DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

Inspection and Test Plan 412-DAB-ITP-008 Rev: B

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

Telephone +966 11 464 3879: Fax +966 11 464 0941
Email contact@arab-house.com
Postal Wadi Al Artawi 7768, Al Olaya Riyadh, Riyadh Region, Saudi Arabia

Inspection and Test Plan

Document No. 412-DAB-ITP-008

B Issued for Approval M.A.Khader H.Moez B. Mehdi 07-02-2021

A Issued for Approval M.A.Khader Jaya Prakash B. Mehdi 25-09-2021

REV DESCRIPTION PREPARED REVIEWED APPROVED DATE

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 DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.
INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM INSPECTION
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT REPORT REMARKS
NO. Dar Al Balad MPW SEC

1 Documentation

1.1 Drawings & Technical Spec. Drawings R R -

1.2 Welding’s Qualification ASME Sec. IX H R - -

Procedures /
1.3 NDT procedures ASME Sec. V H R - -

1.4 WPS & PQR ASME Sec. IX H R -

1.5 PWHT Procedure ASME B31.1 H R -

2 Material Receiving
Material Receiving Inspections
ASME Sec II
2.1 (Heater, pipes, etc…) H W -
 DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.
INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT INSPECTION REMARKS
NO. Dar Al Balad MPW SEC REPORT

3 Temporary Facility for HP heater ( removal and restoration work)

3.1 Installation- Alignment and Procedures H S -

tightening inspection

3.2 Overall & Weld Visual Inspection VT procedure H W -

3.3 NDT (P.T) NDT procedures H S -

4 Replacement of Heaters (New Heater)

4.1 Position Check (before grouting) Drawings H S -

4.2 Weld Visual Inspection VT procedure H S -

4.3 Overall Visual Inspection Drawings and Specs. H W -

4.4 NDT` (PT) NDT procedures H R -

4.5 Level Check Procedures H W -

 DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.
INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT INSPECTION REMARKS
NO. Dar Al Balad MPW SEC REPORT

5 Extraction steam pipe, drain pipe, feed water pipe and other piping work

5.1 Marking and cutting Drawings H S -

5.2 Bevel preparation procedures
H -
S
5.3 PT on bevel NDT procedures H -
W

5.4 Fit-Up inspection (preheating if Drawings H R -

applicable)

5.5 Weld Visual inspection VT Procedures H W -

5.6 NDT (RT) NDT procedures H R

H
5.7 PWHT(if applicable) PWHT Procedure R
VT procedure
5.8 Support Visual inspection and NDT NDT procedures H R

5.9 Line Check Drawings H W -

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5.10 Air leak test & Hydrostatic Test M.S and Procedure H W WR

5.11 Post Hydro-test cleaning Method of statement H S -

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: A

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT INSPECTION REMARKS
NO. Dar Al Balad MPW SEC REPORT

6 Paint

6.1 Surface inspection Method of statement H S -

6.2 Painting DFT inspection (if Method of statement H S -

required)

7 Insulation

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7.1 Surface Inspection Method of statement H S -

7.2 Insulation each layer thickness Method of statement H S -

inspection.

7.3 Insulation fitting inspection Method of statement H S -

7.4 Overall Visual Inspection Method of statement H S -

HP heaters Surface temperature

7.5 check (during operation) Method of statement H W R

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Heater Replacement and piping ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT
NO. INSPECTION REPORT REMARKS
Dar Al Balad MPW SEC

8 Completion Documents

8.1 Weld summary, NDT reports,

PWHT reports, - H R - -

8.2 Job Completion signed by MPW - H R - Job Completion

Certificate

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 LEGEND:

 H: Hold Point (the part has to perform this check and it needs to be successful in order to proceed to the next stage of the construction

 W: Witness Point (the part e.g. Owner has to be informed that a test is being performed but its presence and signature is obligatory to
move on to the next stage).

 R: Document Review (the part has only to review the record/document that the check has been done and passed).

 S: Surveillance (random attendance at site, no signature required on the Request for Inspection and Testing or its accompanying
documentation.

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Electrical and Instrument work ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM INSPECTION
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT REPORT REMARKS
NO. Dar Al Balad MPW SEC

1 LV Power Cable, Control and Instrumentation Cable

1.1 Continuity and Phase check Procedures H S -

1.2 Insulation resistance Check Procedures H S - -

1.3 Final Bolt Tightness check Procedures H W - -

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 Procedures H
2.1 Wire Type and size check S -

Procedures H
2.2 Fixation check for connection S -

Procedures H
2.3 Continuity Check S -
3

Procedures H
3.1 Visual Check for touch up paint S -

Procedures H
3.2 Piping route and support check S -

Procedures H
3.3 Fitting tightness Check W -

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Electrical and Instrument work ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM INSPECTION
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT REPORT REMARKS
NO. Dar Al Balad MPW SEC

4 Lighting System (Restoration of existing lighting)

4.1 Pole and lighting fixture Procedures H S -

arrangement check

4.2 Visual Inspection for paint touch-up Procedures H S - -

4.3 Continuity and phase check Procedures H S -

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4.4 Insulation resistance Check Procedures H S -

4.5 Final Bolt Tightness check Procedures H W - -

4.6 Illumination level check Procedures H W -

5 Instrument Impulse Piping; Instrument air tubing and piping

Procedures H
5.1 Piping route and support check S -

Procedures H
5.2 Fitting tightness check S -

Procedures H
5.3 Weld visual Inspection S -

Procedures H R
5.4 Pressure Test or Air Leak Test W

DAR AL BALAD FOR CONTRACTING AND OPERATION COMPANY Ltd.

INSPECTION AND TEST PLAN
RPP Heater Replacement Work
ITP Tittle Electrical and Instrument work ITP No. 412-DAB-ITP-008 Revision: B

INSPECTION RESPONSIBILITY ASSIGNMENTS

ITEM INSPECTION
PROJECT PHASE / TASK / ACTIVITY REFERENCE DOCUMENT REPORT REMARKS
NO. Dar Al Balad MPW SEC

6 Local Instrument

6.1 Instrument mounting check Procedures H S -

6.2 Fitting Tightness Check Procedures H S - -

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6.3 Individual calibration check Procedures H S - -

7 Control Valve and Motor Valve

Procedures H R
7.1 Individual calibration check W

8 Completion Documents

8.1 Job Completion signed by MPW - H R - Job Completion

Certificate

LEGEND:

 H: Hold Point (the part has to perform this check and it needs to be successful in order to proceed to the next stage of the construction

 W: Witness Point (the part e.g. Owner has to be informed that a test is being performed but its presence and signature is obligatory to
move on to the next stage).

 R: Document Review (the part has only to review the record/document that the check has been done and passed).

 S: Surveillance (random attendance at site, no signature required on the Request for Inspection and Testing or its accompanying
documentation.
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