRODUCT RANGE

PALM OIL
= FRYING OIL ; IV: 51-53 = BACKERY
COOKING OIL ; SHORTENINGS ;
SHORTENINGS ; OLEIN HARD STEARIN MARGARINES ;
MARGARINES ; IV : 57-59 IV : 32-36 VANASPATI ;
SALAD OIL ... MANTECA

SUPER SOFT
OLEIN PMF
IV: 64-66 IV :42-48 SUPER SOFT
STEARIN STEARIN
= SHORTENINGS ; IV: 17-21 IV : 40-42
MARGARINES ;
COATING ... = SUBSTITUTE = SHORTENINSG
OF HYDROGENATED
TOP PRODUCTS
Recycling
OLEIN
100
IV: 70-72
80
HARD
“OLEINS” PMF
60

40
IV : 32-36
20 SFC = f (T)
= CBE 0
10 15
JJ-LURGI
20 25 30 35
OLEIN ROUTE

PALM OIL
IV: 51.5-52

Olein IV57, cp 8.2oC Olein IV60, cp 6oC Olein IV62, cp 5oC

Stearin IV32 Stearin IV38 Stearin IV38
yield Olein: 82% yield Olein: 62% yield Olein : 60%

Olein IV65, cp 3.5oC

Stearin IV44
yield Olein : 56%
JJ-LURGI
 LURGI
CONTROL SYSTEM
AUTOMATIC PROCESS CONTROL

JJ-LURGI
AUTOMATIC PROCESS CONTROL

JJ-LURGI
AUTOMATIC PROCESS CONTROL

JJ-LURGI
AUTOMATIC PROCESS CONTROL

JJ-LURGI
OPTIMAL COOLING CURVE

JJ-LURGI
QUALITY ENGINEERING SERVICES

 OHSAS 18001 Certified Company – We emphasize on safety

awareness and implementations in our project operations

 Leading provider with largest engineering capacity in the region.

 Quality project management and engineering services.

 Proper engineering design practice taking into consideration of

operating conveniences, easy maintenance and safety aspect.

 Quality after sales services and technical support.

 On going process development and R&D

JJ-LURGI
PROJECT REFERENCE

1500 TPD Refinery Plant and Dry Fractionation Plant

JJ-LURGI
PROJECT REFERENCE

400 TPD Dry Fractionation Plant & 400 TPD Refinery Plant JJ-LURGI
PROJECT REFERENCE

400 TPD Dry Fractionation Plant JJ-LURGI

THANK YOU

THANK YOU
for your interest in our
TECHNOLOGY

Your Technology
Partner