VW Touareg 3 Driver Assist Systems Eng

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Service

Workshop Manual
Touareg 2018 ➤
Driver assist systems
Edition 07.2018

Service Department. Technical Information


Service
List of Workshop Manual Repair Groups

Repair Group
98 - Assist systems

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

Contents

98 - Assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Fitting locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Overview of fitting locations - senders, sensors and control units in front area of vehicle . . 1
1.2 Overview of fitting locations - senders, sensors and control units in centre section of
vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Overview of fitting locations - senders, sensors and control units in rear section of vehicle
........................................................................ 4
2 Senders/Sensors/Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Removing and installing rear parking aid senders G203 / G204 / G205 / G206 . . . . . . . . 6
2.2 Removing and installing front parking aid senders G252 / G253 / G254 / G255 . . . . . . . . 7
2.3 Removing and installing front park assist steering sender G568 / G569 . . . . . . . . . . . . . . 8
2.4 Removing and installing rear park assist steering sender G716 / G717 . . . . . . . . . . . . . . 9
2.5 Removing and installing front parking aid warning buzzer H22 . . . . . . . . . . . . . . . . . . . . 10
2.6 Removing and installing rear parking aid warning buzzer H15 . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Removing and installing adaptive cruise control unit J428 . . . . . . . . . . . . . . . . . . . . . . . . 10
2.8 Removing and installing reversing camera system control unit J772 . . . . . . . . . . . . . . . . 14
2.9 Removing and installing control unit for night vision system J853 . . . . . . . . . . . . . . . . . . 14
2.10 Removing and installing lane change assist control unit J769 / J770 . . . . . . . . . . . . . . . . 15
2.11 Removing and installing front radar sensor control unit for object detection J1088 / J1089
........................................................................ 16
2.12 Removing and installing driver assist systems control unit J1121 . . . . . . . . . . . . . . . . . . 16
2.13 Removing and installing lane change assist warning lamp in exterior mirror K233 / K234
........................................................................ 18
2.14 Removing and installing reversing camera R189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.15 Assembly overview - camera for night vision system R212 . . . . . . . . . . . . . . . . . . . . . . . . 19
2.16 Removing and installing camera for night vision system R212 . . . . . . . . . . . . . . . . . . . . . . 19
2.17 Removing and installing front camera for driver assist systems R242 . . . . . . . . . . . . . . . . 21
2.18 Removing and installing front overhead view camera R243 . . . . . . . . . . . . . . . . . . . . . . . . 23
2.19 Removing and installing right/left overhead view camera R244 / R245 . . . . . . . . . . . . . . 23
2.20 Removing and installing rear overhead view camera R246 . . . . . . . . . . . . . . . . . . . . . . . . 24
3 Adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1 Components of adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.2 Adjusting adaptive cruise control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4 Parking aid/Park Assist system/Autonomous parking system . . . . . . . . . . . . . . . . . . . . . . 31
4.1 Components of parking aid/park Assist system/autonomous parking system . . . . . . . . . . 31
5 Lane change assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1 Components of lane change assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2 Calibrating lane change assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 Front corner radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.1 Components of front corner radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2 Calibrating front corner radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7 Reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 Components of reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 Calibrating reversing camera system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8 Night vision assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1 Components of night vision assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.2 Calibrating night vision system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Overhead view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.1 Overview - overhead view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.2 Calibrating overhead view camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
10 Front camera for assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
10.1 Components of front camera for assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Contents i
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

10.2 Calibrating front camera for driver assist systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

ii Contents
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

98 – Assist systems
1 Fitting locations
(VRL011995; Edition 07.2018)
⇒ “1.1 Overview of fitting locations - senders, sensors and control
units in front area of vehicle”, page 1
⇒ “1.2 Overview of fitting locations - senders, sensors and control
units in centre section of vehicle”, page 3
⇒ “1.3 Overview of fitting locations - senders, sensors and control
units in rear section of vehicle”, page 4

1.1 Overview of fitting locations - senders, sensors and control units in front
area of vehicle

1 - Front overhead view cam‐


era - R243-
❑ Overhead view camera
⇒ page 59
❑ Removing and installing
⇒ page 23
❑ Calibrating ⇒ page 59
2 - Camera for night vision sys‐
tem - R212-
❑ Night vision system
⇒ page 51
❑ Assembly overview
⇒ page 19
❑ Removing and installing
⇒ page 19
❑ Calibrating ⇒ page 51
3 - Front inner left parking aid
sender - G254-
❑ Parking aid/Park Assist
system/Autonomous
parking system
⇒ page 31
❑ Removing and installing
⇒ page 7
4 - Front left parking aid sender
- G255-
❑ Parking aid/Park Assist
system/Autonomous
parking system
⇒ page 31
❑ Removing and installing
⇒ page 7
5 - Front left radar sensor con‐
trol unit for object detection -
J1088- Volkswagen Technical Site: http://vwts.ru http://vwts.info
❑ Front corner radar ⇒ page 40
❑ Removing and installing ⇒ page 16
❑ Calibrating ⇒ page 40

1. Fitting locations 1
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

6 - Front left sender for park assist steering on left side of vehicle - G568-
❑ Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 8
7 - Adaptive cruise control unit - J428-
❑ Adaptive cruise control ⇒ page 26
❑ Removing and installing ⇒ page 10
❑ Adjusting ⇒ page 26
8 - Front inner right parking aid sender - G253-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 7
9 - Front right parking aid sender - G252-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 7
10 - Front right radar sensor control unit for object detection - J1089-
❑ Front corner radar ⇒ page 40
❑ Removing and installing ⇒ page 16
❑ Calibrating ⇒ page 40
11 - Front right sender for park assist steering on right side of vehicle - G569-
❑ Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 8

2 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

1.2 Overview of fitting locations - senders, sensors and control units in centre
section of vehicle

1 - Right overhead view cam‐


era - R245-
❑ Overhead view camera
⇒ page 59
❑ Removing and installing
⇒ page 23
❑ Calibrating ⇒ page 59
2 - Warning lamp for lane
change assist in exterior mirror
on front passenger side -
K234-
❑ Lane change assist
⇒ page 33
❑ Removing and installing
⇒ page 18
3 - Front camera for driver as‐
sist systems - R242-
❑ Front camera for assist
systems ⇒ page 62
❑ Removing and installing
⇒ page 21
❑ Calibrating ⇒ page 62
4 - Left overhead view camera
- R244-
❑ Overhead view camera
⇒ page 59
❑ Removing and installing
⇒ page 23
❑ Calibrating ⇒ page 59
5 - Warning lamp for lane
change assist in exterior mirror
on driver side - K233-
❑ Lane change assist
⇒ page 33
❑ Removing and installing ⇒ page 18
6 - Control unit for night vision system - J853-
❑ On floor panel in front left in foot well
❑ Night vision system ⇒ page 51
❑ Removing and installing ⇒ page 14
❑ Calibrating ⇒ page 51
7 - Front parking aid warning buzzer - H22-
❑ At foot well cover on driver side
❑ Parking aid ⇒ page 31
❑ Removing and installing ⇒ page 10
8 - Driver assist systems control unit - J1121-
❑ On floor panel in front left in foot well
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Overhead view camera ⇒ page 59
❑ Front camera for assist systems ⇒ page 62

1. Fitting locations 3
Touareg 2018 ➤
Driver assist systems - Edition 07.2018
❑ Removing and installing ⇒ page 16

1.3 Overview of fitting locations - senders, sensors and control units in rear
section of vehicle

1 - Roof aerial - RX5-


❑ Autonomous parking
system ⇒ page 31
❑ Removing and installing
⇒ Communication;
Rep. gr. 91 ; Aerial sys‐
tems; Removing and in‐
stalling roof aerial
2 - Rear parking aid warning
buzzer - H15-
❑ Parking aid
⇒ page 31
❑ Removing and installing
⇒ page 10
3 - Rear left park assist steer‐
ing sender - G716-
❑ Park Assist system/Au‐
tonomous parking sys‐
tem ⇒ page 31
❑ Removing and installing
⇒ page 9
4 - Rear left parking aid sender
- G203-
❑ Parking aid/Park Assist
system/Autonomous
parking system
⇒ page 31
❑ Removing and installing
⇒ page 6
5 - Lane change assist control
unit 2 - J770-
❑ Lane change assist
⇒ page 33
❑ Removing and installing

4 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

⇒ page 15
❑ Calibrating ⇒ page 33
6 - Rear centre parking aid sender - G204-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 6
7 - Rear right park assist steering sender - G717-
❑ Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 9
8 - Rear right parking aid sender - G206-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 6
9 - Lane change assist control unit - J769-
❑ Lane change assist ⇒ page 33
❑ Removing and installing ⇒ page 15
❑ Calibrating ⇒ page 33
10 - Rear centre left parking aid sender - G205-
❑ Parking aid/Park Assist system/Autonomous parking system ⇒ page 31
❑ Removing and installing ⇒ page 6
11 - Reversing camera - R189-
❑ With reversing camera system control unit - J772-
❑ Reversing camera system ⇒ page 45
❑ Removing and installing ⇒ page 18
❑ Calibrating ⇒ page 45
11 - Rear overhead view camera - R246-
❑ Overhead view camera ⇒ page 59
❑ Removing and installing ⇒ page 24
❑ Calibrating ⇒ page 59

1. Fitting locations 5
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

2 Senders/Sensors/Control units
⇒ “2.1 Removing and installing rear parking aid senders G203 /
G204 / G205 / G206 ”, page 6
⇒ “2.2 Removing and installing front parking aid senders G252 /
G253 / G254 / G255 ”, page 7
⇒ “2.3 Removing and installing front park assist steering sender
G568 / G569 ”, page 8
⇒ “2.4 Removing and installing rear park assist steering sender
G716 / G717 ”, page 9
⇒ “2.5 Removing and installing front parking aid warning buzzer
H22 ”, page 10
⇒ “2.6 Removing and installing rear parking aid warning buzzer
H15 ”, page 10
⇒ “2.7 Removing and installing adaptive cruise control unit J428
”, page 10
⇒ “2.8 Removing and installing reversing camera system control
unit J772 ”, page 14
⇒ “2.9 Removing and installing control unit for night vision system
J853 ”, page 14
⇒ “2.10 Removing and installing lane change assist control unit
J769 / J770 ”, page 15
⇒ “2.11 Removing and installing front radar sensor control unit for
object detection J1088 / J1089 ”, page 16
⇒ “2.12 Removing and installing driver assist systems control unit
J1121 ”, page 16
⇒ “2.13 Removing and installing lane change assist warning lamp
in exterior mirror K233 / K234 ”, page 18
⇒ “2.14 Removing and installing reversing camera R189 ”,
page 18
⇒ “2.15 Assembly overview - camera for night vision system R212
”, page 19
⇒ “2.16 Removing and installing camera for night vision system
R212 ”, page 19
⇒ “2.17 Removing and installing front camera for driver assist
systems R242 ”, page 21
⇒ “2.18 Removing and installing front overhead view camera
R243 ”, page 23
⇒ “2.19 Removing and installing right/left overhead view camera
R244 / R245 ”, page 23
⇒ “2.20 Removing and installing rear overhead view camera R246
”, page 24

2.1 Removing and installing rear parking aid


senders -G203- / -G204- / -G205- / -
G206-
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.

6 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Remove rear bumper cover ⇒ General body repairs, exterior;


Rep. gr. 63 ; Rear bumper; Removing and installing bumper
cover .
– Press both locking lugs in direction of -arrow-.
– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal, observing the following:

NOTICE
Malfunctions through incorrect or damaged isolation ring.
– Do not turn isolation ring on sender head.
– Replace incorrect or damaged isolation ring.

– Check isolation ring -1- on sender -3- for damage and renew
if necessary.
– Push electrical connector -2- on sender -3- and engage.
– Install sender -3- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2.2 Removing and installing front parking


aid senders -G252- / -G253- / -G254- / -
G255-
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
Outer senders
The outer front parking aid senders can be removed and installed
without the need to remove the bumper cover.
– Detach front part of wheel housing liner ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Wheel housing liner; Removing
and installing front wheel housing liner .

2. Senders/Sensors/Control units 7
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Release and separate electrical connector -2-.


• Pull electrical connector -2- in a straight line off parking aid
sender -1-.
– Press both locking lugs in direction of -arrow-.
– At the same time, press sender -1- all the way from outside
towards inside.

Inner senders
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
– Release and separate electrical connector -2-.
• Pull electrical connector -2- in a straight line off parking aid
sender -1-.
– Press both locking lugs in direction of -arrow-.
– At the same time, press sender -1- all the way from outside
towards inside.
Installing
Install in reverse order of removal, observing the following:

NOTICE
Malfunctions through incorrect or damaged isolation ring.
– Do not turn isolation ring on sender head.
– Replace incorrect or damaged isolation ring.

– Check isolation ring -1- on sender -2- for damage and renew
if necessary.
– Install sender -2- into bracket first.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.
– Then, push electrical connector -3- in a straight line onto send‐
er -2- and engage.

2.3 Removing and installing front park as‐


sist steering sender -G568- / -G569-
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Detach front part of wheel housing liner ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; Wheel housing liner; Removing
and installing front wheel housing liner .

8 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Press both locking lugs in -direction of arrow A-.


– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal, observing the following:

NOTICE
Malfunctions through incorrect or damaged isolation ring.
– Do not turn isolation ring on sender head.
– Replace incorrect or damaged isolation ring.

– Check isolation ring -1- on sender -3- for damage and renew
if necessary.
– Push electrical connector -2- on sender -3- and engage.
– Install sender -3- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2.4 Removing and installing rear park assist


steering sender -G716- / -G717-
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove rear bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Rear bumper; Removing and installing bumper
cover .
– Press both locking lugs in -direction of arrow A-.
– At the same time, press sender -1- all the way from outside
towards inside.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal, observing the following:

NOTICE
Malfunctions through incorrect or damaged isolation ring.
– Do not turn isolation ring on sender head.
– Replace incorrect or damaged isolation ring.

2. Senders/Sensors/Control units 9
Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Check isolation ring -1- on sender -3- for damage and renew
if necessary.
– Push electrical connector -2- on sender -3- and engage.
– Install sender -3- into bracket.
– When inserting the sender in the sender retainer, make sure
that the isolation ring is seated correctly on the sender head.
• Both locking lugs of sender retainer must audibly engage
when installing the sender.

2.5 Removing and installing front parking


aid warning buzzer - H22-
Removing
– Remove dash panel trim on driver side ⇒ General body re‐
pairs, interior; Rep. gr. 68 ; Compartments/covers; Removing
and installing dash panel trim on driver side .
– Disengage catches -arrows-.
– Detach front parking aid warning buzzer -2-.
– Disconnect electrical connector -1-.
Installing
Install in reverse order of removal.

2.6 Removing and installing rear parking aid


warning buzzer - H15-
Removing
– Remove D-pillar trim ⇒ General body repairs, interior; Rep.
gr. 70 ; Trims, interior; Removing and installing D-pillar trim .
– Undo bolts from clips -arrows- and remove clips -arrows-.
– Remove warning buzzer -1-.
– Release and separate electrical connector -2-.
Installing
Install in reverse order of removal.

2.7 Removing and installing adaptive cruise


control unit - J428-
⇒ “2.7.1 Removing and installing adaptive cruise control unit J428
”, page 10
⇒ “2.7.2 Removing and installing retaining plate for adaptive
cruise control unit J428 ”, page 11
⇒ “2.7.3 Renewing clip on adaptive cruise control unit J428 ”,
page 13

2.7.1 Removing and installing adaptive cruise


control unit - J428-
Special tools and workshop equipment required

10 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

♦ Torque wrench - VAS 6583-

– If the control unit is renewed, select the function “Renew con‐


trol unit” of the respective control unit ⇒ Vehicle diagnostic
tester.
Removing
– Remove radiator grille ⇒ General body repairs, exterior; Rep.
gr. 66 ; Radiator grille/front trim; Removing and installing ra‐
diator grille .
– In the area of electrical connector, clean and dry -1- adaptive
cruise control unit - J428- -3-.
– Release and separate electrical connector -1-.
– Unscrew bolts -arrows-.
– Remove retaining plate -2- with adaptive cruise control unit -
J428- -3-.
Installing
Install in reverse order of removal, observing the following:
– Check electrical connector for damage, contact corrosion and
water ingress and repair if necessary ⇒ Electrical system;
General information; Rep. gr. 97 ; Repairs to wiring harnesses
and connectors .
– Adjust adaptive cruise control ⇒ page 26 .
Specified torques
Component Torque setting
Retaining plate on front end 8 Nm

2.7.2 Removing and installing retaining plate


for adaptive cruise control unit - J428-
Special tools and workshop equipment required
♦ Vernier gauge, digital, 150 mm - VAS 6335-
Removing
– Remove adaptive cruise control unit - J428- ⇒ page 10 .

2. Senders/Sensors/Control units 11
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Driver assist systems - Edition 07.2018

– Set control unit down on a soft and clean surface.


– Destroy clips -arrows-.
– Remove retaining plate -1- from adaptive cruise control unit -
J428- -2-.

Installing
Install in reverse order of removal, observing the following:
– Insert new clips -1- and -2- until they engage in retaining plate
-3-.
• The closed clip -1- must seat on the retaining plate -3- at bot‐
tom right.

– Use digital calliper to measure dimension -a- on all studs and


adjust if necessary.
• Dimension -a- = 17.6 mm ± 0.5 mm

– Position retaining plate with stud -1- on control unit.


• The studs -1- must be correctly aligned with clips -2-.
– Press in studs -1- to stop into clips -2- as shown in illustration.

12 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

2.7.3 Renewing clip on adaptive cruise control


unit - J428-
It is not possible to remove the clips without irreparably damaging
them.
Procedure
• Adaptive cruise control unit - J428- removed from retaining
plate.
– Unscrew stud -1- using suitable tool -2-.

– Place screwdriver between retaining hook and housing.


– Using the screwdriver, bend each hook outwards towards the
centre until it audibly breaks off.
– To avoid broken hooks becoming caught in housing, remove
hooks from inside clip with long-nose pliers.

2. Senders/Sensors/Control units 13
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Driver assist systems - Edition 07.2018

– Insert new clip into bore in housing, as shown in illustration,


and press on by hand until it engages audibly.
• The lugs on the clip must sit correctly in the recesses.

– Insert stud.
• Stud must be correctly aligned with clip.
– Screw stud into adaptive cruise control unit as far as dimen‐
sion -a-.
– Use digital calliper -VAS 6335- to measure dimension -a- on
all studs and adjust if necessary.
• Dimension -a- = 17.6 mm ± 0.5 mm

2.8 Removing and installing reversing cam‐


era system control unit - J772-
The reversing camera system control unit - J772- is integrated in
the reversing camera - R189- and cannot be renewed individually.
The reversing camera system control unit - J772- must be re‐
newed together with the reversing camera - R189- ⇒ page 18 .

2.9 Removing and installing control unit for


night vision system - J853-
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-

The control unit for night vision system - J853- is located under
the front left seat.

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Touareg 2018 ➤
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Note

If the control unit is renewed, select the function “Renew control


unit” of the respective control unit ⇒ Vehicle diagnostic tester.

Removing
– Switch off ignition and all electrical consumers.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove left front seat ⇒ General body repairs, interior; Rep.
gr. 72 ; Front seats; Removing and installing front seat .
– Remove foot mat.
– Remove left sill panel moulding ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Trims, interior; Assembly overview - sill
panel moulding .
– Fold floor covering in front left towards the middle of the vehi‐
cle.
– Unscrew bolts -arrows-.
– Release and disconnect electrical connectors -3-.
– Unhook control unit for night vision system - J853- -1- with
bracket -2- in -direction of arrow A- and remove it.

– Unscrew bolts -3-.


– Remove control unit for night vision system - J853- -1- from
bracket -2-.
Installing
Install in reverse order of removal.
– Calibrate night vision system ⇒ page 51 .
Specified torques
Component Torque setting
Control unit for night vision sys‐ 4.5 Nm
tem - J853- bolts on bracket
Control unit for night vision sys‐ 4.5 Nm
tem - J853- bolts from support
on floor panel

2.10 Removing and installing lane change


assist control unit -J769- / -J770-
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.

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– Remove rear bumper cover ⇒ General body repairs, exterior;


Rep. gr. 63 ; Rear bumper; Removing and installing bumper
cover .
– Release and separate electrical connector -3-.
– Release retaining lugs -2-.
– Swing control unit -1- in -direction of arrow B- from bracket and
detach.
Installing
Install in reverse order of removal, observing the following:
– Calibrate lane change assist control unit -J769- / -J770-
⇒ page 33 .

2.11 Removing and installing front radar sen‐


sor control unit for object detection -
J1088- / -J1089-
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
– Release and separate electrical connector -3-.
– Release retaining lugs -2-.
– Swing control unit -1- in -direction of arrow B- from bracket and
detach.
Installing
Install in reverse order of removal, observing the following:
– Calibrate front radar sensor control unit for object detection -
J1088- / -J1089- ⇒ page 40 .

2.12 Removing and installing driver assist


systems control unit - J1121-
Special tools and workshop equipment required
♦ Torque wrench - V.A.G 1410-

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The driver assist systems control unit - J1121- is located under


the front left seat.

Note

If the control unit is renewed, select the function “Renew control


unit” of the respective control unit ⇒ Vehicle diagnostic tester.

Removing
– Switch off ignition and all electrical consumers, and withdraw
ignition key.
– Remove front left floor covering ⇒ General body repairs, in‐
terior; Rep. gr. 70 ; Interior trim; Removing and installing floor
covering .
– Unclip wiring harness from scuff protection -1- -arrow-.
– Undo and remove bolts -2- for scuff protection -1-.

Vehicles with driver assist systems control unit - J1121- »Low«


– Unscrew bolts -arrows-.
– Loosen clip -3- and remove scuff protection -4-.
– Release and disconnect electrical connectors -2-.
– Remove driver assist systems control unit - J1121- -1-.

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Vehicles with driver assist systems control unit - J1121- »Hight«


– Unscrew bolts -arrows-.
– Loosen clip -3- and remove scuff protection -4-.
– Release and disconnect electrical connectors -2-.
– Remove driver assist systems control unit - J1121- -1-.
Installing
Install in reverse order of removal, observing the following:
– Calibrate front camera for driver assist systems ⇒ page 62 .
Specified torques
Component Torque setting
Scuff protection at floor panel 4.5 Nm
Driver assist systems control 8 Nm
unit - J1121- on bracket and
scuff protection

2.13 Removing and installing lane change


assist warning lamp in exterior mirror -
K233- / -K234-
Removing
– Remove mirror cover ⇒ General body repairs, exterior; Rep.
gr. 66 ; Exterior mirrors; Removing and installing mirror cover .
– In area -3- apply and hold light pressure in
-direction of arrow A- on mirror cover -2-.
– Press warning lamp -1- out of mirror cover -2- in
-direction of arrow B-.
Installing
Install in reverse order of removal, observing the following:
• In the event of a defective LED, the lane change assist warning
lamp in exterior mirror needs to be renewed.

2.14 Removing and installing reversing cam‐


era - R189-
The reversing camera - R189- is integrated in the rear lid handle
button. The reversing camera - R189- and the handle button can‐
not be separated. In the event of damage, the complete handle
button with reversing camera must be renewed.
– Removing and installing rear lid handle button ⇒ General body
repairs, exterior; Rep. gr. 55 ; Rear lid; Removing and instal‐
ling operating mechanism .
• The reversing camera - R189- must be calibrated after it has
been removed and installed ⇒ page 45 .

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2.15 Assembly overview - camera for night vision system - R212-

1 - Support plate
❑ With adjuster screw and
support for spray jet
2 - Bolt
❑ Qty. 3
❑ Attachment of retaining
plate on cover
❑ 3 Nm
3 - Bolt
❑ Attachment of camera
for night vision system -
R212- on retaining plate
❑ 6 Nm
4 - Spray nozzle
❑ Removing and installing
⇒ Electrical system;
Rep. gr. 92 ; Headlight
washer system; Remov‐
ing and installing wash‐
er jets
5 - Camera for night vision sys‐
tem - R212-
❑ Removing and installing
⇒ page 19
6 - Seal
❑ Renew after each re‐
moval
7 - Protection window
❑ Removing and installing
⇒ page 21
8 - Cover
❑ With quick-release fas‐
tener Volkswagen Technical Site: http://vwts.ru http://vwts.info
9 - Trim

2.16 Removing and installing camera for


night vision system - R212-
Special tools and workshop equipment required

2. Senders/Sensors/Control units 19
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♦ Torque wrench - VAS 6583-

The camera for night vision system - R212- is located in the ra‐
diator grille.
Removing
– Switch off ignition and all electrical consumers.
– Keep the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove cover ⇒ General body repairs, exterior; Rep. gr. 66 ;
Radiator grille/front trim; Assembly overview - radiator grille .
– Release trim for camera for night vision system - R212- -1-
-arrows A- and pull out of bracket -2-
-in direction of arrow B-.

– Remove spray jet for camera for night vision system - R212-
-3- ⇒ Electrical system; Rep. gr. 92 ; Headlight washer
system; Removing and installing washer jets .
– Unscrew bolts -arrows-.
– Remove camera for night vision system - R212- -1- from
bracket -2-.

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– Unscrew bolts -arrows-.


– Remove bracket -1-.
Remove protection window
• Camera for night vision system - R212- is removed

Note

If the protection window is not watertight anymore due to damage,


the entire camera for night vision system - R212- needs to be
renewed ⇒ page 19 .

– Press together retaining lugs -arrows- and turn cover anti-


clockwise by 90°.
– Remove cover, protection window and seal from camera for
night vision system - R212- .

Note

Renew seal each time after removing.

Installing
Install in reverse order of removal, observing the following:
– Calibrate camera for night vision system ⇒ page 51 .
Specified torques
♦ ⇒ “2.15 Assembly overview - camera for night vision system
R212 ”, page 19

2.17 Removing and installing front camera


for driver assist systems - R242-
Special tools and workshop equipment required
♦ Cleaning solution ⇒ Electronic parts catalogue “ETKA”
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove cover cap ⇒ General body repairs, interior; Rep. gr.
68 ; Interior mirror; Assembly overview - interior mirror .
– Remove front interior light/reading light ⇒ Electrical system;
Rep. gr. 96 ; Controls; Removing and installing front interior
light/reading light .

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– Release and separate electrical connector -2-.


– Lay electrical wiring for lens hood -1- aside.
– Release catches on lens hood -1- in -direction of arrow A-.
– Remove lens hood -1- from retaining plate in direction of
-arrow B-.

– Push retaining clip -4- in -direction of arrow-.


– Guide holding bar on front camera for driver assist systems
-1- rearwards out of mounting -5-.
– Pull front camera for driver assist systems -1- to the right of of
mounting of retaining plate.
– Release and disconnect connectors -2- and aerial wire -3-.
Installing
Install in reverse order of removal, observing the following:
• The field of view of the front camera on the inside of the wind‐
screen must not be steamed up or soiled.
– Clean viewing window on windscreen with cleaning solution
(⇒ Electronic parts catalogue “ETKA” ).

– Insert left guide on front camera for driver assist systems -1-
into mounting -4-.
– Insert holding bar on right on front camera for driver assist
systems -1- between retaining clip -2- and mounting -3-.
– Afterwards press holding bar on right of front camera for driver
assist systems -1- downwards until it engages audibly.
• The holding bar on right of front camera for driver assist sys‐
tems -1- has to rest against mounting -5- -arrow-.
– Calibrate front camera for driver assist systems ⇒ page 62 .

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2.18 Removing and installing front overhead


view camera - R243-
Special tools and workshop equipment required
♦ Torque screwdriver - V.A.G 1624-

The front overhead view camera - R243- is located in the front of


the bumper cover.
Removing
– Switch off ignition and all electrical consumers.
– Store the ignition key outside the vehicle to prevent the ignition
from being switched on unintentionally.
– Remove front bumper cover ⇒ General body repairs, exterior;
Rep. gr. 63 ; Front bumper; Removing and installing bumper
cover .
– Release and separate electrical connector -3-.
– Remove electrical wire from bracket -2- and lay aside.
– Unscrew bolts -arrows-.
– Remove bracket -2- with front overhead view camera - R243-
-1- from the front of bumper cover.
– Unclip front overhead view camera - R243- -1- from bracket
-2-.
Installing
Install in reverse order of removal, observing the following:
– Calibrate front overhead view camera - R243- ⇒ page 59 .
Specified torques
Component Torque setting
Bracket for front overhead view 2 Nm
camera - R243- at the front of
the bumper cover

2.19 Removing and installing right/left over‐


head view camera -R244- / -R245-
Special tools and workshop equipment required

2. Senders/Sensors/Control units 23
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♦ Torque screwdriver - V.A.G 1624-

The left and right overhead view camera -R244- / -R245- can be
found in the exterior mirror.

Note

Removal and installation are described for the left side. For the
right side, the corresponding procedures apply analogously.

Removing
– Switch off ignition and all electrical consumers, and withdraw
ignition key.
– Remove mirror trim ⇒ General body repairs, exterior; Rep. gr.
66 ; Exterior mirror; Removing and installing mirror trim .
– Remove mirror adjustment unit ⇒ General body repairs, ex‐
terior; Rep. gr. 66 ; Exterior mirrors; Removing and installing
mirror adjustment unit .
– Release and separate electrical connector -3-.
– Unscrew bolts -arrows-.
– Remove left overhead view camera - R244- -1- with bracket
-2- from exterior mirror.
– Remove left overhead view camera - R244- -1- from bracket
-2-.
Installing
Install in reverse order of removal, observing the following:
– Calibrate front overhead view camera - R243- ⇒ page 59 .
Specified torques
Component Torque setting
Bracket for front overhead view 2 Nm
camera - R243- on exterior mir‐
ror

2.20 Removing and installing rear overhead


view camera - R246-
Rear overhead view camera - R246- is integrated in handle button
of rear lid. Rear overhead view camera - R246- and handle button
cannot be separated. In the event of damage, the complete han‐
dle button with overhead view camera must be renewed.
– Removing and installing rear lid handle button ⇒ General body
repairs, exterior; Rep. gr. 55 ; Rear lid; Removing and instal‐
ling operating mechanism .

24 Rep. gr.98 - Assist systems


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• After removing and installing rear overhead view camera -


R246- it must be calibrated ⇒ page 59 .

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3 Adaptive cruise control


⇒ “3.1 Components of adaptive cruise control”, page 26
⇒ “3.2 Adjusting adaptive cruise control”, page 26

3.1 Components of adaptive cruise control


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Adaptive cruise control ⇒ “1.1 Overview of fitting ⇒ “2.7 Removing and in‐ ⇒ “3.2 Adjusting adaptive
unit - J428- locations - senders, sen‐ stalling adaptive cruise cruise control”, page 26
sors and control units in control unit J428 ”,
front area of vehicle”, page page 10
1

3.2 Adjusting adaptive cruise control


Before calibrating the adaptive cruise control (ACC) system,
check the sensor, its bracket and its securing elements for dam‐
age, external influence and secure seating. Repair any damaged
parts if necessary.
Before calibrating the adaptive cruise control (ACC) system, read
out the event memory and rectify any faults found.
The “measured misalignment-angle value” of the ACC control unit
indicates whether or not the sensor is out of adjustment.
Use only a wheel alignment machine and adjusting devices ap‐
proved by VW/AUDI to calibrate the adaptive cruise control (ACC)
system.
Correct calibration is an essential prerequisite for the perfect
functioning of the adaptive cruise control (ACC) system.
The adaptive cruise control unit - J428- must be calibrated/ad‐
justed if any of the following conditions apply:
♦ The adaptive cruise control unit - J428- has been removed and
then reinstalled or it has been renewed.
♦ The lock carrier has been moved to service position
♦ The lock carrier has been removed and then reinstalled of it
has been renewed.
♦ The misalignment angle is outside tolerance. Determine the
tolerance with the vehicle diagnostic tester.
♦ Rear axle toe has been adjusted.
♦ Modifications having an effect on the body height have been
made to the car's running gear.
Special tools and workshop equipment required

26 Rep. gr.98 - Assist systems


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♦ Setting device - VAS 6430- or setting device, basic kit - VAS


6430/1-

♦ ACC reflector mirror - VAS 6430/3-


♦ Adapter - VAS 6430/9- , for lifting platforms mounted above
ground with an installation site of more than 300 mm only
♦ Adjusting tool - VAS 272 001- , not illustrated
♦ Camera - VAS 701 001/1- , not illustrated
♦ Vehicle diagnostic tester
♦ Wheel alignment computer

Note

♦ Before driving vehicle onto wheel alignment platform, make


sure there is sufficient space between vehicle and setting de‐
vice - VAS 6430- . The distance between ACC reflecting mirror
- VAS 6430- and the sensor must be 1200 mm ± 25 mm.
♦ If available space is not adequate, move vehicle backwards
onto alignment platform as required to achieve space re‐
quired.

• Before starting calibration/adjustment, read out event memory


and rectify any faults.
This section describes the calibration procedure using the setting
device - VAS 6430- .
The following calibration sequence is to be adhered to:
1- Establish a distance of 1200 mm ± 25 mm between the ACC
reflector mirror - VAS 6430/3- fitted in the middle and the
VW emblem on radiator grille
2- Install ACC reflector mirror - VAS 6430/3- centred on align‐
ment beam.
3- Adjust adaptive cruise control unit - J428- .
If wheel alignment has just been carried out, the steps described
under “Calibration without preceding wheel alignment” do not
have to be carried out.
Calibration without preceding wheel alignment
• Please observe test prerequisites for a wheel alignment ⇒
Running gear, axles, steering; Rep. gr. 44 ; Wheel alignment;
Test prerequisites .
• Please observe measurement preparations for calibration/ad‐
justment of driver assist systems ⇒ Running gear, axles,
steering; Rep. gr. 44 ; Wheel alignment; Measurement prep‐
arations .

3. Adaptive cruise control 27


Touareg 2018 ➤
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• For vehicles with air suspension, bring vehicle to normal level


and block ⇒ Vehicle diagnostic tester.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
– Drive vehicle “straight on” onto wheel alignment unit. Switch
off ignition only when the vehicle has come to a halt.
– Connect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .
– Connect ⇒ Vehicle diagnostic tester. (Route diagnostic cable
through open window.)

Note

During the calibration procedure, make sure that all the car doors
remain closed and that the car's exterior lighting is switched off.

– Move front wheels to straight-ahead position.


– Mount quick-release clamps on wheels.
– Mount reflectors at quick-release clamps.
– Carry out wheel runout compensation.
Calibration with or without preceding wheel alignment.
– Press button to select ACC calibration in wheel alignment
computer.
• ACC setting device is not allowed to be moved on alignment
beam.
– Position setting device - VAS 6430- at a distance -a- from the
ACC reflector mirror - VAS 6430/3- -1- fitted in the middle,
centrally and parallel to the Volkswagen badge in the radiator
grille.
• Dimension -a- = 1200 mm ± 25 mm
– Remove VW badge ⇒ General body repairs, exterior; Rep.
gr. 66 ; Lettering and badges; Removing lettering and badges .
– Remove dirt, if there is any, from the sensor lens.

– Place camera - VAS 701 001/1- -1- for ADR/ACC adjustment


at setting device - VAS 6430- at right and secure.

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– Position rotary knob at -VAS 6430/3- -1- such that digit “2” is
aligned with the line marked -arrows-.

– Use adjuster screw -1- to level spirit level -A-.


– Use adjuster screws -2- and -3- to level spirit level -B-.
– Adjust reflector mirror -5- by means of crank handle -arrow- in
such a way that the laser beam contacts the centre of the sen‐
sor lens.

– Position the mirror on side of the alignment beam so that the


laser beam contacts the centre of the sensor lens -1-.

3. Adaptive cruise control 29


Touareg 2018 ➤
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– Turn fine adjuster screw -4- until display on wheel alignment


computer is within tolerance.
– Now, use laser beam of -VAS 6430/3- to check again whether
spirit levels are horizontal and laser beam hits centre of sensor
lens.

Note

The alignment of -VAS 6430/3- must be repeated if the laser


beam does not coincide with the sensor lens.

– On ⇒ Vehicle diagnostic tester select Diagnosis mode and


start.
– Select Test plan tab.
– Push Select own test button, and select the following menu
items one after the other on screen:
♦ Diagnosis-capable systems
♦ 0013 – Adaptive cruise control
♦ 0013 - Adaptive cruise control, functions
♦ 0013 - Calibration
– Start selected program and follow instructions on display of
vehicle diagnostic tester.

– Fine adjustment of adaptive cruise control unit -J428- is per‐


formed through bolts -1- and -2- using the adjusting tool - VAS
272 001- .
– Switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .
– Install VW badge ⇒ General body repairs, exterior; Rep. gr.
66 ; Lettering and badges; Removing lettering and badges .

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4 Parking aid/Park Assist system/Au‐


tonomous parking system
⇒ “4.1 Components of parking aid/park Assist system/autono‐
mous parking system”, page 31

4.1 Components of parking aid/park Assist system/autonomous parking system


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Parking aid button - E266- ⇒ Electrical system; Rep. ⇒ Electrical system; Rep.
gr. 96 ; Controls; Over‐ gr. 96 ; Controls; Over‐
view of fitting locations - view of fitting locations -
controls in dash panel controls in dash panel
Park assist steering button ⇒ Electrical system; Rep. ⇒ Electrical system; Rep.
- E581- gr. 96 ; Controls; Over‐ gr. 96 ; Controls; Over‐
view of fitting locations - view of fitting locations -
controls in dash panel controls in dash panel
Rear parking aid senders - ⇒ “1.3 Overview of fitting ⇒ “2.1 Removing and in‐
G203- / -G204- / -G205- / - locations - senders, sen‐ stalling rear parking aid
G206- sors and control units in senders G203 / G204 /
rear section of vehicle”, G205 / G206 ”, page 6
page 4
Front parking aid senders ⇒ “1.1 Overview of fitting ⇒ “2.2 Removing and in‐
-G252- / -G253- / -G254- / locations - senders, sen‐ stalling front parking aid
-G255- sors and control units in senders G252 / G253 /
front area of vehicle”, page G254 / G255 ”, page 7
1
Front park assist steering ⇒ “1.1 Overview of fitting ⇒ “2.3 Removing and in‐
senders -G568- / -G569- locations - senders, sen‐ stalling front park assist
sors and control units in steering sender G568 /
front area of vehicle”, page G569 ”, page 8
1
Rear park assist steering ⇒ “1.3 Overview of fitting ⇒ “2.4 Removing and in‐
senders -G716- / -G717- locations - senders, sen‐ stalling rear park assist
sors and control units in steering sender G716 /
rear section of vehicle”, G717 ”, page 9
page 4
Rear parking aid warning ⇒ “1.3 Overview of fitting ⇒ “2.6 Removing and in‐
buzzer - H15- locations - senders, sen‐ stalling rear parking aid
sors and control units in warning buzzer H15 ”,
rear section of vehicle”, page 10
page 4
Front parking aid warning ⇒ “1.2 Overview of fitting ⇒ “2.5 Removing and in‐
buzzer - H22- locations - senders, sen‐ stalling front parking aid
sors and control units in warning buzzer H22 ”,
centre section of vehicle”, page 10
page 3
On-board supply control ⇒ Electrical system; Rep. ⇒ Electrical system; Rep.
unit - J519- gr. 97 ; Control units; gr. 97 ; Control units; Re‐
Overview of fitting loca‐ moving and installing on-
tions - control units board supply control unit -
J519-
Driver assist systems con‐ ⇒ “1.2 Overview of fitting ⇒ “2.12 Removing and in‐
trol unit - J1121- locations - senders, sen‐ stalling driver assist sys‐
sors and control units in tems control unit J1121 ”,
centre section of vehicle”, page 16
page 3
Roof aerial - RX5- ⇒ Communication; Rep. ⇒ Communication; Rep.
gr. 91 ; Aerial systems; gr. 91 ; Aerial systems;
Overview of fitting loca‐ Removing and installing
tions - aerial systems roof aerial

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32 Rep. gr.98 - Assist systems


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5 Lane change assist


⇒ “5.1 Components of lane change assist”, page 33
⇒ “5.2 Calibrating lane change assist”, page 33

5.1 Components of lane change assist


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Lane change assist warn‐ ⇒ “1.2 Overview of fitting ⇒ “2.13 Removing and in‐
ing lamp in exterior mirror locations - senders, sen‐ stalling lane change assist
-K233- / -K234- sors and control units in warning lamp in exterior
centre section of vehicle”, mirror K233 / K234 ”, page
page 3 18
Lane change assist con‐ ⇒ “1.2 Overview of fitting ⇒ “5.2 Calibrating lane
trol unit -J769- / -J770- locations - senders, sen‐ change assist”, page 33
sors and control units in
centre section of vehicle”,
page 3

5.2 Calibrating lane change assist


Calibration/adjustment must be performed if:
♦ The entry in event memory for lane change assist control unit
-J769- / -J770- “has no active or an incorrect basic setting/
adaptation”.
♦ The lane change assist control unit - J769- and/or lane change
assist control unit 2 - J770- has been removed and installed
or renewed.
♦ After a software update.
♦ The rear bumper cover has been damaged or renewed.
♦ The rear bumper cover has been painted in installed condition
in the area of the control units.
Special tools and workshop equipment required
♦ Calibration unit - VAS 6350A-

♦ Spacing laser - VAS 6350/2A-


♦ Calibration unit - VAS 6350/4-
♦ Vehicle diagnostic tester

5. Lane change assist 33


Touareg 2018 ➤
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Measurement location

Note

The vehicle shown in the illustration may differ from the actual vehicle.

1 - Manufactures emblem
❑ Laser pointer is aligned
with centre of logo.
2 - Wheel centre mounting -
VAS 6350/1A-
❑ With wheel bolt adapter
and measuring paddle
3 - Stop bracket
❑ To support spacing la‐
ser - VAS 6350/2A- for
distance measurement
❑ Distance from wheel
centre mountings - VAS
6350/1A- on rear
wheels: dimension
-a- = 1700 ± 10 mm
4 - Measuring scale
❑ For positioning calibra‐
tion unit - VAS 6350/4-
5 - Spacing laser - VAS
6350/2A-
❑ for distance measure‐
ment
❑ Usage ⇒ Operating
manual for spacing la‐
ser - VAS 6350/2A-
6 - Linear laser - VAS 6350/3A-
❑ with “laser goggles”
❑ On calibration board -
VAS 6350A-
❑ Usage ⇒ Operating
manual for linear laser -
VAS 6350/3A-
7 - Plastic foot
❑ Qty. 3
❑ Adjustable to change horizontal position of calibration board -VAS 6350A-
8 - Calibration board -VAS 6350A-
9 - Spirit level
❑ On calibration board -VAS 6350A-
❑ To check horizontal position of calibration board -VAS 6350A-
10 - Calibration unit - VAS 6350/4-
❑ is changed over from the one to the other side of the measuring field during calibration
❑ If assembled correctly, the mains power lead should be fitted to the bottom left of the calibration unit (as
seen facing direction of normal travel)

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Touareg 2018 ➤
Driver assist systems - Edition 07.2018

Preparations
• Position vehicle on a firm and level surface.
• Move front wheels to straight-ahead position.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
• For vehicles without air suspension, suspension was bounced
and rocked several times.
• For vehicles with air suspension, activate “normal level” ⇒
Operating Manual .
• Electromechanical parking brake operated.
• Vehicle exterior lighting switched off.
• All doors of vehicle are closed.
• If necessary, remove sticker with metal foil from bumper cover.
• Connect battery charger for backup power supply ⇒ Electrical
system; Rep. gr. 27 ; Battery; Charging battery .
• Before starting calibration/adjustment, read out event memory
and work through all entries displayed.
Procedure
– Check the bolt hole circle pattern on the wheels.
– Secure three appropriate wheel bolt adapters to each wheel
centre mounting - VAS 6350/1A- -1- to match the hole circle.
– Insert measuring paddles -2- in both wheel centre mountings
- VAS 6350/1A- -1- and secure them with clamping bolts.
– Fit wheel centre mountings - VAS 6350/1A- -1- onto wheel
bolts on both rear wheels.
• The turning centre of the wheel centre mounting must be in
the turning centre of the wheel.
– When fitting the wheel centre mountings - VAS 6350/1A- -1-
on the wheels, make sure that none of “anti-theft wheel
bolts” (if applicable) is attached to the wheel centre mounting.
Wheel centre mountings - VAS 6350/1A- -1- are positioned and
secured in the adapters by the “O-rings”.
– Adjust measuring paddles -2- with the help of the clamping
bolts in such a way that they can move freely just above the
floor.
• The measuring paddles -2- must not be restricted in move‐
ment.
• The measuring paddles -2- must be vertical.

5. Lane change assist 35


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Position the calibration board -VAS 6350A- -1- at a distance


-a- from the measuring paddles -2- on the rear wheels.
• Dimension -a- = 1700 ± 10 mm.

– Bring the calibration board -VAS 6350A- to the horizontal po‐


sition with the aid of the vial (sight glass) -arrow- by turning the
plastic feet.

Note

The vehicle shown in the illustration may differ from the actual
vehicle.

– Put on “laser protection glasses”.


– Switch on line laser - VAS 6350/3A- on calibration board -VAS
6350A- .
– Align calibration board -VAS 6350A- such that the line laser -
VAS 6350/3A- is aligned with centre of logo on the tailgate.
– Switch on spacing laser - VAS 6350/2A- .

The following display -1- appears:

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The display -2- shows how the spacing laser - VAS 6350/2A- must
be applied.
♦ -Arrow 1-: Fit with front edge
♦ -Arrow 3-: Fit with rear edge
– Press the respective button.

– Hold the spacing laser - VAS 6350/2A- -2- for distance meas‐
urement, as shown in the illustration, on one side of the
calibration board flush against stop bracket.
• When doing this, make sure that spacing laser - VAS 6350/2A-
-2- is rests firmly against stop bracket.
– Briefly press the measurement button.
The laser is switched on.
– Ensure that the “laser beam” for distance measurement is at
the bottom enlarged part on the measuring paddle -1-.
If this is not the case, adjust height of measuring paddle -1- using
clamping bolt on wheel centre mounting - VAS 6350/1A- .
– Hold spacing laser - VAS 6350/2A- in stop bracket on calibra‐
tion board -VAS 6350A- with one hand while laser beam is
visible on measuring paddle.

– Press measuring button briefly to measure distance.


Display on spacing laser - VAS 6350/2A- :
• “1,700 m” (specification: 1700 ± 10 mm).
– Perform same measuring procedure for rear wheel on other
side of calibration board -VAS 6350A- .
• Measured distance value must be identical on both sides.
– If both measured values are not identical, adjust calibration
board -VAS 6350A- accordingly until the distance values are
identical on both sides.
– When adjusting, make sure that linear laser - VAS 6350/3A-
hits centre of manufacturer badge and spirit level display also
remains centred. If necessary, readjust accordingly.

5. Lane change assist 37


Touareg 2018 ➤
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Note

The vehicle shown in the illustration may differ from the actual
vehicle.

– Secure calibration unit - VAS 6350/4- at the back left on


mounting of calibration board -VAS 6350A- .
• If assembled correctly, the mains power lead should be fitted
to the bottom left of the calibration unit (as seen facing direc‐
tion of normal travel).
• Dimension -a- = 840 mm (measured from upper edge of cali‐
bration unit to workshop floor).
– The dimension is set with the measuring point -arrow- at the
base of the calibration unit - VAS 6350/4- on the measuring
scale of the steel rule -1-.
• Setting dimension left = 695 mm (read off on measuring scale
-1-)

– Connect calibration unit - VAS 6350/4- -1- to mains voltage


and switch on using the mains switch -2-.
• The green LED -4- must light up.
– If the red LED -3- lights up: check the calibration unit - VAS
6350/4- -1-.
Calibration process
During the calibration process the following should not occur:
• Within a 3 m radius of the calibration unit, any metallic reflec‐
tors (e.g. workshop trolleys, metal cabinets) must not be
found.
• Vehicle doors should not be opened or closed.
• There should be no-one in the vehicle.
• No-one should pass through the space between the vehicle
and the calibration unit - VAS 6350/4- .
– Connect vehicle diagnostic tester.
– Switch on ignition.
– Use the “guided Fault Finding” or “guided Functions” mode to
select the appropriate programme for calibration/adjustment
⇒ Vehicle diagnostic tester:
– Start selected program and follow instructions on display of
vehicle diagnostic tester.
During the program sequence you will be requested to change
the calibration unit - VAS 6350/4- from the left to the right-hand
side of the calibration board -VAS 6350A- .

38 Rep. gr.98 - Assist systems


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Driver assist systems - Edition 07.2018

Note

The vehicle shown in the illustration may differ from the actual
vehicle.

– Switch off calibration unit - VAS 6350/4- and convert calibra‐


tion unit.
• If assembled correctly, the mains power lead should be fitted
to the bottom left of the calibration unit (as seen facing direc‐
tion of normal travel).
• Dimension -a- = 840 mm (measured from upper edge of cali‐
bration unit to workshop floor).
• Setting dimension right = 695 mm (read off from measuring
scale -1-)

– Connect calibration unit - VAS 6350/4- -1- to mains voltage


and switch on using the mains switch -2-.
• The green LED -4- must light up.
– Proceed by following the instructions on the display of vehicle
diagnostic tester.
– Upon completion of calibration/adjustment switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .

5. Lane change assist 39


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

6 Front corner radar


⇒ “6.1 Components of front corner radar”, page 40
⇒ “6.2 Calibrating front corner radar”, page 40

6.1 Components of front corner radar


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Front radar sensor control ⇒ “1.1 Overview of fitting ⇒ “2.11 Removing and in‐ ⇒ “6.2 Calibrating front
unit for object detection - locations - senders, sen‐ stalling front radar sensor corner radar”, page 40
J1088- / -J1089- sors and control units in control unit for object de‐
front area of vehicle”, page tection J1088 / J1089 ”,
1 page 16

6.2 Calibrating front corner radar


Calibration/adjustment must be performed if:
♦ The entry in event memory for front radar sensor control unit
for object detection -J1088- / -J1089- “has no active or an in‐
correct basic setting/adaptation”.
♦ The front left radar sensor control unit for object detection -
J1088- / front right radar sensor control unit for object detection
- J1089- has been removed and installed or renewed.
♦ After a software update.
♦ The front bumper cover has been damaged or renewed.
♦ The front bumper cover has been painted in installed condition
in the area of the control units.

Note

Calibrating both control units for object detection is not inevitably


necessary. Depending on requirement (e.g. only one of the two
control units for object detection has been renewed or the bumper
has only been painted on one side), it is sufficient to calibrate the
concerned control unit.

Special tools and workshop equipment required


♦ Calibration unit - VAS 6350A-

♦ Spacing laser - VAS 6350/2A-


♦ Calibration unit - VAS 6350/4-
♦ Vehicle diagnostic tester

40 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

Measurement location

1 - Linear laser - VAS 6350/3A-


❑ with “laser goggles”
❑ On calibration board -
VAS 6350A-
❑ Usage ⇒ Operating
manual for linear laser -
VAS 6350/3A-
2 - Calibration board -VAS
6350A-
❑ must be parallel with ve‐
hicle
❑ Dimension -a- side
member section = di‐
mension -a- front bump‐
er cover section
3 - Spirit level
❑ On calibration board -
VAS 6350A-
❑ To check horizontal po‐
sition of calibration
board -VAS 6350A-
4 - Reference point at vehicle
❑ approx. centre of front
radar sensor control unit
for object detection -
J1088- / -J1089- on
bumper cover
5 - Calibration unit - VAS
6350/4-
❑ If assembled correctly,
the mains power lead
should be fitted to the
bottom left of the cali‐
bration unit.
❑ Distance from upper
edge of calibration unit - VAS 6350/4- to workshop floor dimension -c- = 855 mm
6 - Scale
❑ Adjust the distance of mounting for calibration unit - VAS 6350/4-
❑ Dimension -d- = 510 mm on the scale
7 - Spacing laser - VAS 6350/2A-
❑ for distance measurement
❑ Usage ⇒ Operating manual for spacing laser - VAS 6350/2A-

Preparations
• Position vehicle on a firm and level surface.
• Move front wheels to straight-ahead position.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
• For vehicles without air suspension, suspension was bounced
and rocked several times.

6. Front corner radar 41


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

• For vehicles with air suspension, activate “normal level” ⇒


Operating Manual .
• Electromechanical parking brake operated.
• Vehicle exterior lighting switched off.
• All doors of vehicle are closed.
• If necessary, remove sticker with metal foil from bumper cover.
• Connect battery charger for backup power supply ⇒ Electrical
system; Rep. gr. 27 ; Battery; Charging battery .
• Before starting calibration/adjustment, read out event memory
and work through all entries displayed.
Procedure
– Position calibration unit - VAS 6350A- -1- parallel with vehicle.
• Dimension -a- side member section = dimension -a- front
bumper cover section

– Level spirit level -arrow- at calibration board -VAS 6350A- by


turning plastic feet.

– Put on “laser protection glasses”.


– Switch on line laser - VAS 6350/3A- -2- on calibration board -
VAS 6350A- -1-.
– Align calibration board -VAS 6350A- -1-.
• The line laser beam must pass through the centre of the front
wheel.
• The calibration board -VAS 6350A- must remain parallel.

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Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Fit calibration unit - VAS 6350/4- to calibration board -VAS


6350A- and align it.
• Lateral adjustment on the scale -arrow-: Dimension -d- =
510 mm
• Height adjustment upper edge of calibration unit - VAS 6350/4-
to workshop floor: Dimension -c- = 855 mm

– Connect calibration unit - VAS 6350/4- -1- to mains voltage


and switch on using the mains switch -2-.
• The green LED -4- must light up.
– If the red LED -3- lights up: check the calibration unit - VAS
6350/4- -1-.

6. Front corner radar 43


Touareg 2018 ➤
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– Use the spacing laser - VAS 6350/2A- -2- to measure the dis‐
tance of the calibration unit - VAS 6350/4- -3- to the reference
point on the vehicle and to adjust dimension -b- ⇒ Operating
Manual of spacing laser - VAS 6350/2A- .
• Reference point: approx. centre of front radar sensor control
unit for object detection -J1088- / -J1089- on bumper cover
• Dimension -b- = 1000 ± 10 mm
– For adjusting dimension -b- move calibration board -VAS
6350A- -1- sideways.
• The calibration board -VAS 6350A- -1- must remain parallel
and perfectly aligned.
Calibration process
During the calibration process the following should not occur:
• Within a 2 m radius of the calibration unit, any metallic reflec‐
tors (e.g. workshop trolleys, metal cabinets) must not be
found.
• Vehicle doors should not be opened or closed.
• There should be no-one in the vehicle.
• No-one should pass through the space between the vehicle
and the calibration unit - VAS 6350/4- .
– Connect vehicle diagnostic tester.
– Switch on ignition.
– Use the “guided Fault Finding” or “guided Functions” mode to
select the appropriate programme for calibration/adjustment
⇒ Vehicle diagnostic tester:
– Start selected program and follow instructions on display of
vehicle diagnostic tester.
– Upon completion of calibration/adjustment switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .

44 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

7 Reversing camera system


⇒ “7.1 Components of reversing camera system”, page 45
⇒ “7.2 Calibrating reversing camera system”, page 45

7.1 Components of reversing camera system


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Reversing camera system ⇒ “1.3 Overview of fitting ⇒ “2.8 Removing and in‐ ⇒ “7.2 Calibrating revers‐
control unit - J772- locations - senders, sen‐ stalling reversing camera ing camera system”,
sors and control units in system control unit J772 ”, page 45
rear section of vehicle”, page 14
page 4
Reversing camera - R189- ⇒ “1.3 Overview of fitting ⇒ “2.14 Removing and in‐ ⇒ “7.2 Calibrating revers‐
locations - senders, sen‐ stalling reversing camera ing camera system”,
sors and control units in R189 ”, page 18 page 45
rear section of vehicle”,
page 4

7.2 Calibrating reversing camera system


Calibration/adjustment must be performed if:
♦ The handle button of tailgate with reversing camera - R189-
has been removed and installed.
♦ After a software update.
♦ Accidents repairs on the tailgate have been performed.
♦ A wheel alignment has been performed.
♦ Repairs to front or rear axle have been performed.
Special tools and workshop equipment required
♦ Calibration unit - VAS 6350A-

♦ Spacing laser - VAS 6350/2A-


♦ Vehicle diagnostic tester
Measurement location

7. Reversing camera system 45


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

1 - Wheel centre mounting -


VAS 6350/1A-
❑ With wheel bolt adapter
and measuring paddle
2 - Wheel centre mounting -
VAS 6350/1A-
❑ With wheel bolt adapter
and measuring paddle
3 - Right stop bracket
❑ To support spacing la‐
ser - VAS 6350/2A- for
distance measurement
4 - Plastic foot
❑ Qty. 3
❑ Adjustable to change
horizontal position of
calibration board -VAS
6350A-
5 - Linear laser - VAS 6350/3A-
❑ with “laser goggles”
❑ On calibration board -
VAS 6350A-
❑ Usage ⇒ Operating
manual for linear laser -
VAS 6350/3A-
6 - Spacing laser - VAS
6350/2A-
❑ for distance measure‐
ment
❑ Usage ⇒ Operating
manual for spacing la‐
ser - VAS 6350/2A-
7 - Spirit level
❑ On calibration board -
VAS 6350A-
❑ For checking horizontal position
8 - Left stop bracket
❑ To support spacing laser - VAS 6350/2A- for distance measurement
9 - Calibration board -VAS 6350A-
❑ Between stop brackets on calibration board and wheel centre mountings - VAS 6350/1A- dimension
-a- 1.40 … 2.00 m

Preparations
• Position vehicle on a firm and level surface.
• Move front wheels to straight-ahead position.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
• For vehicles without air suspension, suspension was bounced
and rocked several times.
• For vehicles with air suspension, activate “normal level” ⇒
Operating Manual .

46 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

• Electromechanical parking brake operated.


• Clean camera lens on reversing camera - R189- .
• All doors of vehicle are closed.
• Connect battery charger for backup power supply ⇒ Electrical
system; Rep. gr. 27 ; Battery; Charging battery .
• Before starting calibration/adjustment, read out event memory
and work through all entries displayed.
Procedure
– Check the bolt hole circle pattern on the wheels.
– Secure three appropriate wheel bolt adapters to each wheel
centre mounting - VAS 6350/1A- -1- to match the hole circle.
– Insert measuring paddles -2- in both wheel centre mountings
- VAS 6350/1A- -1- and secure them with clamping bolts.
– Fit wheel centre mountings - VAS 6350/1A- -1- onto wheel
bolts on both rear wheels.
• The turning centre of the wheel centre mounting must be in
the turning centre of the wheel.
– When fitting the wheel centre mountings - VAS 6350/1A- -1-
on the wheels, make sure that none of “anti-theft wheel
bolts” (if applicable) is attached to the wheel centre mounting.
Wheel centre mountings - VAS 6350/1A- -1- are positioned and
secured in the adapters by the “O-rings”.
– Adjust measuring paddles -2- with the help of the clamping
bolts in such a way that they can move freely just above the
floor.
• The measuring paddles -2- must not be restricted in move‐
ment.
• The measuring paddles -2- must be vertical.
– Position calibration unit - VAS 6350/4- behind vehicle at a dis‐
tance of approx. 1.40 m - 2.00 m between angle brackets of
calibration unit and paddles on wheel centre mountings, as
shown in overview diagram -dimension a-
⇒ Item 9 (page 46) .

– Position the calibration board -VAS 6350A- -1- at a distance


-a- from the measuring paddles -2- on the rear wheels.
• Dimension -a - = 1.40 ... 2.00 m.

7. Reversing camera system 47


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Bring the calibration board -VAS 6350A- to the horizontal po‐


sition with the aid of the vial (sight glass) -arrow- by turning the
plastic feet.

Note

♦ Make sure there is no light reflection on the calibration board.


♦ Light reflections will impair the image recognition of the re‐
versing camera - R189- and might make calibration impossi‐
ble.

– Put on “laser protection glasses”.

– Switch on line laser - VAS 6350/3A- -2- on calibration board -


VAS 6350A- -1-.
– Align calibration board -VAS 6350A- -1- such that the line laser
- VAS 6350/3A- -2- is aligned with centre of logo on the tail‐
gate.
Measurement of distance from calibration board -VAS 6350A- to
rear wheels:
– Switch on spacing laser - VAS 6350/2A- .

The following display -1- appears:

The display -2- shows how the spacing laser - VAS 6350/2A- must
be applied.
♦ -Arrow 1-: Fit with front edge
♦ -Arrow 3-: Fit with rear edge
– Press the respective button.

48 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

– Hold the spacing laser - VAS 6350/2A- -2- for distance meas‐
urement, as shown in the illustration, on one side of the
calibration board flush against stop bracket.
• When doing this, make sure that spacing laser - VAS 6350/2A-
-2- is rests firmly against stop bracket.
– Briefly press the measurement button.
The laser is switched on.
– Ensure that the “laser beam” for distance measurement is at
the bottom enlarged part on the measuring paddle -1-.
If this is not the case, adjust height of measuring paddle -1- using
clamping bolt on wheel centre mounting - VAS 6350/1A- .
– Hold spacing laser - VAS 6350/2A- in stop bracket on calibra‐
tion board -VAS 6350A- with one hand while laser beam is
visible on measuring paddle.
– Press measuring button briefly to measure distance.
– Make a note of the displayed value.
– Perform same measuring procedure for rear wheel on other
side of calibration board -VAS 6350A- .
• Measured distance value must be identical on both sides.
– If both measured values are not identical, adjust calibration
board -VAS 6350A- accordingly until the distance values are
identical on both sides.
– When adjusting, make sure that linear laser - VAS 6350/3A-
hits centre of manufacturer badge and spirit level display also
remains centred. If necessary, readjust accordingly.

Measurement of distance from calibration board -VAS 6350A- to


floor:
– Measure the distance from the upper edge of the calibration
board -VAS 6350A- to floor, dimension -a-.
– Make sure that spacing laser - VAS 6350/2A- is set correctly
(fitted with front edge).

The display -2- shows how the spacing laser - VAS 6350/2A- must
be applied.
♦ -Arrow 1-: Fit with front edge
♦ -Arrow 3-: Fit with rear edge
– Press the respective button.
– Press measuring button briefly to measure distance.
– Note the read distance from the upper edge of the calibration
board -VAS 6350A- to the floor.
Height measurement of camera lens centre of reversing camera
to wheel foot print:

7. Reversing camera system 49


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

Note

The vehicle shown in the illustration may differ from the actual
vehicle.

– Measure -dimension B- between the centre of the reversing


camera lens and the wheel support surface using a commer‐
cially available measuring tape.
– Note the reading for dimension -B-.
The determined distance and height dimensions must now be
entered in “millimetres” in the vehicle diagnostic tester.
Calibration process
During the calibration process the following should not occur:
• Vehicle doors should not be opened or closed.
• There should be no-one in the vehicle.
• The vehicle must not be loaded (kerb weight).
– Connect vehicle diagnostic tester.
– Switch on ignition.
– Use the “guided Fault Finding” or “guided Functions” mode to
select the appropriate programme for calibration/adjustment
⇒ Vehicle diagnostic tester:
– Start selected program and follow instructions on display of
vehicle diagnostic tester.
– Upon completion of calibration/adjustment switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .

50 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

8 Night vision assist


⇒ “8.1 Components of night vision assist”, page 51
⇒ “8.2 Calibrating night vision system”, page 51

8.1 Components of night vision assist


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Control unit for night vision ⇒ “1.2 Overview of fitting ⇒ “2.16 Removing and in‐ ⇒ “8.2 Calibrating night vi‐
system - J853- locations - senders, sen‐ stalling camera for night vi‐ sion system”, page 51
sors and control units in sion system R212 ”,
centre section of vehicle”, page 19
page 3
Camera for night vision ⇒ “1.1 Overview of fitting ⇒ “2.16 Removing and in‐ ⇒ “8.2 Calibrating night vi‐
system - R212- locations - senders, sen‐ stalling camera for night vi‐ sion system”, page 51
sors and control units in sion system R212 ”,
front area of vehicle”, page page 19
1

8.2 Calibrating night vision system


The camera for night vision system - R212- must be calibrated/
adjusted if any of the following conditions apply:
♦ The entry in event memory for camera for night vision system
- R212- “has no active or an incorrect basic setting/adapta‐
tion”.
♦ The camera for night vision system - R212- has been removed
and then reinstalled or it has been renewed.
♦ The lock carrier has been moved to service position
♦ The lock carrier has been removed and then reinstalled of it
has been renewed.
♦ Rear axle toe has been adjusted.
♦ Modifications having an effect on the body height have been
made to the car's running gear.

Note

♦ Before calibrating the camera for night vision system - R212- ,


read out event memory and rectify faults as necessary.
♦ Calibration of the camera for night vision system - R212- must
be performed using only VW/AUDI approved wheel alignment
equipment!

Special tools and workshop equipment required

8. Night vision assist 51


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

♦ Setting device - VAS 6430- or setting device, basic kit - VAS


6430/1-

♦ Line laser - VAS 6350/3- (the one of the calibration unit - VAS
6350- can be used)

♦ Calibration unit for night vision assist - VAS 6430/6-


♦ Adapter - VAS 6430/9- , for lifting platforms mounted above
ground with an installation site of more than 300 mm only
♦ Vehicle diagnostic tester
♦ Wheel alignment computer

Note

♦ The camera for night vision system - R212- must be correctly


located in the holder.
♦ The field of view of the camera must remain free.
♦ The protection window of the camera for night vision system -
R212- must be free from damage, renew it ,if necessary
⇒ page 19 .
♦ If the ACC reflector mirror - VAS 6430/10- is on the alignment
beam of setting device, basic kit - VAS 6430/1- or setting de‐
vice - VAS 6430- , it must be removed.
♦ Before driving vehicle onto wheel alignment platform, make
sure there is sufficient space between vehicle and setting de‐
vice - VAS 6430- . The distance between ACC reflecting mirror
- VAS 6430- and the sensor must be 1200 mm ± 25 mm.
♦ If available space is not adequate, move vehicle backwards
onto alignment platform as required to achieve space re‐
quired.

This section describes the calibration procedure using the setting


device - VAS 6430- .

52 Rep. gr.98 - Assist systems


Touareg 2018 ➤
Driver assist systems - Edition 07.2018

Procedure
• Please observe test prerequisites for a wheel alignment ⇒
Running gear, axles, steering; Rep. gr. 44 ; Wheel alignment;
Test prerequisites .
• Please observe measurement preparations for calibration/ad‐
justment of driver assist systems ⇒ Running gear, axles,
steering; Rep. gr. 44 ; Wheel alignment; Measurement prep‐
arations .
• For vehicles with air suspension, bring vehicle to normal level
and block ⇒ Vehicle diagnostic tester.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
– Drive vehicle “straight on” onto wheel alignment unit. Switch
off ignition only when the vehicle has come to a halt.
– Connect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .
– Connect ⇒ Vehicle diagnostic tester. (Route diagnostic cable
through open window.)
– Switch on ignition.

Note

During the calibration procedure, make sure that all the car doors
remain closed and that the car's exterior lighting is switched off.

– Move front wheels to straight-ahead position.


– Mount quick-release clamps on wheels.
– Mount reflectors at quick-release clamps.
– Carry out wheel runout compensation.
– Select button for calibration procedure for camera for night vi‐
sion system in the wheel alignment computer.
– Position calibration unit for night vision assist - VAS 6430/6-
on the centre of alignment beam of setting device, basic kit -
VAS 6430/1- .
– When pushing the calibration unit for night vision assist - VAS
6430/6- on the alignment beam, the recess -arrows- must en‐
close nut and/or pin -A-.

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– Fold tensioner -A- on right and left.


– Tighten clamping bolts -1- on right and left by hand.
• ACC setting device is not allowed to be moved on alignment
beam.

– Position setting device, basic kit - VAS 6430/1- with calibration


unit for night vision assist - VAS 6430/6- in front of vehicle.
– Position calibration unit for night vision assist - VAS 6430/6-
at a distance -a- to camera for night vision system.

Note

Distance -a- = 1200 mm ± 25 mm, measured between calibration


unit for night vision assist - VAS 6430/6- and lens of camera for
night vision system - R212- .

– Mount measurement transducers of front wheels on alignment


beam.

• Wheel alignment unit must be in the lowermost levelled posi‐


tion -a- for next work step.

– Fit line laser - VAS 6350/3- -arrow- into guide of calibration unit
for night vision assist - VAS 6430/6- and secure it.
– Switch on line laser - VAS 6350/3- . A laser beam is directed
on the vehicle.

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– By turning the crank on the back of the calibration board, align


the laser beam such that the laser beam contacts the centre
of the camera lens in horizontal position.
– The nominal height has been reached, switch off the line laser
- VAS 6350/3- .

– Move setting device - VAS 6430- sideways -arrows B- until


display on wheel alignment computer is within tolerance.

– Screw down bolts -2- and -3- slightly to secure setting device
- VAS 6430- against rolling away.

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– Turn fine adjuster screw -1- on alignment beam until display


on wheel alignment computer is within tolerance.

– Use adjuster screw -1- to level spirit level -A-.


– Use adjuster screw -2- to level spirit level -B-.

– Switch on line laser - VAS 6350/3- again and check nominal


height, adjust it, if necessary.
– By turning the crank on the back of the calibration board, align
the laser beam such that the laser beam contacts the centre
of the camera lens in horizontal position.
– The nominal height has been reached, switch off the line laser
- VAS 6350/3- .

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– Connect mains plug -A- for calibration unit for night vision as‐
sist - VAS 6430/6- to mains supply.
– Activate switch -B- for calibration unit for night vision assist -
VAS 6430/6- .

Note

An internal initialisation is performed after having switched on the


calibration unit for night vision assist - VAS 6430/6- . When initi‐
alisation could be performed with success and without errors,
both LEDs -C- flash simultaneously and synchronously with the
beep. Afterwards the calibration unit for night vision assist - VAS
6430/6- is in stand-by mode indicated by a slowly flashing green
LED.

– Visually check the spirit levels and correct if necessary.

– Press button -A- to activate the heating function.

Note

♦ The activation of the heating function is confirmed through an


acoustic signal. Thus the heat-up phase of the heating ele‐
ment has started.
♦ When having achieved the nominal temperature, the green
LED lights up permanently.
♦ The control unit automatically switches off the heating ele‐
ments after approx. 20 min. About 1 min. before automatic
switch-off, a periodic, acoustic signal sounds.
♦ The switch-off timer can be reset to 20 min. at any time by
briefly pressing button -A-. Reset is acknowledged by a brief
acoustic signal.

– On ⇒ Vehicle diagnostic tester select Diagnosis mode and


start.
– Select Test plan tab.
– Push Select own test button, and select the following menu
items one after the other on screen:
♦ Diagnosis-capable systems
♦ 0084 - Control unit for night vision system
♦ 0084 - Functions of control unit for night vision system
♦ 0084 - Calibrating control unit
– Use the “guided Fault Finding” or “guided Functions” mode to
select the appropriate programme for calibration/adjustment
⇒ Vehicle diagnostic tester:
– Start selected program and follow instructions on display of
vehicle diagnostic tester.

8. Night vision assist 57


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The camera for night vision system - R212- is mechanically ad‐


justed with regard to its roll axis by turning the setting screw with
the help of a cross slotted screwdriver.
– Insert cross slotted screwdriver -arrow- and adjust according
to specification ⇒ Vehicle diagnostic tester.

Note

When adjusting make sure that any object and/or person is be‐
tween the camera for night vision system - R212- and the cali‐
bration unit for night vision assist - VAS 6430/6- .

The yaw and pitch angles of the camera for night vision system -
R212- are purely electrically adjusted through the vehicle diag‐
nostic tester.
– Upon completion of calibration/adjustment switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .

58 Rep. gr.98 - Assist systems


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Driver assist systems - Edition 07.2018

9 Overhead view camera


⇒ “9.1 Overview - overhead view camera”, page 59
⇒ “9.2 Calibrating overhead view camera”, page 59

9.1 Overview - overhead view camera


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Driver assist systems con‐ ⇒ “1.2 Overview of fitting ⇒ “2.12 Removing and in‐ ⇒ “9.2 Calibrating over‐
trol unit - J1121- locations - senders, sen‐ stalling driver assist sys‐ head view camera”,
sors and control units in tems control unit J1121 ”, page 59
centre section of vehicle”, page 16
page 3
Front overhead view cam‐ ⇒ “1.1 Overview of fitting ⇒ “2.18 Removing and in‐ ⇒ “9.2 Calibrating over‐
era - R243- locations - senders, sen‐ stalling front overhead head view camera”,
sors and control units in view camera R243 ”, page page 59
front area of vehicle”, page 23
1
Left/right overhead view ⇒ “1.2 Overview of fitting ⇒ “2.19 Removing and in‐ ⇒ “9.2 Calibrating over‐
camera -R244- / -R245- locations - senders, sen‐ stalling right/left overhead head view camera”,
sors and control units in view camera R244 / R245 page 59
centre section of vehicle”, ”, page 23
page 3
Rear overhead view cam‐ ⇒ “1.3 Overview of fitting ⇒ “2.20 Removing and in‐ ⇒ “9.2 Calibrating over‐
era - R246- locations - senders, sen‐ stalling rear overhead head view camera”,
sors and control units in view camera R246 ”, page page 59
rear section of vehicle”, 24
page 4

9.2 Calibrating overhead view camera


Calibration/adjustment must be performed if:
♦ One or more cameras have been renewed.
♦ The driver assist systems control unit - J1121- has been re‐
newed.
♦ A software update has been performed.
♦ A data record has been written to the driver assist systems
control unit - J1121- .
♦ Repair work has been performed on components in which a
camera is installed, or components which affect the installation
position of the camera.
♦ Running gear adjustments have been performed.
♦ An offset exists in the overlapping areas of the individual cam‐
era images.
♦ Suspension height adjustment on one axle by more than 5 mm
has been performed.
♦ Suspension height adjustment of complete vehicle by more
than 10 mm has been performed.
Special tools and workshop equipment required
♦ Calibration unit - VAS 721 001-
♦ ⇒ Vehicle diagnostic tester
Measurement location

Volkswagen Technical Site: http://vwts.ru http://vwts.info 9. Overhead view camera 59


Touareg 2018 ➤
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1 - Left calibration unit


2 - Front overhead view cam‐
era - R243-
3 - Right calibration unit
4 - Right overhead view cam‐
era - R245-
5 - Rear overhead view cam‐
era - R246-
6 - Left overhead view camera
- R244-

Preparations
• Make adequate space available (no objects within surrounding
area of calibration board to prevent erroneous line detection).
• Avoid large lighting differences (no headlights or direct light‐
ing).
• Position vehicle on a firm and level surface.
• Move front wheels to straight-ahead position.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
• For vehicles without air suspension, suspension was bounced
and rocked several times.
• For vehicles with air suspension, activate “normal level” ⇒
Operating Manual .
• Electromechanical parking brake operated.
• All vehicle doors and tailgate closed.
• Fold out both exterior mirrors.
• Use a damp cloth for cleaning of camera lenses.

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• Check camera images on display unit for front information dis‐


play and operating unit control unit - J685- . If camera image
is impaired due to damaged camera, renew the respective
camera. If image is crooked, check if respective camera is se‐
cured correctly.
• System is active and is displayed on display unit for front in‐
formation display and operating unit control unit - J685- .
• Connect battery charger for backup power supply ⇒ Electrical
system; Rep. gr. 27 ; Battery; Charging battery .
• Before starting calibration/adjustment, read out event memory
and work through all entries displayed.
Procedure
– Roll out calibration device - VAS 721 001- on left and right next
to vehicle.
– The arrows -1- on the calibration unit - VAS 721 001- point
forwards.
– Attach fastening strips to front and rear of calibration unit -
VAS 721 001- .
– Align cross-hairs -2- on calibration unit - VAS 721 001- to front
axle of vehicle (centre of front wheel).
– Align both calibration units so that they are parallel. Vehicle
must be located centrally between both calibration units.
Observe the following dimension specifications:
• Dimension -a- 2000 to 2500 mm ± 5 mm, front and rear equal
• Dimension -b- must be even on both sides
• Dimension -c- must be even on both sides
Calibration process
During the calibration process the following should not occur:
• Vehicle doors should not be opened or closed.
• There should be no-one in the vehicle.
• The vehicle must not be loaded (kerb weight).
– Connect vehicle diagnostic tester.
– Switch on ignition.
– Use the “guided Fault Finding” or “guided Functions” mode to
select the appropriate programme for calibration/adjustment
⇒ Vehicle diagnostic tester:
– Start selected program and follow instructions on display of
vehicle diagnostic tester.
– Upon completion of calibration/adjustment switch off ignition.
– Disconnect vehicle diagnostic tester from diagnostic connec‐
tion.
– Disconnect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .

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10 Front camera for assist systems


⇒ “10.1 Components of front camera for assist systems”,
page 62
⇒ “10.2 Calibrating front camera for driver assist systems”,
page 62

10.1 Components of front camera for assist systems


Component Overview of fitting loca‐ Removing and installing Commissioning
tions
Driver assist systems con‐ ⇒ “1.2 Overview of fitting ⇒ “2.12 Removing and in‐
trol unit - J1121- locations - senders, sen‐ stalling driver assist sys‐
sors and control units in tems control unit J1121 ”,
centre section of vehicle”, page 16
page 3
Front camera for driver as‐ ⇒ “1.2 Overview of fitting ⇒ “2.17 Removing and in‐ ⇒ “10.2 Calibrating front
sist systems - R242- locations - senders, sen‐ stalling front camera for camera for driver assist
sors and control units in driver assist systems systems”, page 62
centre section of vehicle”, R242 ”, page 21
page 3

10.2 Calibrating front camera for driver assist


systems

Note

The following situations can cause the camera function to be im‐


paired by sustained poor visibility of the lane marker lines:

♦ The field of view of the camera is soiled or iced over. In this


case, clean the affected area.
♦ The field of view of the camera is fogged over.
The camera’s viewing window must be cleaned manually if there
is heavy soiling on the inside of the windscreen in the field of view
of the camera. To do this, the camera and lens hood must be
removed and the windscreen cleaned using cleaning solution.
Remove front camera for driver assist systems - R242- and lens
hood ⇒ page 21 .
Correct calibration is a basic precondition for the front camera for
driver assist systems - R242- to function without faults.
The front camera for driver assist systems - R242- must be cali‐
brated/adjusted if any of the following conditions apply:
♦ The entry in event memory for front camera for driver assist
systems - R242- “has no active or an incorrect basic setting/
adaptation”.
♦ The front camera for driver assist systems - R242- has been
removed and then reinstalled or it has been renewed.
♦ The bracket for front camera for driver assist systems - R242-
has been removed and then reinstalled or it has been re‐
newed.
♦ The lens hood has been removed and then reinstalled of it has
been renewed.
♦ The electrical wiring for front camera for driver assist systems
- R242- has been renewed.

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♦ The electrical connector for front camera for driver assist sys‐
tems - R242- has been touched.
♦ The windscreen has been removed and then reinstalled of it
has been renewed.
♦ Rear axle toe has been adjusted.
♦ Modifications having an effect on the body height have been
made to the car's running gear.
♦ Normal level has been programmed anew.

Note

♦ Before calibrating the front camera for driver assist systems,


read out event memory and rectify faults as necessary.
♦ Calibration of the front camera for driver assist systems must
be performed using only VW/AUDI approved wheel alignment
equipment!
♦ Calibration of the driver assistant system's front camera is
permitted only with the setting device - VAS 6430- !

Special tools and workshop equipment required


♦ Setting device - VAS 6430-

♦ Camera - VAS 701 001/1- , not illustrated


♦ Wheel alignment computer
♦ ⇒ Vehicle diagnostic tester

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Note

♦ The front camera for driver assist systems - R242- must be


correctly located in the holder.
♦ The field of view of the camera must be free.
♦ Before driving the vehicle onto the wheel alignment platform,
make sure there is sufficient space between the midpoint of
the hub of the front wheels and the setting device - VAS 6430- .
♦ The distance between the setting device - VAS 6430- and the
centre point of the hub of the front wheels must be 1500 mm
± 25 mm.
♦ If available space is not adequate, move vehicle backwards
onto alignment platform as required to achieve space re‐
quired.
♦ The calibration board must be positioned centrally and engag‐
ed on the setting device.
♦ The event memory must be read before starting calibration.
Any memory entries must be deleted.

Procedure
• Please observe test prerequisites for a wheel alignment ⇒
Running gear, axles, steering; Rep. gr. 44 ; Wheel alignment;
Test prerequisites .
• Please observe measurement preparations for calibration/ad‐
justment of driver assist systems ⇒ Running gear, axles,
steering; Rep. gr. 44 ; Wheel alignment; Measurement prep‐
arations .
• For vehicles with air suspension, bring vehicle to normal level
and block ⇒ Vehicle diagnostic tester.
• For vehicles with rear wheel steering, adjust rear wheel steer‐
ing to zero position ⇒ Vehicle diagnostic tester. This is the only
way to assure that rear wheel steering is in straight-ahead po‐
sition.
– Drive vehicle “straight on” onto wheel alignment unit. Switch
off ignition only when the vehicle has come to a halt.
– Connect battery charger ⇒ Vehicle electrics; Rep. gr. 27 ;
Battery; Charging battery .
– Connect ⇒ Vehicle diagnostic tester. (Route diagnostic cable
through open window.)

Note

During the calibration procedure, make sure that all the car doors
remain closed and that the car's exterior lighting is switched off.

– Move front wheels to straight-ahead position.


– Mount quick-release clamps on wheels.
– Mount reflectors at quick-release clamps.
– Carry out wheel runout compensation.
– Select button for calibration procedure for front camera for
driver assist systems in the wheel alignment computer.

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– Measure standing height at all four wheels and note it.

Note

♦ Setting device - VAS 6430- is not allowed to be moved on


alignment beam.
♦ Wheel alignment platform must be in the lowermost levelled
position for next work step.

– Turn setting device - VAS 6430- upwards so that alignment


beam is parallel to middle of measurement transducers on
front wheels, in order to perform a correct measurement with
distance measuring unit -1-.
1- Distance measuring unit with tape measure and socket pin
– Position setting device - VAS 6430- at distance -a- of 1500 mm
± 25 mm from centre point of hub of front wheels to beam of
setting device - VAS 6430- .
• Distance -a- of 1500 mm ± 25 mm must be measured on both
sides of vehicle and adjustment device - VAS 6430- must then
be aligned.
• Distance -a- must be same on both sides of car.

– Place camera - VAS 701 001/1- -1- for ADR/ACC adjustment


at setting device - VAS 6430- at right and secure.

• Wheel alignment unit must be in the lowermost levelled posi‐


tion for next work step.
– Measure height value -a- between standing surface of setting
device - VAS 6430- and wheel support surface on wheel align‐
ment platform. Enter value in wheel alignment computer.

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– Unscrew clamping bolt -arrow-, place measuring bar -1- on


floor.

– Use crank -1- to set calibration panel - VAS 6430/4- to nominal


height -2- indicated by wheel alignment computer and make a
note.

When nominal height has been reached, measuring bar -1- must
be moved upwards slightly and secured with clamping screw
-arrow-.

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– Move setting device - VAS 6430- sideways -arrows B- until


display on wheel alignment computer is within tolerance.

– Screw down adjuster screws -2- and -3- slightly to secure set‐
ting device - VAS 6430- against rolling away.

– Turn fine adjuster screw -1- until display on wheel alignment


computer is within tolerance.

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– Use adjuster screw -1- to level spirit level -A-.


– Use adjuster screws -2- and -3- to level spirit level -B-.

– Unscrew clamping bolt -arrow-, place measuring bar -1- on


floor.

– Check nominal height -2- again and correct if necessary.

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When nominal height has been reached, measuring bar -1- must
be moved upwards slightly and secured with clamping screw
-arrow-.
Concluding work is carried out via ⇒ Vehicle diagnostic tester.
Follow instructions on screen to perform calibration.

Note

The next step in Guided fault finding is to measure the body


height.

– Enter the noted standing height.

10. Front camera for assist systems 69

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