Textile Syllabus

DIPLOMA IN TEXTILE TECHNOLOGY
COURSES OFFERED
Course Code
Courses Credits Year / Semester
(15O)
A. Foundation Technology Courses - 49 Credits (Common to all Programmes)
0101 Communicative English – I 5 I / ODD
0102 Engineering Mathematics – I 8 I / ODD
0103 Engineering Physics – I 5 I / ODD
0104 Engineering Chemistry – I 5 I / ODD
0105 Engineering Physics – I Practical 1 I / ODD
0106 Engineering Chemistry – I Practical 1 I / ODD
0107 Communicative English – II 4 I / EVEN
0108 Engineering Mathematics – II 5 I / EVEN
0109 Applied Mathematics 5 I / EVEN
0110 Engineering Physics – II 4 I / EVEN
0111 Engineering Chemistry – II 4 I / EVEN
0112 Engineering Physics – II Practical 1 I / EVEN
0113 Engineering Chemistry – II Practical 1 I / EVEN
B. Core Technology Courses - 45 Credits
0201 Workshop Practical 1 I / ODD
0202 Engineering Graphics – I 3 I / ODD
0203 Engineering Graphics– II 3 I / EVEN
0204 Computer Applications Practical – I 1 I / ODD
0205 Computer Applications Practical – II 1 I / EVEN
Diploma in Textile Technology Page 1

Course Code
(15O)
5201 Fibre Science and Technology 5 II / ODD
5202 Yarn Manufacture – I 5 II / ODD
5203 Fabric Manufacture– I 6 II / ODD
5204 Textile Wet Processing – I 5 II / EVEN
5205 Basic Engineering 5 II / EVEN
5206 Fibre Identification Practical 2 II / ODD
5207 Yarn Manufacture –I Practical 3 II / ODD
5208 Fabric Manufacture – I Practical 3 II / ODD
5209 Life and Employability Skills Practical 2 II / ODD
C. Applied Technology Courses – 57 Credits
5301 Yarn Manufacture – II 6 II / EVEN
5302 Textile Design 4 II / EVEN
5303 Fabric Manufacture – II 5 III / ODD
5304 Textile Wet Processing – II 4 III / ODD
5305 Garment Manufacture 4 III / ODD
5306 Textile Testing 5 III / ODD
5307 Textile Management 5 III / EVEN
5308 Yarn Manufacture –II Practical 3 II / EVEN
5309 Textile Design Practical 2 II /EVEN
5310 Textile Wet Processing Practical 3 II / EVEN
5311 Fabric Manufacture – II Practical 2 III / ODD
5312 Garment Pattern Making Practical 2 III / ODD
5313 Garment Manufacture Practical 3 III / EVEN
5314 Textile Testing Practical 3 III / ODD
5315 Textile and Garment CAD Practical 2 III / EVEN
5316 Professional Practice & Mini project 2 III / ODD
5317 Project Work 2 III / EVEN

Course Code
(15O)
D. Diversified Technology Courses – 14 Credits (Any one Group)

Group A
5401A Advanced Textile Manufacture 6 III / EVEN
5402A Garment Quality Control and Merchandising 5 III / EVEN
5403A Advanced Textile Manufacture Practical 3 III / EVEN
Group B
5401B Fashion Designing 6 III / EVEN
5402B Quality Assurance in Textile Processing 5 III / EVEN
5403B Fashion Designing Practical 3 III / EVEN

CURRICULUM OUTLINE
(Aided and SS Programmes)
SEMESTER I [ODD (I)]
Practical/
Code Theory Tutorial Total
Course Drawing Credits
(15O)
Periods / Week
0101 Communicative English – I 5 - - 5 5
0102 Engineering Mathematics – I 8 - - 8 8
0103 Engineering Physics – I 5 - - 5 5
0104 Engineering Chemistry – I 5 - - 5 5
0105 Engineering Physics – I Practical - 2 - 2 1
0106 Engineering Chemistry – I Practical - 2 - 2 1
0201B Basic Design Practical - I - 3 - 3 1
0202 Engineering Graphics – I - 6 - 6 3
0204 Computer Applications Practical –I - 2 - 2 1
Test - - 2 2 -
TOTAL 23 15 2 40 30
SEMESTER II [EVEN (I)]

Practical/
Code Theory Tutorial Total
Course Drawing Credits
(15O)
Periods / Week
0107 Communicative English – II 4 - 1 5 4
0108 Engineering Mathematics – II 5 - - 5 5
0109 Applied Mathematics 5 - 1 6 5
0110 Engineering Physics – II 4 - 1 5 4
0111 Engineering Chemistry – II 4 - 1 5 4
0112 Engineering Physics – II Practical - 2 - 2 1
0113 Engineering Chemistry – II - 2 - 2 1
Practical
0203 Engineering Graphics – II - 6 - 6 3
0205 Computer Applications Practical– II - 2 - 2 1
Test - - 2 2 -
TOTAL 22 12 6 40 28

CURRICULUM FOR 15O SCHEME
(Effect from June 2016)
SEMESTER III [ODD (II)]
Drawing / Tutorial/
Code Theory Total
Course Practical Test Credits
(15O)
Periods / Week
5201 Fibre Science and Technology 5 - - 5 5
5202 Yarn Manufacture – I 5 - - 5 5
5203 Fabric Manufacture – I 6 - - 6 6
5206 Fibre Identification Practical - 4 - 4 2
5207 Yarn Manufacture – I Practical - 6 - 6 3
Fabric Manufacture – I
5208 - 6 - 6 3
Practical
Life and Employability Skills
5209 - 4 - 4 2
Practical
Library 1 1 -
Seminar 1 1 -
Test - - 2 2 -
Total 16 20 4 40 26
SEMESTER IV [EVEN (II)]
Drawing / Tutorial/
Theory Total
Code Practical Test
Course Credits
(15O)
Periods / Week
5204 Textile Wet Processing – I 5 - - 5 5

5205 Basic Engineering 5 - - 5 5
5301 Yarn Manufacture – II 6 - - 6 6
5302 Textile Design 4 - - 4 4
Yarn Manufacture – II
5308 - 6 - 6 3
Practical
5309 Textile Design Practical - 4 - 4 2
Textile Wet Processing
5310 - 6 - 6 3
Practical
Library 1 1 -
Seminar 1 1 -
Test - - 2 2 -
Total 20 16 4 40 28

SEMESTER V [ODD (III)]
Drawing / Tutorial/
Code Theory Total
(15O)
Periods / Week
5303 Fabric Manufacture – II 5 - - 5 5
5304 Textile Wet Processing– II 4 - - 4 4
5305 Garment Manufacture 4 - - 4 4
5306 Textile Testing 5 - - 5 5
5311 Fabric Manufacture-II Practical - 4 - 4 2
Garment Pattern Making
5312 - 4 - 4 2
Practical
5314 Textile Testing Practical - 6 - 6 3
Professional Practice and
5316 - 4 - 4 2
Mini Project
Library 1 1
Seminar 1 1
Test 2 2 -
Total 18 18 4 40 27
SEMESTER VI [EVEN (III)]
Drawing / Tutorial/
Code Theory Total
(15O)
Periods / Week
5307 Textile Management 5 - - 5 5
5401 Diversified Course – I Theory * 6 - - 6 6
5402 Diversified Course – II Theory * 5 - - 5 5
5403 Diversified Course Practical * - 6 - 6 3
5313 Garment Manufacture Practical - 6 - 6 3

Textile and Garment CAD
5315 - 4 - 4 2
Practical
5317 Project work - 4 - 4 2
Library 1 1
Seminar 1 1
Test 2 2 -
Total 16 20 4 40 26
Note:
* Students can opt Diversified Courses from either Group – A or Group – B in Semester VI
 Library and Seminar Periods are allotted in all the semesters. The students must present a
power point presentation in each course which will be facilitated by the respective faculty.
The hardcopy of the presentation must be collected by the respective faculty for records.

SCHEME OF EXAMINATION
For all Theory Courses
Duration of Examination 3 Hours
Continuous Assessment marks 25
Semester End Examination marks 75
Total marks 100
Minimum marks for a pass in a course is 40

(Out of which a minimum of 30 marks is to be scored in the semester-end examination)
For all Practical Courses

Duration of Examination 3 Hours
Continuous Assessment marks 25
Semester End Examination marks 75
Total marks 100
Minimum marks for a pass in a course is 50
(Out of which a minimum of 35 marks is to be scored in the semester-end examination)
PATTERN OF QUESTION PAPERS IN AUTONOMOUS EXAMINATIONS
Time: 3Hrs. Max.Marks:75
PART A (1 to 8)
5 Questions are to be answered out of 8. Answering of 8th
question is compulsory. Minimum one question and 5 x 2 Marks 10 Marks
maximum of two questions from each unit.
(Questions on Definition, Statement, Formula, Statement
of Theorem etc.)
PART B (9 to 16)
5 Questions are to be answered out of 8.Answering of 16th
question is compulsory. Minimum one question and 5 x 3 Marks 15 Marks
maximum of two questions from each unit.
(Short answer type questions.)
PART C (17 to 21)

All the 5 questions are to be answered. Each question will
be either orpattern. This question may have sub-divisions 5 x 10 Marks 50 Marks
also. One question from each unit
(Descriptive type questions.)
Total 75 Marks

Alternative Courses for Second & Third Year under 11O-Scheme to 15O-Scheme
Sem Course 11O-Scheme Courses Sem Course 15O-Scheme Courses

Code (Old Scheme) Code (Revised Scheme)
(with effect from October/November 2016 Examinations)
5201 Fibre Science and Technology 5201 Fibre Science and Technology
5301 Yarn Manufacture - I 5202 Yarn Manufacture - I
5304 Fabric Manufacture - I 5203 Fabric Manufacture - I
III 5205 Fibre Identification Practical III 5206 Fibre Identification Practical
5309 Yarn Manufacture – I Practical 5207 Yarn Manufacture – I Practical
5312 Fabric Manufacture – I Practical 5208 Fabric Manufacture – I Practical
5208 Communication and Life Skills Practical 5209 Life and Employability Skills Practical
(with effect from April 2017 Examinations)
5307 Basic Engineering 5205 Basic Engineering
5202 Chemical Processing -I 5204 Textile Wet Processing -I
5302 Yarn Manufacture – II 5301 Yarn Manufacture – II
IV 5306 Textile Design IV 5302 Textile Design
5206 Chemical Processing Practical 5310 Textile Wet Processing Practical
5310 Yarn Manufacture – II Practical 5308 Yarn Manufacture - II Practical
5209 Computer Applications Practical - No Alternative Course
(with effect from October/November 2017 Examinations)
5204 Textile Testing 5306 Textile Testing
5303 Yarn Manufacture - III - No Alternative Course
5203 Chemical Processing -II 5304 Textile Wet Processing -II
5305 Fabric Manufacture - II 5303 Fabric Manufacture - II
V 5207 Textile Testing Practical V 5314 Textile Testing Practical
5311 Yarn Manufacture – III Practical -- No Alternative Course
5313 Fabric Manufacture – II Practical 5311 Fabric Manufacture – II Practical
Professional Practice and Professional Practice and
5315 5316
Mini Project Mini Project
(with effect from April 2018 Examinations)
5308 Textile Management 5307 Textile Management
5401A Garment Manufacture -- No Alternative Course
5402A Advanced Textile Manufacture 5401A Advanced Textile Manufacture
5403A Garment Manufacture Practical 5313 Garment Manufacture Practical
Advanced Textile Manufacture
5404A Advanced Textile Manufacture Practical 5403A
Practical
5401B Fashion Designing 5401B Fashion Designing
VI 5402B Quality Assurance in Textile Processing VI 5402B Quality Assurance in Textile Processing
5403B Fashion Designing Practical 5403B Fashion Designing Practical
Quality Assurance in Textile Processing
5404B -- No Alternative Course
Practical
5314 Textile & Garment CAD Practical 5315 Textile & Garment CAD Practical
Project Work, In plant Training,
5316 Entrepreneurship, Environment and 5317 Project work
Disaster Management

SEMESTER - III

THIAGARAJAR POLYTECHNIC COLLEGE, SALEM
Programme : TEXTILE TECHNOLOGY

Semester : III
Course Code : 15O - 5201
Course Name : FIBRE SCIENCE AND TECHNOLOGY
TEACHING AND SCHEME OF EXAMINATION
No. of weeks per Semester: 15 weeks
Examinations
Instructions
Max.Marks
Course
Semester - Duration
Periods / Periods / Continuous
End Total
Week Semester Assessment
Examination
Fibre science and
5 75 25 75 100 3 Hours
Technology
TOPICS AND ALLOCATION OF PERIODS
No. of
Unit No. Topic
Periods
I FIBRE CLASSIFICATION &FUNDAMENTAL CONCEPTS 12
II NATURAL CELLULOSE FIBRES 12
III NATURAL PROTEIN FIBRES 12

IV NATURAL POLYMER FIBRES 13
V SYNTHETIC POLYMER FIBRES 13
INDUSTRIAL VISITS 04
CONTINUOUS ASSESSMENT TEST AND MODEL EXAMS 09
TOTAL 75
RATIONALE
Fibres are the basic raw materials for the manufacture of yarns and fabrics. The ultimate property of
a yarn or fabric depends on the property of the fibre in it. Therefore, it is important to study the
fibre properties. Different fibres exhibit different physical and chemical properties. This is due to a
number of factors like the material of the fibre, its molecular structure and length and the amount of
draft applied to it during its spinning.
Fabrics made from different fibres and their blends are put to specific uses such as summer wear,
winter wear, industrial wear etc., depending on their particular properties.
Therefore it is very important for a textile student to study the science of fibres and the technology
of extraction of natural fibres and the manufacture of man made fibres.

OBJECTIVES
At the end of the Course, the students will be able to
 Learn the terms related to fibres, yarn, fabrics and fibre forming polymers.
 Understand the basic concepts and different types of natural fibres used.
 Know the terms and definitions related to fibre forming polymers
 Understand the important fibre properties and uses of natural and synthetic fibres.
 Know the major fibre producing countries and synthetic fibre manufacturers
 Gain knowledge on different types of rayons including high tenacity and eco-friendly rayon
 Understand the sequence of manufacture of nylon ,polyester and acrylic fibres
 Gain knowledge on the properties and end uses of spandex, glass, asbestos carbon and
metal fibres widely used
 Know the different techniques of spinning manmade fibres by melt, dry and wet spinning
methods.
DETAILED SYLLABUS
UNIT – I FIBRE CLASSIFICATION &FUNDAMENTAL CONCEPTS .....12 PERIODS
1.1 Classification of fibres:Definition of textile fibre; classification of textile fibres with
regard to origin and chemical nature – Natural, natural polymer and synthetic fibres 3 Per
with examples. Properties required for an ideal textile fibre.
1.2 Terminology related to Fibres:Introduction to common forms of textile fibres; staple
fibre, filament tow UDY, POY and FOY; Dope dyed and delisted fibres.
Types of yarn – spun, continuous filament, mono filament, multi filament, flat and
textured yarn – single, ply and cabled yarns; 6 Per
Definition of terminology related to polymers; monomer, polymer, photopolymer,
copolymer, main monomer, monomer, oligomer, repeat unit, me weight,
polymerisation, degree of polymerisation, polymer molecular weight.
(Refer Web Link : https://www.youtube.com/watch?v=kaoq8Mc4xxw for polymerisation process)

1.3 Fibre structure: Orientation and crystallinity; Crystalline and amorphous content of
common natural and man made fibres. End uses of textile fibres. 3 Per
UNIT – II NATURAL CELLULOSE FIBRES .....12 PERIODS

2.1 Cotton:Stages in the growth and development of the cotton fibre. Cotton maturity –
matured, half mature, and dead fibres. Effect of immaturity in spinning and further 3 Per
processes– Cotton producing countries and states in India.
(Refer Web Link : https://www.youtube.com/watch?v=Vfds4KyaJjI for cotton cultivation)
2.2 Cotton Structure and Properties:Physical structure of cotton; chemical composition of
raw cotton. Commercial classification of world cottons with brief details of their
length, fineness, colour and spinnability. Important cotton varieties grown in India and 4 Per
their characteristics; Physical and chemical properties of cotton. Uses of cotton. Brief
study of Organic cotton &Hybrid Cotton.
2.3 Jute :Cultivation and harvesting of jute; Steps in the extraction of the fibre from plant.
Physical and chemical properties of jute. Uses of jute – Major jute producing countries 5 Per
and states in India.

Flax : Cultivation and harvesting of flax; Steps in the extraction of fibre from the plant.
Physical and chemical properties of flax – Uses of flax. Uses of kapok, ramie, hemp,
soya, banana, sisal ,pine apple and bamboo fibres – Major flax producing countries.
(Refer Web Link : https://www.youtube.com/watch?v=07mMlazrXYE for harvesting jute)
UNIT –III NATURAL PROTEIN FIBRES - SILK &WOOL .....12 PERIODS
3.1 Silk: Names of major silk producing countries. Different types of silk– wild and
cultivated silk. Sericulture and life cycle of silk worm. Silk reeling, throwing and
doubling ;Types of silk yarn commonly produced Degumming of silk and weighting of
6 Per
silk – Differences between raw and degummed silk .Waste silk – noils, dupion silk;
Chemical composition of silk. Physical and chemical properties of silk. Uses of silk.
Outline of process for the manufacture of spun silk.
(Refer Web Link : https://www.youtube.com/watch?v=wOEJ_78L29c for silk reeling)
3.2 Wool:Names of major wool producing countries. Classification of wool with respect to
sheep and by fleece. Grading of wool – American system and the British systems.
Physical and chemical structure of wool. Chemical composition of raw wool.
6 Per
differences in characteristics of woolen and worsted yarn and fabric. Brief study on
Virgin wool and remanufactured wool. Importance of wool marks. Physical and
chemical properties of wool. Uses of wool.
(Refer Web Link : https://www.youtube.com/watch?v=3DvddZZW1HA for shearing of wool)
UNIT – IV NATURAL POLYMER FIBRES ..... 13 PERIODS
4.1 Viscose Rayon: Introduction to rayon– Names of manufacturers of rayon’s; Chemical
reactions in viscose rayon manufacture; Process flow and sequences in the 3 Per
manufacture of viscose solution from its raw materials
(Refer Web Link : https://www.youtube.com/watch?v=9-Arybl6evcfor woodpulp production )
4.2 Process and Properties of Viscose:Outline the process sequence in the production of
viscose staple fibre. Physical and chemical properties of viscose rayon fibre. Uses of 3 Per
viscose rayon fibre.
(Refer Web Link : https://www.youtube.com/watch?v=5QFOnZ3TLHQ for viscose rayon manufacturing)
4.3 Spinning of Polynosic: Wet spinning of polynosic fibre. Physical and chemical
3 Per
properties of polynosic rayon fibre. Uses of polynosic rayon fibre.
4.4 Modification of Viscose rayon:Modifications in the regular viscose process for the
production of high tenacity viscose rayon; Properties and uses of HT rayon; Outline of
4 Per
Lyocell production; Properties of Lyocell (in comparison with regular / HT viscose and
other rayon).Uses of Lyocell.
UNIT –V SYNTHETIC POLYMER FIBRES ..... 13 PERIODS
5.1 Nylon 6:Manufacture processes of the Nylon 6 filament. Physical and chemical
properties of Nylon – 6 fibre. Uses of the fibre. Properties and uses of high tenacity 3 Per
nylon– 6 yarn– Names of manufacturers of Nylon – 6 fibres in India.
(Refer Web Link : https://www.youtube.com/watch?v=4GxeSO7DyaE for manufacturing of nylon filament)
5.2 Nylon 66: Manufacture processes of the Nylon 66 filament. Physical and chemical
properties of Nylon – 66 fibre. Uses of the fibre. Uses of Nomex and Kevlar fibres –
3 Per
Names of manufacturers of Nylon – 66 fibres in India

5.3 Polyester :Manufacture processes of the polyester continuous filament yarn and
staple fibre form.Physical and chemical properties of PET fibre– Uses of PET fibre –
3 Per
Names of manufacturers of Polyester fibre (PET) in India.Brief study of principles of
Draw and Air – jet Texturising
(Refer Web link: https://www.youtube.com/watch?v=VJGbg6zIugsfor manufacturing of polyester filament)
5.4 Acrylic and Special Fibres:Sequence of processes in the manufacture of acrylic staple
fibre. Physical and chemical properties of acrylic fibre. Uses of acrylic fibre. Uses of
4 Per
polyethylene, LDPE,HDPE, Polypropylene, spandex, modacrylic, hi– bulk acrylic,glass ,
asbestos ,carbon and metal fibres – Name of manufacturers of acrylic fibres in India
LIST OF PROPOSED STUDENT ACTIVITIES:

I. INDUSTRIAL VISITS
Imparting industrial visits to any one of the following industries to understand real time
applications :
1. M/s.District Sericulture Complex, Salem
2. M/s. The Salem Polypacks Ltd., Rasipuram
3. M/s. Avinaash Silk , Salem
Industrial visit report has to be submitted by the students as assignment through Black board and
as hard copy to the faculty concerned.
II. SEMINARS
Seminars to be organized on any one of the following topics in association with the IE(I)/ISTE and
the Students’ Technical Association of Textile Technology Programme.
1. Innovation of New Fibres
2. Applications of High Performance fibres
III. OPEN SOURCE SOFTWARE/LEARNING WEBSITES:
1. http..//www.textile manufacture process.com
2. http..//www.textilecoolsocial.net
3. http..//www.nptelonlinecourses.com
TEXT BOOKS
Year of
S.No Title Author Publisher
Publishing
Woodhead Publishing
1. Textile Fibres J.Gorden Cook Ltd., Cambridge, 2001
England
2. Man Made Fibres R.W.Moncrieff Mc Graw Hill, 1975
Textile fibres 2nd Revised Sevak Publications,

3. Prof V.A.Shenai 2000
Edition Vol .I Mumbai.

Prof. Bernard
4. Textiles;Fibres to Fabric Mc Graw hill, 1993
Corbman
5. Textile fibres Prof. V.K.Kothari IAFL publications, 2000
6. Fibre science and Technology Premamoy Ghosh Tata Mc Graw Hill, 2004
REFERENCE BOOKS
Year of
Publishing
Abishek publications, 2002
1. Elements of fibre science Williams S. Murphy
Chennai.
Oxford &IBH publishing
2. Fibre science and Technology Akira Namamura 2000
co, Chennai.
Abishek publications,
3. Waste silk spinning Hollins Rayner 1998
Chennai.
Abishek publications,
4. Woollen spinning Vickerman 1998
Chennai

THIAGARAJAR POLYTECHNIC COLLEGE, SALEM – 636 005
(Autonomous Institution)
Fibre Science and Technology
Model Question Paper– I
Year / Sem : II / III Max. Marks : 75
Code: 15O-5201 Time : 3 hr.
PART-A (5 x 2 = 10)
Note: (i) Answer any FIVE questions out of which question No. 8 is compulsory.
(ii) All questions carry equal marks.
1. What is a textile fibre?
2. Mention the crystalline, Amorphous content for any two fibres.
3. Mention any four cotton producing countries.
4. Mention the sequence of processes in flax fibre extraction.
5. What is virgin wool?
6. Mention the various types of rayon’s available.
7. Mention the uses of acrylic fibre.
8. Mention the reason for addition of Tio2 in synthetic yarn manufacture.
PART-B (5 x 3 = 15)
9. What is dope dyed yarn and Delustered yarn?
10. How can cotton fibre be identified?
11. What do you understand by Cotton maturity?
12. Explain the different types of silk.
13. Mention any three differences in characteristics of woollen and worsted yarn.
14. List the uses of Lyocell.
15. State any three physical and chemical properties of polyethylene.
16. Explain the principle of air-jet texturising.

PART-C (5 x 10 = 50)
Note: (i) Answer all the questions choosing either sub-division (A) or sub-division (B) of each question.
17. A. How are textile fibres classified? Give examples for each of them. 10
(OR)
B. Explain the Properties required for an ideal textile fibre. 10
18. A. With a line sketch, explain the physical structure of a cotton fibre andwrite the 10
chemical composition of cotton.
(OR)
B. How is jute fibre extracted from its stalk after harvest? Explain. 10
19. A. Explain the production of reeled silk from cocoons. Draw suitable line sketches. 10
(OR)
B. Describe the physical and chemical properties of wool. 10
20. A. Explain the process sequence in the manufacture of viscose rayon, with suitable 10
Block diagrams.
(OR)
B. Describe the physical and chemical properties of polynosic rayon. 10
21. A. Explain in brief the production of nylon6 filament yarn from its raw material. 10
(OR)
B. Explain the manufacture of acrylic filament yarn by any one spinning method. 10

Fibre Science and Technology
Model Question Paper – II
PART-A (5 x 2 = 10)
1. What is a natural fibre?
2. Mention the major jute producing countries.
3. What are convolutions in cotton?
4. What is meant by silk cocoon?
5. What is recycled wool?
6. What is the use of Topham box in rayon manufacture?
7. What are the raw materials required for manufacturing nylon 66 fibres?
8. Mention the spinning method used for acrylic fibre manufacture and state its reasons.
PART-B (5 x 3 = 15)
9. What is regenerated yarn?
10. What is dry spinning?
11. State the uses of flax.
12. Draw the longitudinal, cross sectional view of jute fibre.
13. Mention the process sequence in viscose rayon manufacture.
14. Explain the principle of Draw texturising.
15. State any three physical and chemical properties of Nylon 6.
16. What is Tachikawa process in polynosic rayon manufacture?

PART-C (5 x 10 = 50)
(ii)All questions carry equal marks.
17. A. Describe the important characteristics of a textile fibre. 10
(OR)
B. Explain a) orientation and crystallinity b) End uses of textile fibres 10
18. A. State the important physical and chemical properties of cotton fibre. 10
(OR)
B. Explain the sequence of processes in the extraction of flax fibre from the plant 10
source.
19. A. Explain the life cycle of silk worm with necessary sketches. 10
(OR)
B. How is wool classified by sheep and by fleece? Explain. 10
20. A. With a line sketch, explain in detail the wet spinning and post spinning of viscose 10
rayon.
(OR)
B. What are the modifications In the regular viscose process for the production of HT 10
rayon and also Write its properties and uses.
21. A. Explain the steps in the manufacture of Nylon66 filament yarn from its raw 10
materials.
(OR)
B. State the physical and chemical properties of polyester and mention their uses. 10


Semester : III
Course Code : 15O – 5202
Course Name : YARN MANUFACTURE – I
Examinations
Instructions
Max.Marks
Course
Semester– Duration
End Total
Examination
Yarn
5 75 25 75 100 3 Hours
Manufacture – I
Unit No. Topic No. of
Periods
I GINNING,MIXING AND OPENING MACHINES 12
II CLEANING MACHINES,SCUTCHER AND LAP FORMING 12
III CARDING 12
IV MODERN DEVELOPMENTS IN CARDING 13
V DRAWFRAME 13
TOTAL 75
RATIONALE
The basic idea about Ginning, blending, mixing, blow room machineries and the working of the
various components of the blow room are essential for the understanding of the preparation to
spinning process. The students will be able to understand the objects, principles and Modern
developments in blow room, carding and drawing, principles of doubling and drafting in draw frame
and other functional components. This will enable the students to perform the necessary setting
changes required for processing different counts and do calculations related with the production
and efficiency of the machines, draft applied etc.

OBJECTIVES
At the end of the course, the students will be able to
 Acquire knowledge on various blow room machinery.
 Understand the working of various opening and cleaning machinery.
 Understand the working of scutcher unit.
 Calculate the speed, production and efficiency of blow room machinery.
 Acquire knowledge on working of high production carding machine.
 Learn the various settings in a high production card.
 Gain knowledge on modern developments in a card.
 Calculate the speed, draft, production and efficiency in card.
 Acquire knowledge on the maintenance of blow room and carding machine.
 Gain knowledge on the importance of Draw frame.
 Learn the working of different drafting systems in draw frame.
 Acquire knowledge on the settings of drafting rollers to process short, medium
and long staple cottons.
 Calculate the speed, draft, production and efficiency in draw frame.
DETAILED SYLLABUS
UNIT– I GINNING, MIXING AND OPENING MACHINES .....12 PERIODS
1.1 Ginning :Objects – types of Ginning– working of knife roller gin– defects in ginning–
2 Per
causes and remedies
(Refer Web Link : https://www.youtube.com/watch?v=3prPlanYtW0 for working of Ginning machine)
1.2 Bale Opening Machines :Objects of Blow room–principles of opening and cleaning
– construction and working of automatic bale opening machine – BLENDOMAT 3 Per
Machine –construction and working of mixing bale opener
(Refer Web Link : https://www.youtube.com/watch?v=q2cTU7l0teY for working of BLENDOMAT )
1.3 Mixing:Objects – methods of mixing– fibre properties to be considered for mixing
Objects of blending – comparison between mixing and blending – antistatic agents 4 Per
used in mixing – construction and working of Multimixer and Unimix.
(Refer Web Link :https://www.youtube.com/watch?v=hxK008cHtWM for working of Unimix)
1.4 Contamination Remover :Construction and working of hopper feeder –
Contamination– definition – Effect of contamination–construction and working of 3 Per
contamination remover– Vision shield.
UNIT–II CLEANING MACHINES, SCUTCHER AND LAP FORMING .....12 PERIODS
2.1 Opening & Cleaning Machines :Construction and working of Step cleaner, Mono
cylinder cleaner, ERM cleaner,Pre– Cleaner CL – P and CLEANOMAT CL– C1 and 2 Per
Kirschner beater.
2.2 Scutcher :Objects– passage of material through single process scutcher – brief study
2 Per
of lap length measuring motion and automatic lap doffing.

2.3 Ancillary Equipments :Objects of condenser, two way distributor , Bye pass
arrangement and safety devices–metal extractors –brief study of electronic metal 2 Per
extractors –fire eliminators
2.4 Dust extraction in blow room : Brief study of automatic waste evacuation system
(AWES) and automatic waste baling system – construction and working of 1 Per
Dedusting machine
2.5 Quality norms for Blow room lap :Defects in blow room – causes and remedies–
modern features of blow room – trash % in lap, cleaning efficiency ,lap C.V % – 2 Per
Maintenance schedule of Blow room – RH% in Blow room
2.6 Blow room sequence : Blow room sequence employed for fine, medium and coarse
1 Per
cotton (latest openers and beaters ) –flow chart only
2.7 Blow room calculations:Calculations pertaining to speed, hank of lap, production
2 Per
and efficiency of scutcher
(Refer Web Link :http://textalks.com/rieter-rsb-d40-an-introductional-animation/ and
https://www.youtube.com/watch?v=f19bY-esqKs for working of Blowroom line machines)
UNIT–III CARDING ....12 PERIODS

3.1 Carding :Objects–carding and stripping actions – passage of material through High
4 Per
Production card –study of different parts of a carding machine and their functions
3.2 Card Settings :Different setting points in carding machine–frequency of setting–

gauges used–Card settings recommended for different grades of cotton and 3 Per
manmade fibres– types of waste collected from carding machine
3.3 Card clothing : Types of card clothing –brief study of metallic wire specifications of
licker – in , cylinder ,doffer and flats (PPSI, Angle of wire points, Height and width ) 3 Per
for cotton processing
3.4 Card wires Grinding:Objects – types of grinding – grinding schedule–Study of fibre
2 Per
arrangements in card sliver.
(Refer Web Link : https://www.youtube.com/watch?v=pYruLp-X2Jw for working of a Card)
UNIT –IV MODERN DEVELOPMENTS IN CARDING .....13 PERIODS
4.1 Modern Developments in Carding: Licker-in – Flats–Cylinder region.
Brief study on Integrated grinding system [IGS], automatic waste evacuation and 4 Per
automatic baling. Salient features of modern carding machine
4.2 Chute feed system : Construction and working of flock feeder – merits and
2 Per
demerits of chute feed system
4.3 Autoleveller:Objects –open loop and closed loop systems–brief study of working of
2 Per
autoleveller in modern cards.

4.4 Quality norms for Carding Sliver :Defects in card sliver – causes and remedies –
trash % in sliver – card waste % – neps – U% in card sliver –Maintenance 2 Per
schedule of carding machine – RH% in carding department
4.5 Carding calculations: Calculations pertaining to Mechanical draft, Actual draft,
3 Per
speed, Production, hank and efficiency.
(Refer Web Link : https://www.youtube.com/watch?v=xcJQWiynD-4 for working of a Modern Card)
UNIT–V DRAW FRAME ..... 13 PERIODS
5.1 Drawing : Objects – principles of doubling and drafting – passage of material
2 Per
through L.R. draw frame – functions of different parts of Draw frame.
5.2 Drafting arrangement:Bottom and top rollers – types of top roller weighting
systems – Study of Spring loading of top rollers –Top roller shore hardness.
3 Per
Construction and working of 3/3 Pressure bar drafting system – Study of fibre
arrangements in draw frame sliver.
5.3 Roller setting and Draft :Bottom roller settings and its importance –brief note on
2 Per
drafting waves–roller slip –roller eccentricity –draft and its distribution.
5.4 Auto leveller and Draw frame sliver Defects : Brief study of working of Autoleveller
in modern draw frame– sliver quality monitoring device– stop motions – salient
4 Per
features of modern draw frames – Defects in draw frame sliver – causes and
remedies –Maintenance schedule of draw frame–RH% in draw frame department.
5.5 Draw frame Calculations: Calculations pertaining to speed, draft, production and
2 Per
efficiency.
(Refer Web Link :https://www.youtube.com/watch?v=CMEUG7QKHLM for of Draw frame)
LIST OF PROPOSED STUDENT ACTIVITIES

I.INDUSTRIAL VISITS
Imparting industrial visits to any one of the following industries to understand
real time applications :
1. M/s.Sambandam Spinning Mills Unit-I, Salem
2. M/s. Kandagiri Spinning Mills Ltd., Unit-I, Salem
3. M/s. Dharanidhara Spinning Mills Ltd., Salem
Industrial visit report has to be submitted by the students as assignment through Black board and as
hard copy to the faculty concerned.
II.SEMINARS
1. Latest developments in Licker-in, cylinder, doffer and flat wires.
2. Rieter RSB Draw frame – Drafting system – Autoleveller – Salient features

III.OPEN SOURCE SOFTWARE/ LEARNING WEBSITES:
1. http..//www.textile manufacture process spinning
2. http..//www.rieter.com
3. http..//www.truetzschler.com
4. http..//www.lakshmimach.com
5. http..//geron.card.com
STANDARDS / NORMS / CODES
1. SITRA , BTRA, ATIRA and NITRA Norms
TEXT BOOKS
S.No Title Author Publisher Year of Publishing

The Textile Institute
1. Opening and cleaning W.A.Hunter 1992
Manchester, U.K.
A practical guide to The Textile Institute
2. W. Klein 1987
opening and carding Manchester, U.K.
A practical guide to The Textile Institute
3. W. Klein 1987
Combing and drawing Manchester, U.K.
REFERENCE BOOKS
Universal Book
Cotton
1. William Scott Taggart Corporation, 1996
spinning – Vol 1
Bombay
Cotton opening and
2. G. R Merrill Gilbert R-Merrill 1996
picking
3. Cotton carding G. R Merrill 1996
Saravana
Spun yarn technology Venkatasubramani
4. publications, 1998
Volume I, II , III
Madurai

Yarn Manufacture – I
Model Question Paper – I
PART-A (5 x 2 = 10)
1. State the objects of Ginning. Mention the names of ginning machines and their suitability.
2. Mention any two modern mixing machines.
3. What do you understand by AWES in Blow room?
4. Mention any two lap defects in Blow room.
5. State the objects of carding machine.
6. State the object of grinding in a carding machine. Also mention the frequency of grinding in a
carding machine.
7. Mention the objects of Draw frame.
8. If the weight per metre of lap is 400grams, find the hank of lap.
PART-B (5 x 3 = 15)
9. State the principles of opening and cleaning in blow room machinery.
10. Mention the purpose of two way distributor in blow room.
11. Draw a simple sketch of Blow room machinery sequence employed for processing fine variety of
cotton.
12. Mention briefly about carding and stripping actions.
13. Mention briefly about chute feed system.
14. State the formula for hank of sliver, mechanical draft and actual draft in a carding machine.
15. Mention briefly about drafting waves in draw frame sliver.
16. State the importance of roller setting in a draw frame.

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the working of BLENDOMAT automatic bale opening 10
machine.
(OR)
B. With a neat sketch explain the working of Unimix. 10
18. A. With a neat sketch explain the passage of material through single process scutcher. 10
(OR)
B. Calculate the production of the scutcher in kg for a shift of 8 Periods from the 10
following data:
Calendar roller dia. - 7 inches
Calendar roller speed - 11rpm
Efficiency - 88%
Wt./metre of lap - 400 grams
19. A. With a neat line diagram explain the passage of material through high production 10
card.
(OR)
B. With a neat sketch write the important setting points in a high production carding 10
machine for processing medium variety of cotton.
20. A. With neat sketches briefly explain the developments in the Licker-in, flats and 10
cylinder regions in Latest Generation carding machines.
(OR)
B. Describe the working of autoleveller in modern card with a neat sketch. 10
21. A. Trace the passage of material through L.R. draw frame and explain its working. 10
(OR)
B. State any ten important salient features of modern draw frame. 10

PART-A (5 x 2 = 10)
1. State the objects of Mixing.
2. Mention the purpose of vision shield.
3. What is the purpose of lap length measuring motion?
4. Calculate the hank of lap if wt./metre of lap is 425 grams.
5. State the speed of licker-in and cylinder in rpm.
6. What is the function of flats?
7. State any two defects in card sliver.
8. If hank of card sliver is 0.16Ne, hank of draw frame sliver is 0.165 Ne., No. of doublings is 8, find
the draft in draw frame.
PART-B (5 x 3 = 15)
9. State the advantages of BLENDOMAT automatic bale opening machine.
10. What is the purpose of electronic metal extractor?
11. What are the functions of bye pass arrangement?
12. Mention the metallic wire specifications for cylinder, doffer, Licker-in for processing cotton.
13. Mention the setting between:-
(i)cylinder to flats (ii)cylinder to doffer (iii) cylinder to Licker-in
14. List the advantages and disadvantages of chute feed system.
15. What do you understand by open loop and closed loop Autoleveller?
16. What is roller eccentricity? Explain its effect on draw frame sliver quality.

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the working of Multi mixer. 10
(OR)
B. With a neat sketch explain the working of Hopper feeder. 10
18. A. With a neat sketch explain the working of ERM cleaner. 10

(OR)
B. Describe the working of single process scutcher with a neat sketch. 10
19. A. Draw the passage of material through High production card and explain. 10
(OR)
B. Mention the speeds and settings in a carding machine for 40s mix with a neat 10
sketch.
20. A. With a neat sketch explain the working of chute feed system. 10
(OR)
B. Calculate the production in kg of a card room per shift of 8 Periods. 10
Hank of lap fed - 0.0012 Ne
Mechanical draft - 98
Doffer speed - 32 rpm
Total waste extracted - 4.8%
No. of cards in the card room - 20
Card room efficiency - 84%
Doffer diameter - 27 inches
21. A. Trace the passage of material through Draw frame and explain. 10
(OR)
B. State and explain at least 5 defects, their causes and remedies in draw frame sliver. 10


Semester : III
Course Name : FABRIC MANUFACTURE–I
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Fabric
6 90 25 75 100 3 Hours
Manufacture – I
Periods
I WINDING 15
II WARPING 14
III SIZING 14
IV LOOM MECHANISM – PRIMARY MOTION 17
V SECONDARY AND AUXILARY MOTION 17
TOTAL 90
RATIONALE
A basic knowledge about the different processes like cone winding, pirn winding, warping, sectional
warping, sizing, drawing-in and denting are essential for the students to understand the sequence of
operations in the weaving preparatory process. Hence they must be taught to the students to
enhance their knowledge and skill in the setting and operation of the preparatory machines and also
to perform necessary weaving preparatory calculations.
OBJECTIVES
 Understand the terms related to winding, Principles of winding
 Acquire knowledge on Yarn Clearers

 Know about Autoconer Cone winding machine and Features.
 Gain knowledge on Schweiter pirn winding machine and controls of weft winding.
 Learn about warping machine and special feature of computerized sectional warping
machine.
 Acquire knowledge on theobjects of sizing, types and function of sizing ingredients.
 Understand the Passage of Multi cylinder sizing machine.
 Acquire knowledge on Loom Mechanisms – Plain Power loom.
 Learn about the object of Shedding, Picking and Beat-up Motion.
 Understand the construction and working of shedding, picking and beat-up Motion.
 Gain knowledge on the objects of Take-up, Let-off, weft stop motion, warp protector motion
and temples.
 Learn about the Construction and working of Take-up, Let-off, weft stop motion, warp
protector motion and temples.
DETAILED SYLLABUS
UNIT – I WINDING .....15 PERIODS
1.1 Cone Winding: Brief study of Sequence of Process in weaving Preparatory –
Object of winding – terminology related to winding; angle of cone, angle of wind,
traverse, double traverse, number of winds and wind ratio – Passage of Drum 4 Per
winding machine – brief Introduction to Precision winding machine; passage of
yarn in Precision winding machine.
1.2 Auxiliary device: Object of Tensioner – Types of Tensioner ,Merits and Demerits
– Object of Slub Catchers or Yarn Clearers – Study of Electronic Yarn Clearer; 3 Per
Principles of Photo cell and Capacitance type; Merits and Demerits
1.3 Clearers: Definitions for Clearing efficiency and knot factor – Principles of ribbon
formation; Study of Autoconer; Special feature of Schlafhorst Autoconer –
4 Per
Object of Air and Wet Splicing – Advantages of Splicing – Defects in Cones;
Causes and Remedies
(Refer Web Link : https://www.youtube.com/watch?v=UlPckcu9R4E for working of High speed cone
winding machine)
1.4 Weft Winding : Object of Weft Winding and rewinding of Weft Yarn – Study of
Schweiter – Passage of Yarn and features – Study of Controls in Weft Winding;
4 Per
Pirn diameter, bunch, chase length, traverse – Defects in pirns; Causes and
Remedies
UNIT – II WARPING .....14 PERIODS
2.1 Warping: Objects – Study of high Speed of Warping machine; Passage of yarn;
Features – Study on the types of creels; ’V’creel, Rectangular creel, Magazine
4 Per
creel and ‘V’ type moveable creel –Brief study of Electrical warp stop motion,
Expanding comb.
(Refer Web Link : https://www.youtube.com/watch?v=98q09czOeQ8 for working of warping machine)

2.2 Sectional Warping: Study of Sectional Warping Machine, Passage of yarn – Brief
Study of salient feature of Computerized Sectional Warping Machine – Breaking
4 Per
norms for broken warping yarn.
(Refer Web Link : https://www.youtube.com/watch?v=7zf8XNYjV-w for working of sectional warping
machine)
2.3 Calculation: Calculations on Yarn Numbering –Ne,Tex &Denier

Calculations pertaining to Production of Cone Winding, Pirn Winding, Warping, 6 Per
Sizing and Plain Power loom
UNIT – III SIZING .....14 PERIODS
3.1 Sizing: Object of Sizing – terminology related to Sizing; Warp beam, Sized beam,
3 Per
Set, Size Pick Up, tape Length and cut length
3.2 Sizing Ingredients: Study of Size Ingredients, Type and Functions; Study of Size
4 Per
Mixing and cooking beck– Precautions to be taken during mixing and cooking
3.3 Sizing Machine:– Study of Multi Cylinder Sizing Machine: Passage of warp –
factors affecting size pick – up–object of Cut Marking motion – Measuring 4 Per
motion
3.4 Sizing machine Controls:Objects of Controls in Sizing machine –Brief study of
3Per
single end sizing; Advantages of single end sizing.
(Refer Web Link : https://www.youtube.com/watch?v=P-h94uAEy20 for working of multi cylinder sizing
machine)
UNIT – IV LOOM MECHANISMS – PRIMARY MOTION .....17 PERIODS

4.1 Introduction to Weaving: Passage of Warp through a Plain Power Loom – Right
2 Per
hand and Left hand Looms and Shuttles
4.2 Shedding: Object of Shedding – Types of sheds – Working of Negative tappet
shedding motion – advantages and disadvantages of Negative Shedding Motion –
Brief study of Positive tappet shedding – Object, Construction and working of 5 Per
Counter shaft arrangement
(Refer Web Link :https://www.youtube.com/watch?v=W5BRDDhR0dI for working of Negative tappet
shedding )
4.3 Picking: Object and types of Picking – Construction and Working of Cone over
pick and Side lever Under pick Motions– Methods of altering the picking force– 5 Per
Objective of Stearn’s parallel picking motion – Shuttle Checking devices
4.4 Beat Up: Object and construction and working of crank beat up motion – object
of reed – Eccentricity of Sley and its effect on various sizes of looms – Timing 5 Per
circle of Primary motions of a tappet Loom
(Refer Web Link : https://www.youtube.com/watch?v=g5_wRrBaGGY for working of Beat-up motion)

UNIT –V SECONDARY AND AUXILIARY MOTIONS .....17 PERIODS
5.1 Take –up Motion: Object and types of take- up motion – Construction and working
of 7 wheel take up motion – cloth wind up systems –Definition of Dividend 3 Per
(Refer Web Link : https://www.youtube.com/watch?v=9N17f4yxlSU for working of Take-up motion)
5.2 Let –off Motion: Object and types of let-off motion – Construction and working of
negative let-off motion – Study of Oscillating back rest 3 Per
(Refer Web Link : https://www.youtube.com/watch?v=kXZE8B-IiVc for working of let-off motion)
5.3 Weft Stop Motion: Object and types of weft fork motion – Construction and
Working of side weft fork and centre weft fork motions – Comparison between 3 Per
side and centre weft fork motions
(Refer Web Link : https://www.youtube.com/watch?v=cTnYIPwK7uo for working of warp stop motion)
5.4 Warp Protector Motion: Object and types of warp protector motion –
Construction and Working of Loose reed and fast reed motions – Comparison 6 Per
between Loose reed and fast reed motion
5.5 Temples: Object and types and construction of temples and their uses 2 Per
I.INDUSTRIAL VISITS
Imparting industrial visit to any one of the following industries to understand real time
applications :
1. M/s. Anandhalakshmi Sizing Mills, Tiruchengode
2. M/s. The Lakshmi Mills Ltd., Palladam
3. M/s. Arthanari Loom Centre, Salem.
Industrial visit report has to be submitted by the students as assignment through Black board and
as hard copy to the faculty concerned.
II.SEMINARS
1. Latest developments in winding
2. Modern developments in Sizing
1. http..//www.textilelearners.blog.spot.com
2. http..//www.textile manufacture process weaving
3. http..//www.textileslideshare.net

TEXT BOOKS
1. Principles of weaving Marks &Robinson The Textile 1976

Institute,
Manchester
2. Woven Fabric NCUTE NCUTE, 2002
Production– I New Delhi
REFERENCE BOOKS
1. Hand book of weaving Dr.Sabit Adhenur Technomic 2001
Publishing
Company Inc.
Lancester, Basel,UK
2. Sizing materials, Bhuvanesh C.Goswami Marshel Dekker 2004
Methods &Machines &Rajesh D Anand Inc., New York
Jiwala
3. Modern Preparation A.Ormerod Butterworths, 1983
and Weaving London
Machinery
4. Weaving Calculations R.Sengupta D.B.Taraporevala 1996
sons &co
Ltd.,Mumbai
5. The Mechanism of Talukdar, Sriramulu, Mahajan publishers 1988
Weaving Ajonkar (P) Ltd., Mumbai

PART-A (5 x 2 = 10)
1. What are the advantages of rewinding?
2. State any two features of high speed warping machine.
3. List out any four size ingredients used in size mixing.
4. Define English count.
5. What are the functions of shuttle checking devices?
6 State the functions of Oscillating backrest.
7. What are the types of warp protecting mechanisms?
8. State the importance of temples used in plain power loom.
PART-B (5 x 3 = 15)
9. What are the objects of tensioner?
10. What are the types of splicing?
11. Mention the types of creels used in warping machine.
12. What are the factors affect the size pick up?
13. What are the controls available in a sizing machine?
14. What are Shuttle checking devices? Explain.
15. What are the differences between loose reed and fast reed motions?
16. What is the necessity and object of auxiliary motions in a plain power loom?

PART-C (5 x 10 = 50)
17. A. Explain the different types of Tensioning devices and yarn clearers used in Cone 10
winding machine.
(OR)
B. Describe the salient features of Schlafhorst Autoconer. 10
18. A. Trace the passage of material through sectional warping machine and explain. 10
(OR)
B. Calculate the production in kg. of pirn winding machine with the following 10
particulars.
Speed of the pirn - 10000 rpm Time - 8 Per
Pirn diameter - 26mm Efficiency - 80 %
Count - 40s
No.of pirn winding units /machine - 60
19. A. What are the functions of size ingredients in size mixing? 10

(OR)
B. Explain the details of size mixing and cooking 10
20. A. With a neat sketch explain the passage of through a plain power loom. 10
(OR)
B. Explain the working of side lever under picking mechanism with a neat line 10
diagram.
21. A. What is the object of let-off? With a neat sketch explain the working of negative 10
let-off motion.
(OR)
B. With a neat sketch explain the working of side weft fork motion. 10

1. What are the objects of cone winding ?
2. What is the object of tensioner and slub catcher?
3. State any two uses of computerized sectional warping machine.
4. What are the objects of sizing process?
5. Mention the primary motions in plain power loom.
6. What are the types of sheds?
7. What are the objects of reed ?
8. Why is centre weft fork mechanism recommended for weaving fine and delicate fabrics?
PART-B (5 x 3 = 15)
9. Define angle of cone, angle of wind and traverse.
10. Mention any two defects in pirns and write their causes and remedies.
11. What are the types of warping machines?
12. Mention any three precautions taken during size mixing and cooking.
13. What are the objects of primary motions in plain power loom?
14. What are the defects found in negative let-off motion?
15. What are the uses of temples?
16. How can the picking force be altered in over pick looms?

PART-C (5 x 10 = 50)
Note: (i) Answer all the questions choosing either sub-division (A) or sub-division (B) of each
question.
17. A. Draw the passage of material through Autoconer cone winding machine and 10
explain its working.
(OR)
B. Explain the working of Schweiter automatic pirn winding machine with a neat 10
line diagram.
18. A. Describe the passage of material through high speed beam warping machine 10
with a neat diagram.
(OR)
B. Calculate the production in kgs of cone winding department with the following 10
particulars.
No. of machine - 10 Time - 8 Per
No. of drums/Machine - 120 Efficiency - 85%
Drum speed - 1600rpm Count - 20s
Drum dia - 3 1/8 inch
19. A. Explain with a neat sketch, the passage of material through the multi cylinder 10
sizing machine.
(OR)
B. Explain in details various factors affecting the size pickup percentage 10
20. A. Explain in detail, the working of a negative tappet shedding mechanism with a 10
neat sketch.
(OR)
B. What is over pick? Describe the working of a cone over pick mechanism with a 10
neat sketch.
21. A. Explain the working of seven wheel take-up mechanism with neat sketch. 10
(OR)
B. What are warp protector mechanisms? Explain the working of fast reed 10
mechanism with a neat sketch.


Semester : III
Course Code :15O-5206
Course Name : FIBRE IDENTIFICATION PRACTICAL
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Fibre Identification
4 60 25 75 100 3 Hours
Practical
RATIONALE
To enhance the practical knowledge of students and to make them capable of identifying the natural
and man made fibres by microscopic appearance, solubility and burning tests. Also to acquire
practical skill to identify the blend proportion of different fibres in the yarn and fabric.
OBJECTIVES
 Identify the natural and man made fibres by microscopic appearance.
 Classify the natural and man made fibres by burning tests.
 Identify the natural and man made fibres by solubility tests.
 Analyse the blend proportions in Polyester viscose blended yarn and fabrics.
 Learn the blend proportions in polyester cotton blended yarn and fabrics.
 Acquire knowledge on linear density of monofilament, multifilament and textured yarns.

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. Identification of the natural fibres with their Microscopical views for cotton, Jute, silk, and
wool.
2. Identification of the Man made fibres by examining the Microscopical views for Viscose
rayon, Polyester, nylon and acrylic fibres.
3. Identification of the natural fibres by burning test
4. Identification of the man made fibres by burning test.
5. Identification of the natural fibres using solvent for cotton, jute. Silk and wool
6. Identification of the man made fibres using solvents for viscose rayon and polyester.
7. Identification of the man made fibres using solvents for nylon and acrylic.
8. Determination of the blend proportions in a polyester /viscose spun yarns using solvents.
9. Determination of the blend proportions in a polyester/ cotton spun yarns using solvents.
10. Determination of the blend proportions of the given polyester/ viscose fabric.
11. Determination of the blend proportions of the given polyester/ cotton fabric.
12. Determination of the mean linear density of monofilament yarns.
13. Determination of the mean linear density of multifilament yarns.
14. Determination of the mean linear density of texturised yarns.
15. Determination of the mean twist of continuous multifilament yarn.
LIST OF EQUIPMENT REQUIRED

Sl.No. Name of the Equipment Quantity
1. Dye bath 2 Nos.
2. Glass plate 4 Nos.
3. Microscope 1 No.
4. Single yarn twist tester 1 No.

5. Bunsen burner 2 Nos.
6. Wrap reel 1 No.
7. Single Yarn tensile strength tester 1 No.
8. Conical flask 10 Nos.
9. Test tube 10 Nos.
10. Different types of fibres and blended fabrics. 10 Nos.

15O – SCHEME
Semester : III
Course Name : YARN MANUFACTURE – I PRACTICAL
Examinations
Instructions
Max. Marks
Course
End Total
Examination
6 90 25 75 100 3 Hours
Practical
RATIONALE
In Diploma level engineering education, skill development plays a vital role. The skill development
can be achieved by hands on experience in various instruments, apparatus and equipment. This is
accomplished by doing engineering related experiments in practical classes in various laboratories.
OBJECTIVES
 Acquire knowledge on the gearing diagram and calculate the speeds of various parts of the
blow room machinery such as Hopper bale breaker, Step cleaner, Condenser, Hopper
feeder, Kirschner Beater and Scutcher.
 Gain knowledge on the settings of the blow room machinery such as, Hopper bale breaker,
Step cleaner, Hopper feeder, Kirschner Beater and Scutcher.
 Calculate the production and efficiency of the blow room line.
 Acquire knowledge on the gearing diagram and calculate the speeds of various parts of the
carding machine.
 Calculate the drafts between the various carding elements of the carding machine and to
calculate the draft constant of the carding machine.
 Understand the settings of carding machine for processing and short, medium and long
staple cottons.
 Calculate the production and efficiency of the carding machine.
 Gain knowledge on the gearing diagram and calculate the speeds of various parts of the
Draw frame.
 Calculate the drafts between the various drafting rollers of the Draw frame and to calculate
the draft constant of the Draw frame.
 Understand the settings of the Draw frame for processing long, medium and short staple
cottons.
 Calculate the production and efficiency of the Draw frame.

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. To draw a neat sketch of passage of material through Hopper Bale breaker and to calculate
the speeds of all rollers and lattices.
2. To draw the passage of material through Step cleaner and to calculate the speeds of all
beaters.
3. To draw the passage of material through condenser and calculate the speeds of cage, cage
delivery roller and speed of the exhaust fan.
4. To draw the passage of material through the Hopper Feeder and calculate the speeds of
evener roller, stripping roller, inclined spiked lattice and vibrating door.
5. To draw passage of material through Kirschner beater and to calculate speeds of Kirschner
beater, pedal roller, cage, cage delivery roller, feed lattice, corrugated wooden roller,
exhaust fan and beats/inch.
6. To draw the passage of material through the lap forming unit and to calculate the speeds of
calendar rollers, Lap rollers, cage, and cage delivery roller and also calculate the production
of scutcher for a shift of 8 Periods from the data available in the machine.
7. To draw the passage of material through High production card. To draw a neat sketch of the
gearing diagram of HPcard/SHP card and to calculate the speeds of cylinder, Licker-in and
doffer.
8. To draw a neat sketch of the gearing diagram of SHP Card and to calculate the speeds of
Feed roller, Lap roller, calendar roller, coiler calendar roller, tube wheel and can bottom.
9. To draw neat sketch of gearing diagram of S.H.P card. Find draft between Lap Roller to Feed
Roller, Feed Roller to Doffer, Doffer to Calendar Roller, Calendar roller to coiler calendar
roller. Also calculate Total draft and Draft constant.
10. To practice on dismantling, assembling of feed plate and setting of Feed plate to licker in,
licker in to cylinder, cylinder to doffer and Cylinder to flats. Also write the various card
settings to process medium staple and long staple cotton.
11. Write about Stripping and Grinding of cylinder and doffer. Calculate the draft change wheel
for a given lap hank to produce the required hank of sliver in a card. Also calculate the
production of the card for a shift of 8 Periods from the data available in the machine.
12. To draw a neat sketch of passage of material through L.R. Draw Frame. To draw a neat
sketch of the gearing plan of L.R.Draw Frame and to calculate the speeds of all rotating
parts.
13. To draw neat sketch of gearing diagram of L.R. Draw Frame and to calculate draft between
intermediate rollers, total draft, break draft and Draft constant.
14. To study Polar drafting system and to calculate the draft change wheel for a given card
sliver hank to produce the required hank of sliver in a Draw frame.
15. To study the draw frame bottom roller settings. To practice on setting of the bottom rollers
to process Long/ Medium/ Short staple cotton in draw frame. Also calculate the production
of draw frame per shift of 8 Per from the data available in the machine.

LIST OF MACHINES REQUIRED
Sl.No. Name of the Machine Quantity
1. Blowroom Line
Hopper Bale Breaker 1 No.

Step Cleaner 1 No.
Single Opener Cleaner 1 No.
Condenser 1 No.
Hopper Feeder 1 No.
Three Bladed Beater 1 No.
Kirschner Beater 1 No.
Lap forming Unit 1 No.
2. Carding machines
Textool make 1 No.

Lakshmi Rieter make 1 No.
Milltex make 1 No.
3. Draw frames
T &S make 1 No.

Textool make 1 No.
Lakshmi Rieter make 1 No.
Vouk make 1 No.

15O – SCHEME
Semester : III
Course Name : FABRIC MANUFACTURE – I PRACTICAL
Examinations
Instructions
Max.Marks
Course
Periods Periods / Continuous
End Total
/ Week Semester Assessment
Examination
Fabric Manufacture –
6 90 25 75 100 3 Hours
I Practical
RATIONALE
To enhance the practical knowledge in weaving preparatory processes like cone winding, pirn
winding, warping and sectional warping. The students can dismantle and assemble the various parts
in plain power loom. The students can understand about timing and settings for different
mechanism. These fundamentals help the students to acquire knowledge in conventional and
automatic weaving machines.
OBJECTIVES
 Acquire knowledge on the passage of material through cone and pirn winding machine.
 Calculate the speed and production.
 Gain knowledge on the driving arrangement of all machines.
 Acquire knowledge on sizing and sizing machine.
 Learn about the plain power loom.
 Understand the details about the primary, secondary and auxiliary mechanism.
 Know about the setting of primary, secondary and auxiliary motion.

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. Trace the passage of material through cone winding machine and write the functions of
important parts in the machine. Calculate the drum speed and production in kg per drum per
shift of 8 Per
2. Trace the passage of material through Schweiter pirn winding machine and write the
functions of important parts in the machine. Calculate the pirn speed and production in kg per
spindle per 8 Per
3. i). Trace the passage of material through Multi Cylinder sizing machine and write the functions
of important parts.
ii). Draw the driving arrangement of multi cylinder sizing machine and calculate the speeds of
various parts and Stretch between various zones.
4. Trace the passage of material through the Sectional warping machine and record the
functions of important parts in the machine. Calculate the swift speed and production in kg
per 8 Per.
5. Trace the passage of warp and cloth through a plain power loom. Write functions of
important parts.
6. Draw Negative Tappet Shedding mechanism in a power loom and record the settings in the
loom.
7. Draw the over pick mechanism and label the parts in a power loom in the weaving laboratory.
8. Draw the under pick mechanism and label the parts in a power loom in the weaving
laboratory.
9. Record the setting of cone over picking mechanism, its timing and factors affecting the
strength of pick in an over pick and under pick looms.
10. Draw Beat up mechanism and write the functions of important parts.
11. Trace the seven wheel take up mechanism and Negative let-off mechanism in a loom. Write
the details of change places and functions of important parts.
12. To assemble and set the dismantled parts of seven wheel take up mechanism in a loom.
13. To dissemble and assemble the parts of negative let-off mechanism and Oscillating back rest
in a loom.
14. To trace the loose reed mechanism &fast reed mechanism, its settings in a loom and write the
functions of important parts.
15. To trace Side weft fork motion and Brake Mechanism, its settings in a loom. Write the
functions of important parts.

1. Cone winding machine 1 No.
2.
Pirn winding machines
1 No.
Schweiter make
1 No.
Victor make
3. Sectional warping machine 1 No.

4. Plain Power loom 1 No.
Over pick loom 1 No.
Under pick loom 1 No.
Twill &Satin loom 1 No.
Ruti C loom 1 No.


Semester : III
Course Name : LIFE AND EMPLOYABILITY SKILLS PRACTICAL
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Life and Employability

4 60 25 75 100 3 Hours
Skills Practical

Part Topic No of
Periods
A COMMUNICATION 40
ENTREPRENEURSHIP, PROJECT PREPARATION, PRODUCTIVITY, OCCUPATIONAL
B 15
SAFETY, HEALTH, HAZARD, QUALITY TOOLS&LABOUR WELFARE
C ENVIRONMENT, GLOBAL WARMING, POLLUTION 05
TOTAL 60
RATIONALE
Against the backdrop of the needs of the Industries, as wells as based on fulfilling the expectations
of the Industries, the Diploma Level students have to be trained directly and indirectly in toning up
their competency levels. Proficiency in Communication only, equips them with confidence and
capacity to cope with the employment. Hence, there is a necessity to focus on these in the
curriculum. At the end of the Course, the student is better equipped to express himself in oral and
written communication effectively.
OBJECTIVES
At the end of the practical course, the students will be able to:
 Enhance Speaking Skills
 Express views &opinions
 Develop and Enhance Employability Skills
 Induce Entrepreneurship and Plan for the Future

 Expose &Induce Life Skills for Effective Managerial Ability
 Write effective resume to enhance Entrepreneurship
 Prepare a detailed outline of a Project
 Understand Productivity and Quality Tools
 Learn Occupational safety and Health hazards
 Be aware of Environment related issues
 Acquire the necessary life skills to face the challenges in their personal and professional life.
 Speak effectively in English in real-time situations
LIFE AND EMPLOYABILITY SKILLS PRACTICAL

SYLLABUS
Part Topic Activity No of Periods
 Listening
 Instant sentence making and Saying
expressions/ phrases
 Self- introduction/ introducing others 20
 Describe/explain product/object
Communication,  Problem solving skills / story telling
Listening, Training, Facing
A
Interviews, Behavioural  Frame questions based on patterns
Skills and make sentences based on patterns
 Dialogue
 Prepare resume&Mock interviews 20
 Group Discussion
 Prepare an outline of a project
 Attend a seminar on Entrepreneurship

awareness Programme through EDC
on the following topics:
 Story of successful
Entrepreneurship, Project entrepreneurs
Preparation, Marketing  Analyse the marketing strategies
B 05
Analysis, Support  Preparation of project
&Procurement  Schemes available to become an
entrepreneur
 Make a presentation / write an
assignment on any one of the above
topics.

Part Topic Activity No of
Periods
 Attend an awareness Programme
/video presentation on the
following topics:
 Productivity and comparison
Productivity – comparison with
with developed countries
developed countries, Quality
 Total Quality Management 05
Tools, Circles, Consciousness,
 House keeping
Management, House Keeping
 Make a presentation / write an
assignment on any one of the
above topics.
Occupational Safety, Health  Attend an awareness Programme

Hazard, Accident &Safety, /video presentation on the
First-Aid, Labour Welfare following topics:
Legislation, Welfare Acts  Occupational Safety &Health
B Gender Senitization(a. Hazards
Important constitutional and  Accident &Safety / First aid
legal provisions for women in  Labour Welfare Legislation
India and Welfare Acts
b. Harassment of women at  Make a presentation / write an
workplace (Prevention & assignment on any one of the
Prohibition & Redressal) Act above topics. 05
2013 c. Guidelines & Norms
laid down by Hon’ble Supreme
Court in Vishaka and others
d. National Commission for
Protection of Child Rights
(NCPCR) e. Protection of
Children from sexual offences
(POCSO) Act & Rule 6 of
POCSO Rules, 2012.
 Listen video presentations to
develop listening skills
 Make a presentation on Green
environment in our campus
 Prepare an assignment on the 05
Environment, Global Warming,
C causes of global warming and
Pollution
pollution and the ways to reduce
 Enact a small skit with the team
highlighting the environmental
issues

LEARNING STRUCTURE 100 Marks
Focus more on Speaking &Listening Skills
Attention less on Reading &Writing Skills
Apply the skills in fulfilling the Objectives on Focused Topics
a) Listening 25 Marks
1. Deductive Reasoning Skills (taking down notes/hints) 10
2. Cognitive Skills (answering questions) 10
3. Retention Skills (filling in blanks with exact words heard) 05
b) Speaking Extempore/ Prepared 30 Marks
1. Personality/Psychological Skills (instant sentence making/ Problem solving) 05
2. Pleasing &Amiable Skills (say in phrases/expressions) 05
3. Assertive Skills (introducing oneself/ others) 05
4. Expressive Skills (describe/explain things / story telling) 05
5. Fluency/Compatibility Skills (dialogue) 05
6. Leadership/Team Spirit Skills (group discussion) 05
c) Writing &Reading 20 Marks
1. Creative &Reasoning Skills (frame questions on patterns) 05
2. Creative &Composing Skills (make sentences on patterns) 05
3. Attitude &Aim Skills (prepare resume) 05
4. Entrepreneurship Skills (prepare outline of a project) 05
d) Continuous Assessment (Internal Marks) 25 Marks
1. Communication related activities recorded in record note 10
2. Presentation / Assignments on the focused topics must recorded in record 05
Note book
3. Model exam 05
4. Attendance 05
INTERNAL MARKS (CONTINUOUS ASSESSMENT) 25 MARKS

EXTERNAL MARKS AT THE END EXAMINATION 75 MARKS

Life and Employability Skills practical
MODEL QUESTION PAPER
Time: 3 Hours Maximum Marks: 75
PART A
LISTENING (25 MARKS)
1. Listen to passage related to environmental issue take down notes/hints. 10
2. Listen to the passage and answer the following questions. 10
3. Listen to the content and fill in the blanks. 05
PART B
SPEAKING (30 MARKS)
1. Make five instant sentences that you use when you go to a market / shopping Mall 05
2. Present five expressions that you commonly use when you see your teacher at a 05
Shopping Mall.
3. Present your Self Introduction 05
4. Describe any newly launched product of your engineering (or) Narrate a story in your 05
own words
5. Present a dialogue with your partner about your planned activities regarding your 05
new business that you are about to establish.
6. Form a group of six members and discuss on “Effects of Global Warming”. Focus on 05
team spirit and perform the Group Discussion with an appropriate summary.
PART B
WRITING &READING (20 MARKS)
1. Frame two new questions from the pattern given by changing sets of words with your 05
own.
a. When do you return?
b. How is his performance?
c. Where has the manager gone?
d. What is the progress today?
e. Why are the machines not functioning?

2. Make two new sentences from the pattern given by changing sets of words with your 05
own.
a. The workers Are on strike
b. The labourers were working in the industry
c. There Is a rest room for the
workers
d. These Are the new Launched
products
e. Almost everyone Have own vehicles
3. Prepare a resume for the post of site supervisor in a Manufacturing Company. 05

4. Prepare an outline of a project to obtain a loan. (Provide headings and subheadings). 05
I. Guidelines for setting the question paper:
A. LISTENING:
Only topics related to
POLLUTION /
ENVIRONMENT /
GLOBAL WARMING ARE TO BE TAKEN.
These topics are common for all the three types of evaluation.
B. SPEAKING:
1. WORDS of common usage
2. Fragments – expression of politeness, courtesy, cordiality, congratulations
3. Introduce yourself as an engineer with designation (or)
Introduce the official visiting your company/department
2.. Describe/Explain the product/machine/department (or)
Narrate a story or solution to the given problem
5. Dialogue must be with someone in the place of work.
6. Group of six/eight
Discuss the focused topic prescribed in syllabus
C. WRITING &READING:
1. Provide five different structures.
Students are to substitute at least two with some other
word/words
2. Provide five different structures.
Students are to substitute at least two with some other
word/words
3. Prepare resume for some posts related to industries.
4. Outline of the project (skeleton/structure)
Only the various headings and subheadings
Content is not needed

II. Guidelines for recording the material on the Focused Topics in the Record note.
Prepare Assignments / PowerPoint Presentations on any five topics, from the list of topics given
below:5 Marks
The Assignments and the print outs of the PowerPoint presentations must be recorded in the
record note book.
(5 topics x 10 marks = 50 marks. The Average can be made to 5 marks)
1. Productivity in Industries – Comparison with developed countries
2. Quality Tools, Quality Circles and Quality Consciousness
3. Effective Management
4. House Keeping in Industries
5. Occupational Safety and Hazard
6. Occupational Accident and First Aid
7. Labour Welfare Legislations
8. Labour Welfare Acts and Rights
9. Entrepreneurship
10. Marketing Analysis, Support and Procurement
11. Important Constitutional and Legal Provisions for Women in India.
12. The Harassment os Women at Workplace (Prevention and Prohibition and Redressal) Act, 2013
13. Guidelines and Norms laid down by the Hon’ble Supreme court in Vishaka and Others
14. The National Commission for Protection of Child Rights(NCPCR)
15. The Protection of Children from Sexual Offences (POCSO) Act and Rule of POCSO Rules, 2012
16. Environment
17. Global Warming
18. Pollution
19. Green Assignment
20. List of Successful Entrepreneurs in their domain / region.
LABORATORY REQUIREMENT:
1. An echo-free room
2. Necessary furniture and comfortable chairs
3. A minimum of two Computers with internet access
4. A minimum of two different English dailies
5. A minimum of Three Mikes with and without cords
6. Colour Television (minimum size – 29”)
7. DVD/VCD Player with Home Theatre speakers
8. Smart board
9. Projector
Suggested Reading:
1. Production and Operations Management by S.N. Chary, TMH
2. Essentials of Management by Koontz &Weihrich, TMH
3. Modern Production / Operations Management by E.S. Buffa and R.K. Sarin, John Wiley
&Sons
4. Production Systems: Planning, Analysis and Control by J.L.Riggs, 3rd ed., Wiley.
5. Productions and Operations Management by A.Muhlemann, J.Oakland and K.Lockyer,
Macmillan

6. Operations Research – An Introduction by H.A.Taha, Prentice Hall of India
7. Operations Research by J.K.Sharma, Macmillan
8. Business Correspondence &Report Writing by R.C. Sharma and K.Mohan, TMH
9. How to prepare for Group Discussion &Interview (With Audio Cassette) by Prasad, TMH
10. Spoken English – A self-learning guide to conversation practice (with Cassette)
11. Introduction to Environmental Engineering by Mackenzie, L. Davis and A. David, Cornwell,
McgrawHill, 3rd Ed.
12. Environmental Engineering by Peary, Rowe and Tchobanoglous, McgrawHill
13. Total Quality Management – An Introductory Text by Paul James, Prentice Hall
14. Quality Control and Applications by Housen&Ghose
15. Industrial Engineering Management by O.P. Khanna
16. www.thesmi.com
17. www.oecd.org/std/productivity
18. https://en.wikipedia.org/wiki/Indian_labour_law
19. https://ohsonline.com/
20. https://en.wikipedia.org/wiki/Total_quality_management
21. www.msmeonline.tn.gov.in

SEMESTER– IV


Semester : IV
Course Name : TEXTILE WET PROCESSING – I
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Textile Wet Processing – I 5 75 25 75 100 3 Hours

Periods
I PREPARATORY PROCESS FOR DYEING 12
II MERCERISATION AND DRYING 12
III DYEING OF COTTON FIBERS 12
IV DYEING OF SYNTHETIC, PROTEIN FIBRES AND ITS BLENDS 13
V QUALITY CONTROL 13
CONTINUOUS ASSESSMENT TEST &MODEL EXAMS 09
TOTAL 75
RATIONALE
Preparatory processes such as de-sizing, scouring, bleaching and mercerizing help to improve
absorbency and feel of the fabric. These processes prepare the fabric ready for dyeing, printing and
finishing. This course Dyeing is the important process to provide aesthetic feel to the textile fabric
which are made from natural, regenerated and synthetic fibres and their blends. So studying the
different methods and mechanism of dyeing techniques, construction and working of different
dyeing machines and various types of dyes available in the market for the above referred fibres are
must for the students.

OBJECTIVES
 Acquire knowledge on basic textile chemistry and understand the various auxiliaries used in
textile wet processing
 Learn the basic principle of singeing, desizing and bleaching
 Acquire knowledge on different types of bleaching agents used
 Gain knowledge on the concept of continuous desizing, scouring and bleaching.
 Understand the effects of mercerization, the principles of hydro extraction and drying
 Gain knowledge on basic terminology used in the dyeing industry
 Learn about reactive, vat, azoic and direct dyes used in cotton dyeing
 Apply the acid, basic and pigment dyes for silk/wool and cotton
 Acquire knowledge on dyeing of polyester using disperse dyes
 Understand the construction and working of various dyeing machines
 Learn about the dyes used for blended fabric and dyeing procedures
 Understand the working of garment dyeing machine
 Acquire knowledge on the efficiency of the preparatory processes and fibres damage
 Analyse the chemical fastness properties of dyed materials
DETAILED SYLLABUS
UNIT- I PREPARATORY PROCESS FOR DYEING …..12 PERIODS
1.1 Singeing&De-sizing: Objects of Singeing –Gas Singeing m/c for woven fabrics –
Precautions for singeing – Singeing of tubular knitted fabrics – brief note on
4 Per
chemical singeing – Objects of de-sizing– Rot steeping, Acid de-sizing –Brief study
of open width washing m/c.
(Refer Web Link : https://www.youtube.com/watch?v=MZKcTvn2i0E for working of gas singeing
machine)
1.2 Scouring: Objects of Scouring – Mechanism of Scouring, Scouring of goods using

Kier. Knitted fabric scouring using Soft flow machine – Enzymatic scouring – Novel 3 Per
method of scouring.
(Refer Web Link : https://www.youtube.com/watch?v=UO8HfgHJfds for scouring process)
1.3 Bleaching: Objects of Bleaching – Classification of the Bleaching agents – Properties
and Bleaching mechanism of Hypo chlorites and Hydrogen Peroxide – Novel method
of bleaching – Continuous De-sizing, Scouring and Bleaching of cotton goods in rope
5 Per
form using Hydrogen Peroxide in J-Box – Combined de-sizing, scouring and
bleaching process – Enzymatic peroxide killer. Optical Brightening agents for full
bleaching – difference between organic processing and chemical processing.
UNIT- II MERCERISATION AND DRYING .....12 PERIODS
2.1 Mercerization: Objects – conditions recommended for Mercerization – Importance
of mercerising before dyeing and printing – Fabric mercerising – Chainless
5 Per
mercerising machine – Principle and procedure of knitted fabric mercerising m/c –
Importance of washing after mercerizing.
(Refer Web Link : https://www.youtube.com/watch?v=Cb9abssq7bc for mercerisation process )

2.2 Hydro extractor: Purpose – centrifugal and suction hydro extractor. 3 Per
(Refer Web Link : https://www.youtube.com/watch?v=_r9V2qbqIEc for working of Hydro Extractor)
2.3 Drying: Working of vertical drying ranges– Tumble dryer, RF dryer and Balloon
4 Per
padding.
(Refer Web link: https://www.youtube.com/watch?v=HtXNO2mh0AE for working of RF Dryer)
UNIT-III DYEING OF CELLULOSIC FIBRES …..12 PERIODS
3.1 Soluble Dyes: Definitions of Affinity, Substantivity, Exhaustion, Percentage Shade,
Aggregation and M:L ratio – Classification of dyes – Direct dyes – Properties and
its application on cotton – after treatments with dye fixing agents – Reactive dyes – 6 Per
Properties, application of dyeing of HE, ME and Vinyl sulphone dyes. Brief study of
new classes of Reactive dyes
(Refer Web Link :https://www.youtube.com/watch?v=HoXZLLDOchI for Jigger Dyeing machine)
(Refer Web Link : https://www.youtube.com/watch?v=sDER5pYlc-M for Winch Dyeing Machine)
(Refer Web Link :https://www.youtube.com/watch?v=D7uzzccN6f0 for Soft flow Dyeing machine)
3.2 Insoluble Dyes: Types of vat dyes – Properties of VAT dyes – application principle
and procedure using Leuco VAT process – Brief study on Azoic dyes and Sulphur 6 Per
dyes on cotton.
UNIT- IV DYEING OF SYNTHETIC, PROTEIN FIBRES AND ITS BLENDS .....13 PERIODS
4.1 Acid Dyes :Acid dyes – Properties and its application on Wool and Silk . Dyeing of
3 Per
Nylon with acid dyes.
4.2 Cationic dyes: Basic dyes – Properties and its application on Acrylic 2 Per
4.3 Disperse Dyes: Disperse dyes – properties – Characteristics of carriers, carrier
2 Per
dyeing, HTHP dyeing using beam – jet, thermosol dyeing
(Refer Web Link :https://www.youtube.com/watch?v=cpu3t9ixfbIfor working of HTHP machine)
4.4 Dyeing of blends: PET/Cotton – Single bath and two bath methods Acrylic/Wool –
3 Per
Two bath method using Cationic / Acid. Melange effect for P/C,P/V blends
4.5 Garment dyeing: Definition – types of garment dyeing machine – working of
rotary drum garment dyeing machine only –Garment dyeing Defects– causes and 3 Per
remedies.
(Refer Web Link :https://www.youtube.com/watch?v=UXwc01N-MtI for Garment Dyeing machine)
UNIT- V QUALITY CONTROL …..13 PERIODS

5.1 Estimation of Desizing, Scouring and Mercerisation:Identification and estimation
of residual starch, Determination of weight loss during desizing and scouring, 6 Per
Determination of Barium Activity Number of mercerized cotton, Estimation of
oxidative degradation of cotton by copper number. Absorbency test by drop test
and wicking test

5.2 Fastness tests and Computer Colour Matching: Determination of Light fastness by
Xenon Arc lamp – Determination of fastness to Washing – Determination of
fastness to Dry &Wet Rubbing – Determination of fastness to Alkaline, Acidic
7 Per
Perspiration – Brief study on the Concept of Computer Colour matching –
Advantages of Computer colour matching system and its limitations. Brief note on
whiteness index, yellowness index and brightness index – AATCC norms and
standards for dyeing.
(Refer Web Link : https://www.youtube.com/watch?v=Woh3IMm1o1Q for testing of colour fastness)
I.INDUSTRIAL VISITS
Imparting industrial visit to any one of the following industries to understand real time applications :
1. M/s.SSM Processing Mills Ltd., Komarapalyam
2. M/s. Indi Tex, SIPCOT, Perundurai, Erode.
3. M/s. Pioneer Processing Ltd., Erode
II.SEMINARS
1. The application of plasma technology in dyeing
2. The salt free dyeing of cotton using reactive dye
1. http..//www.dyeing world.com
2. http..//www.textilelearners.com
3. http..//www.textile slide share.net
4. http..//www.mytextilenotes.com
1. BTRA, ATIRA and NITRA Norms
TEXT BOOKS
1. Textiles Scouring & Trotman.E.R Charless Griffins 1968
Bleaching Co. Ltd, London
2. Technology of Bleaching Shenai. V.A Sevak Publications 2000

&Mercerising Wadala, Mumbai

3. Technology of Dyeing Shenai. V.A Sevak Publications 1980
( Technology of Textile Wadala, Mumbai
Processing series Vol. I )
4. Chemical Technology in Karmakar.S.R Colour Publications 2007
the Colouration of Pvt Ltd, Mumbai
Textiles – Volume -1
REFERENCE BOOKS
1. Technology of Bleaching Chakravarthi.R.R Mahajan Book 1980
and Dyeing Vol. I Part I &Trivedi Depot,
Ahemedabad-9
2. Textile Processing with A.Cavaco-Paulo Woodhead 2002
Enzymes andG.M.Gubitz Publishing Ltd,
England
3. Chemical Preparatory G.Nalankilli & NCUTE Publication, 2004
Processes For Textiles. A.Edwinsunder New Delhi
4. Bleaching, Mercerizing R.S. Prayag Prayag Publication, 2003

and Dyeing. Allahabad.
5. Recent Process of Srivastava SB SB Srivastava, 1981
Textile Bleaching, S B P Board
Dyeing and Finishing Consultant, Delhi
6. Dyeing of Polyester M.L.Gulrajani IIT, Textile 1987

and its Blends Department,
New Delhi
7. The bleaching and Prayag R.S Prayag Publication 1983
dyeing of cotton material
8. Basic Principles of ArthurD Society of Dyers 2001
Textile Coloration Broadbent and Colourists,
Mumbai.
9. Textile A.Cavaco-Paulo Woodhead 2003
processing with enzymes &G. M. Gübitz Publishing Ltd,
England
10. Textile Preparation and Asimkumar Oxford &IBH 1996
dyeing Roychoudhury Publishing co,
New Delhi

Textile Wet Processing – I
Model Question Paper - I
Year / Sem : II / IV Max. Marks : 75
PART-A (5 x 2 = 10)
1. Mention the importance of de-sizing?
2. What are the objects of singeing?
3. What is mercerization?
4. State any four properties of reactive dyes.
5. Mention any two properties of sulphur dye.
6. What is the after treatment process used for disperse dyeing?
7. What are the advantages of garment dyeing?
8. State any two advantages of computer colour matching system.
PART-B (5 x 3 = 15)
9. Mention the classification of de-sizing.
10. What is enzymatic peroxide killer?
11. What are the objects of mercerization?
12. Write the classification of dyes.
13. What is the use of sodium chloride in reactive dyeing?
14. What is the function of carrier in disperse dyeing?
15. Mention the recipe for cationic dyeing with acrylic.
16. Why is disperse dye preferred for Polyester fabric dyeing?

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the procedure for scouring of cotton in Kier. 10
(or)
B. With a neat sketch explain the construction and working of open width washing 10
machine.
18. A. Explain in detail about the knitted fabric mercerising machine. 10

( or)
B. Explain in detail about the suction hydro extractor. 10
19. A. Explain about the procedure for application of direct dyes on cotton. 10
(or)
B. Write short notes on (i) substantivity (ii) Exhaustion (iii) M:L ratio. 10
20. A. Explain in detail about the procedure for application of acid dyes on wool. 10
(or)
B. With a neat sketch explain the construction and working of garment dyeing 10
machine.
21. A. Explain in detail about the estimation of residual starch, weight reduction in 10
scouring.
(or)
B. Explain in detail about the Rubbing fastness property. 10

Textile Wet Processing – I
Model Question Paper - II
PART-A (5 x 2 = 10)
1. Mention the precautions to be taken for singeing.
2. What are all the objects of bleaching?
3. What are the conditions recommended for mercerisation?
4. Define the termAffinity.
5. What do you understand by vatting?
6. Mention four properties of acid dyes.
7. What are the types of garment dyeing machines?
8. What is barium activity number?
PART-B (5 x 3 = 15)
9. Mention the mechanism of scouring.
10. Mention the classification of bleaching agents.
11. What are the changes are made by the mercerisation in the structure of cotton?
12. Mention the recipe for direct dyeing.
13. Mention the after treatment for vat dyeing.
14. Mention the recipe for carrier dyeing.
15. Mention any five garment dyeing defects, their causes and remedies.
16. State any three AATCC standards/norms for dyeing.

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the procedure for knitted fabric scouring . 10
(or)
B. Describe in detail about the Acid de-sizing and enzymatic de-sizing . 10
18. A. With a neat sketch explain the construction and working of chainless mercerization 10
machine.
(or)
B. Describe in detail about the centrifugal hydro extractor. 10
19. A. Explain any three after treatments for direct dyeing. 10

(or)
B. Describe the procedure for application of vat dye on cotton. 10
20. A. Explain the procedure for thermosol dyeing of polyester. 10

(or)
B. Describe the procedure for application of cationic dye on acrylic. 10
21. A. What do you understand by copper number and barium activity number? Explain. 10
(or)
B. What do you understand by whiteness index and yellowness index? Explain. 10

Semester : IV
Course Name : BASIC ENGINEERING
Examinations
Instructions
Max.Marks
Course
Periods / Periods / Continuous Semester - End Duration
Total
Week Semester Assessment Examination
Basic
5 75 25 75 100 3 Hours
Engineering
Periods
I BASICS OF MECHANICAL ENGINEERING – I 14
II BASICS OF MECHANICAL ENGINEERING – II 14
III BASICS OF ELECTRICAL ENGINEERING 12
IV BASICS OF ELECTRONICS ENGINEERING 09
V BASICS OF CIVIL ENGINEERING 13
TOTAL 75
RATIONALE
The basic fundamental idea about the fuels, suction and pump, air compressors and humidification,
air conditioning, clutches and brakes, transmission of motion and Power, a c motors semiconductors
and different types of meter will be taught to the Students. This course enhances the basic
knowledge on mechanical engineering, electrical engineering, electronics and instrumentation
engineering and civil engineering.
OBJECTIVES
 Acquire knowledge on fuel, steam, pumps, air compressor, air conditioning and bearings.
 Know about lubrication, clutches, brakes, belts, chains, gears, lathe and welding.
 Learn the fundamentals of electrical engineering, A.C motors and transformers.
 Understand the fundamental of electronics engineering and transducers.
 Gain knowledge on measuring instruments, sensors, earthling and static electricity.
 Understand the fundamentals of civil engineering, trenches, cellars, safety measures, and
ceiling.

DETAILED SYLLABUS
UNIT– I BASICS OF MECHANICAL ENGINEERING - I .....14 PERIODS
1.1 Fuels:Brief study only –Definition of fuel and Calorific Value of Fuel – Use of Steam
for Textile Applications.
3 Per
Boilers: Definition – Types of Boiler – working of simple vertical boiler – boiler
selection factors.
(Refer Web Link : https://youtu.be/jRVg4ue-_lc
https://youtu.be/6ptSCmM252E for Fuels & Its types, Specifications)
(Refer Web Link: https://youtu.be/O-oXmEvZYq8 for Simple Vertical Boiler)
(Refer Web Link : https://youtu.be/cUX1RwWu0Ns for Steam uses in Textiles)
1.2 Suction and pump:Principles of suction – Various applications of suction in Textile
Industry –Pump –Definition – types – Construction and working of Reciprocating 3 Per
and centrifugal pump – comparison.
(Refer Web Link: https://youtu.be/IiE8skW8btEfor Centrifugal Pump)
(Refer Web Link: https://youtu.be/oQqMrtc6kJQ for Reciprocating Pump)
1.3 Bearings and Humidification: Need and importance of bearing – Different types
of bearings and their use in Textile Machines – Factors for selection of bearings
Constructional details of Ball and Roller bearings. Principles of Humidification and 3 Per
its importance in Textile Industry – Definition of absolute and relative humidity –
Norms for maintaining – temperature, humidity in Textile mills
(Refer Web Link:https://youtu.be/X8lvK-wBhigfor Humidification & De – Humidification)

1.4 Air compressors and Air conditioning: Brief study – Air compression – Definition
– Air Compressors– Construction and working of a simple single stage reciprocating
5 Per
air compressor – Uses of compressed air in Textile applications – Construction and
working of a window type air conditioner.
(Refer Web Link : https://youtu.be/S08sj8pfJJs for Air – Compressor)
UNIT–II BASICS OF MECHANICAL ENGINEERING - II .....14 PERIODS
2.1 Lubrication: Definition – Purpose – types of lubrication systems – Desirable
qualities of a good lubricant – Study of Continuous lubrication methods – Gravity 3 Per
feed lubrication, Pressure feed Lubrication and oil bath Lubrication.
2.2 Clutches and Brakes:Brief Study – Principle of working of a friction clutch –
Principle of working of a shoe brake – Different types of brakes – Application of
brakes in Textile Machines – Difference between a clutch and a brake. 3 Per
Construction and working of single plate friction clutch - Construction and
2.3 working of Hydraulic
Transmission brakeand
of motion – power:Brief
Constructionstudy
and working of Pneumatic
– Different types brake
of drives –
Brief study of flat, V belt and gear belt drives – merits and demerits – Brief study
of bush roller chain drive – advantages and disadvantages Brief study of spur,
helical, double helical, bevel, worm and worm gear drives, pawl and ratchet drives
4 Per
– advantages and disadvantages. Cams – different types of cams and followers –
Applications of the above drives in textile machines – Need for variable speed
drives in Textile machines – Brief study of step less cone pulleys and PIV drives–
Principle of Epicyclic gear train
2.5 Workshop machines: Brief study of Simple Lathe – Operations – simple line
sketch, description and functions of the important parts – Brief Study of Brazing, 4 Per
welding – types of welding.

UNIT – III BASICS OF ELECTRICAL ENGINEERING .....12 PERIODS
3.1 DC circuits: Ohm’s law – voltage, current, power and resistance – Formula for
calculation of power and energy.
Alternating quantity: Definition of current, voltage, phase difference, frequency,
instantaneous and RMS value. Inductance, capacitance and impedance – Power 4 Per
Factor, disadvantages of low power factor – Improvement of power factor.
True, apparent and reactive power (Definition only ). 3phase supply – Comparison
of 3 phase supply and single phase supply.
(Refer Web Link: https://www.youtube.com/watch?v=GHrHRBMjno0 for Basic Electrical)
(Refer Web Link: https://www.youtube.com/watch?v=J6Wa6fhKl4g for ohms, amp, current,
circuits)
3.2 Electromagnetic Induction: Faraday’s law (statement) – Generation of induced
emf(Fleming’s right hand rule) – Motor working principle(Fleming’s left hand rule).
5 Per
Principle of working of 3phase induction motor – Types – Necessity of starters.
Introduction to servo motor.
(Refer Web Link: https://www.youtube.com/watch?v=LtJoJBUSe28for 3 –phase induction
motor)
(Refer Web Link: https://www.youtube.com/watch?v=MnQXnEiIUI8for working principle of
induction motor)
3.3 Transformers: Principle and working of Transformer – Types of Transformer –
Transformation ratio. Earthing – Importance of earthing – Methods of earthing in 3 Per
textile machineries – Electrical safety.
(Refer Web Link: https://www.youtube.com/watch?v=ZjwzpoCiF8A for transformer)
(Refer Web Link: https://www.youtube.com/watch?v=VucsoEhB0NAfor working principle of
transformer)
UNIT–IV BASICS OF ELECTRONICS ENGINEERING .....9 PERIODS
4.1 Conductors :Definition of conductors, insulators and semi conductors – PN junction
diode – working principle and characteristics – use of diode as rectifiers –
4 Per
Transistors – construction – types – working of NPN Transistor as amplifier. ( CE
configuration)
4.2 Sensors : Brief note on Sensors –Photo sensor – LDR – use of LDR in Textile
3 Per
machineries – Proximity Sensor – temperature, level, flow and humidity sensors
4.3 Program Logic Control : Block Diagramof PLC – Applications in Textile mills – Brief
2 Per
study of Digital Multi meter, Watt meter
UNIT –V BASICS OF CIVIL ENGINEERING .....13 PERIODS
5.1 Foundation : Introduction to components in an Industrial Building – Types of
Foundation – Wall Foundation – Spread footing – R.C.C. Isolated footings – 4 Per
Foundation for machineries in Textile Mills
(Refer Web Link: https://www.youtube.com/watch?v=Wgrt4SXU2Ks for Introduction to Civil Engg.)
(Refer Web Link :https://www.youtube.com/watch?v=nMIl3krK-GIfor Civil foundation)
5.2 Trenches : Construction of trenches and cellars for preparatory machines in Textile
2 Per
mills
(Refer Web Link :https://www.youtube.com/watch?v=J9MzxAzP1pYfor construction of trenches)
5.3 Safety Measures :Fire safety measures as per NBC 2005– Safety against lightening 2 Per
(Refer Web Link :https://www.youtube.com/watch?v=cAKq58xy2LAforfire safety measures)

5.4 Fire fighting equipments : Fire extinguishers – Fire alarm system 2 Per
(Refer Web Link : https://www.youtube.com/watch?v=i9GFc4tF87w for fire fighting equipments)
5.5 Roof types : A.C.Sheet – R.C.C. and metal sheeting –Types of false ceilings and their
advantages and disadvantages – Maintenance works – Painting and Plumbing 3 Per
works – Doors and windows maintenance
(Refer Web Link :https://www.youtube.com/watch?v=9L2MDG0OLTMfor Roof types)
I.INDUSTRIAL VISITS
1. M/s.Lakshmi Card Clothing Manufacturing Company (P) Ltd, Coimbatore
2. Industrial Structure construction site, Salem
3. M/s.Sambandam Spinning Mill Pvt Ltd., Unit – II, Salem
II.SEMINARS
1. Different types of gears and its applications in Textile Mills
2. PLC control in Textile Machinery Applications
2. http..//www.slide share.com
3. http..//www.textilestudy centre .com
TEXT BOOKS
1. Thermal Engineering R.Rudramoorthy Tata McGraw Hills 2010

New Delhi
2. A Text Book on R.S.Khurmi S.Chand &Co.,New Delhi 1981
Hydraulics, Fluid
Mechanics and
Hydraulic machines
3. A Text Book of B.L.Theraja S.Chand &Co.,New Delhi 2007
Electrical Technology – &A.K.Theraja
Volume – I
4. Basic Electronics B.L.Theraja S.Chand &Co.,New Delhi 2010

REFERENCE BOOKS
1. A Text book on Fluid R.K.Bansal Laxmi Publications, 2012

Mechanics and Chennai.
Hydraulic Machines
2. Electronic Devices Millman and Tata McGraw Hill 2010
Grab
3. Building construction S.C Rangawalla Charota Publishing 2007
House, Gujarat.
4. NBC Code Book Bureau of Indian Standards, Manak Bavan, 2005
Bahdur shah Zafar Marg, New Delhi
5. Welding and welding Richard.L.Little Tata McGraw Hill 2005
Technology

Basic Engineering
PART-A (5 x 2 = 10)
1. Mention any two requirements of good fuel.
2. State any two applications of compressed air in textile mills.
3. Mention any four desirable qualities of a good lubricant.
4. State Ohm’s Law.
5. Mention the type of 3 phase induction motor.
6. Write any two merits of false ceiling.
7. State any two fire fighting equipments.
8. Mention any two types of cams used in Textile machinery.
PART-B (5 x 3 = 15)
9. State any three applications of steam in textile mills.
10. Draw the neat sketch of centrifugal pump and mention its parts.
11. Classify different types of gears.
12. Define power factor and write down the disadvantages of low power factor.
13. Differentiate intrinsic and extrinsic semiconductor.
14. What are the types of foundation?
15. What are the types of roofs?
16. State Faraday’s laws of electromagnetic induction.

PART-C (5 x 10 = 50)
17. A. With neat sketch explainthe construction and working of a single stage reciprocating 10
air compressor.
(OR)
B. With a neat sketch, describe the construction and working of a single window type 10
air conditioner.
18. A. Describe the construction and working of a friction clutch, with neat sketches. 10
(OR)
B. Draw a neat sketch a hydraulic brake system and explain the construction and 10
working.
19. A. Define frequency, RMS value, impedance, power and capacitance and state their 10
units.
(OR)
B. With neat diagrams, explain the constructional details of a squirrel cage induction 10
motor.
20. A. Explain the working of NPN Transistor with a neat sketch. 10

(OR)
B. Describe any three types of sensors. 10
21. A. Explain in-built safety measures requires in textile mills against fire safety as per NBC 10
2005.
(OR)
B. Draw a neat sketch of North light roof with its parts. Write its merits. 10

Basic Engineering
PART-A (5 x 2 = 10)
1. Define Calorific value of fuel.
2. Define air compressor.
3. State the different types of welding.
4. Define transformer.
5. Mention any two applications of diode.
6. Define machine foundation.
7. Define cellars.
8. State any two advantages of Bush-Roller chain drive.
PART-B (5 x 3 = 15)
9. Define pump and mention the types.
10. What is the purpose of cam and mention the different types of cams?
11. What are the differences between clutch and brake?
12. Mention any three types of sensors used in textile machines
13. State Flemings Right hand rule.
14. Define spread footing and draw a neat sketch of it.
15. Mention any six fire fighting equipments.
16. State the applications of strain gauge in Textiles.

PART-C (5 x 10 = 50)
17. A. With a neat sketch the construction and working of a simple vertical boiler. 10
(OR)
B. With necessary sketches,explain the construction and working of single stage 10
reciprocating air compressor.
18. A. Describe the operations involved in a lathe with neat sketch. 10

(OR)
B. In brief, explain the different types of belt drives used in textile machine their Merits 10
and demerits.
19. A. With a neat diagram explain the working principle of alternators. 10

(OR)
B. Describe the working principle of single phase transformer with neat sketch. 10
20. A. Draw the block diagram of Multimeter and explain. 10

(OR)
B. Explain the construction &working of full wave rectifier with neat wave forms. 10
21. A. With a neat sketch explain machine foundation based on their structural form. 10
(OR)
B. What are the safety measures against fire and lightening? Explain. 10


Semester : IV
Course Name : YARN MANUFACTURE – II
Examinations
Instructions
Max.Marks
Course
Periods Periods / Continuous Semester – End Duration
Total
/ Week Semester Assessment Examination
Yarn
6 90 25 75 100 3 Hours
Manufacture – II
Periods
I PREPARATION FOR COMBING AND COMBING 15
II SPEED FRAME 15
III RING FRAME 15
YARN TWIST, YARN TENSION AND ITS CONTROL, YARN DEFECTS,
IV 16
YARN QUALITY &PRODUCTION CALCULATIONS
V DOUBLING, REELING, BUNDLING &BALING 16
TOTAL 90
RATIONALE
The basic idea about Comber, Speed Frame, Ring Frame, Doubling, Reeling and the working of
various components of the spinning process. The students will be able to understand the objects,
principles and Modern developments in Comber and Speed Frame, Principles of doubling and
drafting in comber and other functional components. This will enable the students to perform
necessary setting changes required for processing different counts and do calculations related with
the draft, twist, draft change wheel, twist change wheel, production and efficiency of the machines.

OBJECTIVES
 Acquire knowledge on combing process, preparatory machines to comber and its working.
 Know about combing cycles, setting between nipper to detaching roller, nipper to cylinder,
top comb depth and top comb distance setting.
 Understand the salient features of modern comber.
 Calculate the speed, production and efficiency of comber machine.
 Understand the passage of material through Speed frame and its working.
 Know about the objects and working of building mechanism and differential motion.
 Calculate the speed, draft, twist, change wheels, production and efficiency in Speed Frame.
 Gain knowledge on the working of ring frame, different types of Top arm drafting systems.
 Understand the working of cop building mechanism, salient features of modern Ring Frame.
 Calculate the speed, draft, twist, change wheels, production and efficiency in Ring Frame.
 Know about the working of Dry and Wet doubling machines.
 Understand the working of Plain Reel, Cross Reel and 7 Lea Motion.
 Acquire knowledge on Bundling and Baling process.
 Calculate the speed, production and efficiency in Doubling and Reeling machines.
DETAILED SYLLABUS
UNIT–I PREPARATION FOR COMBING AND COMBING .....15 PERIODS
1.1 Carded yarn manufacture and combed yarn manufacture:Sequence of machinery –

1 Per
flow chart only.
1.2 Preparatory process for combing: Objects – different process sequences in the
1 Per
combing preparation – flow chart only.
1.3 Comber preparatory machines: Sliver lap machine – Ribbon lap machine – UNILAP
4 Per
machine. Brief study of pre – comber and post – comber drawing – Flow chart only.
(Refer Web Link : https://www.youtube.com/watch?v=UbDObbNzGVU for working of Sliver lap machine)
1.4 Comber : Objects, degrees of combing, passage of material, working of the comber
and combing cycle. Forward feeding and backward feeding – Varieties of combing 4 Per
segments.
(Refer Web Link : https://www.youtube.com/watch?v=SOEDSPjXzDA for working of Comber)
1.5 Comber settings : Nipper to detaching roller – nipper to cylinder – top comb depth –
top comb distance setting – determination of noil percentage – fractionating
efficiency – characteristics of combed yarn – automatic waste evacuating system 4 Per
(AWES) – Salient features of modern comber – RH% in comber Preparatory and
comber departments.
1.6 Comber calculations: Calculations pertaining to Nips per minute, length of lap fed per
1 Per
nip, noil %, production and efficiency of comber.

UNIT – II SPEED FRAME .....15 PERIODS
2.1 Speed frame: Objects – Passage of material through the Speed Frame. Functions of
1 Per
different parts of the speed Frame.
2.2 Drafting System and wheel Change Places : Brief study of 4/4 Lakshmi Rieter top arm
drafting system. Brief note on functions of aprons, cradle, top roller, condenser, and
spacer, nose bar, top and bottom clearers. Roller setting and its importance. Break 4 Per
draft – Front draft – Total draft. Wheel change places for total draft, T.P.I., Coils/inch,
Layers/inch, Angle of taper of roving bobbin and roving tension.
2.3 Principles of winding and Builder mechanism:Flyer lead and bobbin lead. Brief note
on functions of the cone drums and differential motion. Objects of builder
4 Per
mechanism – Brief study of English Builder mechanism. Brief study of servo drives in
speed frame.
2.4 Quality norms for Roving : Salient features of modern speed frames. Defects in
speed frame roving – causes and remedies. Control of roving stretch –Ratching –
4 Per
Monitoring devices – sliver and roving stop motions. Maintenance schedule of
Simplex machine. RH% in Simplex department.
2.5 Speed frame calculations: Calculations pertaining to draft, twist, hank, production
2 Per
and efficiency
(Refer Web Link : https://www.youtube.com/watch?v=2BmLrsL_Wqs for working of Speed frame)
UNIT–III RING FRAME .....15 PERIODS
3.1 Ring frame:Objects and passage of material through the Ring frame. Functions of
different parts of the Ring Frame. Rollers stand inclination – Traverse motion for
roving feed and its importance. Functions of drafting rollers, aprons, cots, and
7 Per
spacers. Study of top arm drafting systems – SKF and Lakshmi Rieter High
Drafting systems. Brief note on Top roller shore hardness. Brief study of lappets,
thread guide, balloon control ring and separators.
(Refer Web Link : https://www.youtube.com/watch?v=DMUxpNwrn6o for working of Ring frame)
3.2 Ring : Objects – brief study of low crown ring and anti-wedge ring. Running – in
procedure for new rings.
Traveller : Objects –types of travellers – traveller count – traveller for different yarn 6 Per
counts – traveller loading – traveller clearer
Spindle : Brief study of high speed spindles – Energy saving spindle –spindle drives
3.2 Cop building mechanism : Brief study of structure of cop form – winding and binding
2 Per
coils – functions and working of cop building mechanism – doffing procedure
( Refer Web Link: https://www.youtube.com/watch?v=g7b1CGT3ES4 for auto doffer in Ring Frame)
UNIT –IV YARN TWIST, YARN TENSION AND ITS CONTROL, YARN DEFECTS, YARN QUALITY &
PRODUCTION CALCULATIONS .....16 PERIODS
4.1 Twist and Wheel Change Places : Twist direction – Brief study of twist multiplier and
7 Per
its effect on yarn quality – Study of twist strength and count relationship – Twist

multipliers adopted for different end uses of yarn such as warp, weft, hosiery and high
twist yarns – Twist contraction – Study of changes made in ring frame during count
change – Brief study of Pneumafil and overhead travelling cleaner – Salient features of
modern Ring Frames.
4.2 Spindle drives and yarn defects:Methods of driving – Brief study of variator pulley
drive, inverter drive. Common defects in ring spun yarns, causes and
4 Per
remedies. Causes of end breakages in ring frame. Maintenance schedule of Ring
Frame. RH% in Ring Frame department.
(Refer Web Link : https://www.youtube.com/watch?v=QAgSY52zdhg for types of drives)
4.3 Quality norms for yarn: Yarn realization for carded and combed yarns. Norms for yarn
2 Per
unevenness ( U%), CSP, imperfections and RKM values
4.4 Ring frame calculations : Calculations pertaining to draft, twist, yarn count,
3 Per
production and efficiency
UNIT –V DOUBLING, REELING, BUNDLING &BALING .....16 PERIODS
5.1 Doubling : Objects and methods of doubling. Working and passage of material
through dry doubling machine. Direction of twist in doubled yarn and its relation to
single yarn. Balance of twist in doubled yarn – Brief note on Twist on Twist (T.O.T),
7 Per
Twist on Weft (T.O.W), Weft on Twist (W.O.T), Weft on Weft (W.O.W) – flow chart
only – Twist contraction – Cord twisting – wet doubling – study of English system
only.
(Refer Web Link : https://www.youtube.com/watch?v=HlOqsUKYuiY for working of Ring doubler)
5.2 Ring Doubler calculations: Calculations pertaining to resultant count, production and
2 Per
efficiency of Ring doubler.
5.3 Reeling:Objects – Passage of material through reeling machine – types –straight and
cross reeling – Study of working of 7 lea reeling and cross reeling motion. Study of 4 Per
bridge doffing mechanism. Brief note on SHPR, SHCR, DHPR and DHCR.
(Refer Web Link : https://www.youtube.com/watch?v=RfnxYTXGkyU for Reeling machine
5.4 Bundling, baling and packing: Objects of bundling and baling. Need for bundling
weight correction and its importance. HDPE bag packing, carton box packing and 3 Per
pallet packing. Checking procedures for EOU.

I.INDUSTRIAL VISITS
Imparting industrial visit to any one of the following industries to understand real time
applications :
1. M/s. Kandagiri Spinning Mills Ltd, Unit- II, Salem
2. M/s. Sri Cheran Synthetics India Limited, Veppadai, Tiruchengode
3. M/s. Thiagarajar Mills Ltd., Madurai

II.SEMINARS
1. Latest Developments in Ring Frame
2. Automatic transportation of material in Comber and Ring Frame
3. http..//www.truetzschler.com
5. http..//www.autotex.net
6. http..//www.kttml.com
7. http..//www.lrtindia.com
TEXT BOOKS
A Practical guide to The Textile Institute

1. W.Klein 1987
Combing and Drawing Manchester, U.K.
Manual of Textile
The Textile Institute
2. Technology – A practical W.Klein 1987
Guide to Ring Spinning Manchester, U.K.
REFERENCE BOOKS
Year of
Publishing
Universal Book
1. Cotton spinning Taggart.W.S Corporation, 1996
Bombay
Cotton spinners Hand Mahajan Brothers
2. Jaganathan.R 1976
book Ahmedabad.
Saravana
Spun yarn technology –
3. A. Venkatasubramani publications, 1998
Vol III
Madurai.

PART-A (5 x 2 = 10)
1. What are the two principles of comber lap preparation?
2. What are the cycles of operations in comber?
3. State the objects of simplex machine.
4. Mention the formula for Total draft and T.P.I.
5. What are the objects of ring and traveller?
6. What do you understand by Z twist and S twist?
7. What do you understand by balance of twist in doubled yarn?
8. Why is wet doubler preferred for sewing thread manufacture?
PART-B (5 x 3 = 15)
9. What is noil? Mention the important settings that determine waste extraction in comber.
10. What do you understand by degrees of combing?
11. State the purpose of spacer, nose bar and cradle in high drafting system of simplex.
12. What do you understand by bobbin leading winding in simplex machine?
13. What is the purpose of lappet, balloon control ring and separator in ring frame?
14. Mention briefly about inverter drive used in ring frame.
15. Draw a simple sketch of English system of threading of yarns in wet doubler.
16. A doubled yarn is produced from 3 single yarns of count 20s, 30s and 60s respectively. Find the
resultant count of this doubled yarn?

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the working of UNILAP machine. 10
(OR)
B. Describe the working of modern comber with a neat diagram. 10
18. A. Trace the passage of material through L. R. Simplex and explain. 10

(OR)
B. Describe the working of English builder mechanism with a neat sketch. 10
19. A. With a neat sketch explain the passage of material through ring frame. 10
(OR)
B. What are the functions of builder mechanism? Explain with a neat sketch 10
the working of builder mechanism in a ring frame.
20. A. State any ten salient features of a modern ring frame. 10

(OR)
B. Calculate the production of a ring frame in Kg with the following 10
particulars.
Spindle speed - 16,000 rpm
Hank of roving fed - 1.6
Break draft - 1.32
Main draft - 19
TM used - 4.2
Efficiency - 92%
Periods per shift - 8
No. of spindles - 440
21. A. With a neat sketch explain the passage of material through a dry 10
doubling machine.
(OR)
B. Describe the passage of material through a 7 lea reeling machine with a 10
neat sketch.

Model Question Paper –II
PART-A (5 x 2 = 10)
1. Draw a flow chart of sequence of machinery used in combed yarn manufacture.
2. What are the objects of comber?
3. How will you change T.P.I. and coils/inch in a simplex machine?
4. Mention any two roving bobbin defects.
5. State the purpose of traverse motion in a ring frame.
6. What do you understand by winding and binding coils in a ring cop?
7. State the relationship between twist and count.
8. State the bundle weight for 2/40s yarn and 100syarn.
PART-B (5 x 3 = 15)
9. State any three qualities of yarn improved by combing process.
10. What do you understand by (i) Nips/minute (ii) Noil (iii) Fractionating efficiency of comber?
11. What is a False twister? What is the function of it?
12. State the reasons and suggest remedies for soft bobbins.
13. Mention the functions of the following parts in a ring frame.
(i) Spindle (ii)Ring (iii)Pneumafil
14. State the purpose of roller stand inclination in a ring frame.
15. Mention yarn U%, CSP for 40s carded yarn, 60s combed yarn and 100s combed yarn.
16. What do you understand by bundle weight correction in reeling?

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the working of Sliver lap machine. 10
(OR)
B. Trace the passage of material through a modern comber and explain. 10
18. A. With a neat sketch explain the working of a Simplex machine. 10

(OR)
B. State any ten salient features of modern Simplex machine. 10
19. A. Describe the working of Lakshmi-Rieter high drafting system used in ring frame 10
with a neat sketch.
(OR)
B. Draw neat sketches of low crown ring and anti-wedge ring used in ring frame and 10
explain briefly about them. Write briefly about different types of travellers used in
ring frame and ring doubler.
20. A. With a neat sketch explain the relationship between twist, strength in ring spun 10
yarn.
State the twist multipliers used for warp yarn, weft yarn, hosiery yarn, tyre yarn
and sewing thread.
(OR)
B. Calculate the production per spindle per shift of 8 Periods in grams at 92% 10
efficiency in a ring frame with the following particulars:
Spindle speed - 17,500 rpm
TM used - 4.35
Yarn count - 40s cotton carded
Also calculate (i) T.P.I. (ii) Delivery rate in metres per minute.
21. A. What are the differences between SHPR and DHPR? List out the uses of doubled 10
yarns.
(OR)
B. With a neat sketch explain about the working of seven – lea motion. 10


Semester : IV
Course Name : TEXTILE DESIGN
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Textile Design 4 60 25 75 100 3 Hours
Periods
I ELEMENTS OF WOVEN DESIGN 08
II PLAIN WEAVES AND TWILL WEAVES 09
III SATEEN,CREPE AND HONEYCOMB WEAVES 10
IV HUCK-A-BACK,MOCK-LENO &BEDFORD WEAVES 10
V ADVANCED TEXTILE DESIGN 10
TOTAL 60
RATIONALE
To enhance the practical knowledge and skill to analyse the design of given sample cloth. This will
help the students to acquire knowledge about the design, draft and peg plan.
OBJECTIVES
 Learn about the design, draft and peg plan
 Understand the methods to indicate draft and peg plan
 Develop design from fabric
 Acquire knowledge on the characteristics of plain weave
 Classify the derivatives of Plain weave and its uses
 Understand the characteristics of twill weave
 Classify the derivatives of twill weave and its uses

 Distinguish between sateen and satin weave
 Acquire knowledge on regular and irregular sateen and satin weave
 Learn about the crepe and honeycomb weave
 Identify huck-a-back ,Mock-leno and Bedford cord weave
 Gain knowledge on the uses of huck-a-back ,Mock-leno and Bedford cord weave
 Acquire knowledge on advanced structure – double and trible cloth
 Calculate the weight of warp, weft and Loom Production
DETAILED SYLLABUS
UNIT– I ELEMENTS OF WOVEN DESIGN .....8 PERIODS
1.1 Methods of Fabric Representation: Definition of design, draft and peg plan –
Design repeat unit – Methods of indicating drafts and peg plans – Relation between 4 Per
design, draft and peg plan
(Refer Web Link : https://www.youtube.com/watch?v=34P4sR6tP7M for Basic fabric structures)
1.2 Developing Design: Construction of draft from design and peg plan– Construction of
4 Per
design from given draft and peg plan.
(Refer Web Link :https://www.youtube.com/watch?v=G3G1_KgfbzA for fabric design)
UNIT – II PLAIN WEAVES AND TWILL WEAVES ..... 9 PERIODS
2.1 Plain weave: Study of characteristics of plain weave – uses of plain weave – Studyof
4 Per
regular and irregular warp rib, weft rib and mat weaves
2.2 Twill weaves: Study of characteristics of twill weave – uses of twill weave– Study of
derivatives of twill weaves – Large regular twill, pointedtwillweaves, Herringbone
twill weave, Broken twill weave, Transposed twill weave, Elongated twill weaves and 5 Per
Combined twill weave
(Refer Web Link : https://www.youtube.com/watch?v=g6iHRfgQxnc for types of fabric weaves)
UNIT – III SATEEN, CREPE AND HONEYCOMB WEAVES ....10 PERIODS
3.1 Sateen Weaves: Study of characteristics and uses of sateen and satin weaves –
Brief study of regular and irregular sateen and satin weaves – differences between 3 Per
satin and sateen weave.
(Refer Web Link :https://www.youtube.com/watch?v=fE00O8akyGw for Sateen and Satin weaves)
3.2 Crepe weaves: Study of characteristics of crepe weave – Construction of crepe

weaves upon sateen bases –Combination of floating weave with plain threads –
3 Per
crepe weaves produced by reversing and insertion of one weave over another – uses
of crepe weaves.
(Refer Web Link : https://www.youtube.com/watch?v=K41T_M1jGTQ for Crepe weave)
3.3 Honeycomb weaves : Study of characteristics of honeycomb weave – ordinary

4 Per
honey comb weave – brighten honey comb weave – uses of honey comb weaves
(Refer Web https://www.youtube.com/watch?v=HGjSC52vy2Y for Honey Comb Weave)

UNIT – IV HUCK-A-BACK, MOCK-LENO &BEDFORDCORD WEAVES .....10 PERIODS
4.1 Huck-a-back Weave : Study of Construction of ordinary Huck-a-back weaves –

4 Per
Modified Huck-a-back weaves – Uses of Huck-a-back weaves
4.2. Mock-leno weave: Study of characteristics and Construction of Mock-leno weaves –
3 Per
uses of Mock-leno weave.
(Refer Web Link :https://www.youtube.com/watch?v=H1THZgQlc2s for Mock leno weave)
4.3 Bedford Cord weaves: Study of Bedford cords weave –Plain faced Bedford cords 3 Per
Twill faced Bedford cords – Uses.
UNIT– V ADVANCED TEXTILE DESIGN .....10 PERIODS
5.1 Extra Warp and Extra Weft designs: Study of Extra warp and Extra weft Figuring,
3 Per
ratio1:1 and 2:2 –Differences between extra warp and extra weft figuring.
5.2 Double Cloth and Treble Cloth designs: Study of Double cloth and treble cloth –
3 Per
Classification of double cloth – study of self and centre stitched cloth designs.
(Refer Web Link : https://www.youtube.com/watch?v=xyrG3q641jo for Double Cloth)
5.3 Gauze, Leno weave and terry weaves: Study of Gauze and Leno weave –Types of
sheds in leno weave – doups – study of 3 pick,4 pick and 5 pick terry weaves– cross 4 Per
sectional weaves for terry weaves.
I.INDUSTRIAL VISITS
1. M/s. Saravnana Fabrics ,Nangavalli
2. M/s. Vanaja Textiles, Salem.
3. M/s. AKTM Textiles, Salem.
II.SEMINARS
1. Advanced Textile Design
2. Textile CAD
1. http..//www.textile learners.com
2. http..//www.textilestudy centre .com

TEXT BOOKS
S.No Title Publisher Year of Publishing

Author
Universal
Elementary Design Publishing
1. Z.Crosiciki 1988
&Colour Corporation,
Mumbai
D.B.Taraporevala
Grammar of Textile
2. H.Nisbet Sons &Co.(P) Ltd, 1985
Design
Mumbai
REFERENCE BOOKS
1. Watson’s Textile Z.Crosiciki Universal Publishing 1988

Design &Colour Corporation,
Newnes,
Butterworths,
England
2. Structural Fabric James W.Klibbe North Carolina State 1965
Design University Printshop,
Raleigh.
3. Woven Cloth ATC Robinson& Textile Institute, 1973
Construction R.Mark Manchester

Textile Design
PART-A (5 x 2 = 10)
1. What is woven fabric ?
2. What is straight draft ?
3. Mention the uses of plain weave.
4. State the characteristics of twill weave.
5. Mention any two differences between satin and sateen.
6 Write the methods to construct crepe weave.
7. State any two uses of Honey comb weave.
8. State the loom accessories necessary for extra warp figuring.
PART-B (5 x 3 = 15)
9. Explain the basic elements of a woven design.
10. What are the characteristics of plain weave?
11. Mention the derivatives of twill weave.
12. State the characteristics of a Huck a back weave.
13. What are the characteristics of an ordinary honey comb weave?
14. Write the classification and uses of Bed ford cord.
15. What are the types of self-stitched double cloth?
16. State any three differences between extra warp and extra weft designs.

PART-C (5 x 10 = 50)
17. A. What are the derivatives of plain weave? Develop any one type regular warp and 10
weft rib design with draft and peg plan.
(OR)
B Mark design, draft and peg plan for any one type of regular and irregular mat 10
weaves
18. A. Draw design, draft and peg plan for the following 10
i) Pointed twill ii) Herring bone twill
(OR)
B. Construct design ,draft and peg plan for the following 10

i) Broken twill Ii) Combined twill
19. A. Mark design ,draft and peg plan for the following : 10
i. Honey comb weave with equal warp and weft floats
ii. Honey comb weave with unequal warp and weft floats
(OR)
B. Draw design ,draft and peg plan for any three methods of crepe weave. 10
20. A. Draw design ,draft and peg plan for extra weft design in the ratio of 1:1 and 2:2. 10
(OR)
B. Construct design, draft and peg plan of any one plain faced bed ford cord and twill 10
faced Bedfordcord weaves.
21. A. Mark design ,draft and peg plan and cross sectional views for 3 pick and 4 pick 10
terry weave designs.
(OR)
B. Construct design,draft and peg plan for double cloth design. 10

Textile Design
PART-A (5 x 2 = 10)
1. What is design and draft?
2. What is pointed draft?
3. Write the uses of Mat weave.
4. What is satin and sateen weave?
5. State any two characteristics of Huck-a back weave.
6. What is the object of producing double cloth?
7. What is terry pile fabric?
8. What is gauze and leno weave?
PART-B (5 x 3 = 15)
9. Write the derivatives of plain weave.
10. State any three characteristics of twill weave.
11. What are the characteristics and uses of crepe weave?
12. State the characteristics and uses of honey comb weaves.
13. Draw a simple warp faced and weft faced twill design.
14. How are extra thread figured fabrics produced?
15. State the classification of double cloth.
16. What are the reasons for selecting terry pile fabrics for towels?

PART-C (5 x 10 = 50)
17. A. i) Draw the design, draft and peg plan for plain weave 10
ii) Construct a design from the given draft and peg plan :
Draft Peg plan

(OR)
B. Mark the design, draft and peg plan for the following weaves: 10
i) 2 x 2 weft rib ii) 4 x 2 x 1 irregular matt weave
18. A. Draw the design, draft and peg plan for the following weaves: 10
i) Regular Sateen and Satin weaves on 8 ends
(OR)
B. Mark the design, draft and peg plan for the following weaves: 10
i) Zig Zag twill ii) Transposed twill
19. A. Construct the design, draft and peg plan for Brighton Honeycomb weave 10
on 16 x 16.
(OR)
B. Draw the design, draft and peg plan for the following weaves: 10
i) Mock leno weave ii) Huck a back weave
20. A. Mark the design, draft and peg plan for the following : 10
i) Centre warp stitched double cloth ii) Centre weft stitched double cloth
(OR)
B. What are the differences between extra warp and extra weft design? Explain with 10
examples.
21. A. Mark the Design, draft and peg plan for simple leno structure and explain different 10
types of sheds.
(OR)
B. Explain the classifications of double cloth with neat sketches. 10


Semester : IV
Course Name : YARN MANUFACTURE – II PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
6 90 25 75 100 3 Hours
Practical
RATIONALE
OBJECTIVES
 Acquire knowledge on the passage of material through comber and understand the
functions of important parts
 Gain knowledge on the gearing diagram of comber and calculate the speeds of machine
shaft, cylinder, back shaft, brush shaft and fan
 Calculate the production and efficiency of comber
 Acquire knowledge on gearing diagram and calculate the speeds of spindle, all drafting
rollers of L.R.Simplex
 Calculate the draft, twist and the machine constants of L.R.Simplex
 Calculate the bobbin speed while winding on empty bobbin and full bobbin in L.R.Simplex
 Calculate the production and efficiency of L.R.Simplex
 Understand the working of builder mechanism of L.R.Simplex and the functions of important
parts
 Calculate the speeds of tin roller pulley, spindle and drafting rollers of Ring frame
 Acquire knowledge on top arm drafting and understand the functions of important parts
 Calculate the draft, twist and machine constants of the Ring frame
 Acquire practical experience on creeling, piecing and doffing in Ring frame
 Gain knowledge on the spindle gauging and lappet gauging in Ring frame
 Understand the working of cop builder mechanism of the Ring frame

 Acquire knowledge on the steps involved in changing direction of twist from Z twist to S
twist
 Gain knowledge on spinning a particular yarn count from the given roving sample
 Calculate the speeds of tin roller, spindle and delivery roller of the Ring Doubler
 Calculate the twist and twist constant of the Ring Doubler
 Acquire practical experience on creeling, piecing and doffing in Ring Doubler
 Gain knowledge on spindle gauging and lappet gauging in Ring Doubler
 Understand the working of Cop builder mechanism of the Ring Doubler
 Calculate the speed, production and efficiency of the Reeling Machine
 Learn the working of 7 lea reeling and cross reeling mechanism of the reeling machine
 Understand the working of doffing mechanism of the reeling machine
 Acquire practical experience on running the reeling machine and producing one hank,leasing
the 7 leas and doffing the hank
DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. To draw a neat sketch of passage of material through comber. To draw the gearing diagram
and to calculate the speeds of machine shaft, cylinder, back shaft, brush shaft and fan.
2. To draw a neat sketch of passage of material through L.R. Simplex. To draw the gearing
diagram and to calculate the speeds of spindle, all drafting rollers and surface speeds of all
drafting rollers in meters / min.
3. To draw the draft gearing diagram and to calculate the intermediate drafts, total draft and
draft constant of L.R. Simplex and prepare reckoner for draft.
4. To draw the twist gearing diagram and to calculate twist per inch and twist constant of
L.R.Simplex. Prepare ready reckonar for T.P.I.
5. Taking necessary particulars from L.R. Simplex, calculate the bobbin speed while winding on
empty bobbin and full bobbin.
6. To draw a neat sketch of builder mechanism and to study the working of builder mechanism
and write the functions of various parts of builder mechanism.
7. To draw the passage of material through L.R. G 5/1 Ring frame. To draw the gearing diagram
and to calculate the speeds of spindle, drafting rollers and surface speeds of drafting roller in
meters / min.
8. To draw the draft gearing diagram and to calculate the total draft, intermediate drafts for the
present wheels on the ring frame. To prepare ready reckoner for break draft.
9. To draw the twist gearing diagram and to calculate twist per inch and twist constant for the
present wheels on the ringframe.To prepare ready reckoner for TPI.
10. To practice on spindle gauging and lappet gauging. To study the steps involved while changing
the direction of twist from Z twist to S twist.
11. To draw a neat sketch of cop builder mechanism of L.R. G5/1 Ring frame. To study the
working of cop builder mechanism and write the functions of important parts of builder
mechanism.

12. To draw a neat sketch of the passage of material through Dry doubling machine. To draw the
gearing diagram and to calculate the speeds of spindle, delivery roller and yarn delivery rate
in inches/min.
13. To draw the twist gearing diagram and to calculate twist per inch and twist constant for the
present wheels on the Dry doubling machine. To prepare ready reckoner for TPI.
14. To draw the material passage through the reeling machine. To calculate the speed of swift,
production for a shift of 8 Periods for the given efficiency, yarn count in Hanks, Knots, Pounds
and Kg per reeler.
15. To study the working of 7 lea reeling mechanism and cross reeling mechanism. To produce
one hank on the reeling machine, lease the 7leas and doff the hank.

1. Speed frames
T &S High Draft Inter 1 No.
Lakshmi Rieter Simplex 1 No.
2. Ring frames
Textool make 1 No.
Lakshmi Rieter make G 5/1 model 1 No.
3. Comber
Tokai make 1 No.
4. Reeling Machine
Jeetstex make 1 No.
5. Ring Doubler
NMM make 1 No.


Semester : IV
Course Name : TEXTILE DESIGN PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Textile Design 4 60 25 75 100 3 Hours
RATIONALE
To acquire the practical experience by analysing the cloth sample. This will give the fundamental
knowledge about the design, draft and peg plan. The student will also know the loom requirement
to weave the fabric.
OBJECTIVES
 Identify warp and weft threads, selvedge, weaving method and machine to produce the
fabric
 Draw the design, draft and peg plan of the given fabric sample.
 Analyze the given fabric by determining the
 Ends per inch
 Picks per inch
 Warp count
 Weft count
 Warp crimp
 Weft crimp

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. Analysis of a givenPlain weave cloth sample for Design, Draft, Peg plan and the cloth
particulars.
2. Analysis of a given Mattweave cloth sample for Design, Draft, Peg plan and the cloth
particulars.
3. Analysis of a given Twillweave cloth sample for Design, Draft, Peg plan and the cloth
particulars.
4. Analysis of a given Drill weave cloth sample for Design, Draft, Peg plan and the cloth
particulars.
5. Analysis of a given Pointed twill weave cloth sample for Design, Draft, Peg plan and
the cloth particulars.
6. Analysis of a given Herring bone twill weave cloth sample for Design, Draft, Peg plan
and the cloth particulars.
7. Analysis of a given Satin &Sateen cloth sample for Design, Draft, Peg plan and the
cloth particulars.
8. Analysis of a given Crepeweave cloth sample for Design, Draft, Peg plan and the cloth
particulars.
9. Analysis of a given Honey comb weave cloth sample for Design, Draft, Peg plan and the
cloth particulars.
10. Analysis of a given Huck a back weave cloth sample for Design, Draft, Peg plan and the
cloth particulars.
11. Analysis of a given Mock leno weave cloth sample for Design, Draft, Peg plan and the
cloth particulars.
12. Analysis of a given Extra warp &Extra weft design cloth sample for Design, Draft,
Peg plan and the cloth particulars.
13. Analysisofa given Double cloth sample for Design, Draft, Peg plan and the cloth
particulars.
14. Analysis of a given Terry pile weave cloth sample for Design, Draft, Peg plan and the
cloth particulars.
15. Analysis of a given Leno weave cloth sample for Design, Draft, Peg plan and the cloth
particulars.

1. Beesley’s Balance 1 No.
2. Counting glass 10 Nos.
3. Scissors 2 Nos.


Semester : IV
Course Name : TEXTILE WET PROCESSING PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Textile Wet Processing
6 90 25 75 100 3 Hours
Practical
RATIONALE
To gain knowledge about the preparatory processes for dyeing, printing and finishing. Practical
knowledge on these processes would help to learn the subsequent processes with ease. This
practical is helpful to know about dyeing method of soluble and insoluble dye for cotton hanks, silk,
wool and polyester dyeing. To know about the different finishing treatment given to dyed fabric.
OBJECTIVES
 Acquire knowledge on basics of textile chemistry.
 Gain practical trainingon thepreparation liquor for complete wet processing treatment
 Gain practical knowledge on preparation of print paste and print the fabric
 Understand the use of various auxiliaries in textile wet processing.
 Know the different testing methods, to assess fastness of dyes to washing &rubbing.
DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. De-sizing and determination of starch content in a yarn/fabric using Enzymatic de-sizing

method.
2. Scouring and bleaching of desized cotton yarn/fabric using hydrogen peroxide/hypochlorite.
3. Dyeing of cotton yarn with Direct dyes.
4. Dyeing of cotton yarn with Vat dyes.

5. Dyeing of cotton yarn with Sulphur dye and after treatments.
6. Dyeing of cotton /viscose yarn with Reactive dyes.
7. Dyeing of wool /Acrylic yarn with basic dyes.
8. Dyeing of silk / Nylon yarn with acid dyes.
9. Dyeing of Polyester-Cotton blend with disperse / reactive dyes.
10. Print the cotton fabric with reactive dye in direct style/resist style – Hand block Method
11. Print the cotton/polyester fabric using Pigment by direct style – Screen printing method.
12. Finish the cotton fabric with any one natural starch (maize/ rice/potato).
13. Finish the cotton fabric with synthetic starch (PVA).
14. Finish the cotton fabric with softener.
15. Determination of fastness to Washing and Rubbing(Dry &Wet).

1. Dye bath for dyeing, desizing, scouring and bleaching 5 Nos.
2. Crockmeter for rubbing fastness testing 1 No.
3. Laundrometer for washing fastness testing 1 No.
4. Printing table 1 No.
5. Printing screens 2 Nos.
6. Padding mangle 1 No.

SEMESTER - V


Semester :V
Course Name : FABRIC MANUFACTURE - II
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Fabric
5 75 25 75 100 3 Hours
Manufacture - II
Unit No. Topic No. of Periods
I DOBBY MECHANISMS 12
II JACQUARD MECHANISMS 12
III DROP-BOX AND TERRY MECHANISMS 12
IV AUTOMATIC LOOMS 12
V KNITTING 13
TOTAL 75
RATIONALE
This subject deals about the special mechanisms of power loom such as dobby, jacquard, drop box
motion, terry motion and knitting. The students will study about the automatic shuttle loom
mechanisms and weft knitting and warp knitting action. After studying this subject the student will
be able to calculate the production of looms, dobby, jacquard, drop box, terry loom, weft knitting
and warp knitting action.

OBJECTIVES
 Know the objectives of Dobby and its classification
 Understand the construction and working of Climax dobby and Lattice preparation in Climax
dobby
 Learn the construction and working of Cam dobbyand Electronic rotary dobby
 Identify the defects and remedies in dobby weaving
 Acquire knowledge on the objectives and classification jacquard weaving
 Understand the construction and working of Double lift Double Cylinder Jacquard and its
advantages
 Gain knowledge on the types of Tie-ups and Casting out and working of Piano card cutting
machine
 Understand the working of Electronic Jacquard
 Learn the objectives of Drop Box motion and its classification
 Understand the construction and working of Cow burn and Peck’s drop box motion
 Know the objectives of Terry Mechanism, Construction and working of Loose reed terry
mechanism
 Understand the working of mechanical and electrical type of warp stop motions
 Learn the construction and working of Cop changing mechanism and Ruti –C let off motion
 Gain knowledge on the Loom calculations – Calculation pertaining to Speed, Production
and Efficiency of loom, Heald and Reed calculations, Cover factor calculation
 Understand the calculation of cost price of a meter of fabric.
 Know the principle of weft Knitting ,terms of knitting and comparison of woven and weft
knitting
 Understand the knitting action of latch needle, beard needle and compound needle
 Acqiure knowledge on the Principle of warp knitting, terms of knitting and comparison of
weft knitting and warp knitting
 Understand the Knitting action of Tricot and Raschel warp knitting action
 Analyse the five basic overlap and under lap warp knitting action.
DETAILED SYLLABUS
UNIT – I DOBBY MECHANISMS .....12 PERIODS
1.1 Dobby :Objectives and principle of Dobby shedding device – Classification – Right
hand and Left hand Dobbies – Comparison between Tappet and Dobby shedding 4 Per
– Brief study of Single lift and Double lift Dobbies – Comparison of Single lift and
Double lift Dobbies
1.2 Climax Dobby :Construction and working of Climax Dobby – Lattice preparation for 4 Per
Climax Dobby (Pegging) and Jack Missing
(Refer Web Link : https://www.youtube.com/watch?v=c1uQ8kEO8nE for Climax Dobby)
1.3 Positive Cam Dobby :Construction and working of Positive Cam Dobby – 4 Per
Advantages of Cam Dobby over Lever Dobbies – Construction and working of
Electronic Rotary Dobby – Common defects and remedies in Dobby weaving
(Refer Web Link : https://www.youtube.com/watch?v=o4zwXbPkaYA for Cam Dobby)
(Refer Web Link :https://www.youtube.com/watch?v=rAXhLbETDOU for Electronic Dobby)

UNIT–II JACQUARD MECHANISMS .....12 PERIODS
2.1 Jacquard: Objectives and Classification of Jacquard shedding device – Working 3 Per
principles of Single lift and Double lift Jacquard
2.2 Double lift Double Cylinder Jacquard: Construction and working of Double lift 3 Per
Double Cylinder Jacquard – Advantages of Double lift Double Cylinder Jacquard
(Refer Web Link: https://www.youtube.com/watch?v=gB_yHAC1CaU for jacquard)
2.3 Harness Mountings: Jacquard harness mountings – Norwich and London Systems 3 Per
– Types of Tie ups – Casting out – Brief study of Cross Border Jacquard
2.4 Card Punching Machine: Working of Piano card cutting machine – Brief study of 3 Per
Electronic card punching machine and Electronic Jacquard
(Refer Web Link: https://www.youtube.com/watch?v=6z8qYN3nabM for electronic jacquard)
UNIT – III DROP-BOX AND TERRY MECHANISMS .....12 PERIODS
3.1 Drop Box Mechanism: Objectives and principle of Drop box mechanism –
Classification of Drop box mechanism. Construction and working of 4 x 1 Cowburn 4 Per
and Peck’s Drop box mechanism – Card saving device – Card preparation for 4 x 1
Cowburn and Peck's Drop box mechanism without card saving device – Brief study
of Pick-at-will motion.
(Refer Web Link: https://www.youtube.com/watch?v=9W2rw9ZTcV0 for drop box)
(Refer Web Link: https://www.youtube.com/watch?v=j23BomL9prY for drop box)
3.2 Terry Mechanisms: Objects – Loop forming principle of Terry mechanism – study
of any one type of loose reed terry mechanism – Method of altering the Pile length 4 Per
– Principle of the formation of fringes – Brief study of Moving Fell principle of
Terry Mechanism.
(Refer Web Link :https://www.youtube.com/watch?v=HNSu0q2z8uI for principle of terry
mechanism)
3.3 Calculations :Calculation pertaining to Speed, Production and Efficiency of loom,
Heald and Reed calculations, Cover factor calculation – GSM calculation – 4 Per
Determination of cost price of a meter of fabric.
UNIT – IV AUTOMATIC LOOMS .....12 PERIODS
4.1 Introduction to Automatic looms:Advantages of Automatic looms over Non-
Automatic looms – Types of Automatic looms (Shuttle and Pirn Changing looms) – 4 Per
Self threading shuttle – Weft feelers – Working of Mid Jet and Photo Electric weft
feeler
4.2 Auto Looms : Construction and working of Northrop Cop changing mechanism – 4 Per
Construction and working of Ruti C Positive Let off motion – Comparison of Fabric
quality in plain power loom with Automatic loom.
4.3 Warp stop motion: Objectives of Warp stop motion – Types of Warp stop motions
(Mechanical and Electrical) – Working of Castellated bar mechanical warp stop 4 Per
motion – Working of Electrical type of warp stop motion – Brief study on synthetic
weaving – Common Fabric Defects – Causes and Remedies

UNIT –V KNITTING ....13 PERIODS
5.1 Introduction to Weft knitting: Introduction, classification – knitting terms and
definitions – Course, Wales, stitch density, stitch length, knitted loop, needle loop, 4 Per
sinker loop, face loop, back loop. Comparison of knitting and weaving.
(Refer Web Link : https://www.youtube.com/watch?v=cch5MuIQKHk for circular knitting)
5.2 Weft Knitting : Principle of Weft knitting – Types of needles: latch, bearded and
compound needles Knitting cycle of Latch, Bearded and Compound needles –
3 Per
Passage of material through Single Jersey circular weft knitting machines and V-Bed
Flat weft knitting machines
5.3 Introduction to Warp knitting: Introduction, classification – definition of over lap,
under lap, open lap and closed lap – Basic principle of warp knitting – swinging
3 Per
and shogging movements – Comparison of weft and warp knitting
(Refer Web Link : https://www.youtube.com/watch?v=BOGtq4mpgZg for warp knitting)
5.4 Warp knitting : Bearded needle knitting cycle in Tricot warp knitting machine and
Latch needle knitting cycle in Raschel warp knitting machine – The five basic Over 3 Per
lap / Under lap variations with chain link notation and lapping movement notations
I.INDUSTRIAL VISITS
1. M/s. KRG Textiles,Gugai,Salem
2. M/s. Virudhunagar Textile Mills Ltd,Sulakkarai,Virudhunagar
3. M/s. Gold King Textile Mills Pvt Ltd, Tiruchengode
II.SEMINARS
1. Modern Electronic Dobby
2. GROSICKI -Electronic Jacquard
1. BTRA and NITRA Norms

TEXT BOOKS
1. Hand Book of Weaving Sabit Adhenur CRC, press, NW 2001
2. Woven Fabric NCUTE NCUTE, New Delhi 2002
Production – II
REFERENCE BOOKS
1. Modern preparation and A.Ormerod Wood Head 1983
Weaving Publishing Ltd, London
2. Principles of Weaving Marks &Robinson The Textile Institute, 1976
Manchester
3. Weaving Calculations R.Sengupta D.B.Taraporevala sons 1996
&co Ltd., Mumbai
4. Weaving – Machines, Dr.M.K.Talukdar Mahajan Publishers 1998
Mechanism, P.K.Sriramulu Pvt.Ltd.,
Management D.P.Ajgaonkar Ahmedabad
5. Knitting Technology D.P.Ajgaonkar Mahajan Publishers 1998

Pvt.Ltd.,
Ahmedabad

Fabric Manufacture – II
Year / Sem : III / V Max. Marks : 75
PART-A (5 x 2 = 10)
1. What isRight hand and Left hand Dobbies?
2. Mention any two differences between Tappet and Dobby shedding.
3. What is single lift and double lift jacquard?
4. Mention any four types of tie-ups used in jacquard.
5. State any two classification of drop box loom.
6 State any two advantages of auto looms.
7. State the objects of warp stop motion in an auto loom.
8. How can the courses/inch be altered in knitting?
PART-B (5 x 3 = 15)
9. What is Jack missing? State its causes and remedies.
10. Mention any three merits of cam dobby over lever dobby.
11. State any three classification of jacquard loom.
12. State any three types of weft feelers used in auto looms.
13. Mention any three defects in woven fabrics.
14. What is stitch density, closed lap and open lap?
15. Explain swinging and shogging movement in warp knitting.
16. Mention the ends/inch in 4/80’s stock port reed.

PART-C (5 x 10 = 50)
17. A. Draw a neat sketch of climax dobby and explain its working. 10
(or)
B. Explain the construction and working of positive dobby. 10
18. A. Describethe construction and working of single lift single cylinder jacquard? 10
(or)
B. What are the different types of tie-ups used in jacquard weaving? Explain any two 10
of them.
19. A. Explain the working of cow burn pecks drop box motion with a neat sketch. 10
(or)
B. Calculate Grams per Square Meter(GSM) and Grams per Square Yard (GSY) of a 10
fabric with the following particulars:
EPI – 40, PPI – 30, Warp count – 30s Ne, Weft count – 20s Ne, Warp crimp –
2% and Weft crimp – 3%
20. A. What is the use of mechanical warp stop motion? Explain the working of 10
mechanical warp stop motion with neat sketch.
(or)
B. Mention any five defects in woven fabrics. State the probable causes and suitable 10
remedies for the defects.
21. A. With line sketches, explain different stages of the knitting cycle of latch needle. 10
(or)
B. Explain the swinging and shogging movement of warp knitting machine with a line 10
diagram.

Fabric Manufacture – II
PART-A (5 x 2 = 10)
1. State the object of dobby.
2. State anytwo types of feelers used in dobby mechanism.
3. Mention any two types of doubleliftjacquard.
4. When and Who invented jacquard machine?
5. Mention the two type of discs used in drop box motion.
6 State any two types of auto looms.
7. State any two types of drop pins used in auto loom.
8. Mention the open loop and closed loop in knitting.
PART-B (5 x 3 = 15)
9. Mention any three merits in rotary dobby.
10. What are the advantages of modern cam dobby?
11. State the uses of comber board, lingoes and pattern cylinder used in jacquard loom.
12. Define stock port and brad fort reed countsystems.
13. Mention any three uses of shuttle protector in cop changing mechanism
14. State any three warp defects in woven fabrics.
15. What is over lap, under lap and closed lap in knitting?
16. Explain the chain link notation for any three over and under lap in knitting.

PART-C (5 x 10 = 50)
17. A. Explain the working mechanism of rotary dobby with sketch. 10
(or)
B. Prepare a lattice card diagram for 10 pick design suitable for a dobby design. 10
18. A. With a neat sketch, describe the working of double lift double cylinder jacquard. 10
(or)
B. What is piano card punching machine? Explain its working with a neat sketch. 10
19. A. Explain the construction and working of any one type of loose reed terry 10
mechanism with a neat sketch.
(or)
B. Prepare a pattern chain arrangement for 20 picksof four colour weft yarns. Take 10
suitable box arrangement.
20. A. Describe the construction and working of cop changing mechanism with neat 10
sketch.
(or)
B. With a simple sketch, explain the working of Ruti –C let off motion. 10
21. A. Explain the passage of yarn to through circular knitting machine. 10

(or)
B. Trace the passage of yarn through a warp knitting machine and explain. 10

15O – SCHEME
Programme : Textile Technology
Semester :V
Course Name : Textile Wet Processing – II
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Textile Wet Processing – II 4 60 25 75 100 3 Hours
Periods
I INTRODUCTION TO TEXTILE PRINTING AND STYLES OF PRINTING 09
II PRINTING MACHINES AND SPECIAL TEXTILE PRINTING 09
III INTRODUCTION TO FINISHING AND MECHANICAL FINISHING ON FABRIC 09
IV CHEMICAL FINISHING ON FABRICS &SPECIAL FINISHES 10
V POLLUTION CONTROL 09
TOTAL 60
RATIONALE
Printing is one of the important processes which require high degree of skill and perfection. Any
defective execution cannot be corrected easily. A thorough knowledge on various styles of printing
and their application techniques is needed. Finishing is the important process to provide value
addition and functional value to the textile fabric which are made from natural, regenerated and
synthetic fibres and their blends. So studying the different types of finishing techniques and various
types of machines used to carry out the process are very much important for the textile technicians
to increase the sale value of the garments.
OBJECTIVES
 Learn the principles of printing and functions of various ingredients of printing paste.
 Acqiure knowledge on various styles of printing, machineries and its merits and demerits
 Understand the working of transfer printing and garment printing machines

 Gain knowledge on modern engraving, ink jet printing systems and fancy styles of printing
like Kalamkari printing, Khadi (White and Colour) printing, glitters metallic prints (Gold and
Silver),Flock printing and Digital ink jet printing.
 Understand the objects of textile finishing
 Learn about the different types of softeners in finishing
 Understand the mechanical finishing of fabrics.
 Gain knowledge on heat setting and its effects
 Acquire knowledge on special finishes for fabric and garment like flame retardant, water
proof and repellent to increase the feel and the sale value based on their end uses.
 Learn about the finishes given to the Wool, Silk and Polyester blends to get the desired
effect
 Understand the working of Hot air stenter.
 Gain knowledge on the standards and norms for discharging Effluents.
DETAILED SYLLABUS
UNIT – I INTRODUCTION TO TEXTILE PRINTING AND STYLES OF PRINTING …..9 PERIODS
1.1 Introduction to printing:Definition of printing – Difference between printing
&dyeing – Woven &Knitted fabric requirements for printing. Ingredients of printing 3 Per
paste with their functions – Accessories required for printing
1.2 Direct style of printing: Direct style of printing – printing with reactive dyes and
pigment printing on cotton. Printing with Disperse dyes on polyester and fixation of 2 Per
print.
1.3 Discharge style of printing: White discharge printing styles on VS brand reactive
2 Per
ground with vat dyes. White discharge printing styles on Disperse ground.
1.4 Resist style of printing: Colour resist printing styles on reactive ground – brief study
2 Per
on Tie&Dye style &Batik printing
(Refer Web Link: https://www.youtube.com/watch?v=E7I9MaYjuTw for printing)
UNIT-II PRINTING MACHINES AND SPECIAL TEXTILE PRINTING .....9 PERIODS
2.1 Printing machines:Screen preparation for Flat bed and Rotary screen printing
machine – Working of fully automatic Flat bed screen printing and rotary printing
5 Per
m/c. Brief idea about transfer printing .Working of Garment Printing m/c –Printing
defects, their causes and remedies.
(Refer Web Link: https://www.youtube.com/watch?v=mI_RsvxgmnY for flat bed screen printing)
(Refer Web Link: https://www.youtube.com/watch?v=pyl-d2DfdDc for rotary screen printing)
2.2 Special types of printing:Fancy styles – Khadi (White and Colour) printing, glitters
metallic prints (Gold and Silver) – Flock printing – Digital ink jet printing – Brief study 4 Per
on Kalamkari prints
(Refer Web Link:https://www.youtube.com/watch?v=tSuJU7QF_Sk for digital ink jet printing)

UNIT – III INTRODUCTION TO FINISHING AND MECHANICAL FINISHING ON FABRIC …..9 PERIODS
Introduction and Mechanical finishes:Object of finishing – classification of finishing
–Mechanism of pre-shrinkage on zero-zero pre shrinking – passagethrough
sanforizing machine. Shrinkage control of knitted fabrics – Compacting– Seven bowl
3.1 9 Per
calendar –Importance of damping prior to calendaring – types of damping –
Peach finishing Concept – Condition and mechanism of heat – setting – Hot air
stenters (Pin and Clip type).
(Refer Web Link: https://www.youtube.com/watch?v=nwqAIkDkE0k for zero zero finish)
(Refer Web Link: https://www.youtube.com/watch?v=6zOyeCFHDXI for calendaring)
UNIT- IV CHEMICAL FINISHING ON FABRICS &SPECIAL FINISHES ....10 PERIODS
4.1 Chemical finishes: Types of softeners – anionic, cationic, non-ionic and reactive
softeners – properties, merits, demerits. Synthetic Resin finishing: Resin finishing
and properties – Steps involved in resin finishing (padding, drying, curing, washing 4 Per
and softening) – Wash and wear finish – Durable press finish – Crease recovery
finish
(Refer Web Link: https://www.youtube.com/watch?v=vSaJNLecw6U for stone wash finish)
4.2 Garment finishing: A brief study on polyethylene emulsion, silicone emulsion –
Water – proofing and water repellent finishes – Fire retardant finish – soil release –
4 Per
anti-static finishes, Bio polishing of garments with enzymes, anti-microbial finish, UV
protection finish, sand blasting and stone wash.
(Refer Web Link: https://www.youtube.com/watch?v=COZV57Mcm0I for stone wash finish)
4.3 Special types of finishes:Milling – Crabbing – Decatising –Scroopy finish –
2 Per
Carbonizing of P/C blend process – Weight reduction of Polyester
UNIT- V POLLUTION CONTROL …..9 PERIODS
5.1 Pollution and Effluent treatment:Importance and need of environment protection –
types of pollution – methods for effluent treatment in processing– Brief study of 4 Per
Reverse Osmosis treatment.
5.2 Eco-friendly processing:Brief study on eco-friendly processing – List of banned dyes
3 Per
and chemicals – Eco labels
5.3 Norms and standards: Norms and standards for discharging effluents. 2 Per
(Refer Web Link:https://www.youtube.com/watch?v=XVUQZWxywrM for effluent treatment)

I.INDUSTRIAL VISITS
1. M/s. Sewvel Traders Pvt Ltd., Erode
2. M/s. Sakthi Processing Ltd., SIPCOT, Perundurai
3. M/s. Tamilnadu Processing Mill, Erode.

II.SEMINARS
1. New trends in finishing
2. Latest developments in effluent treatment in textile processing units
TEXT BOOKS
1. Technology of Textile Prayag.R.S. Mrs.Prayag 1986
Printing 127 Belgium
Rd, Dharwad
2. Textile finishing Hall A.J. Iliffe Books Ltd., 1982
London
3. Textile finishing Marsh J.T B.I.Publications, New 1982
Delhi
4. Textile Finishing Dr. G.Nalankilli SSMIIT, 1997
Komarapalayam
REFERENCE BOOKS
1. Manual of Tex. Printing Storey Thomson Hudson Ltd, 1979
London
2. Technology of Textile Shenai.V.A Sevak Publications, 1982
Processing Vol. IV Mumbai
3. Dyeing Printing &Textile M.K.Khandelwal Ritu Publications, 2005
M.L.Chauhan Jaipur
4. Textile Printing Leslie W C Miles Society of Dyers and 2003

Colourists, England
5. Finishing Pietro Bellini Fondazionl Acimit 2002
Ferruccio Italia-Milano.
Bonetti
Ester Franzetti
Giuseppe
Rosace
Sergio Vago

6. Textile Finishing Derek Heywood Society of Dyers and 2003
Colourists, England
7. Chemical finishing of W.D.Schindler Textile Institute, 2004
Textiles P.J.Hauswer Woodhead publisher,
England
8. Textile finishing Harrison Textile Institute, 1978
Woodhead publisher,
England
9. Technology of Textile Shenai V.A Sevak Publications, 1987
Processing Vol.10 Bombay
Technology of finishing
10. Chemical Processing of Datye K.V. and Wiley International 1982
synthetic fibres and Vaidya A.A Publication,
blends
Newyork
11. Textile Wet Processing Patel M.B. S.N.Patel, Baroda 1982
Machinery – Part I
Bleaching, finishing and
mercerizing machines

Textile Wet Processing – II
PART-A (5 x 2 = 10)
1. Define printing.
2. What is resist style of printing?
3. What is transfer printing?
4. Mention the objects of finishing.
5. What are the objects of calendaring?
6 Mention different types of finishing.
7. What is bio-polishing?
8. What is the significance of BOD measurement?
PART-B (5 x 3 = 15)
9. What are the differences between printing and dyeing?
10. State the recipe for white discharge printing on reactive ground.
11. Mention the sequences of process of screen preparation for rotary screen printing.
12. State the classification of finishing.
13. State the concept of peach finishing.
14. What are the advantages and disadvantages of cationic softeners?.
15. What is the effect of sand blasting on the finished fabric?
16. What are the causes for air pollution?

PART-C (5 x 10 = 50)
17. A. What are the different ingredients used in printing paste? Explain their functions. 10
(or)
B. Describe the procedure of printing the polyester with disperse dyes. 10
18. A. With a neat sketch, explain the construction and working of rotary screen printing 10
machine.
(or)
B. With a neat sketch describe the construction and working of garment printing 10
machine.
19. A. Trace the passage of material through sanforizing machine. Explain 10

(or)
B. With a neat sketch explain the construction and working of seven bowl calendering 10
machine.
20. A. What are the various steps involved in resin finishing technique? Explain. 10
(or)
B. Explain in detail about water proof, water repellent finishes. 10
21. A. What is water pollution? Explain the causes and remedies of water pollution. 10
(or)
B. Explain in detail about any one biological treatment of textile effluents. 10

Textile Wet Processing – II
PART-A (5 x 2 = 10)
1. What are the different styles of printing?
2. Define the term fixation of prints.
3. Define batik printing.
4. What are the objects of sanforizing machine?
5. What are the types of Damping?
6 State the recipe for fire retardant finish.
7. What is the importance of weight reduction of polyester fabrics?
8. State the sequence of process in reverse osmosis treatment.
PART-B (5 x 3 = 15)
9. Explain the principle of resist style of printing.
10. Explain the method of direct style of printing.
11. What is flock printing?
12. What are the objects of stenter machine?
13. Mention the importance of damping.
14. Mention any three advantages and disadvantages of reactive softeners.
15. State the recipe used for soil release finish.
16. List out the banned chemicals &dyes.

PART-C (5 x 10 = 50)
17. A. Explain in detail about the fabric requirements for printing. 10
(or)
B. How thewhite discharge printing styles on reactive ground made? Explain the 10
procedure.
18. A. Explain in detail about the screen preparation for rotary screen printing. 10
(or)
B. With neat sketch explain the construction and working of fully automatic flat 10
screen printing.
19. A. Describe the construction and working of compacting machine. 10

(or)
B. What are the various conditions and mechanism of heat setting? Explain them. 10
20. A. Explain in detail about the wash and wear finish, anti-static finish. 10
(or)
B. Describe about the methods and application of the polyethylene emulsion and 10
silicone emulsion on textile materials.
21. A. What is air pollution? What are the causes and remedies of air pollution? 10
(or)
B. What are the different methods used for treatment of effluent? Explain. 10


Semester :V
Course Name : GARMENT MANUFACTURE
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Garment
4 60 25 75 100 3 Hours
Manufacture
Periods
INTRODUCTION TO CLOTHING , FASHION TRENDS AND STYLES OF
I 09
GARMENTS
HUMAN ANATOMY , PATTERN MAKING AND GARMENT MAKING
II 09
TOOLS
III PATTERN LAYOUT , SPREADING METHODS AND CUTTING MACHINES 10
IV SEWING MACHINES, SEAMS, STITCHES AND THREADS 09
V PRESSING,PACKING AND FINISHING 09
TOTAL 60
RATIONALE
This subject deals about the Garment manufacturing processes. The students will enrich the
knowledge about the latest fashion trends, style of garments, human anatomy, pattern making,
grading, spreading, cutting, sewing machines, pressing and packing in garment unit. This course will
be very useful for placement in Garment Industries.
OBJECTIVES
 Acquire knowledge on the latest fashion trends in garment style
 Know the terms and definitions as per AEPC

 Understand the importance of body measurements for pattern making
 Draft the pattern for Men, Women and Children’s garments
 Gain knowledge on different tools for pattern and garment making
 Calculate the marker plan efficiency for minimum fabric wastage
 Understand the usage of different cutting machines
 Gain knowledge on seams, stitches and sewing machines
 Understand the purpose of pressing, fusing ,finishing and packing
DETAILED SYLLABUS
UNIT – I INTRODUCTION TO CLOTHING, FASHION TRENDS AND STYLES OF GARMENTS ...9 PERIODS
1.1 Introduction to Clothing :Background to the clothing industry– Fashion trends–
2 Per
Labour and capital requirements in the clothing industry
1.2 Fashion Trends :Fabrics used for garments – styles of garments – terms and
2 Per
definitions as per AEPC
1.3 Styles of Garments : Stages in the development of a collection for different styles of
3 Per
Garments from different sources
1.4 Organisation Structure :Garment factory organisation structure – steps in garment
2Per
production process.
UNIT – II PATTERN MAKING , BODY MEASUREMENT AND GARMENT MAKING TOOL ... 9 PERIODS
2.1 Human Anatomy Measurements : Various body measurements – Eight head
theory of human anatomy Measurements and its importance – methods of taking 3 Per
important body measurements for Men, Women and Children’s garments
(Refer Web Link : https://www.youtube.com/watch?v=1v8zyvspLT4 for Body measurements for men)
(Refer Web Link : https://www.youtube.com/watch?v=cvxiSk5dH3U for Body measurements for women)
2.2 Pattern Drafting: Principles of pattern drafting – pattern grading and its importance
– types of patterns namely block pattern, working pattern and final pattern – Fabric 2 Per
grain – method of drafting.
2.3 Drafting :Pattern drafting for Men’s full arm shirt – basic T-shirt – Ladies skirt –
2 Per
brief study of construction of A - line frock
(Refer Web Link: https://www.youtube.com/watch?v=xaDRUcE52fg for pattern drafting procedure
for skirt)
2.4 Garment Tools :Tools required for clothing construction – Measuring tools –
2 Per
Cutting tools – pattern making tools – pressing tools
UNIT –III PATTERN LAYOUT , SPREADING METHODS AND CUTTING MACHINES .….10 PERIODS
3.1 Marker planning: Marker plan efficiency – spreading process – methods of
spreading – hand spreading – machine – different types of lays – spreading for
different design of fabrics – plain , checked , printed and brushed fabrics – 3 Per
common methods of layouts for asymmetrical design and one way designs –
different ways to improve fabric utilizations .
(Refer Web Link : https://www.youtube.com/watch?v=267xI06JUSA for spreading machine)

3.2 Fabric cutting :Importance of cutting – methods of cutting – study of hand
3 Per
shears, straight knife, band knife and round knife – its merits and demerits.
(Refer Web Link: https://www.youtube.com/watch?v=nTGwLsu2S0c for straight knife cutting
machine)
3.3 Cutting machines : Notchers, drills and thread markers, computer controlled cutting
4 Per
knifes, die cutting and laser cutting.
(Refer Web Link: https://www.youtube.com/watch?v=BK-_FDAblDk for laser cutting machine
UNIT – IV SEWING MACHINES, SEAMS, STITCHES AND THREADS .....9 PERIODS
4.1 Sewing machines :Brief study of basic sewing machines – single needle and double
needle lock stitch machine, over lock machine, chain stitch machine and flat 2 Per
lock machine
(Refer Web Link: https://www.youtube.com/watch?v=ONnQQ1tC88U for twin needle lock stitch)
4.2 Automatic sewing machines : Simple automatic sewing machines – button
hole machine, button stitching machine, and bar-tack machine and label sewing 2 Per
machine –features of computerised sewing machine
(Refer Web Link: https://www.youtube.com/watch?v=VA-mf6mh9Do for button sewing machine)
(Refer Web Link: https://www.youtube.com/watch?v=NZbQWl1Jo3U for features of computer
stitch)
4.3 Seams :Properties of seams – different types of seams and its uses – stitches
2 Per
types – different types of stitches used as standards
(Refer Web Link: https://www.youtube.com/watch?v=KVZjjGlVLic for different types of seams)
4.4 Feed systems in sewing machine : Sewing needles – numbering of sewing needles
– needle points – sewing threads and its numbering systems – thread packages 3 Per
– thread consumption per inch of seam – care and maintenance of sewing machine
UNIT –V PRESSING, FINISHING ANDPACKING .....9 PERIODS
5.1 Pressing :Introduction – Purpose – categories of pressing – means of pressing

– creasing machines – pleating machines –Pressing machine used in garment 3 Per
industry
(Refer Web Link : https://www.youtube.com/watch?v=jV5emJArtlk for pressing machine)
5.2 Fusing : Introduction – base fabric – resin – process of applying resin to fabric
– fusing equipment – advantages of fusing – Continuous fusing machine – flat
bed fusing machine. finishing – objects – different types of finishing used for 3 Per
garments
5.3 Finishing: Brief study of Trimming, ironing – packing – types of individual packing –
Types of packing materials – packing ratio – size wise packing – colour wise packing
– assortment packing – un assorted packing. Classification of Packing – Stand up 3 Per
pack – Flat pack – Hanger pack – Hanger with sandwich pack – Dead man
pack – its importance.

I.INDUSTRIAL VISITS
1. M/s. Sona Vana Garments, Kandarkulamanickam, Salem
2. M/s. EESHA Garments, Nethimedu, Salem
3. M/s. BP International, Omalur Tk. Salem Dt.
II.SEMINARS
Seminars to be organized on any one of the following topics in association with the IE(I)/ISTE and the
Students’ Technical Association of Textile Technology Programme.
1. 3D Computerised Scanning
2. Automatic Plotter and Cutter
1. http..//www.garment learners.blogspot.com
2. http..//www.textileslideshare.net
3. http..//www.textile smart.com
TEXT BOOKS
S.No Title Publisher Year of Publishing

Author
1. The Technology of Carold Carr and Barbara Blackwell 2004/2nd Indian
clothing manufacture Latham Publication, Reprint
Oxford, U.K.
2. Introduction to clothing Gerry Cooklin Blackwell 2005/2nd Indian
manufacture Publication, Reprint
Oxford, U.K.
3. Managing Quality in the Pradip V.Metha New Age 2006/ First Indian
Apparel Industry &SathishK. Bharadwaj International Reprint
Publishing ,
New Delhi
REFERENCES
1. The Art of sewing Anna Jacob Thomas USB Publishers, 2001 / 6th Reprint
New Delhi
2. Practical clothing Mary Mathews Paprinpack Printers, 1985
constructions Part I &II Chennai
3. Clothing for Moderns Erwine Mabel.D Macmillan Pub.Co., 1979
New York
4. Comparative clothing Virgin Stolpe Lewis Surjeet Publications, 1984
construction Techniques Delhi
5. Setting up Export R.V.Centre for 1988
oriented Ready made Entrepreneurial
-
Garment unit development ,
Guindy , Madras

Garment Manufacture
PART-A (5 x 2 = 10)
1. What is the importance of garment industry?
2. State any four types of development of new design.
3. Define block pattern and working pattern.
4. What are the tools used in garment industry?
5. Define marker efficiency.
6 Mention any four types of seams used for garments.
7. What are the types of fusing machines?
8. State the importance of finishes used in garments.
PART-B (5 x 3 = 15)
9. State three major sections in garment organization structure.
10. What are the measurements required in men’s garments making?
11. What are the types of lays used in garment industry?
12. Mention any three different types of cutting machines used in garment industry.
13. Write down any three properties of seams used in garment making.
14. Mention any three types of feeding mechanisms fixed in the garment machines
15. What are the advantages of fusing?
16. Why different types of packages are used in garment industry?

PART-C (5 x 10 = 50)
17. A. Draw an organization chart suitable for Garment industry and explain. 10
(OR)
B. What are the various steps followed in process chart? Explain. 10
18. A. Describe the men’s full arm shirt drafting procedure with a neat sketch. 10
(OR)
B. Explain the pattern making for basic A-line frock with line sketch. 10
19. A. Describe any two different types of lays used in garment . 10

(OR)
B. With neat sketches, explain the working of any two cutting machines. 10
20. A. Describe the working of simple automatic sewing machine. 10

(OR)
B. Explain any two seams and stitches used in the garment making. 10
21. A. Describe the construction and working of flat bed fusing machine with line 10
diagram.
(OR)
B. Explain any two types of garment packing system used in the garment industry. 10

Garment Manufacture
PART-A (5 x 2 = 10)
1. State any two reasons for the development of garment industry.
2. Mention any four styles of winter garment.
3. Mention any two basic classification of human anatomy.
4. What is eight head theory of human anatomy?
5. State any two difference between hand spread and machine spreader.
6 Mention any two types of needle points in sewing machine.
7. State any four types of sewing thread packages used in garment.
8. Why different numbering systems are followed in sewing threads?
PART-B (5 x 3 = 15)
9. State any three upper garments used in Industry.
10. Mention the major body measurement in pattern making.
11. What is step lay in garment making?
12. Mention the uses of drills, notchers and die cutting machine.
13. State the thread consumption per inch of seam for any three different stitches.
14. Mention the uses of bar tack and label sewing machine.
15. Mention any three importance of pressing.
16. What are the cares and maintenance required for sewing machines?

PART-C (5 x 10 = 50)
17. A. What are the styles of garments? Describe any two styles of upper and lower 10
garments.
(OR)
B. Explain the stages in the development of a collection in a garment styles with a 10
flowchart.
18. A. Explain the T-shirt drafting procedure with a neat sketch. 10

(OR)
B. Describe the pattern making for ladies skirt with a line sketch. 10
19. A. What are the types of spreading methods for different types of fabrics used in 10
cutting section? Explain.
(OR)
B. With a neat diagram, explain the working of the band knife cutting machine. 10
20. A. Explain the working of basic sewing machine with neat diagram. 10
(OR)
B. What are the different types of thread packages used in the garment making? 10
Explain.
21. A. With a neat line diagram, describe the construction and working of continuous 10
fusing machine.
(OR)
B. Explain any five types of finishes used in garment. 10


Semester :V
Course Name : TEXTILE TESTING
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Textile Testing 5 75 25 75 100 3 Hours
Periods
I SAMPLING FOR TEXTILES AND MOISTURE RELATIONS 11
II FIBRE TESTING 12
III YARN TESTING 13
IV FABRIC TESTING 13
V STATISTICAL QUALITY CONTROL 13
TOTAL 75
RATIONALE
The aim of the course is to enrich the student to know about the sampling procedure for testing,
moisture and its relations in textiles, fibre testing, yarn testing, fabric testing and statistical quality
control. After studying this course the student will be able to understand the principles of testing
instruments and operate the testing instruments. The students can be placed in quality control
department in a reputed organization.
OBJECTIVES
 Learn the terminology related to testing samples
 Understand the terms related to methods of sampling
 Acquire knowledge on humidity and its importance in textiles
 Understand the working of instruments for measuring humidity and moisture content.

 Know the terminology related to fibre length and its importance
 Acquire knowledge on Baer sorter and digital fibrograph instruments
 Learn about the fibre fineness and instruments for measuring fineness
 Understand the terms related to trash content and its measuring Instruments
 Gain knowledge on salient features of High Volume and AFIS instruments
 Learn the terms related to yarn count and twist
 Know about different instruments used for measuring yarn count and twist
 Understand the terms related to yarn strength and its measuring instruments
 Gain knowledge about the yarn evenness and its measuring instruments
 Understand the testing of fabrics and measuring instruments
 Learn the terms and definition related to quality control and its importance
 Understand the statistical methods involved in controlling the quality of the textile products
DETAILED SYLLABUS
UNIT – I SAMPLING FOR TEXTILES AND MOISTURE RELATIONS .....11 PERIODS
1.1 Sampling for fibres, yarns and fabrics: Definitions and terminology related to
sample, random and biased samples; Methods used in sampling of fibres: squaring
2 Per
technique, cut squaring method and zoning technique; Methods used in sampling of
yarns and fabrics.
1.2. Humidity and its measurement: Humidity and its importance in textiles. Definitions
and terminology related to humidity, absolute humidity, relative humidity, standard
3 Per
atmosphere and standard testing atmosphere. Study of instruments for measuring
humidity – Wet and dry bulb hygrometer.
1.3. Moisture Content and Regain: Definitions and terminology related to moisture
content, moisture regain, standard regain, commercial regain and blend regain.
3 Per
Standard regain values for important fibres. Basic calculations of moisture content
and regain. Reasons for differences in fibre regain.
1.4 Humidity relations and Regain measurement: Factors affecting regain. Regain –
humidity relations – Absorption and desorption curves. Effects of moisture regain
3 Per
on fibre properties. Study of instruments for measuring moisture content and regain
– Conditioning oven.
UNIT – II FIBRETESTING .....12 PERIODS
2.1 Fibre length testing: Fibre length and its importance. Definitions and terminology
related to fibre length, staple length, mean length, upper quartile length, effective
length, modal length, percentage of short fibres, dispersion, span length, 2.5 % span
4 Per
length, 50 % span length, uniformity ratio and short fibre index. Study of methods of
measuring fibre length – hand stapling method. Study of fibre length measuring
instruments – Baer sorter and Digital Fibro graph.
(Refer Web Link : https://www.youtube.com/watch?v=G1X2VmgEOeEfor fibre length testing)
2.2 Fibre fineness and maturity testing: Fibre fineness and its importance – Study of
fibre fineness measuring instruments: Sheffield Micronaire and ATIRA fibre
3 Per
fineness tester; Maturity of cotton fibre and its importance – Study of Caustic soda
swelling method and Causticaire method.
(Refer Web Link : https://www.youtube.com/watch?v=SpLOKh4Z_4Ufor Micronaire tester)

2.3 Fibre strength testing: Importance of fibre strength – Terms and definitions related
to fibre strength – Initial young’s modulus, yield point and breaking length. Stress – 3 Per
Strain curve – Stress – Strain curves for important textile fibres. Study of Stelometer.
2.4 Trash testing, Nep count and Advanced fibre testing instruments:Trash in cotton
and its importance – Study of Shirley trash analyser. Fibre Quality Index and its
2 Per
importance. Method of Nep counting in card web. Brief study of salient features of
High Volume and AFIS instruments.
(Refer Web Link: https://www.youtube.com/watch?v=-n5SsKs7Q4w for Trash Analyser)
UNIT – III YARN TESTING .....13 PERIODS
3.1 Yarn count and Twist testing: Measurement of hank of lap, sliver and rove – Yarn
count – Definitions of English, Tex and Denier systems – Determination of yarn
count by Beesley’s balance and Auto sorter – importance of yarn twist – Study of 4 Per
single yarn twist tester using twist contraction method – Study of Take-up twist
tester and Electronic twist tester.
(Refer Web Link: https://www.youtube.com/watch?v=f4OmzOXt2aM for Twist Tester)
3.2 Yarn strength testing: Importance of yarn strength test – Factors affecting tensile
strength testing – Principles of CRT, CRL and CRE – Study of instruments – Single
3 Per
thread strength tester of CRT type – Lea strength tester – Instron tester – Uster
Tensorapid.
3.3 Yarn evenness testing: Classification of variation – Random and Periodic variations
–Short, medium and long term variations. Basic Irregularity and Index of Irregularity.
Methods used for measuring yarn evenness. - Yarn appearance board winder and 6 Per
Uster evenness tester – IV/V. Study of Uster Classmate II – Study of Yarn Hairiness
tester
UNIT – IV FABRIC TESTING .....13 PERIODS
4.1 Fabric thickness and strength testing:Study of Shirley thickness tester – Crimp –
Definition – Study of crimp tester – Importance of tensile, tearing and bursting
4 Per
strength tests in fabrics – Study of fabric tensile strength tester of Pendulum type,
Elmendorf tearing strength tester and hydraulic bursting strength tester.
(Refer Web Link : https://www.youtube.com/watch?v=TN6KUrdCywU for fabric tensile strength tester)
(Refer Web Link : https://www.youtube.com/watch?v=abml7QrFWRk for fabric tearing strength tester)
4.2 Fabric abrasion, pilling, stiffness and drape testing:Serviceability, wear and abrasion
resistance – Factors affecting abrasion testing – Study of Martindale abrasion
tester – Pilling of fabrics – Study of ICI pill box tester – Fabric stiffness, handle 3 Per
and drape – Study of Stiffness tester and Drape meter.
(Refer Web Link : https://www.youtube.com/watch?v=abml7QrFWRk for abrasion resistance tester)
(Refer Web Link : https://www.youtube.com/watch?v=EAu5h1ssEA8 for pilling tester)
4.3 Fabric crease recovery, air and water permeability testing:Crease resistance and
crease recovery – Study of crease recovery tester – Definitions and terms related
to air permeability, air porosity and air resistance – Measurement of Air 3 Per
permeability using air permeability tester –Definitions related to water permeability
– Absorbability, shower proof, water proof, water repellent – Study of Spray tester.
(Refer Web Link : https://www.youtube.com/watch?v=f6AJ9VkThTE for drape tester)
(Refer Web Link : https://www.youtube.com/watch?v=KFsQb9ws_CU for air permeability tester)

4.4 Flammability testing and advanced fabric testing instruments: Flammability of
fabrics – Definitions and terms of flammable, flame proof, flame resistant and
flame resistant rating – Brief study of methods of flammability test. 3 Per
Brief study of objective measurement of fabric handles by Kawabata Tester and FAST
tester.
(Refer Web Link : https://www.youtube.com/watch?v=f6LMOT6r9VA for FAST)
UNIT –V STATISTICAL QUALITY CONTROL .....13 PERIODS
5.1 Frequency distribution, histogram and frequency polygon: Objectives of statistical
quality control – Definitions and explanation of terminology related to population,
sample, data, collection of data and tabulation of data; Frequency distribution: 5 Per
preparation of exclusive and inclusive series types of frequency distribution;
Construction of histogram and frequency polygon.
5.2 Measures of central tendancy:Definitions and simple calculations of mean, median,
mode, range, mean deviation, percentage mean deviation, standard deviation and
co-efficient of variation. Normal distribution: properties of normal distribution 5 Per
curve.
5.3 Significance test and Quality control charts:Significance testing of Means only.
Quality control charts: Importance and advantages of control charts, construction of 3 Per
charts for averages and ranges only.
I.INDUSTRIAL VISITS
1. M/s. Mallur Siddheswara Spinning Mills Ltd, Salem
2. M/s. Intertek Services, Tirupur
3. M/s. SITRA, Coimbatore
II.SEMINARS
1. HVI and AFIS
2. Uster Tenso Jet
1. http..//www.textile Testing .Com
3. http..//www.textilelearners.blog.spot.com
5. http..//www.uster.com
1. BIS, ASTM and AATCC norms

TEXT BOOKS
Year of
Publishing
1. Textile Testing - I NCUTE Publication NCUTE Publication, 2003
New Delhi
2. Textile Testing -Fibre , Arindam Basu SITRA Publication, 2006
Yarn &Fabric Coimbatore
3. Hand Book of Methods V.Sundaram and CTRL ,Mumbai 1988
of Test for cotton fibres, R.L.N.Iyengar
yarns and fabrics
4. Textile Testing P.Angappan & SSM Co-operative 2002
R.Gopalakrishnan Stores, Komarapalayam
REFERENCE BOOKS
Year of
Publishing
1. Principles of Textile J.E. Booth Butter worth Scientific , 1996
Testing London
2. The Characteristics of E.Lord The Textile Institute and 1961
raw cotton Vol II part –I Butterworth , England
in the series ‘Manual of
cotton spinning’
3. ISI Hand book of Textile --- Indian Standard 1982
Testing Institution ,New Delhi
4. Methods of Test for B.S.I British Standard 1963

Textiles –B.S.Hand book Institution, London
No:11
5. Statistical methods Gupta S.Chand &Co., New 1983
Delhi
6. An Outline of statistical A.Brearley WIRA, Leeds , UK 1974
methods for use in the &D.R.Cox
Textile Industry

Textile Testing
PART-A (5 x 2 = 10)
1. Define the term Biased Sample.
2. Explain the term 2.5% Span length.
3. Mention any two advantages of digital fibrograph.
4. Explain CRE principle of loading.
5. Why is Lea strength tester popular in Textile Mills?
6. Mention any two factors affecting abrasion resistance testing.
7. Define Co-efficient of variation.
8. State the formula used to find cloth cover factor.
PART-B (5 x 3 = 15)
9. State any three factors affecting fibre regain.
10. What is the importance of fibre length test? Explain.
11. Define Mature, Immature and Half Mature fibres.
12. Define Short, Medium and Long term variations
13. What do you understand by “Serviceability, Wear and Abrasion”?
14. Define Water resistance fabrics and Water repellent fabrics.
15. What is‘t’ test? What is its use?
16. Explain the importance of yarn strength test.

PART-C (5 x 10 = 50)
17. A. Explain with a neat sketch, the method of determining relative humidity using Wet 10
and Dry bulb hygrometer.
(OR)
B Draw absorption and desorption curves for any five important fibres. Explain the 10
reasons for differences in fibre regain.
18. A. With a neat sketch, explain the principle and working of Digital Fibrograph. 10
(OR)
B. Explain with a neat sketch the method of determining fibre fineness using 10
Micronaire.
19. A. Describe with a neat sketch, the Take up twist tester used to find out double yarn 10
twist.
(OR)
B. Explain with a neat sketch, the method of assessing yarn evenness by using Uster 10
evenness tester.
20. A. With a neat sketch, explain the working of abrasion resistance tester for 10
determining the abrasion resistance of a fabric.
(OR)
B. What are the fabric handle properties measured by FAST & Kawabatta? 10
21. A. A fabric was tested for strength before and after chemical treatment. In each case 10
ten specimens were tested and following results were obtained:
Untreated fabric Treated fabric
Number of tests 10 10
Mean strength 295 271
Standard deviation 8 12
Is their sufficient evidence to show that the chemical treatment has already
weakened the filament?
Given: t values at 5% level - 2.101 and at 1% level - 2.878
(OR)

B. Construct the control chart for mean for the following lea strength results and 10
state your conclusion.
Cone No 1 2 3 4
1 34.5 33.0 33.5 34.0
2 30.5 36.0 33.5 33.0
3 33.0 33.0 35.5 37.0
4 39.5 37.0 33.5 32.5
5 32.0 34.5 35.5 32.0
6 33.0 35.0 34.5 34.0
7 31.0 35.0 34.5 34.0
8 30.0 30.0 32.5 34.0
9 31.5 33.0 36.0 32.5
10 32.5 35.0 34.5 32.5
Given values : A2=0.729, D3=0, D4=2.282

Textile Testing
PART-A (5 x 2 = 10)
1. Define the term Relative Humidity.
2. Define the term Mean length of fibres.
3. Define the term Fibre fineness.
4. What is Auto Sorter?
5. Define the term Drape.
6 Define Air permeability.
7. What is Range?
8. Explain CRL principle of loading.
PART-B (5 x 3 = 15)
9. Explain the effects of regain on fibre properties.
10. What is FQI? What is its use?
11. Explain random and periodic variations.
12. Explain the principle used in Instron tester.
13. Define flame proof and flame resistant fabrics.
14. What are the types of fabrics require bursting strength test? Why?
15. Explain the importance of Control charts.
16. A fibre of 50 grams weight was heated at 1050 C for 1 ½ Periods in an oven and oven dry
weight was found to be 46 grams. Calculate the Moisture Regain of the fibre.

PART-C (5 x 10 = 50)
17. A. Explain different sampling techniques used for fibre and yarn samples selection. 10
(OR)
B. With a neat sketch, explain the method of determining moisture content and 10
moisture regain of a fibre.
18. A. Describe how the different fibre length parameters are measured using Baer 10
sorter.
(OR)
B. With a neat line diagram, explain the working of Shirley analyzer to find the trash 10
in the given sample.
19. A. What is twist? Describe with a neat sketch, the tester used to find the single yarn 10
twist.
(OR)
B. Explain with a neat sketch, the working of Single yarn strength tester. 10
20. A. Explain the principle and working of fabric tensile strength tester with a neat 10
sketch.
(OR)
B. With a neat line diagram, explain the working of air permeability tester. 10
21. A. Calculate Mean, Median, Mode, SD and CV% from the following data. 10
22.8, 22.6, 22.4, 22.8, 22.9, 22.6, 22.8, 22.4, 22.6, 22.6
(OR) 10
B. The yarn lea strength results of 10 randomly chosen bobbins on two consecutive
days from the same ring frame are given below:
Day Yarn Lea strength in lb.
1 48 52 55 49 56 53 49 52 50 53
2 58 55 49 56 52 50 53 50 48 56
Do the “test of significance” and comment.
Given t values at 1% level = 2.878 and 5% level = 2.101


Semester :V
Course Code :15O - 5311
Course Name : FABRIC MANUFACTURE - II PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Fabric Manufacture -II
4 60 25 75 100 3 Hours
Practical
RATIONALE
To enhance the working knowledge on dobby, jacquard, drop box, terry mechanism, auto looms,
weft knitting and warp knitting. The students are given to practical exposed to mechanisms and card
preparations in dobby and drop box looms. The mechanism in automatic shuttle looms like Ruti C
semi positive let off mechanism, cop changing mechanism, warp stop motion are given to the
students. The students are given practical exposure to the Single Jersey Knitting machine, Rib
knitting machine and Interlock knitting machine and warp knitting machine. The students are also
given woven and knitted fabric samples to calculate the warp and weft weight of stripped, checked
and terry fabrics, Grams per square yard / meter and Cost per meter.
OBJECTIVES
 Acquire knowledge on the working of Climax dobby and to prepare a lattice suitable for Left
hand Dobby and Right hand Dobby for the given design
 Know about the working of Cam dobby and to prepare card for the given design
 Learn about the working of Double lift Double Cylinder Jacquard and to prepare punched
cards for the given design
 Understand the working of Cow burn and Peck’s drop box motion and prepare a pattern
chain for the given weft colour pattern
 Learn about the working loose reed terry mechanism
 Understand the working of Castellated bar warp stop motion and Cop changing mechanism
in CIMMCO loom
 Understand the working of Ruti - C semi positive let off mechanism
 Analyze the given stripped / checked fabric and calculate the weight of warp and weft of
different colours, grams per square yard and grams per square meter
 Calculate the cost per meter of the given grey, stripped and checked fabric samples

 Analyze the Single Jersey fabric for yarn count, stitch length and GSM
 Understand the working of circular single jersey knitting machine
 Learn about the working of V-Bed Flat weft knitting machine
 Acquire knowledge on the working of warp knitting machine and its knitting actions
DETAILED SYLLABUS
LIST OF EXPERIMENTS
1 Trace a neat sketch of Climax Dobby and indicate the important machine parts, write their
functions. Prepare a lattice suitable for Left hand Dobby / Right hand Dobby for the given
design.
2. Draw a neat sketch of Cam dobby and indicate the important machine parts. Write their
functions in brief. Prepare the card for the given design.
3. Trace a neat sketch of Double Lift Double Cylinder Jacquard. Indicate the important
machine parts and write their functions. Prepare Punched cards for the given design.
4. Trace a neat sketch of piano card cutting machine. Indicate the important machine parts and
write their functions. Prepare Punched cards for the given design.
5. Draw a neat sketch of Cow burn &Peck’s Drop box mechanism. Indicate all the important
machine parts and write their functions. Prepare a pattern chain for the given pattern.
6. Draw a neat sketch of Castellated bar mechanical warp stop motion. Indicate all the important
machine parts and write their functions. Draw the different types of drop wires.
7. Draw a neat sketch of Cop changing mechanism and observe its working. Indicate the
important machine parts and write their functions.
8. Trace a neat sketch of Ruti – C Semi positive Let off motion and observe its working. Indicate
all the important machine parts and write their functions.
9. Cloth analysis – Striped cloth/ Checked – Calculation of weight of warp and weft yarn
required to produce a particular cloth length in meters and GSM and GSY from the given
sample.
10. Calculate the cost per meter of the given Grey/Stripped /Checked fabric sample.
11. Analyze the given Single Jersey/Rib weft knitted fabric for Wales / inch, Courses / inch, Yarn
count, Stitch density, Stitch length and calculate the GSM. Verify the same by weighing in an
electronic balance.
12. Calculate the production per hour in Kilogram by taking suitable parameters from the Circular
Single Jersey weft knitting machine in laboratory. Analyze the Single Jersey fabric in machine
for Yarn count and Stitch length.
13. Draw a neat sketch of the Circular weft knitting machine and mark all the parts. Explain the
passage and write the functions of the parts.
14. Draw a neat sketch of the V-Bed Flat weft knitting machine and mark all the parts. Explain the
passage and write the functions of the parts.
15. Draw the passage of material through Warp knitting machine and mark the parts. Draw the
driving arrangement for the needle bar and explain its knitting actions.

1. Climax Dobby 1 No.
2. Cam Dobby 1 No.

3. Loom with Cowburn &Peck’s Drop Box motion 1 No.
4. Ruti C Automatic loom 1 No.
5. Double lift Double cylinder Jacquard 1 No.

6. Piano Card cutting machine 1 No.
7. Lacing Stand 1 No.
8. Circular knitting machine 1 No.
9. V-bed flat knitting machine 1 No.

10. Warp knitting machine 1 No.


Semester :V
Course Name : GARMENT PATTERN MAKING PRACTICAL
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Garment Pattern
4 60 25 75 100 3 Hours
Making Practical
RATIONALE
The diploma students should necessarily have basic practical skills and knowledge to get their work
done in their career in the industry and trade where they are going to get absorbed either as
technicians of administrators or entrepreneurs. This is achieved by introducing practical
experiments with hands on experience in the specified subjects.
OBJECTIVES
 Acquire knowledge on the fundamentals of pattern drafting for a garment
 Understand the concept of garment making
 Gain knowledge on the importance of body measurements for pattern making
 Draft the pattern for Men, Women and Children garments
 Acquire knowledge on different tools for pattern and garment making

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1 Drawing the colour charts for Primary &Secondary colours and 12 colour wheels.
2 Drawing the colour charts for Tints &Shades of all primary and secondary colours.
3 Drawing ladies high fashion dress and make it decorative.
4 Preparing samples for different types of seams.
5 Preparing samples for basic components of stitches.
6 Measuring and preparing block pattern and working pattern for collar and cuff of a shirt.
7 Prepare pattern drafting for basic T-shirt.
8 Prepare pattern drafting for Men’s full arm shirt with single pocket.
9 Prepare pattern drafting for women’s chudidhar.
10 Pattern drafting for Ladies night wear.

11 Pattern drafting for A-Line frock with puff sleeve.
12 Pattern drafting for umbrella frock with sleeve.

13 Pattern drafting for ladies Salwar&Kameez .
14 Pattern drafting for Bermudas for boys.
15 Pattern drafting for Kids garment.
LIST OF EQUIPMENT AND MATERIALS REQUIRED

Sl.No. Name of the Equipment &Materials Quantity
1. Scissors 15 Nos.
2. 1 meter scale 10 Nos.
3. Inch tape 5 Nos.
4. Brown sheet 100 Nos.


Semester :V
Course Name : TEXTILE TESTING PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Textile Testing
6 90 25 75 100 3 Hours
Practical
RATIONALE
To enhance the practical knowledge of testing textile fibre, yarn and fabric and to analyze the result.
To operate the various testing instruments used for testing fibre, yarn and fabric. The students can
be placed in quality control department in a reputed organization.
OBJECTIVES
 Determine the moisture content of given fibre sample
 Determine the length ,fineness, strength and trash content of given fibre samples
 Determine the hank of sliver and rove
 Determine the twist ,count, single yarn strength and lea strength of the given yarn samples
 Determine the tensile strength, tearing strength and bursting strength of given fabrics
 Determine the stiffness characteristics, drape and crease recovery of the given fabric
samples
 Determine the water repellency , air permeability and abrasion resistance of given fabric
samples
DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. Determination of Moisture Content and Moisture Regain of given sample using conditioning
oven.
2. Determination of fibre length parameters of the given fibre using Baer sorter.
3. Determination of fibre fineness using ATIRA fineness tester.

4. Determination of trash content in cotton by Shirley Analyser
5. Determination of Hank of Sliver and Rove by using Wrap block.

6. Determination of single yarn twist by using Tension type twist tester.

7. Determination of double yarn twist by using Take-up twist tester.
8. Determination of Yarn Lea strength using Lea strength tester.
9. Determination of Crimp in warp and weft yarns using Crimp tester and Basic fabric qualities.
10. Determination of fabric tensile strength by using Cloth Tensile Tester of CRT vertical type.
11. Determination of fabric Tearing and Bursting strength by using Tearing strength tester and
Hydraulic type bursting strength tester.
12. Determination of fabric stiffness by using stiffness tester.
13. Determination of fabric drape by using Drape meter and fabric crease recovery by using
crease recovery tester.
14. Determination of fabric abrasion resistance by using abrasion resistance tester.
15. Determination of air permeability of fabric by using Air Permeability Tester and determination
of water repellence characteristics of fabric by using Spray Tester.

1. Conditioning oven 1 No.
2. Baer Sorter 1 No.
3. ATIRA Fibre Fineness Tester 1 No.
4. Wrap Block 1 No.
5. Tension type Twist Tester 1 No.
6. Take-up Twist tester 1 No.
7. Electronic Twist tester 1 No.
8. Wrap Reel 1 No.
9. Lea strength Tester 1 No.
10. Fabric Tensile Strength Tester 1 No.
11. Tearing Strength Tester 1 No.
12. Crimp Tester 1 No.
13. Fabric Thickness Tester 1 No.
14. Quadrant Balance 1 No.
15. Crease Recovery Tester 1 No.
16. Drape Meter 1 No.
17. Abrasion Resistance Tester 1 No.
18. Beesley Balance 1 No.
19. Cloth Stiffness Tester 1 No.
20. Air Permeability Tester 1 No.
21. Spray Tester 1 No.
22. Physical Balance 2 Nos.


Semester :V
Course Code : 150 – 5316
Course Name : PROFESSIONAL PRACTICE AND MINI PROJECT
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Professional Practice
and 4 60 25 75 100 3 Hours
Mini Project
I INDUSTRIAL VISIT 8
II LECTURES BY THE PROFESSIONAL / INDUSTRIAL EXPERTS 6

III INFORMATION SEARCH 8
IV SEMINAR AND GROUP DISCUSSION BY THE STUDENTS 12
V MINI PROJECT 20
REVIEW AND MODEL EXAM 6
TOTAL PERIODS 60
RATIONALE
Most of the diploma holders join industries, due to globalization and competition in the industrial
and service sectors. The selection for job is based on campus interviews or competitive tests. The
aim of Professional practice and mini project practical is to provide opportunity to students to
undergo activities which will enable them to develop confidence in their respective fields of
engineering communication, presentation skills and increase the employability skills in highly
reputed organizations.
OBJECTIVES
 Write the report on Industrial visit
 Submit a report on Lectures by Professional / Industrial Experts
 Search details from different sources and submit a report

 Do team work in market survey
 Deliver a seminar on specific topics
 Group discussion on the topics given to them
 Create new innovative idea for their project
 Prepare a mini project report on their relevant topics
 Undergo Peer teaching
DETAILED SYLLABUS
UNIT- I INDUSTRIALVISITS .....8 PERIODS
Structured industrial visits (minimum two) to be arranged and report of the same
should be submitted by individual students, as part of the term work.
Industrial visits may be arranged to any of the following Industry:
 M/s. SP Spinning Mills, Avinashi
 M/S.Rajendra Spinning Mills, Salem.
 M/s. Gokaldas Exports Limited, Bangalore.
 M/s. Rasitex India Pvt Ltd, Attur.
 M/s. RSWM Limited, Hosur. 8 Per
 M/s. CIBI International, Perundurai.
 M/s. KKP Group of Companies, Namakkal.
 M/s. Loyal Textiles Ltd, Kovilpatti.
 M/s. Narasus Spinning, Omalur.
 M/s. Sabare International Ltd, Karur.
 M/s. Precot Meridian, Pollachi.
 M/s. Needle Craft Garments, Tirupur.
UNIT-II LECTURES BY THE PROFESSIONALS / INDUSTRIAL EXPERTS .....6 PERIODS
Lectures can be organized on any three topics of the following suggested areas and
individual students have to submit a report.
 Material Handling devices and machines
 Fire Fighting / Safety Precautions and First aids
 Pollution control and effluent treatment in processing unit.
 Functional finishes on Textiles and Garments
 Bio-technology in Textiles
 Waste control in Textile Mill.
 Garment quality and Costing control 6 Per
 Non woven and Technical textiles
 Electronic controls in Textiles
 Electrical Safety in Industry
 Medical Textiles and its applications
 Applications of Nano Technology in Textiles
 Total Quality Management and Total Productive Maintenance
 Six Sigma systems and 5’s
 ISO 9000 systems

UNIT- III INFORMATION SEARCH .....8 PERIODS
3.1 LITERATURE SURVEY
Information search can be done through manufacturers, catalogues, internets,
Textile Journals, E- books etc. And submit report on any two topics.
Following topics are suggested:
 Recent developments in Textile Machinery
 Smart / Intelligent Textiles
 Non-Conventional Energy Sources with focus on solar / Wind energy 4 Per
 Specialty Textiles
 Developments in Garment manufacturing machinery
 Different drives/Transmission systems in Textiles.
 Illumination in Textile Mills
 Any other recent topic
3.2 MARKET SURVEY

A group of four students is expected to collect information from the market
4 Per
regarding specifications and cost of four textile items used in domestic, commercial
and industrial use.
UNIT-IV SEMINAR AND GROUP DISCUSSION .....12 PERIODS

4.1 SEMINAR
Students (group of two to four students) have to search /collect information about
the topic through literature, visits and discussions with experts/concerned
persons. Students have to submit a report of about 10 pages and deliver a seminar
for 10 minutes for any three topics.
Some of the suggested seminar topics are:
 Alternate fuels
 Water supply schemes/Problems of drinking water in rural area
 Trends in textile market 6 Per
 Rain water harvesting
 Safety measures in textile Industry
 Environmental Pollution&control
 Packing technology applicable to textile
 Hard Waste control in weaving
 Disaster Management
 Energy saving in Textile Industry
 Any other recent topic

4.2 GROUP DISCUSSION
The students should discuss in group of four to six students and write a brief report
on the same as a part of term work. The topic of group discussions may be selected
by the faculty members.
Some of the suggested topics are:
 Rain water harvesting
 Trends in energy conservation
 Disaster management
6 Per
 Plastic Carry Bags
 Safety in day to day life Energy Saving in Institute
 Discipline and House Keeping
 Current topic related to Textile field
 Home Textiles
 Medical Textiles
 Industrial Textiles /Furnishing Textiles
 Current affairs in Textile fields
UNIT –V MINI PROJECT .....20 PERIODS
A group of four to six students to be formed, assemble the project model and also
submit a report comprising of 10 pages
 Design / drawing of simple layout of a Textile Mill
 Time and motion studies in Textile Mills
 Total Quality management in Textile Industry
 Waste analysis in Spinning unit
 Hard Waste control in Weaving unit
 Study on renewable energy- Solar/Wind or hybrid
 Model of Warping and Sizing machines
 Application of natural /synthetic finishes to fabrics/garments 20 Per
 Process control in Garment unit
 Process control in Home Textiles
 Recycling of PET bottles
 Bio-degradable Polyethylene bags
 Environmental pollution control in Processing unit
 Eco-friendly dyeing in Fabrics /Garments
 Proto model on Green building concepts in Textile Mills
 Dyeing defects and analysis
 Statistical data analysis and practice in Textile Mills

SCHEME OF VALUATION:
ALLOCATION OF MARKS
CONTINUOUS ASSESSMENT MARKS (25 Marks)
Description Max. Marks
Report preparation and submission on the following:
1. Industrial Visit
2. Lectures by Professional / Industrial Expert
15
3. Information Search
4. Seminar and Group Discussion by the students
5. Mini Project
Mini Project – Review 5
Attendance 5
SEMESTER END EXAMINATION EVALUATION (75 Marks)
PART – A
Written Examination Max. Marks Duration
(Two Questions from Each Unit – 10 x 2 Marks) - 20 Marks
25 1 hr.
Abstract of Mini Project Work - 5 Marks
PART – B
1. Presentation with power point for all the five units – 20 Marks Max. Marks Duration
2. Model and Demonstration of the Mini Project – 20 Marks
3. Viva Voce – 10 Marks 50 2 hrs.

SEMESTER– VI

Semester : VI
Course Name : TEXTILE MANAGEMENT
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Textile Management 5 75 25 75 100 3 Hours
Periods
I ORGANISATION &PERSONNEL MANAGEMENT 12
II HUMAN RELATIONS IN INDUSTRY, SAFETY &WAGES 12
III WORK STUDY, PLANT LOCATION,LAYOUTAND MATERIAL HANDLING 13
IV PRODUCTION PLANNING &CONTROL, COSTING AND QUALITY SYSTEMS 13
V EXPORT MARKETING 12
TOTAL 75
RATIONALE
In the globally competitive textile industry today, students are expected to have managerial skill,
knowledge in organising and leading the industrial tasks in spinning, weaving, processing and
garment industries. The important industrial resources like men, material, machinery and money are
to be effectively utilised towards improving production, productivity and profit, which leads the
organisation to achieve their objectives. These expectations from students can be fulfilled by
learning and practising the industrial psychology and management.
OBJECTIVES
 Understand the organisation structure and responsibilities of each people
 Know the employee selection, communication and motivational techniques
 Understand the importance of factory laws

 Acquire knowledge on the causes of accidents and use of safety devices in the industry
 Learn the terms of work-study, method study, time study and procedures
 Know the different types of industrial layouts and their advantages
 Understand the methods of costing and calculate the selling price of yarn
 Gain knowledge on the quality systems and their benefits
 Know the basic concepts of sales and marketing
 Acquire knowledge on export marketing and organisations involved in textile export
DETAILED SYLLABUS
UNIT – I ORGANISATION &PERSONNEL MANAGMENT .....12 PERIODS
1.1 Principles and types of Organisation and Management: Definition of management,
administration and organisation – Principles of management and organisation –
3 Per
Types of organisation – line, functional, line &staff and committee type –
advantages and disadvantages of each type
1.2 Organisation charts, selection and training of employees: Organisation chart for
spinning, weaving, processing, knitting and garment industries – Responsibilities of
important people in the organisation – Personnel management – definition – 3Per
functions – selection of employees – selection process involved – Training of new
employees, semi-skilled operators, skilled operators, supervisors and managers
1.3 Communication and types: Communication – types – formal, informal, oral,
written, upward and downward communication – Barriers to successful 3 Per
communication – Duties of supervisor in industry
1.4 Role of Manager, Leader and motivational techniques: Role and characteristics of
leadership – Differences between a leader and a manager - Qualities of a manager;
3 Per
Motivation – definition and need – Motivational techniques – positive and
negative types
(Refer Web Link: https://www.youtube.com/watch?v=D5hMN_XkPQA for Communication Skills)
UNIT – II HUMAN RELATIONS IN INDUSTRY, SAFETY &WAGES ....12 PERIODS
2.1 Factory laws:Factory laws relating to working conditions, safety and welfare – Acts
relating to minimum wages, Employees state insurance, provident fund, workmen 3 Per
compensation and maternity benefits
2.2 Industrial disputes and solutions:Industrial disputes – Strikes – its causes and effects
– Lockout, picketing and gherao – Settlement of industrial disputes – Joint
3 Per
consultation and collective bargaining – Government machinery to solve industrial
disputes– Labour grievances and redressal procedures
2.3 Plant safety:Importance of plant safety – Causes of accidents – Technical causes
and human causes – Accident prevention – Guards and safety devices used in textile 3 Per
mills – Fire prevention, electrical hazards and control
(Refer Web Link: https://www.youtube.com/watch?v=dWkNh7a0IqIfor Plant safety)
2.4 Wages and incentives:Wages– classification – wage structure – job analysis – job
evaluation – Merit rating – Methods of wage payment – payment by time, by
result and combination of time &result – advantages and disadvantages – Wage 3 Per
board – Incentives – financial and non financial – Incentive systems – Bonus act –
Profit sharing

UNIT –III WORK STUDY, PLANT LOCATION, LAYOUT AND MATERIAL HANDLING .....13 PERIODS
3.1 Work study and its measurement:Work study – definition – objectives – work
study procedure – method study – definition – objectives – method study
4 Per
procedure – work measurement – definition – objectives – techniques of work
measurement – time study – definition – time study procedure
(Refer Web Link: https://www.youtube.com/watch?v=mHHkvMgzRYw (For Method Study)
(Refer Web Link: https://www.youtube.com/watch?v=paOdijgU4t8 (For Standard time calculation)
3.2 Plant location and selection of location: Methods of increasing productivity in textile
mill – Snap study – HOK and OHS; Plant layout – objectives of good plant layout –
Factors affecting the plant layout – Plant location – factors to be considered for 3 Per
the selection of location – Textile mill location – Rural, Urban site – advantages
and disadvantages .
(Refer Web Link: https://www.youtube.com/watch?v=_hHIQ0YmJtU for Plant Engineering)
3.3 Principles and types of plant layout: Principles of plant layout – Process layout,
product layout, combination layout and fixed position layout – advantages and
disadvantages of lighting – advantages and characteristics of good lighting – 3 Per
natural, artificial lighting and levels of illumination – Air conditioning, humidification
and ventilation for textile mills.
3.4 Material handling and equipments: Objectives – principles of material handling –
types of material handling equipments for textile mills – factors to be considered 3 Per
for the selection of material handling equipments used in textile mills.
UNIT – IV PRODUCTION PLANNING &CONTROL, COSTING AND QUALITY SYSTEMS .....13 PERIODS
4.1 Production Planning and Control: Definition – Objectives – PP&C in Spinning Mills
– Brief note on PERT and CPM – Balancing of machinery for spinning mills –
4 Per
12000 and 25000 spindles –Basic idea about enterprises resource planning –
Definitions of Spin Plan and Weave Plan
(Refer Web Link: https://www.youtube.com/watch?v=fp-1_9mLlbc (For Forecasting Methods)
4.2 Costing: Objectives of costing – methods of costing – elements of cost – prime
cost – over heads – allocation of overheads by different methods – Compilation 3 Per
of cost of a product – assessment of selling price of yarn
(Refer Web Link: https://www.youtube.com/watch?v=4eUdwWNNkYU (For Methods of Costing)
4.3 Finance and Material Management: Sources of finance – shares, debentures,
preference, equity shares and public deposits – financial institutions.
3 Per
Material Management – Objects of stock control – Advantages
Depreciation – definition – causes of depreciation – methods of depreciation
(Refer Web Link: https://www.youtube.com/watch?v=9tJv5COGkD0 (For Inventory Control)
4.4 Breakeven analysis and Quality systems:Breakeven analysis and its importance,
analysis of breakeven chart – Quality systems – Introduction – ISO 9001, 2008 3 Per
quality systems – benefits. ISO14000 quality systems, SA 8000 and 5S Concepts.
(Refer Web Link: https://www.youtube.com/watch?v=mX1JDxnL0ig (For ISO 9001 Overview)
(Refer Web Link: https://www.youtube.com/watch?v=5ZVTp08CdtY (For Introduction to 5S)

UNIT –V EXPORT MARKETING .....12 PERIODS
5.1 Marketing and its types:Definition – Introduction – importance of marketing –
basic concepts of marketing – exchange – production – product – sales – 3 Per
differences between selling and marketing.
5.2 Textile export policies, costing, pricing and procedures:Exim policy of India – Its
importance in relation to national economy – Brief concepts of GATT, WTO and
Globalisation – Product identification - Parameters of export pricing – Export
costing methods – Composition of export pricing – Free On Board (FOB) – Free 6 Per
Along Side (FAS) – Cost Insurance and Freight (CIF) Documentary Letter of Credit (LC)
Export procedure – receipt of overseas orders – various steps involved in the
execution of the export order.
5.3 Role of Institutions for Export of Textiles: Textile Export Promotion
councils(TEXPROCIL) – Apparel export promotion council (AEPC)
3 Per
Bureau of Indian Standards (BIS) – Functions of Textile Committee and Textile
Commissioner Office

I.INDUSTRIAL VISITS
1. M/s.Sambandam Siva textiles (P) Ltd., Salem
2. M/s. Mallur Siddeswara Spinning Mills Ltd., Salem
3. M/s.Sree Narasimha Textiles (P) Ltd., Coimbatore
II.SEMINARS
1. Kaizen Technique
2. Quality Circle
1. http..//www.textilestudy centre.com
2. http..//www.textile manufacture process spinning
TEXT BOOKS
1. Industrial Engineering O.P.Khanna Dhanpatrai 2010
and Management Publications (P) Ltd,
New Delhi
2. Production planning K.C.Jain, Khanna Publishers, 2002
control &Industrial Engg L.N.Agarwal New Delhi.
3. Industrial Engineering S.Dalela, Standard publishers 2000
&Management system Mansoor Ali and distributors

REFERENCE BOOKS
Year of
S.No Title Author Publisher Publishing
1. Industrial Engineering and K.Balasundaram Pratheeba publishers 2008
management Coimbatore
2. Encyclopaedia of Textiles P.V.Vidya sagar Mittal publications, 2000
New Delhi.
3. Marketing Philip Kotler Prentice Hall Inc 2004
Management
4. Industrial Engineering and S.K.Sharma & S.K.Kataria &Sons 2004
Operations Management Savitha sharma New Delhi
5. Norms for spinning Mills T.V.Ratnam, SITRA, Coimbatore 2010
K.P.Chellamani
6. Garment marketing and DR.V.R.Sampath & Kalai selvi 2007
merchandising Dr R.Perumalraj Pathippagam
Coimbatore

Textile Management
Year / Sem : III / VI Max. Marks : 75
PART-A (5 x 2 = 10)
1. Define the term Management.
2. What do you understand by Minimum Wage Act?
3. What is collective bargaining?
4. Define Work study.
5. What is snap study?
6 What is PERT?
7. Expand the terms: FAS&FOB.
8. What is the importance of Letter of Credit?
PART-B (5 x 3 = 15)
9. Mention any three barriers to successful communication.
10. Explain the terms Lockout, Picketing and Gherao.
11. Explain the terms HOK and OHS.
12. Mention any three factors affecting plant layout.
13. State any three functions of PP&C department.
14. What is break-even analysis?
15. What are the roles of WTO?
16. Explain the importance of plant safety.

PART-C (5 x 10 = 50)
17. A. State the principles of management. Explain any 10 principles. 10

(OR)
B. Draw an organisation chart for a 25000 spindle spinning mill and write the 10
responsibilities of any six executives in a textile mill .
18. A. Explain in detail, the factory acts relating to health and safety in industries. 10
(OR)
B. What are the various methods of wage payment systems? Explain them with their 10
advantages and disadvantages.
19. A. What are the important factors that affect the plant location? Explain any five 10
factors.
(OR)
B. Explain the method study procedure in detail. 10
20. A. Mention the objectives of costing and explain the methods of costing. 10
(OR)
B. How will you determine the selling price of yarn? Explain in detail. 10
21. A. What is marketing? What are the differences between marketing and selling? 10
(OR)
B. Explain the export procedure in detail while executing an overseas order. 10

Textile Management
PART-A (5 x 2 = 10)
1. Define the term Administration.
2. What are the types of communication?
3. What is Labour Grievance?
4. Define Time study.
5. Define the term Merit rating.
6 What is PP&C?
7. Define FOB
8. What is Bonus Act?
PART-B (5 x 3 = 15)
9. What are the differences between a leader and manager?
10. What are the functions of Personnel Management?
11. Explain the terms Job Analysis and Job Evaluation.
12. Mention any three factors affecting Material handling in Textile Mills.
13. Explain preference and equity shares.
14. State any three roles of AEPC.
15. Explain the role of GATT.
16. Explain the importance of Quality systems in Textile Mills.

PART-C (5 x 10 = 50)
17. A. Mention the various types of industrial organisations and explain any two of them 10
with their merits and demerits.
(OR)
B. How is the selection process of employees carried out in industry? Explain. 10
18. A. Explain the time rate and piece rate wage payment systems. What are the 10
advantages and disadvantages of those systems?
(OR)
B. What are the causes of industrial accidents? Explain how the accidents can be 10
prevented?
19. A. Explain in detail the steps involved in conducting time study in an industry. 10
(OR)
B. Mention the various types of industrial layouts and explain any two of them, 10
mentioning their advantages and disadvantages.
20. A. Explain the functions of production planning and control department in an 10

industry.
(OR)
B. Mention the importance of break even analysis and explain the break even analysis 10
with the help of a chart.
21. A. What is the importance of marketing? Explain in detail any three concepts of 10
marketing.
(OR)
B. Mention the importance of export pricing and explain the composition of export 10
pricing.


Semester : VI
Course Code : 15O – 5401A
Course Name : ADVANCED TEXTILE MANUFACTURE
Examinations
Instructions
Max.Marks
Course
End Total
Examination
Advanced Textile
6 90 25 75 100 3 Hours
Manufacture
AUTOMATION IN RING FRAME,COMPACT SPINNING,TWO-FOR-
I 16
ONE TWISTER AND FANCY YARNS
II MODERN SPINNING 15
III MODERN WEAVING 15
IV NON-WOVENS AND MEDICAL TEXTILES 15
GEO TEXTILES,TRANSPORTATION TEXTILES AND PROTECTIVE
V 16
TEXTILES
TOTAL 90
RATIONALE
This subject deals about the modern Textile manufacturing processes. The students will study about
Automation in Ring Frame, Principle of working of compact spinning and Two-for-one twister. The
students will learn about the production of core spun yarn, melange yarn, multi count, multi twist
and slub yarns. This course covers the study on the working of modern spinning machines like Rotor
spinning, DREF spinning and Air-jet spinning. This course also covers the study on modern weaving
machines like Air Jet, Water Jet, Projectile and Rapier looms, Non-wovens and Technical Textiles
manufacture. This course also comprises of units on Medical Textiles, Geo Textiles, Transportation
Textiles and protective Textiles.

OBJECTIVES
 Understand automation in Ring Frame, working of auto doffer, ring data, bobbin
transportation system (BTS) and automatic cop transport.
 Acquire knowledge on the principle of working of compact spinning and Two-for-one
twister.
 Know about the manufacture of core-spun yarn, melange yarn, multi count, multi twist and
slub yarns.
 Understand the principle of working of Rotor spinning, DREF spinning and Air-jet spinning.
 Acquire knowledge on various types of Shuttle less looms, working principle of Air Jet looms.
 Understand the passage of material through Air Jet looms, Types and working of weft
accumulators
 Know about the working principle of Water Jet looms and Water jet picking system
 Understand the Circular Weaving passage and its advantages. Brief study on Multi phase
weaving machines
 Gain knowledge on principle of Projectile weaving and construction and working of Torsion
bar picking mechanism
 Learn the construction and working of cam beat up mechanism
 Acquire knowledge on principle of rapier weaving. Types of rapier weft insertion systems
 Know about the working of rigid and flexible rapier driving systems
 Understand the different types of selvedge formed in shuttle less weaving looms
 Know about the definition of Non woven and classification of Non woven fabrics
 Understand properties of Non-woven fabrics. Basic types of staple fibres and their
properties.
 Gain knowledge on the web formation techniques: Dry laid and Wet laid
 Understand the web bonding techniques: Mechanical bonding, Chemical bonding and
thermal bonding
 Gain knowledge on the applications of non woven fabrics
 Know about the definition and classification of Technical Textiles
 Understand the definition, classification of Medical Textiles and applications of Medical
Textiles
 Know about the definition of Geo Textiles and functions of Geo Textiles
 Gain knowledge on Geo-grids, Geo – membranes and applications of Geo Textiles
 Know about the definition of Transportation Textiles and applications of Transportation
Textiles
 Acquire knowledge on Protective Textiles and flame protective clothing , chemical
protective clothing , camouflage dress and bullet proof clothing

DETAILED SYLLABUS
UNIT–I AUTOMATION IN RING FRAME, COMPACT SPINNING, TWO-FOR-ONE TWISTER AND
FANCY YARNS .....16 PERIODS
1.1 Automationin Ring frame : Working of auto doffers in Ring frame – purpose and
working of ring data monitoring device – Roving bobbin transportation system (BTS) – 5 Per
Automatic cop transport – Link coner
1.2 Compact spinning : Brief study of principle of operation – advantages – properties of
3 Per
compact yarns.
(Refer Web Link: https://www.youtube.com/watch?v=rMtYlD--o7k for compact spinning)
(Refer Web Link: https://www.youtube.com/watch?v=6uX9yO_esPM for principle of compact spinning)
1.3 Two – for – one Twister : Brief study of Doubler winder. Two – For – one twister –
3 Per
objects – principle of working – material passage and advantages
(Refer Web Link: https://www.youtube.com/watch?v=vUcnXNrYw1w for Two for one Twister)
1.4 Fancy Yarns :Brief study of core spun yarns – melange yarns – multi count – multi
5 Per
twist and slub yarns.
UNIT–II MODERN SPINNING .....15 PERIODS
2.1 Rotor spinning: Introduction – Basic principle – constructional details and working of
the Rotor spinning machine – functions of feed roller, opening roller, feed tube,
4 Per
rotor insert, Separator, rotor, novel, glass tube and take-up rollers. Brief study of
back doubling and wrapping fibres.
(Refer Web Link: https://www.youtube.com/watch?v=aR8GwBgfgTU for rotor spinning)
2.2 Structure of rotor yarn: characteristic comparison of ring and rotor yarn – end uses –
Advantages of Rotor spinning – calculations pertaining to rotor speed, draft, twist,
5 Per
yarn count, efficiency and production of Rotor spinning machine.
2.3 Friction spinning: Principle of operation – yarn formation in DREF 2 and DREF 3
3 Per
processes – raw material requirement – Dref yarn characteristics and end uses.
(Refer Web Link: https://www.youtube.com/watch?v=wdleUSXLO8U for friction spinning)
2.4 Air-Vortex spinning: Principle of operation – raw material used – Air-Vortex yarn
3 Per
characteristics and end uses.
(Refer Web Link: https://www.youtube.com/watch?v=rMYCb9ea11g for air vortex spinning)
UNIT–III MODERN WEAVING .....15 PERIODS
3.1 Introduction andJet looms:Introduction to shuttle less weaving – Types of shuttle less
looms; Working principle of Air-jet picking system – passage of material through Air
Jet loom – Working of different types of Weft accumulators –
5 Per
Workingprinciple of Water jet picking system – Working of the water jet pump
system – Limitations of Air Jet and Water Jet weaving systems –Brief study on Multi
phase weaving machines
(Refer Web Link: https://www.youtube.com/watch?v=s0W0iDj7_hc for types of weft insertion)

(Refer Web Link: https://www.youtube.com/watch?v=Vl2rmup2dVY for air jet loom)
3.2 Projectile and Rapier looms: Principle of projectile weaving – Construction and
working of Torsion bar picking system and Cam beat up system –Weft laying stages in
Projectile loom – Principle of rapier weaving (Dewas and Gabler types) – Different
6 Per
rapier weft insertion systems– Flexible and rigid rapier driving systems –Types of
selvedges formed in Shuttle less weaving machines
(Refer Web Link: https://www.youtube.com/watch?v=JiE0GgwpCXU for projectile loom)
(Refer Web Link: https://www.youtube.com/watch?v=RZ59oWsoPs0 for rapier loom)
3.3 Circular Weaving: Passage of material through Circular loom – brief study of Shedding
4 Per
and picking in circular loom – Advantages of Circular weaving
(Refer Web Link: https://www.youtube.com/watch?v=zhzf6cIEGM8 for circular weaving)
UNIT–IVNON-WOVENS AND MEDICAL TEXTILES .....15 PERIODS
4.1 Non wovens: Definition – Classification of different types of non woven fabrics –
production process: web formation – principles of dry laid, wet laid and random laid 4 Per
web formation.
4.2 Types of web bonding: Mechanical bonding – needle punching – chemical bonding –
Adhesive bonding – saturation and spray techniques. Thermal bonding – calendar
5 Per
bonding – Applications of non – woven fabrics.
(Refer Web Link: https://www.youtube.com/watch?v=qg36AvTtenI for needle punching)
(Refer Web Link: https://www.youtube.com/watch?v=Y24llHilb5M for chemical bonding)
4.3 Technical Textiles : Introduction – Definition – Classification of Technical Textiles 2 Per
4.4 Medical Textiles: Definition – Classification of Medical Textiles – Brief study of
4Per
applications of medical textiles.
UNIT-V GEO TEXTILES, TRANSPORTATION TEXTILES AND PROTECTIVE TEXTILES ....16 PERIODS
5.1 Geo Textiles: Definition – functions of Geo Textiles–Separation, Filtration,
3 Per
Reinforcement, Drainage and Protection.
(Refer Web Link: https://www.youtube.com/watch?v=15PaTXcPYh4 for Geo textiles)
5.2 Applications of Geo Textiles :Brief study of Geo grids, Geo membranes –
Applications of Geo Textiles – road work, railway work, erosion control and drainage
4 Per
systems.
5.3 Transportation Textiles: Definition – applications of transportation textiles – Seat
belts, Air bags, Seat covers – Conveyor belts and Transmission belts. Fibres and yarns 5 Per
used in Tyre cords.
5.4 Protective Textiles : Definition – Flame protective clothing , chemical protective
4 Per
clothing – Camouflage dress and Bullet proof clothing.

I.INDUSTRIAL VISITS
1. M/s. Balavigna Weaving Mills, Dindigal
2. M/s.Premier Weaving Mills, Veppadai
3. M/s. Alamelu Textiles, Elampillai
II.SEMINARS
1. Agro Textiles and Sports Textiles
2. Latest developments in weaving
3. http..//www.trutezschler.com
1. SITRA and NITRA Norms
TEXT BOOKS
1. New Spinning Systems R.V. Mahendra NCUTE Publication 2003
Gowda New Delhi
2. Non Woven P.Madhavamoorthi Mahajan Publishers 2005
Guruprasad Sunder Private Limited
Shetty Ahmedabad
3. Yarns and Technical K.P.Chellamani SITRA 1999
Textiles Debasis Coimbatore
Chattopadhyay
REFERENCE BOOKS
1. Manual of Textile W.Klein The Textile Institute, 1987
Technology – A practical Manchester
Guide to Ring spinning
2. Manual of Textile W.Klein The Textile Institute, 1987
Technology – New Manchester
Spinning Systems
3. The Rieter Manual of Rieter Machine 2011
Spinning Works Ltd.,
Volume 5 Rotor spinning Heinz Ernst Wintherthur
Volume 6 Alternative Dr. Herbert Stalder
spinning systems

4. Open-end Spinning Rohlena etal Elsevier scientific 1976
Publishing Co.,
Amsterdam,
New York
5. Modern Preparation and A.Ormerod Butterworth, 1983
Weaving Machinery London
6. Principles of Weaving Marks & The Textile Institute 1976

Robinson Manchester
7. Weaving – Machines, Dr.M.K.Talukdar Mahajan Publishers 1998
Mechanism, P.K.Sriramulu Pvt.Ltd.,Ahmedabad
Management D.P.Ajgaonkar
8. Hand book of Technical A R Horrocks and The Textile Institute 2000
Textiles S C Anand Wood head
Publishing Limited
Cambridge, England
9. Medical Textiles S C Anand The Textile Institute 1996
Wood head
Publishing Limited
Cambridge, England
10. Textiles – Fiber to Fabric Bernard P.Corbman McGraw Hill Book 1983
Co.,
Singapore

Code: 15O-5401A Time : 3 hr.
PART-A (5 x 2 = 10)
1. What is the purpose of ring data monitoring device in modern ring frame?
2. State any two advantages of compact spinning.
3. What is the principle of Rotor spinning?
4. What are the uses of Air Vortex yarns?
5. State two limitations of Air Jet Weaving?
6 Mention the two types of accumulators used in shuttleless loom.
7. State the different web bonding techniques.
8. How do you classify Medical Textiles?
PART-B (5 x 3 = 15)
9. Mention the objectives of two – for – one twister.
10. What do you understand by core spun yarn?
11. State the principle of Air Vortex spinning.
12. Mention any three types of selvedges formed in shuttleless loom.
13. With a neat sketch explain the shed formation in circular loom.
14. How do you classify non-woven fabrics?
15. What do you understand by Bullet proof clothing?
16. In Lakshmi - Rieter rotor spinning machine, rotor speed = 75,000rpm, yarn count =24s,
T.M. = 5.25, find the yarn delivery rate in metres/min.

PART-C (5 x 10 = 50)
17. A. With a neat sketch explain the principle of operation of compact spinning. 10
(OR)
B. Draw a neat line diagram of two - for - one twister and explain its working. 10
18. A. Trace the passage of material through a rotor spinning machine and explain. 10
(OR)
B. With a neat sketch explain the principle and working of DREF - 3 machine. 10
19. A. Describe the passage of warp yarn through Air jet loom with a neat sketch. 10
(OR)
B. What are the different steps involved in weft insertion in projectile shuttleless 10
loom. Explain them with simple sketch.
20. A. With neat sketches explain dry laid, wet laid and random laid web formation. 10
(OR)
B. What are the various applications of Medical Textiles? Explain. 10
21. A. What is Transportation Textiles? Explain the applications of Transportation textiles. 10

(OR)
B. Describe the construction and functions of the following protective clothings: 10
i) Flame protective clothingii)Camouflage dress

PART-A (5 x 2 = 10)
1. State any two properties of compact yarns.
2. What do you understand by multicount and multitwist yarns?
3. What are the uses of DREF yarns?
4. Mention the speed in rpm of the following parts in a Rotor spinning machine.
(i)Opening roller (ii)Rotor
5. Mention any four merits of projectile loom
6 State the two methods of weft transfer technique in rapier loom
7. What are the applications of non-woven fabrics?
8. What do you understand by Geo grids and Geo membranes?
PART-B (5 x 3 = 15)
9. With a neat sketch explain the working principle of automatic cop transport system.
10. What are the differences between rotor and ring spun yarns?
11. What are the functions of weft accumulators used in shuttleless loom?
12. With a neat sketch explain any two types selvedges formed in shuttleless loom.
13. What are the uses of Air- Vortex yarns?
14. Mention the classification of Medical Textiles.
15. What are the functions of Geo Textiles?
16. State the applications of Transportation Textiles.

PART-C (5 x 10 = 50)
17. A. With neat sketches, explain the working of auto doffer in ring frame. 10
(OR)
B. Write short notes on the following: 10
i)Core spun yarns ii)Melange yarns iii)Slub yarns
18. A. What is the principle of Rotor spinning? Explain the passage of material through 10
Rotor spinning machine with a neat sketch.
(OR)
B. Draw the passage of material through Air-Vortex spinning machine and explain its 10
working.
19. A. Describe the construction and working of torsion bar picking mechanism with neat 10
diagram.
(OR)
B. What are the two systems of rapier head driving mechanisms? Explain them with 10
simple line sketches.
20. A. With a neat sketch explain the working of needle punching machine and explain 10
the adhesive bonding technique.
(OR)
B. Write the classification of Technical Textiles and state the applications of Medical 10
Textiles.
21. A. What is Geo Textiles? Describe the applications of Geo Textiles. 10

(OR)
B. Explain the applications of the following: 10
i) Transportation Textiles ii) Protective Textiles


Semester : VI
Course Code : 15O - 5401B
Course Name : FASHION DESIGNING
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Fashion Designing 6 90 25 75 100 3 Hours

I ELEMENTS &PRINCIPLES OF DESIGN 16
II COLOUR ASPECTS 15
III DESIGN DEVELOPMENT 16
IV WARDROBE PLANNING 15
V FASHION INDUSTRY 15
INDSUTRIAL VISITS 04
TOTAL 90
RATIONALE
Garments are the value added products of Textiles, which improves the economy of our country.
Fashion designing is part of the subject which enhances the value of the products further. The
fashion designing course provides in depth knowledge on sketching, drawing and colouring, creation
of styles, illusions and fashion industry work nature.
OBJECTIVES
 Understand the elements and principles of fashion design
 Study the tools &equipment used in sketching
 Acquire knowledge on colour theory
 Understand the procedure for making proper colour schemes
 Design and develop different kinds of board preparation
 Acquire knowledge on various patterns and to develop designs

 Analyze wardrobe planning &lifestyle
 Develop designs for various seasons
 Understand the systems of fashion industry
 Learn the steps involved in fashion forecasting
DETAILED SYLLABUS
UNIT- I ELEMENTS AND PRINCIPLES OF DESIGN …..16 PERIODS
1.1 Introduction to Elements of Design: Line, Shape, Texture, Colour. Different types
of lines on dresses – Different types of dress shapes – Different types of 6 Per
Texture on dresses – Light and Shade effects on dresses.
1.2 Introduction to Principles of Design: Introducing Unity on dress – Emphasis on

dress – Balance on dress – Proportion on dress – Harmony on dress –
Rhythm on dress. Study of Radiation and Gradation on dress – Illusion created by 10 Per
Lines, Shapes, Texture, Colour. Equipment for sketching – different types of
pencils, markers, brushes and papers.
UNIT- II COLOUR ASPECTS …..15 PERIODS
2.1 Colour theory: Introduction to Light Colour Theory – Pigment Colour Theory –
Primary – Secondary – Tertiary colours – Study of 12 colour wheel – 18 6 Per
colour wheel
2.2 Colour Scheme: Study of Colour dimensions – Hue, Value, Intensity – Study of
Warm and Cool colours – Tints &Shades – Psychology of colour on dress – 9 Per
Application of colour on different seasons – Brief Study of Colour systems –
Munsell systems, Rood system – Brief Study of Colour harmony.
UNIT- III DESIGN DEVELOPMENT …..16 PERIODS
3.1 Structural and Decorative Design: Different types of Structural design on dress –
Study of Decorative items – Different types of decorative design on dress – 6 Per
Characteristics of good decorative design.
3.2 Design development:Steps in Design development – Designer boards – Mood

board, fabric board, colour board, accessory board. Fashion illustration – Head
theories, illustration techniques – colour, silhouette, and proportion, 10 Per
understanding fabrics, construction &embellishments. Study of Pattern in fabrics
– Naturalistic abstract – Conventional – Animate – Traditional abstract –
Spot design – All over design
UNIT- IV WARDROBE PLANNING ..…15 PERIODS

4.1 Life style analysis: Pre-existing wardrobe analysis – Factors influencing
personality – Study of Wardrobe planning – Formal wear, Casual wear, Leisure 8 Per
wear and Accessories – Factors to be considered – economic factors – social
factors
4.2 Purchase planning: Selection of materials – Wardrobe plans for Teen age 7 Per
&middle age people – Dress for occasions – Dress for seasons.

UNIT- V FASHION INDUSTRY ..…15 PERIODS
5.1 Fashion industry: Importance – Work of Fashion Director – Work of Fashion
Designer – Brief study of American – Dona Karan, Mark Jacob, Ralph Lauren –
12 Per
French – Pierre Cardin, Christian Dior, Dominique Sirop, Christian Audigier, Italian
– Giorgio Armani, Arberto Biani and Indian designers – Manish Arora, Rhoit Bal
and Ritu Beri Fashion capitals
5.2 Fashion shows – Fashion magazines – Study of Fashion forecasting – Steps 3 Per
involved
I.INDUSTRIAL VISITS
Imparting industrial visits to any one of the following industries to understand real time applications
1. M/s. S.P Apparels, Avinashi
2. M/s. Enrich Exports, Tirupur
3. M/s. B P &Co., Salem
II.SEMINARS
1. Innovative fashion design garments for kids.
2. Present Scenerio of Fashion Design
1. http..//www.textile manufacture process

TEXT BOOKS
Year of
S.
Title Author Publisher Publishing
No
1. Illustrating Fashion Kathryn Mc Kelvey& Blackwell 2005

Janine Munslow Publishing, UK.
2. Fashion Design Process, Kathryn Kelvey &Janine Blackwell 2003

Innovation &Practice Munslow Publishing, UK.
3. Art in everyday life Blackwell 2000
Goldstein and Goldstein
Publishing, UK.
4. Elements of Design & New Age 2002
Apparel Design Sumathi.G.J International,
Delhi
REFERENCE BOOKS
Year of
Publishing
Double day Page 2012
1 The Psychology of dress Frank Alvah
&Co., Nabu Press
The arts of costume & Grace Margarit, Morton John Wiley 1960
2
Personal appearance &Sons, London
Mc Graw - Hill 1959

3 How you look and dress Byrta Carson
Book Co, London.
Lucy Rathtone and Houghton Mifflin 1948
4 Fabrics and dress Elizabeth London
Tarpley

Fashion Designing
Code: 15O-5401B Time : 3 hr.
PART-A (5 x 2 = 10)
1. What is texture?
2. What is design?
3. What is tertiary colours?
4. What is mood board?
5. What are the economic factors which affect the wardrobe planning?
6 Mention anyone Indian designers and their style features.
7. State any two fashion magazines.
8. Mention suitable colour choice for any two occasions.
PART-B (5 x 3 = 15)
9. What do you understand by Unity on dress?
10. What do you understand by radial balance?
11. State any three examples for warm and cool colours.
12. What do you understand by silhouette?
13. What is the impact of peer-group in wardrobe planning?
14. Mention any three features considered in fashion show.
15. What are the special features of Dona Karan designs?
16. Draw a motif for spot design.

PART-C (5 x 10 = 50)
17. A. Explain in detail about the principles of design. 10
(OR)
B. Explain with neat diagrams, the effect of different types of lines on dress. 10
18. A. Explain the pigment theory of colours and colour wheels with neat sketch. 10
(OR)
B. Explain in detail about the colour systems with neat sketch. 10
19. A. Explain the various designer boards with neat sketch. 10

(OR)
B. How will you develop design through picture? Explain. 10
20. A. How will you plan wardrobe for different seasons? 10

(OR)
B. How will you develop a wardrobe plan for a teen-age girl? 10
21. A. Explain in detail the importance of fashion magazines and fashion videos. 10
(OR)
B. Explain any two fashion designers in French and Indian designers. 10

Fashion Designing
PART-A (5 x 2 = 10)
1. List the types of textures.
2. State the primary and secondary colours in colour theory.
3. What are all the basic needs for accessory board?
4. Define the term wardrobe planning.
5. What is life style analysis?
6 What are the factors to be considered in selecting materials?
7. What are the special features in Christian Dior designs?
8. State the work of fashion director.
PART-B (5 x 3 = 15)
9. Define the terms: Line, Shape and Texture.
10. What is Light colour and Pigment colour theory?
11. Define Hue, Value and Intensity.
12. Mention the different types of designers boards.
13. What are the factors to be considered in selecting materials?
14. Differentiate formal, casual and leisure wear.
15. Mention the factors influencing personality.
16. State the importance of fashion industry

PART-C (5 x 10 = 50)
17. A. Explain in detail about the elements of design. 10
(OR)
B. Describe in detail about the different types of equipment used for sketching. 10
18. A. Explain the following 10

i) Psychology of colour on dress ii) Application of colour on dress
(OR)
B. Write short notes on i) Munsell system ii) Root system 10
19. A. Describe the steps involved in design development. 10

(OR)
B. Explain in detail about embellishments and also its types. 10
20. A. What are the factors influencing personality? Explain. 10

(OR)
B. Elaborate on wardrobe planning for different occasion. 10
21. A. Write short notes on 10

i) Work of fashion director ii) Work of fashion designer
(OR)
B. Explain in detail about fashion forecasting and their steps involved in it. 10


Semester : VI
Course Code : 15O-5402A
Course Name : GARMENT QUALITY CONTROL AND MERCHANDISING
Instructions Examinations
Max.Marks
Course Periods Periods /
Continuous Semester- End Duration
/ Week Semester Total
Assessment Examination
Garment Quality
Control and 5 75 25 75 100 3 Hours
Merchandising
Periods
I QUALITY CONTROL AND INSPECTION 12
II TESTING OF GARMENTS 13
III GARMENT CARE LABELING &GARMENT COSTING 12
IV INTRODUCTION TO MERCHANDISING 13
V MERCHANDISE PLANNING 12
TOTAL 75
RATIONALE
The exponential growth of Textile has benefited the mankind. In the field of Textile, Garment
manufacturing technology is very much important for textile technicians in order to manufacture the
internationally acceptable quality garments for various styles and sizes. Sample creation, costing,
packing, finishing, elements of design, quality controlling tools and Fashion designing concepts are
included in this course to have over all control over the garment Quality as well as in marketing.

OBJECTIVES
 Know about the quality, raw material inspection, in process inspection and final
inspection
 Gain knowledge on Garment Testing instruments and method of testing
 Know about the Garment care labelling
 Calculate the garment costing &consumption of fabrics.
 Gain knowledge on the different types of samples
 Understand the term of merchandising and role of merchandiser.
 Know about the skills of merchandiser, communication, planning and execution
DETAILED SYLLABUS
UNIT- I QUALITY CONTROL AND INSPECTION …12 PERIODS

1.1 Quality Control : Introduction to quality control – definition – Inspection process –
Raw material inspection – Fabric Inspection – 4 point system – 10 point system –
Cutting room inspection – Sewing room Inspection seam quality – final inspection – 5
AQL random sampling inspection – sampling plans –Acceptance sampling – Quality Per
requirements of the garments as per AAMA and ASQC standards – Product Quality
Audit – Documents required before inspection.
(Refer Web Link : https://www.youtube.com/watch?v=kt04K8HnFu8 for garment inspection)
1.2 Defects in garments: Classification of major, minor and critical defects, pattern defects, 3
spreading defects, cutting defects, stitching defects and seam defects. Per
1.3 Accessories Inspection:Zipper – Button – Sewing thread; In process Inspection –
4
Preproduction check – During production checks in Spreading – Cutting – Sewing,
Per
Pressing/Finishing – Final Inspection – AQL – documents required before inspection.
UNIT- II TESTING OF GARMENTS …13 PERIODS
2.1 Garment Testing :Seam strength Testing – Testing of Fabric seam slippage ,button
pull strength – Dimensional changes due to Laundering, Dry cleaning and Steaming 6
&Pressing – Sewability of fabrics – Bow and Skewness in Woven and Knitted fabrics Per
– Distortion of yarn in Woven Fabrics
2.2 Functional Finish Testing: Testing of Water Resistance and Water Repellency – Testing
for Soil / Stain releasing – Testing of Fusible Interlinings and Elastic Waist Band – 4
Pantyhose Testing – Wear Testing. Per
2.3 Flammability: Introduction – Degree Flammability Test method – 45˚ and Vertical 3
Flammability Tests. Per
(Refer Web Link : https://www.youtube.com/watch?v=1wH6gh9Ays for garment testing )

UNIT- III GARMENT CARE LABELLING &GARMENT COSTING …12 PERIODS
3.1 Garment Care Label : Introduction to Care labels – its importance – Different
systems of Care labelling – American – British – Canadian – Japanese – and 6
International labelling – Eco-labelling. Shade sorting – Introduction – importance Per
Instrumental shade sorting.
(Refer Web Link : https://www.youtube.com/watch?v=ZcKnEXfnUhU for care labels)
3.2 Garment Costing: Elements of costing – Fabric consumption for woven and knits –
Sewing thread consumption – CMT charges for various styles – Costing of woven 6
garment full Sleeve shirt and Trouser– Costing of Knitted garment – T shirt, night Per
gown.
(Refer Web Link : https://www.youtube.com/watch?v=Ec7Un8gW3PM for CMT charges)
UNIT- IV INTRODUCTION TO MERCHANDISING …13 PERIODS
4.1 Merchandising: Definition – Principles &Techniques – Role of merchandiser – Skills of 5
Merchandiser – Functions of Merchandiser – Types of approval – Sampling Per
4.2 Different types of samples:Development sample, salesman sample, Approval sample,
Preproduction sample, Production sample, shipment sample – Check points for a 8
proper approval – Approving sewing operations and various processes. Product Per
Research – Product Development – Planning – Presentation.
UNIT- V MERCHANDISE PLANNING …12 PERIODS

5.1 Merchandising plan: Planning sales goals –Buying plan – Assortment Planning – Open
to buy – Purpose of a six months plan, Elements of a six months plan – Analysis of 7
previous merchandising plan and developing a new plan – Planning components – Per
Merchandising calendar and scheduling.
5.2 Types of order: Direct order – Merchant order – CMT order – Vendor and sub-
5
contractor – Requirement of a purchase order – Amendment sheet – Types of Buyer
Per
and buying offices – Buyer seller meet.

I.INDUSTRIAL VISITS
1. M/s. Asian Fabricx, Karur
2. M/s. Aryan Fabrics, Karur
3. M/s. K.P.R. Garments, Coimbatore
II.SEMINARS
1. Developments in Garment Testing Instruments
2. Role of Merchandiser in Garment Industry

1. http..//www.garmentlearner.blogspot.com
2. http..//www.textile smart.com
3. http..//www.textile live.com
TEXT BOOKS
Year of
S.No. Title Author Publisher
Publishing
Managing Quality in New Age International
1. Pradip V Mehta 1998
Apparel Industry Publishers, Chennai.
Introduction to Blackwell Publication
2. clothing Gerry Cookin Oxford UK 2005
manufacture
An Introduction to ASQC Quality press
Quality New York.
3. Pradip V Mehta 2007
Control for the
Apparel Industry
REFERENCE BOOKS
S. Year of
Title Author Publisher
No. Publishing
Complete guide to Reader’s Digest Reader’s Digest
1. sewing Association, Inc, 1976
Sewing Guide Newyork.
Elements of Design New Age
2. Sumathi.G.J 2002
&Apparel Design International, Delhi
Metric Pattern Blackwell Science
3. Cutting for Winfred Aldrich Publishing, UK. 2004
Children’s Wear
Navneet Publications
Zarapkar System of 2005
4. K.R.Zarapkar (I) Pvt Ltd, Dantali,
Cutting
Gujarat.
5. Marketing Philip Kotler Prentice Hall Inc, New 2004
Management Delhi.
6. Garment marketing Dr.V.R.Sampath & Kalai selvi 2007
and merchandising Dr R.Perumalraj Pathippagam
Coimbatore

Garment Quality Control and Merchandising
PART-A (5 x 2 = 10)
1. State any two system followed for fabric inspection in garment industry.
2. Expand AAMA and ASQC.
3. What is bow in garments?
4. Define water repellency.
5. State any two importance of care labelling.
6 Mention two types of wash care labelling used in garments.
7. Mention any four roles of merchandiser in garment industry.
8. What do youunderstand by merchandising planning in garment industry.
PART-B (5 x 3 = 15)
9. State any three importance of cutting room inspection.
10. Mention the major defects in stitching process in sewing sections.
11. State any three care label used in American system.
12. What are the elements of cost?
13. Mention any three types of samples used in garment making.
14. What do you understand by visual merchandising?
15. What is Direct order and Merchant order.
16. Why is merchandising important in any garment industry?

PART-C (5 x 10 = 50)
17. A. Explain any two fabric inspection systems followed in garment industry. 10
(OR)
B. Explain the major and critical defects that occurs in garment making? 10
18. A. With a neat sketch, explain the seam strength testing method used in garment 10
testing.
(OR)
B. Describe with a neat line sketch, the water repellency test procedure used for 10
garment testing.
19. A. Explain the costing of woven fabric for full arm shirt in garment industry. 10
(OR)
B. What are the different types of care labelling and its importance in garments? 10
Explain any five of them with line sketches.
20. A. Explain the role and responsibilities of merchandiser in garment industry. 10

(OR)
B. Explain any two types of samples followed in the garment making. 10
21. A. Explain the purpose of six months planning followed in garment industry 10
(OR)
B. What are the types of orders used in garment making? Explain any five orders. 10

Garment Quality Control and Merchandising
PART-A (5 x 2 = 10)
1. What are the two basic defects occur in garment making?
2. State any two accessories used in garment making.
3. Mention any two garment tests used for garment.
4. Define the term water resistance.
5. What are the differences between manual spread and machine spreader?
6 State any two types of needle points in sewing machine.
7. Mention any four types of sewing thread packages used in garment manufacture.
8. State the importance of fusing machine in garments manufacture.
PART-B (5 x 3 = 15)
9. State any three importance of seam quality in garment.
10. Mention any three dimensional changes that occurs in garment after processing.
11. Define flammability.
12. Explain the importance of garment costing.
13. Mention any three skills required for merchandiser.
14. Mention any three check points for approval of sample.
15. State any three importance of assorted sample.
16. State the requirements of purchase order in garment industry.

PART-C
(5 x 10 = 50)
17. A. Explain any two pattern defects, cutting defects, seam defects and stitch defects 10
that occur in garments.
(OR)
B. What are the accessories used in garment? Explain the any five accessories used in 10
garment with simple sketches.
18. A. What is bow and skewness formation in woven and knitted fabrics? Explain. 10
(OR)
B. With a neat sketch, explain the flammability test used in fabric for flame proof test. 10
19. A. Explain any five care label used in garments with simple sketch. 10
(OR)
B. Explain the costing of knitted T-shirt and night gown. 10
20. A. What are the roles and functions of a merchandiser in theproduction of garment 10
making? Explain.
(OR)
B. What are the important check points to be considered in the garment making? 10
Explain any five of them.
21. A. Describe the merchandising calendar and scheduling in garment industry. 10

(OR)
B. What are the elements of six months plan in merchandising in garment industry? 10
Explain.


Semester : VI
Course Code : 15O – 5402B
Course Name : QUALITY ASSURANCE IN TEXTILE PROCESSING
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Quality Assurance in
5 75 25 75 100 3 Hours
Textile Processing
I QUALITY TESTS IN PREPARATION 13
II QUALITY TEST IN COLOURATION 12
III QUALITY TESTS IN FINISHING 13
IV PURITY OF WATER, CHEMICALS AND DYES 12
V CONCEPT OF ECO FRIENDLY PROCESSING 12
TOTAL 75
RATIONALE
This course covers the testing and quality of finished goods. This course helps to find out the purity
of dyes and chemicals which are mostly used in textile processing mill. By studying this course, the
student will become a quality control officer. This course covers how to control all the textile
processes such as desizing, scouring, mercerizing, bleaching, printing and finishing process.
OBJECTIVES
 Acquire knowledge on various process control and quality control measures in textile wet
processing
 Understand the various tests involved in wet processing.
 Acquire knowledge on material quality tests required in fabric preparation
 Understand the concept of fastness of dyed and printed material.

 Know the methods to test various fastness properties and their rating
 Learn the test methods involved in finished fabrics.
 Know about the property change due to finishing.
 Acquire knowledge on efficiency of stiffness and resin finishing
 Gain knowledge on quality of water used for textile wet processing
 Learn the procedures of testing quality of various chemicals and auxiliaries.
 Gain knowledge on the test methods involved in testing purity of dyes.
 Acquire knowledge on the principle and working of computer colour matching
 Understand basic concept of eco-friendly processing.
 Acquire knowledge unbanned dyes, chemicals and their alternatives.
 Know about the various international certifications, agencies.
DETAILED SYLLABUS
UNIT- I QUALITY TESTS IN PREPARATION ..…13 PERIODS
1.1 Quality Test:Need for quality control in textile wet processing – Flow charts
indicating process control and Quality control tests to be carried out in desizing, 5 Per
scouring, bleaching, mercerizing, souring, dyeing, printing, finishing –
Identification and estimation of residual starch
(Refer Web Link :https://www.youtube.com/watch?v=UO8HfgHJfdsfor scouring process)

1.2 Types of Test :Determination of weight loss during desizing and scouring –
Estimation of residual wax content and total wax content by soxhlet extraction
method – Determination of acid groups by iodimetric method – Determination 8 Per
of barium activity number – Absorbency tests by Drop test method and Wicking
height method Determination of whiteness and whiteness retention
(Refer Web Link :https://www.youtube.com/watch?v=Cb9abssq7bcfor mercerisation process )
UNIT- II QUALITY TESTS IN COLOURATION …..12 PERIODS
2.1 Fastness Test :Requirements for coloured material to meet their end use- Grey
scale and its use in assessing fastness – Determination of fastness to washing – 5 Per
Determination of fastness to Dry &Wet rubbing
(Refer Web Link :https://www.youtube.com/watch?v=Woh3IMm1o1Qfor testing of colour fastness)
2.2 Types of Fastness test : Determination of Light fastness to Artificial light –
Determination of fastness to alkaline and acid perspiration –Determination of 7 Per
fastness to hot pressing – Determination of fastness to dry cleaning and
sublimation – Determination of fastness to Saliva, Water and Chlorine.
UNIT- III QUALITY TESTS IN FINISHING ….. 13 PERIODS
3.1 Finishing :Determination of efficiency of water proof finished fabric –
Determination of efficiency of sanforization of fabric – Determination of efficiency 5 Per
of Flame proof finished fabric –Determination of efficiency of stiffening by bending
length method

3.2 Types of Finishing :Determination of efficiency of resin finishing by crease recovery
angle – Estimation of residual formaldehyde in resin finished fabric – Evaluation of 8 Per
efficiency of wetting agent by sinking time method – Evaluation of efficiency of
detergents by foam stability
UNIT- IV PURITY OF WATER, CHEMICALS AND DYES .....12 PERIODS
4.1 Purity of water, chemicals and dyes:Quality requirement of water for Textile
Processing – Estimation of purity of Sodium Hydroxide, Sodium Carbonate, 7 Per
Hydrochloric Acid, Sulphuric Acid, sodium hydro sulphite – Estimation of available
chlorine in Hypochlorite solution – Estimation of strength of Hydrogen Peroxide –
Estimation of purity of dyes by dyeing trails and by using spectrophotometer
4.2 Colour Matching:Concept of computer colour matching – advantages of computer

colour matching system and its limitations – Identification of dyes in powder form – 5 Per
Identification of dyes on cellulosic fibre, protein fibre and synthetic fibre.
UNIT- V CONCEPT OF ECO FRIENDLY PROCESSING …..12 PERIODS

5.1 Eco–friendly Processing :Necessity of eco-friendly processing, concept of eco-friendly
processing –German ban – List of Banned amines and chemicals – alternatives – Eco 7 Per
labelling –Tolerance limits of chemicals and auxiliaries in the export fabrics – possible
sources of contamination of red listed chemicals
5.2 Eco-Auditing: Eco-Management –Brief study on ISO 9000 , ISO 14000 certification and 5 Per
SA 8000 certification.
I.INDUSTRIAL VISITS
1. M/s. K.M.D. Processing, Salem
2. M/s. Velkumar Bleachers, Perumanallur
3. M/s. Sakthi Processing Mills, Chithode.
II.SEMINARS
1. Latest developments in UV Repellent Finish
2. Latest developments in Effluent Treatment Plant

TEXT BOOKS
1. Evaluation of Textile Chemicals, Dr. V.A Shenai Sevak 1980
Technology of Textile Publications,
Processing Wadala
2. Toxicity of dyes and Dr. V.A. Shenai Sevak 1980
intermediates Publications,
Mumbai
REFERENCE BOOKS
1 ISI Handbook of Textile Testing Indian Standard Indian Standards 1982
Institution (Delhi) Instn., New Delhi
2 Chemical processing of Vaidya A.A, and John Wiley and 1927
synthetic and blends Datye Sons, New York
3 Understanding science and Dr.Narendra, Rutu Prakashan, 1957

Technology of colour S.Ganagakhedkar Mumbai
4 Color Harmony Hideakichijiwa Color Harmony 1930
5 Instrumental Colour H.S.Shah, Mahajan book 1987
Measurements and Computer R.S.Gandhi Distributes,
Aided colour matching for
Ahmedabad
textiles

PART-A (5 x 2 = 10)
1. State the process control measures in mercerizing.
2. Define BAN.
3. What is the use of grey scale?
4. For what kind of fabric sublimation fastness is essential?
5. What are the common defects in finished product?
6 What is computer colour matching system?
7. What do you understand by end point?
8. What is eco-friendly processing?
PART-B (5 x 3 = 15)
9. Explain the necessity of quality control?
10. State the quality control tests to be carried out in desizing, scouring and bleaching.
11. What is Grey scale? What is its use?
12. Explain the sinking time method.
13. What are the quality requirements of water for textile processing?
14. What are the advantages of computer colour matching?
15. State any three Banned amines and chemicals
16. Explain the concept of eco-friendly processing.

PART-C (5 x 10 = 50)
17. A. With a neat diagram, explain the estimation of residual wax content and total wax 10
content.
(OR)
B. Write short notes on i) Ash content ii) Whiteness retention 10
18. A. Explain in detail about the determination of washing fastness 10

(OR)
B. Describe in detail about the dry and wet rubbing fastness tests. 10
19. A. With a neat sketch, explain the determination of efficiency of starching by bending 10
length method.
(OR)
B. Write short notes on i) Sinking time test ii) Evaluation of detergent 10
20. A. What are the advantages and disadvantages and limitations of CCM? 10
(OR)
B. How do you express the strength of NaOCl? Explain how will you estimate the 10
same in detail with an example.
21. A. What are the possible of contamination of red list? Explain. 10

(OR)
B. Explain in detail about the ISO 14000 system. 10

PART-A (5 x 2 = 10)
1. What are the tests involved in bleaching for quality control?
2. Mention the name of the test for whiteness retention.
3. What do you understand by chlorine fastness?
4. State the different temperature for any two fibres in hot pressing fastness.
5. How do you identify the efficiency of detergents?
6 What do you understand by normality?
7. State the formula for weight in gpl.
8. What is Eco management?
PART-B (5 x 3 = 15)
9. Explain the principle used in absorbency test.
10. State the quality control tests to be carried out in desiring, scouring and bleaching.
11. What are the reagents used in dry cleaning fastness?
12. Expalin the method of efficiency of water proofing and water repellent test.
13. What do you understand by standard dyestuff?
14. Explain the principle of computer colour matching.
15. What are the advantages of eco-friendly processing?
16. What are the fastness requirements for coloured material to meet their end use?

PART-C (5 x 10 = 50)
17. A. Explain about identification and estimation of residual starch in desized fabric and 10
discuss its result.
(OR)
B. With a neat diagram, explain about the absorbency test by drop and wicking height 10
method.
18. A. Explain in detail about both acidic and alkaline perspiration fastness tests. 10
(OR)
B. Describe in detail about the light fastness using Xenon arc lamp. 10
19. A. Explain the methods of determining the efficiency of water proof finish and water 10
repellent finish.
(OR)
B. With a neat sketch, explain the determination of efficiency of resin finishing by 10
crease recovery angle.
20. A. How do you express the strength of H2O2? Explain how this is estimated in detail 10
with example.
(OR)
B. Explain in detail the estimation of purity of sodium hydroxide. 10
21. A. List out the banned amines and red listed chemicals. 10
(OR)
B. Explain in detail about ISO 9000 system. 10


Semester : VI
Course Code : 15O – 5403A
Course Name : ADVANCED TEXTILE MANUFACTURE PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Advanced Textile
Manufacture 6 90 25 75 100 3 Hours
Practical
RATIONALE
OBJECTIVES
 Understand the working principle and material passage through Two- for- one twister.
 Acquire knowledge on the gearing arrangement of Two- for - one Twister and to calculate
the speeds of important working parts.
 Gain knowledge on twist gearing arrangement of Two- for - one Twister and to calculate the
twist constant and to prepare ready reckoner for T.P.I.
 Understand the working principle and material passage through Rotor spinning machine.
 Acquire knowledge on the keyboard and push button switches of rotor spinning machine
and record their important functions.
 Gain knowledge on spinning ofrequired yarn count from the given sliver sample in rotor
spinning machine by calculating the required machine data.
 Acquire knowledge on the passage of warp and cloth through Air Jet loom in the laboratory
and understand the working principle, weft accumulator, selvedge forming device, confusor
guide and main nozzle
 Gain knowledge on primary picking parts, loop and tip transfer techniques in rapier loom
and their working
 Acquire knowledge on the weft laying technique of the weft transfer system in the Picanol
GTM AX rapier Loom in stages and understand its working.
 Understand the method of driving the flexible rapier system and its working.

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1 To study the working principle and material passage through Two for one twister.
2 To draw the gearing arrangement of Two for one Twister and to calculate the speeds of
spindle, pre take up roller , winding drum, yarn deliver rate in inches per minute, meters per
minute, T.P.I &T.P. M.
3 To draw the twist gearing arrangement of Two for one Twister and to calculate the twist
constant and to prepare ready reckoner for T.P.I.
4 To study the working principle and material passage through Rotor spinning machine.
5 To trace the keyboard and push button switches of rotor spinning machine and record their
important functions.
6 To spin a particular yarn count from the given sliver sample in the rotor spinning machine by
calculating the required machine data.
7 To draw the passage of warp and cloth through Air Jet loom in the laboratory. Indicate all the
important machine parts and write their functions. Draw the passage of yarn through main
nozzles and write down the functions of cams.
8 To draw by line diagram the two stages of weft accumulators – i) Knot catcher – in ii) knot
catcher out. Draw the selvedge that is formed in air jet loom. Write down the importance of
catch cord threads and weft cutters and weft sensor used in Air jet loom.
9 To draw the passage of two threads of selvedge yarn through the selvedge motion from the
supply package.
10 To draw the plain and confusor guide system of weft guide used in Air jet loom. Write down
the shedding mechanism fixed in the air jet loom.
11 To draw the primary picking parts of Rapier loom, by showing its sequential location in the
picking zone.
12 To draw the weft laying technique of the weft transfer system in the Picanol GTM AX rapier
Loom in stages. Write down the weft transfer system used in rapier loom.
13 Todraw the method of driving the flexible rapier system. Show by line sketch the technique
system by the tip transfer rapier heads. Write down the flexible driving system used in rapier
loom.
14 To study any five major and minor faults and their remedies in the export fabrics.
15 To calculate Fabric costing for striped /checked fabrics produced in Rapier loom.

1. Two for one Twister 1 No.
2. Rotor Spinning Machine 1 No.

3. Air jet loom 1 No.
4. Rapier loom 1 No.


Semester : VI
Course Code : 15O – 5403B
Course Name : FASHION DESIGNING PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Fashion Designing
6 90 25 75 100 3 Hours
Practical
RATIONALE
can be achieved by providing practical experience in creating sketches and drawings of fashionable
styles of garment for various purposes. The colour aspects and illusion effects are also understood
through drawings.
OBJECTIVES
 Design male and female figure using eight head theory.
 Acquire knowledge on different postures of human figure.
 Design basic garment shapes, pleats, collars.
 Acquire knowledge on 12 colour wheel – Prang colour chart.
 Design colour board for related colour scheme.
 Draw colour board for contrasting colour scheme.
 Create fabric board for casual wear for ladies with suitable colors.
 Construct winter wear for men with suitable colors.
 Design board for structural &decorative garments.
 Construct fashion garment having flared effect & decorate it.
 Design fashion garment having fitted effect & decorate it.
 Construct garment for men based on the student’s own taste.
 Design garment for women based on the student’s own taste.

LIST OF EXPERIMENTS
1. Construct male and female figure using Eight head theory.
2. Draw different postures of Human figure.
3. Design and draw Basic garment shapes, pleats&collars.

4. Draw 12 colour wheel – Prang colour chart.
5. Draw Colour board for related colour scheme.
6. Draw Colour board for contrasting colour scheme.

7. Create Fabric board for casual wear for ladies with suitable colours.
8. Construct Winter wear for men with suitable colours.
9. Create board for structural &decorative garments.
10. Construct Fashion garment having flared effect &decorate it.

11. Construct Fashion garment having fitted effect &decorate it.
12. Construct Garment for men based on the student’s own taste.
13. Construct Garment for women based on the student’s own taste.

S.No. Name of the Equipment Quantity
1. Scissors 15 Nos.
2. 1 meter scale 10 Nos.
3. Inch tape 5 Nos.
4. French Curve 10 Nos.


Semester : VI
Course Name : GARMENT MANUFACTURE PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Garment
Manufacture 6 90 25 75 100 3 Hours
Practical
RATIONALE
The diploma students should necessarily have basic practical skills and knowledge to get their work
done in their career in the industry and trade where they are going to get absorbed either as
technicians of administrators or entrepreneurs. This is achieved by introducing practical
experiments with hands on experience in the specified subjects.
OBJECTIVES
 Understand the fundamentals of pattern drafting for a garment
 Acquire knowledge on the concept of garment making
 Learn the importance of body measurements for pattern making
 Design the construction of Men, Women and Children’s garments
 Gain knowledge on the different tools for pattern and garment making

DETAILED SYLLABUS
LIST OF EXPERIMENTS
1. Construct andsewA-line frock for given pattern.
2. Prepare drafting for Straight skirt.
3. Construct straight skirt for given pattern.
4. Construct umbrella frock for given pattern.
5. Construct Ladies night wear for given pattern.
6. Construct summer frock for given pattern.
7. Construct small size chudidhar for given pattern.
8. Construct small size T-shirt for given pattern.
9. Cutting the fabric for Men’s full arm shirt.
10. Using appropriate measurements, stitch the drafted pattern for full arm sleeve with cuff.
11. Using appropriate measurements stitch the front, back and yoke of full arm shirt.
12. Construct medium size collar and neck band for the given pattern.
13. Construct medium size kameez for given pattern.
14. Construct medium size tops and bottom for girls.
15. Construct small size Bermudas for boys.

1. Computerised Lock stitch machine 1 No.
2. Button stitching machine 1 No.

3. Button holing machine 1 No.
4. Five thread over lock machine 1 No.
5. Lock stitch machine 7 Nos.
6. Sewing machines 12 Nos.

7. Sewing machines 6 Nos.
8. Fashion maker 1 No.
9. Straight knife cloth cutting machine 1 No.


Semester : VI
Course Name : TEXTILE AND GARMENT CAD PRACTICAL
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Textile and Garment
4 60 25 75 100 3 Hours
CAD Practical
RATIONALE
To enhance the practical knowledge of Textile CAD software of Jacquard, dobby, printing and Textile
Mapping to produce simulation of given cloth samples and also Garment CAD Software to draft a
pattern using computer. Also to understand the pattern grading, industrial pattern drafting system,
concept of computer colour matching.
OBJECTIVES
 Acquire knowledge on the latest fashion trends in garment style
 Understand the importance of body measurements for pattern making
 Design the draft pattern for Men, Women and Children garments
 Learn the different tools used for pattern and garment making
 Calculate the marker plan efficiency for minimum fabric wastage

DETAILED SYLLABUS
LIST OF EXPERIMENTS – TEXTILE DESIGN PRACTICAL
1. Produce a Jacquard design fabric simulation and write the step by step commands.
2. Jacquard design fabric and produce the fabric simulation in different colour combinations
and take graph print outs as per the requirements of loom and design creation.
3. Create stripe and checked designs by using textile CAD software and produce the fabric
simulation in different colour combinations.
4. Produce calculation sheet for a dobby design fabric with costing per square meter and other
particulars.
5. Produce a printed design and its colour separation by using printed design software.
6. Produce Texture mapping on various objects and models with new designs created in Dobby
and Jacquard printing software.
LIST OF EXPERIMENTS – GARMENT CAD PRACTICAL
1. Learning of different tools used for pattern drafting.
2. Design and draft a ladies night wear and apply a suitable colour.
3. Design and draft a fashion kids wear and apply a contrast colour scheme.
4. Design and draft a T-Shirt and apply suitable colour tint.
5. Draft a pattern of A Line frock, also save it in a folder.
6. Draft a pattern for Full sleeve for Gents shirt with collar.
7. Draft a pattern for chudidhar for women.
8. Grading the A line frock to its lower to higher grades
9. Draw a fashion garment for Ladies using suitable drawing software, Adopt proper colour.
.scheme
LIST OF SOFTWAREREQUIRED
scheme
1. Textilescheme.
colour CAD 15 users
2. Garment CAD 15 users

1. Computer systems 20 Nos.


Semester : VI
Course Name : PROJECT WORK
Examinations
Instructions
Max.Marks
Course
Semester - Duration
End Total
Examination
Project Work 4 60 25 75 100 3 Hours
RATIONALE
To initiate the application of theoretical knowledge gained by the students through curriculum,
project work has been proposed and the students can select any one topic of their own interest
under the guidance of the department faculty in their area of specialization, emphasizing the
principles studied in the theory and practical courses. The selected topics may be related to Textile
manufacturing process in Spinning / Weaving / Textile wet processing / Knitting / Garment making /
Problems related to quality control, waste control, process control, productivity control, machinery
maintenance in Textile Industries. While undergoing the project work, the students are exposed to
practical industrial environments and to prepare a report for the findings.
OBJECTIVES
 Apply the theoretical and practical knowledge gained through the curriculum into an
application suitable for a practical working environment preferably in an industrial
environment
 Acquire knowledge on industrial environment and its work ethics
 Gain knowledge on cooperative learning through discussions among the students in the
classrooms and to prepare a final project report.
 Learn the facts and importance of environmental management.
 Understand and gain knowledge about disaster management.

EVALUATION FOR AUTONOMOUSEXAMINATION:
Details of Mark allocation Max Marks
Report Preparation, DemoandViva-voce 65
4 questions are to be set by the external examiner from the given

question bank consisting of questions in the Disaster Management and
Environmental Management topics. Out of four questions, two 10
questions are to be set from each topic.
4 questionsx 2 ½marks =10 Marks
Total 75
DETAILED SYLLABUS
1. ENVIRONMENTAL MANAGEMENT
1.1 Introduction: Environmental Ethics – Assessment of Socio Economic Impact –
Environmental Audit – Mitigation of adverse impact on Environment – Importance of
Pollution Control – Types of Industries and Industrial Pollution.
1.2 Solid waste management: Characteristics of Industrial wastes – Methods of Collection,
transfer and disposal of solid wastes – Converting waste to energy – Hazardous waste
management Treatment technologies.
1.3 Waste water management: Characteristics of Industrial effluents – Treatment and
disposal methods – Pollution of water sources and effects on human health.
1.4 Air pollution management: Sources and effects – Dispersion of air pollutants – Air
pollution control methods – Air quality management.
1.5 Noise pollution management: Effects of noise on people– Noise control methods.
2. DISASTER MANAGEMENT
2.1 Introduction:Disasters due to natural calamities such as Earthquake, Rain, Flood,
Hurricane, Cyclones, etc. – Man made Disasters – Crisis due to fires, accidents, strikes
etc. – Loss of property and life.
2.2 Disaster Mitigation measures: Causes of major disasters – Risk Identification – Hazard
Zones – Selection of sites for Industries and residential buildings – Minimum distances
from Sea – Orientation of Buildings – Stability of Structures – Fire escapes in buildings
– Cyclone shelters – Warning systems.
2.3 Disaster management : Preparedness, Response, Recovery – Arrangements to be made
in the industries / factories and buildings – Mobilization of Emergency Services – Search
and Rescue operations – First Aids – Transportation of affected people – Hospital
facilities – Fire fighting arrangements – Communication systems – Restoration of
Power supply – Getting assistance of neighbours / Other organizations in Recovery and
Rebuilding works – Financial commitments – Compensations to be paid – Insurances
– Rehabilitation.

LIST OF QUESTIONS - ENVIRONMENTAL MANAGEMENT
1. What is the responsibility of an Engineer-in-charge of an Industry with respect to Public
health?
2. Define Environmental Ethic.
3. How Industries play their role in polluting the environment?
4. What is the necessity of pollution control? What are all the different organizations you
know, which deal with pollution control?
5. List out the different types of pollutions caused by a Chemical / Textile / Leather /
Automobile / Cement factory.
6. What is meant by Hazardous waste?
7. Define Industrial waste management.
8. Differentiate between garbage, rubbish, refuse and trash based on their composition
&source.
9. Explain briefly how the quantity of solid waste generated in an industry could be reduced.
10. What are the objectives of treatments of solid wastes before disposal?
11. What are the different methods of disposal of solid wastes?

12. Explain how the principle of recycling could be applied in the process of waste minimization.
13. Define the term ‘Environmental Waste Audit’.
14. List and discuss the factors pertinent to the selection of landfill site.
15. Explain the purpose of daily cover in a sanitary landfill and state the minimum desirable
depth of daily cover.
16. Describe any two methods of converting waste into energy.
17. What actions, a local body such as a municipality could take when the agency appointed for
collecting and disposing the solid wastes fails to do the work continuously for number of
days?
18. Write a note on Characteristics of hazardous waste.
19. What is the difference between municipal and industrial effluent?
20. List few of undesirable parameters / pollutants anticipated in the effluents from oil refinery
industry / thermal power plants / textile industries / woolen mills / dye industries /
electroplating industries / cement plants / leather industries (any two may be asked)
21. Explain briefly the process of Equalization and Neutralization of waste water of varying
characteristics discharged from an Industry.
22. Explain briefly the Physical treatments “Sedimentation” and “Floatation” processes in the
waste water treatment.
23. Explain briefly when and how chemical / biological treatments are given to the waste water.

24. List four common advanced waste water treatment processes and the pollutants they
remove.
25. Describe refractory organics and the method used to remove them from the effluent.
26. Explain biological nitrification and de-nitrification.
27. Describe the basic approaches to land treatment of Industrial Effluent.

28. Describe the locations for the ultimate disposal of sludge and the treatment steps needed
prior to ultimate disposal.
29. List any five Industries, which act as the major sources for Hazardous Air Pollutants.
30. List out the names of any three hazardous air pollutants and their effects on human health.
31. Explain the influence of moisture, temperature and sunlight on the severity of air pollution
effects on materials.
32. Differentiate between acute and chronic health effects from Air pollution.
33. Define the term Acid rain and explain how it occurs.
34. Discuss briefly the causes for global warming and its consequences.
35. Suggest suitable Air pollution control devices for a few pollutants and sources.
36. Explain how evaporative emissions and exhaust emissions are commonly controlled.
37. What are the harmful elements present in the automobile smokes? How their presence
could be controlled?
38. What is the Advantage of Ozone layer in the atmosphere? State few reasons for its
destruction.
39. Explain the mechanism by which hearing damage occurs.
40. List any five effects of noise other than hearing damage.
41. Explain why impulsive noise is more dangerous than steady state noise.
42. Explain briefly the Source – Path – Receiver concept of Noise control.
43. Where silencers or mufflers are used? Explain how they reduce the noise.
44. Describe two techniques to protect the receiver from hearing loss when design / redress for
noise control fail.
45. What are the problems faced by the people residing along the side of a railway track and
near to an Airport? What provisions could be made in their houses to reduce the problem?

LIST OF QUESTIONS - DISASTER MANAGEMENT
1. What is meant by Disaster Management? What are the different stages of Disaster
management?
2. Differentiate Natural Disasters and Man made Disasters with examples.
3. Describe the necessity of Risk identification and Assessment Surveys while planning a
project.
4. What is Disasters recovery and what does it mean to an Industry?
5. What are the factors to be considered while planning the rebuilding works after a major
disaster due to flood / cyclone / earthquake? (Any one may be asked)
6. List out the public emergency services available in the state, which could be approached for
help during a natural disaster.
7. Specify the role played by an Engineer in the process of Disaster management.
8. What is the cause for Earthquakes? How they are measured? Which parts of India are more
vulnerable for frequent earthquakes?
9. What was the cause for the Tsunami 2004 which inflicted heavy loss to life and property
along the coast of Tamilnadu? Specify its epicenter and magnitude.
10. Specify the Earthquake Hazard Zones in which the following towns of Tamilnadu lie:
(a) Chennai (b) Nagapattinam (c) Coimbatore (d) Madurai (e) Salem.
11. Which parts of India are experiencing frequent natural calamities such as (a) heavy rain fall
(b) huge losses due to floods (c) severe cyclones
12. Define basic wind speed. What will be the peak wind speed in (a) Very high damage risk
zone, (b) High damage risk zone, (c) Low damage risk zone?
13. Specify the minimum distance from the Sea shore and minimum height above the mean sea
level, desirable for the location of buildings.
14. Explain how the topography of the site plays a role in the disasters caused by floods
&cyclones.
15. Explain how the shape and orientation of buildings could reduce the damages due to
cyclones.
16. What is a cyclone shelter? When and where it is provided? What are its requirements?
17. What Precautionary measures have to be taken by the authorities before opening a dam for
discharging the excess water into a canal/river?
18. What are the causes for fire accidents? Specify the remedial measures to be taken in
buildings to avoid fire accidents.
19. What is a fire escape in multistoried buildings? What are its requirements?
20. How the imamates of a multistory building are to be evacuated in the event of a
fire/Chemical spill /Toxic Air Situation/ Terrorist attack, (any one may be asked).
21. Describe different fire fighting arrangements to be provided in an Industry.
22. Explain the necessity of disaster warning systems in Industries.
23. Explain how rescue operations have to be carried out in the case of collapse of buildings due
to earthquake / blast / Cyclone / flood.
24. What are the necessary steps to be taken to avoid dangerous epidemics after a flood
disaster?

25. What relief works that has to be carried out to save the lives of workers when the factory
area is suddenly affected by a dangerous gas leak / sudden flooding?
26. What are the difficulties faced by an Industry when there is a sudden power failure? How
such a situation could be managed?
27. What are the difficulties faced by the Management when there is a group clash between the
workers? How such a situation could be managed?
28. What will be the problems faced by the management of an Industry when a worker dies
because of the failure of a mechanical device due to poor maintenance? How to manage
such a situation?
29. What precautionary measures have to be taken to avoid accidents to laborers in the Industry
in a workshop / during handling of dangerous Chemicals / during construction of buildings /
during the building maintenance works.
30. Explain the necessity of medical care facilities in an Industry / Project site.
31. Explain the necessity of proper training to the employees of Industries dealing with
hazardous products, to act during disasters.
32. What type of disaster is expected in coal mines, cotton mills, Oil refineries, ship yards and
gas plants?
33. What is meant by Emergency Plan Rehearsal? What are the advantages of such Rehearsals?
34. What action you will take when your employees could not reach the factory site because of
continuous strike by Public Transport workers?
35. What immediate actions you will initiate when the quarters of your factory workers are
suddenly flooded due to the breach in a nearly lake / dam, during heavy rain?
36. What steps you will take to avoid a break down when the workers union of your Industry
have given a strike notice?
37. List out few possible crisis in an organization caused by its workers? What could be the part
of the middle level officials in managing such crisis?
38. What types of warning systems are available to alert the people in the case of predicted
disasters, such as floods, cyclone etc.
39. Explain the necessity of Team work in the crisis management in an Industry / Local body.
40. What factors are to be considered while fixing compensation to the workers in the case of
severe accidents causing disability / death to them?
41. Explain the legal / financial problems the management has to face if safely measures taken
by them are found to be in adequate.
42. Describe the importance of insurance to men and machinery of an Industry dealing with
dangerous jobs.
43. What precautions have to be taken while storing explosives in a match/ fire crackers factory?
44. What arrangements required for emergency rescue works in the case of Atomic Power
Plants?
45. Why residential quarters are not constructed nearer to Atomic Power Plants?

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DIPLOMA IN TEXTILE TECHNOLOGY

A. Foundation Technology Courses - 49 Credits (Common to all Programmes)

0101 Communicative English – I 5 I / ODD

0102 Engineering Mathematics – I 8 I / ODD

0103 Engineering Physics – I 5 I / ODD

0104 Engineering Chemistry – I 5 I / ODD

0105 Engineering Physics – I Practical 1 I / ODD

0106 Engineering Chemistry – I Practical 1 I / ODD

0107 Communicative English – II 4 I / EVEN

0108 Engineering Mathematics – II 5 I / EVEN

0109 Applied Mathematics 5 I / EVEN

0110 Engineering Physics – II 4 I / EVEN

0111 Engineering Chemistry – II 4 I / EVEN

0112 Engineering Physics – II Practical 1 I / EVEN

0113 Engineering Chemistry – II Practical 1 I / EVEN

B. Core Technology Courses - 45 Credits

0201 Workshop Practical 1 I / ODD

0202 Engineering Graphics – I 3 I / ODD

0203 Engineering Graphics– II 3 I / EVEN

0204 Computer Applications Practical – I 1 I / ODD

0205 Computer Applications Practical – II 1 I / EVEN

Diploma in Textile Technology Page 1

Diploma in Textile Technology Page 2

D. Diversified Technology Courses – 14 Credits (Any one Group)

Diploma in Textile Technology Page 3

SEMESTER II [EVEN (I)]

Diploma in Textile Technology Page 4

5204 Textile Wet Processing – I 5 - - 5 5

Diploma in Textile Technology Page 5

SEMESTER VI [EVEN (III)]

5402 Diversified Course – II Theory * 5 - - 5 5

5403 Diversified Course Practical * - 6 - 6 3

5313 Garment Manufacture Practical - 6 - 6 3

Diploma in Textile Technology Page 6

Minimum marks for a pass in a course is 40

For all Practical Courses

PATTERN OF QUESTION PAPERS IN AUTONOMOUS EXAMINATIONS

Time: 3Hrs. Max.Marks:75

PART C (17 to 21)

Diploma in Textile Technology Page 7

Sem Course 11O-Scheme Courses Sem Course 15O-Scheme Courses

Diploma in Textile Technology Page 8

Diploma in Textile Technology Page 9

Programme : TEXTILE TECHNOLOGY

II NATURAL CELLULOSE FIBRES 12

III NATURAL PROTEIN FIBRES 12

CONTINUOUS ASSESSMENT TEST AND MODEL EXAMS 09

Diploma in Textile Technology Page 10

(Refer Web Link : https://www.youtube.com/watch?v=kaoq8Mc4xxw for polymerisation process)

UNIT – II NATURAL CELLULOSE FIBRES .....12 PERIODS

Diploma in Textile Technology Page 11

Diploma in Textile Technology Page 12

LIST OF PROPOSED STUDENT ACTIVITIES:

2. Man Made Fibres R.W.Moncrieff Mc Graw Hill, 1975

Textile fibres 2nd Revised Sevak Publications,

Diploma in Textile Technology Page 13

Diploma in Textile Technology Page 14

Diploma in Textile Technology Page 15