Welding Procedure Specification (WPS)

No. : 1/wps/lsp-welding/2019
Revision :2
Welding Process : SMAW - GMAW
Ref Code : ASME sect IX

Joint Design Base Material

1
ASTM ST 37 Gr.B P No:1 Group No : 1

SMAW Base material groove : 12 mm

GMAW
2-3 Filler : ER70S-6
Pipe Diameter Range :-
60o-70o

Joint Design Filler Metal

Groove Design : V But Joint SMAW GMAW

Backing (Yes/No) : No AWS No : A5.1 E7016 ER70S-6
Backing material (Type) : N/A E7018
Others : Plate F No 4 N/A A
No 1 N/A Size
2,6 mm 1,2 mm SFA No
- - Weld Metal Range -
-
Other / Brand :
Position Post weld head treatment

Position (s) of groove : 3G Temperature range : None

Welding progression : Combination - Multi layer Time range : None
Preheat Gas

Preheat temp. minimum (OC) : N/A Shielding : CO2

Interpass temp. maximum (OC) : N/A Flow rate : 10 L/min s/d 15 L/min
Preheat maintenance (minutes) : N/A Gas backing : None
Electrical Characteristic Technique

Process SMAW GMAW String or weaving bead : Both

Current DC DC Gas cup size :-
Polarity EN EP Method of back gouging : N/A
EP Initial and interpass cleaning : brushing & grinding
Ampere range 70-90 90-120 Multiple or single pass (per side) : multiple / single
90-120 For (GMAW) thickness pass max :1
Volt range 10 – 30 20 – 30
Head input max - -
Tungsten electrode Size :-
Type :-

Filler Metal Current Travel

Weld Speed
Process Diameter Type of Ampere Volt Range Others
(Layers) Class Range
(mm) Polarity Range
(cm/min)
Root SMAW E7016 2,6 DCEN 70-90 4 – 14 20 – 30
Hot GMAW ER70S-6 1,2 DCEP 90 – 120 4 – 14 20 – 30
Cap GMAW ER70S-6 1,2 DCEP 90 – 120 4 – 14 20 – 30

Prepared By : Checked By : Verified By :

Asesor Asessor Lead Asessor
Sign Sign Sign

Name : Name : Name :

Date : Date : Date :
Lembar pemeriksaan hasil (visual test)
Posisi : 3 G
Nilai
No Pemeriksaan Standar
1 2
1 Perubahan bentuk / distorsi Max 3O
2 Goresan busur las Tidak ada
3 Misalignment Max 0,5mm
4 Tinggi reinforcement 1-3 mm
5 Lebar reinforcement + 2 mm dari lebar kampuh
las
6 Kerataan reinforcement 90% rata
7 Kelurusan jalur las 90% lurus
8 Sambungan jalur las Sama tinggi dan berpadu,
toleransi beda ketinggian
0,5mm
9 Undercut Kedalaman max 0,5mm,
panjang max 10% panjang
benda
10 Overlap Tidak ada overlap
11 Porosity Max 5 buah, total diameter
2mm
12 Slag inclusions Max 2mm2
13 Incomplete fusion Tidak ada
14 Spatter/percikan terak Max 2 buah
15 Bekas gerinda Tidak ada
16 Bekas pukulan Tidak ada
Total Nilai