BS SB OPSRA 038 Heavy Lift Crane Operation - Generic

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RISK ASSESSMENT RA ID: BS SB OPSRA 038

DESCRIPTION: Heavy lift crane operation - Generic (specific RA to be conducted for each Rev: 02
specific operation) Date: 15.01.2018
Page No: 1 of 4
BOS Shelf
NAME A. Ibadov C. Douglas F. Azimov
SIGN
DATE
N ACTIVITY HAZARD HAZARD Risk Value CONTROL MITIGATION S
o DESCRIPTION EFFECT S x L=R HAZARD SEVERITY (S) & LIKELY HOOD OF HAZARD EFFECT (L) EQUALS L
S L R ECCEPTABLE RISK (R) R
1 Selection of Failure of crane Injury to 3 B 3B Only cranes which have been supplied from a pre-approved certified B
crane personnel. vendor shall be allowed entry to the facility as required in the lifting plan. 2
Uncertified crane &
equipment Damage to Personnel in a position to order the services of a crane are aware of any
equipment. restrictions and the general requirements. Pre work check list to be
Not competent operator
completed on arrival at the site and provided for relevant personnel review
Harm to
& filling. Crane operator competence to be confirmed. Only certified,
reputation
inspected and tested cranes to be used. ATO system implemented properly.
Adequate supervision. Only cranes with current colour code are permitted
to operate.
2 Preparing for Trips and falls Injury to 4 C 4C TRIC/Integra/TBT conversation. Check worksite is clear before starting B
the crane personnel work, remove all trip hazards. 2
operation Harm to
reputation
3 Heavy lift Dropped objects Injury to 4 C 4C TRIC/TBT/ Integra to be conducted. Lifting and slinging training. Refer to 4
crane personnel Lifting plan or procedures if unsure. Check all lifts: keep clear of area whist C
operation Damage to lifts are being carried out.
property. Harm
to reputation
Blind lifts Injury to 4 C 4C Work guidelines: Competent personnel: Training, golden rules. Ensure 4
personnel sufficient personnel are available to carry out the lift safely; use dedicated C
Pinch and crush injuries,
Damage to banks man to provide proper communication. Use of radio communication
damage to plant or
property. Harm if required; Suitable lifting plan to used, banks man to be stationed on
equipment
to reputation walkway. Refer to the crane load chart and do not exceed the rated
capacity of the crane and rigging for the planned lift. No unauthorized
personnel in vicinity.
Weather conditions. Injury to 4 C 4C Work guidelines, Weather conditions to be monitored and task should be
Loss of control. personnel reviewed when conditions change. Wind speed limit is 12,5 m/s.
Damage to
RISK ASSESSMENT RA ID: BS SB OPSRA 038

DESCRIPTION: Heavy lift crane operation - Generic (specific RA to be conducted for each Rev: 02
specific operation) Date: 15.01.2018
Page No: 2 of 4
N ACTIVITY HAZARD HAZARD Risk Value CONTROL MITIGATION S
o DESCRIPTION EFFECT S x L=R HAZARD SEVERITY (S) & LIKELY HOOD OF HAZARD EFFECT (L) EQUALS L
S L R ECCEPTABLE RISK (R) R

property. Harm
to reputation
Failure of lifting Injury to 4 C 4C Competent, trained personnel, regular inspections, regular 6 month third 4
equipment/ Frame personnel party inspections. All lifting equipment to be visually checked prior to use. C
Damage to Only certified & properly colour coded lifting equipment to be used.. Check
property. Harm weight of load and condition of equipment before commencing lift.
to reputation
Movement of lifts in Injury to 4 C 4C Work guidelines: training. To clear non-essential equipment; Off-loading of 4
confined spaces/ personnel vessel will be from aft to forward & forward to aft. All personnel to keep C
congested areas Damage to well clear when handling equipment. Do not follow the load in congested
property. area, Pre plan your route and escape. Use tag lines where appropriate. Plan
Harm to escape routes before starting lifts. No personnel to enter baskets or
reputation containers during lifting operations. Safe hands tools to be utilized
wherever possible for prevention of hand injuries.
Communication Failure Injury to 4 C 4C TRIC with involved operatives on the use of radio and the way keep audible 4
personnel communication between themselves. Batteries must always be charged and C
Damage to signalmen should position themselves so that could be fully visible for the
property. crane operator in case of any emergency stop. Signalman must be
Harm to dedicated, trained and should be present all times and change locations in
reputation conjunction with the lift plan so that to be in full view of crane operator.
Specified radio channel for the operation if any requirement for radio use.
High viz helmets covers to comply to Lifting procedure requirements.
Shift change or hand Injury to 3 B 3B TRIC/ TBT conversation. To brief the second shift about the load B
over/Reporting personnel requirement, Keep all communication devices ready/ operational; Review 3
procedures Damage to the procedures and each individual’s roles and responsibilities. Stop the
property. operation if anything goes wrong. Report to your supervisor & reassess the
Harm to task.
reputation
 Inadequate loading & Injury to 4 C 4C Regular plant inspection; Personnel competency, Procedure, SWL indicator, 4
unloading on to trucks personnel Training, RA, Lift Plan, pre shift meeting, Standards to be established. C
Damage to TRIC/INTEGRA Pre-shift meeting. Regular review of procedures. Banks man
property. to make sure all locking mechanisms are disengaged when unloading and
RISK ASSESSMENT RA ID: BS SB OPSRA 038

DESCRIPTION: Heavy lift crane operation - Generic (specific RA to be conducted for each Rev: 02
specific operation) Date: 15.01.2018
Page No: 3 of 4
N ACTIVITY HAZARD HAZARD Risk Value CONTROL MITIGATION S
o DESCRIPTION EFFECT S x L=R HAZARD SEVERITY (S) & LIKELY HOOD OF HAZARD EFFECT (L) EQUALS L
S L R ECCEPTABLE RISK (R) R

Harm to engaged before loading and for the driver to verify it is performed in
reputation correct way. Position crane in correct location; Install spreader pads, if
required; Inspect the set up location; Clear obstructions; Planning; Set up
crane according to manufacturer’s recommendation; Set up electronic
control computer & make sure it is operational at all times. Stop if it goes
wrong and report. Do not attempt to lift, if unsure. Company provided,
proper 16 mm tag line in proper condition shall be used. Safe hand tools
shall be utilized where ever possible. Under no circumstances load handlers
shall touch the load if it is above the waist height.
Crane set up/positioning Injury to 4 C 4C Arrange safe and secure location for the crane and make sure that the 4
personnel crane boom is quite reachable to the load and the route is clear of any C
Damage to obstruction while swinging the load around. Spreader pads in proper length
property. must be used as mentioned in the procedure, if would be required. Make
Harm to sure that the ground condition and area suits for the purpose. Get an
reputation advise if you are doubtful of the safety of the ground condition and do not
attempt to do any lift if you are not happy with it.
Un authorised personnel Injury to 4 C 4C Barrier off lifting area; Assess the situation and establish all necessary 4
personnel precautions to stop unauthorized entry. C
Harm to
reputation
Failing of crane due to Injury to 4 C 4C Regular plant inspection; Personnel competency, Procedure, SWL indicator, 4
exceeding SWL personnel Training, RA, Lift Plan, pre shift meeting. Standards to be established. C
parameters Damage to Barrier operations zone where required. Better access , crane closer to
property. quayside wall- if from vessel, increased capacity of crane.
Harm to Test lift to be conducted.
reputation Crane maintenance program established in accordance to manufacturers
recommendations.
RISK ASSESSMENT RA ID: BS SB OPSRA 038

DESCRIPTION: Heavy lift crane operation - Generic (specific RA to be conducted for each Rev: 02
specific operation) Date: 15.01.2018
Page No: 4 of 4

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