Open Feedback (DI)

Close Feedback (DI)

Torque Switch Open feedback (DI)
Torque Switch Close feedback (DI)
L/R Selected Feedback (DI)
Local Start Feedback (DI)
Local Stop Feedback (DI)
Emergency Stop Feedback (DI)
Programmable Logic
Integral Starter with Controller (PLC)
Motorized Valve or
Start Command (DO) Remote I/O Unit (RIO)
Stop Command (DO)
Start/ Stop Indication (DO)
Trip Indication (DO)
Local Permissive Indication (DO)

Position Feedback (AI)

 Run Feedback (DI)
Feeder OK (DI)
Trip Feedback (DI) SOFT TAG (OVER
Emergency Stop Feedback (DI) COMMUNICATION BUS)

PMCC Remote I/O

PMCC
Unit (RIO)
Start/ Stop Command (DO)

Load Current (AI)

Emergency Stop PB

Programmable Logic
Controller (PLC)
or
Remote I/O Unit (RIO)

L/R Selected (DI)

Start PB (DI)
Stop PB (DI)

LCS
On/ Off Indication (DO)
Trip Indication (DO)
Permissive Indication (DO)
 Run Feedback (DI)
CB Healthy (DI)
CB in Service (DI)
CB Spring Charged (DI)
HT MCC CB Ready to CLose (DI)

Start/ Stop Command (DO)

Emergency Stop PB

Programmable Logic
Controller (PLC)
or
Remote I/O Unit (RIO)

L/R Selected Feedback (DI)

Emergency Stop PB (DI)
Start PB (DI)
Stop PB (DI)

LCS
On/ Off Indication (DO)
Trip Indication (DO)
Permissive Indication (DO)
S/N SYSTEM LOCATION
1 Indirect Cooling Water (ICW) and Near ICW/ EMW Area
Emergency Water (EMW) System
Industrial Water, Potable Water,
Effluent Water & Treated Effluent
Water
2 Compressed Air System Near Compressor House

3 NG PRS Near NG PRS Area

4 Nitrogen Boosters, Buffer Vessels Near N2 PRS Area

and Pressure Reducing Station
(PRS)
10 Electrical System Near PMCC
11 Main CGL # 4 Automation system
 QUANTITY
2 Sets

1 Set

1 Set

1 Set

3 Sets (with PMCC)

-
S/N SYSTEM CONTROL FROM

1 Indirect Cooling Water (ICW) and Centralized PLC

Emergency Water (EMW) System
Industrial Water, Potable Water,
Effluent Water & Treated Effluent
Water

2 Demineralized Water System Dedicated PLC

3 Treated Effluent Water System Dedicated PLC

4 Hydrogen Plant Dedicated PLC

5 Process Boiler Dedicated PLC

6 Compressed Air System Centralized PLC

7 NG PRS Centralized PLC

8 Nitrogen Boosters, Buffer Vessels Centralized PLC

and Pressure Reducing Station
(PRS)

9 Fire Water Pumps Centralized PLC

10 Electrical System Centralized PLC

11 Main CGL # 4 Automation system -

 MAJOR AUTOMATION HARDWARE ADDITIONAL HARDWARE INTERFACE PHILOSOPHY
WITH PHASE-I REQUIREMENT - PHASE-II WITH CENTRALIZED
CONTROL SYSTEM
Distributed Remote IO (RIO) Panel (with Distributed Remote IO Modules [ET200 Profinet (FO)
ET200 SP High Feature Module, L2 SP High Feature]- As required
Managed Switch) - 2 Sets

Touch Panel (For Pump Group-I, II & Touch Panel (For Pump Group-V) - 1
VIII) - 3 Sets Set

Hot-Redundant PLC (S7 1500H) with Distributed Remote IO Modules [ET200 Ethernet TCP/IP (over FO)
Cabinet IO and RIO Modules (ET200 SP High Feature]- As required
SP High Feature) - 1 Set

Operating Station with Dual Monitor - 1

Set

Engineering & Development Station with

Dual Monitor – 1 set

Engineering Laptop – 1 no.

Ethernet Switch– 1 no

A3/ A4 Laser Printer - 1 no.

PLC Panel, RIO Panel/ Enclosure/ PC
Rack/ Operator Desk - As Required

- Hot-Redundant PLC (S7 1500H) with Ethernet TCP/IP (over FO)

Cabinet IO and RIO Modules (ET200 SP
High Feature) - 1 Set

Operating Station with Dual Monitor - 1

Set
Engineering & Development Station with
Dual Monitor – 1 set

Engineering Laptop – 1 no.

Ethernet Switch– 1 no
A3/ A4 Laser Printer - 1 no.
PLC Panel, RIO Panel/ Enclosure/ PC
Rack/ Operator Desk - As Required

- Non-Redundant Failsafe PLC (S7 Ethernet TCP/IP (over FO)

1500F)with Cabinet IO and RIO Modules
(ET200 SP High Feature) - 1 Set

Operating Station with Dual Monitor - 1

Set
 Engineering & Development Station with
Dual Monitor – 1 set
Engineering Laptop – 1 no.
Ethernet Switch– 1 no
A4 Laser Printer - 1 no.
PLC Panel, RIO Panel/ Enclosure/ PC
Rack/ Operator Desk - As Required

- Skid Mounted Controller [S7 1500] with Profinet (FO)

Touch Panel – 3 Sets
L2 Managed Switch with panel/
enclosure - 1 Set
Dedicated Controller with Touch Panel - Profinet (FO)
for each Compressor - 3 Sets

Dedicated Controller with Touch Panel

for each Dryer - 3 Sets

Distributed Remote IO (RIO) Panel (with

ET200 SP High Feature Modules, L2
Managed Switch) - 1 Set

Distributed Remote IO (RIO) Panel (with - Profinet (FO)

ET200 SP High Feature Modules, L2
Managed Switch) - 1 Set

Distributed Remote IO (RIO) Panel (with Distributed Remote IO Modules [ET200 Profinet (FO)
ET200 SP High Feature Modules SP High Feature]- As required
Switch) - 1 Set

Dedicated Controller with Touch Panel Dedicated Controller with Touch Panel
for each Booster Compressor - 1 Set for each Booster Compressor - 1 Set

- Distributed Remote IO Modules [ET200 Profinet (FO)

SP High Feature]- As required

Distributed Remote IO (RIO) Panel (with - Profinet

ET200 SP High Feature Modules) - 3
Set (with PMCC)

- - Ethernet TCP/IP (over FO)

 REMARKS

New RIO modules shall be

installed in the spare slots
available in the RIO Panel.
However, separate panel may
also be considered as decided
during engineering.

RIO Panel/ Enclosure at field

shall be considered.
Individual controllers shall be
connected to the RIO through
serial (RS485) communication
link.

New RIO modules shall be

installed in the spare slots
available in the RIO Panel.
However, separate panel may
also be considered as decided
during engineering.

Individual controllers shall be

connected to the RIO through
Profinet.

New RIO modules shall be

installed in the spare slots
available in the RIO Panel (At N2
PRS Area).
However, separate panel may
also be considered as decided
during engineering.

Signals from PMCC shall be

connected to the RIO through
hardwired connection.