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Source: 22 - WaterDESIGN
HYDRAULIC and Wastewater Treatment Plant Hydraulics
HANDBOOK
CHAPTER 22
22.1 INTRODUCTION
Designers of water treatment plants and wastewater treatment plants are faced with the
nee to esign treatment processes which must meet the following general hy raulic
requirements:
• Water treatment p ants. Provide the head required to allow the water to flow through
the treatment processes an to e elivere to the transmission/ istri ution system in
the flow rates and at the pressures required for delivery to the users.
• W s ewa er reatment p ants. Provi e the hea require to raise the flow of wast water
from the sewer and
ment processes system to a leveltowhich
be delivered allows the
the receiving flow
body of to procee through the treat-
water.
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Chapter 22 - Water PLANT
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Treatment Plant Hydraulics
an possi ly a higher water surface at each ensuing weir. Chao an Trussell (1980), Camp
and Graber (1968), and Yao (1972) have presented comprehensive approaches for the
design of distribution channels and manifolds and should be reviewed for details of
esign.
As in istri ution oxes, the most important consi eration to achieving equalize flow
istri ution is to minimize the effects of unequal hy raulic con itions relative to each
point of istri ution. In channels this can e accomplishe y tapering the channel cross
section, varying weir elevations, making the channel large enough to cause velocity head
changes to e insignificant or a com ination of these. Similar consi erations may e
applied to manifolds with submerged orifice outlets. A reliable approach here is to pro-
vi e a large enough manifol , resulting in a total hea loss along the length of the istri -
ution of less than one tenth the loss through any in ivi ual orifice. This approach essen-
tially results in the orifices ecoming the only hy raulic control an the accuracy of the
flow istri ution is then epen ent on the uniformity of the orifices themselves.
Gates an va ves generally serve to either control the rate of flow or to start/stop flow.
Gates and valves in treatment plants are typically subjected to much lower pressures
than those in water istri ution systems or sewage force mains an can e of lighter
construction.
22.2.3.1 ates. Gates are typically use in channels or in structures to start an stop flow
or to provi e a hy raulic control point which is sel om a juste . Because of the time an
effort require to operate gates, they are not suite for controlling flow when rapi
response, frequent variation, or delicate adjustments are needed. Primary design consid-
erations when using gates are the type of gate fa rication an the installation con itions
during construction.
There are many fa rication etails inclu ing materials use , ottom arrangement, an
stem arrangement. For instance, for soli s earing flows, a flush ottom, rising stem gate
can e use to avoi creating a point of soli s eposition an to minimize soli s contact
with the threa e stem. Gate manufacturers are a goo source of information for gate fa -
rication details and can assist with advice regarding specific applications.
Most commonly use gates are esigne to stop flow in a single irection. They may
use upstream water pressure to assist in achieving a seal (seating ea ), but typically also
must e esigne to resist static water pressure from ownstream (unseating ea ). Both
seating an unseating hea s must e evaluate in esign of a gate application. For most
manufacturers, the seating or unseating hea is expresse as the pressure relative to the
center line of the gate.
S u ce gate X X
Slide gate X X X
Gate valve X X X
Plug valve X X X X
Cone va ve X X X
Ball valve X X X X
Butterfly valve X X X
Swing check X X X
L t c ec X
Ball check X X X
Spring check X X X
Globe valve X X
Needle valve X X
Ang e va ve X
Pinch/diaphragm X X X X
*
Typical applications–exceptions are possible, but consultation with valve manufacturers is recommended.
C ec va ves are a special case of a start/stop valve application. Check valves offer
quick, automatic reaction to flow changes an are inten e to stop flow irection rever-
sal. Typical configurations inclu e swing check, lift check, all check an spring loa e .
These valves are typically use on pump ischarge piping an are opene y the pressure
of the flowing liquid and close automatically if pressure drops and flow attempts to
reverse irection. The rapi closure of these valves can result in unaccepta le “water-
hammer” pressures with the potential to amage the system. A etaile surge analysis may
e require for many check valve applications (see Chapter. 12). At times, mechanically
operating check valves should be avoided in favor of electrically or pneumatically operat-
ed valves (typically plug, ball, or cone valves) to provide a mechanism to control time of
closing and reduce surge pressure peaks.
T rott ing va ves are use to control rate of flow an are esigne for frequent or near-
ly continuous operation epen ing on whether they are manually operate or electroni-
cally controlle . Typical throttling valve types inclu e glo e valves, nee le valves, an
angle valves in smaller sizes, an all, plug, cone, utterfly, an pinch/ iaphragm valves
in larger sizes. Throttling valves are typically most effective in the mi -range of loose line
open/close travel an for est flow control shoul not e routinely operate nearly fully
closed or nearly fully open.
The most common types of flow meters used in water and wastewater treatment plants are
summarize in Ta le 22.2 an fall into the following categories:
Accurate flow measurements require uniform flow patterns. Most meters are
significantly impacted by adjacent piping configurations. Typically a specific number of
straight pipe iameters is require oth upstream an ownstream of a meter to o tain
reliable measurements. In some cases, 15 straight pipe diameters upstream and 5 straight
pipe diameters downstream are recommended. However, different types of meters have
varying levels of susceptibility to the uniformity of the flow pattern. Meter manufacturers
shoul e consulte .
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Treatment Plant Hydraulics
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Gate valve
100% open 0.39 0.19 0.19 0.1–0.3 0.2 0.2
75% open 1.1 1.15 1.2 1.2
50% open 4.8 5.6 5.6 5.6
25% open 27 24 24 25
Globe valve–open 10 10 10 4.0–6.0 10 10
Angle valve–open 4.3 5 2.1–3.1 5 1.8–2.9 2.5 5
Check valve–ball 4.5 65–70 5
Swing check 0.6–2.3 06–2.2 0.6–2.5 2.5
Butterfly valve–open 1.2 0.16–0.35 0.5
Foot valve–hinged 2.2 1.0–1.4 2.2
Foot valve–poppet 12.5 5.0–14.0 14
Elbows
45° regular 0.30–0.42 0.42 0.42
45° long radius 0.18–0.20 0.18 0.5 0.2
90° regular 0.21–0.3 0.25 0.7 0.25
90° long radius 0.14–0.23 0.18 0.6 0.19
180° regular 0.38 0.38
180° long radius (flanged) 0.25 0.25
Tees
Std. teee–flowthrough run 0.6 0.6 0.6 0.3 1.8 0.6
Std. teee–flow-through branch1.8 1.8 1.8 1.8 0.75 1.8
Return bend 1.5 2.2 2.2 0.4 2.2
Mitre bend
90° 1.8 1.129–1.265 0.8 1.3
60° 0.75 0.471–0.684 0.35 0.6
30° 0.25 0.130–0.165 0.1 0.16
Expansion
d/D = 0.75 0.18 0.19 0.2 0.2
d/D = 0.5 0.55 0.56 0.6 0.6
d/D = 0.25 0.88 0.92 0.9 0.9
Contraction
d/D = 0.75 0.18 0.19 0.2 0.2
d/D = 0.5 0.33 0.33 0.3 0.33
d/D = 0.25 0.43 0.42 0.4 0.43
Entrancee–projecting 0.78 0.78 0.83 0.8 0.8 0.78 0.8
Entrancee–sharp 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Entrancee–well rounded 0.04 0.04 0.04 0.04 0.25 0.04 0.04
Exit 1.0 1.0 1.0 1.0 1.0
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Treatment Plant Hydraulics
population an the per capita use of water y the population serve . The per capita use of
water can e o taine from literature sources as an initial approximation. However, these
initial estimations must be corroborated with actual site specific population counts and
water usage. For nonmunicipal treatment facilities, treate water nee s of the service area
must e in ivi ually evaluate .
22.3.1.1 Sources of supply. Natural sources of supply inclu e groun water an surface
water supplies. Groun water supplies typically are smaller in aily elivery ut serve
more systems than surface water supplies. Groun water supplies normally come from
wells, springs, or infiltration galleries.
Wells constitute the largest source of groundwater. Except in rare circumstances of
artesian wells (wells under the influence of a confined aquifer) and springs, groundwater
collection involves pumping facilities. Hy raulics of groun water treatment plants are fre-
quently
filters, anasepressure
on hytanks.
raulicsRaw
of water
con uits un er pressure,
characteristics such waters
of groun as pipelines, pressure
are uniform in
quality compare with surface supplies.
Surface water supplies are normally larger in daily delivery. Surface supplies are used
to service larger population centers an in ustrial centers. In areas where groun water
supplies are limited in yield or where groundwater supplies contain undesirable chemical
characteristics, smaller surface water treatment plants may e utilize . Surface water
sources of supply inclu e rivers, lakes, impoun ments, streams, an pon s. The treatment
processes chosen in plants treating surface water favor nonpressurize systems such as
gravity se imentation. The larger flow volumes characteristic of surface water supplies
also favor open channel hydraulic structures for conveying water through the treatment
process. Raw water characteristics of surface supplies can vary rapi ly over short perio s
of time an also experience seasonal variation.
22.3.1.3 Genera esign p i osop y. Effective esign of water treatment plant hy raulics
requires that the hy raulic esigner have a thorough knowle ge of all aspects of the water
system. The overall treatment system hydraulic design must be integrated and coordinat-
e inclu ing the treatment plant, the raw water intake an pumping facilities, the treate
water storage, an treate water pressure/hea requirements. The esign within the water
treatment plant must also e integrate etween the various treatment processes.
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Treatment Plant Hydraulics
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From stu ies of projecte population an per capita eman , planne esign flows for
the water treatment facilities may e evelope . These eman s inclu e the following:
• Annua average eman . The average aily water consumption for the water service
areas, generally compute y multiplying the average aily consumption (gallons per
capita) y the projecte population of the service area.
• Maximum eman . Maximum eman experience y the water plant throughout its
service life. The maximum hour eman is generally 200 to 300 percent of the aver-
age eman ut numerous factors affect the peak eman experience y water treat-
ment plants. These factors inclu e seasonal eman s (particularly for plants where ser-
vice areas are located in extremes of hot and cold temperatures), normal daily flow
variations, the community size, in ustrial usage, an system storage. Normally system
storage is provided to service peak hour demands, allowing the treatment facilities to
be designed on peak day demands. Peak day demands generally range between 125
an 200 percent of the average eman .
• Minimum f ow. As the name suggests, the minimum flow expecte to e processe
through the treatment facilities. Minimum flow depends upon system operations. In
general, minimum flows for municipal plants may be estimated as 50 percent of the
average demand, but range between 25 and 75 percent of the average demand.
22.3.5.2 Rated treatment capacity. The rate treatment capacity of a plant is that capac-
ity for which each of the unit processes are esigne . For municipal treatment plants with
a equate system storage, the rate treatment capacity is the system’s maximum ay
demand. Where storage is limited, the rated treatment capacity may be greater, for exam-
ple, the system maximum hour eman or greater. Smaller systems may e esigne to
produce the rated treatment capacity in one or two 8-h shifts rather than over the entire
24-h ay.
22.3.5.3 Hydraulic treatment capacity. Treatment plants are normally esigne for a
hy raulic capacity greater than the rate treatment capacity. Hy rau ic treatment capaci-
ties are normally equal to 125 to 150 percent of the rated treatment capacity. The hydraulic
treatment capacity provides flexibility for future process changes or alternative flow rout-
ings through the plant. Hy raulic capacities in excess of the rate treatment capacity pro-
vide some margin of safety for operations which may not be optimal (e.g., control gates
ina vertently left partially open).
22.3.5.4 Treatment process bases for design. The evelopment of the water treatment
plant’s “Bases for Design” is a key step in esta lishing the criteria to which the plant will
e esigne . This ocument must e reviewe carefully with the water treatment plant
owner representatives and understood and agreed to by all before the final design pro-
cee s. The Bases for Design presents a summary of each treatment process inclu ing
design flows (minimum, average, rated capacity), specification of dimension of major ele-
ments (e.g., tanks, pumps), oth hy raulic an process loa ing characteristics, require
performance, an esign ata for the chemical storage an fee system. Ta le 22.4 pre-
sents an example of the ases for esign for se imentation asins (one of the many unit
processes in a water treatment plant).
Bases for Design, the esigner etermines the rate treatment capacity, average flow,
minimum flow an hy raulic capacity of the plant.
Following evelopment of the Bases for Design, the esigner must evaluate plant
operating modes to develop a detailed plant flow diagram and hydraulic profile
through the plant.
The Stage I facilities inclu ing raw water control cham er, flocculation/se imentation
asins an filters are epicte in Fig. 22.4. Operational mo es for a propose plant expan-
sion to double the plant capacity (Stage II) are shown in Figs. 22.5 through 22.7 and oper-
ating mo es for a secon plant expansion to triple the plant capacity (Stage III) are shown
in Figs. 22.8 an 22.9. Settle water ozone contact cham ers were a e to the expan e
plant, which illustrates treatment upgra es.
Operational mo es for the Stage II treatment plant inclu e parallel an series floc-
culation/sedimentation. When the plant is operated in the parallel mode, influent raw
water for each set of se imentation asins flows y gravity from the raw water control
chamber serving the basin set. Raw water flow is divided between each sedimentation
asin in service at the raw water control cham er. Settle water from each set of asins
is route to an ozone contact cham er. Ozonate settle water is then com ine prior to
flowing to the filters.
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Hy raulic profiles are evelope for each of the esign flows. In the case of water
treatment plants, the esign flows may inclu e rate treatment capacity, hy raulic capac-
ity, average flow, and minimum flow. Hydraulic profiles should also take into considera-
tion unit processes or con uits which may e taken out of service. Hy raulic profiles are
valua le esign an operational tools to assist in sche uling routine maintenance activi-
ties an for evaluating the impact to the treatment plant capacity uring outages of process
units or con uits.
Computations of hydraulic profiles begin at control points where there is a definite
relationship etween the plant flow an water surface epth. For gravity flow plants, the
most common forms of control points are weirs and tank water surface elevations (e.g.,
clear well water surface elevations), ut other types of control points may e use . From
each control point, hea losses associate with local losses, plant piping, an open chan-
nel flow are a e to the control water surface. Since flows in water treatment plant’s are
mostly in the su critical regime (Frou e num er Ͻ 1), most hy raulic esigners will work
upstream from the control point. For pressure plants, control points are typically pressure
regulating or pressure control points, frequently in the service area istri ution system.
From these control points and knowledge of the flow velocity, both the EGL and HGL
may e compute ack to the treatment facilities.
Hy raulic profiles are valua le esign tools to i entify overall losses through the plant.
Profiles are also valua le to i entify units with excessive losses. Since total hea availa le
is normally limite , units with excessive losses shoul e consi ere for re esign to
reduce local loss coefficients or to reduce velocities.
Figure 22.3 is an example hy raulic profile for a gravity surface water treatment plant
with conventional treatment processes. The metho of computing hea losses is presente
in Section 22.3.7.
In this section calculations require to esta lish the WSEL through a me ium-size water
treatment plant will e presente . A schematic of the water treatment plant is shown in
Fig. 22.10. Notice that future growth has been considered in the initial design. Three
examples are inclu e which illustrate typical hy raulic calculations. The first example
calculates the WSEL from the sedimentation basin effluent chamber back through the
flocculation/se imentation asins to the Raw Water Control Cham er. The secon follows
the flow from the clear well ack through the filters. Filter hy raulics are illustrate in the
thir example. All examples are presente in a sprea sheet format which is esigne to
facilitate calculating the EGL, HGL, an WSEL at various points through the treatment
process and for multiple flow rates (i.e., minimum, daily average, peak hour, future
con itions).
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9. Point 7 to Point 8
Flow Q /24 (m3 /s) 0.09 0.13 0.14 0.18
Port area ϭ 0.30 m deep ϫ 0.46 m wide (m2) 0.14 0.14 0.14 0.14
Velocity flow / area (m/s) 0.65 0.92 0.98 1.31
Entrance loss ϭ 1.25 V /2 (m) 0.03 0.05 0.06 0.11
WSEL at Point 8 (inlet port) (m) 109.80 109.83 109.89 110.02
Note: For Points 8 through 14, see Fig. 22.13
10. Point 8 to Point 9
Average flow ϭ Q /24 (m /s) 0.09 0.13 0.14 0.18
Flow depth ϭ WSEL @ 8 – invert (109.12 m) (m) 0.68 0.72 0.77 0.90
Flow area ϭ 0.91 m width ϫ depth (m ) 0.62 0.65 0.71 0.82
Velocity ϭ flow/area (m/s) 0.15 0.19 0.19 0.22
r A/P (P ϭ w ϩ 2d (m) 0.27 0.28 0.29 0.30
Conduit loss [(V ϫ )/(r 2/3)] ϫ L (m)
where n ϭ 0.014 and L ϭ 3.86 m 0.00 0.00 0.00 0.00
WSEL at Point 9 (m) 109.80 109.83 109.89 110.02
11. Point 9 to Point 10
Average flow Q /12 (m3 /s) 0.18 0.26 0.27 0.36
Flow depth WSEL @ 9 – invert (109.12 m) (m) 0.68 0.72 0.77 0.90
Flow area 0.91 m width ϫ depth (m2) 0.62 0.65 0.71 0.82
Velocity ϭ flow/area (m/s) 0.29 0.39 0.39 0.44
r = A / P (P ϭ w ϩ 2 ) (m) 0.27 0.28 0.29 0.30
Conduit loss [(V ϫ )/( 2/3)]2 ϫ L (m)
where ϭ 0.014 and L ϭ 3.86 m 0.00 0.00 0.00 0.00
WSEL at Point 10 (m) 109.80 109.84 109.89 110.02
12. Point 10 to Point 11
Flow ϭ Q /8, m3 /s 0.27 0.38 0.41 0.55
Flow depth ϭ WSEL @ 10 Ϫ invert (109.12 m) (m) 97.34 97.38 97.44 97.56
Flow area 0.91 width ϫ depth (m2) 89.01 89.04 89.09 89.21
Velocity ϭ flow/area (m/s) 0.00 0.00 0.00 0.01
2
Loss at two 45° bends ϭ 2 ϫ .2 V /2g (m) 0.00 0.00 0.00 0.00
WSEL at Point 11 (m) 109.80 109.84 109.89 110.02
13. Point 11 to Point 12
Flow Q /4 (m3 /s) 0.55 0.77 0.82 1.09
Flow depth WSEL @ 11 Ϫ invert (109.12 m) (m) 0.68 0.72 0.78 0.90
Flow area ϭ 1.52 m width ϫ depth (m2) 1.04 1.09 1.18 1.37
Velocity ϭ flow/area (m/s) 0.52 0.70 0.69 0.80
Loss at two 45° bends 2 ϫ .2 V 2 /2 (m) 0.00 0.00 0.00 0.00
r = A / P (P ϭ w ϩ 2d ) (m) 0.36 0.37 0.38 0.41
Conduit loss ϭ [(V ϫ )/(r 2/3)]2 ϫ L (m)
where 0.014 and L 9.75 m 0.00 0.00 0.00 0.00
WSEL at Point 12 (m) 109.81 109.84 109.90 110.03
14. Point 12 to Point 13
Flow Q /4, (m3 /s) 0.55 0.77 0.82 1.09
Flow depth ϭ WSEL @ 12 Ϫ invert (109.12 m) (m) 0.69 0.72 0.78 0.91
Inlet area ϭ 1.52 m width ϫ depth (m2) 1.05 1.10 1.19 1.38
Velocity flow/area (m/s) 0.52 0.69 0.69 0.79
Inlet loss 1 2 /2 (m) 0.01 0.02 0.02 0.03
WSEL at Point 13 (Mixing Chamber No. 2 outlet) (m) 109.82 109.87 109.92 110.06
15. Point 13 to Point 14
Note: Mixers provide negligible head loss
Flow ϭ Q /4 (m3 /s) 0.55 0.77 0.82 1.09
Chamber area 1.83 m ϫ 1.83 m (m2) 3.34 3.34 3.34 3.34
Velocity flow/area (m/s) 0.16 0.23 0.25 0.33
Losses ϭ Mixer (1 V 2 /2g) ϩ Sharp bend (1.8 V 2 /2g) (m) 0.00 0.01 0.01 0.02
WSEL at Point 14 (Mixing Chamber No. 2 inlet) (m) 109.82 109.87 109.93 110.07
Note: For Points 14 through 21, see Fig. 22.14
16. Point 14 to Point 15
Flow Q /2 (m /s) 1.09 1.53 1.64 2.19
Conduit area ϭ 2.29 m wide ϫ 1.22 m deep (m ) 2.79 2.79 2.79 2.79
Velocity ϭ flow/area ( m/s) 0.39 0.55 0.59 0.78
R A / P (P 2 ϩ 2 ) (m) 0.40 0.40 0.40 0.40
Conduit losses ϭ L ϫ [V (0.849 ϫ C ϫ R0.63)] 1/0.54 (m)
where L ϭ 47.24 m and Hazen-Williams C ϭ 120 0.00 0.01 0.01 0.02
Local losses flow split (0.6 V 2 /2g) ϩ contraction
(0.07 /2 0.67 /2 (m) 0.01 0.01 0.01 0.02
WSEL at Point 15 (at Mixing Chamber No. 1) (m) 109.83 109.89 109.95 110.11
hy raulic reaches analyze in the example. The circle num ers in icate points at which
the WSEL is calculate . Hy raulic calculations start ownstream of the se imentation
asins (Fig. 22.12) an procee upstream through the mixing cham er (Fig. 22.13) an
the Raw Water Control Chamber (Fig. 22.14). Mechanical mixers and mechanical floccu-
lators are use . Con uit losses etween the rapi mix cham ers an the Raw Water
Control Chamber are also calculated in the example. Three different flow rates (i.e., min-
imum ay, average ay, an , maximum hour) are use in the calculations. This is a range
of esign flow con itions that a esign engineer woul typically take into consi eration.
The longest path through the flocculation an se imentation processes, through Basin
No. 4, is followed (Points 1 through 15). Although not shown, losses along the shortest
path have also been calculated. As would be expected, the calculated head loss is smaller
for the shorter path. The actual losses are equal for each path. The flows through each path
naturally adjust to equalize losses. The flow through the longest path is slightly smaller
than the flow through the shortest path. In the example, the WSEL at Point 15 is adjuste
to reflect the average losses through the asins. The WSEL calculations upstream of Point
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7. Point 27 to Point 28
Port to Filter Clearwell: Calculate losses through port
as if were a weir when depth of flow is below top
of port. Port dimmensions 2.74 m wide
by 0.813 m deep. Flow ϭ Q /4 (m s) 0.55 0.77 0.82 1.09
Weir (bottom of port) elevation (m) 104.85 104.85 104.85 104.85
Depth of flow over weir ϭ
(WSEL @ 27 – weir elevation) (m) 0.36 0.40 0.42 0.51
Flow over submergedweir ϭ q ϭ 1.71 ϫ h /2
/2 0.385
ϫ [1 - ( / ] ϫ L
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Total losses (effluent pipe and clean filters) (m) 0.23 0.70 1.45 2.50
Assume that headloss will be allowed to increase 2.44 m before the filters are backwashed. A rate controller
will be used to maintain a constant flow through the filters. Determine the ranges of available head over
which the rate controller will operate.
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FIGURE 22.19 Membrane configurations. (a) Spiral wound, (b) hollow fiber, ( ) tubular, (d ) plate
and frame.
metal ions in the fee stream an preventing precipitation. Equili rium constants for these
antiscalants are not available which prohibits direct calculation. However, some manufac-
turers provi e computer programs for estimating the require antiscalant ose for a given
recovery, water quality, an mem rane.
Bio ogica fou ing is controlle with some mem ranes such, as cellulose acetate, y
maintaining a free chlorine resi ual of not more than 1 mg/L. Other mem ranes, such as
the thin-film composites, are not chlorine tolerant an must rely on upstream isinfection
y, for example, ultraviolet isinfection or chlorination- echlorination. The extent of foul-
ing for a specific application and its influence in the design of nanofiltration and RO mem-
rane systems is est etermine y pilot stu ies.
It has een suggeste that some uil up on the mem rane may e eneficial to treat-
ment y provi ing an a itional filtering layer. At facilities operate y the Metropolitan
Water District of Southern California (MWD), removal rates of 1.7–2.9 logs were
o serve for see e virus MS2 acteriophage through microfilters that ha a pore size an
or er of magnitu e larger than the nominal size of MS2 (1).
The microfiltration system used by MWD utilizes an air backwash procedure where-
y compresse air at 90–100 psig is intro uce into the filtrate si e of the hollow fi er
mem ranes. Accumulate particulates islo ge y the compresse air are swept away
y raw water intro uce to the fee si e of the mem ranes. The ackwash sequence is
carrie out automatically at preset time intervals. MWD foun the est interval to e
every 18 minutes. The total volume of backwash represents approximately 5–7 percent
of influent flow.
The difference between influent and effluent pressure across the membrane is termed
the transmem rane pressure (TMP). Despite the frequent air an water ackwashes, the
TMP gra ually increases over time. Generally, when the TMP reaches approximately
15 psig, chemical cleaning of the membranes is carried out. If the TMP is allowed
to increase beyond 15 psig, particulates can become deeply lodged within the lattice struc-
ture of the membranes and will not be removed, even by chemical cleaning. Chemical
cleaning typically lasts 2–3 hours an involves circulating a solution of so ium hy roxi e
and a surfactant through the membranes, and soaking them in the solution.
The membranes at the MWD microfilter plants have a surface loading rate of 40–67
ft . The lower flux rate of 40 ft has the a vantage that the rate of increase of TMP is
re uce an the interval etween chemical cleanings is increase . A possi le explanation
for this is that particulates are not force as eeply into the lattice structure of the mem-
branes, thereby allowing the air-water backwash to clean the membranes more effective-
ly. By reducing the flux rate from 67–40 ft , the interval etween chemical cleanings was
increase from 2 to 3 weeks to almost 20 weeks. However, MWD has institute a maxi-
mum run time of 3 months etween chemical cleanings to ensure the long-term integrity
of the mem ranes.
Nanofiltration is widely used for softening groundwaters in Florida. A typical nanofil-
tration plant woul inclu e antiscalant for scale control a e to the raw water. Cartri ge
filters, usually rated at 5 microns, remove particles that may foul the membrane system.
Fee water pumps oost the pretreate water pressure to a out 90–130 poun s per square
inch (psi) efore entering the mem rane system. The mem ranes typically are spiral
woun nanofiltration mem ranes generally with molecular weight cutoff values in the
200–500 dalton range.
Many factors and considerations influence the hydraulic design of a wastewater treatment
plant. This section escri es typical phases of wastewater treatment planning require for
design of new plants or additions to existing plants, and then presents typical unit process
hy raulic computations.
Hy raulic ecision making for a new wastewater treatment plant or expansion of an exist-
ing plant involves several planning phases. Typical planning phases are presente elow
in their common order of consideration.
22.4.1.1 Service area and flows. More than 15,000 municipal wastewater treatment plants
are in operation in the Unite States to ay. The plants are esigne to treat a total of a out
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Peak flow is use for hy raulic esign, whereas average flow is use for treatment
process esign. Pea f ow is efine as the maximum hour flow experience y the waste-
water treatment plant throughout its service life. The maximum hour flow is generally two
to five times the average aily flow. Plants serving com ine collection systems can expe-
rience even greater flow variations. Treatment plant unit processes must convey the max-
imum flow unless this flow woul cause a hy raulic washout of the treatment plant. In this
situation, the esigner shoul consi er the use of equalization asins to minimize negative
impact on the treatment process. In addition, the plant must also be able to fully process
minimum flow without un esira le settling of soli s throughout the treatment train. Plants
normally encounter diurnal fluctuation of pollutant loadings, as well as flow loadings.
Fluctuation in pollutant loa ings may impact treatment process selection an consequent-
ly impact process hy raulics.
22.4.1.6 Plant siting. Several factors affect the plant site selection process, including site
elevation, topography, geology, an hy rology; site access; utility availa ility; seismic
activity; surroun ing lan use an future availa ility; noise, o or an air quality require-
ments at an near the site; existing collection system an receiving water proximity; an
other environmental consi erations.
A site’s hydraulic suitability for a wastewater treatment plant is determined primarily
y site elevation an topography. The typical site elevation is low-lying, which facilitates
the flow of wastewater from the service area y gravity an minimizes costly pumping in
the collection system. Such a site, however, may require floo protection. The ifference
in hea etween the plant influent sewer an the receiving water o y is the hea avail-
able for the treatment plant. If available head does not exceed the plant’s head require-
ments, a itional hea can e provi e y pumping the wastewater. Selecting processes
with lower head requirements can also reduce the need for pumping. Pumping of waste-
water, especially untreate wastewater, shoul e avoi e when possi le ue to potential
operational ifficulties
large soli s. A of han ling
mil , continuous theusually
slope associate
provirags, grit, stringy
es optimal material
gravity an itions.
flow con other
Relatively flat sites often necessitate higher pumping hea s. Sites on a severe, uneven
slope or slopes can require costly hydraulic and structural features, and should be avoid-
e when possi le.
22.4.1.7 Plant layout. The selecte treatment processes esta lish the major space an
hy raulic requirements nee e to evelop initial plant layouts. Also, provisions for future
unit process additions and plant capacity expansions should be included both spatially and
hy raulically. Support facilities, such as maintenance, la oratory an a ministrative
facilities, must also be considered.
Arranging process elevations to generally follow plant site topography minimizes the
amount of structural excavation. Site geology constraints may limit the practical depth and
elevation of the processes. In such cases, a itional pumping facilities may e necessary
to provi e sufficient hea for the require water surface elevation.
When arranging treatment processes, a preliminary hy raulic profile shoul e evel-
ope as iscusse elow. The plant hy raulic profile an site topography an geology
information together determine the location having the optimal elevation for each process.
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Other o jectives when eveloping a plant layout at a selecte site inclu e: close proxim-
ity of processes to associate facilities; structure grouping accor ing to process;
transportation equipment an staff traffic pattern efficiency; minimization of process
piping; an safe, isolate hazar ous chemical an material locations.
When preparing layouts for a ition of a new process to an existing plant, the existing
plant hydraulic profile should be consulted to determine the amount of head available for
the new process. If a equate hy raulic hea is not availa le for the new process, new
pumping facilities will be necessary.
22.4.1.8 Hy rau ic profi e an ca cu ations. A hy raulic profile shoul e prepare for
the flow train to graphically epict the results of hy raulic calculations an site layouts.
Details in a profile should include free water surface elevations throughout the flow train,
inclu ing unit treatment processes, interconnecting piping an channels, junction cham-
bers, flowmeters and flow control devices, as well as structural profiles. Figure 22.21
shows a typical hy raulic profile. Both high an low water levels are shown to illustrate
the range of liqui levels anticipate at each structure. Sufficient free oar must e pro-
vi e to prevent liqui or floating material from splashing over the si es un er con itions
of high water level. Low water levels are important when esigning evices requiring a
mimimum amount of submergence, such as surface skimmers or baffles.
In a ition to normal high an low water levels, hy raulic calculations shoul a ress
other potential con itions. For example, for each process having re un ant structures, the
largest capacity unit shoul e assume to e out of service uring maximum flow for
consi eration of a “worst case”. The process structure shoul always e hy raulically
capable of accommodating the change in elevation due to the “worst case.” head require-
ments without liqui overtopping the walls.
The process head requirement is the amount of head lost by the wastewater as it pass-
es through a process at maximum flow. The hea requirement for a specific process can
vary with flow rate, influent water quality, process equipment size, process equipment lay-
out, process equipment components inclu e , an process equipment manufacturer.
22.4.2.1 Bar screens. Process cr ter a. The first unit operation typically encountere in
a wastewater treatment plant is screening. A schematic iagram of a typical ar screen sys-
tem is shown in Fig. 22.22. A screen is comprised of a screening element with circular or
rectangular openings esigne to retain coarse sewage soli s. The screens are esignate
as han cleane or mechanically cleane ase on the metho of cleaning. Base on the
size of the openings, screens are esignate as coarse or fine. The general ivi ing line
between coarse and fine screens is an opening size of 6 mm (1/4 in). A ar screen is a
coarse screen designed to remove large solids or trash that could otherwise damage or
interfere with the ownstream operations of treatment equipment, such as pumps, valves,
mechanical aerators, and biological filters. The bar screens are oriented vertically or at a
slope varying from 30°– 80° with the horizontal.
Key hydraulic design parameters. The key hydraulic design parameters for bar
screens inclu e the approach channel, effective ar opening, an operating hea loss.
Approac c anne . Velocity istri ution in the approach channel is an important fac-
tor in successful ar screen operation. A straight channel ahea of the channel provi es
goo velocity istri ution across the screen an promotes effectiveness of the evice. Use
of a configuration other than a straight approach channel has often resulte in uneven flow
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.
m
e
t
s
y
s
n
e
e
r
c
s
r
a
b
f
o
m
a
r
g
a
i
d
c
i
t
a
m
e
h
c
S
2
2
.
2
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E
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tanks an aerate grit cham ers are still popular. Depen ing on the type of grit removal
process use , the remove grit is often further concentrate in a cyclone, classifie , an
then washed to remove light organic material captured with the grit.
Key y rau ic esign parameters. The key hy raulic esign parameters for grit tanks
inclu e the inlet channel or inlet affle, an effluent weir.
In et c anne /in et aff e. For aerate grit cham ers, the tank inlet an outlet shoul e
positioned so that the flow through the tank is perpendicular to the roll pattern created by the
iffuse air. Inlet an outlet affles serve to issipate energy an minimize short circuiting.
For vortex tanks, the flow into the vortex tank shoul e straight, smooth an stream-
line . As a goo practice, the straight inlet channel length shoul e seven times the wi th
of the inlet channel or 15 ft, whichever is greater. The ideal velocity in the influent chan-
nel ranges from 0.6 to 0.9 m/s (2–3 ft/s) and should be used for flows between 40 and 80
percent of the peak flow. The minimum acceptable velocity for low flow is 0.15 m/s (0.5
ft/s). A baffle, located at the entrance, helps control the flow system in the tank and also
forces the grit ownwar as it enters the tank.
For etritus tanks, the performance relies on well- istri ute flow into the settling
basin. Allowances for inlet and outlet turbulence, as well as short circuiting, are necessary
to etermine the total tank area require .
For horizontal flow grit chambers, velocity control throughout the chamber at approx-
imately 0.3 m/s (1 ft/s) is important. An allowance for inlet an outlet tur ulence is nec-
essary to etermine the actual length of the channel.
HGL at Point 4, HGL4 HGL5 H (m) 100.76 100.77 100.78 100.79 100.83
7. Point 4 to Point 3
Headloss at sluice gate contraction
K gate 1.0 1.0 1.0 1.0 1.0
Sluice gate width (m) 1.2 1.2 1.2 1.2 1.2
Sluice gate height (m) 0.9 0.9 0.9 0.9 0.9
Velocity through sluice gate, Vs (m/s) 0.38 0.59 0.74 0.78 1.13
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The primary se imentation tank receives the wastewater passe through ar screens
an /or grit tanks. The o jectives of primary se imentation are to pro uce a liqui effluent
suitable for downstream biological treatment and to achieve solids separation. The solids
result in a slu ge that can e conveniently an economically treate efore ultimate
isposal. On an average asis, the primary se imentation tank removes approximately
60 and 30 percent of influent total suspended solids (TSS) and 5-day biological oxygen
eman (BOD ), respectively.
The secondary sedimentation tank receives mixed liquor from the aeration tank. Mixe
iquor is a suspen e iological growth stream containing microorganisms an treate
wastewater. The microorganisms settle with other settleable solids and the clear water is dis-
charge from the se imentation tank as an effluent. The se imentation process also thickens
the settle soli s, a major part of which is returne to the aeration tank an the remain er is
waste as secon ary slu ge. Se imentation tank performance is critical for meeting effluent
limits for TSS an BOD . The secon ary se imentation effluents are usually esigne to
produce 30 mg/L or lower for TSS or BOD , depending on the effluent requirement.
Both primary an secon ary se imentation tanks are commonly arrange in either
rectangular or circular shape. Key design parameters include surface overf ow rate (SOR),
tank water epth, hy raulic etention time, an weir loa ing rate. Soli s loa ing rate is anoth-
er important parameter for the secon ary se imentation tank. A properly esigne se imen-
tation tank will provi e similar performance for oth rectangular an circular shapes. Choice
of the shape epen s on the site constraints, construction cost, an esigner preference.
Key y rau ic esign parameters. The key hydraulic design parameters for sedimen-
tation tanks inclu e the inlet con itions, inlet channel, inlet flow istri ution, inlet affle,
outlet con itions, overflow weir, an effluent laun er.
In et con itions. Inlets shoul e esigne to issipate the inlet port velocity, istri -
ute flow and solids equally across the cross-sectional area of the tank, and prevent short
circuiting in the se imentation tank. The minimum istance etween the inlet an outlet
shoul e 3 m (10 ft) unless the tank inclu es special provisions to prevent short
circuiting.
In et c anne . Inlet channels should be designed to maintain velocities high enough to
prevent soli s eposition. The minimum channel velocity is typically 0.3 m/s (1 ft/s).
Alternatively, inlet channel aeration or water jet nozzles can e esigne to prevent soli s
eposition.
In et f ow istri ution. Inlet flow can be distributed by inlet weirs, submerged ports,
or orifices with velocities between 0.05 and 0.15 m/s (0.15–0.5 ft/s), and sluice gates or
gate valves. Uniform flow to the sedimentation tanks can be achieved by locating inlet
ports away from si es, a ing partitions or affles in the inlet zone to re irect the influ-
ent, an creating a higher hea loss in the inlet ports relative to that in the inlet channel.
Alternatively, splitter oxes are use for equally splitting the flow as well as soli s con-
taine in the liqui into multiple se imentation tanks.
In et aff e. Inlet affles are esigne to issipate the energy of the inlet velocities.
Baffles are usually installed 0.6–0.9 m (2–3 ft) downstream of the inlet port and
submerged 0.45–0.6 (1.5–2 ft), depending on tank depth. The top of the baffle should be
far enough elow the water surface to allow scum to pass over the top. Circular tanks typ-
ically have a feed well with a diameter 15 to 20 percent of the tank diameter. The
su mergence varies epen ing on the manufacturer.
Out et con itions. Effluent should be uniformly withdrawn to prevent localized high
velocity zones an short circuiting. Typically, effluent is with rawn from a se imentation
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4. Point 8 to Point 7
Channel width, w7 (m) 3.00 3.00 3.00 3.00 3.00
Channel bottom EL (m) 105.00 105.00 105.00 105.00 105.00
Water depth, 7 (m) 1.20 1.28 1.32 1.34 1.45
Velocity, V 7 (m/s)
Exit headloss from channel to effluent weir
Exit headloss coefficient K xit ϭ 1.0 1.0 1.0 1.0 1.0 1.0
Headloss, H e7 ϭ K xit ϫ V72 /2g (m) 0.0010 0.0022 0.0032 0.0036 0.0069
HGL at Point 7, HGL7 ϭ HGL ϩ H e7 (m) 106.20 106.28 106.33 106.34 106.45
5. Point 7 to Point 6
Channel width, 6 (m) 2.50 2.50 2.50 2.50 2.50
Channel bottom EL (m) 105.00 105.00 105.00 105.00 105.00
Water depth, 6 (m) 1.20 1.28 1.33 1.34 1.45
Velocity, V 6 (m/s) 0.17 0.25 0.30 0.32 0.44
Friction headloss through channel
Length of approach channel, L6 (m) 10.00 10.00 10.00 10.00 10.00
Manning’s number for concrete channel .013 0.013 0.013 0.013 0.013
Hydraulic radius, R6 ϭ (h6 ϫ w6)/
(2 x 6 ϩ 6) (m) 0.61 0.63 0.64 0.65 0.67
2
Headloss Hlf ϭ[(V 6 ϫn / R6 (2/3)] ϫ L6(m)0.0001 0.0002 0.0003 0.0003 0.0006
Fitting headloss through 90º bend
Fitting headloss coefficient
K bend 1.0 1.0 1.0 1.0 1.0 1.0
Headloss, Hlb6 ϭ K bend ϫ V 6 2 /2g(m) 0.0014 0.0032 0.0046 0.0051 0.0099
HGL at Point 6, HGL6 HGL7 ϩ
Hlf ϩ Hlb6 (m) 106.21 106.28 106.33 106.35 106.46
6. Point 6 to Point 5
Headloss through sluice gate
Sluice gate headloss coefficient
K gate ϭ 1.0 1.0 1..0 1.0 1.0 1.0
Sluice gate width (m) 1.5 1.5 1.5 1.5 1.5
Sluice gate height (m) 1.0 1.0 1.0 1.0 1.0
Water depth, h5 (m) 1.20 1.28 1.33 1.34 1.45
Sluice gate height or 5,
whichever is smaller (m) 1.0 1.0 1.0 1.0 1.0
Velocity through sluice gate,
V 5 (m/s) 0.33 0.53 0.67 0.71 1.07
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Critical depth, yc ( c2 /(g ϫ w62 0.33 (m) 0.19 0.26 0.23 0.31 0.41
Water depth at upstream end
of channel, yu 2 ϫ ( yc ϩ ( yc Ϫ
(S * L /3)2]0.5 Ϫ (2 ϫ Sc ϫ L /3) (m) 0.21 0.33 0.28 0.42 0.58
Channel bottom El at upstream
end of trough, 104.70 104.70 104.70 104.70 104.70
ELuc EL c ϩ EL i (m)
HGL at trough downstream,
HGL6 EL c ϩ (m) 104.75 104.82 104.79 104.87 104.97
HGL at trough upstream,
HGL6 ELuc ϩ (m) 104.91 105.03 104.98 105.12 105.28
3. Point 6 to Point 5
Allowance to Weir from
high trough HGL (m) 0.10 0.10 0.10 .010 0.10
Weir elevation, Elwe, max.
HGL6 ϩ a owance (m) 105.38 105.38 105.38 105.38 105.38
Headloss over V notch weirs
Number of weirs per tank, Nw 1 1 1 1 1
Tank diameter, Dt, (m) 45.00 45.00 45.00 45.00 45.00
Weir length, Lw ( Dt ϫ 3.14 (m) 141.30 141.30 141.30 141.30 141.30
Hydraulic load, o ϭ / Lw, [(m ·/s)/m] 0.0035 0.0057 0.0047 0.0075 0.0113
Weir angle, A, degrees) 90.00 90.00 90.00 90.00 90.00
V-notch height, Vh (m) 0.10 0.10 0.10 0.10 0.10
V-notch width, Vw 2 ϫ
(TAN( A /2) ϫ Vh (m) 0.20 0.20 0.20 0.20 0.20
Space between notches, Esv (m) 0.03 0.03 0.03 0.03 0.03
Number of notches per weir,
Lw /( Ew ϩ Esv) 614 614 614 614 614
Flow per notch, Qcw ϭ / nv (m3 /s) 0.0008 0.0013 0.0011 0.0017 0.0026
Cw
Weir coefficient for 90º notch, 1.34 1.34 1.34 1.34 1.34
Water depth over the weir, hle5
(Qcw / Cw 1/2.48) 0.05 0.06 0.06 0.07 0.08
hle5 < Vh? (If not, need to
readjust calculations) Yes Yes Yes Yes Yes
HGL at Point 5, HGL5 ϭ
ELwe ϩ e5 (m) 105.44 105.45 105.44 105.45 105.47
4. Point 5 to Point 4
Headloss through primary
sedimentation tanks
Number of tanks, Nt 2 2 3 3 2
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itches are more popular an for larger plants, plug flow is favore . Various mo ifications
of plug flow systems inclu e conventional, tapere aeration, step aeration, mo ifie aera-
tion, an contact sta ilization.
P ysica configuration. Various physical configurations are use in the aeration tank
design, including rectangular, circular, oval, and octagonal shapes.
Se ector esign. Selectors are small compartments for aero ic, anoxic or anaero ic
processing usually located in the front end of the aeration tank. The purpose of the selec-
tors
oo istotomicroorganisms
promote the growth
(F:M)ofratio
floc-forming microorganisms
while suppressing y provi
filamentous ing a Typically
growth. favora le
selectors are esigne with low HRTs an high F:M ratio.
Key y rau ic esign parameters. The key hy raulic esign parameters for aeration
tanks inclu e the istri ution ox, inlet channel, inlet flow istri ution, inlet affles, aer-
ation equipment, RAS, effluent weir, and effluent channel.
Distri ution ox . Sluice gates, weirs, gate valves or orifices installe in a istri ution
ox are often use to istri ute the upstream flow to multiple aeration tanks an to a sec-
on ary treatment ypass line. Design shoul provi e the esire rate of flow istri ution
at all flow conditions with minimum headloss. Provisions to minimize solids deposition
in the istri ution ox an appurtenances shoul e consi ere .
In et c anne . Inlet channels shoul e esigne to maintain velocities high enough to
prevent soli s eposition ut low enough to minimize hea loss. A velocity of 0.3 m/s
(1 ft/s) is typically used to keep organic solids in suspension. Alternatively, inlet channel
aeration with diffused air, fed at a rate of 0.5–0.8 m /min (20–30 scfm), is often use .
In et f ow istri ution. Inlet flow can e istri ute y inlet weirs, su merge ports or
orifices, an sluice gates or gate valves. Return activate slu ge may e intro uce prior
.
k
n
a
t
n
o
i
t
a
t
n
e
m
i
d
e
s
l
a
n
i
f
f
o
m
a
r
g
a
i
d
c
i
t
a
m
e
h
c
S
5
2
.
2
2
E
R
U
G
I
F
TABLE 22.11 Example Hydraulic Calculation of a Typical Final Sedimentation Tank System
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to or after the inlet flow istri ution. Goo mixing shoul e provi e to promote uniform
istri ution of the influent flow an RAS flow. Wastewater flow split inlet esign with a
relatively high headloss is often used to provide reasonably equal distribution of flow to
multiple aeration tanks or to multiple inlets in each aeration tank operating in a step fee
mode. Sometimes influent distribution piping which is extended to and having an inlet
port at each step fee point is use .
In et aff es. Depending on the aeration tank configuration, inlet baffles are used to
issipate the energy from the inlet velocities. Inlet affles are esigne to irect uniform
istri ution of MLSS along the wi th of the aeration tank.
Aeration equipment . Diffuse aeration systems are pre ominantly use in the munic-
ipal treatment plants. Although the air bubbles dispersed in the wastewater occupy approx-
imately 1 percent of the volume, no allowance is ma e in aeration tank sizing. The vol-
ume occupie y su merge piping an iffusers is usually negligi le. If spiral-flow mix-
ing with coarse u le iffusers is use , the wi th-to- epth ratios vary from 1:1 to 2.2:1.
The tank depth, most commonly 4–5 m (13–16 ft), is usually determined by desired oxy-
gen transfer efficiency of various aeration equipment. Freeboard from 0.3 to 0.6 m (1 to 2
ft) a ove the water surface is normally provi e . If surface mechanical aerators are use ,
a freeboard of more than 0.6 m (2 ft) may be required depending on the power input for
the aeration an mixing. Freezing uring the winter ue to the mist shoul also e con-
si ere in the esign.
Return activate s u ge ( RAS ). The rate of RAS is normally 30 to 50 percent of the
wastewater flow. Peak rate of RAS may go up to 100 percent of the wastewater flow for
large plants and up to 150 percent of the wastewater flow for small plants. Design shoul
provi e a equate mixing, hy raulic capacity, an uniform istri ution where RAS is
intro uce to the incoming wastewater.
Eff uent weir . The effluent weir provides a fixed control elevation of hydraulics in the
aeration tank. Sometimes effluent ports instea of effluent weir are use to minimize
hea loss.
FIGURE 22.2 Schematic diagram of aeration tank system. (AT = aeration tank; PST = primary
sedimentation tank).
Eff uent c anne . The esign consi erations escri e in the inlet channel also apply
to the esign of the effluent channel. Often the effluent channel from the aeration tanks is
the same as the influent to the final se imentation tanks.
Hy rau ic esign examp e. The aeration tanks receive the primary se imentation tank
effluent and hydraulic loading conditions are the same as those of the primary sedimenta-
tion tanks. Design hy raulic calculations for the aeration tank system is shown in Ta le
22.12. The hea requirements for the sample aeration tanks are in the range of 0.4–1.0 m
(1.3–3.3 ft).
removal when filtering secon ary effluents without the use of chemical coagulation
epen s on the egree of ioflocculation achieve uring secon ary treatment. The pres-
ence of significant amounts of algae impedes filtration of lagoon effluents. Pretreatment
with a coagulant is consi ere to e a goo practice for such cases.
There are many types of proprietary granular filters availa le. However, granular
me ia filters are generally classifie accor ing to irection of flow, type, an num er of
me ia comprising the e , the riving force, an metho of flow control. Most wastewater
filters are downflow units while some proprietary filters use various combinations of
upflow an ownflow. The riving force for filtration may e either gravity or pressure.
Gravity filters are commonly used in large municipal treatment plants while pressure fil-
ters are often use in smaller plants.
Gravity fi ters are generally size for a filtration rate of 1.4–4 L/(m s)/ (2–6
gal/(ft min) an terminal hea losses of 2.4–3.0 m (8–10 ft). Multiple units are use to
allow continuous filtration uring ackwash or maintenance. Typical length to wi th ratio
of gravity filters vary from 1:1 to 4:1.
Key y rau ic esign parameters. The key hy raulic esign parameters for granular
media filters include headlosses, filter operation, collection and distribution systems, and
ackwash requirements.
Hea osses. The head losses includes the losses associated with piping, valves,
meters, en s, constrictions, filter me ia, un er rains, an collection systems. All losses
vary with the square of the velocity. Clean water hea loss for the filter me ia is influence
y me ia type, size, uniformity, an epth. As filtration rate increases within the terminal
hea loss range, less hea loss capacity is availa le for soli s storage. The hea require
for the filter is the sum of all headlosses including the terminal head loss of the filter
me ia. If sufficient hea is not availa le, pumping of filter influent is require .
Fi ter operation. Three asic metho s of filter operation are constant pressure, con-
stant rate an varia le eclining rate. The constant pressure system requires a large
upstream storage and is seldom used with gravity filters. The constant rate system requires
a relatively costly rate control system an true constant-rate filtration is sel om use . In
declining-rate filtration, the filtration rate may be kept constant using influent or effluent
control weirs uring the initial perio of operation an , thereafter, eclining rate of filtra-
tion. Generally, eclining-rate filters are the est mo e of gravity filter operation unless
the design terminal headloss exceeds 3 m.
Co ection an istri ution systems. (un er rain). In conventional ownflow filters,
the un er rain system serves to oth collect the filtrate an istri ute the ackwash water.
Tra itional systems using gravel layers with perforate pipe are no longer commonly
used. More popular underdrain materials include precast channels, poured-in-place con-
crete, or steel pipe with uilt-in nozzles an orifices. Porous plates ma e of aluminum
oxi e or stainless steel are also availa le ut they are suscepti le to clogging.
Bac was requirements Bac was is the cleaning of the filter y reversing the flow
through the filter media at a controlled flow rate. Backwashing causes an expansion of the
e , normally no more than 10 percent of the epth, y allowing a rasive action among
particles. The quantity of backwash water will generally be about 3000–4000 L/m
(75–100 gal/ft ). Bachwashe water is collecte in the wash-trough which is locate a out
0.9 m (3 ft) a ove the filter me ia. Biological soli s in secon ary effluent are strongly
attache to the me ia an air scour efore or uring ackwash is often require to pro-
mote successful cleaning. Air requirements for the air scour are on the or er of
0.015–0.025 (m /m )/s [3–5 (ft ր f t )/min].
TABLE 22.12 Example Hydraulic Calculation of a Typical Final Aeration Tank System
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22.4.2.7 Cascade aerators Process criteria. Casca e aeration is a physical unit process
typically use for effluent aeration. The system employs a series of steps or weirs over
which the effluent is discharged. The system is configured to maximize turbulence in
or er to increase oxygen transfer. The hea requirements vary epen ing on the initial is-
solve oxygen (DO) an the esire final DO. If the necessary hea is not availa le, efflu-
ent pumping or mechanical aeration is require .
Although casca e aeration is not a new concept, its application to wastewater treatment
is relatively new. Design criteria for an efficient cascade aeration system design include a
fall height at each step equal to or less than 1.2 m (4 ft); a flow rate equal to or less than
235 (m ր h)/m[315(gal/min)/ft] of wi th; an a pool epth after each fall equal to or less than
0.28 m
(0.9 ft).
Hy rau ic esign examp e. A schematic iagram of a typical casca e aeration system
is shown in Figure 22.28. Casca e aerators normally receive the secon ary treatment
effluent and hydraulic loading conditions are the same as those of the secondary treatment
effluent. Design hy raulic calculations for the casca e aeration system is shown in Ta le
22.14. The head requirements for this example of the cascade aerators is 4.6 m (15.1 ft).
22.4.2.8 Effluent outfall Process Criteria. The treatment plant accomplishes as much
pollutant removal as require to pro uce effluent meeting the criteria esta lishe y the
regulatory agencies. Ultimate disposal of wastewater effluents are by dilution in receiving
waters, by discharge on land, seepage into the ground, or reclamation and reuse. Of these,
isposal into the receiving waters is the most common practice. The receiving waters
include rivers, lakes, estuaries, and oceans.
The outfall size is etermine y the velocity, hea loss, structural consi erations, an
the economics
mally of the
recommen e situation. Velocities
in pipeline esignofto0.6–0.9
avoi m/s (2–3 ft/s)
excessive heaat average
loss. If flow
the are nor-
effluent
receive preliminary treatment, lower velocities can e use . However, velocities higher
than 2.4–3.0 m/s (8–10 ft/s) should be avoided due to excessive headloss.
Key y rau ic esign parameters. The key hy raulic esign parameters for effluent
outfalls include available head, mixing and dispersion, submerged discharge, and dif-
fusers.
Avai a e ea . Sufficient hea for gravity flow from the point of plant effluent
ischarge to the receiving stream is not always possi le. If sufficient hea is not avail-
able, effluent pumping is required to prevent flooding of the plant area. Some plants
require effluent pumping uring storm events or where ti al waves cause salt water
intrusion.
Mixing an ispersion. The outfall shoul e esigne to operate at an a equate veloc-
ity to promote rapid dispersion and mixing of the effluent with the receiving stream. This
will minimize localize eposits of settlea le soli s an stratification of the resi ual organ-
ics and nutrients in the localized area, which may cause a DO deficit and algae growth.
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Dirty filter HGL, HGLdf ϭ
EGL Ϫ HV 3 (m) 101.47 101.55 101.61 101.75 101.79
Clean filter headloss
Filter bed area (m ) 160 160 160 160 160
Flow per filter, (m3 /s) 0.25 0.32 0.40 0.53 0.64
Filter rate, qfi t m3(min m2) 0.094 0.120 0.150 0.200 0.240
Media depth, Dm (m) 1.00 1.00 1.00 1.00 1.00
Effective media size, M (mm) 0.50 0.50 0.50 0.50 0.50
Headloss through filter,
Hl 2.32 m loss per m3(min m2)
(consultant with manufacturer) 0.2175 0.2784 0.3480 0.4640 0.5568
Entrance headloss through underdrain
flume, Hlu ϭ 0.45 m m (min m2) 0.0422 0.0540 0.0675 0.0900 0.1080
(consult with filter manufacturer)
Clean filter EGL, EGLc ϭ
EGL ϩ H ϩ H u (m) 99.23 99.38 99.52 99.81 99.95
Velocity head, HV 3 ϭ 0 (assume
V 3 ) (m)
Clean filter HGL, HGLc ϭ EGLc Ϫ HV 3 (m)
EGL required at Point 3, EGL3 Ϫ EGL (m) 101.47 101.55 101.61 101.75 101.79
HGL required at Point 3, HGL3 Ϫ HGLdf (m)101.47 101.55 101.61 101.75 101.79
(Head required for dirty filter controls)
8. Point 3 to Point 2
Filter inlet discharge loss
K ff 1.0 1.0 1.0 1.0 1.0
Flow rate, (m3 /s) 0.25 0.32 0.40 0.53 0.64
Pipe diameter, Dp 2 (m) 0.9 0.9 0.9 0.9 0.9
Velocity, Vp2 (m/s) 0.39 0.50 0.63 0.84 1.01
Headloss, Hld 2 ϭ K eff ϫ (Vp22 /2g) (m) 0.0079 0.0129 0.0202 0.0359 0.0517
EGL EGL ϩ H
EGL at Point 2, 2 3 2 (m) 101.48 101.56 101.63 101.79 101.084
Velocity head, HV 2 ϭ Vp22 / g (m) 0.01 0.01 0.02 0.04 0.05
HGL at Point 2, HGL2 EGL2Ϫ HV (m) 101.47 101.55 101.61 101.75 101.79
9. Point 2 to Point 1
Headloss through butterfly valve
K val (fully open) 0.3 0.3 0.3 0.3 0.3
Headloss, Hlv1 ϭ K val ϫ (Vp2 /2g) 0.0024 0.0039 0.0061 0.0108 1.0155
Headloss through inlet pipe
Length of pipe, Lp1 (m) 20.0 20.0 20.0 20.0 20.0
Hazen-Williams coefficient, Cp 120 120 120 120 120
Hydraulic radius, Rp ϭ Dp2/4 (m) 0.23 0.23 0.23 0.23 0.23
Headloss, H 1 (Vp2/(0.85 ϫ Cp
ϫ Rp1.63)(1/0.54) ϫ Lp (m) 0.0039 0.0061 0.0092 0.0157 0.0220
Headloss through entrance to pipe
Kent 0.50 0.50 0.50 0.50 0.50
Headloss, H ent K nt ϫ Vp2 /2g (m) 0.0039 0.0065 0.0101 0.0179 0.0258
The flow
process characteristics
an from (r eo
plant to plant. ogy) ofrheological
Because wastewaterproperties
slu ges vary wi ely
irectly from process
influence to
pipeline
friction losses of pumpe slu ges, hea loss characteristics of wastewater slu ges also
vary extensively. Minimizing pumping istance an applying a conservative multiplier to
headlosses calculated for equivalent flows of water is the traditional approach to the
esign of slu ge pumping an piping systems. However, this approach is often ina e-
quate. As a result of past research of non Newtonian fluid characteristics of sludges,
slu ge pumping system esign ata ase on specific measure rheological characteris-
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HGL at Point 2, HGL2 HGL1 Ϫ (m) 96.33 96.33 96.33 96.33 96.33
HGL at Point 3, HGL3 ϭ HGL2 Ϫ (m) 95.13 95.13 95.13 95.13 95.13
HGL at Point 4, HGL4 HGL3 Ϫ (m) 93.93 93.93 93.93 93.93 93.93
tank, use of smooth pipe such as glass-line pipe, provi ing flushing connections, pigging
stations an cleanouts.
Grit s urry. Removal and conveyance of grit from the grit chamber can be accom-
plishe with varying egrees of success y a num er of ifferent metho s, inclu ing
incline screw or tu ular conveyers, chain an ucket elevators, clamshell uckets, an
pumping. Of these metho s, pumping of grit from hoppers in the form of slurry offers is-
tinct advantages over other methods but also has some disadvantages. The advantages
inclu e small space requirement an flexi ility of service y any grit pump from any grit
tank to any grit han ling system with simple valve operation. A isa vantage is frequent
maintenance required for piping and valves due to the abrasive grit. Considerations to be
given
en s,in piping
provi esign
ing re un inclu e minimization
ant piping of of
at the location enlikely
s, provi ing cleanouts
clogging, at critical
an maintaining a
velocity of 1–2 m/s (3–6 ft/s).
Vortex or recesse impeller pumps an air lift pumps normally han le grit slurries.
Frequent pumping an applying waterjets or compresse air to loosen the compacte grit
in the hopper prior to pumping is a good practice for grit pumping.
C emica so utions. Chemicals use in municipal treatment plants are receive in
either liquid or solid form. The chemicals in solid form generally are converted to solu-
tion or slurry prior to fee ing although ry fee ing is also practice . Design of solution
feed systems mainly depends on liquid volume and viscosity.
Liqui fee units inclu e piston, positive- isplacement, an iaphragm pumps, as well
as liquid gravity feeders. The unit best suitable for a particular application depends on the
require hea , chemical corrosiveness, application rate, other liqui properties, an the
type of control.
This section addresses pipe transport of mixtures of solids in a liquid media. This is rele-
vant to us for the analysis of wastewater slu ge transport. When a flui motion egins
within a pipe, the velocities of flow at all points along the cross section of the pipe are
equal. Over time, velocity gra ients are esta lishe , eginning at the wall of the pipe ue
to the resistance forces evelope at the flui -soli interface. Eventually the velocity
gra ients exten throughout the cross section of the flow. The velocity gra ients result
from the relative movement etween flui layers an the resultant shear. Flui s resist
shear and, therefore, shear stresses are caused within a fluid in motion in a pipe. For water
an other newtonian flui s, the shear stress is irectly proportional to the velocity
gra ient.
Many suspensions ehave in non-newtonian fashion, as plastic flui s. In thin suspen-
sions, the suspen e particles are not in contact an the suspension will exhi it the new-
tonian properties of water. When the concentration becomes sufficiently great to force the
particles into contact with each other, a measura le stress is nee e to pro uce motion.
Experiments by Bingham (1922) and Babbitt and Caldwell (1939) demonstrated that
sewage slu ges exhi it oth types of flow characteristics epen ing on the type of soli s
an the moisture content. At low soli concentrations, the soli particles are generally not
in contact with one another. In this case the presence of the solids has negligible impact
on the ensity an the viscosity of the liqui . As the soli s concentration increases, the
suspended particles come into contact with each other and the resultant shearing stress
must e overcome efore any movement can start. Un er such con itions, the flow
assumes plastic characteristics an the hea loss varies almost irectly with the re uction
of mo sture . The hea losses associate with the two types of flow are ifferent. The
ivi ing point etween these two is calle the imiting moisture content M , which is
L
defined as the moisture content in percent where a measurable yield stress, S y, first occurs.
As described by Chou (1958), below M L, the flow is plastic, an , a ove it, the flow is in
suspension only.
Furthermore, it is generally recognize that in slu ge flow, as in other flui flow, there
is a critical velocity an , consequently, the Reynol s num er, which ivi es the flow into
laminar an tur ulent stages.
With flow in suspension there is no yiel stress value an the Reynol s num er
takes the form of
ρ
Re ϭ ᎏᎏ (22.2)
In plastic flow the apparent viscosity decreases with the increase in velocity, as dis-
cusse y Hatfiel (1938) an , in a given range, it may e expresse as
16S D
µϭ η ϩ ᎏ yᎏ (22.3)
3
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The hea loss of flow in suspension for oth laminar an tur ulent con itions is not sig-
nificantly greater than the correspon ing hea loss for water.
Case 3—P astic F ow/Laminar Stage. Plastic flow in the laminar stage is the most com-
mon
partlycase
duein
toslu ge flow.of
coefficient Asrigidity,
iscusse a of
both ove, the hea
which loss is partly
are affected by theue to yiel M
moisture value an
. Babbitt
and Caldwell (1939) reported headloss for this case as follows:
H
ᎏᎏ
16
ᎏᎏ
y ηV
ᎏᎏ (22.11)
3
in which the values of , S y, an η may e etermine from Figs. 22.29, 22.30 an 22.31,
respectively. For any moisture below the limiting value, plastic flow conditions mean S y
0 an a hea loss occurs ue to yiel value, S y, alone. As motion egins,
hea loss increases with the first power of velocity in the laminar stage. Hence, as soon
as the applied
accelerate head tois critical
the flow greater velocity.
than S , Therefore,
relatively little
it mayadditional
e concluhead
e is required
that to
the most
economical velocity of sludge flow is the critical velocity, above which the headloss
increases rapi ly with the velocity.
Case 4—P astic F ow/Tur u ent Stage. Pu lishe ata for tur ulent plastic flow hea loss
are varia le an inconsistent. Due to variation of slu ge characteristics, the velocities, the
results are extremely unpre icta le.
For fully tur ulent flow, it seems reasona le that the hea loss results primarily from
kinetics an is proportional to /2 an the specific weight ρ an , therefore, will iffer
from that of water only slightly by the effect of ρ. This ideal condition of full turbulence
rarely occurs for plastic flows. As the moisture rops elow L, the critical velocities
increase an the thickness of the oun ary layers is increase in proportion to moisture
re uction. The velocity istri ution in a cross section an the impacts of the oun ary lay-
ers are not the same as the regular patterns of homogeneous liqui s. Due to the compli-
cated and variable phenomena occurring during turbulent plastic flow, it is difficult, if not
impossi le, to accurately anticipate hea loss for flow in this con ition. Designing for this
SPECIFIC GRAVITY G
FIGURE 22.29 Specific gravity G of sludge (From Chou, 1958)
condition is uncertain and not recommended. However, some experimental data are avail-
able for guidance when turbulent plastic flow is unavoidable. Brisbin (1957) compile
ea loss ata for raw, thickene slu ge. Thus, from such complicate phenomena, uni-
form results can har ly e expecte .
The correspon ing in the Hazen-Williams formula
. 0. 4
V .318Cr (22.12)
where ϭ hydraulic radius and H L ϭ hydraulic slope
was compute from the o serve hea losses. These C ' values are tabulated in Table 22.15
along with the ratio to water hea loss.
Yield Stress, Sy
FIGURE 22.30 Yield value of Sy of sewage sludges (From Chou, 1958)
With the source an of the slu ge known or assume , the first step is to etermine if
the flow is a suspension or plastic. Empirically this can e one y the curves in Fig.
22.30. Values for G, S and η are then chosen from curves in Figs. 22.29, 22.30, and 22.31.
Examp e. Given primary slu ge, 95. The flow is plastic since L ( L ϭ 99.8
percent at point in Fig. 22.30 where y ϭ 0).
η ϭ 0.0127 (l ft)/s
Critica ve ocities
T
H
G
I
E
W
Y
B
E
R
U
T
S
I
O
M
F
O
E
G
A
T
N
E
C
R
E
P
The values are ta ulate against the pipe iameter for a range of laminar flow veloc-
ities in Ta le 22.17.
Tur u ent stage: Assume C ϭ 100 for ϭ 100, an from a plot of Ta le 1 C ' values,
the correspon ing ' ϭ 54.7 for M ϭ 95.
ᎏ ᎏ
1. 1.
ϭ ᎏᎏ ϭ
L 72.09 r 1. 5 1.16
ϭ ᎏ ᎏ
Cons an
98 80.5 1.49
97 — —
96 62.8 2.37
9 — —
94 0. 3. 4
91. 37.6 6.11
90 33.6 7. 4
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D 8 in 10 in 14 in 20 in
D n n n n
ᎏᎏ ᎏᎏ ϩ . 5 v
ϩ . v ϩ . v ϩ . 7 v
D: in D: in D: in D: in
. 5 . 5 . 5 . 5
ᎏᎏ ᎏᎏ ᎏᎏ ᎏᎏ
. 5
REFERENCES
American Society of Civil Engineers, and Water Environment Federation, Gravity Sanitary Sewer
Design an Construction, Amer can Soc ety C v Eng neers Manua s an Reports on
Engineering Practice No. 60 and Water Environment Federation Manual of Practice No. FD- ,
1982.
Babbitt, H. E., and Caldwell, David H., Laminar F ow of S u ges in Pipes wit Specia Reference
to Sewage S u ge, University of Illinois, Bulletin 319, 1939.
Brisbin, S. G., “Flow of Concentrated Raw Sewage Sludges in Pipes,” Proceedings Paper 1274,
American Society Civil Engineers 19 7.
Camp, T. R., and Graber, S. D., Dispersion Conduits, Journa of t e Sanitary Engineering Division,
American Society of Civi Engineer , 94(SA1), February 19 8.
Chao, J.–L., and Trussell, R. R., “Hydraulic Design of Flow in Distribution Channels,” Journa of
Environmenta Engineering Division, ASCE , 6(EE2), April 1980.
Chou, T.–L., “Resistance of Sewage Sludge to Flow in Pipes,” Journa of Sanitary Engineering
Div., American Society of Civi Engineer , Paper 1780, September 19 8.
Committee on Pipeline Planning, Pipeline Division, Pipe ine Design for Water an Wastewater ,
American Society of Civil Engineers, New York, 197 .
Crane Co., “Flow of Fluids Through Valves, Fittings, and Pipe”, Technical Paper No. 410-C, 23rd
e ., Ban or , Ontar o, 1987.
Daugherty, R. L., and J. B. Franzini, F ui Mec anics wit Engineering App ications, 7th ed.,
McGraw-Hill, New York, 1977.
Ito, H., and Imani, K., “Energy Losses at 90o Pipe Junctions.” Journa of t e Hy rau ics Division,
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