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Cetirizine HCL BP - TP
Cetirizine HCL BP - TP
Cetirizine HCl BP
PRMF/CZ5/BP/12/06
April- 2022
TABLE OF CONTENT: MODULE - 3.2
1
3.2.8.1
GENERAL INFORMATION
2
3.2.8.1.1
NOMENCLATURE
3
NOMENCLATURE
(Cetirizini Di Hydrochloridum)
4
3.2.S.1.2
STRUCTURE
5
STRUCTURE
Ci
1 2 Hel
H
and enantiomer
CETIRIZINE DIHYDROCHLORIDE
6
3.2.S.1.3
. GENERAL PROPERTIES
7
GENERAL PROPERTIES
pH 1.2 to 1.8
Polymorphism Ipca has done polymorphic study on three consecutive batches namely
200 I CZ5RII, 2002CZ5RII & 2003CZ5RII. As per the results of
XRPD, FTIR analysis, all the three samples are consistent.
8
DATE-25-08-20J I
HYGROSCOPICITY-DATA
Batch No.
Test Hygroscopicity
0~.
~st~~~\
CHECKED BY
9
()
o
o Wr
c: .•..
~ :p:
." N
o
...•. ..•
N
(Jl 0
0 0 ::1
0 0
0 ~
() UI
CD ;...)
=: w
:J. \6
t:I. ~
'"0
iil s:
6.879['".1
8.283["]
ia
o
...•. ~
o 6'
::I.
Q.
CD
lUl87[0] ,:.,
13.223 [0] 8
,..).
()
i5.1~~~ ~
;0 ::!!
16.66:3 (OJ 1= ?if
17.Z39("] I\)
o o
18.200 ("] '18.761 ["J ,..). ~.
I\) ::I.
N
I\) 2 :r
CD
0 :r
20.801["] 2 ~
"U g
0 ;r
~.
l:t Z3.161l,,] 0'
::I.
0 23.9ai["] e.
::J 24.530["]
"'1 ~
I\) o
o
...•.
i ...--7g:;,;I~647["] ~
10
U1
....or ~
~2IUlB["]
29.016["] l\)
~ ::;5'277rcr1 o
W ...•.
N
o
JU~97b[") ~
o
o ~ 31.473~ ~
31.923
33.139["]
.;..
o
"U
lD
co
!I!
...•.
So
...•.
"Date: 6/412012 Time: 5:23:07 PM File: celirizine Hydrochlorlde-2001 CZ5RU_20120404 [IPCA]
Peak List
Pos. [o2Th.] d-spacinq[A) Rel.Int. ['II Area[cts*o2Th.)
6.8786 12.84019 23.23 27.46
7.5359 11.72171 2.75 5.13
8.2693 10.68369 77.19 108.30
11.8875 7.43876 5.90 7.38
13.2226 6.69053 10.92 19.70
14.2334 6.21757 13.49 15.18
14.5800 6.07052 17.06 18.90
14.9586 5.91"773 14.53 18.55
15.1735 5.83439 8.52 12.95
16.6626 5.31618 3.48 18.07
17.2393 5.13963 20.29 23.42
17.7280 4.99903 1.12 21.19
18.2002 4.87038 77.97 97.37
18.7608 4.72610 91.33 131.33
19.0224 4.66168 17.62 22.65
20.8013 4.26687 27.08 60.81
21.8890 4.05724 11.34 23.39
22.2612 3.99023 9.39 26.61
23.1612 3.83718 53.31 81.88
23.9058 3.71931 78.14 135.99
24.5305 3.62600 52.43 150.44
25.0442 3.55278 100.00 247.53
25.5688 3.48106 19.95 39.40
26.0162 3.42220 21. 74 29.05
26.4222 3.37053 15.75 12.25
26.4408 3.36819 15.19 47.13
26.6467 3.34263 29.21 39.42
28.1084 3.17205 5.79 46.82
29.0161 3.07485 28.07 55.96
29.3773 3.03786 4.64 24.64
30.5830 2.92079 10.95 51. i3
30.9702 2.88514 15.11 34.68
31. 4732 2.84017 5.83 8.12
31.9232 2.80116 6.44 10.01
33.1385 2.70115 28.54 136.00
33.7097 2.65668 8.19 10.03
34.5309 2.59535 13.31 32.20
34.9127 2.56784 3.34 14.05
36.0763 2.48765 5.61 27.78
36.9925 2.42811 13.47 55.24
38.6017 2.33051 3.21 11. 49
40.3763 2.23208 2.43 46.71
42.3551 2.13226 7.83 36.14
43.1338 2,09555 3.18 8.63
45.0578 2.01044 2.79 42.77
~ __ ~~ __ ~~ __ ~_~=-~----~==~====~=='":i'1"'Of~1
11
Date: 4/4/2012 Time: 5:26:17 PM File: Cetirizine Hydrochloride-2002 CZ5RII 20120404 [IPCA]
Counts
Cetirizine Hydrochloride-2002 CZ5RII20 0404
- qj
":
1000
500
o
10 20 30 40
Position [02Theta]
Page: 1 of 1
12
Date: 4/4/2012 Time: 5:26:22 PM File: Cl:.tirizine Hydrochloride-2002 CZ5RII_20120404 [IPCA]
~ak'tAt
Pas. (°2Th .I d-spacing[AI Rel.Int. [tl Area [cttl*o2Th.]
6.6812 12.83531 29.49 32.64
7.5492 11.70099 3.32 5.36
8.2626 10.69233 88.18 116.88
11.8844 7.44067 7.57 'j.44
12.9842 6.81280 2.45 6.28
13.2245 6.68957 14 .22 17 .51
14.2288 6.21959 11.37 11.63
14.5752 6.07253 14.91 13.93
14.9556 5.91891 12.91 111.21
15.1809 5.83155 10.03 13.20
16.6179 5.33038 3.47 1.7.55
17.2372 5.14024 16.30 19.79
18.1961 4.87147 76.71 92.65
16.7610 4.72604 100.00 143.20
19.0222 4.66173 17.26 20.06
20.7953 4.26808 27.83 62.03
21.9097 4.05346 9.51 20.73
22.2375 3.99444 9.92 24.66
23.1603 3.83732 53.30 77.62
23.9121 3.71836 86.38 147.76
24.5430 3.62418 64.01 169.02
25.0294 3.55484 99.96 230.71
25.5167 3.48805 13.75 114. 07
26.0186 3.42189 18.57 13.81
26.4144 3.37150 13.71 8.99
26.6493 3.34232 32.04 55.53
27.9897 3.18523 5.55 6.69
28.2533 3.15610 3.89 51.21
29.0214 3.07430 28.89 59.52
29.5033 3.02517 !i.50 7.38
30.f.i3f.iJ 2.92526 '11.f.ifl 48.76
30.9590 2.88616 13.14 32.51
]1.4649 2.84091 4.69 5.11
31.8871 2.80425 5.07 6.97
33.107~, /.70358 32.22 130.89
33.5681 2.667% 9.21 25.74
34.5395 2.59473 14.05 40.80
]6.0521 2.40926 5.65 23.05
36.9695 2.12957 11.15 59.18
38.6184 ~.32954 ::.11 10.81
40.1674 2.24320 2.17 5~.~€
"2.3434 2.13283 7.93 ;/.58
13.0860 2.09777 3. ::'0 6.10
4". fJ791 ~.Q09!:;4 .3.~;8 .~a_~;~
1 Of 1
13
Date: 4/4/2012 Time: 5:48:49 PM File: Cetirizine Hydrochloride-2003 CZ5RlI 20120404 [iPeAl
Counts
Celirizine Hydrochloride-2003 CZ5RIL20 0404
I
1000 E:-- !
~...a
a:
;
l~ I~
r~ I
cOl
let;
•.•• j
I
i
j I
f.: -J
I ~ ! I
II.
'I :
500
i iii
~ I,
, ,I
-e~
0_
!
I
J
f
-~ I
, I
\lll~v~".r
o y-r Iii iii "T I.
iii
I I
10 20 30 40
Position [02Theta]
Pagl~: 1 of 1
14
Da~: 4f4~2012Time: 5:48:57 PM File: 'Celirizine Hydrochloride.2003 CZ5RIC20120404 [IPCA)
Peak List
Pos. [02Th.) d-spacing[AJ Rel.Int.[t-J AT.e~[cts*o2Th.J .
6.6970 1Z.8050~ 29.66 35.75
7.5447 11.70803 3.50 5.20
0 ..2574 10.69902 02 ..99 117.30
11. 9003 7.13080 7. g.l 10.02
U.:':>41i f..foR"!iO 1~.;:;q '1 . .:1 F.
14.2330 6.21773 11. 05 13. '18
14.5743 6.07290 13.89 15.43
14.9~,81 5.917,.1 12.72 17 ..
39
15.1587 ~ ..
81006 9 .. 12 11.59
H ..f.?F.O :•.::;?7Rl :i. /.~l 17. R{l
17.2520 5.13588 15.75 20.10
18.2011 4.87014 56.90 8'}.90
10.7631 4.72552 100.00 156.79
19.0103 1.66'16'i 16.8:- Hl.02
'0.7(:1::\ 4.:'f.R'W ~4_ 79 ~:1.qJl
21.9151 1.05216 10.71 2iJ.::i6
22.1986 4.00134 11.30 26.63
23.1733 3.03520 40.73 76.0?
23.9286 :;.71582 83.68 119.00
7.4.:,1lP.4 .~.F.17IiO F.4.r;q lW;.!i9
25.0169 3.55658 93.27 208.09
25.4526 3.49669 13.40 146.62
26.0247 3.42110 20.17 1..
;'':3
26.6122 3.31320 29.i/i 59.50
?7 .'14.17 3 ..1 Qn'i1 ~.74 n.~
;:f..
;:;6.6947 3.06750 10.69 38.21
29.0380 3.07250 35.59 38.44
~9.5040 3.02510 4.95 ;.34
30.16H 2.93156 9.87 1/~. 2.3
::lO.CJ4n ?.RR70F. 11.7F. 1:: .:)4
31. 4836 2.83926 5.06 5.46
31.9086 2.80241 4.62 7.32
3J .1404 2.70100 30.72 14].58
31.3375 2.60953 1.£2 22.18
14.r,701 ;>. :,QF.14 "I:; .sa 79.7.:'1
34.n22 2.56788 ';.38 ].05
35.9860 2.49368 5.61 27.24
36.9053 2.43365 10.2(l 67.19
39.5995 2.33063 1.12 16.91
40.;>:~4) ,. ,.')Qf11 ).01 r:;O.n::
12.3783 2.13115 8 . 9f~ 39.79
4.r"J. :1"' fi.1 i . qg9:11 :~ . /..'i 4<).91
1 Of 1
15
Date: 4/17/2012
88.9
85
80
75
70
65
60
55
50
%R
45
40
35
30
25
20
15
7.6
.-.,---------.-------..-., I
4000.0 3000 2000 1500 1000 450.0
em-}
16
Date: 4/17/2012
85.4::l
80
75 \
\
70
65
60
55
50
%R 45
40 \ j
35
30 \
25
20
15
8.8 j I
17
Date: 4/17/2012
87.4
80
75
70
65
60 J\
55 \
l
50
%R 45
40
35
30
25
20
15
10
7.0
4000.0 3000 2000 1000 450.0
em-I
17042012_crz_ CTZ_2003_CZ5RJI.pk
REF400080.342000 65.17600
3918.34 80.00 3853.92 82.66 3802.13 82.78 3741.07 83.75 3679.23 85.06
3644.72 81.89 3566.82 84.20 3460,62 74.86 3043.37 19.19 2984.12 16.35
2952.88 16.57 2630.72 2J.27 2381.77 9.26 1956.05 58.89 1907.40 60.45
1773.46 34.56 1741.17 7,03 1599.04 42.90 1574.31 47.79 1496.13 20.37
1456.44 16.44 1435.07 15.90 1383.65 14.17 1357.26 13.14 1320.16 9.63
1284,7426.66 1274.18 25.12 1263,69 21.30 1242.13 34.01 1185.67 18.30
1137.459,75 II 14.76 29.92 1092.07 17.99 1077.07 27.57 1055.31 22.12
1030.7123.80 1018.97 19.27 961.50 31.77 946.55 35.26 921.06 17.40
887.62 45.83 867.25 37.10 845.97 19.58 808.74 18.01 782.49 36.oJ
758.46 18.17 730.73 46.26 720.17 26.51 699.25 18.26649.03 31.71
620.86 27.36 611.15 35.57 591.76 41.45 557.67 38.01 535.70 23.27
503.32 30.26 484.41 42.06 462.77 60.63
18
3.2.S.2
MANUFACTURE
19
3.2.S.2.1
MANUFACTURE(S)
20
NAME & ADDRESS OF MANUFACTURER AND MANUFACTURING SITE
Manufacturing Facility
Ipca Laboratories Limited
Sejavta, District Ratlam (Madhya Pradesh)
Pin: 457 002, India.
Phone Nos : +91-7412-278259
Fax Nos : +91-7412-279083
Maharashtra India
Phone: +91 22 – 6210 5047
Email: prema.vinodkumar@ipca.com
21
3.2.S.2.2
DESCRIPTIONOFMANUFACTURING
PROCESS
ANDPROCESSCONTROL
S
22
CHEMICAL REACTION
SEQUENCE
23
24
25
MATERIAL FLOW CHART
26
27
28
3.2.8.3
CHARACTERIZATION
29
3.2.S.3.1
ELUCIDATION OF
STRUCTURE AND OTHER CHARACTERISTICS
30
ELUCIDATION OF STRUCTURE AND OTHER CHARACTERISTICS
Structure elucidation studies have been performed on Batch No. 2001CZ5RII of Cetirizine
Dihydrochloride for IR, NMR and Mass. A summary of the analysis undertaken to confirm the structure
is provided below:
Infrared absorption
The Infrared spectrum of the sample i.e. Cetirizine Dihydrochloride Batch No. 2001CZ5RII and
corresponding Working Standard Batch No. 1023CZRII which was compared with USP Reference
Standard NO.FOG124 over a range from about 4000cm-l. The Infrared spectrum of the sample
concordant to that of working standard and reference standard.
NMRSpectra
The Proton spectrum of Cetirizine Dihydrochloride Batch No. 2001CZ5RII was recorded on Bruker
400MHz in DMSO-d6 solvent. The Proton spectral assignment is concordant to structure of Cetirizine
Hydrochloride
Mass Spectra
Mass spectra of Cetirizine Dihydrochloride Batch No. 2001CZ5RIII were performed. Mass spectra of
above batches were recorded on Micro mass instrument. Mass value is expressed as rnlz. Cetirizine
Hydrochloride give molecular ion peak at rnlz 388.9.
Conclusion
The results from the various physicochemical techniques used, confirmed the structure of Cetirizine
Dihydrochloride.
31
I.R. ABSORPTION
32
INFRARED ABSORPTION
The Infrared spectrum of the sample i.e. Cetirizine Dihydrochloride Batch No. 200lCZ5RII and
corresponding Working Standard Batch No. 1023CZRII which was compared with USP Reference
Standard NO.FOG124 over a range from about 4000cm-1• The Infrared spectrum of the sample
concordant to that of working standard and reference standard.
The Infrared spectra of Cetirizine Dihydrochloride Batch No. 2001CZ5RII, Working Standard
I023CZRII are enclosed herewith.
33
QUALITY CONTROL DEPARTMENT date: 26//0212012
601
1
soJ
~T- 40
30
20
15.2
4000.0 3000 2000 1500 1000 400.0
em-}
2001 CZ5RII.U.pk
"'''.3
60
50
40
~T
30
20
15.2
4000.0 3000 2000 1500 1000 400.0
em-l
~~ fl2
AJ.tLYST r~D BY
~\l~
34
QUALITY CONTROL DEPARTMENT date: 21//1012011
60
50
%T 40
30
] 7.4 .
I --'
...J
-. -', ...--'---
.....
-w",-,
I-v-. ~'..,.
l
CETRIUSPWS.pk
66.3
60
50
40
30
20
----:"'---'"
.-_"_'"
~ ~-.I/
'-~./ C-
_..--. - ; r-"v- .
"a. .
• ,'1
8.8
4000,0 3000 2000 1500 1000 400.0
em-l
-- CETRIUSPWS.sp - 21/10/2011 - CETIRlZINE HYDROCHLORIDE USP WS # 1023CZRII : 529110
CETRIUSPRS.sp - 21/10/201 I - CETIRIZINE HYDROCHLORIDE USP RS LOT-FOG124.:5}8~10lt'
ANALYST . ~\.
cr=... C!0'f-J CHECKED BY
ePl})O)1I
35
QUALITY CONTROL DEPARTMENT date: 21//10/2011
I
- 50
1,
40 i
%T" ,oJ
I
20r-'~~£
8.8_, - .. -.---. I ----..,..., ------.-, ------,.-------r----"
4000.0 3000 2000 1500 1000 400.0
em-}
.,pI /0 ~\"
~
ANALYST '1 CHECKED BY
36
NMRSPECTRA
37
NMRSPECTRA
The Proton spectrum ofCetirizine Hydrochloride Batch No. 2001CZ5RII was recorded on BRUKER
400MHz in DMSO-d6 solvent. The Proton spectral assignment is concordant to structure of
Cetirizine Hydrochloride.
The NMR spectra is enclosed which clearly confirms the sample namely Batch No. 2001CZ5RII is
Cetirizine Hydrochloride.
38
IPCA LABORATORIES LIMITED
CRD, ANALYTICAL DIVISION
(NMR INTERPRETATION DATA)
Date: 24/0412012
Structure.
c
CI 2HCI
Inter retation:
Chemical shift value (li/ppm)
3.344.08
5.52
7.32-7.90
11.62
# m- multiplet, s-singlet, Ar- Aromatic.
By the above data, it is confirmed to the structure ofCetirizme ReI.
39
CetlrlZlne HC) # 2001CZ5RII lH
;)ULPROG Z9~0
10 65536
SOlvENl OMSO
NS 6
OS 4
SWH 99aO.040 Hz
FlORES O. 1522B3 HZ
A(l 3. 2B34036 sec
RG 143.7
OW 50 .100 usee
DE 6.00 usee
TE 300.0 I(
01 3.00000000sec
F2 - Processing parameters
Sl 32768
SF 400.1300000MHz
WOW EM
SSB 0
LB 0.30 Hz
GB 0
PC 1.00
rmm tIl 1; 10 B f; .} 2 Q
40
MASS SPECTRA
41
MASS SPECTRA
Mass spectra of Cetirizine Hydrochloride Batch No. 2001CZ5RJII were performed. Mass spectra of
above batches were recorded on Micro mass Q-T of instrument. Mass value is expressed as m/z.
Cetirizine Hydrochloride give molecular ion peak at m/z 388.9.
The Mass spectra is enclosed which clearly confirms the sample namely Batch No. 2001CZ5RII is
Cetirizine Hydrochloride.
42
IPCA LABORATORIES LIMITED
CRD ANALYTICAL DIVISION
RATLAM
----
m/z Assignment
CI
perf°711Y Approved By
GoJ~
Reasearch Associate
R&D (Analytical)
Pankaj Harnol
Asst. Manager
R&D (Analytical)
Date: 30/04/12
43
.27~Apr~20t'
t'1:34:2
27-04-2012 CETRIZINE_DCHCL_2001 CZ5RII7 (0.121) em (1:55)
TOFMS ES+
100 388.9623
4.83e5
.
I
I
1389.9739
'/
*'1 V.
b
j1391.0060
~/
I .1
,.
I .:.
il
I .1
I
I
i
~I
I! 1!
'I
j'
;201.3146 ~
, 'i3~2.0203
1 ..
0-._ _._ . - .. -. ----. _...:.w._--: __ .__ .__ -.--.- ....---. -.. ,---'_ ._.. ----m/z
200 225 250 275 300 325 350 37 400 425 450 475 500 525 550 575 600 625 6S0 675 700
44
3.2.S.3.2
IMPURITIES
45
IMPURITY PROFILE
46
IMPURITY PROFILE
I mpurity specifications are as per BP monograph and inhouse Validated method as follows:
Inorganic Impurity
Inorganic impurities are controlled as per BP monograph as follows:
47
RESIDUAL SOLVENT
48
RESIDUAL SOL VENTS
The Solvents used in the manufacturing process of Cetirizine Hydrochloride are Methanol, n-Hexane,
Toluene, Chloroform, Dimethyl Formamide, Ethyl Acetate, Methylene Dichloride & Acetone.
Methanol, n-Hexane, Toluene, Chloroform, Dimethyl Formamide, Ethyl Acetate & Methylene
Dichloride are found to be less than 10% of the ICH limit hence routine testing is not required. Solvent
Ethyl Acetate and Acetone being class III solvent is controlled by the test of Loss on Drying. Three
NMT60ppm ND ND ND
Chloroform
Above data demonstrates that content of Class II solvents in final API is less than 10% specified limit,
hence routine testing of these solvents are not required. This is in line with CPMP/QWP/450/03 dated
10/2/05 titled Annex to CPMP/ICH/283/95 Impurities: Guidelines for Residual Solvents &
CVMP/VICH/502/99 Guideline on Impurities Residual solvent Annex I: Specifications for Class 1 &
Class 2 residual solvents in Active Substances. And Class III solvent Ethyl Acetate and Acetone
Analytical Method Validation report is provided in DMF Section 3.2.S.4.3. Validation of Analytical
Procedures.
49
RESIDUAL SOLVENTS
Benzene content
Benzene is not used in the manufacturing process of Cetirizine Dihydrochloride; however it may be a
possible impurity in other solvent used. An in house GC method is developed and validated to detect
Benzene content in final API. Results of the same are tabulated below:
Analytical method validation report for the same is provided in DMF Section 3.2.S.4.3 Validation of
Analytical Method.
50
3.2.8.4
CONTROL OF DRUG SUBSTANCE
51
3.2.8.4.1
SPECIFICATIONS
52
53
3.2.S.4.2
ANALYTICAL PROCEDURES
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
3.2.S.4.3
VALIDATION
OF
ANALYTICAL PROCEDURES
72
VALIDATION REPORT FOR
DETERMINATION OF RESIDUAL
SOLVENT
(METHANOL, METHYLENE CHLORIDE,
N- HEXANE, ETHYL ACETATE,
TOLUENE, ACETONE)
73
(lvea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
1. OBJECTIVE
To provide documented evidence of the suitability of the analytical method-1 for its
intended purpose of establishing the quality of Cetirizine Dihydrochloride with respect to
Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene.
2. SCOPE
This scope shall evaluate the acceptability of analytical method used for determination of
Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene in Cetirizine
Dihydrochloride by Gas chromatography analysis.
Methanol
Acetone
Dichloromethane
n-Hexane
Ethyl acetate
Toluene
Chloroform
Ethylene Dichloride
Benzene
N,N-Dimethylformamide
The protocol shall define the procedure, documentation, references and acceptance
criteria to be used in method of Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl
acetate and Toluene in Cetirizine Dihydrochloride by Gas chromatography analysis.
74
(Ipc~
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
3. PROCEDURE
As per the cGMP regulation guidelines, the test method, which is used for assessing the
quality of pharmaceutical product with established specification, must be validated for
analytical performance parameters described in the USP 29 under section 1225" (i.e.
llvalidation of compendial method") and! or ICH (028) guideline for "Validation of
analytical procedure: methodology"
75
REPORT ON ANAL vrlCAL DEVELOPMENT AND VALIDATION FO
'~pca)
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
4. PLAN OF STUDY
The validation of Residual Solvent (Methanol, Acetone, Dichloromethane, n-Hexane,
Ethyl acetate and Toluene) method of Cetirizine Dihydrochloride shall be carried out as
per the plan given below:
4. The Precision study of the analytical method shall be established by injecting six
replicate injections of Standard solution for injection precision and six replicate
injections of Test solution for result precision. (Acceptance criteria: % RSD NMT
10.00%)
6. Precision, Accuracy and linearity curve of Residual solvent at LOQ level shall
be established.
76
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
10. Robustness study shall be carried out by deliberately change in flow and
temperature method parameter.
The conclusion shall be drawn, after assessing the validation data of the above
studies, whether this method can be used for analysis of Residual Solvent for its
intended purpose of establishing the quality of Cetirizine Dihydrochloride.
CHM
(Officer -ARDL)
DATE: oq I Oi/ t"6
APPROVED BY
(Manager-ARDL)
DATE: M I Drlc5t.
77
(Ipea)
REPORT ON ANAL VTICAl DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHlORIDE (METHOO-1)
Analytical method validation study was carried out for Residual solvents method-1
(Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene) by GC.
System suitability was carried out by injecting six injections of Standard solution and
following system suitability parameters were observed.
Observed
Dichlor n- Specificati
Sr. System suitability Aceton Ethyl
Methan ometh Hexan Toluene on limit
No. parameter e acetate
01 ane e
RT (Retention 2.70 4.23 4.97 5.77 7.77 12.68 Infonnative
1
Time)
RRT (Relative 0.16 0.25 0.29 0.34 0.46 0.75 Infonnative
2 Retention Time)
20120.81 23027.61 15052.65 40348.19 163286.05 Infonnative
3 Plate count 22929.23
Injection Precision study (Injection repeatability) for Residual Solvent i.e. Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene was carried out by
replicate analysis of six consecutive injections of Standard solution of Residual Solvent
(i.e. concentration of Methanol 300 ppm. Acetone 500 ppm, Dichloromethane 60 ppm, n-
Hexane 29 ppm, Ethyl acetate 500 ppm and Toluene 89 ppm). % RSD was calculated
and found 0.96% for Methanol, 0.88% for Acetone, 1.29% for Dichloromethane, 1.59%
for n-Hexane, 1.07% for Ethyl acetate and 1.30% for Toluene. This indicates that the
precision of the method is well within the limit of RSD NMT 10.00%.
Test precision study was also carried out for Residual Solvent of one the batch B. No.
PP5012CZRI of Cetirizine Dihydrochloride. % RSD of result of ppm content of Acetone
was found 6.11 %. Methanol, Dichloromethane. n-Hexane, Ethyl acetate and Toluene is
not detected. This is well within the acceptance limit of 15.00% RSD.
78
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
The Limit of detection values for Residual solvents, for above method were found to be
0.75 ppm for Methanol, 2.52 ppm for Acetone, 0.65 ppm for Dichloromethane, 0.03 ppm
for n-Hexane, 5.03 ppm for Ethyl acetate and 1.80 ppm for Toluene w.r.t. target
concentration (i.e. 7.52 ppm for Methanol, 25.19 ppm for Acetone, 6.48 ppm for
Dichloromethane, 0.29 ppm for n-Hexane, 50.28 ppm for Ethyl acetate and 17.98 ppm
for Toluene w.r.t. Test).
The limits of quantitation values for Residual solvents were found to be 3.01 ppm for
Methanol, 5.04 ppm for Acetone, 6.48 ppm for Dichloromethane, 0.58 ppm for n-Hexane,
10.06 ppm for Ethyl acetate and 4.50 ppm for Toluene w.r.t. target concentration (i.e.
30.09 ppm for Methanol, 50.37 ppm for Acetone, 64.80 ppm for Dichloromethane, 5.82
ppm for n-Hexane, 100.56 ppm for Ethyl acetate and 44.95 ppm for Toluene w.r,t. Test).
Linearity and Range study was conducted by analyzing the various concentration levels
of Residual Solvent i.e. Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate
and Toluene in the synthetic mixture solutions for the concentration range LOa to 150%
of the targeted concentrations (3.01 ppm to 451.35 ppm for Methanol, 5.04 ppm to
755.55 ppm for Acetone, 6.48 ppm to 77.76 ppm for Dichloromethane, 0.58 ppm to 43.65
ppm for n-Hexane, 10.06 ppm to 754.20 ppm for Ethyl acetate and 4.50 ppm to 134.85
ppm for Toluene). The Linearity curves were plotted for peak area responses of Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene against concentrations
of Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene and
correlation coefficient was found 0.9999 for Methanol, 0.9985 for Acetone, 0.9980 for
Dichloromethane, 0.9998 for n-Hexane, 0.9999 for Ethyl acetate and 0.9998 for Toluene.
(Acceptance criteria: correlation coefficient NL T 0.9800)
Accuracy study was carried out by spiking various known concentrations of Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene in Cetirizine
Dihydrochloride test sample and calculating the % Recovery of the same. Accuracy was
determined over the range of 80% to 120% cone. The results of accuracy study, in terms
of % Recovery, were found in the range of 98.74% to 100.63% for Methanol, 97.96% to
99.59% for Acetone, 99.05% to 102.72% for Dichloromethane, 97.21% to 99.57% for n-
Hexane, 98.25% to 100.18%for Ethyl acetate and 97.79% to 99.95% for Toluene. Result
were well within the acceptable limits 80% to 120%.
79
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
Accuracy study at LOa level was carried out by spiking lowest quantiable concentration
of Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene in
Cetirizine Dihydrochloride test sample w.r.t. target concentration. The % Recovery was
found 100.66% for Methanol, 98.67% for Acetone, 106.94% for Dichloromethane,
102.87% for n-Hexane, 97.98% for Ethyl acetate and 102.69% for Toluene.
Precision at LOa level were carried out by replicate analysis of six consecutive injections
(i.e. 3.01 ppm for Methanol, 5.03 ppm for Acetone, 6.39 ppm for Dichloromethane, 0.58
ppm for n-Hexane, 10.05 ppm for Ethyl acetate and 4.46 ppm for Toluene w.r.t. target
concentration). The % RSD was found 9.83% for Methanol, 3.26% for Acetone, 11.28%
for Dichloromethane, 1.98% for n-Hexane, 6.24% for Ethyl acetate and 9.05% for
Toluene at above concentration (Acceptance criteria: % RSD is NMT 15.00%)
The results of three consecutive batches of Cetirizine Dihydrochloride were studied for
Residual solvent analysis of Cetirizine Dihydrochloride for data accumulation by using
the same method.
The results are in excellent agreement within the acceptance criteria for Precision,
Linearity and Range, Accuracy study, Specificity, Limit of Detection and Limit of
Quantitation, Robustness and Ruggedness etc. Thus this analytical method is
considered as validated for its intended use to establish the method of a Residual
Solvent of Cetirizine Dihydrochloride with consistent results.
c1
CHECKED BY APP~
(Officer -ARDL) (Manager -ARDL)
DATE: ~31031 trb DATE: 0 If - 03- 0-6
80
Upca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Sr.
Name of Component Grade Make % Purity
No.
1 Methanol HPLC grade Merck 100%
2 Acetone GR grade Merck 100%
3 Dichloromethane Extra pure Merck 100%
4 n-Hexane HPLC grade Merck 99.2%
5 Ethyl acetate GR grade Merck 99.9%
6 Toluene GR grade Merck 100%
81
(lpca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
c) CHROMATOGRAPHIC PARAMETERS:
Oven Temperature
Headspace Parameter
d) PREPARATION OF SOLUTIONS:
890 ppm)
82
(lpca)
REPORT ON ANALYTICAL DEVELOPMENTAND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINEDIHYDROCHLORIDE (METHOD-1)
V) Diluent
N,N-Dimethylacetamide.
Remark
1. Subtract the peak response corresponding to diluent peaks from the Standard
and Test solution.
83
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENTAND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
a) Standard Solution-I:
Pipette out 8.0 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 80% Recovery)
b) Standard Solution-II:
Pipette out 10 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 100% Recovery)
c) Standard Solution-III:
Pipette out 12 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 120% Recovery)
Test-1 (100% spiked) 0.5 5ml of Std soL-III 300 500 60 29 500 89
03
84
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
Opca)
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHlORIDE (METHOD-1)
Concentration in ppm
Dilution No. Dilute from stock solution
DichIara n- Ethyl
Methanol Acetone Toluene
methane Hexane acetate
Dilution-1 (0.05%) 1ml ~100mI/0.5ml ~100ml 0.15 0.25 0.03 0.015 0.25 0.045
Dilution-2 (0.1%) 1ml ~100ml/1ml ~100ml 0.30 0.50 0.60 0.029 0.50 0.089
Dilution-3 (0.3%) 1ml 7100ml/3ml 7100ml 0.90 1.50 0.18 0.087 1.50 0.267
Dilution4 (0.5%) 1ml 7100ml/5ml 7100ml 1.50 2.50 0.30 0.15 2.50 0.45
Difution-5 (1.0%) 1ml 7100ml/10ml 7100ml 3.00 5.00 0.60 0.29 5.00 0.90
Dilution-6 (5.0%) 0.5m17100ml 15.00 25.00 3.00 1.45 25.00 4.45
Dilution-7 (10%) 1ml7100ml 30.00 50.00 6.00 2.90 50.00 8.90
Dilution-8 (30%) 3ml7100ml 90.00 150.00 18.00 8.70 150.00 26.70
Conc. =Concentration
Dilution-9 (50%) 5ml ~100ml 150.00 250.00 30.00 14.50 250.00 44.50
Dilution-11 (100%) 10ml ~100ml 300.00 500.00 60.00 29.00 500.00 89.00
DiJution-12 (120%) 12ml7100ml 360.00 600.00 72.00 34.80 600.00 106.80
DiJution-13 (150%) 15ml7100ml 450.00 750.00 90.00 43.50 750.00 133.50
Cone. = Concentration
85
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FO
'HpcaJ
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
Calculation formula:
AT WS 10 5
% of Residual solvents = --x x-- x
AS 100 100 WT
(b) % of Acetone = -- xL 3
~OO
X
-100f
X 5 XiII' = -ppm
Ie) % of Diehloromethane= xL 3
~OO
X
100f
X 5 X 10' = -ppm
(d) % n-Hexane =
Results: n-Hexane in ppm =
--xioo x ~x
-100f
86
(lpeaJ
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Specification Limit:
87
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
7. IDENTIFICATION
Table No. 7.1 represents data of Retention Times/Relative Retention Times of solvents.
TABLE NO-7.1
REMARKS:
Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate, Toluene and N,N-
Dimethylacetamide peaks are well separated from each other.
~
PERFORMED BY
(Q1ficer- ARDL)
CHMBY
(Officer -ARDL)
DATE: \ l.-\ \ 0'1 o~ DATE: 11/tllo-G
88
(DpcaJ
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
All the detected Residual solvents were found well separated by the above GC method.
(From six consecutive injections of Stand.ard solution)
Table No. 8.1 represents data of RT and RRT of Methanol, Acetone, Dichloromethane, n-
Hexane, Ethyl acetate, Toluene.
89
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO - 8.1
Name of compound: Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate
and Toluene
DICHLORO ETHYL
INJ. METHANOL ACETONE METHANE N-HEXANE ACETATE TOLUENE
NO.
RT RRT RT RRT RT RRT RT RRT RT RRT RT RRT
10t6 2.73 0.16 4.26 0.25 5.01 0.29 5.82 0.34 7.81 0.46 12.71 0.75
20f6 2.71 0.16 4.24 0.25 4.98 0.29 5.79 0.34 7.78 0.46 12.70 0.75
30f6 2.70 0.16 4.23 0.25 4.97 0.29 5.77 0.34 7.77 0.46 12.69 0.75
4 ot6 2.70 0.16 4.23 0.25 4.97 0.29 5.77 0.34 7.77 0.46 12.69 0.75
50f6 2.70 0.16 4.23 0.25 4.97 0.29 5.77 0.34 7.77 0.46 12.68 0.75
60f6 2.69 0.16 4.22 0.25 4.96 0.29 5.76 0.34 7.76 0.46 12.67 0.75
Mean 2.10 0.16 4.23 0.25 4.91 0.29 5.11 0.34 7.11 0.46 12.68 0.75
SO :t 0.007 0.000 0.007 0.000 0.007 0.000 0.007 0.000 0,007 0.000 0.007 0.000
%RSD 0.26 0.00 0.17 0.00 0.14 0.00 0.12 0.00 0.09 0.00 0.06 0.00
This data taken from six consecutive injections of Standard solution from Precision study.
4~
PERFORMED BY
~
CHECKED BY
(Officer-ARbL) (Officer -ARDL)
DATE: \\.\\Q\\~~ DATE: Itt 1~ {bt:,
90
REPORT ON ANAL vrlCAL DEVELOPMENT AND VALIDATION FOR
UpcaJ
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
The System suitability of above method was carried out by calculating RRT, Plate count,
Tailing Factor and Resolution between Acetone & Dichloromethane and selecting the
acceptance limits.
6 % RSD [n=6} 0.96 O.BB 1.29 1.59 1.07 1.30 NMT 10.00%
Table No. 8.2.1 to 8.2.5 represents data on system suitability parameter for six replicate
injections of Standard solution.
The respective chromatograms taken from Standard solution of Precision study are
enclosed herewith.
91
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Methanol 2.73 2.71 2.70 2.70 2.70 2.69 2.70 0.007 0.26 2.69 2.73
Acetone 4.26 4.24 4.23 4.23 4.23 4.22 4.23 0.007 0.17 4.22 4.26
Dichloromethane 5.01 4.98 4.97 4.97 4.97 4.96 4.97 0.007 0.14 4.96 5.01
n-Hexane 5.82 5.79 5.77 5.77 5.77 5.76 5.77 0.007 0.12 5.76 5.82
Ethyl acetate 7.81 7.78 7.77 7.77 7.77 7.76 7.77 0.007 0.09 7.76 7.81
Toluene 12.71 12.70 12.69 12.69 12.68 12.67 12.68 0.007 0.06 12.67 12.71
Six replicate injection data for system suitability taken from standard solution of Precision study.
*System suitability parameters by using software TotaiChrom.
REMARKS: The above results of system suitability parameters were found satisfactory and well within acceptable
range of system suitability requirements.
~
PERFORMED BY C~-Y-
(Officer ARDL) (Officer -ARDL)
DATE: \'-1\0\' bb DATE: l~I~I~
92
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Table No. 8.2.2
SYSTEM SUITABiliTY STUDY
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~~
~
PERFORMEDBY CHECKED BY
(Officer ARDL) (Officer -ARDL)
DATE: \'-\\~\ \I:lG DATE: 1~llH'~
93
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Table No. 8.2.3
SYSTEM SUITABILITY STUDY
REMARKS:The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~
PERFORMEDBY ~B-Y--
(Officer ARDL)
(Officer -ARDL)
DATE: \V\ 'ol\t> 6 DATE: 1-4Ib-f I~
94
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Table No. 8.2.4
SYSTEM SUITABiliTY STUDY
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~
PERFORMED BY
(Officer ARDL)
M
CHECKED BY
(Officer -ARDL)
DATE: \'1\0\\06 DATE: 14'61 I~
95
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Table No. 8.2.5
SYSTEM SUITABiliTY STUDY
(E) *RESOLUTION
Standard solution (Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene)
Acetone and 5.94 5.93 5.96 5.94 5.88 5.92 5.93 0.026 0.44 5.88 5.96
Dichloromethane
Six replicate injection data for system suitability taken from standard solution of Precision study.
*Systemsuitability parameters by using software TotalChrom.
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~ ~
PERFORMED BY
CHECKED BY
(Officer ARDL)
(Officer -ARDL)
DATE: \'1 l()ll ~G
DATE: 1.it'~ I~
96
(lpcaJ
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Remarks: The above results of system suitability parameters was found satisfactory
and well within acceptable range of system suitability requirements.
C~BY
PERFORMEDBY
(Officer -ARDL)
(Officer-ARDL)
DATE: \\\\ ~\' 0 b DATE: r'-i I bit ot
97
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
(Ipea)
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
9. METHOD VALIDATION
As per the cGMP regulation guidelines the test method, which are used for assessing
the quality of pharmaceutical products with established specifications, must be validated
for analytical performance parameters described in the USP28 under section 1225
"Validation of compendial method"
9.1 Precision
9.2 Specificity
9.6 Accuracy
9.7 Ruggedness
9.8 Robustness
98
(Ipc~
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
From the above injection precision study it is evident that %RSD of peak areas for
Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene (for six
consecutive injections) was found 0.96%, 0.88%, 1.29%, 1.59%, 1.07% and 1.30%
respectively. This is well within the acceptance limit NMT 10.00% RSD.
From the Result precision study it is evident that Methanol, Dichloromethane, n-Hexane,
Ethyl acetate and Toluene was not detected but Acetone was detected in low level. This
is well within the acceptance limit NMT 15.00% RSD of result.
Table No. 9.1.1 represents the precision study data (injection precision) for peak areas
of Residual Solvent (i.e. Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate
and Toluene) in Standard solution.
Table No. 9.1.2 represents the precision study data of results of Residual solvent (i.e.
Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene) in
Cetirizine Dihydrochloride Test solution (result reproducibility).
99
(Bpc~
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHlORIDE (METHOD-1)
REMARKS: From the above injection precision study, it is evident that Relative
Standard Deviation of Peak area response of six consecutive injections for Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene were found 0.96%,
0.88%, 1.29%, 1.59%, 1.07% and 1.30% respectively. This is well within the acceptance
limit of % RSD NMT 10.00%.
~
PERFORMED BY
-%¥'f
CHECKED BY
(Officer-ARDL) (Officer -ARDL)
DATE: \'1\ O\'~b DATE: 14101)1)(.
100
(lpcaJ
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
s~
PERFORMED BY
(Officer-ARDL)
C:£OBY
(Officer -ARDL)
DATE: \ l-\ \ 0\ \ ob DATE: ll1Hrlf 8t
101
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
SPECIFICITY
REMARKS:
~~ C~B-Y--
PERFORMED BY
(Officer -ARDL)
(Officer-ARDL)
DATE: \L1\\o\\{)O ATE: 1'-1I&! I~
102
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
Table No. 9.3.1 to 9.3.6 represent the minimum detector response of Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene.
150%Standard solution:
Pipette out 15 ml Standard stock solution into 100 ml volumetric flask dilute up to mark
with diluent.
120%Standard solution:
Pipette out 12 ml Standard stock solution into 100 ml volumetric flask dilute up to mark
with diluent.
100%Standard solution:
Pipette out 10 ml Standard stock solution into 100 ml volumetric flask dilute up to mark
with diluent.
103
(Hpca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
5% Standard solution:
Pipette out 10 ml of 50% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
2% Standard solution:
Pipette out 4 ml of 50% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
1% Standard solution:
Pipette out 2 ml of 50% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
104
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REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.3.1
Conc. of component
Sr. No. w.r.t. target conc. w.r.t. test sample REMARKS
ppm ppm
Dilution-1 (0.01%) 0.03 0.30 Not Detected
Dilution-2 (0.05%) 0.15 1.50 Not Detected
Dilution-3 (0.1%) 0.75 7.52 ~
Dilution-4 (0.5%) 1.50 15.05 ~
Dilution-5 (1.0%) 3.01 30.09 ~
Dilution-6 (2.0%) 6.02 60.18 ~
Dilution-7 (5.0%) 15.05 150.45 ~
~
p~y CHECKED BY
(Officer-ARDL) (Officer -ARDL)
DATE: U5 to\ \.::>l:. DATE: f" 6 f1 tTl
105
(Ipca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO.9.3.2
Conc. of component
Sf. No. REMARKS
W.f.t. target conc. w.r.t. test sample
ppm ppm
Dilution-1 (0.01%) 0.05 0.50 Not Detected
Dilution-2 (0.05%) 0.25 2.52 Not Detected
Dilution-3 (0.1%) 1.26 12.59 Not Detected
Dilution-4 (0.5%) 2.52 25.19 ~
v = Detected
REMARKS: On the basis of above data the Limit of Detection for Acetone was found
2.52 ppm w.r.t. target concentration and 25.19 ppm w.r.t. Test solution. (Preliminary
observation)
:2?~
PERFORMED BY
~
CHECKED BY
(Officer -ARDL)
(Officer-ARDL)
DATE: \6 \0\ \.~
DATE: t G \ &i l b-e
106
(Ipea)
REPORT ON ANAL vrlCAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
TABLE NO-9.3.3
Conc. of component
Sr. No. REMARKS
w.r.t. target conc. w.r.t. test sample
ppm ppm
Dilution-1 (0.01%) 0.01 0.06 Not Detected
~ = Detected
REMARKS: On the basis of above data the Limit of Detection for Dichloromethane was
found 0.65 ppm w.r.t. target concentration and 6.48 ppm w.r.t. Test solution.
(Preliminary observation)
~
f'~ CHECKED BY
PERFORMED BY
(Officer -ARDL)
(Officer-ARDL)
DATE: \ bl e-t l frl,
DATE:\.6~0\ \0(,
107
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.3.4
Cone. of component
Sr. No. REMARKS
w.r.t. target cone. w.r.t. test sample
ppm ppm
0.003 0.03 Not Detected
Dilution-1 (0.01 %)
0.01 0.15 Not Detected
Dilution-2 (0.05%)
Dilution-3 (0.1%) 0.03 0.29 ~
~ = Detected
REMARKS: On the basis of above data the Limit of Detection for n-Hexane was found
0.03 ppm w.r.t. target concentration and 0.29 ppm w.r.t. Test solution. (Preliminary
observation)
~~
CH~Y
PERFORMED BY
(Officer -ARDL)
(Officer-ARDL) DATE: l b I tJt , t(
DATE: \6 \0\' ob
108
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REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO..9.3.5
Conc. of component
Sr. No. w.r.t. target conc. w.r.t. test sample REMARKS
ppm ppm
Dilution-1 (0.01%) 0.05 0.50 Not Detected
Dilution-2 (0.05%) 0.25 2.51 Not Detected
Dilution-3 (0.1%) 1.26 12.57 Not Detected
Dilution-4 (0.5%) 2.51 25.14 Not Detected
Dilution-5 (1.0%) 5.03 50.28 ..J
REMARKS: On the basis of above data the Limit of Detection for Ethyl acetate was
found 5.03 ppm w.r.t. target concentration and 50.28 ppm w.r.t. Test solution.
(Preliminary observation)
~
PERFORMED BY C~BY
(Officer-ARDL) (Officer -ARDL)
DATE: \5\'0"0& DATE: 'C I b-'\. ! Ii-€.
109
(~pca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.3.6
Conc. of component
Sr. No. w.r.t target conc. w.r.t test sample REMARKS
ppm ppm
Dilution-1 (0.01%) 0.01 0.09 Not Detected
Dilution-2 (0.05%) 0.04 0.45 Not Detected
Dilution-3 (0.1%) 0.22 2.25 Not Detected
Dilution-4 (0.5%) 0.45 4.50 Not Detected
Dilution-5 (1.0%) 0.90 8.99 Not Detected
Dilution-6 (2.0%) 1.80 17.98 ~
REMARKS: On the basis of above data the Limit of Detection for Toluene was found
1.80 ppm w.r.t. target concentration and 17.98 ppm w.r.t. Test solution. (Preliminary
observation)
~~
PERFORMED BY CHECKEDB
~
(Officer-ARDL) (Officer -ARDL)
DATE: \ 6 \ 0 \ \ () b DATE: tblo'U~
110
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Table No. 9.4.1 represent the limit of quantitation and detection data for Methanol.
Acetone, Dichloromethane. n-Hexane, Ethyl acetate and Toluene.
Table No. 9.4.2 represents the Precision at LOa Level of Methanol, Acetone,
Dichloromethane, n-Hexane, Ethyl acetate and Toluene.
111
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REPORT ON ANAL vrlCAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO.9.4.1
4~
PERFORMED BY CH~-Y---
(Officer-ARDL) (Officer -ARDl)
DATE: I (, I~I J ~ DATE: l' J rr-( I rr€
•
112
_ (Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
113
(~pcaJ
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO.9.4.2
(Synthetic mixture solution containing 3.01 ppm of Methanol, 5.03 ppm of Acetone,
6.39 ppm of Dichloromethane, 0.58 ppm of n-Hexane, 10.05 ppm of Ethyl
acetate and 4.46 ppm of Toluene w.r.t. target concentration)
AREA RESPONSE
Sr. No. DICHLORO ETHYL
METHANOL ACETONE N-HEXANE TOLUENE
METHANE ACETATE
1. 12493 38056 11055 71680 42844 20839
2. 12096 39525. 9897 71444 43070 20071
3. 10124 36524 9200 71041 42446 19828
4. 12206 37047 11977 72772 45428 20772
5. 12646 37109 12415 74410 44012 24583
6. 10234 39212 11547 74161 49864 19328
MEAN 11633 37912 11015 72585 44611 20904
SO:!: 1143.92 1235.48 1242.11 1439.04 2785.84 1891.67
%RSD 9.83 3.26 11.28 1.98 6.24 9.05
REMARKS: The % RSD were found 9.83 % for Methanol, 3.26 % for Acetone, 11.28 %
for Dichloromethane, 1.98 % for n-Hexane, 6.24 % for Ethyl acetate and
9.05 % for Toluene at above concentration (Acceptance criteria: % RSD NMT15.00 %)
4~
PERFORMED BY CH~Y
(Officer-ARDL) (Officer -ARDL)
DATE: \1"-\0\\06 DATE: 11-1 lJi (cr(,
114
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REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Linearity curves were plotted for peak area responses against concentrations for given
compounds and correlation coefficients were calculated for the same using linearity data
and were found as 0.9999 for Methanol, 0.9985 for Acetone, 0.9980 for
Dichloromethane, 0.9998 for n-Hexane, 0.9999 for Ethyl acetate and 0.9998 for
Toluene. (Acceptance criteria: Correlation coefficient NLT 0.9800)
Table 9.5.1 Represents Linearity and range data of Residual solvent i.e. Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene.
The respective chromatograms and linearity curve of above study are enclosed
herewith.
115
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.5.1
PERFORMEDBY CH~-Y--
(Officer-ARDL) (Officer -ARDL)
DATE: \ 6( ()\ 1<:)6 DATE: 'l:,I51 (rrc
116
Linearity of Methanol
Corrcoeff 0.9999
Sipoe 2084.84
Intercept 8261.93
1000000
800000 /
M /
~ 600000 /
400000 /
roooooj/
0, i
I
I -Reggarea
Area
~~
PERFORMED BY
CH~-Y---
(Officer-ARDL) (Officer-ARDL)
DATE: \(,\0\ \06 DATE: l (; I o-f I ~
117
Linearity of Acetone
e
::::i
3000000 ~ /'
/
~ 2000000~ /
I Area I
1000000 , /
1-Regg area J
0-, I I
~~ CH~BY
PERFORMED BY
(Officer-AROL) .
(Officer-AROL) I
DATE: I~' trl. / ~
DATE: \ (, \ 0 \ \ 01;:)
118
Linearity of Dichloromethane
140000
120000
100000
1lI
e
c(
80000
60000 ~
40000 ~
Area
20000 ~ -Reggarea
a 4-~ -----~---~--...----~-~
100.00 120.00
0.00 20.00 40.00 60.00 80.00
Concentration (ppm)
~~ CH~-Y---
PERFORMED BY
(Officer-ARDL)
(Officer-ARDL) ,
DATE: \ b \ 0 \, b 'a
DATE: t'
IOj { ~
119
Linearity of n-Hexane
2000000; /
III 1500000 ~ /
e I /
< 1000000~ /
~oooj/ Area
-Reggarea
o +-! ----.-.--
I
I
~ ~
PERFORMED BY CHECKED BY
(Offlcer-ARDL) (Officer-ARDL)
DATE: \ 6 \0\ \.06 DATE: t l: I tr( I ~
120
Linearity of Ethyl acetate
3500000
3000000 /
~ 2500000 ~
~ 2000000 ~
1500000 I ~
1000000.. ./
500000 ~ ./_ I_~~egag area]
0- i (----- "~I-------
0.00 100.00 200.00 300.00 400.00 500.00 600.00 700.00 800.00 I
Concentration (ppm) I
~ C~-Y---
pERFORMED BY
(Officer-ARDL)
(Officer-ARDL) DATE: ICltrlf~
DATE: \ (, ~ 0\ \ ()b
121
Linearity of Toluene
600000
500000 ~ /
It 400000 ~ /'
f I /'
c( 3000001 /'
200000 1/
100000 ~ Area
I -Reggarea
o +I--~-~----~---~-~~~
0.00 20.00 40.00 60.00 80.00 100.00 120.00 140,00 160.00
Concentration (ppm) II
~
PERFORMED BY CAitt
(Officer-ARDL)
(Officer-ARDL)
DATE: \ b '0\\
~C:::. DATE: I 6 I ~ I 0-(,
122
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
Accuracy study was carried out by spiking various known concentrations of Methanol,
Acetone and Toluene in Cetirizine Dihydrochloride Test sample and calculating the %
Recovery. Accuracy was determined over a range of concentrations from 80% to 120%.
The result of accuracy study in term of %recovery were found in the range of 98.74% to
100.63% for Methanol, 97.96% to 99.59% for Acetone, 99.05% to 102.72% for
Dichloromethane, 97.21% to 99.57% for n-Hexane, 98.25% to 100.18%for Ethyl acetate
and 97.79% to 99.95% for Toluene. The results were found well within the acceptable
limits i.e. between 80% to 120%.
% Recovery of LOa Level was found 100.66% for Methanol, 98.67% for Acetone.
106.94% for Dichloromethane, 102.87% for n-Hexane, 97.98% for Ethyl acetate and
102.69% for Toluene.
PREPARATION OF SOLUTIONS:
123
--------
4~
PERFORMEDBY
(Officer-ARDL)
DATE:\ ~ \ 19\\ r.> b
c~~t--
(Officer -ARDL)
DATE: ,~ tri 1t><
124
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO- 9.6.2
ACCURACY STUDY
RECOVERY STUDY OF ACETONE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of Acetone from Standard solution [n=6] ACETONE
Mean Area 3630110
%RSD 0.56
Mean area of Acetone in Parent sample [n=3] 18688
~~
PERFORMEDBY
(Officer-ARDL) C~-y--
DATE: \-:\ \0\ \Ob (Officer -ARDL)
DATE: 19-1 rtfl tJt
125
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO- 9.6.3
ACCURACY STUDY
RECOVERY STUDY OF DICHLOROMETHANE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
DICHLOROMETHANE
%Reeovery calculated by mean area of Dichloromethane from Standard solution [n=6]
Mean Area 94816
%RSD 0.65
Mean area of Dichloromethane in Parent sample [n=3] Not detected
:=;~
PERFORMEDBY
C~y
(Officer -ARDL)
(Officer-ARDL) DATE: tq-( ot I ~
DATE: \-=\- \0' \()b
126
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO- 9.6.4
ACCURACY STUDY
RECOVERY STUDY OF n-HEXANE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of n-Hexane from Standard solution [n=6] n-HEXANE
Mean Area 1432225
%RSD 1.21
Mean area of n-Hexane in Parent sample [n=3] Not detected
~~
PERFORMED BY
~-B-Y--
(Officer-ARDL) (Officer -ARDL)
DATE:\1-t0\lo~ DATE: ltH b"( I ~
127
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO- 9.6.5
ACCURACY STUDY
RECOVERY STUDY OF ETHYL ACETATE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of Ethyl acetate from Standard solution [n=6] ETHYL ACETATE
Mean Area 2195192
%RSD 0.74
Mean area of Ethyl acetate in Parent sample [n=3] Not detected
.
~
PERFORMEDBY
(Offieer-ARDL)
C&fBY
(Officer -ARDL)
DATE: \ 'r-\0\ \ ~ DATE: l7'-l1:tf I ~
128
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO- 9.6.6
ACCURACY STUDY
RECOVERY STUDY OF TOLUENE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of Toluene from Standard solution [n=6] TOLUENE
Mean Area 377019
%RSD 0.89
Mean area of Toluene in Parent sample [n=3] Not detected
4~
PERFORMED BY C~BY
(Officer-ARDL) (Officer -ARDL) •
DATE: 1'\\0\ \()b DATE: I ~ ot I I)'t;
129
(~ca)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FO
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Two different analytical persons carried out the ruggedness of the method on different
dates to establish the degree of reproducibility of the results obtained by the analysis of
the same sample.
Ms. Suman Lata had carried out the first study on 13/01/2006 using Perkin-Elmer
Clarus-SOOsystems at R&D Ratlam, while Mr. Prakash Sangale has conducted the
second study on Perkin-Elmer Clarus-SOOsystems on 23/0212006 at CRD Mumbai.
The ruggedness studies were carried out as described in the precision study by
injection repeatability and result reproducibility. Results reproducibility was carried out,
by replicate analysis of the sample for Residual solvent against the same Standard
solution and by calculating %RSD of the replicate injection data.
The results of both the analysis for Methanol, Acetone, Dichloromethane, n-Hexane,
Ethyl acetate and Toluene were comparable (Limit of acceptance NMT 1S.00 %RSD).
Hence it is concluded that the method is rugged enough for the determination of
Residual solvent in Cetirizine Dihydrochloride.
130
(Ipc~
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
TABLE NO-9.7.1
TABLE FOR RUGGEDNESS STUDY [METHANOL]
[A] [B)
Perkin-Elmer Clarus-500 Perkin-Elmer Clarus-500
INSTRUMENT
Ms. Suman Lata Mr. Prakash Sangale
ANALYSt
13/01/2006 23/02/2006
DATE
R&D-RA TALAM CRD-MUMBAI
LOCATION
~
~ CH~-Y--
PERFORMED BY (Officer -ARDL)
(Officer-ARDL) DATE: ~, 62-1&-€
DATE: o.Ji I0 2.-l ab
131
REPORT-oN-AN-ALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DlHYDROCHLORIDE (METHOD-i.)
[A] [B]
INSTRUMENT Perkin-Elmer Clarus-500 Perkin-Elmer Clarus-500
ANALYST Ms. Suman Lata Mr. Prakash Sangale
DATE 13/0112006 23/0212006
LOCATION R&D-RATALAM CRD-MUMBAI
~ .~
PERFORMED BY CHECKED BY
(Officer-ARDL) (Officer -ARDL)
DATE: 2.t-t 10'2-1 lJb DATE: .U."D~tn
132
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.7 .3
[A] [B]
Perkin-Elmer Glarus-500 Perkin-Elmer Glarus-500
INSTRUMENT
Ms. Suman Lata Mr. Prakash Sangale
ANALYST
13/01/2006 23/02/2006
DATE
R&D-RA TALAM GRD-MUMBAI
LOCATION
~
C~-B-Y---
PERFORMED BY (Officer -ARDL)
(Officer-ARDL) DATE: a.1f 10 f2.l.~
DATE: 2li \02-1 0(;
133
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION F
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
TABLE NO-9.7.4
[A] [B]
INSTRUMENT Perkin-Elmer Clarus-SOO Perkin-Elmer Clarus-500
ANALYST Ms. Suman Lata Mr. Prakash Sangale
DATE 13/01/2006 23/02/2006
LOCATION R&D-RA TALAM CRD-MUMBAI
Perkin-Elmer Clarus-SOO
Mean Area of n-Hexane: 1250001 n-Hexane: 1135256
Standard solution
[%RSD]: 1.59% [%RS 0]: 1.38%
~
PERFORMED BY
(Officer-ARDL)
CitfB-Y---
(Officer -ARDL)
DATE: a..l.tlo2-l~ DATE: QA.f' 00.-{ ~
134
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHlORIDE (METHOD-1)
TABLE NO-9.7.5
TABLE FOR RUGGEDNESS STUDY [ETHYL ACETATE]
[A] [B]
INSTRUMENT Perkin-Elmer Clarus-500 Perkin-Elmer Clarus-500
ANALYST Ms. Suman lata Mr. Prakash Sangale
DATE 13/01/2006 23/02/2006
lOCATION R&D-RA TAlAM CRD-MUMBAI
~
PERFORMED BY CH~-Y---
(Offic~r-ARDL) (Officer -ARDL)
DATE: 1.'-/ 1'{).2..{~ DATE: ~ ItYU irC
135
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.7.6
[A] [B]
Perkin-Elmer Clarus-500 Perkin-Elmer Clarus-500
INSTRUMENT
Ms. Suman Lata Mr. Prakash Sangale
ANALYST
13/01/2006 23/02/2006
DATE
R&D-RA TALAM CRD-MUMBAI
LOCATION
~
PERFORMED BY
:::-:-:::
(Officer-ARDL)
CH*BY
(Officer -ARDL)
DATE: 52~ 1~2-l 0'(
DATE: Q.4 /02../0b
136
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-9.7.7
TABLE FOR RUGGEDNESS STUDY [SYSTEM SUITABILITY]
~
PERFORMED BY CHECKED BY
(Officer -ARDL)
(Officer-ARDL)
DATE: 2.1; lot.--! iJ{ DATE: ~t~CI
137
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DlHYDROCHLORIDE (METHOD-i)
9.8 ROBUSTNESS
"The robustness of an analytical method is measure of its capacity to remain
.unaffected by small but deliberate variations in method parameters and provides an
indication of its 'reliability during normal usage"
To check the robustness of the method the following parameters were deliberately
changed.
~~
PER ORMEDBY CH~BY
(Officer-ARDl) (Officer -ARDL)
DATE: t ~ \ 0\ \ 00 DATE: 19/1!l1 (~
138
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
~-2::
PEORMEDBY
~
CHECKED BY
(Officer-ARDL) (Officer -ARDL)
DATE: 2.0\ ()\.\ob DATE: a-ol frl/~
139
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD 1) a
.-
5?--
PERFORMED BY CH~Y
(Officer-ARDl) (Officer -ARDL)
DATE: '2..\' 0 \ \ o~ DATE: Q-ll 011 a-(
140
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION F
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-i)
141
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
TABLE NO-10.1
1 NO 42.86 NO NO NO NO
1 PP5011CZRI
2 NO 41.81 NO NO NO NO
1 NO 36.27 NO NO NO NO
2 PP5012CZRI
2 NO 37.24 NO NO NO NO
1 ND 45.36 NO NO NO NO
3
PP5013CZRI
2 NO 39.45 ND NO NO NO
NO = Not detected
Data accumulation study was done in continuation with Precision study
Remarks: Results are well within the specified limits of Residual solvent
(i.e. Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and
Toluene)
~ J?1Q
CHECKED BY
PERFORMED BY
(Officer-ARDL) (Officer -ARDLl.
DATE: f~'ol(tTO
DATE: It.{ \D\ \Ob
142
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
Sr. RESULTS
No. PERFORMANCE PARAMETER Dichiara ACCEPATANCE
Methanol Acetone Ethyl
n-Hexane Toluene CRITERIA
methane acetate
1.0 Identification
Well resolved
RT (Retention Time) 2.67 4.20 4.93 5.70 7.71 12.65 with adjacent
RRT (Relative Retention Time) 0.16 0.25 0.29 0.34 peak
0.46 0.75
2.0 System suitability
RT (Retention Time) 2.70 4.23 4.97 5.77 7.77 12.98 Informative
RRT (Relative Retention Time) 0.16 0.25 0.29 0.34 0.46 0.75 Informative
Plate count 22929.23 20120.81 23027.61 15052.65 40348.19 163286.05 Informative
Tailing Factor 1.043 1.037 0.971 1.008 1.005 1.003 Informative .
Resolution
Resolution between Acetone & Dichloromethane is 5.93 NLT 2.0
% RSD [n=6] 0.96 0.88 1.29 1.59 1.07 1.30 NMT 10.00%
3.0 Precision (Injection)
%RSD of replicate injection (n=6) 0.96 0.88 1.29 1.59 1.07 1.30 NMT 10.00%
Precision (Result)
%RSD of replicate result (n=6) _.- 6.11 --- --- --- --- NMT 15.00%
4.0 Accuracy (80% to 120%)
143
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE ~I,HYDROCHLORIDE (METHOD-1)
Sr. RESULTS
PERFORMANCE PARAMETER ACCEPATANCE
No. Methanol Dichloro Ethyl
Acetone n-Hexane Toluene CRITERIA
methane acetate
5.0 Specificity/Selectivity
Well resolved
All peaks are well resolved with adjacent peak, so method is Specific. with adjacent
peak
6.0 Linearity and Range Correlation
LOQto 150% coefficient NLT
0.9999 0.9985 0.9980 0.9998 0.9999 0.9998 0.9800
7.0 Limit of Detection
w.r.t Target in ppm 0.75 2.52 0.65 0.03 5.03 1.80
.. w.r.t Test in ppm 7.52 25.19 6.48 0.29 50.28 17.98
Positive
Response
8.0
Limit of Quantitation (LOQ)
%RSD of replicate injection (n=6) 0.38 0.53 0.51 1.38 0.56 0.43 NMT 10.00%
%RSD of cumulative results
(n=12) --- 10.91 -- --- --- --- NMT 15.00%
144
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
REMARKS:
On the basis of above results the analytical method for Residual solvent (Methanol,
Acetone, Dichloromethane, n-Hexane, Ethyl acetate and Toluene) in Cetirizine
Dihydrochloride is found well within the acceptance limit. Therefore, the analytical
method for analysis of Residual solvent in Cetirizine Dihydrochloride is to be considered
as a VALIDATED method for its intended purpose to establish the quality of Cetirizine
Dihydrochloride.
CH!:t
(Officer -ARDl)
DATE: 02>109>Ie1-6
APPROVED BY
(Manager -ARDL)
DATEo~3~a~
145
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-1)
12. CONCLUSION
The analytical method validation study for the determination of a Residual solvent
method-1 i.e. Methanol, Acetone, Dichloromethane, n-Hexane, Ethyl acetate and
Toluene in Cetirizine Dihydrochloride by Gas Chromatographic (Capillary) method is
considered to be validated for its intended use.
CHZi
(Officer -ARDL)
DATE: D!3!631 ~
~
APPROVED BY
(Manager -ARDL)
DATE: 04-- 03 .06 ,
146
VALIDATION REPORT FOR
DETERMINATION OF RESIDUAL
SOLVENT (CHLOROFORM, N, N-
DIMETHYFORMAMIDE, BENZENE)
147
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
1. OBJECTIVE
To provide documented evidence of the suitability of the analytical method-2 for its
intended purpose of establishing the quality of Cetirizine Dihydrochloride with respect to
Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide.
2. SCOPE
This scope shall evaluate the acceptability of analytical method used for determination of
Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide in Cetirizine
Dihydrochloride by Gas chromatography analysis.
Chloroform
1,2-Dichloroethane
Dichloromethane
n-Hexane
Ethyl acetate
Toluene
Chloroform
1,2-Dichloroethane
Benzene
N,N-Dimethylformamide
1,2-Dichloroethane is used in raw material and Benzene is hidden solvent, hence the
method-2 shall be designed to detect and quantify Chloroform, 1,2-Dichtoroethane,
Benzene and N,N-Dimethylformamide in Cetirizine Dihydrochtoride.
As per ICH guideline the classification of the above residual solvents and their
acceptable concentration in ppm are as below: -
148
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
3. PROCEDURE
As per the cGMP regulation guidelines, the test method, which is used for assessing the
quality of pharmaceutical product with established specification, must be validated for
analytical performance parameters described in the USP 29 under section 1225" (i.e.
"validation of compendial method") andl or ICH (028) guideline for "Validation of
analytical procedure: methodology"
149
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION F
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
4. PLAN OF STUDY
4. The Precision study of the analytical method shall be established by injecting six
replicate injections of Standard solution for injection precision and six replicate
injections of Test solution for result precision. (Acceptance criteria: ok RSD NMT
10.00%)
6. Precision, Accuracy and Linearity curve of residual solvent at LOa level shall
be established.
150
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
The conclusion shall be drawn, after assessing the validation data of the above
studies, whether this method can be used for analysis of residual solvent for its
intended purpose of establishing the quality of Cetirizine Dihydrochloride.
~
CHECKED BY APPROVED BY
(Sr. Executive -ARDL) (Manager-ARDL)
DATE: ,.~, 02.1 0' DATE: 2. 4l D'l-io ~
151
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Analytical method validation study was carried out for Residual solvents method-2
(Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide) by GC.
System suitability was carried out by injecting six injections of Standard solution and
following system suitability parameters were observed.
Observed
System N,N- Specification
Sr.
suitability 1,2- Benzene Dimethylform limit
No. Chloroform
parameter Dichloroethane
amide
RT (Retention 9.99 10.72 15.00 Informative
1 8.41
Time)
RRT (Relative 0.45 0.63 Informative
2 0.36 0.42
Retention Time)
3 Plate count 15799 29911 34821 194047 Informative
Injection precision study (Injection repeatability) for residual solvent i.e. Chloroform, 1,2-
Dichloroethane, Benzene and N,N-Dimethylformamide was carried out by replicate
analysis of six consecutive injections of Standard solution of residual solvent (i.e.
concentration of Chloroform 60 ppm, 1,2-Dichloroethane 5 ppm, Benzene 2 ppm and
N,N-Dimethylformamide 880 ppm). % RSD was calculated and found 0.57% for
Chloroform, 1.32% for 1,2-Dichloroethane, 1.23% for Benzene and 0.70% for N,N-
Dimethylformamide. This indicates that the precision of the method is well within the limit
of % RSD NMT 10.00%.
Test precision study was also carried out for residual solvent of one the batch B. No.
PP5012CZRI of Cetirizine Dihydrochloride. Chloroform, 1,2-Dichloroethane, Benzene
and N,N-Dimethylformamide is not detected. This is well within the acceptance limit of
15.00% RSD.
152
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
The Limit of detection values for residual solvents, for above method were found to be
0.60 ppm for Chloroform, 0.10 ppm for 1,2-Dichloroethane, 0.10 ppm for Benzene, and
88.07 ppm for N,N-Dimethylformamide w.r.t. target concentration (i.e. 0.60 ppm for
Chloroform, 0.10 ppm for 1,2-Dichloroethane, 0.10 ppm for Benzene and 88.07 ppm for
N,N-Dimethylformamide w.r.t. Test).
The Limits of quantitation values for residual solvents were found to be 3.00 ppm for
Chloroform, 0.25 ppm for 1,2-Dichloroethane, 0.20 ppm for Benzene and 176.14 ppm for
N,N-Dimethylformamide w.r.t. target concentration (i.e. 3.00 ppm for Chloroform, 0.25
ppm for 1,2-Dichloroethane, 0.20 ppm for Benzene and 176.14 ppm for N,N-
Dimethylformamide w.r.t. Test).
Linearity and Range study was conducted by analyzing the various concentration levels
of residual solvent i.e. Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide in the synthetic mixture solutions for the concentration range LOa to
150% of the targeted concentrations (3.00 ppm to 90.02 ppm for Chloroform, 0.25 ppm to
7.51 ppm for 1,2-Dichloroethane, 0.20 ppm to 3.00 ppm for Benzene, and 176.14 ppm to
1321.07 ppm for N,N-Dimethylformamide). The Linearity curves were plotted for peak
area responses of Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide
against concentrations of Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide and correlation coefficient was found 0.9981 for Chloroform, 0.9989
for 1,2-Dichloroethane, 0.9961 for Benzene and 0.9992 for N,N-Dimethylformamide.
(Acceptance criteria: correlation coefficient NLT 0.9800)
Accuracy study was carried out by spiking various known concentrations of Chloroform,
1,2-Dichloroethane, Benzene and N,N-Dimethylformamide in Cetirizine Dihydrochloride
test sample and calculating the % Recovery of the same. Accuracy was determined over
the range of 80% to 120% conc. The results of accuracy study, in terms of % recovery
were found in the range of 100.55% to 106.92% for Chloroform, 97.78% to 100.92% for
1,2-Dichloroethane, 103.67% to 106.11% for Benzene and 99.02% to 101.26% for N,N-
Dimethylformamide. Result were well within the acceptable limits 80% to 120%.
153
REPORT ON ANAL vrlCAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Accuracy study at LOa level was carried out by spiking lowest quantiable concentration
of Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide in Cetirizine
Dihydrochloride test sample w.r.t. target concentration. The % recovery was found
99.56% for Chloroform, 102.67% for 1,2-Dichloroethane, 101.67% for Benzene and
97.02% for N,N-Dimethylformamide.
Precision at LOa level were carried out by replicate analysis of six consecutive injections
(i.e. 3.00 ppm for Chloroform, 0.25 ppm for 1,2-Dichloroethane, 0.20 ppm for Benzene
and 176.13 ppm for N,N-Dimethylformamide W.r.t. target concentration). The % RSD
was found 1.04 % for Chloroform, 1.00 % for 1,2-Dichloroethane, 1.25 % for Benzene
and 3.29 % for N,N-Dimethylformamide at above concentration (Acceptance criteria: %
RSD is NMT 15.00%)
Robustness study shall be carried out by deliberately change in carrier gas pressure
method parameter.
The results of three consecutive batches of Cetirizine Dihydrochloride were studied for
residual solvent analysis of Cetirizine Dihydrochloride for data accumulation by using the
same method.
The results are in excellent agreement within the acceptance criteria for Precision,
Linearity and Range, Accuracy study, Specificity, Limit of Detection and Limit of
auantitation, Robustness and Ruggedness etc. Thus this analytical method is
considered as validated for its intended use to establish the method of a Residual
Solvent of Cetirizine Dihydrochloride with consistent results.
&fr
CHECKED BY
APPROVED BY
(Manager -ARDL)
(Officer -ARDL)
DATE: o4/~ ltrC
DATE: O~ \ 04 f 0 6
154
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Sr.
Nameof Component Grade Make % Purity
No.
1 Chloroform HPLC arade Merck 99.1%
2 1,2-Dichloroethane Merck
3 Benzene Synthesis grade Merck 100%
4 N,N-Dimethylformamide GR grade Merck 99.8%
155
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
c) CHROMATOGRAPHIC CONDITIONS:
Oven Temperature
Headspace Parameter
d) PREPARATION OF SOLUTIONS:
Transfer 1.0 ml of Standard solution in dry headspace vial and seal it properly.
156
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DlHYDROCHLORIDE (METHOD-2)
V) Diluent
N,N-Dimethyllmidazolidinone: Water (1:1)
Remark
1. Subtract the peak response corresponding to diluent peaks from the Standard
and Test solution.
Further dilution
Final conc. of
Name of components Wt. of solvent with diluent
solvent in ppm
(ml~ml)
157
(Ipea)
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
a) Standard Solution-I:
Pipette out 0.8 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 80% Recovery)
b) Standard Solution-II:
Pipette out 1.0 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 100% Recovery)
c) Standard Solution-III:
Pipette out 1.2 ml of Standard Stock solution in 100 ml volumetric flask and make
up the volume with diluent. (for 120% Recovery)
Test-1 (100% spiked) 1.0 1ml of Std 501.-111 60.0 5.00 2.00 880.00
03
Test-2 (100% spiked) 1.0 1mJof Std 501.-111 60.0 5.00 2.00 880.00
Test-3 (100% spiked) 1.0 1ml of Std soL-III 60.0 5.00 2.00 8BO.00
Test-1 (120% spiked) 1.0 1ml of Std soL-III 72.00 6.00 2.40 1056.00
04
Test-2 (120% spiked) 1.0 1ml of Std soL-III 72.00 6.00 2.40 1056.00
Test-3 (120% spiked) 1.0 1ml of Std 501.-111 72.00 6.00 2.40 1056.00
158
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Concentration in ppm
1,2. N,N.
Chlorofonn Dichloroet Benzene Dimethylfo
hane nnamide
ConcA = Concentration
VI) Preparation for Data Accumulation study
Same as described in Precision study
159
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Calculation formula:
AT WS 1 1
% of Residual solvents = --x --X--X
AS 100 100 WT
,
AT = Peak area response obtained from the Test solution WT = Weight of Test Solution in mg.
AS = Mean peak area response obtained from the Standard WS = Weight of Standard in mg.
Solution
1 1
(b) ppm of Chloroform = X X X X 106 = ppm
100 100
r
Results: Chloroform in ppm :: ppm [Limit: NMT 60 ppm]
1 1
(b) ppm of 1,2-Dichloroethane = X X X X 106 =_ppm
100 100
1 1
(c) ppm of Benzene = X X X X 106 =_ppm
100 100
Specification Limit:
160
.
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
7. IDENTIFICATION
Table No. 7.1 represents data of Retention Times/Relative Retention Times of solvents.
TABLE NO-7.1
REMARKS:
Acetone, Dichloromethane, Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide peaks are well separated from each other.
~
PE;KBV
(Officer- ARDL)
CHECKED BY
(Sr. Executive -ARDL)
DATE: O:tI03 ftr6 DATE: C)')..lo~lob
161
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
All the detected residual solvents were found well separated by the above GC method.
(From six consecutive injections of Standard solution)
162
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO - 8.1
Name of compound: Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide
N,N-
1,2- DIMETHYLFORMA
CHLOROFORM BENZENE
INJ. DICHLOROETHANE MIDE
NO.
RT RRT RT RRT RT RRT RT RRT
This data taken from six consecutive injections of Standard solution from Precision study.
~
PERF!£OBV
(Officer-ARDL)
CHECKED BY
(Sr. Executive -ARDL)
DATE: {)~10BIlrb DATE: rollS3l ($ f,
163
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
The System suitability of above method was carried out by calculating RRT, Plate count,
Tailing Factor and Resolution between 1,2-Dichloroethane & Benzene and selecting the
acceptance limits.
Inject the Standard solution to check the system suitability parameters of components.
Table No. 8.2.1 to 8.2.5 represents data on system suitability parameter for six replicate
injections of Standard solution.
The respective chromatograms taken from Standard solution of Precision study are
enclosed herewith.
164
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOO-2)
Table No. 8.2.1
SYSTEM SUITABILITY STUDY
REMARKS: The above results of system suitability parameters were found satisfactory and well within acceptable
range of system suitability requirements.
PE~EDBY CHECKED BY
(Officer AROL)
(Sr. Executive -ARDL)
DATE: OS/!l~I~
DATE: V~IO'bl0-6
165
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
1,2-Dichloroethane 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.000 0,00 0.42 0.42
Benzene 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.000 0.00 0.45 0.45
N,N-Dimethylformamide 0.63 0.64 0.63 0.63 0.63 0.63 0.63 0.004 0.65 0.63 0.64
SIXreplicate injection data for system suitability taken from standard solution of Precision study .
•System suitability parameters by using software TotalChrom.
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
PE~EDBY CHECKED BY
(Officer ARDL) (Sr. Executive -ARDL)
DATE: o,glo!3' ~ DATE: o~I62>'ob
166
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Table No. 8.2.3
SYSTEM SUITABiliTY STUDY
(C) .PLATE COUNT
Standard solution (Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide)
Chloroform 16008 13656 16406 16723 15829 16170 15799 1095.162 6.93 13656 16723
1,2-Dichloroethane 29644 31112 30700 29529 28631 29852 29911 885.891 2.96 28631 31112
Benzene 34588 36186 33997 34686 34888 34582 34821 731.618 2.10 33997 36186
N,N-
189671 171961 223711 196126 189807 193006 194047 16794.506 8.65 171961 223711
Dimethylformamide
Six replicate injection data for system suitability taken from standard solution of Precision study .
•System suitability parameters by using software TotalChrom.
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~
pEifMEDBY
(Officer ARDL)
CHECKED BY
(Sr. Executive -ARDL)
DATE: o,g(oglltC DATE: ~16?>lo.(,.
167
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Table No. 8.2.4
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~
P&EDBY CHECKED BY
(Officer ARDL)
(Sr. Executivp- -ARDL)
DATE: 0..5)1l31lft' DATE: ~2p.lo~
168
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
(E) *RESOLUTION
Standard solution (Chloroform, 1,2-Dichloroethane. Benzene and N,N-Dimethylformamide)
Six replicate injection data for system suitability taken from standard solution of Precision study.
"System suitability parameters by using software TotalChrom.
REMARKS: The above results of system suitability parameters of Residual Solvent were found satisfactory and
well within acceptable range of system suitability requirements.
~-
PERFORMEDBY
~
CHECKED BY
(Officer ARDL) (Sr. Executive -ARDL)
DATE: O.sIO~I~ DATE: 0!:>(o3Iok,
169
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Mean Mean
Components *RT *RRT *Plate *Tailing %RSD
counts factor *Resolution
(Min) (n=6)
Remarks: The above results of system suitability parameters was found satisfactory
and well within acceptable range of system suitability requirements.
PER!£EDBY
(Officer-ARDL)
~
CHECKED BY
(Sr. Executive -ARDL)
DATE: oglo,;;et(; DATE: C'b( o;'{C6
170
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
9. METHOD VALIDATION
As per the cGMP regulation guidelines the test method, which are used for assessing
the quality of pharmaceutical products with established specifications, must be validated
for analytical performance parameters described in the USP29 under section 1225
"Validation of compendial method"
9.1 Precision
9.2 Specificity
9.6 Accuracy
9.7 Ruggedness
9.8 Robustness
171
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
From the above injection precision study it is evident that %RSD of peak areas for
Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide (for six
consecutive injections) was found 0.57%, 1.32%, 1.23% and 0.70% respectively. This is
well within the acceptance limit NMT 10.00% RSD.
Table No. 9.1.1 represents the precision study data (injection precision) for peak areas
of residual solvent (i.e. Chloroform, 1,2-Dichloroethane, . Benzene and N,N-
Dimethylformamide) in Standard solution.
Table No. 9.1.2 represents the precision study data of results of residual solvent (i.e.
Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide) in Cetirizine
Dihydrochloride Test solution (result reproducibility).
172
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
PRECISION STUDY
(Injection Reproducibility)
REMARKS: From the above injection precIsIon study. it is evident that Relative
Standard Deviation of peak area response of six consecutive injections for Chloroform,
1,2-Dichloroethane, Benzene and N,N-Dimethylformamide were found 0.57%, 1.32%,
1.23%, and 0.70% respectively. This is well within the acceptance limit of % RSD NMT
10.00%.
; ".,'
~
~
PERFORMED BY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: ~, a~ l 6b DATE: (j3)~J 06
173
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHlORIDE (METHOD-2)
REMARKS:
The ppm content of Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide
was found not detected. This is well within the acceptance limit of 15.00% RSD.
PE.EDBY CHECKED BY
(Officer-ARDl) (Sr. Executive -ARDl)
DATE: O~lo~l 0'( DATE: 03>1 Cl~lob
174
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Table 9.2.1 represent specificity/selectivity of the method for analysis of residual solvent
in Cetirizine Dihydrochloride.
SPECIFICITY
REMARKS:
~
P~MEDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 0"'03/ bb DATE: 02lt"3)O~
175
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
The lowest detection response for Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide was established w.r.t. target concentration.
Table No. 9.3.1 to 9.3.4 represent the minimum detector response of Chloroform. 1.2-
Dichloroethane, Benzene and N,N-Dimethylformamide.
176
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
5% Standard solution:
Pipette out 5.0 m1100% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
2% Standard solution:
Pipette out 2.0 m1100% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
1% Standard solution:
Pipette out 1.0 ml1 00% Standard solution into 100 ml volumetric flask dilute up to mark
with diluent.
177
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.3.1
Conc. of component
Sr. No. w.r.l test sample REMARKS
w.r.t. target cone.
ppm ppm
Dilution-11 (0.5%) 0.30 0.30 Not Detected
Dilution-10 (1.0%) 0.60 0.60 -V
Dilution-9 (2.0%) 1.20 1.20 -V
Dilution-8 (5.0%) 3.00 3.00 -V
Dilution-7 (10%) 6.00 6.00 -V
Dilution-6 (20%) 12.00 12.00 -V
Dilution-5 (50%) 30.01 30.01 ~
-v = Detected
REMARKS: On the basis of above data the Limit of Detection for Chloroform was found
0.60 ppm w.r.t. target concentration and 0.60 ppm W.r.t. Test solution. (Preliminary
observation)
CHECKED BY
(Sr. Executive -ARDL)
DATE: 06(03'0(',
178
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.3.2
Cone. of component
Sr. No. w.r.t. target cone. w.r.l test sample REMARKS
ppm ppm
Dilution-11 (0.5%) 0.03 0.03 Not Detected
Dilution-10 (1.0%) 0.05 0.05 Not Detected
Di/ution-9 (2.0%) 0.10 0.10 ""
Di/ution-8 (5.0%) 0.25 0.25 ""
Dilution-7 (10%) 0.50 0.50 ""
Dilution-6 (20%) 1.00 1.00 ""
Di/ution-5 (50%) 2.50 2.50 ""
Di/ution-4 (80%) 4.00 4.00 ~
Dilution-3 (100%) 5.01 5.01 ""
Di/ution-2 (120%) 6.01 6.01 ~
Dilution-1 (150%) 7.51 7.51 ""
...J = Detected
REMARKS: On the basis of above data the Limit of Detection for 1,2-Dichloroethane
was found 0.10 ppm w.r.t. target concentration and 0.10 ppm w.r.t. Test solution.
(Preliminary observation)
~
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: ~[D31~ DATE: 06[o8[ok
179
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO.9.3.3
Conca of component
Sr. No. w.r.t. target conca W.f.t. test sample REMARKS
ppm ppm
Dilution-11 (0.5%) 0.01 0.01 Not Detected
Dilution-10 (1.0%) 0.02 0.02 Not Detected
Dilution-9 (2.0%) 0.04 0.04 Not Detected
Dilution-8 (5.0%) 0.10 0.10 V
Dilution-? (10%) 0.20 0.20 V
Dilution-6 (20%) 0.40 0.40 V
Dilution-5 (50%) 1.00 1.00 V
Dilution-4 (80%) 1.60 1.60 -J
Dilution-3 (100%) 2.00 2.00 -J
Dilution-2 (120%) 2.40 2.40 -J
Dilution-1 (150%) 3.00 3.00 -J
-J = Detected
REMARKS: On the basis of above data the Limit of Detection for Benzene was found
0.10 ppm w,r.t. target concentration and 0.10 ppm w.r.t. Test solution. (Preliminary
observation)
~
PE~DBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 061 0;) ~ DATE: 0 6\ o~1 Ob
180
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.3.4
Cone. of component
Sr. No.
w.r.t. target cone. w.r.t. test sample REMARKS
j)pm ppm
Dilution-11 (0.5%) 4.40 4.40 Not Detected
Dilution-10 (1.0%) 8.81 8.81 Not Detected
Dilution-9 (2.0%) 17.61 17.61 Not Detected
Dilution-8 (5.0%) 44.04 44.04 Not Detected
Dilution-7 (10%) 88.07 88.07
Dilution-6 (20%)
Dilution-5 (50%)
176.14
440.36
176.14
""
Dilution-4 (80%)
Dilution-3 (100%)
704.57
880.71
440.36
704.57
880.71
""
""
Dilution-2 (120%) 1056.85 1056.85
Dilution-1 (150%) 1321.07 1321.07
"
" = Detected
REMARKS: On the basis of above data the Limit of Detection for N,N-
Dimethylformamide was found 88.07 ppm w.r.t. target concentration and 88.07 ppm
w.r.t. Test solution. (Preliminary observation)
~~
P~EDBY CHECKED BY
DATE: ~,'O~
(Officer-ARDL)
\<%
(Sr. Executive -ARDL)
DATE:06101(0'
181
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Table No. 9.4.1 represent the limit of quantitation and detection data for Chloroform,
1,2-Dichloroethane, Benzene and N,N-Dimethylformamide.
Table No. 9.4.2 represents the Precision at LOQ Level of Chloroform, 1,2-
Dichloroethane, Benzene and N,N-Dimethylformamide.
182
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.4.1
LIMIT OF DETECTION AND QUANTITATION
[For Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide)
PEaEDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: ~ 1'03) fi(, I
DATE: of, 'l)~{o-6
183
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
184
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.4.2
(Synthetic mixture solution containing 3.00 ppm of Chloroform, 0.25 ppm of 1,2-
Dichloroethane, 0.20 ppm of Benzene and 176.01 ppm of N,N-
Dimethylformamide w,r.t. target concentration)
AREA RESPONSE
Sr. No. 1,2- N,N-
CHLOROFORM OICHLOROETH BENZENE DIMETHYLFOR
ANE MAMIOE
1. 44222 9504 23935 10458
2. 43984 9438 23745 10256
3. 43985 9570 23468 10970
4. 44517 9310 23823 10052
5. 43711 9532 23509 10705
6. 44989 9409 24272 10791
MEAN 44235 9461 23792 10539
SO:!: 457.88 94.66 296.34 346.59
%RSD 1.04 1.00 1.25 3.29
REMARKS: The % RSD were found 1.04 % for Chloroform, 1.00 % for 1,2-
Dichloroethane, 1.25 % for Benzene and 3.29 % for N,N-Dimethylformamide at above
concentration (Acceptance criteria: % RSD NMT15.00 %)
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: O~\o81~ DATE: 08\ ~lo.6
185
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Linearity curves were plotted for peak area responses against concentrations for given
compounds and correlation coefficients were calculated for the same using linearity data
and were found as 0.9981 for Chloroform, 0.9989 for 1,2-Dichloroethane, 0.9961 for
Benzene and 0.9992 for N,N-Dimethylformamide. (Acceptance criteria: Correlation
coefficient NLT 0.9800)
Table 9.5.1 represents Linearity and range data of Residual solvent i.e. Chloroform, 1,2-
Dichloroethane, Benzene and N,N-Dimethylformamide.
The respective chromatograms and linearity curve of above study are enclosed
herewith.
186
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.5.1
Cone. (DDm) *Area Cone. (DPm) *Area Cone. (ppm) *Area Cone. (DPm) *Area
Level N,N-Dimeth Iformamide
Chloroform 1,2-Diehloroethane Benzene
LOa 3.00 40136 0.25 9273 0.20 19323 176.14 11239
50% 30.01 361186 2.50 74526 1.00 88753 440.36 31067
80% 48.01 647818 4.00 127447 1.60 166486 704.57 52929
100% 60.01 808940 5.01 162314 2.00 218389 880.71 66816
120% 72.01 980513 6.01 188492 2.40 256666 1056.85 81629
150% 90.02 1287100 7.51 246382 3.00 347746 1321.07 106594
~
~
PERFORMED BY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: ~loS}j;(. DATE: 061'C>310b
187
Linearity of Chloroform
Corrcoeff 0.9981
Slope 14318.35
Intercept -35604.33
1200000
1000000
800000
ca
~
e
600000 .
400000
o Area
200000
-Reggarea
o
10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00
0.00
Concentration (ppm)
~
CHECKED BY
P~DBY (Sr. Executive -ARDL)
(Officer-ARDL) DATE: ob\~I()b
DATE: lJ'G1051 ~
188
Linearity of 1,2-Dichloroethane
300000
Linearity of 1,2-Dichloroethane
250000
200000
ClI
f150000
«
100000
50000
o Area
-Reggarea
a --.----.---.--------,--- i
M
PERFORMEDBY CHECKED BY
(Sr. Executive -ARDL)
(Officer-ARDL)
DATE: ~Io~l~ DATE: 0.6102;.1 00k.
189
Linearity of Benzene
Corrcoeff 0.9961
Slope 117252.89
Intercept -16735.01
400000
Linearity of Benzene
350000 o
300000
250000
ClI
e
c(
200000
150000
100000
50000 CI Area
-Reggarea
0
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50
Concenbation(ppm)
CHECKED BY
0"
(Sr. Executive -ARDL)
DATE: t)6/ o.b'
190
Linearity of N,N-Dimethylformamide
100000
80000
III
e 60000
c(
40000
20000 o Area
-Reggarea
PER~-B-Y--- CHECKED BY
(Sr. Executive -ARDL)
(Officer-ARDL) DATE: 06/ a31~b
DATE: mlo ,3",r
191
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Accuracy study was carried out by spiking various known concentrations of Chloroform,
1,2-Dichloroethane, Benzene and N,N-Dimethylformamide in Cetirizine Dihydrochloride
Test sample and calculating the % recovery. Accuracy was determined over a range of
concentrations from 80% to 120%. The result of accuracy study in term of %recovery
were found in the range of 100.55% to 106.92% for Chloroform, 97.78% to 100.92% for
1,2-Dichloroethane, 103.67% to 106.11% for Benzene and 99.02% to 101.26% for N,N-
Dimethylformamide. The results were found well within the acceptable limits i.e.
between 80% to 120%.
% recovery of LOa Level was found 99.56% for Chloroform, 102.67% for 1,2-
Dichloroethane, 101.67% for Benzene and 97.02% for N,N-Dimethylformamide.
PREPARATION OF SOLUTIONS:
192
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO- 9.6.1
ACCURACY STUDY
RECOVERY STUDY OF CHLOROFORM IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of Chloroform from Standard solution [n=6] CHLOROFORM
Mean Area 696623
%RSD 1.35
Mean area of Chloroform in Parent sample [n=3] Not detected
P~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: OCJloSl~ I
DATE: oq a3106
193
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO- 9.6.2
ACCURACY STUDY
RECOVERY STUDY OF 1 ,2-DICHLOROETHANE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recoverv calculated by mean area of 1.2-Dichloroethane from Standard solution rn=61 1,2-DICHLOROETHANE
Mean Area 148436
%RSD 0.78
Mean area of 1 ,2-Dlchloroethane in Parent sample -[n=3] Not Detected
194
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO- 9.&.3
ACCURACY STUDY
RECOVERY STUDY OF BENZENE IN CETIRIZINE DIHYDROCHLORIDE TEST SAMPLE
%Recovery calculated by mean area of Benzene from Standard solution In=61
BENZENE
Mean Area 184884
%RSD 6.64
Mean area of Benzene In Parent sample fn=31 Not detected
-~ ~
PE~ED BY CHECKED BY
(Offieer-ARDL) (Sr. Executive -ARDL)
DATE: OCfIO~If:6 DATE: oct I ~}'OG
195
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETRIZINE DIHYDROCHLORIDE (METHOD-2)
~
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: '9i1'.9/~ DATE: ~ )rJ:>1 00
196
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Two different analytical persons carried out the ruggedness of the method on different
dates to establish the degree of reproducibility of the results obtained by the analysis of
the same sample.
Mr. Ashish Haldankar had carried out the first study on 02/03/2006 using Perkin-Elmer
Clarus-500 systems at CRD Mumbai, while Mr. Prashant Kulkarni has conducted the
second study on Agilent 6890N systems on 29/03/2006 at CRD Mumbai.
The ruggedness studies were carried out as described in the precision study by
injection repeatability and result reproducibility. Results reproducibility was carried out,
by replicate analysis of the sample for residual solvent against the same Standard
solution and by calculating %RSD of the replicate injection data.
The results of both the analysis for Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide were comparable (Limit of acceptance NMT 15.00 %RSD). Hence
it is concluded that the method is rugged enough for the determination of residual
solvent in Cetirizine Dihydrochloride.
197
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
~jo-~'+-~-.tl'~ '""~",,,,";", .•...oi••;~,
[A] [B]
INSTRUMENT Perkin-Elmer Clarus-500 Agilent 6890N
ANALYST Mr. Ashish Haldankar Mr. Prashant Kulkarni
DATE 02/03/2006 29/03/2006
LOCATION CRD-MUMBAI CRD-MUMBAI
PE~EDBY CHECKED BY
(Officer-AROL) (Sr. Executive -ARDL)
DATE:.~'Io~ It( DATE: So 10'310"
198
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-9.7.2
[A] [B)
INSTRUMENT Perkin-Elmer Clarus-500 Agilent 6890N
ANALYST Mr. Ashish Haldankar Mr. Prashant Kulkarni
DATE 02/03/2006 29/03/2006
LOCATION CRD-MUMBAI CRD-MUMBAI
~
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 3'DltJ3/~ DATE: .3ale.:3rOb
199
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
[A] [B]
INSTRUMENT . Perkin-Elmer Clarus-500 Agilent 6890N
ANALYST Mr. Ashish Haldankar Mr. Prashant Kulkarni
DATE 02/03/2006 29/03/2006
LOCATION CRD-MUMBAI CRD-MUMBAI
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 3111113/0b DATE: "60 ]0310~
200
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
rA] [B)
INSTRUMENT Perkin-Elmer Clarus-500 Agilent 6890N
ANALYST Mr. Ashish Haldankar Mr. Prashant Kulkarni
DATE 02/03/2006 29/03/2006
LOCATION CRD-MUMBAI CRD-MUMBAI
~
PE~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 3e!t!>/ o-e DATE: 201031'06
201
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
~
CHECKED BY
PE~EDBY
(Sr. Executive -ARDL)
(Officer-ARDL)
DATE: ga 102.106
DATE: "3D16~1 ~
202
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
9.8 ROBUSTNESS
'The robustness of an analytical method is measure of its capacity to remain
unaffected by small but deliberate variationsin method parameters and provides an
indication of its reliability during normal usage"
To check the robustness of the method the following parameters were deliberately
changed.
~
PER~EDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: '" 031 trb DATE: ,,' as~
203
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDA
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
Table No. 10.1 represents the result of Chloroform, 1,2.Dichloroethane, Benzene and
N,N.Oimethylformamide found in Cetirizine Oihydrochloride samples.
204
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
TABLE NO-10.1
1 NO NO NO NO
1 PP5011CZRI
2 NO NO NO NO
1 NO NO NO NO
2
PP5012CZRI
2 NO NO NO NO
1 NO NO NO NO
3
PP5013CZRI
2 NO NO NO NO
NO = Not detected
Data accumulation study was done in continuation with Precision study
Remarks: Results are well within the specified limits of residual solvent
(i.e. Chloroform, 1,2-Dichloroethane, Benzene and N,N-
Dimethylformamide)
~~
PEaEDBY CHECKED BY
(Officer-ARDL) (Sr. Executive -ARDL)
DATE: 6'2>/0'31 ot DATE: ~l~JOb
205
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
11. SUMMARY REPORT AND APPROVAL
RESULTS
Sr.
No. PERFORMANCE PARAMETER 1,2- N,N- ACCEPATANCE
Chloroform Benzene Dimethylforma
Dichloroethane CRITERIA
mlde
1.0 Identification
RT (Retention Time) 8.41 9.99 Well resolved with
10.73 15.00
RRT (Relative Retention Time) adjacent peak
0.36 0.42 0.45 0.63
2.0 System suitability
RT (Retention Time) 8.41 9.99 10.72 15.00 Informative
RRT (Relative Retention Time) 0.36 0.42 0.45 0.63 Informative
Plate count 15799 29911 34821 194047 Informative
Tailing Factor 1.01 0.98 1.02 1.15 Informative
Resolution
Resolution between 1,2-Dichloroethane & Benzene is 3.01 NLT 2.00
% RSD [n=6] 0.57 1.32 1.23 0.70 NMT 10.00%
3.0 Precision (Injection)
%RSD of replicate injection (n=6) 0.57 1.32 1.23 0.70 NMT 10.00%
Precision (Result)
%RSD of replicate result (n=6) --- -.- -. --- NMT 15.00%
4.0 Accuracy (80% to 120%)
206
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
RESULTS
Sr.
PERFORMANCE PARAMETER 1.2- N.N- ACCEPATANCE
No. Chloroform Benzene
Dichloroethane Dimethylform CRtTERIA
amide
5.0 Speclflclty/Selectivity
All peaks are well resolved with adjacent peak, so method is Specific. Well resolved with
adjacent oeak
6.0 Linearity and Range
Correlation coefficient
LOQ to 150% 0.9981 0.9989 0.9961 0.9992 NLT 0.9800
7.0. Limit of Detection
w.r.t Target in ppm 0.60 0.10 0.10 88.07
w.r,t Test in ppm 0.60 Positive Response
0.10 0.10 88.07
8.0
Limit of Quantitation (LOQ)
%RSD of replicate injection (n=6) 0.88 0.92 0.48 2.21 NMT 10.00%
%RSD of cumulative results
(n=12) --- -- --- --- NMT 15.00%
207
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
REMARKS:
On the basis of above results the analytical method for residual solvent (Chloroform, 1,2-
Dichloroethane, Benzene and N,N-Dimethylformamide) in Cetirizine Dihydrochloride is
found well within the acceptance limit. Therefore, the analytical method for analysis of
Residual solvent in Cetirizine Dihydrochloride is to be considered as a VALIDATED
method for its intended purpose to establish the quality of Cetirizine Dihydrochloride.
CHECKED BY APPROVED BY
(Sr. Executive -ARDL) (Manager -ARDL)
DATE: {) '-1 f 0'41 ():(, DATE: ()t{ 1b41~
208
REPORT ON ANALYTICAL DEVELOPMENT AND VALIDATION FOR
RESIDUAL SOLVENT IN CETIRIZINE DIHYDROCHLORIDE (METHOD-2)
12. CONCLUSION
The analytical method validation study for the determination of a residual solvent
method-1 i.e. Chloroform, 1,2-Dichloroethane, Benzene and N,N-Dimethylformamide in
Cetirizine Dihydrochloride by Gas Chromatographic (Capillary) method is considered to
be validated for its intended use.
CHECKED BY APPROVED BY
(Sr. Executive -ARDL) (Manager -ARDL)
DATE: oJ; I C)q I 06 DATE: ~J~ 1M.:.
209
3.2.S.4.4
BATCH ANALYSIS
210
TEL. : 07412 - 278649,278244, 278000 Ipca Laboratories Limited
TELEFAX: 07412-279083 P.0. SEJAVTA 457 002. DIST. RATLAM (M. P.)
QUALITY DIVISION
CERTIFICATE OF ANALYSIS
NAME OF THE PRODUCT : CETIRIZINE HYDROCHLORIDE BP
BATCH No. : 21013CZ6RII BATCH SIZE 232.00 Kgs
MFC. DATE : Apr. 2021 A.R. No. RA/2021/0333
EXP. DATE : Mar. 2026 DATE 24/06/2021
SPECIFICATION No. / REV. No. : TS/BPC/CZ6/PS/BP / 02
CUSTOMER NAME / ITEM CODE : NA
Reviewed By QA
Regd. Off.: 48, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067. Phone: 6647 4444
Corporate Office: 142-AB, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067. Phone : 6647 4747
211
TEL, :07412 - 278649, 278244, 278000 Ipca Laboratories Limited
TELEFAX: 07412-279083 P.0. SEJAVTA 457 002, DIST, RATLAM (M. P.)
QUALITY DIVISION
CERTIFICATE OF ANALYSIS
[ Reviewed By QA
4
PREPARED BY Sign/Date MANAGER QUALITY CONTROL
DATE : w4|o4|to2-1_ DATE :
Regd. Off.: 48, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067, Phone : 6647 4444
Corporate Office : 142-AB, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067. Phone: 664 7 4747
212
TEL. : 07412 - 278649, 278244, 278000 Ipca Laboratories Limited
TELEFAX: 07412-279083 P.0. SEJAVTA 457 C02. DIST. RATLAM (M. P.)
QUALITY DIVISION
CERTIFICATE OF ANALYSIS
NAME OF THE PRODUCT : CETIRIZINE HYDROCHLORIDE BP
BATCH No. 21015CZ6RII BATCH SIZE 222.00 Kgs
MFG. DATE Apr. 2021 A.R. No. RA/2021/0335
EXP. DATE Mar. 2026 DATE 24/06/2021
SPECIFICATION No. / REV. No. : TS/BPC/CZ6/PS/BP / 02
CUSTOMER NAME/ITEM CODE : NA
j Reviewed By QA
Regd. Off.: 48, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067. Phone: 6647 4444
Corporate Office : 142-AB, Kandivli Industrial Estate, Kandivli (West), Mumba-400 067. Phone : 6647 4747
213
3.2.S.4.5
JUSTIFICATION
OF
SPECIFICATIONS
214
JUSTIFICATION OF SPECIFICATION
215
3.2.S.5
REFERENCE STANDARDS
OR
MATERIALS
216
REFERENCE OR WORKING STANDARD
One of the highest purity Batch No. 17028CZ6RII was selected and qualified as working
standard which has been evaluated against EP reference Standard batch no. 4.0.
217
TEL. : 07412 -278244,278259, 278000
TELEFAX : 07412-278084, 279083
Ipca Laboratories Limited
P.O. SEJAVTA 457 002. DIST. RATlAM (M.P.)
~~1pca
QUALITY DIVISION
CERTIFICATE OF ANALYSIS
WORKING STANDARD
CODE No. WS ID No. : WS/171/2018/02
EVALUATED AGAINST: EP REFERENCE STANDARD BATCH n°. 4.0
NAME OF THE PRODUCT : CETIRIZINE DIHYDROCHLORIDE Ph. Eur.
BATCH No. 17028CZ6RII DATE OF RELEASE 13/01/2018
MFG. DATE Aug. 2017 WS. A. R. No. ws -17053
EXP. DATE Jul. 2022 QUANTITY 1.00 Kgs.
MANUFACTURER IPCA LABORATORIES LTD., STORAGE CONDITION NMT 25°C
RATLAM
EFFECTIVE DATE 17/01/2018 VALID UP TO 12/01/2020
TESTS SPECIFICATIONS RESULTS
CHARACTERS A white or almost white powder. White powder
Freely soluble in water, practically insoluble in acetone and in Conforms
methylene chloride.
IDENTIFICATION 1) The infrared absorption spectrum of sample and standard are Conforms
concordant.
2) It gives reaction (a) of chlorides. Conforms
APPEARANCE OF Solution is clear and not more intensely coloured than reference Conforms
SOLUTION solution BY1.
pH 1.2to 1.8 1.72
RELATED SUBSTANCES Impurity A :NMT0.15% Not Detected
(By HPLC) Impurity B : NMT 0.15% <0.05%
Impurity C : NMT0.15% Not Detected
Impurity D :NMT0.15% Not Detected
Impurity E : NMT 0.15% 0.09%
Impurity F : NMT 0.15% < 0.05%
Impurity G : NMT 0.10% < 0.05%
Cetirizine methyl ester : NMT0.10% < 0.05%
3-Chlorocetirizine : NMT 0.10% <0.05%
Cetirizine N-Oxide : NMT 0.10% Not Detected
4-CBH : NMT 0.10% Not Detected
4-Chlorobenzophenone : NMT 0.10% < 0.05%
Any Unspecified Impurity : NMT 0.10% < 0.05%
Total Impurities : NMT 0.30% 0.09%
LOSS ON DRYING NMT 0.5% w/w 0.19%w/w
(at 105°C)
SULPHATED ASH NMT 0.2% w/w 0.04% w/w
RESIDUAL SOLVENTS *Acetone : NMT 5000 ppm < 5000 ppm
*Acetone being Class Ill solvent, is limited by the Test for Loss on
Drying to a limit of NMT 0.5%.
ASSAY 99.0% -101.0% of C2,H21CI3N203(on dried basis) 99.48% (odb)
99.3% (aib)
REMARKS: The above sample CONFORMS as per above Specifications w.r.t. above test and is comparable
('\ to EP Reference Standard Batch n°. 4.0. /1 /
v
A
~
_A_N_A_L,.;;.
YS_T._ MANAGER QUALITY CONTROL
DATE : 15/03/2018 DATE OF PRINT : 15/03/2018
Regd. Off.: 48, Kandivli Industrial Estate, Kandivli (West), Mumbai-400 067. Phone : 6647 4444
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218
PerkinEimer Spectrum ES V ersion 10.4.3
Thursday, January 11 , 2018 16:46
Instrument Detai ls
Instrument Model Spectrum 100
Instrument Serial Number 78476
Software Revision CPU32 Main 00.02.8200 12-December-2006 10:00:00
Number of Scans 20
Resolution 4
Spectrum Graph
80
70
f--
~
0
60
50
4
30
20
10
5
4000 3500 3000 2500 2000 1500 1000 500400
cm-1
Name Description
_ _ CETIRIZINE Dl HCL EP WS
CETIRIZINE Dl HCL EP WS #17028CZ6RII :139/01
11 .01 .18
Page 1 I 3
219
PerkinEimer Spectrum ES Version 10.4.3
Thursday, January 11 , 2018 16:20
Spectrum Graph
146
140..--- .........-~
130
12
11
9
f- 8
eft.
7
6
5
17
4000 3500 3000 2500 2000 1500 1000 500400
cm-1
Name Description
_ _ CETIRIZINE 01 HCL EP CRS
CETIRIZINE 01 HCL EP CRS #4.0 :138/01
11 .01 .18
Peak Table
Peak X (cm-1) Y(%D Peak X (cm-1) y (%T) Peak X (cm-1) Y(%T) Peak X (cm-1) Y(%T)
1 3044.03 73.01 2 3023.23 73.92 3 2984.71 62.52 4 2948.63 63.29
Page 1 / 2
220
Perkin Elmer Spectrum ES Version 10.4.3
Thursday, January 11 , 2018 16:20
Peak X (cm-1 ) Y(%T) Peak X (cm-1) Y(%T) Peak X (cm-11 Yl%TJ Peak Xlcm-1) Yl%TJ
25 1091.92 54.45 26 1076.73 72.18 27 1055.1 66.01 28 1030.29 69.38
49 410.38 94.23
/
/
Page 2/2
221
PerkinEimer Spectrum ES Version 10.4.3
Thursday, January 11 , 2018 16:46
cm-1
Name / Description /
CETIRIZINE Dl HCL EP WS 11 .01.18 CETIRIZINE Dl HCL EP WS #17028CZ6RII :139/01
CETIRIZINE Dl HCL EP CRS 11 .01 .18.sp CETIRIZINE Dl HCL EP CRS #4.0 :138/01
(
Compare Result
Best Hit Result
Best Hit Correlation Correlation Criteria Pass/Fail
D:\FTIR_DATA\Spectra\20 0.996212 0.95 Pass
18\JANUARY\CETIRIZINE /
Dl HCL EP CRS / /~ (
/
11 .01 .18.sp
Hit Details
Hit Name Hit Description Correlation Pass/Fail
D:\FTIR_DATA\Spectra\20 CETIRIZINE Dl HCL EP Wl.996212 Pass
18\JAN UARY\CETI RIZI NE
Dl HCL EP CRS
CRS #4.0 :138/01
/ ...,-
/ :7
11 .01 .18.sp
Peak Table
Peak X (cm-1) YC%n Peak X (cm-1) Y(o/oT) Peak X (cm-1) Y(%T) Peak X (cm-1) Y(o/oT)
1 3044.04 44.64 2 3023.26 46.74 3 2984.43 35.22 4 2948.74 36.13
Page 2 / 3
222
PerkinEimer Spectrum ES Version 10.4.3
Thursday, January 11 , 2018 16:46
Peak X (cm-1) y (%T) Peak X (cm-1) Y(%T) Peak X (cm-1) Y(%T) Peak X (cm-1) Y (%T)
33 961.16 59.52 34 946.47 66.19 35 920.58 31.99 36 888 02 76.7
53 410.18 82.27
I
/
/
Page 3/3
223
3.2.S.6
CONTAINERCLOSURESYSTEM
224
PACKINGINSTRUCTIONS
AND
SPECIFICATIONS
225
PACKING INSTRUCTION
Cetrizine Hydrochloride is packed in inner Clear LDPE Bag and outer Black LDPE bag then
packed in fibre / HMHDPE drum then sealed with metal locking system.
The polythene bags used as primary packaging material are procured from approved vendor,
who in turn purchase the plastic granules from most reputed Manufacturers which certifies
that the plastic granules that are being supplied to approved vendor are certified according to
our National Standards “For Safe use in contact with foodstuffs, pharmaceutical, and drinking
water”. The grade also Complies with EU/US regulation.
The corresponding packaging material specification and LDPE granule certificate issued by
most reputed vendors are provided on following pages:
226
227
228
229
230
231
232
~J!1pca
Packaging Material Specification (pm api)
Document Number: TS PKG F99094 000001 10
Description: PLASTIC STRIP SEAL WITH METAL
LOCKING SYSTEM
Item Code: F99094
Version Number: 6.0
Document Status: Effective
Major Version change date: 17 Jan 2022 00:01:10 (GMT+05:30)
Print Information : A record has been made of this print in both the standard Audit trail
and in the Hardcopy log .
233
~~ 1pca
lpca Laboratories Limited, Mumbai
SPECIFICATIONS & ANALYTICAL PROCEDURES
SPECIFICATION OF
PACKAGING
PLASTIC STRIP SEAL WITH METAL LOCKING SYSTEM
MATERIAL I CRITICAL
CONSUMABLES
Specification Number TS/PKG/F99094
Version Number 6.0
Author Reviewer Approver
Name Sharayu Loke Megha Narkar Catherine Raphael
Department CQA CQA CQA
Effective date: 17.01.2022
234
235
April 4, 2018
To whomsoever it may concern,
Dear Sir,
Polyethylene Relene 22FA002, F19010, F46003 and 24FS040 complies with the following
standards for food contact applications (based on recipe of production of grade):
The grade and the additives incorporated in it comply with the FDA: CFR Title 21,
177.1520 olefin polymers.
The grade complies with the requirement of Overall Migration Limit (OML) of
60mg/kg as mentioned in EU/10/2011.
The product complies with the requirements of Regulation EU/10/2011 for plastics
intended to come to contact with foodstuff and its subsequent amendments applicable
to intermediate materials. (Amendments applicable are 2018/213, 2018/79, 2017/752,
2016/1416, 2015/174, 202/2014, 1183/2012, 1282/2011, 321/2011)
The monomers and additives used to produce this product are listed in the Union List
of Authorized Substances of Regulation EU/10/2011.
The grades conform to EU Directive 1935/2004 on materials and articles intended to
come into contact with food.
The product complies with the requirements of Regulation 2023/2006/EC (GMP)
applicable to intermediate materials.
The grades do not contain Bisphenol A.
This is applicable to the material as it leaves the production facilities and does not include any
substance subsequently added by the converter or any other agency.
Regards,
Yours sincerely,
(S V Raju)
For Reliance Industries Ltd
RIL - Baroda complex, P.O. Petrochemicals, Dist. Vadodara, 391346, Gujarat Tel : (0265) 6696000
Registered Office: 3rd Floor, Maker Chambers IV, 222, Nariman Point, Mumbai - 400 021, India.
236
STATEMENT OF COMPLIANCE
Haldia Petrochemicals Limited states that the High Molecular Weight High Density Polyethylene
grade Halene H F5400 complies with the requirements, recommendations or communications of
2. IS 10146:1982 on “Specification of Polyethylene for its safe use in contact with Foodstuffs,
Pharmaceuticals and Drinking Water”.
3. 21CFR 177.1520 of US FDA. According to our information, all other additives and
constituents used in the grade meets the requirements of their respective FDA regulations
and 21 CFR 177.1520
5. Food Contact Regulation 2002/72/EC & Packaging & Packaging Waste Regulation
2004/12/EC, the Amending Directive of 94/62/EC - Lead (Pb), Hexavalent Chromium,
Mercury (Hg), Cadmium (Cd) & their compounds are not used in manufacturing & are not
present in Halene H F5400. It has the potentials to be recycled according to these
requirements.
Halene H F5400 may be used in articles that come in contact with food.
Raj. K. Datta
Head Customer Services and Sr General Manager
Application Research & Development Center
Haldia Petrochemicals Limited
Kolkata, India.
238
3.2.S.7.1
STABILITY SUMMARY AND CONCLUSIONS
239
STABILITY SUMMARY & CONCLUSIONS
Accelerated and Long Term stability data are available for three batches of Cetirizine Hydrochloride as
follows:
Stability
Batch Stability Analysis
Batch Number Mfg. Date Study
Quantity conditions frequency
Initiated On
6 months accelerated and 60 months long term stability studies have been completed. The stability data
shows that the product is stable at above storage conditions.
240
STABILITY PROTOCOL AND ANALYTICAL PROCEDURES
Initially Cetirizine Hydrochloride Batch Nos. PP5017CZRI, PP5018CZRI & PP5019CZRI were
subjected for stability study as per below specifications and test procedures.
Tests Limits
Appearance of Solution is clear and not more intensely colored than reference solution
Solution BY?
pH 1.2 to 1.8
241
STABILITY PROTOCOL AND ANALYTICAL PROCEDURES
Subsequently stability specification has been revised from 9th & 48th month hence current specification
for Batch No. Batch Nos. PP50 17CZRI, PP50 18CZRI & PP5019CZRI is tabulated as follows:
Tests Limits
Appearance of Solution is clear and not more intensely colored than reference solution
Solution BY7.
Impurity C :NMTO.15%
Impurity E :NMTO.15%
Analytical procedures: All the tests shall be performed as detailed under section 3.2.S.4.2
Forced degradation studies: Forced degradation studies are performed and addressed under specificity
of the Impurity profile validation study under section 3.2.S.4.3.
242
3.2.S.7.2
POST APPROVAL STABILITY PROTOCOL AND
STABILITY COMMITMENT
243
244
3.2.S.7.3
STABILITY DATA
245
3.2.S.7.3.1
STABILITY STUDY DATA
246
ACCELERATED STABILITY
STUDY DATA
247
(Ipea)
, N8IDeof Company: Ipca Laboratl.lries Limited Location: Ratlam
~.
z. -~
Q.A. MANAGEtt
Q.C. MANAGER
DATE: \~ tt-;1 - DATE: IBID'IO~
Data of prtnt:. August 18, 2007
248
[Ipeal
Name of Company: Ipc:aLa~oratories Limited Loc:ation~Ratlam
.L
Q.C. MANAGER
~
Q.A.~GER
DATE: \ ~'8r.1- DATE: 'S/f1BIO~
Dateof prlnt- Augult 1~ 2001
249
(Ipeaj
Name of Company: Ipca Laboratories Limited Locadon: Ratlam
~l- .
Q.c. MANAGER .
d--
Q.A. MANAGER
DATE: I Q'{ l1'r DATE: 1'10'1 'T
Dati of print:- August 18, ~
250
LONG TERM STABILITY
STUDY DATA
251
Name of Company: Ipca Laboratories Limited Location: Ratlam
~
STABILITYIN~HARGE a.A. MANAGER
DATE: 13Joblll
DATE: tslG~f
Date or print:- Jb~t 13, 2011
252
Name of Com pan)' : Jpea Laboratories Limited Location: Ratlam
~--
5TABILlTY}INCHARGE Cl~G-E-R-
DATE: 13 obl"
DATE: IS1M:J"
Oale of print:. June 13, 2011
253
Name of Company : lpea Laboratories Limited
Location: Ratlam
STABILITY INCJ'fARGE ~
DATE: \:l. J obl'f . a.A. MANAGER
DATE: '9-,\~\"
Date of print:- June 13, 2011
254