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Cebex 305 constructive solutions

Retarding admixture for mortar


Use Technical Support

„ Used in conjunction with Cebex or Conplast air Fosroc offers comprehensive technical support, including
entrainers to produce a pre-mixed retarded mortar with help at the design stage, application advice and on site
an usable life of typically up to two working days. problem solving. Specifiers and contractors are encouraged
to contact our trained staff for answers to their questions.
„ To provide controlled extension of working life for
premixed renders or screeds. For further information please contact us at your nearest
Fosroc office.
Advantage
Typical Dosage
„ Controlled retardation allows extended working life to be
obtained. The optimum dosage of Cebex 305 to meet specific
requirements must always be determined by trials using
„ Allows premixing of mortar in large volumes for gradual
the materials and conditions that will be experienced in
use, increasing quality and consistency of the supplied
use. This allows the optimization of admixture dosage and
material.
mix design and provides a complete assessment of the
„ Pre-mixing of large volumes of mortar allows more concrete mix.
accurate and consistent dispensing of colour pigments.
Typical dosage levels for Cebex 305 for use in retarded
„ In combination with Cebex or Conplast air entrainers, mortars lie in the range of 0.30 to 1.60 litres/100 kg of
provides air entrainment and reduced water content to cement. The actual level will depend on the working life
the mix decreasing water absorption and enhancing required and other factors such as the type of sand used.
durability. A dosage selection method is detailed later on this sheet.

„ Can reduce or eliminate the need to use lime when used Where lime is used in the mix, the admixture should be
in combination with Cebex or Conplast air entrainers. dosed based on the total amount of lime and cement in the
mix. The recommended trial procedure will allow the effects
Standard Compliance
of lime to be determined. An initial starting point for trials is
Cebex 305 complies with BS 4887 Part 2 as a retarding to consider the lime to have the same admixture demand
admixture for mortar and with the requirements of BS 4721, as three times its own weight of cement.
Specification for ready-mixed building mortars, Section 3.
Use at Other Dosages
Description
Dosages outside the typical range suggested on this sheet
Cebex 305 plasticising and retarding admixture is chloride may be used if necessary and suitable to meet particular
free and based on selected hydroxycarboxylic materials. It mix requirements, provided that adequate supervision is
is supplied as a straw coloured solution which instantly available. Compliance with requirements must be assessed
disperses in water. through trial mixes. Contact your local Fosroc Technical
Service Department for advice in these cases.
Cebex 305 enhances the dispersion of the cement particles
in a mortar mix, exposing a greater surface area of cement Typical Properties
to the mixing water and enabling the water content of the
mortar to perform more effectively. Appearance : Straw coloured liquid

The initial hydration of the cement is also delayed. By Specific gravity : Typically 1.17 at 20°C
careful selection of dosage level and combination with Chloride content : Nil to BS 4887
Cebex or Conplast air entraining agents, this can be used
to extend the working life of a pre-mixed mortar to a level Instruction for Use
suitable for the particular bricks or blocks that are to be laid. Mix Design
Once between the bricks or blocks, water is drawn from the
mortar. This causes acceleration of the stiffening and the Typical mortar mixes based on BS 4721 Section 3 are
mortar then sets and performs in a similar manner to shown in Table 1, together with typical performance
conventional non-retarded mortars. specifications associated with them. These specifications
are used throughout the United Kingdom and, in the
absence of suitable alternatives, can be employed as a
useful guide on a worldwide basis.
Cebex 305
Comprehensive trial mixes with local materials should be Table 1: BS 4721, specification for retarded mortars
performed to ensure suitable performance is obtained and a) Mix proportions
that the optimum dosages of Cebex 305 and other Fosroc
admixtures are selected. In particular the silt content of the Mortar Cement sand Cement content
sand used will have a large effect on the dosage of Cebex designation volume proportions % by weight
305 required. Low silt contents will require lower dosages
i 1:3 20.5 to 25.0
of Cebex 305 and high silt contents will require higher
dosages. However, silt does help to promote mix cohesion ii 1:3 to 1:4 16.0 to 25.0
and reduce bleed water in the mortar. iii 1:5 to 1:6 11.5 to 16.5

Air entrainment iv 1:7 to 1:8 8.5 to 12.5

Most specifications for mortar require entrained air to be


included. The inclusion of adequate quantities of air is b) Specified properties Mortar Minimum
necessary to allow satisfactory workability and ease of use Mortar Minimum Minimum Maximum Entrained
to be maintained. The use of Cebex or Conplast air entrainers 28 day comp. water flow air
is recommended. strength retentivity
MPa % % %
The use of air entrainment also reduces segregation and
bleeding, should these faults be apparent. If these problems i 11.0 88 135 7 to 12
are severe then contact your local Fosroc Technical Service ii 4.5 89 130 7 to 12
Department for advice on the selection of alternative sands
iii 2.5 90 125 7 to 15
and other potential admixture combinations.
iv 1.0 91 125 7 to 15
Dosage selection

The dosage of Cebex 305 to be used in initial trials should


1.8 -
be selected as follows, the results of trials should then be
Cebex 305 dosage (litres / 100kg cement)

used to determine the actual dosage required to give the 1.6 -


properties desired. 1.4 - High silt

Target dosage
1. The mortar constituents should be chosen to meet any 1.2 -
specified requirements for mix proportions, cement and 1.0 -
air content. A target retardation period should then be
0.8 -
chosen. This will typically be to provide two working
days in which the mortar is of a usable workability. 0.6 -
Low silt
However, where masonry units with low absorption 0.4 -
values are to be used, or retardation of renders and
0.2 -
screeds is desired, it is recommended that a maximum
retardation period of one working day is used.
0 10 20 30 40
2. The appropriate starting trial dosage for the desired Working life (hours)

period of retardation is selected from Figure 1. For FIGURE 1: TYPICAL RELATIONSHIP BETWEEN WORKABLE
example, a dosage of 1.0 Iitres/100 kg of cement would LIFE AND DOSAGE AT CONSTANT WATER CONTENT FOR
be chosen as the starting point for trials to produce 30 DIFFERENT TYPES OF SAND.
hours retardation.
3. A trial mix should then be produced using the intended
materials and the actual retardation time obtained should
be recorded. A number of factors will affect the level of
retardation obtained, including moisture content of the
sand, silt content in the sand, initial mortar workability,
and cement chemistry. If the desired retardation is not
obtained then comparison of the actual working life for
the starting dosage used with the curves provided on
Figure 1 will allow a modified dosage to be selected for
further trials.

constructive solutions page 2


Cebex 305
4. Once a suitable dosage has been selected by the trial When a Cebex or Conplast air entrainer is to be added to
procedure, care should be taken to ensure consistency the mix, it must be added via a separate dispenser or a
of materials used and mixing and delivery procedures. purpose built multi-dispenser unit.
Air contents and initial delivered workability should be
Effects of overdosing
checked regularly.
An overdose of double the intended amount of Cebex 305
Mix workability
will result in a significant increase in retardation as compared
The initial workability of a retarded mortar is an important to that normally obtained at the intended dosage. An
factor in ensuring a consistent product with the desired overdose will also tend to increase the plasticising effect of
workability retention characteristics. The initial workability the admixture. The degree of these effects will depend on
should be within the range of 100 to 110% as measured the particular mix design and overdose level.
using the BS 4551 flow table.
Curing
Storage of mixed mortar
As with all cementitious systems, good curing practice
Once manufactured, the mixed mortar must be protected should be maintained. Curing is particularly important
from moisture loss. It is recommended that mortar is stored where retarded screeds or renders are used.
in a non-porous container with a close fitting lid. If evaporation
occurs, the mortar will prematurely form a crust. Typical performance examples

Compatibility Many variables in concreting materials and conditions can


affect the selection and use of an admixture. Trials should
Cebex 305 is compatible with other Fosroc admixtures used
be made using relevant materials and conditions in order
in the same mortar mix. All admixtures should be added to
to determine the optimum mix design and admixture dosage
the concrete separately and must not be mixed together
to meet specific requirements.
prior to addition. The resultant properties of mortar containing
more than one admixture should be assessed by the trial Typical performance examples from evaluation studies of
mix procedure recommended on this data sheet. Cebex 305, are included on this data sheet. The values
quoted are representative of results obtained and are
Cebex 305 is suitable for use with all types of ordinary
provided as illustrations of the performance in different
Portland cement. Contact your local Fosroc Technical
situations. Because of the variability of concreting materials,
Service Department for advice on use with special cements
the results should only be taken as typical of the performance
and blends containing cement replacement materials.
to be expected. Results quoted in individual examples
Dispensing should not be taken as necessarily directly comparable
with other examples given here or results obtained
The correct quantity of Cebex 305 should be measured by
elsewhere for Cebex 305 or other products. Unless
means of a recommended dispenser. The admixture should
otherwise specified, all testing was carried out to the
then be added to the concrete with the mixing water to
relevant parts of applicable British Standards.
obtain the best results. Contact your local Fosroc Technical
Service Department for advice regarding suitable equipment
and its installation.

Table 2: Comparison of performance of retarded mixes with Cebex 305 and non-retarded mixes containing lime.
Mortar Mortar Compressive strength ISAT absorption value, BS 1881
designation type N/mm2 to BS 4551 ml/m2/second % Improvement
28 day specification 10 min 30 min 10 min 30 min
Class ii Cement : lime 9.0 4.5 2.14 1.44 - -
Cebex 305 9.0 4.5 0.65 0.48 70 70
Class ii Cement : lime 3.5 2.5 6.0 3.6 - -
Cebex 305 3.0 2.5 4.0 2.5 30 30

constructive solutions page 3


Cebex 305
Limitations

The recommendations on this data sheet concerning the Splashes on the skin should be removed with water. In
maximum working life to be used with low absorption case of contact with eyes rinse immediately with plenty
masonry units and retarded screeds and renders should be of water and seek medical advice. If swallowed seek
carefully followed. medical attention immediately - do not induce vomiting.

Estimating - packaging For further information consult the Material Safety Data
Sheet available for this product.
Cebex 305 is available in drum and bulk supply. For larger
users, storage tanks can be supplied. Details of specific Fire
packaging volumes are available on request.
Cebex 305 is water based and non-flammable.
Note: In accordance with Commercial or Health & Safety
requirements packaging detail may alter. Please contact Cleaning and disposal
your local Fosroc office for detail. Spillages of Cebex 305 should be absorbed onto sand,
Storage earth or vermiculite and transferred to suitable containers.
Remnants should be hosed down with large quantities
Cebex 305 has a minimum shelf life of 12 months provided of water.
the temperature is kept within the range of 2°C to 50°C.
Should the temperature of the product fall outside this The disposal of excess or waste material should be
range then the Fosroc Technical Service Department should carried out in accordance with local legislation under the
be contacted for advice. guidance of the local waste regulatory authority.

Note 1: CPL Regulations 1984 Supply- Schedule 1


Precautions
Note 2: HSE publication Guidance Note EH40
Health and safety

Cebex 305 does not fall into the hazard classifications of


current regulations (see notes 1 and 2 below). However, it
is mildly alkaline and should not be swallowed or allowed to
come into contact with skin and eyes.

Suitable protective gloves and goggles should be worn.

Cebex is the trademark of Fosroc International Limited

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service, copies of which may be obtained on request. Whilst Fosroc
endeavours to ensure that any advice, recommendation, specification or information it may give is accurate and
correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept
any liability either directly or indirectly arising from the use of its products, whether or not in accordance with any advice,
specification, recommendation or information given by it.

Fosroc
REGIONAL OFFICES IN GREATER CHINA:
Hong Kong Ltd. Shanghai
Fosroc International Ltd (North Asia Regional Office)
1101 Eton Tower Suite 3508, 35th Floor, King Tower, 28 Xin Jinqiao Road, Pudong, Shanghai 201206, China
8 Hysan Avenue Tel: (86-21) 5030 5370 Fax: (86-21) 5030 5375 email: china@fosroc.com

Causeway Bay Beijing Chongqing Guangzhou


Hong Kong Tel: (86-10) 6593 5939 / 6530 1767 Tel: (86-23) 6362 0584 / 94 Tel: (86-20) 8226 9245
6530 1768 Fax: (86-23) 6362 0604 Fax: (86-20) 8226 8010 /
Tel: (852) 2882 8662 Fax: (86-10) 6593 6366 8226 8090
Fax: (852) 2895 2931
Shenzhen Suzhou Macau
email: hongkong@fosroc.com Tel: (86-755) 8361 6667 Tel: (86-512) 6860 1623 Please contact Fosroc HK Ltd.
www.fosroc.com Fax: (86-755) 8336 3885 Fax: (86-512) 6860 1723
FIL/JAN/04/A

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