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Tabatabaei Et Al (2006) A Consistent Thermodinamic Model For Predicting Combined Wax-Hydrate in Petroleum Fluids
Tabatabaei Et Al (2006) A Consistent Thermodinamic Model For Predicting Combined Wax-Hydrate in Petroleum Fluids
ABSTRACT: Low oil prices and the competitive nature of the oil industry world-
wide demand more cost-effective techniques in the development and operation
of offshore reservoirs. Extended-reach gathering networks and transportation
of unprocessed well streams by subsea pipelines are two attractive options that
could have significant impact in the development of marginal oil/gas fields.
These subsea pipelines are prone to wax and/or hydrate formation that can
potentially block the pipelines and lead to serious safety and operational prob-
lems. Wax and hydrate formation are both examples of solid deposition. They
are modelled conventionally and are studied independently. In this work we
describe a wax model that has been developed based on regular solution theo-
ry. The wax model was successfully coupled with an existing hydrate model.
The integrated wax-hydrate model is capable of predicting five phase equilib-
ria (i.e., water, liquid hydrocarbon, vapor, wax, and hydrate) as well as pre-
dicting the effect of wax formation on the hydrate phase boundary and vice
versa. The results show that a reliable wax-hydrate model can minimize the
risks involved in the transportation of fluids prone to wax and hydrate forma-
tion. The model can be used as a powerful tool in the design and operation of
subsea and arctic pipelines and production facilities.
INTRODUCTION
aTelecommunication. Voice: +44 131 451 3672; fax: +44 131 451 3127.
bahman.tohidi@pet.hw.ac.uk
392
TABATABAEI et al.: CONSISTENT THERMODYNAMIC MODEL 393
WAX MODELLING
this work the standard state fugacity of liquid has been calculated by using a cubic
EoS. The activity coefficient has been calculated from the regular solution theory as
RT ln γ i = v i ( δ i – δ ) 2 , (2b)
where δ = ∑i φ i δ i , and φ i = s i v i ⁄ ∑ j s j v j is the volume fraction of component i.
As shown in (2), the fusion temperature, T f, and the heat of fusion, ∆hf, as well as
the solubility parameters (δ) are required in order to calculate the fugacity of each
component in the solid (wax) phase(s). In this work, based on the available experi-
mental data,7–9 new equations for T f, ∆h f, and (δ) of each components were devel-
oped as
D
T f = A + BC n + CC n2 + ------ + E ln C n (3)
Cn
∆h f = A + BT f M + C ( T f M ) 2 + D ( T f M ) 3 + E ln ( T f M ) (4)
e ( A + BT r + C T r2 + DT r P c )
δ S = ------------------------------------------------------- (5)
EP c
where A, B, C, D, E, and F are constants, given in TABLES 1 to 3. Cn is the carbon
number, M is the molecular weight and Tr is the reduced temperature, (T/Tc). Also,
T f is in K, ∆hf is in Kcal/mole and δ is in (cal/cc)1/2. The comparison of the experi-
mental data7 with predicted T f and ∆hf by different correlations, including those
developed in this work, are presented in F IGURES 1 and 2, respectively. These corre-
lations are mostly valid for carbon numbers above C10 to around C45. As demon-
strated in the figures, classifying hydrocarbon components by odd/even, the latent
heat of fusion and the fusion temperature were best predicted by the correlations de-
veloped in this work.
The wax model developed was used to predict the wax appearance temperature
(WAT), the lowest temperature at which no solid (wax) can form, as well as the
amount of wax formed in a number of multicomponent systems. F IGURE 3 shows
experimental10 and predicted WAT for a binary mixture of C6–C18. The predictions
from our model are in good agreement with the experimental data.
FIGURE 4 presents the measured11 and predicted amount of wax for a stock tank
oil with a reported WAT of 289.15 K. As shown in the figure, the experimental and
predicted WAT and the amount of wax are in good agreement, demonstrating the
reliability of the developed model. The heavy parts of the fluid were characterized
by using a semi-continuous approach.12 A gamma distribution function was used to
describe the continuous part.12
FIGURE 5 presents the experimental3 and predicted amount of wax formed in a
three-phase (wax–liquid hydrocarbon–vapor) system. This North Sea gas conden-
sate mixture was reported to have a WAT of around 309 K at 13.61 atm.3 The untuned
model predicts a WAT of 313 K, slightly over-predicting the amount of wax formed.
The model was tuned by adjusting the fusion temperature, T f, of the heavy hydrocar-
bons, and the error in predicting the WAT was reduced to less than 0.5 K. As shown
in the FIGURE 5, the tuned model gives reliable predictions on the amount of wax
formed.
Generally, hydrocarbon systems are prone to both hydrates (when water is
present) and wax formation (when heavier hydrocarbons are present). It is known
FIGURE 3. Experimental and predicted WAT for binary mixture of C 6H14 and C18H38.
TABATABAEI et al.: CONSISTENT THERMODYNAMIC MODEL 397
that the formation of one phase will affect the kinetics and thermodynamic behavior
of the other. The formation of gas hydrates removes lighter components of the fluid,
which could reduce the solubility of waxy compounds in it, affecting the phase
boundary of wax. On the other hand, wax formation will remove heavier compounds,
increasing the concentration of lighter compounds in the remaining fluid, affecting
FIGURE 5. Comparison of predicted amount of wax before and after tuning T f for a
North Sea GC at 13.61 atm.
398 ANNALS NEW YORK ACADEMY OF SCIENCES
the hydrate phase boundary. More importantly, although beyond the scope of this
work, it is likely that any wax or hydrate formation will provide a necessary nucle-
ation site for other solid deposition, promoting the formation of hydrate or wax by
reducing the required super-saturation. Traditionally, waxes and hydrates have been
investigated separately. One of the objectives of this work was to develop an inte-
grated wax–hydrate model, capable of predicting the impact of wax formation on the
hydrate phase boundary (and vice versa) for different hydrocarbon systems.
The wax model developed, in this study is based on regular solution theory. The
wax model uses the activity coefficient to solve the fugacities of solid (wax) compo-
nents. The vapor and liquid phase calculations have been performed using a cubic
EoS. The hydrate calculations are based on the Parrish and Prausnitz13 approach of
the extended van der Waals and Plateeuw thermodynamic model.14 The wax model
was successfully coupled with the existing hydrate model. The equality of the fugac-
ities for each component in different phases were considered as the equilibrium con-
ditions.12 The resulting thermodynamic model was used to simulate different
production scenarios, investigating a number of systems prone to wax and hydrate
formation.
TABLE 4. The calculated composition and the amount of the five-phases for volatile oil
at 280 K and 14.64 bar
Component z x1 x2 y h s
C1 0.3863 0.0004 0.0362 0.8160 0.0676 0.0000
C2 0.0626 0.0001 0.0358 0.1232 0.0141 0.0000
C3 0.0312 0.0000 0.0453 0.0413 0.0298 0.0000
i-C4 0.0055 0.0000 0.0151 0.0055 0.0053 0.0000
n-C4 0.0076 0.0000 0.0337 0.0082 0.0014 0.0000
iC5 0.0030 0.0000 0.0204 0.0018 0.0000 0.0000
nC5 0.0049 0.0000 0.0354 0.0024 0.0000 0.0000
C6-C10 0.0356 0.0000 0.2493 0.0008 0.0000 0.1163
C11-C15 0.0228 0.0000 0.1300 0.0000 0.0000 0.1214
C16-C19 0.0124 0.0000 0.0684 0.0000 0.0000 0.0695
C20+ 0.0864 0.0000 0.3303 0.0000 0.0000 0.6928
water 0.3417 0.9995 0.0002 0.0007 0.8818 0.0000
L1 L2 V H W
0.1076 0.1069 0.4466 0.2651 0.0738
z, overall mole fraction;
x1, mole fractions in liquid-water;
x2, mole fractions in liquid-hydrocarbon;
y, mole fractions in vapor;
h, mole fractions in hydrate;
s, mole fractions in wax.
L1, L2, V, H, and W are mole fraction of water, liquid hydrocarbon, vapor, hydrate, and wax,
respectively.
TABATABAEI et al.: CONSISTENT THERMODYNAMIC MODEL 399
TABLE 5. Prediction of wax and hydrate mole fractions for different cases of a volatile
oil at 280 K and 14.64 bar
Mole fractions No wax No hydrate All included
L2 0.2024 0.2041 0.1069
V 0.4308 0.4190 0.4466
L1 0.1551 0.3421 0.1076
W — 0.0348 0.0738
H 0.2117 — 0.2651
N OTE: L1, L2, V, H, and W are mole fraction of water, liquid hydrocarbon, vapor, hydrate, and
wax, respectively.
FIGURE 6. Comparison of the effect of the wax on hydrate or vice-versa for mixture-1.
FIGURE 7. Comparison of the effect of the wax on hydrate or vice-versa for mixture-2
(heavier oil).
TABATABAEI et al.: CONSISTENT THERMODYNAMIC MODEL 401
boundary of Mixture-2, whereas the maximum shift in the wax phase boundary of
Mixture-1 was more than 10 K at 180 bar.
In a pipeline wax (or hydrate) formation will remove heavy (light) components
from a reservoir fluids. According to the results of this study, this will affect the
hydrate (or wax) phase boundary of the remaining fluid a fact that should be taken
into account.
CONCLUSIONS
In this study a wax model based on regular solution theory was developed and
tested on binary mixtures and multicomponent multiphase systems. In all cases we
have been able to predict both the wax appearance temperature (WAT) and the
amount of wax with good accuracy. It has been shown that the presence of both solid
phases can significantly alter the amount of solidification of the phases and hence
increases the transportation problems.
The wax model was successfully coupled with an existing hydrate model. It has
been demonstrated that the model is capable of predicting the five phase (liquid
hydrocarbon–liquid water–vapor–wax–hydrate) equilibria.
The resulting model was employed to investigate the impact of wax deposition on
the hydrate phase equilibria and vice versa. Two oil systems (with different concen-
trations of light and heavy hydrocarbons) that are prone to hydrate and wax forma-
tion were investigated. For the systems investigated, the results showed that wax
formation has little effect on the hydrate free zone of the remaining fluids. For light
systems, hydrate formation could have significant impact on the wax phase boundary
of the remaining fluid.
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