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Wireless Charging of Electric Vehicle While Driving
Wireless Charging of Electric Vehicle While Driving
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ABSTRACT Static wireless charging is becoming popular all over the world to charge the electric vehicle
(EV). But an EV cannot go too far with a full charge. It will need more batteries to increase its range. Dynamic
wireless charging is introduced to EVs to capitally increase their driving range and get rid of heavy batteries.
Some modern EVs are getting off this situation. But with Dynamic WPT the need of plug-in charge and
static WPT will be removed gradually and the total run of an EV can be limitless. If we charge an EV while
it is driven, we do not need to stop or think for charging it again. Eventually, in the future the batteries can be
also removed from EVs by applying this method in everywhere. Wireless charging needs two kinds of coils
named the transmitter coil and the receiver coil. The receiver coil will collect power from the transmitter coil
while going over it in the means of mutual induction. But the variation of distance between two adjacent coils
affects the wireless power transfer (WPT). To see the variation in WPT, a system of two Archimedean coils
of copper is designed and simulated for vertical and horizontal misalignment in Ansys Maxwell simulation
software. The transfer power for 150 mm air gap is 3.74 kW and transfer efficiency are gained up to 92.4%.
The charging time is around 1 hour and 39 minutes to fully charge its battery from 0 state for a 150mm air
gap for an EV with 6.1 kW power may take. Also, a charging lane is designed for dynamic charging. Then
the power transfer is calculated from mutual inductance when the EV is driven on a charging lane. From the
load power, it can be calculated how further an EV can go with this extra power.
INDEX TERMS Electric vehicle, wireless power transfer, dynamic charging, efficiency, charging lane.
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
VOLUME 9, 2021 157973
M. R. R. Razu et al.: Wireless Charging of Electric Vehicle While Driving
and S-S (series- series) WPT system with a 40 kHz to 85 kHz 300 mm [19]. So, simulation and calculation between these
resonant frequency. They found that the WPT system is in ranges are discussed in this work. But it can increase for larger
better use for light-duty EV applications. But, one of the big vehicles.
challenges facing EV makers is the issue of dynamic charg- In this work, dynamic WPT in the mean of mutual induc-
ing. Since wireless charging of EV is introduced, two meth- tion is discussed elaborately. Then modeling of the transmit-
ods are very effective for WPT. They are capacitive wireless ter coil and the receiver coil and simulation for WPT are
power transfer (CWPT) and resonant inductive power transfer shown by Ansys Maxwell software. Ansys Maxwell is a mod-
(RIPT). Some researches show that efficiency and power eling and simulation software which analyze in electrome-
density are much higher in inductive charging than capacitive chanical components common to wireless charging, electric
charging [5]. Also, inductive parameters significantly depend machines, transformers and many more. Therefore, verify the
on the dimension of the coupling coils [6]. Many researchers output data with the help of mathematical expression. Also,
are working on how maximum power can be transferred to load power and efficiency are calculated here. Finally, how
the receiving pad and increase the overall efficiency of EVs much power an EV can collect from the charging lane while
in dynamic conditions. But the efficiencies of most work are it is driven over it and how extra distance it can travel with
under 90 percent for RIPT also [7]. The other factor which this consumed power is calculated.
is affecting the overall efficiency is misalignment while driv- There are many research works regarding simulation and
ing the EV. The efficiency will be decreased with increase calculation of transmitter coil and receiver coil of WPT. But
in misalignment between the transmitter coil and receiver there is no work till now which showed how much power we
coil [8], [9]. [10] paper the coupling co-efficient decreases can get in dynamic WPT. And how far we can go with this
from 0.2 to 1.6 for 20% mis-alignment between the coils extra power.
compared to misalignment free condition. Different types of
shielding material can be used for magnetic field alignment II. WIRELESS POWER TRANSFER
and leakage flux reduction. It has been seen that ferrite object A. WPT SYSTEM
restricts the magnetic fields and will not cause any harm In a generic WPT system for EV, high-frequency ac power is
to the neighbor objects [11]. Shapes of ferrite also depend supplied in the transmitter end and transfer the power to the
on the coil. They can be Circular, circular striated, square, receiver end over a specified distance. As RIPT is the most
rectangular, T-core, U-core, E-core, Double U, and striated effective WPT for EV so, it is discussed here briefly and the
blocks [12]. whole structure is designed based on RIPT.
WCS of EVs can be overcome the challenges associ-
ated with range anxiety, battery inadequacy, and wasted
B. RESONANT INDUCTIVE POWER TRANSFER
space for the large battery size. Despite that, lower power
transfer, heavy structure, electromagnetic compatibility, more IPT method can transfer power by the inductive coil. It is the
charging time and lower efficiency are the challenges that most efficient process for WPT in the static method where the
dynamic WCS have to face. However, dynamic WCS has receiver coil is in the centered position over the transmitter
been researched to overcome the shorter range of anxiety with coil. But if we think of dynamic charging then the receiver
a constant charging facility. This system allows the battery coil is movable as shown in Fig. 1 and can barely collect the
storage device to be charged when the EV is in motion. In this magnetic flux from the transmitter coil. Hence a capacitor is
case, a fewer volume of battery storage is needed by the used on the transmitter side and as well as on the receiver side
vehicle. Wireless Charging Units (WCUs) are placed on the known as a compensation network to resonant the transmitter
road so that when a vehicle is driven over the WCUs, catches coil and the receiver coil [20]. This method is called the
power by using mutual induction for wireless charging, which RIPT method. RIPT method is the most efficient - among all
is known as dynamic charging. By enhancing EVs transit technologies to transfer power wirelessly in short-range [21].
range, it can solve the limited issue range. But there are two There are four compensation networks in the RIPT method,
main obstacles in dynamic WCS, horizontal misalignment series- series (s-s) compensation, series-parallel (s-p) com-
and large air-gap between the charging lane and the EV. The pensation, parallel- parallel (p-p) compensation, and parallel-
efficiency of power transfer mainly relies on the coil align- series (p-s) compensation. In this work, s-s compensation is
ment and air-gap distance within the coils. The power transfer used because, in the s-s compensation network, maximum
among two coupling coils increases when the distinct distance power is transferred to the receiving pad [22], [23]. Also,
among the coils decreases [13]. There are different types of RIPT has a higher switching frequency compared to IPT [24].
coil structures such as circular pad (CP), circular rectangular
pad (CRP), double-D pad (DDP), double-D quadrature pad C. CHARGING METHOD
(DDQP) bipolar pad (BPP), etc. [14]. Using DD and QDQ Low-frequency ac power from the grid is converted into
coil it is shown that the inductive system maintains maximum a high frequency (hf) ac through ac-dc converter and
efficiency whether it is perfectly aligned or misaligned in the dc-ac inverter. To ensure maximum power transfer to the
position of coils [15]–[18]. Regarding the small vehicle, there receiving end, s-s compensation topology is used in the
is a variation of the average air-gap distance between 150 to transmitter coil and the receiver coil. The transmitting pad
B. COIL SPECIFICATIONS
FIGURE 1. Transmitter coil and receiver coil misalignment.
Many parameters affect the performance of circular coil such
as outer radius, inner radius, pitch, number of turns, the radius
of conductor [29]. The parameter set for the transmitter coil
is typically mounted beneath the surface of the road and the and the receiver coil is shown in Table 1. In this work, the size
receiving pad is mounted underneath the vehicle [25]. of both coils is the same.
The receiver pad is usually mounted lower from the frame
of the EV to help to catch more magnetic flux. The C. EQUIVALENT EQUATIONS
high-frequency AC is then converted into DC by using an
1) CALCULATION OF SELF-INDUCTANCE OF COILS
AC/DC converter and sent to the battery bank. The battery
Once an Archimedean spiral coil is built, then it is difficult
management system (BMS) communications and power con-
to modify the coil. So, accurate modeling is important for an
troller are used to ensure stable operation and avoid any safety
Archimedean spiral coil. And the calculation of inductance
issues. The whole process of charging method from grid to
for an Archimedean coil is different from a normal circular
vehicle (G2V) is shown in Fig. 2.
coil.
Here, the main work is focused on the transmitter coil
Wheeler expression which is shown in (1) can be used for
and the receiver coil as it is the most important part of the
calculating the self-inductance of the transmitter coil [30].
whole system assuming the other parameters ideal. Varying
Before that, from Fig. 6 the following parameters of the coils
the properties of these two coils can bring improvement in the
can be obtained-
overall efficiency.
The outer diameter of the coil, Dout = 232.5mm
The inner diameter of the coil, Din = 140mm
D. EQUIVALENT CIRCUIT DIAGRAM
Radius change per turn, T = 5.3mm
In this work, 70A current is used because there is no abrupt Diameter of wire, Dwire = 2.34mm
voltage drop in the resonance case until the input current is Number of turns, N = 18
70A [26]. Also, the increase in input current will increase the Self-inductance,
overall efficiency. The resonant frequency is set to 85 kHz.
An equivalent circuit diagram for the RIPT system is shown a2 N 2
L= (1)
in Fig. 3. In the receiver end, an AC/DC is converter is used 8a + 11c
to convert the high-frequency ac to dc output. C1 and C2 where ‘a’ is the center of the coil to the center of the pitch of
are resonant capacitors of transmitting pad and receiving pad the coil and ‘c’ is the pitch of the coil.Since the geometry
respectively. of the transmitter coil and receiver coil are the same, the
The circuit simulation is done in LTspice circuit simulation self-inductance of each coil will also be the same.
software. In this software, direct mutual induction representa- After solving the (1), the value of self-inductance is
tion is not possible. So, an equivalent circuit diagram is drawn obtained at 176.624µH. This value is evaluated for both
in Fig. 4 and hence simulated for the load current. self-inductance of transmitter coil, L1 and receiver coil, L2 .
Length of the wire of the coil, l = πN (Dout2
+Din )
= 21.06m
III. COIL DESIGN
A. TRANSMITTER COIL AND RECEIVER COIL 2) CALCULATION OF MUTUAL INDUCTANCE OF COILS
There are different shapes of coil used in WPT systems. Mutual induction, M is the most important parameter of
Among them, the circular coil is the most effective structure this work. Because from the mutual inductance the power
in high-frequency wireless transfers [27] as there are no transfer can be calculated to the receiving end and further
sharp edges. So, the eddy current is kept to minimum [12]. work is depending on this value. Mutual induction depends
The high magnetic field produced by the coil causes better on the magnetic field between the coils and any change in the
FIGURE 2. Block diagram of grid-to-vehicle (G2V) wireless charging system for an EV.
FIGURE 4. Equivalent circuit diagram for given self-inductance and mutual inductance.
vertical and horizontal displacement varies its value [31], [32]. Here, ITrms is the RMS value of the input current in the
For the calculation of mutual induction, let Rt and Rr repre- transmitter end.
sents the radius of the current filaments in the transmitter and Mutual inductance, M in the innermost turn, Nr of receiver
receiver coils as shown in Fig. 7. Here, the subscripts ‘t’ and coil can be calculated from flux density, that is:
‘r’ are integers from 1 to 18 i.e., the turn each of coil such
B0 Ar
that R1 represents the radius of innermost turn and so on. Let M= (3)
Nt and Nr are the numbers of turns of the transmitter coil and ITrms
receiver coil and D be the vertical displacement between the where, Ar is the area of only conduction path of receiver coil.
coils. Putting the value of (2) to (3) M can be obtained.
Then, the RMS value of the magnetic flux density B0 can
N
be derived by the (2). The total magnetic flux density in the µo 2 Xt
2πR2t
receiver coil from the summation of the magnetic flux density M= πRr 3
(4)
2
of each turn is represented by- t=1 (R2t + D2 ) 2
N The total mutual inductance between the transmitter coil
µo Xt
2πR2t
B0= ITrms 3
(2) and receiver coil can be finally found for each turn of trans-
4π
t=1 (R2t + D2 ) 2 mitter and receiver end and thus give the final equation of
FIGURE 5. Transmitter coil and receiver coil. with another coil. It is also called magnetically isolated. The
total area occupied by the winding in Archimedean coils has
a strong influence on the magnetic coupling coefficient [29].
From [26] the coupling coefficient can be easily found.
M
k=√ (6)
L1 L2
Here, L1 and L2 are self-inductances of the transmitter coil
and receiver coil respectively which is from Equation (1).
FIGURE 9. Variation in magnetic flux density for (a) 150mm (b) 200mm (c) 250mm and (d) 300mm air gap between the coils and
(e) x-axis displacement for 150 mm air gap and (f) y-axis displacement for 150 mm air gap.
The overall efficiency, η of the system can be calculated directions. Between this position, the coils are inductively
by (17). Where, Rs is the inner radius of coils. coupled as shown in Fig. 11(a).
For 20 km/h speed it will go 1 mm in, 60∗606 =
20∗10
ω2 M 2 Rl 1.8 ∗ 10−4 sec.
η= (12)
(ω2 M 2 ) (Rt + Rr ) + (Rs + Rt ) (Rt + Rr )2 and will take 1.8 ∗ 10−4 ∗ 700 = 0.126 sec.
to cross a transmitter coil in coupled mode.
6) DYNAMIC WPT CALCULATION ADOPTING TO SPEED So, transmitter coil crosses the receiver coil in
VARIATION (0.126/2) = 0.063 sec. for only one direction (positive direc-
For a Renault Twizy EV the Dynamic WPT will be measured tion/ negative direction). In this period, the load power will
for a certain charging track and will also be examined how rise from 0 to 3.74 kW from (9) as the transmitter coil enters
far this EV will go with this extra power. into the receiver coil from 350 mm to its center. The load
Specifications of Renault Twizy- power while reach in the middle of the transmitter coil for
Battery- 6.1 kWh 1.8 ∗ 10−4 sec. is 1.87 ∗ 10−4 W with the stated speed.
Electric range- 90 km (56 mi) Therefore, the equation of load power for crossing individual
Curb weight- 450 kg (992 lb) coil is,
Seat capacity- 2 persons Z 0.063 Z Pl
Battery weight- 100 kg (220 lb) Pt = 1.8 ∗ 10−4 xy2 dxdy
Neglecting the y-axis displacement, the x-axis dis- 0 0
Z 3740
placement of the transmitter coil to the receiver coil is 1.8 ∗ 104 ∗ xydx = 1258.88y2
(350+350) mm = 700 mm in both positive and negative 0
FIGURE 10. Reduction of (a) mutual inductance and (b) coupling coefficient with the increase in the air gap.
FIGURE 11. Variation of mutual induction with the change in horizontal displacement in (a) x-axis and
(b) y-axis.
FIGURE 12. (a) The waveform of input current, I1 and (b) Large scale view of input current, I1 .
Z 0.063
= 1258.884y2 dy IV. RESULTS AND DISCUSSIONS
0 After the mutual induction simulation, the simulated data of
Z 0.063
Fig. 9 is generated which is showing the variation of magnetic
1258.884y2 dy = 0.10492 (13) flux with the increase in the air gap. The region for the
0
magnetic flux density of the transmitter coil is getting smaller
After solving this equation, the total load power for only with an increase in distance between the coils. As a result, the
one transmitter coil while the receiver coil is moving will be region for magnetic flux density which receives the receiver
(0.10492∗2)W = 0.20984 W. A track of a 3 km charging lane also getting smaller. After measuring the self-inductance and
is proposed for WPT. If the distance between the transmitter mutual-inductance of the transmitter coil and the receiver coil
coils is 2m then 500 transmitter coils will be implemented it is found that the calculated value and the simulated value
for 1 km of the track as shown in Fig. 8. are almost the same which showed Table 2.
FIGURE 13. The waveform of load current, I2 for (a) 150 mm, (b) 200 mm, (c) 250 mm, and (d) 300 mm air gap. Large scale
view of load current for (e) 150 mm, (f) 200 mm, (g) 250 mm, and (h) 300 mm air gap.
TABLE 2. Calculated value and simulated value of the self-inductance of approximately 350 mm displacement from the center.
the transmitter coil and the mutual-inductance for 150mm air gap.
It occurs for both x-axis and y-axis displacement.
Fig. 12 shows the waveform of 70A input current
with 85 kHz resonant frequency. And Fig. 13 shows the load
current for the simulated four values of the air gap. It shows
how current will decrease through the power transfer coil and
load. These values are obtained by simulating the circuit of
Figure 10 shows the graphical representation of mutual Fig. 4 for given self-inductance and mutual inductance.
inductance and coupling coefficient for 150mm-300mm air The load power for the 150 mm air gap is 3.74 kW. And
gap between the transmitter coil and the receiver coil. It can other respective values are shown in Table 3 for different air
be easily seen from this figure that mutual inductance and gap between transmitter coil and receiver coil. Therefore, the
coupling coefficient is decreasing with the increase in air EV with 6.1 kW power may take 1 hour and 39 minutes to
gap. From Fig. 11, it can be seen that the mutual inductance fully charge its battery from 0 state for a 150mm air gap if
is in peak value when there is no displacement. But, with it is fully aligned to its transmitting pad. Fig. 14 shows the
the increase in displacement whether in positive or negative efficiency is much higher for 150mm and abruptly decreasing
axis the mutual inductance decreases and becomes zero at with the increase of air gap between the coils.
ACKNOWLEDGMENT
This work was supported by the Universiti Kebangsaan
Malaysia, Malaysia research grant code GUP-2019-005.
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Instrum. Meas. Technol. Conf. (I2MTC), May 2014, pp. 648–653. received the B.Sc. degree in electrical and elec-
[30] K. Aditya, ‘‘Analytical design of Archimedean spiral coils used in induc- tronic engineering from Bangladesh, in 2005, the
tive power transfer for electric vehicles application,’’ Electr. Eng., vol. 100, M.Sc. degree in mobile computing and com-
no. 3, pp. 1819–1826, Sep. 2018. munications from the University of Greenwich,
[31] S. Raju, R. Wu, M. Chan, and C. P. Yue, ‘‘Modeling of mutual coupling U.K., in 2008, and the Ph.D. degree in space sci-
between planar inductors in wireless power applications,’’ IEEE Trans. ence from the National University of Malaysia,
Power Electron., vol. 29, no. 1, pp. 481–490, Jan. 2014. Malaysia, in 2017.
[32] X. Zhang, H. Meng, B. Wei, S. Wang, and Q. Yang, ‘‘Mutual inductance
He is currently working as an Associate Profes-
calculation for coils with misalignment in wireless power transfer,’’ J. Eng.,
sor and the Department Head at the Department
vol. 2019, no. 16, pp. 1041–1044, Mar. 2019.
[33] M. A. Hassan, A. Elzawawi, F. Field, and N. Field, ‘‘Wireless power of Electrical and Electronic Engineering, International Islamic University
transfer through inductive coupling,’’ in Recent Advances in Circuits. Chittagong, Bangladesh. He has one published book and many publications
Seattle, WA, USA: Allen Inst. Artif. Intell., 2015, pp. 115–118. in international proceedings and journals. His main research interests include
[34] S. Ansari, A. Das, and A. Bhattacharya, ‘‘Resonant inductive wireless metamaterial for communications, electromagnetic radiation, and mobile
power transfer of two-coil system with class-E resonant high frequency computing.
inverter,’’ in Proc. 6th Int. Conf. Signal Process. Integr. Netw. (SPIN), Dr. Islam has been serving as a reviewer for several international confer-
Mar. 2019, pp. 269–273. ences and journals.