PROCESS ENGINEERING FLOW DIAGRAM KETERANGAN

PRARANCANGAN PABRIK AMMONIUM SULFAT DARI AMMONIA, KARBONDIOKSIDA, ASAM SULFAT, DAN GIPSUM METODE MARSEBURG Aliran Proses Aliran Proses

KAPASITAS 200.000 TON/TAHUN S Steam

Nomor Aliran
CW CW Cooling Water
0,5
WP 60 WP Water Process Temperatur (oC)
G-01
S 36
CWR Cooling Water Return
30 Tekanan (atm)
30
C-01 SC
13 1 0,5 Steam Condensat
9 0,7
1 107 53
3
98 CR-01 1
30 1 2 26 29
28 100
12 62 120 1
19 1 35
G-01 FC 23 24 60
J-02 45
31
LC 1 40 T-05 Tangki Produk 1
37
30 65 39 J-04 Bucket Elevator 1
J-01 7 14 38 D-01 Dryer 1
F-01 CE-01
M-01 1 37 J-03 Belt Conveyor 1
54 36 CE-01 Centrifuge 1
EV-01 EV-02 EV-03 J-04 35 CR-01 Crystallizer 1
11 20 1
2 1 P-01 J-03 34 G-01 Steam Ejector 1
30 30 45 1 1 60
33 C-01 Condensor 1

1
B-01 51 V-08 60

-0
1 2 3 V-06 34 32 HW Hot Well 1

D
8 P-06 32
31 P-09 Pompa Sentrifugal 1
EX-01 0,7
1 0,7 P-08 30 P-08 Pompa Sentrifugal 1
H-01 1 64
107 94 V-09 29 EV-03 Evaporator 3 1
T-02 8 R-01 70
27 30 P-09 28 EV-02 Evaporator 2 1
30 25
15 1 27 EV-01 Evaporator 1 1
V-02
4 1 70 26 P-07 Pompa Sentrifugal 1
36 16
T-05 25 R-03 Reaktor Netralisasi 1
EX-02 1
10 24 P-06 Pompa Vakum 1
H-02 AB-01 62
T-03 2 V-03 AB-02 V-05 22
23 F-01 Rotary Vacum Filter 1
30 22 P-05 Pompa Setrifugal 1
1 1
R-03 21 R-02 Reaktor 2 1
5
45 54 20 R-01 Reaktor 1 1
P-02 R-02
6 21 19 P-01 Pompa Sentrifugal 1
V-04 18 M-01 Premixer 1
V-07
P-03 1 P-05 17 J-02 Bucket Elevator 1
65 P-07 16 J-01 Belt Conveyor 1
1 1 15 G-01 Gudang Gipsum 1
11
30 70 CaCO3 14 P-02 Pompa Sentrifugal 1
17 18 13 B-01 Blower 1
HW CWR 12 P-03 Pompa Sentrifugal 1
11 AB-02 Srubber 1
T-04 H-03 SC 10 AB-01 Absorber 1
P-04
09 H-02 Heater 1
WP
08 H-01 Heater 1
07 EX-02 Expander 1
06 EX-01 Expander 1
05 H-03 Heater 1
NERACA MASSA (Kg/Jam) 04 P-04 Pompa Sentrifugal 1
03 T-04 Tangki Penyimpanan H2SO4 1
KOMPONEN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 02 T-03 Tangki Penyimpanan CO2 1
01 T-02 Tangki Penyimpanan NH3 1
NH3
NO KODE NAMA ALAT JUMLAH
CO2
Dikerjakan Oleh :
CaSO4.2H2O
Asraf Amanulla (09220180053)
H2SO4 Raardi Raim (09220180066)

H 2O
Dosen Pembimbing :
(NH4)2CO3
1. Prof. Dr. Ir. H. Andi Aladin, M.T., IPM.
(NH4)2CO4 (l) 2. Dr. Ir. Takdir Syarif, S.T., M.T., IPM.

(NH4)2CO4 (g) FLOWSHEET

PRARANCANGAN PABRIK AMMONIUM SULFAT DARI AMMONIA,

KARBONDIOKSIDA, ASAM SULFAT, DAN GIPSUM METODE MARSEBURG
CaCO3
KAPASITAS 200.000 TON/TAHUN
Total
PROGRAM STUDI S1 TEKNIK KIMIA
FAKULTAS TEKNOLOGI INDUSTRI
UNIVERSITAS MUSLIM INDONESIA
MAKASSAR
2022
 KETERANGAN

PROCESS ENGINERRING FLOW DIAGRAM Aliran Proses Aliran Proses

PRARANCANGAN PABRIK AMMONIUM DARI AMMONIA, KARBONDIOKSIDA, ASAM SULFAT, DAN GIPSUM DENGAN METODE MARSEBURG S Steam Nomor Aliran
KAPASITAS 200.000 TON/TAHUN CW Cooling Water
Temperatur (oC)
WP Water Process
CW
Tekanan (atm)
CWR Cooling Water Return
WP

S SC Steam Condensat

30 Instrument
13
TC
G-01 LC : Level Controller TC : Temperature Controller

1 FC : Flow Controller LI : Level Indicator

3 TC

G-01 12 J-02
PC : Pressure Controller
2 0,5 36 C-01
LC
120 53 CR-01 60
J-01 1
24 29 LC 0,5

M-01 65 1 0,7 39 T-05 Tangki Produk 1

FC
12 107 98
P-01 38 J-04 Bucket Elevator 1
26 28 TC
1
45
37 D-01 Dryer 1
1 37 36 J-03 Belt Conveyor 1
TC
30 PC 51
8
PC PC 35 CE-01 Centrifuge 1
7
TC B-01 1
1 34 CR-01 Crystallizer 1
11 2 100
30 30 60 33 G-01 Steam Ejector 1
35
1 2 31
32 C-01 Condensor 1
1
EX-01 45 31 HW Hot Well 1
HE-01 3
CE-01 30 P-09 Pompa Sentrifugal 1
LI
LC
V-01 LC LC LC J-04
29 P-08 Pompa Sentrifugal 1
T-01
1 R-01 1 EV-01 EV-02 EV-03 1 28 EV-03 Evaporator 3 1
70 60
36 1 27 EV-02 Evaporator 2 1
TC 54 34
8 2 1 10 16
30 45
FC 26 EV-01 Evaporator 1 1
30 20
AB-01 SC-01 J-03 01 25 P-07 Pompa Sentrifugal 1
D-
4 5 6
FC
24 P-06 Pompa Vakum 1
EX-02 LC
P-05 P-06 23 F-01 Rotary Vacum Filter 1
HE-02 LI
LI T-05
LC
FC
22 P-05 Pompa Setrifugal 1
P-02 25 27 1
T-02 107
21 R-02 Reaktor 2 1
FC 94 60
1 0,7 32 20 R-01 Reaktor 1 1
30 P-08 19 P-01 Pompa Sentrifugal 1
11 64
P-03 65 LC 0,5
18 M-01 Premixer 1
1 FC 17 J-02 Bucket Elevator 1
R-02 16 J-01 Belt Conveyor 1

P-09 15 G-01 Gudang Gipsum 1

1 14 P-02 Pompa Sentrifugal 1
1
54
62 13 B-01 Blower 1
21
22
FC 12 P-03 Pompa Sentrifugal 1
1
TC 11 SC-01 Srubber 1
70
FC 10 AB-01 Absorber 1
18
P-07 09 H-02 Heater 1
LI
T-04 17 08 H-01 Heater 1
HE-03
P-04 30 07 EX-02 Expander 1
1
06 EX-01 Expander 1
05 H-03 Heater 1
CaCO3 HW CWR
04 P-04 Pompa Sentrifugal 1
SC 03 T-04 Tangki Penyimpanan H2SO4 1
02 T-03 Tangki Penyimpanan CO2 1
01 T-02 Tangki Penyimpanan NH3 1
WP NO KODE NAMA ALAT JUMLAH

Dikerjakan Oleh :

Asyraf Amanullah (09220180053)

NERACA MASSA (Kg/Jam) Rahardi Rahim (09220180066)

KOMPONEN
Nomor arus
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Dosen Pembimbing :
NH3 7,227 7,227 7,227 217.30
1. Prof. Dr. Ir. H. Andi Aladin, M.T., IPM.
CO2 9,255.50 9,255.50 9,255.50 185.13 1,533.65 1,533.65 2. Dr. Ir. Takdir Syarif, S.T., M.T., IPM.
CaSO4.2H2O 33,125 33,125 3103.88 3103.88 3103.88
FLOWSHEET
H2SO4 2,615.86 2,615.86
H 2O 73 73 73 93.50 93.50 93.50 42,511.8 1,204.04 40,004,8 10,399.7 10,399.7 56,687.9 56,687.9 52.02 52.02 20,776.8 75,495.7 1,935.78 76,174.3 49,128.5 56,925.2 19,249.1 37,676.1 19,249.1 19,249.1 18,426.9 14,566.4 7,397.42 6,255.14 6,004.94 250.21 7,747.31 PRARANCANGAN PABRIK AMMONIUM SULFAT DARI AMMONIA,
KARBONDIOKSIDA, ASAM SULFAT, DAN GIPSUM METODE MARSEBURG
(NH4)2CO3 395.84 20,187.9 3.431.95 3.431.95 3,346.15 85.80 KAPASITAS 200.000 TON/TAHUN
(NH4)2CO4 (l) 23,039.5 23,039.5 23,039.5 27,640.4 27,640.4 27,640.4 27,640.4 7,376.56 8,495.42
(NH4)2CO4 (g) 28,759.3 25,020.5 20.58 25,000 PROGRAM STUDI S1 TEKNIK KIMIA
FAKULTAS TEKNOLOGI INDUSTRI
Anti cracking 25.02 UNIVERSITAS MUSLIM INDONESIA
MAKASSAR
CaCO3 17,454.1 2022
Total 7,300 7,300 7,300 9,350 9,350 9,350 42,511.8 402.44 1,533.65 1,599.88 60,192.7 33,125 10,399.7 43,524.7 103,717 103,717 2,667.88 2,667.88 20,776.8 101,881 124,461 103,814 1,533.65 49,128.5 84,565.6 19,249.1 65,316.5 19,249.1 19,249.1 46,067.3 50,702.3 15,892.8 31,275.7 6,025.52 25,275.2 7,747.31
 31 B-01 Boiler 1

30 P-13 Pompa Daerator 1

29 P-12 Pompa Tangki Hidrazin 1

28 T-12 Tangki Hidrazin 1

T-02 27 D-01 Deaerator 1

T-05
T-04
26 P-11 Pompa Anion Exchanger 1

25 T-11 Tangki Anion Exchanger 1

24 T-10 Tangki Anion Exchanger 1

P-03
P-06
P-04
23 P-10 Pompa Kation Exchanger 1
TP-01
22 T-09 Tangki Kation Exchanger 1

21 T-08 Tangki Kation Exchanger 1

20 P-09 Pompa Cooling Water 1

19 T-07 Tangki Cooling Water 1

18 P-08 Pompa Cooling Tower 1

P-02

17 P-07 Pompa Tangki Sanitasi 1

T-01 T-06
16 T-06 Tangki Sanitasi 1
T-03
Air Sanitasi 15 P-06 Pompa Tangki Desinfektan 1
C-01
SF-01
14 T-05 Tangki Desinfektan 1
P-07

13 P-05 Pompa Sand Filter 1

P-05
12 SF-01 Sand Filter 1

11 DB-01 Drying Bed 1

10 C-01 Clarifirer 1

DB-01 09 P-04 Pompa Tangki Na2CO3 1

08 T-04 Tangki Na2CO3 1

Cooling Make up Water
07 T-03 Tangki Flokulasi 1

06 P-03 Pompa Tangki Tawas 1

05 T-02 Tangki Tawas 1

04 T-01 Tangki Koagulasi 1

03 P-02 Pompa Tangki Koagulasi 1

Air Proses/ Air Pendingin T-07
02 TP-01 Tangki Pengendapan 1
P-09
P-08
01 P-01 Pompa Tangki Pengendapan 1

NO KODE NAMA ALAT JUMLAH

Dikerjakan Oleh :

Asyraf Amanullah (09220180053)

Rahardi Rahim (09220180066)

T-12
Dosen Pembimbing :
T-08 T-09
1. Prof. Dr. Ir. H. Andi Aladin, M.T., IPM.
2. Dr. Ir. Takdir Syarif, S.T., M.T., IPM.

P-12

P-10
P-01
FLOWSHEET

PRARANCANGAN PABRIK AMMONIUM SULFAT DARI AMMONIA,

B-01 KARBONDIOKSIDA, ASAM SULFAT, DAN GIPSUM METODE MARSEBURG
KAPASITAS 200.000 TON/TAHUN

T-10 T-11 D-01 Saturated

PROGRAM STUDI S1 TEKNIK KIMIA
FAKULTAS TEKNOLOGI INDUSTRI
UNIVERSITAS MUSLIM INDONESIA
P-13
MAKASSAR
2022
P-11