NAME OF DVISION: NICCO ENGINEERING SERVICES LIMITED JOB NAME ONLINE LEAK SEALING SERVICE

DOC NO : NESL/JSA/OLS/02 REV : 00 DATE : 01/02/2018 DATE THE JSA WAS PREPARED: 01.02.2018
THIS JSA HAS BEEN PREPARED BY: SOUMYA DEEP CHATTERJEE
WORK ACTIVITY HAZARD RISK CONTROL PERSON RESPONSIBLE PPE SPECIFICATION
SL NO (WHAT CAN BE DONE TO MAKE THE JOB
(BREAK THE JOB DOWN INTO STEPS) (WHAT COULD HARM SOMEONE) (WHO WILL MAKE SURE IT HAPPENS?)
SAFE?)
1 VALVE GLAND SEALING
PROPER COMMUNICATION BETWEEN EIC & CONCERNED EIC , NESL SUPERVISOR, NESL
WORK PERMIT NO JOB DOCUMENTATION SERVICE ENGINEERS ENSURING JOB SERVICE ENGINEERS
A DETAILS IN DOCUMENTED FORM
PROPER INFORMATION FROM EIC &
CONTROL ROOM. COMPOUND SELECTION NESL SUPERVISOR, NESL SERVICE ENGINEERS
B KNOWING TEMPERATURE FATAL. COMPOUND SELECTION DEPENDS
UPON PRESSURE & TEMPERATURE FROM NESL APPROVED COMPOUND
C KNOWING PRESSURE COMPATIBILITY CHART NESL SUPERVISOR, NESL SERVICE ENGINEERS

DRILL 50% OF THE STUFFING BOX WALL OF 4 NESL SUPERVISOR, NESL SERVICE ENGINEERS SAFETY HELMET IS - 2925
MM DIA (IN CASE OF HARDENED MATERIAL SAFETY SHOES IS 15928
D
WHEN EXPOSE TO HIGH TEMPERATURE USE THE LEAKAGE STREAM MAY HIT THE PROPER DRILLING METHOD & USE OF SAFETY GOGGLES EN 166 : 2001
CARBIDE DRILL BIT INSTEAD OF HSS DRILL) PERSON DRILLING DIRECTLY PROPER PPE MUST BE ENSURED BOILER SUIT COTTON
ENLARGE THE 50% 4 MM DRILLED HOLE INDUSTRIAL HAND GLOVES IS - 6994
NESL SUPERVISOR, NESL SERVICE ENGINEERS EAR PLUG IS - 9167
E UPTO REQD SIZE ( 6.8 MM / 8.5 MM/ 10.2 MM)
IMPROPER TAPPING TECHNIQUE MAY PROPER TAPPING TECHNIQUE MUST BE SAFETY HELMET IS - 2925
DESTROY THE INTERNAL THREADS TO BE USE ENSURING ATLEAST 04-05 THREADS SAFETY SHOES IS 15928
PRODUCED WHICH MAY LEAD TO NON MUST BE PRODUCED FOR SAFE FIXATION SAFETY GOGGLES EN 166 : 2001
TAP THE ENLARGED HOLE (M8, M10, M12 ) NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
FIXATION OF RESTRICTORS OF RESTRICTORS
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
F
THE RESTRICTORS MAY COME OUT DUE TO SAFETY HELMET IS - 2925
GREATER PRESSURE IF NOT MATCHED SAFETY SHOES IS 15928
RESTRICTORS MUST BE MATCHED WITH SAFETY GOGGLES EN 166 : 2001
WITH THE THREADS TAPPED INSIDE
FIXING OF RESTRICTORS (M8/M10/M12) THE THREADS TAPPED INSIDE ATLEAST TO NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
ATLEAST TO A DEPTH OF 6 MM
A DEPTH OF 6 MM INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
G
DRILL REMAINING 50% OF STUFFING BOX WALL THE LEAKAGE STREAM MAY HIT THE PROPER DRILLING METHOD & USE OF SAFETY HELMET IS - 2925
THROUGH THE RESTRICTOR KEPT IN OPEN PERSON DRILLING DIRECTLY PROPER PPE MUST BE ENSURED SAFETY SHOES IS 15928
POSITION (IN CASE OF HARDENED SAFETY GOGGLES EN 166 : 2001
NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
MATERIAL WHEN EXPOSE TO HIGH
TEMPERATURE USE CARBIDE DRILL BIT INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
H INSTEAD OF HSS DRILL)
I CLOSE THE RESTRICTOR NESL SUPERVISOR, NESL SERVICE ENGINEERS

IF THE MALE PART OF THE INJECTION GUN SAFETY HELMET IS - 2925

THREAD DOES NOT MATCH WITH THE SAFETY SHOES IS 15928
FEMALE PART OF THE RESTRICTOR, THEN CHECK & PROPER FIXING TECHNIQUE SAFETY GOGGLES EN 166 : 2001
FIX INJECTION GUN TO THE RESTRICTOR THE HYDRAULIC PUMP PRESSURE SHALL MUST BE USED. ALWAYS USE HAND NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
NOT BE ABLE TO PUSH THE COMPOUND INDUSTRIAL HAND GLOVES IS - 6994
GLOVES WHILE FIXING.
EAR PLUG IS - 9167
INSIDE THE RESTRICTOR
J
INJECT COMPOUND KEEPING THE RESTRICTOR OVER PRESSURISING THE SYSTEM MAY PUMP MUST BE FITTED TO A GAUGE NESL SUPERVISOR, NESL SERVICE ENGINEERS SAFETY HELMET IS - 2925
IN OPEN CONDITION WITHOUT LEAD TO BUSTING FORCE. INDICATING COMPOUND FLOW WHILE SAFETY SHOES IS 15928
OVERPRESSURISING THE SYSTEM INJECTING. NO PUMPS MUST BE USED SAFETY GOGGLES EN 166 : 2001
WITHOUT PRESSURE GAUGE BOILER SUIT COTTON
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
K
RESTRICTOR IS A NON RETURN VALVE. SO SAFETY HELMET IS - 2925
AFTER INJECTION , IT MUST BE IN CLOSE SAFETY SHOES IS 15928
CLOSE THE RESTRICTOR & DISMANTLE THE LEAKAGE IF PERSISTS MAY COM POUT OF POSITION TO ENSURE NO LEAKAGE COMES SAFETY GOGGLES EN 166 : 2001
NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
INJECTION GUN FIXED THE NOZZLE OUT & THE COMPOUND CURES INSIDE
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
L
OBSERVE LEAKAGE MAY REOCCUR OBSERVATION TIME MUST BE ATLEAST 30 NESL SUPERVISOR, NESL SERVICE ENGINEERS
M
MINS AFTER SEALING.