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31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 RENR7852 Harness And Wire Electrical Schematic Symbols

II II Januay 2007
Component Identifiers (CID¹)
Module Identifier (MID²) Symbols
Electronic Power Train Control System HH HH
(MID No. 027) T
CID Component Circuit Breaker
GG GG Pressure Temperature Level Flow
70 Parking Brake Switch
Symbol Symbol Symbol Symbol Symbol
127 Transmission Pressure Sensor
191 Transmission Output Speed Sensor
FF FF Symbols And Definitions
298 Brake Pedal Position Switch
376 Travel Alarm Fuse - A component in an electrical circuit that will open the circuit if too much current flows
444 Neutral Start Relay EE EE through it.
1401 Transmission Gear Shift Solenoid 1
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
1402 Transmission Gear Shift Solenoid 2 circle indicates that the component has screw terminals and a wire can be disconnected from it.
1617 Oscillating Axle Solenoid DD DD
1628 Armrest Switch Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
2104 Travel Motor Swash Plate Angle Limit
No circle indicates that the wire cannot be disconnected from the component.
2142 Travel Pedal Position sensor CC CC
Ground (Wired): This indicates that the component is connected to a grounded wire. The
2148 Hydraulic Lock Solenoid Relay
grounded wire is fastened to the machine.
2149 Travel Pilot Pressure Solenoid
BB BB
2157 Travel Motor Hydraulic Brake Select Switch
2158 Oscillating Axle Lock Switch Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Electronic Engine Control System AA AA
(MID No. 036)
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CID Component contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
1 Injector Cylinder #1 Z Z
2
3
Injector Cylinder #2
Injector Cylinder #3
Y Y M325C Material Handler Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
4 Injector Cylinder #4 the gauge of the temperature or pressure.
5 Injector Cylinder #5
6 Injector Cylinder #6 X X Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
41 8 Volt DC Supply
It has a coil that makes an electromagnet when current flows through it. The
42 Injector Actuation Valve XJA1-UP electromagnet can open or close the switch part of the relay.

91 Throttle Position Sensor W W


94 Fuel Delivery Pressure Sensor
PAN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
100 Engine Oil Level Sensor can open or close a valve or move a piece of metal that can do work.
110 Engine Coolant Temperature Sensor
V V
164 Injector Actuation Pressure Sensor MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
168 Electrical System Voltage
U U that make electromagnet when current flows through them. It also has an internal switch that places
172 Intake Manifold Air Temperature Sensor
the latch coil circuit open at the time the coil latches.
175 Engine Oil Temperature Sensor
190 Engine Speed Sensor T T Harness And Wire Symbols
253 Personality Module
261 Engine Timing Calibration
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
262 5 Volt DC Sensor Power Supply S S 2
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
sockets and the receptacle contains all pins. 2 contain both pins and sockets.
273 Turbocharger Outlet Pressure Sensor
274 Atmospheric Pressure Sensor Harness Identification Letter(s):
286 Low Oil Pressure Lamp
R R Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
(A, B, C, ..., AA, AB, AC, ...)

Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
342 Secondary Engine Speed Sensor for "Connector" and the number indicates which
617 Inlet Air Heater Relay connector in the harness. (C1, C2, C3, .....)
Q Q C-C4 AG-C3
Part Number for
Connector Plug AG-C4 L-C12 Part Number For
1627 Fuel Pump Relay
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
Electronic Engine Pump Control System
325-AG135 PK-14 1 5A
(MID No. 069) P P
Pin Socket Fuse
CID Component Receptacle
Pin or Socket (5 Amps)
91 Throttle Position Sensor Single Wire
Number
9X-1123
Connector
96 Fuel Level Sensor
O O Component
Part Number
Plug
110 Engine Coolant Temperature Sensor Harness identification code: 2 200-L32 BK-14
167 Alternator Charging Voltage Sensor This example indicates wire
N N 135 in harness "AG".
168 Electrical System Voltage Ground Circuit Identification Wire Gauge
Connection Number Wire Color
190 Engine Speed Sensor
248 Cat Data Link M M Volume 1 of 2: Cab
271 Action Alarm © 2007 Caterpillar Printed in U.S.A.
374 Swing Brake Solenoid All Rights Reserved
376 Travel Alarm L L
581 Power Shift Solenoid
586 Engine Speed Dial Switch
587 Engine Governor Position Sensor
K K
588 Monitoring System Display
590 Engine Control Module
J J
598 Travel Speed Solenoid
600 Hydraulic Oil Temperature Sensor Component Location
Wire Description Schematic Schematic
1161 Front Hydraulic Pump Pressure Sensor I I Wire Wire Wire Wire Component Machine Location Component Machine Location
Description Description Location Location
1162 Rear Hydraulic Pump Pressure Sensor Number Color Number Color
Control Circuits cont. Alarm - Travel B-8 F-5 GG-5 Sensor - Low Tranmission Clutch Pressure C-20 G-9 Z-9
1525 Straight Travel Solenoid Power Circuits
Alternator H-20 H-5 CC-5 Sensor - O.L.W.D. Pressure D-6 G-11 DD-11
2002 Pump to Swing Motor Left Solenoid H H 101 RD Bat (+) A706 GY Injector 6
102 BU Hd Lmp A755 PK Throttle Sw #1 Arc Suppressor - ARC J-20 H-5 CC-5 Sensor - Pump Discharge Pressure (1) B-24 G-3 GG-3
¹ The CID is a diagnostic code that indicates which circuit is faulty. 103 RD Converter / Monitor A756 BU Throttle Sw #2 Batteries H23, H22, H21 G-7 AA-7 Sensor - Pump Discharge Pressure (2) B-23 G-3 GG-3
104 YL Horn A757 GY Throttle Sw #3 Breaker - Alternator P-17 G-3 AA-3 Sensor - Timing / Calibration B-21 G-4 DD-4
² The MID is a diagnostic code that indicates which electronic control module G G 108 RD Heater Relay A758 BR Throttle Sw #4
diagnosed the fault. Breaker - Generator R-20 G-3 AA-3 Sensor - Turbo Outlet Pressure Sensor C-21 H-4 DD-4
109 RD Alternator Output (+) Term. A762 PU Engine Speed Pickup (-) Breaker - Heater Relay P-17 G-3 AA-3 Sensor - Water Seperator Level N-13 G-7 AA-7
110 RD Timer Relay A768 BU Pump Control Valve #1 (+)
Control - Engine K-24 H-3 DD-3 Solenoid - ARC Clutch J-20 H-5 CC-5
F F

RENR7852 VOL 1 of 2
112 PU Main Power Relay Output A769 GY Pump Control Valve #2 (-)
Control - Engine / Pump J-14 H-7 AA-7 Solenoid - Boom Check (1) C-8 G-11 DD-11
114 GN Quick Coupler A770 PK Electronic Pump Control Bypass Sw To Resistor
Control - POWERTRAIN B-14 H-7 AA-7 Solenoid - Boom Check (2) C-8 G-11 DD-11
115 PK Frame and Rear Cab Lamps E703 WH Travel Alarm Cancel
E E 116 BR Undercarriage Cont / Machine Security Cont F716 WH Secondary Shutdown Sw. Fuse Block R-18, T-14 G-3 AA-3 Solenoid - Boom Down Line Cut Off E-12 H-7 DD-7

(Dimensions: 39 inches x 28 inches)


117 YL Beacon F729 GN Injector Common 6 & 8 Generator K-5 H-12 GG-12 Solenoid - Fine Swing E-5 H-8 DD-8
118 GY Stabilizers F763 WH Creeper Sw #1 Motor - Fuel Pump N-13 G-7 AA-7 Solenoid - Flow Limit A-23 G-3 GG-3
D D 124 GN A/C F773 OR Governor Accel Motor - Refueling Pump A-3 H-12 GG-12 Solenoid - HCR Valve Group E-20 H-7 CC-7
125 OR Car / Boom Lamps F774 WH Governor Decel Motor - Starter G-20 G-3 AA-3 Solenoid - High Pressure Quick Coupler (A1) D-3 G-11 DD-11
130 RD Engine Control F780 PK Parking Brake Sw Relay - Boom Float Disable R-23 G-3 AA-3 Solenoid - High Pressure Quick Coupler (A2) D-3 G-11 DD-11
143 BR Boom Float F787 GN Service Brake Sw (N.O.)
C C 147 PU ATT Solenoid F790 BR Service Brake Pedal
Relay - Fuel Pump N-15 G-3 AA-3 Solenoid - IAP Control Valve Group B-21 G-9 Z-9
Relay - HCR (1) M-16 G-3 AA-3 Solenoid - Implement Lockout D-20 G-9 Z-9
151 GN Hyd. Lock Solenoid Relay H705 BR Fuel Pump Relay
Relay - HCR (2) M-16 G-3 AA-3 Solenoid - Lockout L.H. Front Stablizer A-17 D-16 AA-16
154 WH Neutral Start Relay H792 BR Up/Down Pressure Sw.
Connector Location B B 159 BU Seat Heater J718 WH Generator Lift Relay - Heater H-20 H-3 DD-3 Solenoid - Lockout L.H. Rear Stablizer A-17 D-3 AA-3
Schematic 167 OR Generator Relay J719 BU Generator Drop Relay - Horn P-15 G-3 AA-3 Solenoid - Lockout R.H. Front Stablizer A-11 D-16 GG-16
Connector Number Machine Location
Location 168 RD Refueling Pump J722 BR Controller To Rear Left Speed Sensor Ground Relay - Hydraulic Lock P-15 G-3 AA-3 Solenoid - Lockout R.H. Rear Stablizer A-11 D-3 GG-3
CONN 1 M-24 G-3 AA-3 A A 169 PK Backup / Monitor Control K746 PK Oscillating Axle Solenoid Relay - Interval Wiper R-15 G-3 AA-3 Solenoid - Low Pressure Quick Coupler (A3) C-3 G-11 DD-11
CONN 2 M-23 G-3 AA-3 172 GN Product Link K780 YL Rh Joystick Trigger Switch Relay - Main P-22 G-3 AA-3 Solenoid - Medium Pressure Valve Group E-20 H-7 CC-7
CONN 3 M-22 G-3 AA-3 173 YL Medium P. Relay M736 BU Governor Command Relay - Neutral Start N-16 G-3 AA-3 Solenoid - Oscillating Axle C-20 G-9 Z-9
CONN 4 T-23 G-3 AA-3 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 174 PK Grapple / Rotate M737 WH Flow Limit Solenoid
Relay - Refueling Power A-3 H-12 GG-12 Solenoid - Power Shift Control B-23 G-3 GG-3
176 YL Generator M738 OR Primary NFC Solenoid
CONN 5 T-21 G-3 AA-3 Relay - Refueling Start A-5 H-12 GG-12 Solenoid - Primary NFC A-23 G-3 GG-3
184 BU Engine / Pump Control M739 YL PRV Return
CONN 6 M-21 G-3 AA-3 Relay - Refueling Stop A-4 H-12 GG-12 Solenoid - Swing Brake D-20 G-9 Z-9
188 WH Fuel Pump M742 PU AEC Model Switch
CONN 7 E-22 H-3 DD-3 189 RD Timer Relay to Hyd. Lock Solenoid Relay M743 GN Boom Float Disable Relay Relay - Smart Boom Up/Down (1) R-23 G-3 AA-3 Solenoid - Travel Activation D-20 G-9 Z-9
CONN 8 L-19 G-3 AA-3 191 WH Grapple / Rotate M743 PU Boom Float Disable Relay Relay - Smart Boom Up/Down (2) R-22 G-3 AA-3 Solenoid - Travel Motor Control C-20 G-9 Z-9
196 BU Inspection Lamp M744 PK Engine Oxygen Sensor + Relay - Start P-21 G-3 AA-3 Solenoid - Travel Speed Gear (1) D-20 G-9 Z-9
CONN 9 L-18 G-3 AA-3
C150 WH A/C Circuit M745 BU Boom Down Pressure Sw. / Boom Check Sol. 1 Relay - Timer R-17 G-3 AA-3 Solenoid - Travel Speed Gear (2) D-20 G-9 Z-9
CONN 10 ET CONN R-17 G-3 AA-3
Ground Circuits M746 YL Engine Oxygen Sensor Heater- Relay - Wiper R-15 G-3 AA-3 Solenoids - Injector 1 - 6 E-21 H-4 DD-4
CONN 11 H-12 AA-7 G-7 200 BK Main Chassis M747 PU Engine Oxygen Sensor Heater+
Failure Mode Identifiers (FMI)¹ Relays - Generators N-23, P-23 G-3 AA-3 Switch - ACL H-18 H-5 AA-5
CONN 12 H-12 AA-7 G-7 229 BK Bat (-) M748 OR Boom Dwn Press Sw/Boom Dwn Line Out Off Sol.
Relays - Medium Pressure T-20, R-20 G-3 AA-3 Switch - ARC Low Pressure J-20 H-5 CC-5
CONN 13 J-12 AA-7 G-7 FMI No. Failure Description 235 BK Electronic Pump Ctrl Gnd M749 WH Up/Down Pressure Sw.
Resistor - Backup T-17 G-3 Z-3 Switch - Boom Down Pressure E-11 H-7 DD-7
CONN 14 J-12 AA-7 G-7 0 Data valid but above normal operational range. 283 BK Vmis Sensor Module 1 Harness Code 1 R746 PK Turbo Outlet Pressure
Sender - Fuel Level A-8 H-12 FF-12 Switch - Coolant Level N-14 G-7 AA-7
1 Data valid but below normal operational range. A235 BK Digital Sensor Return R747 GY Atmospheric Pressure
CONN 15 P-12 G-3 AA-3 Sender - Hydraulic Oil Temperature A-9 H-10 GG-10 Switch - Disconnect M-17 G-3 AA-3
A278 BK Fuel Pump X778 PU Brake Low Pressure Sw. To Controller
2 Data erratic, intermittent, or incorrect.
CONN 16 R-12 G-3 AA-3 Related Electrical Service Manuals Basic Machine Circuits X788 GY Stick Down Sol.From Controller Sensor - Atmospheric Pressure D-21 G-4 DD-4 Switch - Engine Oil Level G-20 G-5 DD-5
CONN 17 T-12 G-3 AA-3 3 Voltage above normal or shorted high. Sensor - Coolant Temperature C-21 G-4 DD-4 Switch - Hydraulic Oil Filter A-9 H-4 DD-4
Title Form Number 304 WH Starter Relay No. 1 Output 892 BR Cat Datalink -
CONN 18 A-10 G-3 GG-3 4 Voltage below normal or shorted low. 306 GN Starter Relay Coil 893 GN Cat Datalink + Sensor - Dual Cam Speed Timing (Hi) C-21 G-4 DD-4 Switch - Hydraulic Oil Level B-8 H-8 GG-8
Alternator: 185-5294 SENR4130
CONN 19 A-7 H-12 GG-12 5 Current below normal or open circuit. 307 OR Key Sw To Neu Start Sw Or Vmis Sen Mod A893 OR Fuel Pump Sensor - Dual Cam Speed Timing (Lo C-21 G-4 DD-4 Switch - Refueling Level A-7 H-11 GG-11

30 Page,
6 Current above normal or grounded circuit. Starter Motor: 106-8557 SENR3859 308 YL Main Power Relay Coil E855 WH Medium Pressure Valve Group Sensor - Engine Oil Pressure D-21 G-4 DD-4 Switch - Refueling Start (NO) A-6 G-12 GG-12
CONN 20 C-7 F-6 GG-6
6V5720 SENR3581 320 OR Horn Relay Coil To Sw E856 GY Medium Pressure Valve Group
CONN 21 C-7 G-10 FF-10 7 Mechanical system not responding properly. Sensor - Engine Oil Temperature C-21 G-4 DD-4 Switch - Refueling Stop (NC) A-6 G-12 GG-12
321 BR Bckp Alarm F853 BR Travel Motor Control Solenoid
8 Abnormal frequency, pulse width, or period. Powertrain Control: RENR8064 Sensor - Engine Speed Pickup G-20 G-5 DD-5 Switch - Secondary Shutdown E-8 F-6 Z-6
CONN 22 C-7 G-10 FF-10 322 GY Warning Horn (Forward) F889 WH Govenor Command
9 Abnormal update. Sensor - Fuel Pressure D-21 G-4 DD-4 Switch - Step Door Safety M-10 G-7 Z-7
CONN 23 C-7 G-10 FF-10 Engine Control: SENR9853 323 WH Refueling Relay to Refueling Pump G826 BR Engine Pressure Sensor +5v
10 Abnormal rate of change. 325 PK Refueling Float Sw. to Refueling Stop Sw. G827 BU Engine Pressure Sensor Common Sensor - Injection Actuation Pressure D-21 G-4 DD-4 Switch - Up / Down Pressure E-11 H-7 DD-7
CONN 24 J-8 G-7 CC-7 Engine/Pump Control: RENR3814
11 Failure mode not identifiable. 329 YL Refueling Stop Relay to Refueling Pwr Relay G828 WH Engine Pressure Sensor +5v Sensor - Intake Air Temperature C-21 G-4 DD-4 Swivel - Electric A-20 G-9 DD-9
CONN 25 K-7 G-7 CC-7 Magnet Controller: RENR8031 365 YL Refueling Circuit G829 GN Engine Pressure Sensor Common Machine locations are repeated for components located close together.
CONN 26 E-5 G-9 CC-9 12 Bad device or component.
Monitoring Circuits G833 PK Engine Temperature Sensor Common
CONN 27 L-5 G-12 GG-12 13 Out of calibration.
403 GN Alternator (R) Term. G849 BR Injector Actuator Pressure
CONN 28 B-6 H-12 HH-12 14 Parameter failures. 405 GY Opr Mon Oil Press. (Low Setting) G850 BU Inlet Air Heater Relay
CONN 29 B-6 H-12 HH-12 15 Parameter failures. 410 WH Opr Mon Action Alarm G853 OR Intake Air Temperature
16 Parameter not available. 412 BU Coolant Level Sw. G854 PK IAP Control Valve Off Machine Switch Specification
CONN 30 B-6 H-12 HH-12
17 Module not responding. 430 BU ACL Sw. Plugged G855 PU IAP Control Valve Common Part No. Function Actuate Deactuate Contact Position
CONN 31 E-4 H-11 DD-11 487 OR Hyd. Oil Filter Sw. G856 WH Timing Calibration Probe (+)
18 Sensor supply fault. 154-0498 ACL Flow 635 ± 58 mm H2O - Normally Open
CONN 32 E-4 H-11 DD-11 491 PK Hyd. Oil Temperature Sensor G857 YL Timing Calibration Probe (-)
19 Condition not met. 490 ± 49 kPa 290 kPa MIN
CONN 33 T-1 G-7 AA-7 495 GN Fuel Level Sender H801 PU PWM Drive Return 167-3466 ATCH Boom Down Pressure Normally Open
(71.07 ± 7.11 psi) (42.06 psi)
CONN 34 R-1 G-7 AA-7 20 Parameter failures. 496 WH Hyd. Oil Level Sw. H802 GY PWM Drive Return
13780 kPa MAX 10335 ± 689 kPa
¹The FMI is a diagnostic code that indicates what type of failure has occurred. C468 BU Engine Oil Level Sw. H807 YL On/Off Drive Return 168-7557 ATCH Up/Down Pressure Normally Closed
CONN 35 P-1 G-7 AA-7 (1998 psi) (1498 ± 100 psi)
E417 OR Park Brake Sw #2 H834 YL 12V To 24V Converter
CONN 36 P-1 G-7 AA-7 E480 BR Spare Analog Input #1 J844 GY Transmission Clutch Pressure Sensor
CONN 37 N-1 G-7 AA-7 F441 GN Engine Oil Temperature Sensor K847 PU Stem 3 Retract Switch
CONN 38 M-1 G-7 AA-7 G428 BU Transmission Clutch Pressure Sensor K849 YL Stem 1 Swing Cancel
CONN 39 L-1 G-7 AA-7 H446 PK O.L.W.D. Pressure Sensor K850 BR Stem 2 Swing Cancel
H476 WH Joystick Pressure Switch K851 BU Stem 3 Swing Cancel
CONN 40 K-1 G-7 AA-7
Accessory Circuits K852 GN Stem 4 Swing Cancel
CONN 41 K-2 G-7 AA-7 500 BR Wiper - Front (Park) 995 BU Coolant Temperature
CONN 42 K-1 G-7 AA-7 A512 GN Rear Interrupt Sw To Wiper Motor 998 BR Throttle Return
CONN 43 K-1 G-7 AA-7 A579 OR Wiper Motor + A951 YL Right Cont Handle Sw To Relay/Diode
CONN 44 J-1 G-7 AA-7 A586 OR Wiper Sw To Wiper Cont C987 RD Inlet Air Heater Relay Common
CONN 45 J-1 G-7 AA-7 Event Codes A588 GN Safety Sol Relay To Sol C990 YL Engine Oil Pressure
E516 YL Fr Intermittent Relay To Fr Wiper Motor Park C991 PK Fuel Pressure
CONN 46 J-1 G-7 AA-7 Power Train E530 BR Wash Sw To Wiper Control E917 WH Implement Lockout Sw To Gnd (N.O.)
CONN 47 H-1 G-7 AA-7 Event Code Condition E554 PK A/C Controller To A/C Compressor Clutch E918 GN Implement Lockout Sw To Gnd (N.C.)
CONN 48 H-1 G-7 AA-7 0046 Low Trans Oil Pressure E562 PU Quick Coupler Safety Lock 1 Relay E963 BK Top Cam Speed/Timing Sensor (-)
CONN 49 H-1 G-7 AA-7 E565 BU Quick Coupler Safety Lock 2 Relay E964 WH Top Cam Speed/Timing Sensor (+)
0083 Transmission Overspeed E576 GN Smart Boom E965 BU Bottom Cam Speed/Timing Sensor (-)
CONN 78 B-19 G-9 DD-9
0113 High Trans Oil Pressure E577 GY Rotate Ccw Switch E966 YL Bottom Cam Speed/Timing Sensor (+) Resistor, Sender and Solenoid Specifications
CONN 79 B-19 G-9 DD-9 0284 Low Brake Oil Accumulator Pressure E581 OR Wiper Relay E973 GY Operator Service Brake Pressure Sw. Part No. Component Description Resistance (Ohms)¹
Lighting Circuits G939 PK Mac14 Switch Return 107-7056 Solenoid: Fine Swing 34 ± .5
CONN 80 A-19 F-9 DD-9 2140 Powertrain Limited Due to System Fault 607 PK Flood Lamp - Front G976 BU Water Seperator Level Sw. 111-9916 Solenoid: Powershift Control 11.7 ± 2.2
CONN 81 A-19 F-9 DD-9 Event Codes 616 BU Boom Lamps K904 GN Pump Discharge Pressure (1) Implement Lockout
617 BR Tail/Position Lamp - Left (Road Pkg)/Width K906 GN Swing Brake Sol - Signal 121-1491 Solenoid: Swing Brake 32.0 ± 3.2
CONN 82 F-4 H-11 DD-11 Engine 638 WH Rotary Beacon K907 BU Swing Brake Sol - +B Low Pressure Quick Coupler
CONN 83 K-19 H-5 CC-5 Event Code Condition 652 YL Right Front Flood K923 PU Travel Activation Solenoid 0% - 83.5 ± 1.5
E096 High Fuel Pressure Control Circuits L968 OR Electronic Pump Control Ps Valve (-) 163-6700 Sender: Fuel Level 50% - 33.8 ± 2.0
J61 WH Transmission Gear Shift Solenoid 2 L969 WH Electronic Pump Control Ps Valve (+) 100% - 8.0 +1.0 -0.5
E162 Excessive Boost Pressure
J62 WH Transmission Gear Shift Solenoid 1 L972 BU Low Idle Sw 165-9560 Solenoid: Boom Check(2) 20
E198 Low Fuel Pressure 703 BU HCR Valve Group L973 GN Fine Swing Cont Relay To Sol Valve Primary NFC
171-0114 Solenoid: 11.7 ± 1.2
The connectors shown in this chart are for harness to harness connectors. 704 GY HCR Valve Group L976 GN Refueling Circuit
E360 Low Engine Oil Pressure 171-0188 Solenoid: Flow Limit 11.7 ± 2.2
Connectors that join a harness to a component are generally located at or 779 WH Low Pressure Quick Coupler Solenoid L983 WH Injector 1 & 2 Common
near the component. See the Component Location Chart. E361 High Engine Coolant Temperature 780 PU High Pressure Quick Coupler Solenoids L984 OR Injector 3 & 4 Common 4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496
E362 Engine Overspeed 788 YL Engine Speed Pickup (+) L985 YL Injector 5 & 6 Common 7Y-8242 Resistor: Backup 47 ± 4.7
E363 High Fuel Temperature A701 GY Injector 1 P978 GN Solenoid Ctrl A ¹ At room temperature unless otherwise noted.
A702 PU Injector 2 P979 YL Solenoid Ctrl B
E390 Fuel Filter Resriction A703 BR Injector 3 P980 OR Solenoid Ctrl C
E539 High Engine Inlet Air Temperature A704 GN Injector 4 P981 PU Solenoid Ctrl D
A705 BU Injector 5 T967 YL Pump Discharge Pressure (2)
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

RELAY PANEL
D D
A770-PK-18 169-PK-18
CONN 4 CONN 5 A588-GN-18 L60
169-PK-18 169-PK-18 BACKUP RESISTOR
7Y-8242 INSP LAMP SOCKET
D
196-BU T993-BR-18
B
1
176-YL 176-YL
A588-GN
D
1 A588-GN A588-GN
A588-GN-18
A588-GN 1
F
A588-GN
A588-GN
A588-GN
F
1
A588-GN
MED.P. RELAY H807-YL-18
118-GY
9R-7941 200-BK
191-WH-18
1
2 191-WH-18
176-YL
191-WH-18 E973-WH-18 2 C
T 235-BK-14 2 235-BK-14
H
235-BK-14 235-BK-14
H
2 235-BK-14 235-BK-14 2
A588-GN-18
149-5050
235-BK-18 H834-YL A588-GN
283-BK-14 3
4
283-BK-14 283-BK-14 308-YL
X706-OR-18
X705-PK-18
3
4 O T
235-BK-18 283-BK-18 283-BK-18
235-BK-18
147-PU
322-GY
K847-PU-18 5 K847-PU-18 K847-PU-18
125-OR
500-BR
E703-WH-18
X704-BU-18
5
6
N
174-PK-18 173-YL-18 L52 L52
ET CONN
L52 A579-OR
D
J718-WH-18
J719-BU-18
6
7
J718-WH-18
J719-BU-18
J722-BR-18 159-BU
A770-PK-18
F780-PK-18 7 N
H A512-GN X708-WH-18 8
ATCH SMART BOOM ATCH SMART BOOM E581-OR BOOM FLOAT 8 J722-BR-18 A512-GN
308-YL A 5A 143-BR-18 E417-OR-18 9

235-BK-18
A588-GN-18
283-BK-18
A588-GN-18
GRAPPLE/ROTATE J722-BR-18
UP/DOWN RELAY1 UP/DOWN RELAY2
L53 L53 L53
893-GN-18 D 5A 174-PK-18
GENERATOR(NACD)
F G A586-OR
320-OR
G939-PK-18 10 3
149-5050 149-5050 MED.P. RELAY
149-5050
892-BR-18 E
53c E530-BR
10A 176-YL
INSP LAMP CONN 17 104-YL
X707-GY-18 11
3

L52
M746-YL-18 200-BK-18 M745-BU-18 200-BK-18 235-BK-18 B 10A 196-BU F763-WH-18 12
31b E516-YL FUEL PUMP E516-YL
M746-YL-18 173-YL-18 E576-GN-18 D C 5A 188-WH
TT 173-YL-18 15 104-YL 115-PK FRAME AND REAR LAMPS 102-BU
M748-OR-18 M746-YL-18 M746-YL-18 H792-BR-18 308-YL 4 IN F 10A
TT 173-YL-18 173-YL-18 E855-WH-18 TIMER 104-YL 125-OR CAB LAMPS A579-OR B
M747-PU-18 M746-YL-18 200-BK 2 GND G 10A
RELAY 53e 500-BR BACKUP/MONITOR CONT 607-PK
173-YL-18 110-RD 1 +B H 5A 169-PK-18 893-GN-18 1
H 189-RD 3 OUT 163-6703 J 31 E581-OR 10A 159-BU SEAT HEATER /AIR SUSPENDED SEAT 235-BK-18 117-YL 308-YL 2 C

235-BK-18
I
D
CONN 10 A586-OR 235-BK-18 235-BK-18 H834-YL
O

L53
25A 892-BR-18 3
MED.P. RELAY A586-OR 15A 127-OR-14 BOOM AND STICK LAMPS 127-0R-14 E855-WH-18 118-GY

E581-OR
229-BK-18 4
INDIVIDUAL STABILIZERS 652-YL
N

L60
ATCH BOOM FLOAT 149-5050 INTERVAL WIPER 500-BR 5A 118-GY 127-OR-14 D E856-GY-18 A235-BK-18 5
ATT SOL 235-BK-18
DISABLE RELAY 155-4574 E516-YL 10A 147-PU 704-GY-18 307-OR 6
149-5050
173-YL-18
173-YL-18
E577-GY-18
L54 L54
184-BU E530-BR 15A 104-YL HORN
BUTT-N-TOP
235-BK-18
704-GY-18
1
3
235-BK-18
704-GY-18 235-BK-18 617-BR
235-BK-18
E918-GN-18 7 N
R 143-BR-18 M743-GN-18 102-BU 10A 180-GN 703-BU-18 103-YL 8 R
DIODE 173-YL-18 E856-GY-18 A/C 703-BU-18 5 703-BU-18 E917-WH-18
114-GN

147-PU
147-PU
143-BR-18 130-GN-14 WIPPER RELAY 15A 124-GN X788-GY-18 4 X788-GY-18 704-GY-18 9
121-1022
3

235-BK-18
235-BK-18
124-GN

ELECTRONIC CONNECTORS
143-BR-18 306-GN D 161-3128 5A K849-YL-18 1 DIODE X778-PU-18 10
H PRODUCT LINK BEACON / AUTOLUB A951-YL-18 2 A951-YL-18 A588-GN
TT D 117-YL E577-GY-18 E577-GY-18 2 121-1022
M744-PK-18
DIODE
306-GN 10A 172-GN-18
ENG CONT A579-OR E581-OR 10A
24V/5A SOCKET A588-GN-18 6 A588-GN-18 147-PU
F790-BR-18 11
4

308-YL
200-BK
306-GN 15A 130-GN-14 10A 617-BR E577-GY-18 I 12

104-YL
104-YL
BUTT-N-TOP A579-OR CONV./CIG.LIGH./DOME L. K780-YL-18 7 L980-GN-18 F787-GN-18
121-1022 168-RD H834-YL DIODE L36 L36 169-PK-18

E581-OR
200-BK 10A A579-OR A512-GN 15A 180-GN 8 K849-YL-18 1 E581-OR
D TIMER RELAY D 121-1022
D D 10A 110-RD 180-GN CONN E16 E576-GN-18 E576-GN-18 2 E530-BR
116-BR-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

308-YL 229-BK-18 E576-GN-18 B


M744-PK-18

KEY SW SS I
308-YL 200-BK 2 200-BK 15A 102-BU A512-GN 607-PK K780-YL-18 116-BR-18 308-YL 1
XX WW QUICK COUPLER
308-YL 200-BK 1 306-GN 10A 114-GN 616-BU-14 116-BR-14 2 C

147-PU
112-PU-10 144-GN-10 E/P CONT E581-OR
D 30A 184-BU 116-BR-14

L54
308-YL 200-BK 10A 617-BR F729-GN-18 3

E856-GY-18
E577-GY-18

E576-GN-18
235-BK-18
O

112-PU-6
E855-WH-18
ELECTRONIC(MCM,MSS)

174-PK-18

235-BK-18
SS GENERATOR BREAKER 20A 116-BR-14 117-YL E576-GN-18 116-BR-14 410-WH-18 4
RR 6N-9349 103-YL MONITOR 124-GN 151-GN
112-PU-6
112-PU-10
109-RD-8
109-RD-6 RR PP
304-WH-8 10A HORN RELAY 161-3128
159-BU
E577-GY-18
154-WH
A755-PK-18
A756-BU-18
5
6 N
L79 REFUELING PUMP L51
XX
MAIN RELAY
NN
START RELAY
30A 168-RD-10 320-OR
104-YL
200-BK 115-PK
147-PU CONN 15
H807-YL-18 A757-GY-18 7 N
L36 A758-BR-18 8
165-4026 125-1302 DD 104-YL 144-GN-10

L53
L52
101-RD-4 322-GY A588-GN 235-BK-18 1 235-BK-18 E480-PK-18 9
D
A588-GN
283-BK-18 FF
101-RD-4
EE
109-RD-4
174-PK-18
E576-GN-18
E576-GN-18
E855-WH-18
2
3
E576-GN-18
E855-WH-18
F889-WH-18
L968-OR-18
10
11
3
P
FF 80A HYD LOCKOUT RELAY E577-GY-18
E855-WH-18
E577-GY-18 4 E577-GY-18
DIODE
L969-WH-18 12 5 P
ALT BREAKER 161-3128 E856-GY-18 5 E856-GY-18 704-GY-18 1 116-BR-14
283-BK-18 171-2210 151-GN H807-YL-18 E856-GY-18 121-1022
6 321-BR-18 2 151-GN
D A588-GN-18 235-BK-18 154-WH B
L54 L54 L54 ZZ YY H I K849-YL-18
101-RD-4 108-RD-4 189-RD A588-GN A588-GN H807-YL-18 998-BR-18 1
L52
L53
L52
L53 L53
L52 20A A588-GN K849-YL-18 K849-YL-18
F773-OR-18 2 C
A235-BK-18
BREAKER HEATER RELAY H807-YL-18
O

L51
F774-WH-18 3
GENE. NACD RELAY 161-3128 216-4970 H807-YL-18 H807-YL-18 E918-GN-18 K907-BU-18 4
E917-WH-18 N

INTERFACE BETWEEN CAB/PLATFORM AND UPPER FRAME


191-WH-18 101-RD-4 403-GN-18 5
108-RD-4 308-YL-18

L36
H476-WH-18 6
A588-GN J719-BU-18 109-RD-4 NEUTRAL START RELAY
ATCH WTR FUEL PUMP
X778-PU-18 L972-BU-18 7 N
F 161-3128 F790-BR-18 L973-GN 8
SEPARATOR 188-6121 F787-GN-18
154-WH H807-YL-18 307-OR 9
GENE. NACD RELAY 161-3128
COOLANT
LEVEL SNSR
178-2345 X788-GY-18 403-GN-18 M736-BU-18 10 3
K847-PU-18 307-OR 306-GN 11
6

SIGNAL
GROUND

SIGNAL
MOTOR A951-YL-18 403-GN-18 116-BR-18
D LEVEL SW M742-PU-18 12
096-0744 A588-GN-18 115-PK
A588-GN J718-WH-18 235-BK-18

+B
K780-YL-18
F 200-BK 235-BK-18 B
235-BK-14 F729-GN-18
200-BK-18 200-BK 229-BK-18
ATCH FUEL 235-BK-18
N 200-BK-18 200-BK N

4
2
1
3
PRIMING P978-GN
200-BK 235-BK-18 PUMP SW K849-YL-18 DIODE
B 1 P979-YL
235-BK-14 200-BK

1
2
A
B
C
X788-GY-18 X788-GY-18 2 121-1022
L50 B B P980-OR B

G976-BU-18
235-BK-18
TT D X788-GY-18 E
FUEL PUMP RELAY 161-3128 P981-PU
C

147-PU
1
H705-BR-18 229-BK-18 DIODE 893-GN-18 2
L49 K849-YL-18 1
ATCH L49 892-BR-18 P978-GN 3 O

A893-OR

A893-OR
A278-BK
121-1022
101-RD-4
109-RD-4

108-RD-4
L53
L54

PRODUCT L51 L51 A951-YL-18 A951-YL-18 2


L79

L60
L52

326-PU
188-WH A893-OR P979-YL 4
LINK L60 L60 L60 D B A951-YL-18 E T993-BR-18 P980-OR 5 N
E973-GY-18 P981-PU 6 N

235-BK-18

412-BU-18
235-BK-18
&211 

&211 

&211 

&211 

X704-BU-18
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

A770-PK-18

H807-YL-18

7
130-GN-14

235-BK-14

K906-GN-18
893-GN-18

169-PK-18
892-BR-18

304-WH-8

109-RD-6
892-BR-18
893-GN-18
403-GN-18

235-BK-18
172-GN-18

A588-GN-18 A588-GN-18
A588-GN

X705-PK-18
118-GY
102-BU
184-BU

147-PU
322-GY

151-GN

A768-BU-18 8
H834-YL
E581-OR
A579-OR
A512-GN

235-BK-14
168-RD-10
101-RD-4

K780-YL-18
108-RD-4

A588-GN-18 E703-WH-18 A769-GY-18 9


3
308-YL

A588-GN
L58 235-BK-18 X788-GY-18 X706-OR-18

A893-OR-16
H705-BR-18

L51
10
308-YL

607-PK 200-BK A951-YL-18 E562-PU-18


127-OR-14 F780-PK-18 E565-BU-18 11 7

A586-OR

E516-YL
E530-BR
ATCH QUICK- 180-GN 235-BK-18 X707-GY-18

154-WH

500-BR

104-YL
E554-PK 12

320-OR

125-OR
127-OR-14 616-BU-14

L49

L51
TT DD D COUPLER E417-OR-18
PP NN EE ZZ DD YY D D
HCR RELAY 149-5050 G939-PK-18
10
11

4
5
4
7
3
8

6
2

4
3
5
6
5

2
12

3
2
1
6

X788-GY-18 X708-WH-18 B
6
5
4
3
2
1

L49
L51
L59

235-BK-16
616-BU-14
B F763-WH-18
A
B
C

H705-BR-18
K780-YL-18 320-OR 1
C

235-BK-14
172-GN-18
B B BOOM AND STICK LAMP RELAY

E562-PU-18
E565-BU-18
116-BR-14
M KK M

G976-BU-18
A588-GN
K780-YL-18 704-GY-18 L980-GN-18 326-PU

780-PU-18
779-WH-18

412-BU-18
308-YL

147-PU

235-BK
235-BK
B B B B 149-5050

A278-BK
2

154-WH
A770-PK-18

103-YL

617-BR
607-PK
A586-OR

E516-YL
E530-BR

117-YL
A893-OR

307-OR
159-BU
L59 L58
ATCH
O

114-GN

147-PU
124-GN
L58

500-BR
320-OR
L59

BLOCK AS.

115-PK
D

104-YL
F889-WH-18 3

125-OR
BUTT-N-TOP A512-GN
121-1023 L973-GN A586-OR 4
N
H807-YL-18
168-RD-10

BK-00 STEP DOOR


101-RD-4

108-RD-4
304-WH-8

109-RD-4

HCR RELAY 149-5050


M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18

A770-PK-18
CC K849-YL-18 L980-GN-18 M736-BU-18 A579-OR 5
130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

169-PK-18
144-GN-10

BK-00

ELECTRIC CONNECTORS
SAFETY SW
E581-OR
A579-OR
A512-GN

304-WH-8
109-RD-4
101-RD-4
A588-GN

L49
N
102-BU
L58

147-PU

184-RD

322-GY

151-GN

JJ A951-YL-18 G728-YL-18
H834-YL

K849-YL-18 K849-YL-18 152-1620 K907-BU-18 500-BR 6


118-GY

D D
DISCONNECT SW. L969-WH-18 102-BU 7
7N-0718 K780-YL-18 703-BU-18 430-BU-18 L968-OR-18 125-OR 8
11

10

7
L38
8

5
6
9

12
4
1

11

10

12
G976-BU-18
3

4
2
1
3
9

3
7N-0719 (NOTE D) 410-WH-18 159-BU

1
4
2
6
9
5

8
D L30 L30 L30

168-RD
180-GN
412-BU-18 DIODE 892-BR-18 E516-YL 10
B B B K780-YL-18
K780-YL-18 1
121-1022 893-GN-18 326-PU 11 8
CONN 8 CONN 9 L46 2
L59

A278-BK G728-YL-18 104-YL 12


L77

L70

235-BK-16 H476-WH-18
L56

L59 GROUND STRAP CHASSIS


167-3583 L36 L36 L972-BU-18
147-PU A755-PK-18 B
C

L38
L29 L29 L29

L36
A756-BU-18 617-BR 1

1
2
M743-GN-18
L70 L70 L70 RELAY PANEL L70 L70 M744-PK-18 A757-GY-18 E581-OR 2
O
L77

M746-YL-18 A758-BR-18 124-GN 3


N
L56

L77 ATCH BUTT-N-TOP M747-PU-18 E480-PK-18 4

L36

L46
M742-PU-18 403-GN-18 5
L 308-YL 147-PU 6 N L
308-YL 308-YL E565-BU-18 114-GN 7
H807-YL-18

893-GN-18 8
892-BR-18
E562-PU-18 103-YL
169-PK-18

308-YL
168-RD-10
780-PU-18
779-WH-18

A770-PK-18

235-BK-14
H705-BR-18

308-YL
130-GN-14
101-RD-4
109-RD-4

304-WH-8

3
E562-PU-18
E565-BU-18
172-GN-18

H834-YL

116-BR-14

L28 L28 L28


103-YL

154-WH

184-BU
102-BU
117-YL
147-PU

307-OR

151-GN

147-PU

308-YL
118-GY

114-GN
322-GY

308-YL E554-PK 169-PK-18 9


118-GY
144-GN-10

E581-OR
A579-OR
A512-GN

A586-OR

E516-YL
E530-BR
A588-GN
A588-GN

104-YL
A588-GN
A588-GN
A588-GN

159-BU
235-BK-18
308-YL

235-BK-18

124-GN

500-BR
320-OR

115-PK
607-PK

617-BR

10
616-BU-14
616-BU-14

F773-OR-18 115-PK
9
118-GY

308-YL
625-YL
616-BU-14

A588-GN
652-YL

A588-GN

125-OR

308-YL F774-WH-18 E530-BR 11


308-YL A769-GY-18 A588-GN 12
308-YL-18 A768-BU-18
308-YL-18 K906-GN-18 B C
998-BR-18
O
L36
L44

L41

115-PK 607-PK 1
L36 L36 L36 H834-YL
117-YL
2
3
N
L41 L41 L41
184-BU
L40 4 N
892-BR-18 118-GY 5
893-GN-18 652-YL 6
147-PU 4

L38
147-PU 147-PU
L44 L44 L44
CONN G41 0

L46
L30 L30
G
CONN 25

K849-YL-18
K L46 L29 L29 1 1 K
L46
2
CONN 42 2
308-YL-18

308-YL-18

L39 L39 L39 123-RD-18 1 123-RD-18 3 3


124-BK-18 2 124-BK-18
308-YL

L28 L28
308-YL
308-YL
147-PU

893-GN-18 ATCH. GENERATOR M743-GN-18 4 K847-PU-18 4


893-GN-18 125-WH-18 3 125-WH-18 KK
L 211-1681 SMART BOOM
171-RD/BK-18 4 171-RD/BK-18 VV

L40
ENG CONT 892-BR-18 892-BR-18
157-3165 B
L47
892-BR-18 893-GN-18 175-BU-18
176-OR-18
5
6
175-BU-18
176-OR-18
123-RD-18
124-BK-18
1
2
DROP TIME BCD 1
DROP TIME BCD 2
GND 200-BK-10 CONN KK 43
1 403-GN-18 B+ 144-GN-10 M744-PK-18 M744-PK-18 A
177-BK/WH-18 7 125-WH-18 3 DROP TIME BCD 4
ANALOG SENSOR POWER
ANALOG SENSOR RETURN
2
3
CONN 83 403-GN-18
L973-GN 892-BR-18
L40
184-BU
892-BR-18 102C-GN-18 8
177-BK/WH-18
102C-GN-18 171-RD/BK-18 4 MAGNET ON
WW M746-YL-18
M747-PU-18
M746-YL-18
M747-PU-18
B
C
ARC CLUTCH LL B 155-WH/BK-18 9 155-WH/BK-18 175-BU-18 5 OVER/UNDER V
L45

THROTTLE POWER 4 SOL 893-GN-18 893-GN-18 893-GN-18 SMART BOOM


6 2 200-BK 200-BK 2 200-BK F889-WH-18 893-GN-18 893-GN-18 10 176-OR-18 6 OVER 75 %
7
113-3499 1
LL
C150-WH E554-PK 1 E554-PK
L44
L973-GN 893-GN-18 893-GN-18 11
12
177-BK/WH-18
102C-GN-18
7
8
GENERATOR HOT
DC COMMON
CONN 44
10 892-BR-18 892-BR-18 E577-GY-18 A
GROUND FAULT
11
2 C150-WH
M736-BU-18 892-BR-18 892-BR-18 CONN 24 Q L 155-WH/BK-18
104-OR/BK-18
9
10 GENERATOR ENABLE
E576-GN-18 B

F889-WH-18
F889-WH-18
12 LOW PRES SW K907-BU-18 892-BR-18 C

403-GN-18
235-BK-18

403-GN-18
403-GN-18
403-GN-18

ATTACHMENT CONNECTORS
1 J718-WH-18 B 117-GN-BK-18 117-GN/BK-18 11 LIFT

L973-GN
L973-GN
E554-PK

&211 
13 130-0270 L969-WH-18
14 LL L968-OR-18 L30 L30 L30 L30 J719-BU-18 C 118-BU/BK-18 118-BU/BK-18 12 DROP

L29
15 410-WH-18 J722-BR-18
G
A 104-OR/BK-18 K847-PU-18
191-WH-18 I
CONN
GRAPPLE ROTATE
45
L77

NOT AVAILABLE-USED ON J2 16 L
L45 L45 283-BK-18

L28
J 17 191-WH-18 J

4
1

5
3

1
6

2
L44 176-YL
18 ENG/PUMP CONT 283-BK-18 2

&211 
J2 157-3165 J1 I J722-BR-18

L39
20
L77
SHARED WITH TDC CAL
21
24 K907-BU-18
17
4 SWING BK CANCEL SOL
49
6 CONN 46G MAGNET
176-YL 1

F889-WH-18

L38
SHARED WITH TDC CAL 25 L969-WH-18 7 PS CONT PRV 44

403-GN-18
403-GN-18
J722-BR-18 2

L973-GN
26 L968-OR-18 19 PRV RETURN(1) 34

892-BR-18
892-BR-18
893-GN-18
893-GN-18
I K851-BU-18 3
NOT AVAILABLE-USED ON J2 27 14 35
29 24 15 4
ARC-SUPPRESSOR 2 200-BK
CONN 47
RENR7852 VOL 1 of 2

30 15 3

5
3

1
6

2
JJ 106-8704 1 C150-WH G
31 410-WH-18 23 FAULT ALM 25 MAGNET
LL E

&211 
32 M736-BU-18 47 BKUP SW 24
BK-00

RD-00

BK-00

RD-00

33 403-GN-18 35 ALT R TERM 17 K849-YL-18 X788-GY-18 X788-GY-18 A


430-BU-18

34 HH L973-GN 6 FREE SWING 4 A951-YL-18 A951-YL-18 B


GG E 235-BK-18 235-BK-18 C
35 RD-00 RD-00 F889-WH-18 44 GOV COMMAND 37
36 CC BB AA P 2 36 A588-GN-18 E HCR
37 NEG POS NEG POS NEG POS NEG POS G850-BU-18 1 788-YL-18 16 SP SNSR(-) 27 K780-YL-18 CONN 48

5
3

1
6

2
38 C987-RD-18 2 A762-PU-18 25 SP SNSR(+) 26 A588-GN-18 1
ACL SW
G K780-YL-18 2

&211 
184-BU
39 154-0498 1 7
ATCH BATTERY BATTERY 108-RD-4 AIH L48 K851-BU-18 HCR
H 40 M737-WH-18 8 FLOW LIMIT PRESS PRV 8 E H
3T-5760 3T-5760 B
41 M738-OR-18 9 PRIM NFC PRESS PRV 5
HEATER 235-BK-18
42 B 13 52
RELAY
43 M739-YL-18 20 PRV RETURN(2) 51 G
44 495-GN-18 30 FUEL LEVEL 38 123-RD-18 1
45 B K904-GN-18 37 PUMP DISCH 1 PRS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18
L39
124-BK-18 2 C
125-WH-18 3
O

5
3

1
6

2
46 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18

L29
B 171-RD/BK-18 4

184-BU
184-BU
47 ALT T967-YL-18 45 PUMP DISCH 2 PRS SNSR ENG OIL PRESS SW 41 405-GY-18
49 109-RD-4 + R 403-GN-18 H446-PK-18 46 O.L.W.D PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 175-BU-18 5 N

892-BR-18
892-BR-18
893-GN-18
893-GN-18
K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18

L28
B B

893-GN-18
892-BR-18
176-OR-18 6
50
51
L55 ALTERNATOR
36
3
GND
GND
14
2
235-BK
235-BK 177-BK/WH-18 7 N
L55 185-5294 B 200-BK-4 102C-GN-18 8
54 26 50
155-WH/BK-18 9
L77

55 11 54
56 12 +B 13 184-BU
WIRE GROUP COLOR DESCRIPTIONS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
10 4
B 11
57
58 ENG OIL 2 235-BK-18
21
10
+B
ACL PLUGGED
1
48
184-BU
430-BU-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. Q 12 9
LEVEL SW L38
60 1 C468-BU-18 22 WTR SEPARATOR LEVEL SW 47 G976-BU-18 VOLTAGE CONVERTER OUTPUT CIRCUIT.
30 Page, Color 2

62 111-4759 40 COOL. LEVEL SW 31 412-BU-18 MAGNET


SECONDARY SHUTDOWN SW STARTING CIRCUIT.
64 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18
L55

67 ENG SPEED B 5 CAT DATA LINK(-) 43 892-BR-18 4D-1836 GROUND CIRCUIT.

K849-YL-18
K851-BU-18
K852-GN-18
892-BR-18
893-GN-18
L39

L47
L44

L45

L33

L55
L46

L48

G -B 61 229-BK-14 PICKUP WH-18 1 788-YL-18 18 CAT DATA LINK(+) 33 893-GN-18 STARTING AID CIRCUIT. G
189-5746 L31 B SYMBOL DESCRIPTION
-B 63 229-BK-14 229-BK-14 BK-18 2 A762-PU-18 31 ATCH STEM 1 SWING CANCEL 28 K849-YL-18 1 MONITOR CIRCUIT
-B 65 229-BK-14 229-BK-14 29 ATCH STEM 3 SWING CANCEL 45 K851-BU-18 F716-WH-18 1
B 235-BK-18 2 2 ENGINE CONTROL CIRCUIT BLADE, SPADE, RING,
C468-BU-18

F889-WH-18

A762-PU-18
616-BU-14

M737-WH-18
M738-OR-18
M739-YL-18

K904-GN-18

T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18

K906-GN-18
A768-BU-18
A769-GY-18
200-BK-18

H705-BR-18

+B 48 130-GN-14 304-WH-8 52 ATCH STEM 4 SWING CANCEL 46 K852-GN-18


403-GN-18
308-YL-18

487-OR-18
496-WH-18
405-GY-18

893-GN-18
892-BR-18
403-GN-18

893-GN-18
892-BR-18
403-GN-18

788-YL-18

F716-WH-18
E562-PU-18

3
E565-BU-18

495-GN-18

491-PK-18

998-BR-18
308-YL-18
168-RD-10

130-RD-14

235-BK-16

G S OR SCREW TERMINAL
101-RD-4
109-RD-4

304-WH-8

780-PU-18
779-WH-18

CAT DATA LINK


A278-BK

L973-GN
A588-GN

VV
A278-BK

E480-PK-18
308-YL

147-PU

+B 52 130-GN-14 130-GN-14 54 OVER LOAD ALM CANCEL SW 16


322-GY

308-YL

308-YL

CIRCUIT CONNECTED
E554-PK
652-YL

B ENGINE PUMP CONTROL CIRCUIT.


+B 53 130-GN-14 101-RD-4 48 53
MTR BAT AA CIRCUIT NOT CONNECTED
68 RD-00 34 JOYSTICK PRESS SW 29 H476-WH-18 L31 POWERTRAIN CONTROL CIRCUIT.
GG
A762-PU-18

C468-BU-18

69 130-GN-14 RD-00 33 30 ELECTRICAL CONNECTION


788-YL-18

403-GN-18
101-RD-4
304-WH-8

109-RD-4

HEATER AND AIR CONDITIONER CIRCUIT.


USER DEFINED SHUTDOWN 59 F716-WH-18 43 39 K AP AP TO VEHICLE STRUCTURE
E554-PK

MOTOR TURN SIGNAL/WIPER/WASHER CIRCUIT.


FUEL PUMP RELAY 19 H705-BR-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 616-BU
200-BK-10

235-BK-18
235-BK-18
235-BK-14

235-BK-18

235-BK-18
235-BK-14
200-BK-18
235-BK-18

L29
200-BK-4

STARTER L29 L29 ATCH INTERNAL ELECTRICAL


THROTTLE RETURN 5 998-BR-18 50 THRT POS 1 9 A755-PK-18 616-BU 1 616-BU 616-BU
A278-BK

STICK LAMP
200-BK

CAT DATA LINK + 8 893-GN-18 MOTOR 51 THRT POS 2 10 A756-BU-18 200-BK 2 200-BK 200-BK CONNECTION TO SURFACE
CAT DATA LINK - 9 892-BR-18 104-7040 32 THRT POS 3 19 A757-GY-18 F716-WH-18 200-BK 153-2521 OF COMPONENT
616-BU-14
308-YL-18

L42
403-GN-18
308-YL-18
H705-BR-18

CONN 82 CONNECTOR
K906-GN-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

H446-PK-18
A762-PU-18

C468-BU-18

F774-WH-18
F773-OR-18

F889-WH-18

E562-PU-18
E565-BU-18

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 41 THRT POS 4 20 A758-BR-18


235-BK-18

L33

E554-PK
130-GN-14

780-PU-18
F716-WH-18
893-GN-18
892-BR-18
403-GN-18

168-RD-10

496-WH-18
487-OR-18

491-PK-18
495-GN-18
788-YL-18

403-GN-18

893-GN-18
892-BR-18

405-GY-18

998-BR-18

779-WH-18
101-RD-4
304-WH-8

109-RD-4

A588-GN

L973-GN

GROUND STRAP
652-YL
200-BK

322-GY

147-PU
308-YL

THROTTLE BACKUP (DECEL) 23 F774-WH-18 42 22 F773-OR-18 GOLD TERMINAL


A278-BK
A278-BK
308-YL
E554-PK

200-BK

308-YL

128-8886 AEC MODE SW M742-PU-18 200-BK ATCH


L43

LOW OIL PRESSURE OUTPUT 28 405-GN-18 53 12 F774-WH-18 ATCH WIRE, CABLE,


B L33 L28 STICK LAMP
THROTTLE 66 F889-WH-18 38 21 A769-GY-18 616-BU COMPONENT
IGNITION KEY SW 70 308-YL 27 KEY SW ON 23 308-YL A768-BU-18 153-2521
L# CIRCUIT GROUPING
Z B AP
L42

308-YL 229-BK-14 B K906-GN-18 DESIGNATION


308-YL-18 F729-GN-18 998-BR-18
F L33 F
L77

CHASSIS
L43

ABBREV COLOR
L21

E565-BU-18
L42

L43 L37 L37 L37 E562-PU-18


L42 L42 L42
ENG CONT GND STRAP RD RED
WH WHITE
L55

ENG BLOCK OR ORANGE


L77

L21 L21 L21 L21 YL YELLOW


INLET AIR HTR RLY COMMON 9 C987-RD-18 322-GY
INLET AIR HTR RLY 12 G850-BU-18 L55 200-BK 200-BK PK PINK
L1
15 235-BK-18 168-RD-10 168-RD-10 BK BLACK
L21 GY GRAY
30 235-BK-18 652-YL 652-YL
L22 L22 L22 616-BU-14 PU PURPLE
63 235-BK-18 235-BK-18 J
10 A706-GY-18
R
1 INJECTOR 235-BK-18 235-BK-18 K906-GN-18 CONN 32 616-BU 616-BU BR BROWN
F729-GN-18
229-BK-14

11 L985-YL-18 2 SOL 6 235-BK-18 A588-GN 235-BK-18 616-BU-14 1 616-BU 616-BU ATCH GN GREEN

616-BU-14
L2

200-BK-18
780-PU-18
779-WH-18
BOOM LAMP

H807-YL-18
BU BLUE

K906-GN-18

H446-PK-18

A769-GY-18
A768-BU-18

M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
8 235-BK-18 200-BK-16 KK H446-PK-18 200-BK 2 200-BK 200-BK

487-OR-18
496-WH-18
495-GN-18
491-PK-18

168-RD-10

235-BK-18
321-BR-18
R 704-GY-18 153-2521

A588-GN

L973-GN
CONN 7 R

652-YL
INJECTOR B J 200-BK

200-BK

147-PU

322-GY
13 L985-YL-18 1 E 2 200-BK-18 200-BK-18 147-PU 200-BK
SOL 5 KK L64 IDENT PART # LOC

L22
4 P A705-BU-18 2 235-BK-18 1 M748-OR-18 M745-BU-18 K904-GN-18 B M
HCR YL A 704-GY-18 L4
INJECTOR 6 55 A706-GY-18 6 K906-GN-18 M748-OR-18 M748-OR-18 1 ATCH BOOM M749-WH-18 T967-YL-18 322-GY 1
R INJECTOR VALVE GP BK C 235-BK-18 L77 HARNESS AS.
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 8 A704-GN-18 1 M745-BU-18 M745-BU-18 2 DOWN PRESS. SW M738-OR-18 200-BK 2
SOL 4 236-0385 PK B 703-BU-18
INJECTOR 5
5
54
L985-YL-18
A705-BU-18
7
5
L984-OR-18 2 H792-BR-18 M745-BU-18 167-3466 M737-WH-18
M739-YL-18
L3 CONN 31 616-BU
K B
C
247-7986
204-0008
C-4
A-9
E R INJECTOR ATCH BOOM DOWN 616-BU 616-BU E
INJECTOR 4 39 A704-GN-18 4 L984-OR-18 1 491-PK-18 ATCH D 236-4353 G-8
INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR-18 2 SOL 3 LINE OUT OFF SOL 495-GN-18 200-BK 200-BK
(S1) KK
FINE SWING SOL
200-BK E 238-4619 H-6

200-BK
200-BK
6 L984-OR-18 9 321-BR-18 107-7056 F 239-7166 I-6
R INJECTOR I 185-0472 ATCH UP/DOWN L4
INJECTOR 3 38 A703-BR-18 3 1 M749-WH-18 2 496-WH-18
INJECTOR 2 37 A702-PU-18 2 A702-PU-18 2 SOL 2 H792-BR-18 1 PRESS. SW 487-OR-18
B S S G 239-7167 I-6
MED. P. YL A E855-WH-18
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12 L983-WH-18 BK 168-7557 A768-BU-18
L973-GN 1 1 J H 222-3493 H-7
VALVE GP C 235-BK-18 200-BK 2
7 L983-WH-18 11 L983-WH-18
R
1 INJECTOR 236-0385 PK B E856-GY-18 A769-GY-18
2 200-BK I 238-0832 H-6
ATCH J 125-4848 C-1
INJECTOR 1 36
17
A701-GY-18 1 A701-GY-18 2 SOL 1 H807-YL-18
L973-GN
CONN 26 200-BK
616-BU BOOM LAMP K 152-6974 C-1
616-BU 153-2521 L 166-4705 F-3
47 G826-BR-18 780-PU-18
P M 203-3063
OIL PRESSURE SENSOR +5V 41 G826-BR-18 G826-BR-18 A OR +5V ENG OIL PRESSURE B 779-WH-18
ENG OIL PRESSURE 24 C990-YL-18 C990-YL-18 C WH SENSOR SIGNAL SENSOR IMPLEMENT LOCKOUT SOL 1 A588-GN N 163-6810 F-1
OIL PRESSURE SENSOR RTN 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON 194-6725 121-1491 2 200-BK-16 P 195-7336 A-12
19 235-BK-18 Q 224-5904 E-4
229-BK-18

L2
L3

L1
P
H807-YL-18

29 G827-BU-18 B YL SENSOR COMMON FUEL PRESSURE 235-BK-18 R 153-8920 C-11


E417-OR-18
F780-PK-18
F763-WH-18
E703-WH-18
X705-PK-18
X706-OR-18
T993-BR-18
X704-BU-18
E973-GY-18
X707-GY-18
X708-WH-18
G939-PK-18
G939-PK-18

B
235-BK-18
235-BK-18

L22
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL SENSOR TRANSMISSION GEAR 1 J61-WH-18 J61-WH-18 K906-GN-18 B 322-GY HORN S 193-3494 C-3
31 G826-BR-18 A OR +5V 194-6725 SHIFT SOL 2 2 H802-GY-18 A588-GN 200-BK 200-BK 200-BK 7Y-3920 T 204-1686 A-3
20 200-BK-16 200-BK-16
195-7747 U 116-0098 A-6
21 B 235-BK-18 200-BK-18 200-BK M
26 G828-WH-18 200-BK-10
V 116-0096 A-6

H807-YL-18
321-BR-18
H807-YL-18
D TRANSMISION GEAR 1 J62-WH-18 J62-WH-18 200-BK-18 780-PU-18 AG 155-4572 G-4 D
X778-PU-18
F790-BR-18
F787-GN-18

A235-BK-18

28 G828-WH-18 HIGH PRESSURE


116-BR-18
116-BR-18
116-BR-18
116-BR-18
116-BR-18
116-BR-14
116-BR-14

F729-GN-18

KK
P980-OR-16
P981-PU-16
P979-YL-16
P978-GN-16
308-YL-18
308-YL-18

893-GN-18
892-BR-18
229-BK-18
229-BK-18
229-BK-18
229-BK-18
229-BK-18
229-BK-14

308-YL-18
229-BK-18
229-BK-18
229-BK-18

308-YL-18
308-YL

P SHIFT SOL 1 2 H802-GY-18 CHASSIS 780-PU-18 X 167-3457 I-5


ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 A OR +5V ATMOSPHERIC ATCH QUICK
E918-GN-18
E917-WH-18

195-7747
H807-YL-18
H807-YL-18

ATMOSPHERIC PRESSURE 14 R747-GY-18 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR B 780-PU-18 COUPLER SOL(A1) Y 167-3473 F-3
F853-BR-18
K923-PU-18
K746-PK-18
H802-GY-18
H801-PU-18
G939-PK-18
J844-GY-18
G428-BU-18
403-GN-18

768-OR-18
J61-WH-18
J62-WH-18

L3 KK 234-0713 B-4
ENG PRESS SENSOR RTN 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 TRAVEL LOCKOUT SOL K923-PU-18 156-9513
151-GN
154-WH

1 K923-PU-18
33
1
G829-GN-18 G829-GN-18
G829-GN-18
P
B BK SENSOR COMMON INJ ACTUATION
195-7747 2 H802-GY-18 H802-GY-18 H802-GY-18 CONN 22 L3 GROUND BK-18 B 235-BK-18
780-PU-18 1
LL
MM
238-7449
183-0998
E-10
A-6
H802-GY-18 200-BK-18 L2 200-BK-18 2
INJ ACTUATION PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR B H802-GY-18 L64
M749-WH-18 SIGNAL BR-18 C H446-PK-18
B
NN 167-3618 H-11
67 G828-WH-18 A OR +5V 194-6726 SWING BRAKE SOL 1 K906-GN-18 +B YL-18 A 147-PU 147-PU HIGH PRESSURE TT 204-1672 G-12
M745-BU-18 B ATCH QUICK

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

A768-BU-18
A769-GY-18
53 AF 206-7599 G-9

H807-YL-18

491-PK-18
496-WH-18
495-GN-18

487-OR-18
235-BK-18

325-PK-18
P 121-1491 2 235-BK-18 780-PU-18 1

321-BR-18
ATCH O.L.W.D COUPLER SOL (A2)

147-PU
43 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET AN 217-3869 I-3
PRESS SENSOR 200-BK-18 2 1569513
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR B ATCH BOOM KK AO 242-7052 B-4
157-3182 B

&211 

&211 
50 G828-WH-18 A OR +5V 194-6723 TRAVEL MOTOR 1 F853-BR-18 F853-BR-18 CHECK SOL1 1 M745-BU-18 AP 141-9134 D-2
51 CONTROL SOL 2 H801-PU-18 H801-PU-18 H801-PU-18 (EC1) 2 200-BK-18 779-WH-18 1 WIRE AS.
52
X707-GY-18
X708-WH-18

245-2758 H801-PU-18 T993-BR-18 190-7770 200-BK-18 200-BK-18 2


E417-0R-18
F780-PK-18
X704-BU-18
F763-WH-18
116-BR-18
229-BK-18

892-BR-18
229-BK-18

X778-PU-18
K923-PU-18

893-GN-18
116-BR-18

E703-WH-18
X705-PK-18
X706-OR-18
E973-GY-18
K746-PK-18
H807-YL-18
116-BR-18

F853-BR-18
H801-PU-18
151-GN-16

308-YL
E917-WH-18
E918-GN-18
116-BR-18

H802-GY-18
229-BK-18

F790-BR-18
F787-GN-18
G939-PK-18
229-BK-18

A235-BK-18
J844-GY-18

B B
229-BK-18
321-BR-18

J61-WH-18
J62-WH-18
116-BR-18

G428-BU-18
229-BK-18

403-GN-18

768-OR-18

25 ENG OIL TEMP B 200-BK-18 200-BK-18 LOW PRESSURE


OIL TEMP 34 F441-GN-18 F441-GN-18
P
1 GN SENSOR SIGNAL PASSIVE SENSOR
B
ATCH QUICK
PP 111-4829 H-10
154-WH

OSCILLATING AXLE SOL 1 K746-PK-18 K746-PK-18

11

12
RR 183-1012 H-10

10

3
4
2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587

8
6
5
7
3
1
2
4
COUPLER SOL (A3)

2
1
195-7747 2 H801-PU-18 ATCH BOOM KK
56 G833-PK-18 G833-PK-18 CHECK SOL2 C C 121-1491 SS 163-6780 I-7
2 200-BK-18
57 B B (EC2) UU 132-1827 A-7
P COOLANT TEMP B 1 M749-WH-18 200-BK-18
C COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL 165-9560 VV 241-0301 F-2 C
SENSOR LOW TRANS CLUTCH +5 VOLTS A J844-GY-18 J844-GY-18 200-BK-18 200-BK
60 G833-PK-18 2 YL SENSOR COMMON WW 241-2639 F-2
130-9811 PRESSOR SENSOR GROUND B G939-PK-18 G939-PK-18 200-BK-18
K-C03

XX 145-8980 H-9

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
69
68

487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18

325-PK-18
10
11
12
13
14
15
16
17
18
19
20
21
BATTERY - 22
BATTERY + 23
24
25
26
27
28
29
30
31
32
33
34
35
ON/OFF DRIV RETURN 36
GROUND 37
38
39
40
41
42
43
TRAVEL ALARM 44
HYDRAULIC LOCKOUT RELAY 45
BATTERY - 46
BATTERY + 47
48
PWM DRIV RETURN 49
TRAVEL LOCKOUT SOL 50
51
PWM DRIV RETURN 52
53
54
NEUTRAL START RELAY 55
BATTERY - 56
BATTERY + 57
58
59
60
TRANSMISSION GEAR SHIFT SOL 2 61
TRANSMISSION GEAR SHIFT SOL 1 62
63
TRAVEL MOTOR SWASH PLATE ANGLE LIMIT SOL 64
OSCILLATING AXLE SOL 65
66
67

BATTERY - 69
BATTERY + 70

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

P INTAKE AIR TEMP 188-3823 SIGNAL C G428-BU-18 G428-BU-18 200-BK-18

147-PU
INTAKE AIR TEMP 35 G853-OR-18 G853-OR-18 1 GN SENSOR SIGNAL 1890077
SENSOR CABLE AS.
64 G833-PK-18 2 YL SENSOR COMMON
130-9811
768-OR-18
321-BR-18 CONN 27
BATTERY +
BATTERY -

R TERMINAL

CAT DATA LINK (CDL) -


CAT DATA LINK (CDL) +
DIGITAL SENSOR RETURN
TRANSMISSION CLUTCH PRESSURE SENSOR

ANALOG SENSOR RETURN

BRAKE OIL ACCUMULATOR PRESSURE SWITCH

TRANSMISSION OUTOUT SPEED SENSOR

BRAKE CHARACTERISTIC SWITCH 1


BRAKE CHARACTERISTIC SWITCH 2

PARKING BRAKE SWITCH (NO)


PARKING BRAKE SWITCH (NC)
TRAVEL SPEED SWITCH
CREEPER SPEED SWITCH

TRAVEL ALARM CANCEL SWITCH


OSCILLATING AXLE LOCK SWITCH (NO)
OSCILLATING AXLE LOCK SWITCH (NC)

TRANSMISSION CLUTCH PRESSURE SENSOR

ARMREST POSITION SWITCH (NO)


ARMREST POSITION SWITCH (NC)
SERVICE BRAKE PEDAL SWITCH (NO)
SERVICE BRAKE PEDAL SWITCH (NC)
KEY SWITCH ON

TRAVEL PEDAL POSITION SENSOR


OPERATOR SERVICE BRAKE PRESSURE SW

65 768-OR-18 J1
P DUAL CAM J2
T B AA 210-7236 D-10
TOP CAM S/T - 49 E963-BK-18 E963-BK-18 A GN S/T - 200-BK-10 BB 170-6929 E-11
SP/TMG SNSR(HI) B
TOP CAM S/T + 48 E964-WH-18 E964-WH-18 B YL S/T +

&211 
169-3300 168-RD-10
L1
CC 186-4588 G-9
66 B
P DUAL CAM L19 200-BK DD 197-4353 H-9
BOTTOM CAM S/T - 59 E965-BU-18 E965-BU-18 A GN S/T -
CONN 20 CHASSIS

2
1
BOTTOM CAM S/T + 58 E966-YL-18 E966-YL-18 B YL S/T +
SP/TMG SNSR(LOW) B 652-YL 200-BK EE 213-0562 H-9
169-3300 652-YL LAMP FF 4304 H-9
68 SWIVEL_ELECTRIC AO 153-2523
P FLY. TMG CAL 234-9343 AO GG 204-1789 D-10 NOTE A
TIMING CAL PROBE + 22 G856-WH-18 G856-WH-18 1 GN TCD + CONN 78

2
1
SENSOR TRAVEL ALARM 2 H807-YL-18 HH 170-6929 E-12 NOTE A
TIMING CAL PROBE - 23 G857-YL-18 G857-YL-18 2 YL TCD - B
6V-2197 2 213-9100 1 321-BR-18 T JJ 186-4634 G-9 NOTE A
70

235-BK-18
235-BK-18
P IAP CONTROL 1-BK-18 1 P980-OR-16
IAP CONTROL VALVE 61 G854-PK-18 G854-PK-18 1 GN IAPCV 3 YY 213-0831 H-9

325-PK-18
VALVE 2-BK-18 2 P981-PU-16
IAPCV COMMON 62 G855-PU-18 G855-PU-18 2 YL COMMON 4 200-BK-10 200-BK-10 ZZ 213-0561 H-9
122-5053 3-BK-18 3 P979-YL-16
P 5 200-BK-18
4-BK-18 4 P978-GN-16 GND-MCM-HOUSING L19
6
229-BK-14
7 B
B F729-GN-18 B
1
GN/YL-18 A FUEL LEVEL C
POWER SHIFT 5-BK-18 B SENSOR L976-GN-18
YL 1 495-GN-18 L976-GN-18 L976-GN-18 DIODE
CONT SOL 1 A768-BU-18 GN/YL-18 6-BK-18 C 163-6700 BK 2 235-BK-18
111-9916 6-BK-18
1
200-BK
200-BK-18 365-YL-18 121-1022 SCHEMATIC FOR MODELS:
2 A769-GY-18 7

&211 
CONN 79

&211 
235-BK-18 365-YL-18 365-YL-18 M325C MH / LMH (HCR)

235-BK-18
235-BK-18
C A768-BU-18 5-BK-18 6 L20
4-BK-18 768-OR-18 A768-BU-18
147-PU A769-GY-18 5 T T
L20 A769-GY-18

323-WH-10
200-BK-10
K904-GN-18 3-BK-18 4 308-YL-18 PART NO. 234-2241
2-BK-18 K904-GN-18
SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 147-PU L19
3
CONN 18 147-PU

2
1

1
2
1-BK-18 C CHG-LEVEL

L976-GN-18
+B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 2 UNDERCARRIAGE POWERTRAIN CONTROLLER 02

L976-GN-18
L976-GN-18
L976-GN-18
T967-YL-18 U V

168-RD-18

365-YL-18

200-BK-18
365-YL-18

329-YL-18

329-YL-18

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 235-BK-18 200-A03 BK-16 1890077 C HYD OIL 1 496-WH-18

L976-GN-18
B M738-OR-18

325-PK-18
365-YL-18

168-RD-18
C C P980-A05 OR-16 L75 LEVEL SW 2 235-BK-18 SHEET 1 OF 2
A M737-WH-18
PUMP DISCHARGE 235-BK-18 CONN 80 200-A04 BK-16 C-C01
170-9376 T
L20

PRESS SENSOR1 PUMP DISCHARGE C M739-YL-18


C-C02 3E3370 P981-A06 PU-16 200-C02 BK-18 1 GROUND MM 487-OR-18
157-3182 PRESS SENSOR2 GN/YL-18 A 200-C01 BK-16 TRAVEL MOTOR SPEED SENSOR A-C03 1552269
157-3182 A-C02 1552269 768-C03 OR-18 2 SIGNAL 2384676 491-PK-18
5-BK-18 B 768-C03 OR-18 308-C04 YL-18 3 +24 VOLTS 200-A03 BK-16 2 STB LH FR LOCKOUT SOL T
6-BK-18 C 308-C04 YL-18 STB LH REAR LOCKOUT SOL 2 200-A02 BK-16 P980-A05 OR-16 1 1959089
1959089 1 P979-A07 YL-16 235-BK-18 235-BK-18 THIS SCHEMATIC IS FOR THE M325C MH HYD WHEEL-EXCAVATOR.
235-BK-18 T
200-A01 BK-16
235-BK-18 T
A
200-A02 BK-16 HYD OIL 323-WH-10 COMPONENTS ARE SHOWN INSTALLED ON A FULLY A
A-C05 3E3376 200-A03 BK-16 A-C04 1552269 + -
M738-OR-18 A-C01 1552269 491-PK-18 TEMP SENDER U U V V OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
ATCH PRIMARY NFC SOL 1-BK-18 1 P980-A05 OR-16 STB RH REAR LOCKOUT SOL 200-A04 BK-16 200-A04 BK-16 2 STB RH FR LOCKOUT SOL C C 4I-5394
ATCH FLOW LIMIT SOL 2-BK-18 2 P981-A06 PU-16 2 200-A01 BK-16 P981-A06 PU-16 1 1959089 T°
171-0114 171-0188 M738-OR-18 1959089 1 P978-A08 GN-16 200-C01 BK-16 ATCH UU UU C ATCH ATCH ATCH ATCH ATCH UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.
1 1
L75 3-BK-18 3 P979-A07 YL-16 200-C02 BK-18 REFUELING SW REFUELING REFUELING REFUELING REFUELING REFUELING ATCH
L75

M738-OR-18 M737-WH-18 M737-WH-18 200-C02 BK-18 235-BK-18 325-PK-18 1


2 M739-YL-18 2 M739-YL-18 M739-YL-18 4-BK-18 4 P978-A08 GN-16 C 5C-6108 2 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
P980-A05 OR-16 HYD OIL 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929 CONTACT DESIGN CONTROL.
MM MM
M739-YL-18 CONN 81 200-C01 BK-16 P981-A06 PU-16 GND UNDCRG
235-BK-18
487-OR-18
1
2
GROUND
SIGNAL FILTER SW CONN 19
768-C03 OR-18 P978-A08 GN-16 173-3518 WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
308-C04 YL-18 P979-A07 YL-16 AT LEAST 1 TURN PER 25mm.
L20 L20 L20
NOTE A: USE WITH COLD WEATHER
L75 L75 L75

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RENR7852 Harness And Wire Electrical Schematic Symbols
Januay 2007
Component Identifiers (CID¹)
II II
Module Identifier (MID²) Symbols
Electronic Power Train Control System
(MID No. 027) HH HH
T
CID Component
Pressure Temperature Level Flow Circuit Breaker
70 Parking Brake Switch
GG GG Symbol Symbol Symbol Symbol Symbol
127 Transmission Pressure Sensor
191 Transmission Output Speed Sensor
298 Brake Pedal Position Switch
FF FF
Symbols And Definitions
376 Travel Alarm
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
444 Neutral Start Relay through it.
1401 Transmission Gear Shift Solenoid 1 EE EE Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
1402 Transmission Gear Shift Solenoid 2
circle indicates that the component has screw terminals and a wire can be disconnected from it.
1617 Oscillating Axle Solenoid
1628 Armrest Switch DD DD Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
2104 Travel Motor Swash Plate Angle Limit No circle indicates that the wire cannot be disconnected from the component.
2142 Travel Pedal Position sensor
2148 Hydraulic Lock Solenoid Relay CC CC Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
2149 Travel Pilot Pressure Solenoid
2157 Travel Motor Hydraulic Brake Select Switch
BB BB Ground (Case): This indicates that the component does not have a wire connected to ground.
2158 Oscillating Axle Lock Switch
It is grounded by being fastened to the machine.
Electronic Engine Control System
(MID No. 036) AA AA
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
CID Component
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
1 Injector Cylinder #1

M325C Material Handler


2 Injector Cylinder #2 Z Z
Sender: A component that is used with a temperature or pressure gauge. The sender
3 Injector Cylinder #3 measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
4 Injector Cylinder #4 the gauge of the temperature or pressure.
Y Y
5 Injector Cylinder #5
6 Injector Cylinder #6 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
41 8 Volt DC Supply X X electromagnet can open or close the switch part of the relay.
42 Injector Actuation Valve XJA1-UP
91 Throttle Position Sensor
94 Fuel Delivery Pressure Sensor W W PAN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
100 Engine Oil Level Sensor can open or close a valve or move a piece of metal that can do work.
110 Engine Coolant Temperature Sensor
164 Injector Actuation Pressure Sensor V V MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
168 Electrical System Voltage activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
172 Intake Manifold Air Temperature Sensor
U U the latch coil circuit open at the time the coil latches.
175 Engine Oil Temperature Sensor
190 Engine Speed Sensor
253 Personality Module T T Harness And Wire Symbols
261 Engine Timing Calibration
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
262 5 Volt DC Sensor Power Supply of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
273 Turbocharger Outlet Pressure Sensor S S
274 Atmospheric Pressure Sensor Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
286 Low Oil Pressure Lamp Includes Harness Identification Letters and Harness
342 Secondary Engine Speed Sensor
R R Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
617 Inlet Air Heater Relay connector in the harness. (C1, C2, C3, .....)
Part Number for
1627 Fuel Pump Relay C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
Q Q 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
Electronic Engine Pump Control System
325-AG135 PK-14 1 5A
(MID No. 069)
Pin Socket
CID Component P P Receptacle
Fuse
Pin or Socket (5 Amps)
91 Throttle Position Sensor Single Wire
Number
9X-1123
Connector
96 Fuel Level Sensor Component

110 Engine Coolant Temperature Sensor


O O Plug
Part Number
Harness identification code: 2 200-L32 BK-14
167 Alternator Charging Voltage Sensor This example indicates wire
135 in harness "AG".
168 Electrical System Voltage Circuit Identification
N N Ground
Connection Number Wire Color
Wire Gauge
190 Engine Speed Sensor
248 Cat Data Link Volume 2 of 2: Chassis
271 Action Alarm M M © 2007 Caterpillar Printed in U.S.A.
374 Swing Brake Solenoid
All Rights Reserved
376 Travel Alarm
581 Power Shift Solenoid L L
586 Engine Speed Dial Switch
587 Engine Governor Position Sensor
588 Monitoring System Display
K K
590 Engine Control Module
598 Travel Speed Solenoid
J J
600 Hydraulic Oil Temperature Sensor
Wire Description
1161 Front Hydraulic Pump Pressure Sensor
Wire Wire Wire Wire
Description Description
1162 Rear Hydraulic Pump Pressure Sensor I I Number Color Number Color
1525 Straight Travel Solenoid Power Circuits Control Circuits cont.
2002 Pump to Swing Motor Left Solenoid 101 RD Bat (+) A706 GY Injector 6
H H 102 BU Hd Lmp A755 PK Throttle Sw #1
¹ The CID is a diagnostic code that indicates which circuit is faulty. 103 RD Converter / Monitor A756 BU Throttle Sw #2
² The MID is a diagnostic code that indicates which electronic control module 104 YL Horn A757 GY Throttle Sw #3
diagnosed the fault. G G 108 RD Heater Relay A758 BR Throttle Sw #4 Component Location
109 RD Alternator Output (+) Term. A762 PU Engine Speed Pickup (-) Schematic Schematic
110 RD Timer Relay A768 BU Pump Control Valve #1 (+) Component Machine Location Component Machine Location
Location Location

RENR7852 VOL 2 of 2
112 PU Main Power Relay Output A769 GY Pump Control Valve #2 (-)
F F Control - Air Conditioner Unit F-10 H-13 BB-13 SwitcH- - Backup EPR Valve G-16 H-14 BB-14
114 GN Quick Coupler A770 PK Electronic Pump Control Bypass Sw To Resistor
Control - Blower Speed A-14 G-11 AA-11 SwitcH- - Backup G-ovenor G-18 H-14 BB-14
115 PK Frame and Rear Cab Lamps E703 WH Travel Alarm Cancel
116 BR Undercarriage Cont / Machine Security Cont F716 WH Secondary Shutdown Sw. Control - Machine Security System R-11 F-12 BB-12 SwitcH- - Beacon H-10 H-13 BB-13

(Dimensions: 39 inches x 28 inches)


E E 117 YL Beacon F729 GN Injector Common 6 & 8 Converter - 24V to 12V M-1 K-12 AA-12 SwitcH- - Boom / Float ExcH-anG-e H-8 H-13 BB-13
118 GY Stabilizers F763 WH Creeper Sw #1 Exciter Coil R-13 H-15 BB-15 SwitcH- - Brake CH-aracteristic H-12 H-13 BB-13
124 GN A/C F773 OR Governor Accel Ferrite Coil R-13 G-12 AA-12 SwitcH- - Brake Oil Accum. Pressure T-18 F-15 AA-15
D D 125 OR Car / Boom Lamps F774 WH Governor Decel Joystick - L.H. H-16 H-15 Z-15 SwitcH- - Creeper Speed K-7 H-14 BB-14
130 RD Engine Control F780 PK Parking Brake Sw Joystick - R.H. E-16 H-15 BB-15 SwitcH- - Fine SwinG- H-5 H-14 BB-14
143 BR Boom Float F787 GN Service Brake Sw (N.O.) Meter - Service N-1 G-15 BB-15 SwitcH- - G-enerator H-11 H-13 BB-13
147 PU ATT Solenoid F790 BR Service Brake Pedal
C C 151 GN Hyd. Lock Solenoid Relay H705 BR Fuel Pump Relay
Monitor L-1 I-16 BB-16 SwitcH- - H-ead Lamp H-4 H-14 BB-14
Motor - Blower Heater A-12 G-11 AA-11 SwitcH- - H-ydraulic Cab Riser H-10 H-13 BB-13
154 WH Neutral Start Relay H792 BR Up/Down Pressure Sw.
159 BU Seat Heater J718 WH Generator Lift Motor - Front Window A-8 G-11 AA-11 SwitcH- - Key F-16 H-15 BB-15
B B 167 OR Generator Relay J719 BU Generator Drop Motor - Rear Window C-8 G-11 AA-11 SwitcH- - Lever M-16 H-16 AA-16
168 RD Refueling Pump J722 BR Controller To Rear Left Speed Sensor Ground Motor - Recirculation C-8 G-11 AA-11 SwitcH- - OscillatinG- Axle K-5 H-14 BB-14
169 PK Backup / Monitor Control K746 PK Oscillating Axle Solenoid Motor - Washer N-19 G-11 Z-11 SwitcH- - Overload WarninG- H-3 H-14 BB-14
A A 172 GN Product Link K780 YL Rh Joystick Trigger Switch Motor - Water Valve B-8 G-11 AA-11 SwitcH- - ParkinG- Brake K-4 H-14 BB-14
173 YL Medium P. Relay M736 BU Governor Command Relay - ARC Compressor B-14 G-11 AA-11 SwitcH- - Rear Flood Lamp H-9 H-13 BB-13
174 PK Grapple / Rotate M737 WH Flow Limit Solenoid Relay - Wiper M-16 H-3 AA-3 SwitcH- - Service Brake Pedal T-15 G-16 BB-16
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 176 YL Generator M738 OR Primary NFC Solenoid
Sensor - A/C Photo K-1 H-16 BB-16 SwitcH- - Service Brake Pressure R-18 F-13 AA-13
184 BU Engine / Pump Control M739 YL PRV Return
Sensor - Anti Frost A-11 H-13 BB-13 SwitcH- - Stabilizer Lockout (Left Front) H-5 H-14 BB-14
Connector Location 188 WH Fuel Pump M742 PU AEC Model Switch
189 RD Timer Relay to Hyd. Lock Solenoid Relay M743 GN Boom Float Disable Relay Sensor - External Air B-11 G-11 AA-11 SwitcH- - Stabilizer Lockout (Left Rear) H-7 H-14 BB-14
Schematic Sensor - Internal Air A-11 G-11 AA-11 SwitcH- - Stabilizer Lockout (RiG-H-t Front) H-6 H-14 BB-14
Connector Number Machine Location 191 WH Grapple / Rotate M743 PU Boom Float Disable Relay
Location 196 BU Inspection Lamp M744 PK Engine Oxygen Sensor + Sensor - Mixed Air B-11 G-11 AA-11 SwitcH- - Stabilizer Lockout (RiG-H-t Rear) H-8 H-14 BB-14
CONN 33 T-24 G-7 AA-7 C150 WH A/C Circuit M745 BU Boom Down Pressure Sw. / Boom Check Sol. 1 Sensor - Travel Motor Speed B-16 G-10 DD-10 SwitcH- - TH-rottle Position E-16 H-14 BB-14
CONN 34 R-24 G-7 AA-7 Ground Circuits M746 YL Engine Oxygen Sensor Heater- Sensor - Travel Pedal Position R-15 G-16 AA-16 SwitcH- - Travel Alarm Cancel K-8 H-14 BB-14
CONN 35 M-24 G-7 AA-7 Failure Mode Identifiers (FMI)¹ 200 BK Main Chassis M747 PU Engine Oxygen Sensor Heater+ Switch - AEC Aux. Pressure T-15 F-16 Z-16 SwitcH- - Travel Speed K-6 H-14 BB-14
CONN 36 L-24 G-7 AA-7 229 BK Bat (-) M748 OR Boom Dwn Press Sw/Boom Dwn Line Out Off Sol. Switch - AEC Joystick Pressure T-19 F-13 Z-13 SwitcH- - Window Lower Limit P-1 H-16 BB-16
FMI No. Failure Description 235 BK Electronic Pump Ctrl Gnd M749 WH Up/Down Pressure Sw.
CONN 37 K-24 G-7 AA-7 0 Data valid but above normal operational range. Switch - AECS K-3 H-14 BB-14 SwitcH- - Window Upper Limit R-1 H-16 BB-16
283 BK Vmis Sensor Module 1 Harness Code 1 R746 PK Turbo Outlet Pressure
CONN 38 J-24 G-7 AA-7 Switch - Auto Grease Lube H-13 H-13 BB-13
1 Data valid but below normal operational range. A235 BK Digital Sensor Return R747 GY Atmospheric Pressure
CONN 39 H-24 G-7 AA-7 A278 BK Fuel Pump X778 PU Brake Low Pressure Sw. To Controller Machine locations are repeated for components located close together.
2 Data erratic, intermittent, or incorrect.
CONN 40 H-24 G-7 AA-7 3 Voltage above normal or shorted high. Basic Machine Circuits X788 GY Stick Down Sol.From Controller
CONN 42 G-24 G-7 AA-7 304 WH Starter Relay No. 1 Output 892 BR Cat Datalink -
4 Voltage below normal or shorted low.
306 GN Starter Relay Coil 893 GN Cat Datalink +
CONN 43 G-24 G-7 AA-7 5 Current below normal or open circuit. Related Electrical Service Manuals 307 OR Key Sw To Neu Start Sw Or Vmis Sen Mod A893 OR Fuel Pump
CONN 44 F-24 G-7 AA-7

30 Page,
6 Current above normal or grounded circuit. Title Form Number 308 YL Main Power Relay Coil E855 WH Medium Pressure Valve Group
CONN 45 F-24 G-7 AA-7 7 Mechanical system not responding properly. 320 OR Horn Relay Coil To Sw E856 GY Medium Pressure Valve Group
Alternator: 185-5294 SENR4130
CONN 46 E-24 G-7 AA-7 8 Abnormal frequency, pulse width, or period. 321 BR Bckp Alarm F853 BR Travel Motor Control Solenoid
CONN 47 E-24 G-7 AA-7 Starter Motor: 106-8557 SENR3859 322 GY Warning Horn (Forward) F889 WH Govenor Command
9 Abnormal update.
6V5720 SENR3581 323 WH Refueling Relay to Refueling Pump G826 BR Engine Pressure Sensor +5v
CONN 48 D-24 G-7 AA-7 10 Abnormal rate of change. 325 PK Refueling Float Sw. to Refueling Stop Sw. G827 BU Engine Pressure Sensor Common
CONN 51 E-24 G-7 AA-7 11 Failure mode not identifiable. Powertrain Control: RENR8064
329 YL Refueling Stop Relay to Refueling Pwr Relay G828 WH Engine Pressure Sensor +5v
CONN 52 J-19 G-13 AA-13 12 Bad device or component. Engine Control: SENR9853 365 YL Refueling Circuit G829 GN Engine Pressure Sensor Common
CONN 53 J-19 G-13 AA-13 13 Out of calibration. Engine/Pump Control: RENR3814 Monitoring Circuits G833 PK Engine Temperature Sensor Common
CONN 54 E-7, H-19 G-13 AA-13 403 GN Alternator (R) Term. G849 BR Injector Actuator Pressure
14 Parameter failures. Magnet Controller: RENR8031 405 GY Opr Mon Oil Press. (Low Setting) G850 BU Inlet Air Heater Relay
CONN 55 H-19 G-13 AA-13 15 Parameter failures. 410 WH Opr Mon Action Alarm G853 OR Intake Air Temperature
Off Machine Switch Specification
CONN 56 G-19 G-13 AA-13 16 Parameter not available. 412 BU Coolant Level Sw. G854 PK IAP Control Valve Part No. Function Actuate Deactuate Contact Position
CONN 57 G-19 G-13 AA-13 17 Module not responding. 430 BU ACL Sw. Plugged G855 PU IAP Control Valve Common 154-0498 ACL Flow 635 ± 58 mm H2O - Normally Open
CONN 58 F-19 G-13 AA-13 18 Sensor supply fault. 487 OR Hyd. Oil Filter Sw. G856 WH Timing Calibration Probe (+) 490 ± 49 kPa 290 kPa MIN
491 PK Hyd. Oil Temperature Sensor G857 YL Timing Calibration Probe (-) 167-3466 ATCH Boom Down Pressure Normally Open
CONN 59 F-19 G-13 AA-13 19 Condition not met. (71.07 ± 7.11 psi) (42.06 psi)
495 GN Fuel Level Sender H801 PU PWM Drive Return 13780 kPa MAX 10335 ± 689 kPa
CONN 60 D-7, E-19 G-13 AA-13 20 Parameter failures. 168-7557 ATCH Up/Down Pressure Normally Closed
496 WH Hyd. Oil Level Sw. H802 GY PWM Drive Return (1998 psi) (1498 ± 100 psi)
CONN 61 D-19 G-13 AA-13 ¹The FMI is a diagnostic code that indicates what type of failure has occurred. C468 BU Engine Oil Level Sw. H807 YL On/Off Drive Return
CONN 62 P-15 G-12 BB-12 E417 OR Park Brake Sw #2 H834 YL 12V To 24V Converter
CONN 63 M-15 H-12 BB-12 E480 BR Spare Analog Input #1 J844 GY Transmission Clutch Pressure Sensor
CONN 64 L-15 H-12 BB-12 F441 GN Engine Oil Temperature Sensor K847 PU Stem 3 Retract Switch
G428 BU Transmission Clutch Pressure Sensor K849 YL Stem 1 Swing Cancel
CONN 65 K-15 H-12 BB-12
H446 PK O.L.W.D. Pressure Sensor K850 BR Stem 2 Swing Cancel
CONN 66 J-15 H-12 BB-12
H476 WH Joystick Pressure Switch K851 BU Stem 3 Swing Cancel
CONN 67 J-15 H-12 BB-12 Accessory Circuits K852 GN Stem 4 Swing Cancel
CONN 68 H-15 H-12 BB-12 500 BR Wiper - Front (Park) 995 BU Coolant Temperature
CONN 69 H-15 H-12 BB-12 A512 GN Rear Interrupt Sw To Wiper Motor 998 BR Throttle Return
CONN 70 D-14 G-13 BB-13 A579 OR Wiper Motor + A951 YL Right Cont Handle Sw To Relay/Diode
A586 OR Wiper Sw To Wiper Cont C987 RD Inlet Air Heater Relay Common
CONN 71 N-9 H-12 BB-12
Event Codes A588 GN Safety Sol Relay To Sol C990 YL Engine Oil Pressure
CONN 72 F-8 G-13 BB-13 E516 YL Fr Intermittent Relay To Fr Wiper Motor Park C991 PK Fuel Pressure
CONN 73 E-5 G-13 AA-13
Power Train
E530 BR Wash Sw To Wiper Control E917 WH Implement Lockout Sw To Gnd (N.O.)
Event Code Condition E554 PK A/C Controller To A/C Compressor Clutch E918 GN Implement Lockout Sw To Gnd (N.C.)
CONN 74 D-5 G-13 AA-13
CONN 76 C-6 I-16 BB-16 0046 Low Trans Oil Pressure E562 PU Quick Coupler Safety Lock 1 Relay E963 BK Top Cam Speed/Timing Sensor (-)
E565 BU Quick Coupler Safety Lock 2 Relay E964 WH Top Cam Speed/Timing Sensor (+)
CONN 77 P-7 H-12 BB-12 0083 Transmission Overspeed
E576 GN Smart Boom E965 BU Bottom Cam Speed/Timing Sensor (-)
The connectors shown in this chart are for harness to harness connectors. 0113 High Trans Oil Pressure E577 GY Rotate Ccw Switch E966 YL Bottom Cam Speed/Timing Sensor (+) Resistor, Sender and Solenoid Specifications
Connectors that join a harness to a component are generally located at or 0284 Low Brake Oil Accumulator Pressure E581 OR Wiper Relay E973 GY Operator Service Brake Pressure Sw. Part No. Component Description Resistance (Ohms)¹
near the component. See the Component Location Chart. Lighting Circuits G939 PK Mac14 Switch Return 107-7056 Solenoid: Fine Swing 34 ± .5
2140 Powertrain Limited Due to System Fault
607 PK Flood Lamp - Front G976 BU Water Seperator Level Sw. Solenoid:
111-9916 Powershift Control 11.7 ± 2.2
Event Codes 616 BU Boom Lamps K904 GN Pump Discharge Pressure (1)
Implement Lockout
617 BR Tail/Position Lamp - Left (Road Pkg)/Width K906 GN Swing Brake Sol - Signal
Engine 121-1491 Solenoid: Swing Brake 32.0 ± 3.2
638 WH Rotary Beacon K907 BU Swing Brake Sol - +B
Event Code Condition Low Pressure Quick Coupler
652 YL Right Front Flood K923 PU Travel Activation Solenoid 0% - 83.5 ± 1.5
E096 High Fuel Pressure Control Circuits L968 OR Electronic Pump Control Ps Valve (-) 163-6700 Sender: Fuel Level 50% - 33.8 ± 2.0
J61 WH Transmission Gear Shift Solenoid 2 L969 WH Electronic Pump Control Ps Valve (+) 100% - 8.0 +1.0 -0.5
E162 Excessive Boost Pressure
J62 WH Transmission Gear Shift Solenoid 1 L972 BU Low Idle Sw 165-9560 Solenoid: Boom Check(2) 20
E198 Low Fuel Pressure 703 BU HCR Valve Group L973 GN Fine Swing Cont Relay To Sol Valve
171-0114 Solenoid: Primary NFC 11.7 ± 1.2
E360 Low Engine Oil Pressure 704 GY HCR Valve Group L976 GN Refueling Circuit
779 WH Low Pressure Quick Coupler Solenoid L983 WH Injector 1 & 2 Common 171-0188 Solenoid: Flow Limit 11.7 ± 2.2
E361 High Engine Coolant Temperature
780 PU High Pressure Quick Coupler Solenoids L984 OR Injector 3 & 4 Common 4I-5394 Sender: Hydraulic Oil Temperature 6134 to 7496
E362 Engine Overspeed 788 YL Engine Speed Pickup (+) L985 YL Injector 5 & 6 Common 7Y-8242 Resistor: Backup 47 ± 4.7
E363 High Fuel Temperature A701 GY Injector 1 P978 GN Solenoid Ctrl A ¹ At room temperature unless otherwise noted.
A702 PU Injector 2 P979 YL Solenoid Ctrl B
E390 Fuel Filter Resriction
A703 BR Injector 3 P980 OR Solenoid Ctrl C
E539 High Engine Inlet Air Temperature A704 GN Injector 4 P981 PU Solenoid Ctrl D
A705 BU Injector 5 T967 YL Pump Discharge Pressure (2)
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PLATFORM CAB 235-K31 BK-18 AEC AUX PRESS SW


E917-K03 WH-18 K-C26 1673466 CONN FR FLOOD LAMP LH R-C02 R-C01
E-C02 E-C01 235-K18 BK-18 1552269 1552269 3E3364 1552269
3E3364 1552269 E918-K02 GN-18 H476-K79 WH-18 1 BK-18 1 200-R01 BK-16 1 FR FLOOD LAMP GUARD LH
1 200-E01 BK-16 1 FLOOD LAMP BOOM 235-K81 BK-18 2 BK-18 2 607-R02 PK-16 2 1993137
2 607-E02 PK-14 2 1993137 235-K31 BK-18 BRAKE OIL ACCUM PRESS SW
E917-K03 WH-18 5W9972
T K-C09 K-C08 CONN FR FLOOD LAMP RH T-C02 T-C01 T
ATCH 235-K18 BK-18 2183635 4 1 2183635 1552269 3E3364 1552269
FLOOD LAMP BOOM E918-K02 GN-18 SERVICE BRAKE PEDAL SW
K-C04 2401366 1 200-T01 BK-16 1 FR FLOOD LAMP GUARD RH
H476-K27 WH-18 H476-K79 WH-18 AEC JOYSTICK PRESS SW K-C21 2 1552267 2 607-T02 PK-16 2 1993137
K-C17 1673466 1552269
3E5179 INTERFACE - PLATFORM CAB TO UPPER FRAME H476-K80 WH-18 A235-K44 BK-18 A WH NC COM
BK-18 1 F790-K43 BR-18 B BR ATCH
1 T993-K39 BR-18 235-K81 BK-18 BK-18 2 F787-K42 GN-18 C GN NO ONLY FOR CAB WITH GUARD AR (FOGS)
OPERATOR STATION
2 E973-K45 GY-18 235-K28 BK-18
3 X706-K59 OR-18 G939-K41 PK-18
4 X705-K60 PK-18 F790-K43 BR-18 MAGNET CAB
1947843 ATCH ATCH
CONN 33 5 E703-K63 WH-18 NOTE C F787-K42 GN-18 SERVICE BRAKE PRESS SW MACHINE SECURITY SYSTEM SERVICE CONNECTOR/SOCKETS 12V FLOOD LAMP REAR
INTERFACE 01 6 X704-K61 BU-18 308-K40 YL-18 1632084 (MSS) 1993139 F-C28
ELECTRONIC K-C07 K-C06 K-C05 U-C01 COIL EXCITER X-C02 1552269
7 F780-K57 PK-18 T993-K39 BR-18 2183635 4 1 2183635 TRAVEL PEDAL POSITION SENSOR 2065208 NOTE C ATCH
8 X708-K66 WH-18 E973-K45 GY-18 1552267 3E3370 U-C02 2375175 1552269 12V 7A SOCKET 1 608-F57 GN-16
9 E417-K58 OR-18 X778-K47 PU-18 A G939-U01 PK-18 1 GROUND BK-18 1 T901-X01 YL-18 P-C02 MSS CONTROLLER 1210987 2 200-F108 BK-16
10 G939-K41 PK-18 2 B 308-U02 YL-18 2 +24 VOLT BK-18 2 T902-X02 PK-18 1506766 1566155
F-C29
11 X707-K65 GY-18 A235-K49 BK-18 A235-K44 BK-18 C T993-U03 BR-18 3 SIGNAL 116-P01 BR-18 1 BATTERY + C569-G07 YL-16 2183635 ATCH
R 12 F763-K62 WH-18 A235-K01 BK-18 A235-K46 BK-18 229-P02 BK-18 3 GROUND 210-G08 BK-18 200-F109 BK-16 FR FLOOD LAMP LH R
A235-K48 BK-18 5 - 607-F129 PK-16 1993138 200-F48 BK-16
NOTE C T901-P11 YL-18 7 EXCITER COIL SIGNAL F-C30 607-F56 PK-16

H476-K80 WH-18

A235-K48 BK-18
X778-K47 PU-18

A235-K46 BK-18

E973-K45 GY-18

WH-18
BK-18
BR-18
GN-18

T993-K39 BR-18
G939-K41 PK-18
235-K28 BK-18

BK-18

308-K40 YL-18
K-C18 NOTE C 893-K77 GN-18 A235-K73 BK-18 COIL FERRITE X-C01 9 - 12V 5A SOCKET 2183635 608-F57 GN-16
1552252 308-K40 YL-18 NOTE C 2223870 1552269 11 1210987
-
1 893-K77 GN-18 892-K76 BR-18 893-K77 GN-18 893-K67 GN-18 YL-18 1 T901-X01 YL-18 13 - 607-F129 PK-16 WINDOW UPPER LIMIT SW

H476-K79
A235-K44
F790-K43
F787-K42
235-K81
2 308-K40 YL-18 229-K75 BK-18 893-K54 GN-18 PK-18 2 T902-X02 PK-18 18 - 592-G03 BU-16 1892054

607-F56 PK-16
3 892-K76 BR-18 A235-K49 BK-18 STRAP AS.-GROUND P-C04 951-P12 PK-18 19 LED GROUND PIN C 210-G04 BK-18 F-C31
4 229-K75 BK-18 892-K76 BR-18 892-K68 BR-18 1321805 W 1552269 NOTE C 308-P03 YL-18 24 KEYSWITCH R TERM 2183635 ATCH E581-F41 OR-16
CONN 34 5 A235-K49 BK-18 235-K78 BK-18 235-K72 BK-18 892-K55 BR-18 YL-18 1 T901-P11 YL-18 403-P08 GN-18 26 ALTERNATOR R TERM 200-F110 BK-16 FR FLOOD LAMP RH
INTERFACE 02 6 235-K78 BK-18 235-K31 BK-18 NOTE C NOTE C PK-18 2 T902-P13 PK-18 29 - 607-F128 PK-16 1993138
ELECTRONIC 7 E918-K02 GN-18 235-K28 BK-18 229-K75 BK-18 229-K74 BK-18 31 - G-C02 F-C32 E582-F116 BU-16
8 E917-K03 WH-18 235-K18 BK-18 229-K51 BK-18 GND FR 1.1 GND PF 40 9W1951 2183635
LED RED/GREEN -
9 235-K81 BK-18 1655655 P-C03 883-P05 GY-18 42 CAT DATA LINK + 308-G01 YL-18 A
10 X778-K47 PU-18 116-K50 BR-18 1552267 882-P06 PK-18 45 NOTE C 229-G02 BK-18 B 607-F128 PK-16 F-C33 WINDOW LOWER LIMIT SW
RED CAT DATA LINK - 7Y3952 1908664
11 F790-K43 BR-18 E918-K02 GN-18 403-K53 GN-18 RD-18 A F846-P14 PU-18 47 - C CONN 77

200-F108 BK-16
200-F109 BK-16
200-F110 BK-16
12 F787-K42 GN-18 E917-K03 WH-18 M742-K56 PU-18 GREEN GN-18 B G836-P15 WH-18 52 - 893-G05 GN-18 D 200-F48 BK-16 1 BU-18
P X778-K47 PU-18 F780-K57 PK-18 BK-18 C 951-P12 PK-18 T902-P13 PK-18 53 EXITER COIL RETURN 892-G06 BR-18 E SERVICE (ET) 200-F49 BK-16 2 BR-18 P
F790-K43 BR-18 E417-K58 OR-18 K-C03 P-C01 58 - F CONNECTOR

YL-16
1552273 3E3382

BK-18
YL-18
BU-16
BK-18
GN-18
BR-18
BK-18
F787-K42 GN-18 X706-K59 OR-18 F846-P14 PU-18 60 LED RED SIGNAL PIN A NOTE C G H834-F122 YL-16
X705-K60 PK-18 116-K50 BR-18 1 116-P01 BR-18 116-P01 BR-18 G836-P15 WH-18 62 LED GREEN SIGNAL PIN B H
235-K31 BK-18 X704-K61 BU-18 229-K51 BK-18 2 229-P02 BK-18 229-P02 BK-18 64 - J DOME LAMP CIGAR LIGHTER

C569-G07
229-G02
308-G01
592-G03
210-G04
893-G05
892-G06
210-G08
235-K18 BK-18 F763-K62 WH-18 308-K52 YL-18 3 308-P03 YL-18 308-P03 YL-18 66 - 6C9121 9W0335
F-C41
A235-K01 BK-18 E703-K63 WH-18 403-K53 GN-18 4 403-P08 GN-18 403-P08 GN-18 68 - 2183635
H476-K27 WH-18 E480-K64 PK-18 893-K54 GN-18 5 883-P05 GY-18 883-P05 GY-18 70 - H834-F125 YL-16
M742-K56 PU-18 X707-K65 GY-18 H-C12 892-K55 BR-18 6 882-P06 PK-18 882-P06 PK-18 200-F55 BK-16 200-F51 BK-16
L973-K71 GN-16 X708-K66 WH-18 2080200 NOTE C G-C01 F-C42 F-C34
56B CONN 62 3E3388 2183635 2183635
E917-K03 WH-18 410-K69 WH-18 610-H55 OR-14 1 NOTE C CONN 71

200-F107 BK-16
31 HIGH / LOW

200-F49 BK-16
E918-K02 GN-18 L973-K71 GN-16 200-H62 BK-14 2 GND CAB TOP

1
2
3
4
5
6
7
8
56A 2117560
403-K53 GN-18 235-K72 BK-18 611-H56 PU-14 3 LAMP AS LEFT F-C43 SPEAKER LH 200-F58 BK-16
410-K69 WH-18 1169619 CAB 893-F13 GN-18 1552264 5W8937 ATCH
+ F-C48 F-C49
116-K50 BR-18 892-F14 BR-18 BEACON CAB

C569-F134 YL-16
2183635 2183635

892-F114 BR-18
229-F130 BK-18
592-F131 BU-16
210-F132 BK-18
893-F113 GN-18

210-F133 BK-18
POS

308-F16 YL-18
E480-K64 PK-18 308-F16 YL-18 1997529 103-F32 YL-16 + -
308-K52 YL-18 C578-F34 YL-18 - F-C40 103-F149 YL-16 SERVICE METER
1237615 SIG
308-K70 YL-18 592-F35 BU-16 NOTE C F-C26 403-F40 GN-16 1978832
N 235-K31 BK-18 F-S07 RADIO 2138350 + 1 638-F54 WH-16 F-C50 N
H-C13 WASHER H-C11 2183635
235-K18 BK-18 7T8891 210-F133 BK-18 893-F13 GN-18 893-F113 GN-18 1 - 2 200-F107 BK-16
INTERFACE TO UPPER FRAME (ELECTRONIC)

1237615 1237615

H834-F122 YL-16
A235-K01 BK-18 E530-H57 BR-16 C569-F134 YL-16 893-F111 GN-18 2 PLUG CAB
H476-K27 WH-18 E530-H63 BR-16 1 617-H60 BR-16 1 24V/5A SOCKET CAB ELECTRONIC 892-F112 BR-18 F-S08 3 592-F144 BU-16 1205967
M742-K56 PU-18 E581-H64 OR-16 2 MOTOR 200-H61 BK-18 2 FRONT BUMPER 893-F111 GN-18 892-F14 BR-18 892-F114 BR-18 +12 VOLT 4 592-F115 BU-16 592-F35 BU-16 F-C36 CONVERTER RADIO+SOCKET 5A
L973-K71 GN-16 E581-H21 OR-16 K-C02 F-C05 210-F143 BK-16 892-F112 BR-18 5 592-F131 BU-16 1552264 1310327
E917-K03 WH-18 1552252 3E5179 592-F144 BU-16 NOTE C 6 200-F50 BK-16 1 -24V GROUND
E918-K02 GN-18 M742-K56 PU-18 1 M742-F01 PU-18 229-F130 BK-18 NOTE C NOTE C +12V KEY-SW 7 C578-F34 YL-18 C578-F34 YL-18 H834-F126 YL-16 2 +24V SWITCHED IN
403-K53 GN-18 610-H55 OR-14 H-C08 WIPER F780-K57 PK-18 2 F780-F02 PK-18 GROUND 8 210-F117 BK-16 210-F132 BK-18 H834-F127 YL-16 3 +24V MEMORY IN
5W9294 1957690
410-K69 WH-18 200-H62 BK-14 E417-K58 OR-18 3 E417-F03 OR-18 210-F143 BK-16 4 +24V LIGHT IN
116-K50 BR-18 611-H56 PU-14 200-H44 BK-16 1 31 X706-K59 OR-18 4 X706-F04 OR-18 1 H834-F123 YL-16 5 +12V LIGHT OUT
E480-K64 PK-18 617-H60 BR-16 E516-H45 YL-16 2 31b X705-K60 PK-18 5 X705-F05 PK-18 2 200-F49 BK-16 H834-F124 YL-16 210-F143 BK-16 6 -12V GROUND
K-C19 200-H61 BK-18 104-H37 YL-16 3 53a X704-K61 BU-18 6 X704-F06 BU-18 210-F133 BK-18 210-F133 BK-18 RH SPK (+) 3 511-F139 BR-18 638-F54 WH-16 592-F144 BU-16 7 +12V SWITCHED OUT
1552252 200-H44 BK-16 4 F763-K62 WH-18 7 F763-F07 WH-18 C569-F134 YL-16 C569-F134 YL-16 ANTENNA RH SPK (-) 4 512-F140 GN-18 H834-F125 YL-16 8 +12V MEMORY OUT
53 M 6C3431
1 308-K26 YL-18 E516-H45 YL-16 A512-H46 GN-16 5 E703-K63 WH-18 8 E703-F08 WH-18 229-F130 BK-18 892-F114 BR-18 LH SPK (+) 5 508-F141 PU-18 H834-F33 YL-16 H834-F126 YL-16
2 104-H37 YL-16 6 53b E480-K64 PK-18 9 E480-F09 PK-18 308-F16 YL-18 893-F113 GN-18 LH SPK (-) 6 509-F118 WH-18 H834-F127 YL-16
3 F729-K24 GN-18 A512-H46 GN-16 X707-K65 GY-18 10 X707-F10 GY-18 210-F143 BK-16 229-F130 BK-18 7 ATCH
M 4 410-K69 WH-18 X708-K66 WH-18 11 X708-F11 WH-18 410-F15 WH-18 592-F144 BU-16 308-F16 YL-18 8 607-F56 PK-16 F-C37 CONVERTER SOCKET 7A M
CONN 35 5 A755-K20 PK-18 12 229-F19 BK-18 592-F35 BU-16 ANTENNA F-C27 608-F57 GN-16 1552264 131-0327
INTERFACE 03 6 A756-K21 BU-18 103-F32 YL-16 C578-F34 YL-18 2138351 E581-F41 OR-16 200-F48 BK-16 1 -24V GROUND
ELECTRONIC 7 A757-K22 GY-18 H-C10
1552273 LEVER SWITCH CONN 63 H834-F33 YL-16 210-F132 BK-18 200-F49 BK-16 H834-F124 YL-16 2 +24V SWITCHED IN
8 A758-K23 BR-18 1943592 169-F36 PK-18 592-F131 BU-16 200-F51 BK-16 H834-F123 YL-16 3 +24V MEMORY IN
9 E480-K64 PK-18 610-H55 OR-14 610-H55 OR-14 1 648-BU-14 403-F40 GN-16 SPEAKER RH 403-F40 GN-16 4 +24V LIGHT IN
10 F889-K17 WH-18 611-H56 PU-14 611-H56 PU-14 2 633-BU-14 E581-F41 OR-16 5W8937 200-F58 BK-16 5 +12V LIGHT OUT
11 L968-K19 OR-18 104-H38 YL-16 3 518-OR-16 NOTE C K-C01 F-C06 NOTE C 200-F50 BK-16 + 200-F50 BK-16 210-F133 BK-18 6 -12V GROUND
12 L969-K15 WH-18 320-H41 OR-16 104-H38 YL-16 4 104-YL-16 3E3388 1552264 200-F51 BK-16 210-F143 BK-16 C569-F134 YL-16 7 +12V SWITCHED OUT
E530-H57 BR-16 320-H41 OR-16 5 320-OR-16 893-K67 GN-18 1 893-F13 GN-18 200-F58 BK-16 210-F143 BK-16 - 592-F144 BU-16 8 +12V MEMORY OUT

56 56a
56b
53c 15
E530-BR-16

L
A586-H47 OR-16 E530-H57 BR-16 6 892-K68 BR-18 2 892-F14 BR-18 592-F35 BU-16 210-F133 BK-18

H
K-C20 500-H51 BR-16 410-K69 WH-18 3 410-F15 WH-18 200-F49 BK-16 592-F144 BU-16 C569-F134 YL-16
3E5179

31b
53b
H-C09 308-K70 YL-18 4 308-F16 YL-18 235-F59 BK-18 C578-F34 YL-18 410-F15 WH-18 F-C38

30
53

L
R
1552264 1552269

J
1 998-K13 BR-18 A579-H48 OR-16 A579-H49 OR-16 L973-K71 GN-16 5 L973-F30 GN-16 608-F57 GN-16 235-F59 BK-18
2 F773-K11 OR-18 A579-H50 OR-16 A586-H47 OR-16 1 A586-OR-16 235-K72 BK-18 6 235-F17 BK-18 607-F56 PK-16 103-F32 YL-16 410-F15 WH-18 1
3 F774-K12 WH-18 A579-H49 OR-16 2 A579-OR-16 A235-K73 BK-18 7 A235-F18 BK-18 652-F98 YL-18 169-F36 PK-18 235-F59 BK-18 2
4 K907-K14 BU-18 115-H52 PK-16 115-H53 PK-16 A579-H50 OR-16 3 A579-OR-16 229-K74 BK-18 8 229-F19 BK-18 638-F54 WH-16 893-F111 GN-18
CONN 36 5 403-K53 GN-18 115-H01 PK-16 500-H51 BR-16 4 500-BR-16 892-F112 BR-18
FAULT ALARM
132-1829
L L
INTERFACE 04
ELECTRONIC
6 H476-K27 WH-18 5 606-GY-16 CONN 64 652-F98 YL-18
F-C39
7 L972-K30 BU-18 652-H36 YL-16 652-H54 YL-16 6 605-YL-16
8 L973-K71 GN-16 652-H03 YL-16 115-H53 PK-16 7 103-YL-14 229-F130 BK-18 229-F142 BK-18 1636804
9 307-K25 OR-18 652-H54 YL-16 8 H788-WH-14 229-F19 BK-18 103-F149 YL-16 1 WH +B
10 M736-K16 BU-18 439-H58 YL-18 CAB ELECTRIC 229-F142 BK-18 2 BK GND
11 116-K50 BR-18 200-H59 BK-18 169-F36 PK-18 3 RD ACC
12 M742-K56 PU-18 H-C01 F-C01 200-F146 BK-18 200-F48 BK-16 4 +12V
3E5179 1552252 M742-F01 PU-18 893-F111 GN-18 5 YL CDL+
GENERATOR LAMP 115-H01 PK-16 1 115-F20 PK-16 F780-F02 PK-18 103-F149 YL-16 892-F112 BR-18 6 GN CDL-
H-C15 2421974
1552252 439-H58 YL-18 125-H02 OR-14 2 125-F21 OR-14 E417-F03 OR-18 652-F98 YL-18 7 BR LIGHT
200-H59 BK-18 652-H03 YL-16 3 652-F22 YL-16 X706-F04 OR-18 8
1 E480-K64 PK-18 652-H04 YL-16 4 652-F23 YL-16 X705-F05 PK-18 A235-F63 BK-18 A235-F64 BK-18 A235-F65 BK-18 A235-F66 BK-18 A235-F67 BK-18 NOTE C
2 L973-K71 GN-16 607-H05 PK-16 5 607-F24 PK-16 X704-F06 BU-18 MONITOR
1573198
3 P978-H07 GN-16 403-K53 GN-18 118-H06 GY-16 6 118-F25 GY-16 F763-F07 WH-18 115-F103 PK-18 115-F104 PK-18 115-F105 PK-18 115-F106 PK-18
4 P979-H08 YL-16 116-K50 BR-18 P978-H07 GN-16 7 P978-F26 GN-16 E703-F08 WH-18
CONN 37 5 P980-H10 OR-16 H476-K27 WH-18 P979-H08 YL-16 8 P979-F27 YL-16 E480-F09 PK-18 200-F80 BK-18 200-F81 BK-18 200-F82 BK-18 200-F83 BK-18 200-F84 BK-18
INTERFACE 05 6 P981-H09 PU-16 M742-K56 PU-18 P981-H09 PU-16 9 P981-F28 PU-16 X707-F10 GY-18 PHOTO SENSOR ARC
K ELECTRIC 7 K906-H70 GN-18 410-K69 WH-18 P980-H10 OR-16 10 P980-F29 OR-16 X708-F11 WH-18 652-F95 YL-18 652-F96 YL-18 652-F97 YL-18 1677083 K
8 A768-H71 BU-18 147-H11 PU-16 11 147-F31 PU-16 L973-F30 GN-16 F-C45 Y/W
9 A769-H72 GY-18 12 235-F17 BK-18 TRAVEL ALARM CANCEL CREEPER SPEED TRAVEL SPEED OSCILLATING AXLE PARKING BRAKE AESC 1211158
2363939 2363938 2363937 2363936 2363935 2363934
10 E480-K64 PK-18 A235-F18 BK-18 1
11 L973-K71 GN-16 CONSOLE LEFT CONN 65 115-F20 PK-16 7 8 7 8 7 7 8 7 8 7 2
12 E554-H31 PK-16 403-K53 GN-18 125-F21 OR-14 1 1 1 1
116-K50 BR-18 652-F22 YL-16 F-S05 2 2 2 2 2 2 Y/G
H476-K27 WH-18 RADIO ON/OFF H-C02 F-C02 652-F23 YL-16 652-F53 YL-16 3 3 3 3 3 3

C537-F135 GN-18
C538-F136 OR-18
H-C16 201-4014 1552273 3E3382 4 4 4 4
3E5179 M742-K56 PU-18 607-F24 PK-16
410-K69 WH-18 200-M01 BK-18 7 8 652-M03 YL-16 103-H12 YL-16 1 103-F32 YL-16 118-F25 GY-16 F-C12 5 5 5 5 5
1 320-H40 OR-16 H834-H13 YL-16 2 H834-F33 YL-16 P978-F26 GN-16 1117898 6 6 6 6 6
2 A770-H69 PK-18 H-C07 M-C01 592-M02 BU-16 2 C578-H14 YL-18 3 C578-F34 YL-18 P979-F27 YL-16
3 A512-H46 GN-16 CONN 52 3E3382 1552273 3 C578-M04 YL-18 592-H15 BU-16 4 592-F35 BU-16 P981-F28 PU-16 F-C11
1117898
F-C10
1117898
F-C09
1117898
F-C08
1117898
F-C07
1117898
4 A586-H47 OR-16 200-H35 BK-18 200-H35 BK-18 1 200-M01 BK-18 169-H16 PK-18 5 169-F36 PK-18 P980-F29 OR-16 CAB
CONN 38 5 A579-H48 OR-16 592-H15 BU-16 592-H15 BU-16 2 592-M02 BU-16 M-C04 6 147-F31 PU-16
INTERFACE 06 6 500-H51 BR-16 652-H36 YL-16 652-H36 YL-16 3 652-M03 YL-16 1117898 M-C05 ARMREST POSITION SW M744-F39 WH-18
ELECTRIC 1552267 2401366 CONN 66
7 102-H34 BU-16 C578-H14 YL-18 C578-H14 YL-18 4 C578-M04 YL-18 M746-F37 YL-18

A235-F62 BK-18

E703-F08 WH-18

115-F102 PK-18

F763-F07 WH-18

X704-F06 BU-18

X705-F05 PK-18
X706-F04 OR-18

E417-F03 OR-18
F780-F02 PK-18

M742-F01 PU-18
200-F79 BK-18

652-F94 YL-18

652-F98 YL-18
8 125-H02 OR-14 104-H42 YL-16 5 104-M05 YL-16 A235-M07 BK-18 A WH H-C03 F-C03 M747-F38 BU-18
J NC COM 1552267 3E3370 J

PK-18

BK-18
BK-18
YL-18
YL-18

PK-18

BK-18
BK-18
YL-18
YL-18
9 159-H33 BU-16 104-H37 YL-16 320-H43 OR-16 6 320-M06 OR-16 E918-M08 GN-18 B BR 117-F42 YL-16

BK-18
GN-16
PK-16
YL-18
WH-16

BK-18
PK-16
YL-18
YL-18

BK-18
PK-16
YL-18
YL-18
10 E516-H45 YL-16 104-H38 YL-16 104-H42 YL-16 E917-M09 WH-18 C GN NO M744-H19 WH-18 A M744-F39 WH-18 638-F43 WH-16
RENR7852-00 VOL 2 of 2

11 326-H65 PU-16 104-H39 YL-16 M746-H17 YL-18 B M746-F37 YL-18 A588-F44 GN-16
K-C10 M-C02

115-F102

A235-F62
A235-F61
117-F147
117-F148

115-F102

A235-F62
A235-F61
117-F147
117-F148
12 104-H39 YL-16 CONN 53 M747-H18 BU-18 C M747-F38 BU-18 K780-F45 YL-16

235-F59
608-F57
607-F56
652-F98
638-F54

200-F79
115-F99
652-F94
652-F85

200-F79
115-F99
652-F94
652-F85
INTERFACE TO UPPER FRAME (ELECTRIC)

320-H40 OR-16 320-H43 OR-16 1552267 3E3370 MAGNET 176-F47 YL-16


320-H41 OR-16 A235-K01 BK-18 A A235-M07 BK-18
1947843 CONN 67 J722-F46 BR-18
H-C17 E918-K02 GN-18 B E918-M08 GN-18 K851-F12 BU-18
1552252 A235-K01 BK-18 E917-K03 WH-18 C E917-M09 WH-18 M-C06 JOYSTICK LH H-C04 F-C04 E984-F138 BU-18
1 617-H60 BR-16 E918-K02 GN-18 1552273 2000497 1552264 3E3388 200-F52 BK-18
2 E581-H64 OR-16 E917-K03 WH-18 E576-M12 GN-18 1 GY AUX CW 403-H20 GN-16 1 403-F40 GN-16
K-C11 M-C03 (RIGHT REAR BUTTON)
3 124-H29 GN-16 E576-K08 GN-18 235-M11 BK-18 2 BU E581-H21 OR-16 2 E581-F41 OR-16
4 E577-K04 GY-18 CONN 54 1552273 3E3382 E577-M10 GY-18 3 RD AUX CCW 117-H22 YL-16 3 117-F42 YL-16
CONN 39 5 403-H20 GN-16 E576-K08 GN-18 1 E576-M12 GN-18 235-M13 BK-18 4 BK (LEFT REAR BUTTON) 638-H23 WH-16 4 638-F43 WH-16
INTERFACE 07 6 147-H11 PU-16 235-K05 BK-18 235-K06 BK-18 235-K06 BK-18 2 235-M11 BK-18 191-M14 WH-18 5 WH MAGNET CONTROL ON/OFF A588-H24 GN-16 5 A588-F44 GN-16 200-F68 BK-18 200-F69 BK-18 200-F70 BK-18 200-F71 BK-18 200-F72 BK-18 200-F73 BK-18 200-F74 BK-18 200-F75 BK-18 200-F76 BK-18 200-F77 BK-18 200-F78 BK-18 200-F79 BK-18
ELECTRIC 7 235-K07 BK-18 E577-K04 GY-18 3 E577-M10 GY-18 283-M15 BK-18 6 BR (FRONT BUTTON) K780-H25 YL-16 6 K780-F45 YL-16
8 103-H12 YL-16 235-K07 BK-18 4 235-M13 BK-18 7 652-F145 YL-18 652-F86 YL-18 652-F87 YL-18 652-F88 YL-18 652-F89 YL-18 652-F90 YL-18 652-F91 YL-18 652-F92 YL-18 652-F93 YL-18
9 169-H67 PK-18 191-K09 WH-18 191-K09 WH-18 5 191-M14 WH-18 104-M05 YL-16 YL HORN 8 CONN 68
H 10 115-H52 PK-16 283-K10 BK-18 283-K10 BK-18 6 283-M15 BK-18 320-M06 OR-16 GN (REAR BUTTON) 115-F100 PK-18 H
11 E530-H63 BR-16 ATCH ATCH ATCH
H-C05 F-C46 GREASE LUBE AUTO BRAKE CHARACT SW GENERATOR HCR BEACON REAR FLOOD LAMP BOOM FLOAT EXCH STAB REAR RH STAB REAR LH STAB FR RH STAB FR LH FINE SWING HEAD LIGHTS OLWD ALARM CANCEL
12 1552272 3E3376 2421308 2367482 1939066 1939062 1939065 1939059 2363941 1939064 1939063 1939064 1939063 2363940 1939057 1939060
BR
176-H26 YL-16 1 176-F47 YL-16 7 8 7 7 8 7 8 7 8 7 7 8 7 8 7 8 7 8 7 8 7 8 7 8
H-C18 CONN 55 K-C12 N-C05 CONSOLE RIGHT J722-H27 BR-18 2 J722-F46 BR-18 BK 3 1 1 1
3E3382 3E3370 1552267 A769-N32 GY-18 K851-H28 BU-18 3 K851-F12 BU-18 2 2 2 2 2 2 2 2 2 2 2 2 2 2
3 1 3 3 3 3 3 3 3 3 3 3 3 3

115-F101 PK-18
1 607-H05 PK-16 F773-K11 OR-18 F773-K11 OR-18 A F773-N19 OR-18 235-N33 BK-18 E984-H75 BU-18 4 E984-F138 BU-18 OR
CONN 40 2 H834-H13 YL-16 F774-K12 WH-18 F774-K12 WH-18 B F774-N20 WH-18 A768-N31 BU-18 GN 9 10 4 4 4

M744-F137 WH-18
6 5 5 5 5
CONN 69

A235-F60 BK-18
INTERFACE 08 3 117-H22 YL-16 998-K13 BR-18 998-K13 BR-18 C 998-N21 BR-18 K906-N30 GN-18 F-C47 F-C23 F-C22 F-C21 F-C19 F-C18 F-C17 F-C16 F-C15

GND FOR PUMP CONTROL

24V FOR PUMP CONTROL


ELECTRIC 4 638-H23 WH-16 BACKUP GOV 1429117 5 6 1117898 1117898 1117898 6 1117898 1117898 1117898 1117898 1117898 6 6
4

FROM PUMP CONTROL


5 118-H06 GY-16 K-C13 N-C06 1636711 BACKUP EPR VALVE 200-H74 BK-6

GND-PULSE SIGNAL
CONN 56 1552273 3E3382

PUMP ACTIVATION
6 652-H04 YL-16 1636710 F-C24 F-C20 F-C14 F-C13
3 F-C25 1117898 1117898 1117898 1117898

+ SIGNAL FOR
K907-K14 BU-18 K907-K14 BU-18 1 K907-N22 BU-18 2 1 2 2014025 118-F119 GY-16 118-F120 GY-16 118-F121 GY-16
L969-K15 WH-18 L969-K15 WH-18 2 L969-N23 WH-18 1 169-N28 PK-18 3 GND CAB 3.1
K-C22 M736-K16 BU-18 M736-K16 BU-18 3 M736-N24 BU-18 K907-N22 BU-18
1552272
30 Page, Color 2

CONN 42 F889-K17 WH-18 F889-K17 WH-18 4 F889-N25 WH-18 4 5

E984-F138 BU-18
INTERFACE 09 1 235-K18 BK-18 235-K18 BK-18 5 235-N26 BK-18 A770-N29 PK-18

X707-F10 GY-18
200-F146 BK-18

117-F148 YL-18

117-F148 YL-18
117-F147 YL-18

A235-F61 BK-18

A235-F18 BK-18

X708-F11 WH-18

K851-F12 BU-18

A588-F44 GN-16

K780-F45 YL-16

117-F147 YL-18

M744-F39 WH-18

M746-F37 YL-18
M747-F38 BU-18

P978-F26 GN-16

P979-F27 YL-16

P981-F28 PU-16

P980-F29 OR-16

L973-F30 GN-16

115-F102 PK-18
E480-F09 PK-18

BK-18
WH-18
PK-18
WH-18
BU-18
PK-18
OR-18
OR-18
PK-18
PU-18
A235-F62 BK-18
6

A235-F61 BK-18
G G

235-F59 BK-18
235-F17 BK-18
652-F85 YL-18

176-F47 YL-16

638-F43 WH-16
638-F54 WH-16
115-F20 PK-16
115-F99 PK-16

608-F57 GN-16

118-F25 GY-16

147-F31 PU-16

115-F99 PK-16
125-F21 OR-14

PK-16
PK-16
YL-16
YL-18

652-F94 YL-18

BK-18

YL-18

YL-18
J722-F46 BR-18
200-F52 BK-18

117-F42 YL-16
SMART BOOM DISABLE/ 2 L968-K19 OR-18 L968-K19 OR-18 6 L968-N27 OR-18 L969-N23 WH-18 200-F146 BK-18
MAGNET ON-NACD 3 M736-N24 BU-18 200-F50 BK-16
(JOYSTICK BUTTON RH) H-C06 N-C07 7 8
4 K847-K38 PU-18 CONN 57 3E3382 F889-N25 WH-18 200-F51 BK-16

A235-F62
E703-F08
115-F102
F763-F07
X704-F06
X705-F05
X706-F04
E417-F03
F780-F02
M742-F01
1552273 9

607-F56
607-F24
652-F53
652-F85

200-F79

652-F94

652-F98
200-F52 BK-18
169-H67 PK-18 169-H68 PK-18 169-H68 PK-18 1 169-N28 PK-18 235-N33 BK-18 10 11 200-F58 BK-16
H-C20 169-H16 PK-18 A770-H69 PK-18 2 A770-N29 PK-18 235-N26 BK-18
1552267 K906-H70 GN-18 3 K906-N30 GN-18 L968-N27 OR-18 12
CONN 43 A M744-H19 WH-18 A770-H69 PK-18 A768-H71 BU-18 4 A768-N31 BU-18 GND CAB 3.2
INTERFACE 10 B M746-H17 YL-18 K906-H70 GN-18 A769-H72 GY-18 5 A769-N32 GY-18
SMART BOOM C M747-H18 BU-18 A768-H71 BU-18 6 KEY SWITCH
A769-H72 GY-18 235-N33 BK-18 9G7641
200-H73 BK-6 C537-F135 GN-18
K-C23 308-N07 YL-16 R
CONN 44 1552267 H-C19 N-C03 C538-F136 OR-18
INTERFACE 11 A E577-K04 GY-18 CONN 58 1552272 3E3376 326-N34 PU-16 C OFF GND FR 1.2 GND CAB 3.3
GRAPPLE ROTATE B E576-K08 GN-18 200-H32 BK-16 200-H32 BK-16 1 200-N10 BK-16 307-N06 OR-18 S ON
(JOYSTICK BUTTONS LH) B ST F-C44
C 235-K05 BK-18 159-H33 BU-16 159-H33 BU-16 2 159-N11 BU-16 102-N12 BU-16 CAB 7Y3952
F 102-H34 BU-16 102-H34 BU-16 3 102-N12 BU-16 F
326-H65 PU-16 326-H65 PU-16 4 326-N34 PU-16 CONTROL UNIT AIR CONDITIONER

1
2
CONN 45 K-C24 N-C08 AIR CONDITIONER (ARC) 1984690 CONN 72 V-C16
7Y3953
INTERFACE 12 1552269 K-C14 N-C01 1552269
MAGNET ON/OFF-EAME 1 191-K09 WH-18 CONN 591552264 3E3388 159-N11 BU-16 1

C537-V07 GN-18
C538-V14 OR-18
MAGNET OFF-NACD SEAT-HEATER J 1 J 2 J 3
(JOYSTICK BUTTON LH) 2 283-K10 BK-18 A755-K20 PK-18 A755-K20 PK-18 1 A755-N01 PK-18 200-N10 BK-16 2 ONLY FOR NACD (ADAPTER FOR JOYSTICKS)
A756-K21 BU-18 A756-K21 BU-18 2 A756-N02 BU-18

GROUND - ANTIFROST SENSOR EVAPORATOR


A757-K22 GY-18 A757-K22 GY-18 3 A757-N03 GY-18

GROUND - RESISTOR MOTOR WATERVALVE


H-C22 A758-K23 BR-18 A758-K23 BR-18 4 A758-N04 BR-18 N-C09 THROTTLE POSITION SW L-C03 L-C02 M-C03 M-C06 JOYSTICK LH NACD
INTERFACE TO UPPER FRAME (ATTACHMENTS)

1552272 1552273 3E3382 1552273 3E3382 1552273

IN - ANTIFROST SENSOR EVAPORATOR


F729-K24 GN-18 F729-K24 GN-18 5 F729-N05 GN-18 1060107 2000497

OUT - RESISTOR MOTOR WATERVALVE

IN - RESISTOR MOTOR WATERVALVE

- FLAP MOTOR RECIRCULATION

- FLAP MOTOR RECIRCULATION


CONN 46 AUX CCW

- BLOWER SPEED CONTROLLER

FLAP MOTOR FRONT WINDOW

- FLAP MOTOR FRONT WINDOW


1 176-H26 YL-16 307-K25 OR-18 307-K25 OR-18 6 307-N06 OR-18 F729-N05 GN-18 1 BK COM CONN 54 1 E576-L01 GN-18 1 E576-M10 GN-18 1 GY (RIGHT REAR BUTTON)

GROUND - INTERNAL AIR SENSOR


GROUND - EXTERNAL AIR SENSOR

IN - FLAP MOTOR FRONT WINDOW

FLAP MOTOR REAR WINDOW

- FLAP MOTOR REAR WINDOW


INTERFACE 13 2 J722-H27 BR-18 308-K29 YL-16 7 308-N07 YL-16 A755-N01 PK-18 2 PK S1 2 235-L02 BK-18 2 235-M11 BK-18 2 BU
GENERATOR SWITCH CAB

GROUND - MIXED AIR SENSOR

AC COMPRESSOR RELAY
3 K851-H28 BU-18 308-K26 YL-18 8 A756-N02 BU-18 3 BU S2 CONNECTED 3 E577-L09 GY-18 A951-L11 YL-18 3 E577-M12 GY-18 3 RD CAB UP

IN - INTERNAL AIR SENSOR


IN - EXTERNAL AIR SENSOR
4 E984-H75 BU-18 308-K70 YL-18 308-K29 YL-16 A757-N03 GY-18 4 GN S3 WITH K-C11 4 235-L10 BK-18 200-L12 BK-18 4 235-M13 BK-18 4 BK (LEFT REAR BUTTON)

MOTOR WATERVALVE

- MOTOR WATERVALVE
GROUND - PHOTO SENSOR

IN - MIXED AIR SENSOR


308-K52 YL-18 A758-N04 BR-18 5 BR S4 5 191-L03 WH-18 5 191-M14 WH-18 5 WH MAGNET CONTROL OFF
CONN 60 K-C16 N-C04 6 6 283-L04 BK-18 6 283-M15 BK-18 6 BR (FRONT BUTTON)

IN - PHOTO SENSOR
H-C25 1552273 3E3382
CONN 51 1552269 X788-K32 GY-18 X788-K32 GY-18 1 X788-N13 GY-18 CONN 73 YL
E N-C10 HORN E
INTERFACE 14 1 439-H58 YL-18 A951-K33 YL-18 235-K35 BK-18 2 235-N14 BK-18 JOYSTICK RH GN (REAR BUTTON)
GENERATOR LAMP CAB 2 200-H59 BK-18 A951-K33 YL-18 3 A951-N15 YL-18 1552273 2000498

BATTERY +
BATTERY +

BATTERY +
235-K34 BK-18 235-K37 BK-18 235-K36 BK-18 4 235-N16 BK-18 X788-N13 GY-18 1 GY CAB DOWN
(RIGHT REAR BUTTON)

GROUND

GROUND
GROUND

-
-
-
-
235-K35 BK-18 K847-K38 PU-18 5 K847-N17 PU-18 235-N14 BK-18 2 BU
K-C25

OUT
OUT

OUT
OUT
OUT
OUT

OUT

OUT
OUT
OUT
235-K36 BK-18 235-K37 BK-18 6 235-N18 BK-18 A951-N15 YL-18 3 RD CAB UP
CONN 47 1552267 (LEFT REAR BUTTON)

-
-

-
-

-
-
-
-

-
-
-
-
-
-
235-N16 BK-18 4 BK
INTERFACE 15 A X788-K32 GY-18 K847-K38 PU-18 K847-N17 PU-18 5 WH SMART BOOM DISABLE 124-V01 GN-14
HCR K-C15 N-C02

10

10
11
12
13
14

10
11
12
13
14
15
16
17
18
19
20
B A951-K33 YL-18 235-N18 BK-18 6 BR (FRONT BUTTON) 124-V03 GN-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
JOYSTICK BUTTONS RH C 235-K34 BK-18 CONN 611552269 3E3364 124-V04 GN-14
L972-K30 BU-18 L972-K30 BU-18 1 L972-N08 BU-18 L972-N08 BU-18 YL 124-V35 GN-12

V-C01

V-C02

V-C03
MANUAL LOW IDLE
235-K31 BK-18 235-K31 BK-18 2 235-N09 BK-18 235-N09 BK-18 GN (REAR BUTTON) 124-V36 GN-14
H-C23

C537-V07 GN-18
G933-V08 YL-18
E585-V09 PK-18
E586-V10 PU-18
E584-V11 GY-18
N741-V12 PU-18
N739-V13 GN-18
C538-V14 OR-18
N934-V15 PK-18
E556-V16 YL-18
E550-V17 PK-18
E583-V18 BR-18
A529-V19 WH-18

C586-V21 GY-14
C505-V22 BU-18

YL-18
OR-18
BU-18
OR-18

C504-V27 PK-18

A590-V28 BU-18
A526-V29 PK-18
C597-V30 BU-18
A503-V20 PK-18
124-V01 GN-14
200-V02 BK-14
124-V03 GN-18

124-V04 GN-14
200-V05 BK-14
200-V06 BK-14
CONN 48 1552269 L-C04 L-C01 N-C04 N-C10 JOYSTICK RH NACD
INTERFACE 16 1 A588-H24 GN-16 200-V02 BK-14 3E3382 1552273 3E3382 1552273 2000498
HCR SWITCH CAB CAB DOWN

C572-V23
C598-V24
A527-V25
A589-V26
2 K780-H25 YL-16 200-V05 BK-14 1 X788-L05 GY-18 1 X788-N13 GY-18 1 GY (RIGHT REAR BUTTON)
125-H02 OR-14 200-V06 BK-14 CONN 60 2 235-L06 BK-18 2 235-N14 BK-18 2 BU
652-H04 YL-16 200-V38 BK-12 CONNECTED 3 A951-L11 YL-18 E577-L09 GY-18 3 A951-N15 YL-18 3 RD AUX CW
D 200-H32 BK-16 607-H05 PK-16 200-V39 BK-14 WITH K-C16 4 200-L12 BK-18 235-L10 BK-18 4 235-N16 BK-18 4 BK (LEFT REAR BUTTON) DEFINED GROUND POINTS AT THE MASCHINE D
200-H35 BK-18 118-H06 GY-16 5 K847-L07 PU-18 5 K847-N17 PU-18 5 WH MAGNET CONTROL ON/ IDENT DESCRIPTION ABBREVIATION FOR SCHEMATIC
200-H44 BK-16 P978-H07 GN-16 6 235-L08 BK-18 6 235-N18 BK-18 6 BR SMART BOOM DISABLE 1 GROUND FRAME PLATFORM GND FR 1.X
200-H61 BK-18 P979-H08 YL-16 H-C21 V-C04 (FRONT BUTTON)
1552267 3E3370 2 GROUND FRAME UPPER GND FR 2.X
200-H62 BK-14 P981-H09 PU-16 CONN 74 YL MANUAL LOW IDLE 3 GROUND CAB LOWER GND CAB 3.X
320-H41 OR-16 P980-H10 OR-16 124-H29 GN-16 A 124-V37 GN-14 GN (REAR BUTTON)
652-H36 YL-16 147-H11 PU-16 200-H30 BK-16 B 200-V40 BK-14 4 GROUND UNDERCARRIAGE GND UNDCRG

A589-V26 OR-18
A590-V28 BU-18
308-K52 YL-18 103-H12 YL-16 E554-H31 PK-16 C E554-V41 PK-14 5 GROUND PLATFORM GND PF

C504-V27 PK-18
C505-V22 BU-18
E556-V16 YL-18
E585-V09 PK-18
E550-V17 PK-18
E586-V10 PU-18
N934-V15 PK-18
G933-V08 YL-18
E583-V18 BR-18
E584-V11 GY-18

N741-V12 PU-18

N739-V13 GN-18
WH-18
PK-18
OR-18
BU-18
PK-18
BU-18
GY-14
YL-18
308-K70 YL-18 H834-H13 YL-16 C537-V07 GN-18

GN-14
BK-14
GN-18
GN-14
BK-14
BK-14
6 GROUND CAB TOP GND CAB TOP
104-H37 YL-16 M744-H19 WH-18 CONN 70 C538-V14 OR-18
104-H38 YL-16 M746-H17 YL-18

A529-V19
A503-V20
C598-V24
A527-V25
A526-V29
C597-V30
C586-V21
C572-V23
E530-H57 BR-16 M747-H18 BU-18

124-V01
200-V02
124-V03
124-V04
200-V05
200-V06
REAR WINDOW
403-H20 GN-16 2176816
200-H32 BK-16 117-H22 YL-16 V-C12 ONLY FOR NACD (GENERATOR MONITOR)
200-H35 BK-18 638-H23 WH-16 124-V01 GN-14 1 ABBREV COLOR IDENT PART NO. LOC SH DESCRIPTION NOTE
200-H44 BK-16 A588-H24 GN-16 200-V02 BK-14 2 MOTOR RD RED A 234-9342 B-19 1 HARNESS AS (UNDCRG STABILIZERS)
200-H61 BK-18 K780-H25 YL-16 124-V03 GN-18 3 J-C02 J-C01 Y-C02 Y-C01 WH WHITE C 237-0075 B-18 1 HARNESS AS (UNDCRG SENSOR)
200-H62 BK-14 176-H26 YL-16 124-V04 GN-14 4 3E5178 CBL GEN 2 1698674 3E5178 CBL GEN 1 1698674
C OR ORANGE E 195-5663 T-23 1 HARNESS AS (BOOM) C
320-H41 OR-16 J722-H27 BR-18 200-V05 BK-14 5 1 123-J01 CBL 02 1 123-Y01 CBL 02 1 RD DROP TIME 1 YL YELLOW
652-H36 YL-16 K851-H28 BU-18 200-V06 BK-14 6 2 124-J02 CBL 02 2 124-Y02 CBL 02 2 BK DROP TIME 2 PK PINK F 236-7477 L-9 1 HARNESS AS (CAB)
308-K52 YL-18 E984-H75 BU-18 3 125-J03 CBL 02 3 125-Y03 CBL 02 3 WH DROP TIME 3 BK BLACK G 236-7478 P-9 1 HARNESS AS (SERVICE CONNECTOR)
308-K70 YL-18 200-H74 BK-6 C586-V21 GY-14 RECIRCULATION 4 171-J04 CBL 02 4 171-Y04 CBL 02 4 RD/BK MAGNET ON GY GRAY H 236-7480 J-23 1 HARNESS AS (LINKAGE-ELECTRIC)
104-H37 YL-16 124-H29 GN-16 C572-V23 YL-18 2176816 INTERFACE 17 5 175-J05 CBL 02 5 175-Y05 CBL 02 5 BU VOLTS FAULT PU PURPLE

N741-V33 PU-18
N739-V32 GN-18
N739-V31 GN-18
N741-V34 PU-18
V-C13 GENERATOR J 237-3554 C-7 1 CABLE AS (LINKAGE-GENERATOR MONITOR) A
104-H38 YL-16 E554-H31 PK-16 6 176-J06 CBL 02 6 176-Y06 CBL 02 6 OR OVER 75% DC BR BROWN
E530-H57 BR-16 1 MONITOR-NACD 7 177-J07 CBL 02 7 177-Y07 CBL 02 7 BK/WH GEN HOT K 236-7481 M-23 1 HARNESS AS (LINKAGE-ELECTRONIC)
GN GREEN
200-H62 BK-14 C572-V23 YL-18 2 MOTOR 8 102C-J08 CBL 02 8 102C-Y08 CBL 02 8 GN +GND FAULT BU BLUE L 237-3555 B-6 1 HARNESS AS (JOYSTICK ADAPTER) A
200-H61 BK-18 C586-V21 GY-14 3 9 155-J09 CBL 02 9 155-Y09 CBL 02 9 WH/BK -GND FAULT M 236-7484 J-18 1 HARNESS AS (CONSOLE LH)
200-H74 BK-6 200-H44 BK-16 4 10 001-J10 CBL 02 10 001-Y10 CBL 02 10 OR/BK SYMBOL DESCRIPTION N 236-7483 E-18 1 HARNESS AS (CONSOLE RH)
200-H35 BK-18 124-V35 GN-12 5 11 002-J11 CBL 02 11 002-Y11 CBL 02 11 GN/BK
115-H01 PK-16 200-H32 BK-16 200-H30 BK-16 124-V36 GN-14 6 12 003-J12 CBL 02 12 003-Y12 CBL 02 12 BU/BK BLADE, SPADE, RING, P 211-8207 P-13 1 HARNESS AS (MSS)
GND FR 2.1 652-H03 YL-16 200-V38 BK-12 EXTERNAL AIR SENSOR OR SCREW TERMINAL R 201-0898 T-2 1 HARNESS AS (LIGHTING (02) CAB) B
2176809 V-C07 CONN 76 MONITOR GEN CONTROL CIRCUIT CONNECTED
C578-H14 YL-18 GND FR 1.3 WIRE GROUP COLOR DESCRIPTIONS 200-V39 BK-14 WATERVALVE 1664703 T 201-0898 T-2 1 HARNESS AS (LIGHTING (02) CAB) B
592-H15 BU-16 E554-V41 PK-14 BK-18 1 2172811 CIRCUIT NOT CONNECTED U 219-5762 T-16 1 HARNESS AS (TRAVEL PEDAL SENSOR)
169-H16 PK-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. T BK-18 2 ELECTRICAL CONNECTION
E581-H21 OR-16 ARC COMPRESSOR V-C14 V 217-6820 C-11 1 HARNESS AS (AIR CONDITION)
B 1174861 TO VEHICLE STRUCTURE W 132-1805 T-13 1 STRAP AS.-GROUND B
115-H01 PK-16 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. N739-V31 GN-18 1
652-H03 YL-16 A529-V19 WH-18 2 INTERNAL ELECTRICAL X 223-7186 R-13 1 WIRE AS (MSS-COILS)
C578-H14 YL-18 VOLTAGE CONVERTER OUTPUT CIRCUIT.
30 124-V36 GN-14 MIXED AIR SENSOR N741-V33 PU-18 3 CONNECTION TO SURFACE
86 2176806 V-C08 OF COMPONENT Y 242-7407 C-6 1 CABLE AS (CAB-GENERATOR MONITOR) A
592-H15 BU-16 C572-V23 YL-18 A526-V29 PK-18 4
169-H16 PK-18 STARTING CIRCUIT. 200-V39 BK-14 BK-18 1 5 CONNECTOR
E581-H21 OR-16 85 E554-V41 PK-14 BK-18 2 A527-V25 BU-18 6 MOTOR ATCH WIRE, CABLE &
GROUND CIRCUIT. 87 T
COMPONENT
87a
CAT DATA LINK. V-C05 H # CIRCUIT GROUPING
1799083 DESIGNATION
INTERNAL AIR SENSOR
MONITOR CIRCUIT. 2176806 V-C10 FRONT WINDOW
2176817
ENGINE CONTROL CIRCUIT
BK-18 1
BLOWER SPEED CONTROLLER BK-18 2 V-C15
2176815 V-C06 T
ENGINE PUMP CONTROL CIRCUIT. N739-V32 GN-18 1 NOTE C: THE FOLLOWING WIRES MUST BE TWISTED
BATTERY + BK-12 1 124-V35 GN-12 BLOWER HEATER A503-V20 PK-18 2 PAIRS. AT LEAST 1 TURN PER 25 MM:
GROUND BR-12 2 200-V38 BK-12 N741-V34 PU-18 3 892-BR AND 893-GN SCHEMATIC FOR MODELS:
POWERTRAIN CONTROL 2172815 882-PK AND 883-GY
CONTROL UNIT WH-14 3 C586-V21 GY-14 V-C09 ANTIFROST SENSOR C598-V24 OR-18 4 M325C MH / LMH (HCR)
2173814 V-C11 C543-GY AND 579-BR
A MACHINE SECURITY CONTROL CIRCUIT. BLOWER + OR-12 4 579-V42 BR-12 1 BR-12 5 T901-YL AND T902-PK A
BLOWER - BR/YL-12 5 C543-V43 GY-12 2 OR-12 MOTOR BK-18 1 C597-V30 BU-18 6 MOTOR G939-PK AND 061-WH PART NO. 234-8793
HEATER AND AIR CONDITIONER CIRCUIT. 6 T BK-18 2
NOTE C NOTE B: ONLY FOR CAB WITH GUARD AR (FOGS) CHG-LEVEL 01
TURN SIGNAL/WIPER/WASHER CIRCUIT.
NOTE A: ONLY FOR NACD SHEET 2 OF 2
INTERFACE - PLATFORM CAB TO UPPER FRAME PLATFORM CAB

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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