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Unified Ttheory of Thermal Shock: Fracture Iniciantion and Crack Propagation in Brittle Ceramics p2
Unified Ttheory of Thermal Shock: Fracture Iniciantion and Crack Propagation in Brittle Ceramics p2
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fracture stress (S,) for a penny-shaped crack as derived by thiS can be accomplíshed by two methods: (1) increasíng the ,
Sack": size of the Griffith flaw by íncreasing graín size; or (2) de-
Iíbcrately íntroducíng. czacks Iazge e~Qg~~ ?Ad-;:d~!t_~~_,".enouglt7--
s, = [Gl;:.l2l.(I-vo)'J-% '~(9,>-
~2.-: c==~ç~ J;;rt::2.?-;2.::'O:: cc::-:::;::e~ i::: e. _q~ê~l-stê.tic manner
wrucn wnen suosnrutec fi ..c.q. ,O) resuus ~:-
- • 1- -. - ~.. • •• - /"'" ,...-
//
1/)1 -~...
r,.
''-..
1
-OUASI-STATIC
_. ,._-
_.
perlormance in one environrnent based on therrnal shock data 6 PROPAGATION V : CRACI< PROPAGATION
Z 1
obtained in another environment with another body size and 'j-to~1 I
shape. As an example, the alumina spheres investigated by
G NO FRACTURE : :
Crandall and Ging" on quenching developed many fine cracks '(i INITIATION I' .
in the surface, but the extent of crack propagation was small, u o~_ • .0/- ,+~
se-that the=spheres retained-theirshapE:.." ;Jn~neã':iT<-~Eõwever,
;::~~~;::;;.~~s~;;r· same spneres was entíreíy .carastrophic
-(C; ~ ~~rj=- - .•. 4:1t1-~
IN STRENGTH .
.
~
'NSci~~~~~..ESO~S
'.
b' ..',
•..
.:
'~
Similar to Eq. (12), for a given crack length I, the critical ~ 1.0
x
temperature gradíent can be maximized by selecting materials u x
«
a:
with high R" values. Expressing Eq. (15) in terms of the u, x
li
critical heat flow required to propagate a crack leads directJy
to the material parameter R'" as defined by Eq. (12).
Note thatEq. (15), together with Eqs. (5), (6), and (8),
defines four distinct criteria for the initiation and extent of
crack propagation under thermal shock conditions. In the 01 ! ! I!! ,
proper interpretation of thermal shock data, all four criteria o 200 400 600 BOO 1000
INITIAL TEMPERATURE,'e
need to be considered.
As a practical application of the present theory, the ex-
Fig. 3. Strength at room temperature of 5 mID diameter
pected relative change in strength of a brittle ceramic is esti- alumina rods subjected to thermal shock by quenching
mated as a function of increasing temperature difference t>.T. fr-om initial temperature into water (Ref. 28).
The material selected is assumed to have cracks to the Ieft of
the minima of the stability curves in Fig. 1 so that on fracture
initiation cracks propagate kinetical1y as well as quasi- length instanteously changes to a new value. As a result, at
statically. Strain rate and cyclic and static fatigue effects are !1T=t>.T" strength also decreases discontinuously. The new
assumed absent. Figures 2 (a) and (b) schematically show crack length is now subcritícal to ó'T" so that. L!:.T must be in-
the expected crack length and the corresponding change in creased to a new value ó'T'" before the cracks again continue
strength as a function of t>.T. As illustrated, a minimum tem- propagating. As a result, in the interval !1Tc<t>.T<t>.T'" no
perature difference (t>.T,) is required to initiate fracture. As change in strength is observed, At ó'T>t>.T', crack growth
a result, over the range O<T<Tc, no change in crack length or occurs quasi-statically, with strength decreasing graduaUy
strength is expected. At t>.T=t>.T" fracture is initiated and with increasing t>.T. In support of the curves shown in Fig. 2,
due to the kinetic behavior of the crack propagation the crack Fig. 3 illustrates data obtained by Davidge and Tappin" for
L:-~
-'---' ·····~the-Ghange.in strength.of.thin alumjna rod~.c.subjected to mer-' D. P. H. Hasselman, ·':Theory ofThermaL Stress Resistance
mal shock 'by quênchlnCTúito~ater (valuesof.
. ..' b...
T
refer to the
•. . .'. . .
of-Semitransp'arenfCeramics
49[2] 103-104 (1966). .".
Under .•Radiatíen Heilting,'~-ibid-;,-'-
- •. . .
temperature before quenchmg).· The actual temperature dif- • D. P. H. Hasselman, "Approximate TheoryoL'Thermal
Ierence ín the specímens ís-estimated tobe approximately one- StressResístanos of Brittle Ceramics .Involving Creep,".lbid.,
haIf the vaIue of the initial temperature. Due to the rela- 50)9] 454--57(1967). ." .. ..•'
tively few data points and the relatively large scatter the R L.Coble and W. I? .Kmgery, Effect of Porosity on Ther-
. , ;. ...' mal Stress Fracture," ibid., 38 [1]33-37 (1955).
range of AT c-ATe is somewhat diffícult to determine, The . D. P. H. Hasselman and W. B. Crandall, "Therrnal Shock
1
~~~~~.=,-oJLeJ:all~eneralbeha--Úccof strs!I}gt",lJ.a?ª-f1lgs:!ionof AT is in ... AIlalysis of Spherical Shapes: Il," ibid., 46 [9] 434-37 (1963).
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