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Detailed Project Construction Methodology


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Below you can find a complete Project Specific Construction Methodology. Following are the sections
or table of content included inthe document:

• 1.0 CivilWorks
• 2.0 Block Work
• 3.0 Plastering
• 4.0 Ceramic Floor and Wall Tiles - Granite and Terrazzo Tiles
• 5.0 Painting
• 6.0 Aluminium
• 7.0 Suspended Ceilings
• 8.0 External Works

.
Latest Method Statements • 9.0 Mechanical,Electrical & Plumbing (MEP) Works
• 10.0 Air Conditioning - Duct Fabrication
• 11.0 Air Conditioning - Ductwork Installat on

DI
• 12.0 Ductwork Insulation
• 13.0 Aluminium Cladding of Insulated Duct and Pipes
• 14.0 Chiller Water Pipe Insulation
• 15.0 Plumbing
iiJ 16.0 Electrical Work

Fire Temporary Underground 1.0 CivilWorks


Sprinkler Traffic Drainage
System Management Piping 1.1 Contractor will commence the project following the
Installation Plan &
Installation Client's requirements. Upon award of contract,site inspection
Method Method Method and site take over will be done. Any differences will be
Statement Statement Statement brought to the attention of the Cl ent or Consultant prior
for
commencement of works.
Constructio
n Project
Sites 1.2 Site clearance works & excavation for foundations (pile
caps) will be done with machines andlabor where necessary.

i
r,;R Safeil 1.3 Pile head treatment will follow excavation and completion of
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1 .'- :::i1rn c1earance-worKs ccexcavauon ror rounaauon>(p11e capsJ
Open an will be done with machines andlabor where necessary.
D.Jr seMces 1n¥0Ne acant rlsk. arm can resultin the
toss of your 01vested capital T&Cs Apply
1.3 Pile head treatment will follow excavation and completion
Project HSE Spec ific :04 of bl nding. Pile head protection will be done in accordance
to the drawings and specifications
Training, Equipment Gravity and
Awareness Inspection Water
and Checklists
Mechanical
Absorption 1.4 Raft foundation (Pile Cap) with he constructed by conventional cast insitu concrete. Certain parts of
Competence During Aggregate forms will be carried out as solid block work ready for application of waterproofing. Formwork will
Procedure Constructio Testing
be prepared on a modular basis and comprise timber facing and timber stiffening horizontal and vertical.
n Project Method
Lifecycle
1.5 Horizontal waterproofing will be appl ed to blinding as specified then protected with the
cement sand screed before construction activities for raft stab (fixing of reinforcement, forms for
construction joints and pouring of concrete). Vertical waterproofing will be applied onto plastered
surface of block wall and

Document Categories •
protected with bituminous boards.

111 CivilMethod Statements (65) 1.6 Superstructure will be carried our according to the drawings arid specifications. Vertical and
111 Construction Definitions (3)

111 Electrical Engineering (2)


horizontal members will be cast insitu concrete elements. Concrete wa lls will be constructed as
aninsitu pour cast as a single lift for each level. Form wa lls of timber suitably braced to ensure proper

111 Electrical Method Statements (3)
level and alignment and would ho prepared on a modular basis for reuse on each level. Tie rod
supports will be provided to ensure proper al gnment and bracing of the shutters.

111 HSE Procedures (4)

111 Job Description (4) 1.7 Simultaneously with the progress of the concrete structure first fixing of M.E.P works will follow. •
111 Job Safety Analysis (6)

111 MechanicalMethod Statement (13)


1.8 Hoists will carry out vertical transportat ion of material and labour. Erection of hoists will be in several 0
111 Project Management (48)
stages following vertical progress of main structure.
:..
111 Project Management Procedures (17)
1.9 On completion of concrete works for some of the floors, the block work, plaster and screed work
will proceed.
111 Project Specifications (9)

111 Project Templates (18) 1.10. Tiling (ceramic, e.g.) wi II then proceed. Allcompleted floor tiling will be protected by means of
111 Risk Assessme nt (7) gypsum plaster or plywood covering which will be re moved and cleared before handover.

111 Road Work (6)


1.11 Building finishes will be appl ed, by completing wet building finishes on one section before starting
dry building finishes. Where possible, building finishes will start from top to bottom to avoid
damaging previously completed work. Work will also proceed linearly over a particular part of
Editable Documents rooms;wet finishes on half of the block willbe copleted before dry finishes start

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1.11 Building finishes will be appl ed, by completing wet building finishes on one sect on before starting
dry building finishes. Where possible, building finishes will start from top to bottom to avoid damaging
previously completed work. Work will also proceed linearly over a particular part of rooms; wet finishes
Editable Documents on half of the block willbe completed before dry finishes start
Categories
CivilMethod Statements 1.12 Dry finishes like false ceiling,framing carpentry,aluminum etc. will then proceed together with
Electrical Method Statements priming for paint.

MechanicalMethod Statements 1.13 Commencement of aluminum (Curtain wall will start from the bottom to top. Upon completion half
Discounted Method Statement Packages of the concrete structure for building,fixing of curtain wall will start.
Plumbing Method Statements
1.14 Progress of curtain wall and finishes will be followed with the second fixing of M.EP. wor ks.
HVAC Method Statements
Project Plans 1.15 Installation of chillier units will be advanced in order to commencement air conditioning of
Testing and Commissioning Method Statements certain portions of the building, which can provide completion of alfinishes.
Project Management
1.16 Installation of lifts willadvance as soon as concrete structure is finished.
Commercial & Finance Management
Procedures 1.17 Painting will be completed except for the last coat. which willfollow the completion of all dry
Corporate Management Procedures finishings and MEP pre-commissioning activities.
HSE Procedures
1.18 External pavement and kerbstones will commence after completion of external envelope.
Construction Risk Assessment
Quality Management Procedures
auno

1
<i<>LM
Fire Fighting Method Statements
PROfiCT "-.
MANAGEMENT \
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.:. Login
.:. Entries feed
.:. Comments feed


.:. WordPress.org

Visitor Stats 2.0 Block Work

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Visitor Stats 2.0 Block Work


299,961 Visitors
Detailed method statement must he prepared specifica lly identifying material types, quality of finish
and other important aspects.

2.1 Block work will commence upon removal of scaffolding and formwork. Block work on the ground
will commence after completion of slab for 2nd floor.

2.2 Concrete blocks supplied for site will be certified by Consultant. Mortar will be mixed on site
according to the specifications and trail mixes approved by Consultant. Standard accessories with
approvals by Consultant will be used.

2.3 Alignment and level of the adjacent concrete works must be checked prior to placing blockwork.

2.4 Adequate arrangements of urn for curing of block work will be provided according to the specifications.

2.5 Alljunction details with reinforced concrete frame will be carried out according to the previous
approved drawings.

2.6 Upon completion of block work, chasing of walls will commence to provide all necessary'
conducting. Preparation for plastering, fixing of angle beads and other accessories and applying of
rush coat will follow.

3.0 Plastering

3.1 Before commencement of plaster work it will be ensured that block work has been laid to the true
line and level.

3.2 All cut outs or voids in the block work will be filled or treated. Block work will be properly filled
with mortar and pointed. Required building services willhe installed prior to commencement of plaster
work.


3.3 Trial panel area of work will completed and approved before commencement of plastering on all areas.

4.0 Ceramic Floor and Wall Tiles - Granite and Terrazzo Tiles

4.1 Detai ed method statement will be prepared specifically identifying material types,quality of finish and

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4.0 Ceramic Floor and Wall Tiles - Granite and Terrazzo Tiles

4.1 Detailed method statement wil l be prepared specifically identifying materia l types, quality of f inish and
other important aspects upon award of the contract.

4.2 Ceramic tiles and fixing method will be as approved by Consultant prior to procurement of same and
delivery to site.

4.3 Before commencement of tiling works in wet areas waterproof ing of the floor will be tested and
approved by Consultant.

4.4 Pattern of laying ti les wi II be identified and clearly marked. Also, setting out of the tiles level end
datum will he established

4.5 Tiles delivered to site will be checked for, dimensions, integrity, quality and conformance with the
material submission.

5.0 Painting

5.1 The specific methods to be used for the painting activity will be per contract specification and drawings.

5.2 Before painting works commences, paint system has to be approved by the Consultant.

5.3 Paint materials delivered to site have to be checked against the material approva l.

5.4 Trial area of pa inting wil l be carried out and approved by the Consultant.

5.5 Before commencement, application surfaces will be dry and prepared for the paint as per manufacturer's
recommendations.

5.6 Ad equate protection wil l be arranged to avoid damage from paint spillage.

5.7 Appropriate clean brushes, rollers or sprayers as required will be available for application of the painting

-
material.

6.0 Aluminium

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material.

6.0 Aluminium

6.1 Detai ed method statement will be prepared specifically identifying material types,quality of finish
and other important aspects prior to commencement of aluminium works.

6.2 All aluminium works will be carried out by approved subcontractor. Material and system will be
as approved.

6.3 Materials delivered to site will meet the material approval sample. Workshop drawings have to
be approved by Consultant.

6.4 Delivered components to site will be protected from damage due to handling and transportation.
Damaged components will be segregated and clearly labeled.

6.5 Every delivery will contain certification for thickness of protection coatings. Furthermore, dimension's
of fabricated members will be checked against approved drawings.

7.0 Susl'.!ended Ceiling

7.1 The specific methods to be used for the construction activity will be as per contract specification and
drawings

7.2 Supply and fixing of suspended ceiling system will be carried out by approved subcontractor .

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7.0 Susl'.!ended Ceiling

7.1 The specific methods to be used for the construction activity will be as per contract specification
and drawings

7.2 Supply and fixing of suspended ceiling system will be carried out by approved subcontractor.

7.3 Before commencement of works on site materials and suspended system have to be approved by
the Consultant.

7.4 Ceiling plan for the layout will be prepared in close liaison with MEP Subcontractor

7.5 Mechanical and electrical drawing willbe prepared in close liaison with MEP Subcontractor.

7.6 Adequate supports will be provided for all light f ixtures and diffusers.

7.7 Spacing of supports and installation of system will be carried out in accordance with the
manufacturer's recommendat ons.

7.8 Installation level of the suspended ceiling has to be set out according to the approved shop drawings.

8.0 External Works

8.1 The externalstructures will be constructed according to the specif ications and drawings.

8.2 Installat on of the interlock paving for footpaths would follow.

8.3 The method statement for the external paving would include:

a) Grading to prepare earthworks formation.

b) Lay granular sub base under paving.


c) Lay kerb bedding.

d) Lay precast concrete kerb to level and line

e.) (ilrrv 011! IPvPLilnrl illinnmPnt rhPrks ilnrl nhtilin client ilnnrnvill.
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c) Lay kerb bedding.

d) Lay precast concrete kerb to level and line

e) Carry out level and alignment checks and obtain client approval.

f) Place concrete foundation and haunch backing to kerb

g) Complete laying of sub base

h) Laying of the concrete interlocking pavers would follow.

9.0 Mechanical, Electrical & PlumbingJMEP) Works

9.1 Detailed programming of all MEP work activities will be prepared in full coordination with the
main contractors programme.

9.2 Builder's works drawings will be prepared to show all openings sleeves and cast in items.
Whereve r necessary back up calculations will be prepared and submitted to the Consultant.

9.3 For special st equipment a suitably qualified specialist subcontractor willbe used. Working drawings
will be prepared for relevantitems and equipment. They will be coordinated with other services and
works.

9.4 Working drawings will be prepared in accordance with the requirements of the contract and the
statutory regulations by the localservice authorities for electricity, water, drainage.telephone and civil
defense.

9.5 The working drawings will be submitted to the consultant for approva l and also to the local
authorities or service authorities where appl cable.

9.6 Relevant authorities will be kept informed about the methods of construction and their approvalshall
be obtained as necessary.

9.7 Working drawings will be prepared wellahead of the related construction work to allow enough time


for review and comment by the consultant or service authority.

9.8 Materials of construction to be incorporated in the works will be submitted for approval in proper
format approved by the consultant. Priority willbe given to approva l of materials that are required for
enabling
works as well as chillers and transformer s.

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9.8 Materials of construction to be incorporated in the works will be submitted for approval in proper
format approved by the consultant. Priority will be given to approval of materials that are required for
enabling works as well as chillers and transformers.

9.9 Special attention will be given to storage of material during the course of the contact. Covered areas
will be used for products which need protect on from sunlight and weather conditions.

9.10 Dedicated construction teams with adequate supervisors will be allocated to the various
designated areas based on CPM and available areas

10.0 Air Conditioning- Duct Fabrication

Ductwork work will be fabricated using a computerized design and fully equipped sheet metal
manufacturing plant. The following procedure will be used for the fabrication of the ductwork.

• Drawing review by fabricator.


• Prepare print out showing types of pieces,number of pieces,area and weights.
• Separate standard straight pieces.
• Run AutoCAD optimization programme for best utilization for fitting shape.
• Data transferred to operator for cutting machine.
• Marketing and cutting pieces for ducts.
• Lock forming and auto flanging.


• Folding assembly of pieces to duct.
• Dimensional shape,quality and inspection.
• Labeling of items delivery to site.

11.0 Air Conditioning - Ductwork Installation


projectmanagement123.com/wp-content/uploads/2016/02/duct-installation-and -l eak-testing.jpg

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• Labeling of items delivery to site.

11.0 Air Conditioning - Ductwork Installation

11.1. Ductwork will be delivered from the fabrication area when required in a coordinated

manner 11.2 Mark out support locations at duct work based on working drawings.

11.3 Drill holes in concrete element, fix anchors and drop rods.

11.4 Connect duct pieces in appropriate lengths and widths between support rods.

11.5 Lift and raise ducts from floor to support level manually for small sections or mechanically for
larger sections.

11.6 Fix angle supports and nuts to support duct at correct level.

11.7 Correct more pieces in appropriate lengths andinstall at desired level

11.8 Connect adjacent duct sections by slip jo ints or angle flanges as specified with sealant or gasket
as appropriate.

11.9 Fix necessary such as VCD'S. FDS. VAV'S access doors,veins and fans

11.10 Carry out pressure test to check for leakage monitoring with suitable instrument,

11.11 After approval of coordinated reflected full ceiling drawings commence installation of flexible duct
and air terminal devices.

12.0 Ductwork Insulation

12.1After ducts have been satisfactori y tested for leakage insulation work will be carried out.

12.2 Clean the external surface of the duct to remove grease,moisture or deleterious material.

12.3 Apply specified adhesive to surface of ducts at the manufacturers recommended application rate. " ENG

12.4 Fix self-adhesive stickpins on spot welded pins at the specified intervals.

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12.5 Cut and prepare insulation board pieces in required sizes according to manufacturer's recommendat
ions to prevent compression of insulation to less than 75% ofits nominal thickness. Fix the same on the
duct surface with the help of stickpins and previously applied adhesive,ensuring that the edges are
straight and closely butted.

12.6 Fix the retaining speed washer on the stickpins I spotter pins.

12.7 Seal the joints and seams with vapour barrier mastic where required as per the specifications.

12.8 Sealthe joints of insulation by aluminium foil adhesive tapes.

12.9 Apply the first coat of vapour barrier wrap with canvass/glass cloth and then apply second coat of
vapour barrier.

12.10 Apply Insulation continuously through wa lls and partitions except fire rated walls and
partitions.
12.11 For fire rated wall and partition penetrations,terminate insulation at fire damper sleeves.

13.0 Aluminium Cladding of Insulated Duct and Pii;ies

13.1 Cut the aluminium sheets of specified thickness to make boxes of the required size.

13.2 Between the surfaces of the canvas cloth,wrap on top of the insulation with brush.

13.3 Fit boxes of aluminum over insulated ducts and pipes.

13.4 Rivet on longitudinal and transverse blots and further if required with waterproof sealants.

14.0 Chiller Water Pii;ie Insulation

14.1 Ensure pipes are of correct specified type with appropriate documentation and certification.

14.2 Remove end caps,clean and paint with red oxide.

14.3 Drill holes in concrete slab and fix anchors and drop rods and per approved working drawings. ••••
14.4 Fix pipe hangers and install pipes.

14.5 Pipe connections may be either welded or flanqed and belted dependent on the specification.
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14.6 For welded pipes approved welder will be used.

14.7 Fix valves in pipes.

14.8 Carry out pressure testing of the pipe.

14.9 After successful pressure testing carry out insulation I cladding work.

14.10 Prior to test ing and balancing of chilled water system, treat pipe with recommended chemicals
and flush with water.

15.0 Plumbing

15.1 During the foundation and concreting stage of the civil works, suitable approved sleeves will be
provided in the beams, slabs and columns. The underground drainage work will be carried out
simultaneously with the progress of the civil works. Proper slopes will be maintained and the pipeline will
be checked for water tightness by subjecting the pipes to required pressure as given in the contract
documents. Allthe drainage pipe work inthe horizontal run will be supported.

15.2 Adequate traps will be provided with water seal. Pipeline passing through fire barriers will have f
ire stopping sleeves. Standard method of construction as spec if ied In contract documents will be
followed, Specialcare will be taken for safely aspect during execution.

15.3 During installation and handing pipe and things will be closed by arid caps to avoid the ingress of
dust and dirt.

15.4 Plastic pipes will be stored in a covered area to avoid deterioration due to exposure to UV sunlight.

15.5 Installation levels will be taken as those defined in the drawings and specifications of the
construction contract.

15.6 A check will be made with the municipality or statutory authority for their relevant level system arid
benchmark to ensure coordination with the discharge drainage. •••
15.7 Buried pipe work will becarried not in coordination with the external civilworks.

15.8 A review of all the contract drawinqs will be made to ensur roper slos are specified.
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15.9 Externalinstallation connections to municipal drainage department will be offered tor inspection by
the relevant authority.

15.10 Adequate clean out and traps will be provided unless specified elsewhere in the contract.

15.11 Copper pipes will be joined by the silver brazing method arid tasting of joints will be carried out
In accordance with the contract.

15.12 Prior to delivery and installation of sanitary ware a trial mock up installation will be prepared
and offered for review and approval by the consultant and CONSULTANT.

15.13 All fire fighting instal ation will be submitted far approval by the civil defense department and
water supplied pipe will be flushed and disinfected in accordance with the contract requirements.

16.1 Electrical Works

The program for the sequence and coordination electrical and construction work activity will be based on
the main activities shown below:-

16.2 Electrical Activities


1.Lay underground ducts or sleeves.
2.Place sleeves I box outs in concrete
slabs.
3.Fur conducting DB and outlet boxes in wall
recesses. 4.Surface conduit.
5.Fix shade or cable trunking.
6.Fix surface DBS and SMDB's.
7.Install wiring,cabling & power cabling.
8.Install suspended ceiling.
9.Fit surface lighting fixtures.
10.Fix UPS.
11.Fix fire alarm devices and wiring accessories.


Fix recess light fixtures
1.Fix lighting control system.
2.Install bus bars.
3. Install MDB's.
4. Install OG sets & associated
works. 5.Install transforms and HT
cablino.
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6.Install earth pits.
7.Testing.

16.2 The installation of electrical equipment is briefly summarized below:


1. Underground sleeves for electrical services will be commenced during the earthwork and ground
preparations.
2. Concealed conduits, sleeves/ducts etc. in the slabs and walls will be installed during the slab
concreting and wall construction i.e. block work.
3. Cable support systems which includes the cable trays, trunking etc. installation will commence after
the slabs are ready and in coordination with the other services i.e.Mechanical, Plumbing and Fire
Fighting.
4. DB's SMDBs and MDBs installation will commence after the designated walls and electrical rooms
are complete in almost air respect of dell activities.
5. Circuit wiring and cabling work is carried out after the completion of structural and block work
including the plastering.
6. Installation of lghting fixtures, FA system and ELV equipment will be after completion of the painting
activity.
7. External works including earthing, lightning protection and external lightning will commence with the
preparation of landscaping and roadwork.
8. Allthe above works are to be inspected by the concerned authorities immediately after completion of
each activity to ensure that all the specifications are complied during the installat ion and the
installation is carried out as per the manufacturer's guidelines.
9. Testing will be carried out progressively after each activity. Final testing will be carried out
prior to handover.
10. Initially, the Consultant will carry out inspection testing and this will be followed by Inspection by the
local power authority.
11. Incoming power supply by the local power authority (the service connection) will be given when the
latter completes the associated works.

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