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SCHEMATIC FEATURES AND TIPS


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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
UENR0669-04
January 2021

C7.1 Industrial Engine


Electrical System
8811-UP

Volume 1 of 2: Engine Wiring


Volume 2 of 2: DEF Tank Wiring
PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
8 7 6 5 4 3 2 1
ELECTRONIC CONTROL MODULE (ECM) J2
Vs (+5V) 1 997-F59 OR -18 125-F40 OR -14
A278-E38 BK-18 INJECTOR HARNESS C251-F64 BK-18 J1 ECM
ACTIVE SENSOR SUPPLY 1 J844-E46 GY-18 2 125-F65 OR -14
C453-F26 YL-18
C211-E35 BK-18 X920-E4 BR-18 SIGNAL 3 K895-F52 BU-18 125-F68 OR -14 E740-F63 GN-18
2 X927-E1 YL-18 1 INJECTOR 2 LS 1
C246-E50 BK-18 X921-E2 PK-18 4 229-F46 BK -14 H451-F57 GN -18
NRS VALVE + 3 Y764-E47 YL-18 X921-E2 PK-18 2 INJECTOR 2 HS 5 T801-F53 PU-18 2 KEY SWITCH DCU HS
229-F66 BK -14 J890-F58 BU-18
NRS VALVE - 4 Y765-E48 YL-18 C246-E16 BK-18 C246-E51 BK-18 X922-E8 WH-18 X926-E3 GY-18 3 INJECTOR 1 LS GROUND 6 998-F47 BR-18 J894-F36 BU-18
229-F67 BK -14 T801-F54 PU-18 3 KEY SWITCH DCU LS
X923-E6 OR-18 FUEL TEMP SENSOR X920-E4 BR-18 4 INJECTOR 1 HS K895-F52 WH-18
5 C246-E55 BK-18 944-F48 OR-18 4
X924-E12 BR-18 945-F49 BR-18 K900-F2 YL-18
6 C246-E63 BK-18 F421-E15 YL-18 1 SIGNAL DPF IN/ SCR IN TEMP
K900-F3 YL-18 E740-F63 GN-18 5 DCU POWER RELAY +
X925-E10 PK-18 993-F73 BR-18
7 C246-E55 BK-18 2 GROUND Vs (+5V) 1 A700-F31 OR-18 K900-F4 YL-18 K900-F1 YL-18 6
X926-E3 GY-18 X929-E5 BU-18 1 INJECTOR 4 LS 997-F59 OR -18
C250-E56 BK-18 GROUND 2 998-F34 BR-18 998-F34 BR-18 K900-F5 YL-18
8 FUEL PUMP CONTROL VALVE X923-E6 OR-18 2 INJECTOR 4 HS CAN C+ 7
X927-E1 YL-18 SIGNAL 1 DPF IN 3 J894-F36 WH-18
F 9 C250-E17 BK-18 C250-E62 BK-18
X928-E7 GN-18
X928-E7 GN-18 3 INJECTOR 3 LS SIGNAL 2 SCR IN 4 J890-F58 BU-18
998-F47 BR-18
A700-F31 OR-18
K900-F29 YL-18
8 F
ACTIVE SENSOR RETURN 10 C250-E17 BK-18 C250-E65 BK-18 X922-E8 WH-18 4
INJECTOR 3 HS DEF INJECTOR C251-F64 BK-18 9
X929-E5 BU-18 Y950-E13 YL-18 1
K990-F8 GN-18
PASSIVE SENSOR RETURN 11 C246-E16 BK-18 C250-E66 BK-18 SIGNAL 1 K840-F69 GY-18 E740-F63 GN-18 10
X930-E11 GY-18 Y951-E14 PU-18 2
F711-F16 YL-18 K990-F9 GN-18
TUBO OUTLET TEMP SENSOR 12 C440-E37 YL-18 C250-E69 BK-18
GROUND 2 N895-F70 PK-18 11
X931-E9 YL-18 X931-E9 YL-18 1 INJECTOR 6 LS F711-F61YL-18 K990-F10 GN-18 K990-F7 GN-18
13 FUEL PRESSURE SENSOR K990-F11 GN-18 12
C250-E53 BK-18 C250-E71 BK-18 X925-E10 PK-18 2 INJECTOR 6 HS F712-F20 GN-18 CAN C -
14 K990-F12 GN-18 13
F421-E15 YL-18 X930-E11 GY-18 3 INJECTOR 5 LS F712-F62 GN-18
C250-E56 BK-18 1 GROUND K990-F28 GN-18
15 C440-E37 YL-18 C246-E55 BK-18 X924-E12 BR-18 4
INJECTOR 5 HS J890-F58 WH-18 C254-F21 BK-18 14 RETURN
Y946-E18 BU-18 2 SIGNAL PUMP ELECTRONIC
WASTEGATE REGULATOR VALVE + 16 M795-E34 WH-18 C967-E24 BU-18 Y950-E13 YL-18 J844-E57 GY-18 3 +5 VOLTS
TANK UNIT (PETU) J894-F36 BU-18 F711-F14 YL-18 C251-F64 BK-18 15 RETURN
17 E965-E21 BU-18 K895-F52 BU-18 F711-F15 YL-18 F711-F13 YL-18 16
Y951-E14 PU-18
18 F421-E15 YL-18 K990-F28 GN-18 F711-F16 YL-18
PWM TEMPERATURE 996-E19 GN-18 C250-E56 BK-18 CAM SPEED SENSOR (SECONDARY) PETU POWER
F711-F61YL-18
CAN A + K900-F1 YL-18 17 DUC HF NOx DEF Q
K900-F29 YL-18
19 F712-E44 GN-18 18 DUC HF NOx DEF Q
Y946-E18 BU-18 996-E58 GN-18 1 T801-F60 PU-18 K990-F7 GN-18
F711-E45 YL-18
BATT + 1 125-F65 OR -14
20 J844-E57 GY-18 P920-E20 BR-18 2 BATT + 2 125-F68 OR -14 X807-F74 PK-18 19
21 BATT - 3 229-F66 BK -14 F712-F18 GN-18
J844-E49 GY-18 996-E58 GN-18 944-F48 OR-18 20 CDL+
BATT - 4 229-F67 BK -14 F712-F19 GN-18 F712-F17 GN-18
22 J844-E46 GY-18 J844-E54 GY-18 P920-E20 BR-18 21
CRANK SPEED SENSOR (PRIMARY) F712-F20 GN-18
DATE LINK 23 F711-E45 YL-18 J844-E57 GY-18 996-E59 GN-18 PETU SIGNAL
F712-F62 GN-18 CAN A - 22
WASTEGATE REGULATOR VALVE - 24 E965-E21 BU-18 996-E59 GN-18 1
C211-E35 BK-18 J844-E61 GY-18 DEF DOSING HS 1 K840-F69 GY-18 23
J844-E52 GY-18 J844-E49 GY-18 E965-E21 BU-18 2
25 J844-E64 GY-18 DEF DOSING LS 2 N895-F70 PK-18 125-F37 OR -14 24
C250-E60 BK-18 125-F40 OR -14
RETURN PWN SENSOR 26 998-E36 BR-18
J1939 + (CAN C) 3 K900-F29 YL-18 DATA LINK- APP
K443-E30 PK-18 J1939 - (CAN C) 4 K990-F28 GN-18 125-F41 OR -10 125-F38 OR -14 F711-F13 YL-18 25
ENGINE SPEED - CRANK 27 E965-E21 BU-18 994-E22 GY-18 OIL PRESSURE SENSOR
K446-E33 PU-18 KEYSWITCH (DUC) 5 T801-F60 PU-18 BATT + 125-F39 OR -14 F712-F17 GN-18 26 DATA LINK- APP
ENGINE SPEED - CAM 28 P920-E20 BR-18 J844-E61 GY-18 J844-E49 GY-18 +5 VOLTS 6
M795-E34 WH-18
1
27
C250-E62 BK-18 C250-E60 BK-18 J1939 + (CAN A) 7 F711-F61 YL-18
NRS DELTA PRESSURE 29 P893-E29 PU-18 N735-E28 BU-18 2 GROUND
945-F49 BR-18 28 CDL-
J1939 - (CAN A) 8 F712-F62 GN-18 K840-F69 GY-18 125-F41 OR -10
BACK PRESSURE VALVE POSITION 30 K443-E30 PK-18 R746-E32 PK-18 994-E22 GY-18 3 SIGNAL
229-F45 BK -14 229-F45 BK -14 229-F44 BK -14 993-F71 BR-18
N736-E27 GN-18 9 N895-F70 PK-18 29 RETURN - PASS ANALOG
C967-E24 BU-18 229-F46 BK -14 229-F43 BK -14
DATE LINK 31 F712-E44 GN-18 P893-E29 PU-18 10 30
C246-E50 BK-18
DCU POWER RELAY + 11 E740-F63 GN-18 229-F27 BK -14 229-F42 BK -14
32 P920-E20 BR-18 N895-F70 PK-18 229-F45 BK -14 31
DCU POWER RELAY - 12 C251-F64 BK-18 K840-F69 GY-18 125-F41 OR -10 BATT -
33 R746-E32 PK-18 995-E25 BU-18 INLET MANIFOLD PRESSURE SENSOR 32
C246-E63 BK-18
E 34
35
R747-E26 GY-18
R883-E32 YL-18
J844-E64 GY-18
J844-E61 GY-18 1 +5 VOLTS
C254-F23 BK-18 33 E
C250-E62 BK-18 2 GROUND
C254-F21 BK-18 C453-F26 YL-18 34 AIR INLET TEMPERATURE
C250-E65 BK-18 DIAGNOSTIC CONNECTOR C254-F24 BK-18
36 R884-E31 WH-18 R746-E32 PK-18 3 SIGNAL
X807-F74 PK-18 35
R747-E26 GY-18 3.4 A RETURN
ENGINE FUEL RAIL PRESSURE 37 Y946-E18 BU-18 X920-E4 BR-18 COMM ADAPTER SUPPLY A 125-F40 OR -14 36
NRS VALVE POSITION 38 COMM ADAPTER RETURN B 229-F46 BK -14
K446-E33 PU-18 X921-E2 PK-18 C 37
N736-E27 GN-18 INLET MANIFOLD TEMP SENSOR A700-F31 OR-18
39 X922-E8 WH-18 CDL + D 944-F48 OR-18 38
CAN C RESITOR 1 A700-F32 OR-18 A700-F30 OR-18
40 C246-E51 BK-18 C967-E24 BU-18 1 SIGNAL CDL - E 945-F49 BR-18
X923-E6 OR-18 CAN A - F712-F20 GN-18 39
J844-E68 GY-18 C246-E50 BK-18
F CAN + A K900-F2 YL-18 +8 SUPPLY
BACK PRESSURE VALVE MOTOR 41 R884-E31 WH-18 X924-E12 BR-18
2 GROUND
CAN A + G F711-F16 YL-18 40
CAN - B K990-F10 GN-18
42 X925-E10 PK-18 C250-E66 BK-18 H
C 41
J 993-F72 BR-18
43 X926-E3 GY-18 N735-E28 BU-18 42
993-F73 BR-18 993-F71 BR-18
44 X927-E1 YL-18 J844-E67 GY-18 COOLANT TEMP SENSOR OPTIONAL SCR OUTLET NOX SENSOR
PASS RTN 43
BAROMETRIC PRESSURE 45 R747-E26 GY-18 X928-E7 GN-18 C250-E69 BK-18 995-E25 BU-18 1 SIGNAL ATAAC OUT TEMP 44
BATT + 1 194-F55 GN-18
NRS INLET PRESSURE COOLER OUT 46 N735-E28 BU-18 X929-E5 BU-18 P893-E29 PU-18 C246-E63 BK-18 2 GROUND 1 2 998-F34 BR-18 45
SIGNAL X807-F74 PK-18
3 998-F35 BR-18 998-F33 BR-18
CDL+ 47 944-E42 OR-18 X930-E11 GY-18 J844-E70 GY-18 GROUND 2
993-F73 BR-18 46
GROUND 4 C254-F23 BK-18 998-F47 BR-18
48 X931-E9 YL-18 C250-E71 BK-18 47
J1939 - 5 K990-F11 GN-18 DIGITAL RETURN
BACK PRESSURE VALVE MOTOR + 49 R883-E32 YL-18 Y946-E18 BU-18 K443-E30 PK-18 BAROMETRIC PRESSURE SENSOR J1939 +
K900-F3 YL-18
6 48
ENGINE COOLANT TEMPERATURE 50 R884-E31 WH-18 J844-E64 GY-18
995-E25 BU-18 Y764-E47 YL-18 1 +5 VOLTS
49
R883-E32 YL-18 C250-E65 BK-18 GROUND
51 Y765-E48 YL-18 2
50
Y950-E13 YL-18 J844-E54 GY-18 R747-E26 GY-18 3 SIGNAL
NRS INLET TEMPERATURE 52 N736-E27 GN-18 TURBO OUT NOX SENSOR T801-F60 PU-18 T801-F53 PU-18 51
C250-E72 BK-18
ENGINE OIL PRESSURE 53 994-E22 GY-18 Y951-E14 PU-18 101-PT 28 RD-12-GXL T801-F54 PU-18 52
K446-E33 PU-18 193-F56 GN-18
ENGINE INLET MANIFOLD AIR PRESSURE 54 R746-E32 PK-18 101-E40 RD-18 101-PT 29 RD-12-GXL BATT + 1
Y765-E48 YL-18 DCU DCU KEYSWITCH 53
229-E41 BK-18 2
CDL- 55 945-E43 BR-18 101-PT 30 RD-12-GXL 54
323-E39 WH-18 Y764-E47 YL-18 3
DIAGNOSTIC CONNECTOR 56 101-E40 RD-18 INJECTOR LINE HEATER RTN 1 L930-PT3 YL-16-TEFLON C254-F23 BK-18 105-F24 BR-18
944-E42 OR-18 M795-E34 WH-18 128-PT13 PK-14-GXL 128-PT12 PK-12-GXL
GROUND 4 55
ENGINE INJECTOR 3 LS 57 X928-E7 GN-18 J1939 - 5 K990-F9 GN-18 125-F41 OR -14
945-E43 BR-18 C211-E35 BK-18 LINE HEATER RTN TO TANK 2 N894-PT1 YL-16-TEFLON 128-PT14 PK-14-GXL 128-PT16 PK-12-GXL J1939 + A700-F30 OR-18 56 PWM THROTTLE / PWM TEMP
6 K900-F4 YL-18 193-F56 GN-18
ENGINE INJECTOR 3 HS 58 X922-E8 WH-18 994-E22 GY-18 996-E73 GN-18 193-F56 GN-18 57 NOx (EO) ON/OFF
3 194-F55 GN-18
ENGINE INJECTOR 4 HS 59 X923-E6 OR-18 995-E25 BU-18 998-E36 BR-18 58
4
D ENGINE INJECTOR 4 LS 60 X929-E5 BU-18
C440-E37 YL-18
5
128-PT61 PK-14-GXL
128-PT62 PK-14-GXL
128-PT11 PK-12-GXL 945-F49 BR-18
944-F48 OR-18 59 D
SEE NOTE A 323-E39 WH-18 128-PT100 PK-16-GXL
ENGINE FUEL TEMPERATURE 61 F421-E15 YL-18 996-E58 GN-18 SOOT LOAD 997-F59 OR -18 60
A278-E38 BK-18 6
INTAKE MANIFOLD AIR TEMPERATURE 62 C967-E24 BU-18 101-E40 RD-18 7 X807-F74 PK-18 61
996-E19 GN-18 996-E59 GN-18 BATT + 1 105-F24 BR-18
63 177-PT4 OR-18-GXL GROUND 2 229-F27 BK -14
996-E73 GN-18 229-E41 BK-18 COOLANT DIVERTER VALVE HIGH 8 L929-PT57 BR-18-TEFLON J894-F36 WH-18 62 DPF IN TEMP
64 998-E36 BR-18 177-PT5 OR-18-GXL 3 105-F25 BR-18
DIAGNOSTIC CONNECTOR OEM ONLY 229-E41 BK-18 944-E42 OR-18 9 J890-F58 BU-18 63 SCR IN TEMP
J844-E67 GY-18 177-PT6 OR-18-GXL J1939 - 4 K990-F8 GN-18
ENGINE INJECTOR 1 LS 65 X926-E3 GY-18 945-E43 BR-18 105-F25 BR-18 998-F33 BR-18 64 RETURN PWN SENSOR
10 J1939 + 5 K900-F5 YL-18
ENGINE INJECTOR 6 LS 66 X931-E9 YL-18 F712-E44 GN-18 177-PT7 OR-18-GXL
J844-E52 GY-18 J844-E68 GY-18 11
6
194-F55 GN-18 65 NOx (TO) ON/OFF
ENGINE INJECTOR 5 LS 67 X930-E11 GY-18 F711-E45 YL-18 66
J844-E70 GY-18 DEF INJECTOR RTN 12 N895-PT56 YL-18-TEFLON
ENGINE INJECTOR 2 LS 68 X927-E1 YL-18 A283-PT23 BK-12-GXL AMBIENT AIR TEMPERATURE
13 67
ENGINE FUEL RAIL CONTROL VALVE LS 69 Y951-E14 PU-18 C250-E53 BK-18 C250-E60 BK-18 A283-PT24 BK-12-GXL
14 68
C250-E72 BK-18 A283-PT25 BK-12-GXL SIGNAL 1 C453-F26 YL-18
70 105-F25 BR-18 69 IGNITION KEY SWITCH
15 GROUND 2 993-F72 BR-18
FUEL LIFT PUMP 71 A278-E38 BK-18 A364-PT40 YL-18-TEFLON K895-F52 BU-18 70 A/T ID
16
72 A366-PT39 BU-18-TEFLON 71
DEF DOSING PUMP PRESS SIGNAL 17 A370-PT44 GY-18-TEFLON WATER IN FUEL SWITCH
ENGINE INJECTOR 1 HS 73 X920-E4 BR-18 997-F59 OR -18 72 THROTTLE /ACT. SENSOR A/T ID
DEF DOSING PUMP SENSOR GND 18 A371-PT45 PK-18-TEFLON A367-PT41 GN-18-TEFLON SIGNAL 1 H451-F57 GN -18
ENGINE INJECTOR 6 HS 74 X925-E10 PK-18 GROUND 2 998-F35 BR-18 73
DEF DOSING PUMP SENSOR SUPPLY 19 A369-PT43 PU-18-TEFLON A368-PT42 BR-18-TEFLON
ENGINE INJECTOR 5 HS 75 X924-E12 BR-18 +8V 3 A700-F32 OR-18 74
20 A369-PT43 PU-18-TEFLON
ENGINE INJECTOR 2 HS 76 X921-E2 PK-18 75
ENGINE FUEL RAIL CONTROL VALVE HS 77 Y950-E13 YL-18 21 A370-PT44 GY-18-TEFLON CAN A RESISTOR 1
H451-F57 GN -18 76 WATER IN FUEL SWITCH
78 22 A371-PT45 PK-18-TEFLON CAN + A F711-F15 YL-18 77
ENGINE FUEL LIFT PUMP 79 323-E39 WH-18 23 C249-PT8 BK-18 TEFLON CAN - B F712-F18 GN-18
NOTE A 78
80 DEF DOSING PUMP PWM SIGNAL 24 J849-PT38 WH-18-TEFLON C
SPLICE E-S4 SHOULD BE LOCATED 79
81 25 C250-PT20 BK-14-GXL
CAN A RESISTOR 2 WITHIN 50mm OF THE ECM CONNECTION. 80
DEF DOSING PUMP PWM RTN 26 A366-PT39 BU-18-TEFLON C250-PT21 BK-14-GXL C250-PT22 BK-12-GXL
82 WIRES P920,E965 AND 996 SHOULD BE 229-F44 BK -14 81 ECM POWER RETURN
27 C250-PT63 BK-14-GXL C250-PT101 BK-12-GXL CAN + A F711-F14 YL-18
83 F712-F19 GN-18 TWISTED BETWEEN SPLICE AND ECM 82 ECM POWER RETURN
28
CAN - B 229-F43 BK -14
C250-PT64 BK-14-GXL IF THE DISTANCE IS GREATER.
84 C 229-F42 BK -14 83 ECM POWER RETURN
29 C250-PT65 BK-14-GXL
C 85
30
125-F37 OR -14 84 ECM POWER SUPPLY C
86 125-F38 OR -14 85 ECM POWER SUPPLY
31 C254-PT74 BK-18-TEFLON
125-F39 OR -14 86 ECM POWER SUPPLY
DEF INJECTOR SIGNAL 32 K840-PT54 GY-18-TEFLON F711-PT69 YL-18 TEFLON
33 125-F41 OR -10
NRS INLET TEMP SENSOR F712-PT70 GN-18 TEFLON 25A FUSED BATT + INPUT
34
SIGNAL 1 N736-E27 GN-18 H857-PT75 PK-18-TEFLON Industrial Engine J1 Connections
35
1 RESERVED 44 SCR DESOX INHIBIT SWITCH
GROUND 2 C246-E51 BK-18 36 J849-PT38 WH-18-TEFLON 125-F65 OR -14
25A FUSED BATT + INPUT 2 KEY SWITCH DCU HS 45 RESERVED
DCU 37 K811-PT73 BU-18-TEFLON 125-F68 OR -14 3 KEY SWITCH DCU LS 46 RESERVED
NRS INLET PRESSURE SENSOR 38 K830-PT2 PU-18-TEFLON 4 DEMAND FAN SOL. + 47 OIL LEVEL SWITCH
GROUND 1 C250-PT63 BK 14- GXL
5 DCU POWER RELAY 48 (DESOX LAMP)
+5 VOLTS 1 J844-E68 GY-18 39 K840-PT54 GY-18-TEFLON WAIT TO DISCONNECT 229-F45 BK -10
GROUND 2 C250-PT21 BK 14- GXL LAMP 6 RESERVED 49 RETURN -2A ON/OFF
GROUND 2 C250-E66 BK-18 40 BATT - INPUT 229-F67 BK -14
GROUND 3 7 ENGINE FUEL LIFT PUMP 50 FAN REVERSE/ OVERSPEED VERIFY SWITCH
SIGNAL 3 N735-E28 BU-18 C250-PT20 BK 14- GXL
4 C250-PT64 BK 14- GXL 41 K900-P51 YL-18 TEFLON 229-F66 BK -14 8 GLOW PLUGS 51 MPST 2/ PTO ON/OFF SWITCH
GROUND MPST 3/ PTO RAISE/ RESUME
9 ETHER START 52
42 K900-P53 YL-18 TEFLON PETU 12 PIN CONNECTOR
GROUND 5 C250-PT65 BK 14- GXL K900-P72 YL-18 TEFLON 10 RESERVED 53 MACHINE SPECIFIC
NRS INLET DIFFERENTIAL PRESSURE SENSOR 43 ECM J1
POWER IN 6 128-PT13 PK-14- GXL 11 FAN SPEED (HE) 54 RETURN OTHER
+5 VOLTS 1 J844-E67 GY-18 44 DCU POWER RELAY +11 5 SIGNAL KEYSWITCH 105-F25 BR-18 12 DEMAND FAN SOL. - 55 RESERVED
POWER IN 7 128-PT14 PK-14- GXL K990-P17 GN-18 TEFLON
UENR0669-04 VOL 1 of 2

GROUND 2 C250-E69 BK-18 45 DCU POWER RELAY -12 13 CAN B + (DATA LINK) 56 PWM THROTTLE /PWM TEMP
8 128-PT61 PK-14- GXL K990-P46 GN-18 TEFLON K990-P71 GN-18 TEFLON
15 RETURN
105-F24 BR-18
SIGNAL 3 P893-E29 PU-18 POWER IN 14 RETURN -3.75A ON/OFF 57 NOX (EO) ON/OFF
DEF DOSING PUMP PWM SUPPLY 46 A364-PT40 YL-18-TEFLON
POWER IN 9 128-PT62 PK-14- GXL 15 RETURN -2A ON/OFF 58 SCR DESOX FORCE SWITCH
47
10 K837-PT10 BR-18 TEFLON ALSO THE WAIT TO DISCONNECT LAMP CAN BE 16 WAIT TO START LAMP 59 STG 8
BACK PRESSURE VALVE SUCTION LINE HEATER RTN 48 K830-PT2 PU-18-TEFLON OPERATED FROM PIN 24 (J1) 17 DCU, HF, NOx, DEF Q (CAN C+) 60 COOLANT LEVEL SWITCH
CAT CAN A + 11 F711-PT69 YL-18 TEFLON
49 L929-PT57 BR-18-TEFLON AND POWER FROM THE IGNITION KEY SWITCH 18 DCU, HF, NOx, DEF Q (CAN C-) 61 AUX PRESS SENSOR (CMG AIR FILTER REST)
(Dimensions: 39 inches x 28 inches)

+5 VOLTS 1 J844-E70 GY-18 CAT CAN A - 12 F712-PT70 GN-18 TEFLON 19 DCU, HF, NOx, DEF Q (CAN C SHIELD) 62 DPF IN TEMP
50
SENSOR RETURN 2 C250-E71 BK-18 13 L930-PT3 YL-16-TEFLON 20 CDL+ 63 SCR IN TEMP
K443-E30 PK-18 51 21 CAN B- (DATA LINK) 64 RETURN PWM SENSOR
POSITION SIGNAL 3
CAT CAN C + 14 K900-P53 YL-18 TEFLON L958-PT58 BU-18-TEFLON
MOTOR RETURN 4 R884-E31 WH-18 52 Do not operate or work on this product unless you have
22 CAN B SHIELD (DATA LINK) 65 NOX (TO) ON/OFF
CAT CAN C - 15 K990-P46 GN-18 TEFLON 23 IDLE VALIDATION 2/THROTTLE ARBITRATION 1
5 53 N894-PT1 YL-16-TEFLON read and understood the instruction and warnings in the OIL PRESSURE LAMP 66
16 relevant Operation and Maintenance Manuals and 24 WAIT TO DISCONNECT LAMP 67 MPST 1/ PTO DISENGAGE
MOTOR SUPPLY 6 R883-E32 YL-18 54
17 N895-PT56 YL-18-TEFLON relevant service literature. Failure to follow the instruc- 25 CAN A + (DATA LINK) 68 USER SHUTDOWN / PTO SPEED 1 AND 2 SELECTION
B 18
55 tions or heed the warnings could result in injury or 26 CAN A - 69 IGNITION KEY SWITCH B
56 T801-PT33 GY-18 TEFLON death. Proper care is your responsibility. 27 CAN A SHIELD (DATA LINK) 70 A/T ID1 - DPF/SCR
19 28 CDL - 71 A/T ID 2 SCR ONLY
NRS VALVE 57
20 C254-PT74 BK-18-TEFLON
29 RETURN -PASS ANALOG 72 THROTTLE /ACT. SENSOR / A/T ID
+5 VOLTS 1 J844-E54 GY-18 DEF RTN 58
21 30 RETURN - ACT ANALOG 73 FAN REV./ E-FAN/ STARTER SOLENOID / RELAY
SENSOR RETURN 2 C250-E72 BK-18 DEF LEVEL SIGNAL 59 H857-PT75 PK-18-TEFLON 31 WARNING /DERATE LAMP 74 REGEN READINESS
22 WIRES IN THE FOLLOWING
POSITION SIGNAL 3 K446-E33 PU-18 60 GROUPS SHOULD BE TWISTED. 32 SHUTDOWN STOP LAMP 75 IDLE VALIDATION 1 /CUSTOMER FAN OVERRIDE
MOTOR RETURN 4
Y765-E48 YL-18 23 33 AUX TEMP LEVEL LAMP 76 WATER IN FUEL SWITCH
61 ONE TWIST PER 25 MM
5 24 WIRE NAME 34 AIR INLET TEMP SENSOR 77 MODE SWITCH 1
62
MOTOR SUPPLY 6 Y764-E47 YL-18 25 F711-F13 K900-F4 35 ATAAC TEMP SENSOR 78 MODE SWITCH 2/ INLET AIR RESTRICTION SWITCH
63 F711-F15 K900-F5 36 RETURN - STG 79 ANALOG/PWM Throttle 1
26
E828-PT32 YL-18-GXL
E740-PT31 GN-18-GXL
C250-PT101 BK-12-GXL
128-PT100 PK-16-GXL
F712-PT70 GN-18 TEFLON
F711-PT69 YL-18 TEFLON

T801-PT33 GY-18 TEFLON


K990-P17 GN-18 TEFLON
K900-P51 YL-18 TEFLON
N895-PT56 YL-18-TEFLON
K840-PT54 GY-18-TEFLON

A283-PT25 BK-12-GXL
A283-PT23 BK-12-GXL
101-PT 30 RD-12-GXL
101-PT 29 RD-12-GXL

A283-PT24 BK-12-GXL
C250-PT22 BK-12-GXL
128-PT12 PK-12-GXL
187-PT18 PU-12-GXL

K990-P71 GN-18 TEFLON


K900-P72 YL-18 TEFLON

K811-PT73 BU-18-TEFLON
C254-PT74 BK-18-TEFLON
H857-PT75 PK-18-TEFLON

A368-PT42 BR-18-TEFLON
A367-PT41 GN-18-TEFLON
J849-PT38 WH-18-TEFLON
A364-PT40 YL-18-TEFLON
A366-PT39 BU-18-TEFLON

A371-PT45 PK-18-TEFLON
A370-PT44 GY-18-TEFLON
A369-PT43 PU-18-TEFLON

L958-PT58 BU-18-TEFLON

L929-PT57 BR-18-TEFLON
N894-PT1 YL-16-TEFLON
177-PT7 OR-18-GXL

K830-PT2 PU-18-TEFLON
177-PT4 OR-18-GXL

L930-PT3 YL-16-TEFLON
177-PT5 OR-18-GXL

177-PT6 OR-18-GXL
K837-PT10 BR-18 TEFLON
C249-PT8 BK-18 TEFLON
128-PT11 PK-12-GXL

187-PT18 PU-12-GXL
E740-PT31 GN-18-GXL
E828-PT32 YL-18-GXL
101-PT 28 RD-12-GXL
64 F711-F16 K900-F29 37 FAN SPEED (PASS) + 80 ANALOG/PWM Throttle 2
27 38 FAN SPEED (PASS) + ECM POWER RETURN
DEF DOSING REVERS VALVE RTN 65 A368-PT42 BR-18-TEFLON F711-F61 K990-F7 81
WASTE GATE 28 F712-F17 K990-F8 39 LOW DEF LEVEL LAMP 82 ECM POWER RETURN
66
M795-E34 WH-18 29 F712-F18 K990-F9 40 EMISSION SYSTEM FAILURE LAMP 83 ECM POWER RETURN
1
SUPPLY
67 F712-F20 K990-F10
RETURN 2 C211-E35 BK-18 DEF HEATER LINE RELAY 30 K837-PT10 BR-18 TEFLON 41 RESERVED 84 ECM POWER SUPPLY
68 F712-F62 K990-F11 42
31 RESERVED 85 ECM POWER SUPPLY
69 K900-F1 K990-F28
43 MPTS 4/PTO SET/LOWER/INT. SPEED LIMIT 86 ECM POWER SUPPLY
32 K900-F2 944-F48
70
30 Page,

33 K900-F3 945-F49
TURBO OUTLET TEMP 71
34
+5 VOLTS 1 996-E73 GN-18 72
35
GROUND 2 998-E36 BR-18 73 SYMBOL DESCRIPTION ABBREV COLOR
36
SIGNAL 3 C440-E37 YL-18 74 (+) BATTERY
12
11
10

37 CIRCUIT CONNECTED RD RED


4
3
2
1
9
8
7
6
5
4
3
2
1

4 75

4
(+) BATTERY SWITCHED

1
3

1
4
3

12

11

10

4
C

2
7

2
1

4
2

1
38 CIRCUIT NOT CONNECTED
WH WHITE
76 (-) BATTERY / SENSOR RETURN

86
85
OR ORANGE
39
DEF TEMP

RETURN

DEF LEVEL

PUMP SIGNAL GND


PUMP SNSR SIGNAL

PUMP SNSR SUPPLY


PUMP REVERSING VALVE

PUMP REVERSING VALVE

PUMP PWM SIGNAL


PUMP PWM SUPPLY

PUMP PWM RETURN

30
ELECTRICAL CONNECTION TO

86
85
77

DIV HIGH
DIV RETURN

BK-18
BK-18

BK-18
BK-18

BK-18
BK-18

30
MACHINE STRUCTURE SENSOR / ACTUATOR SUPPLY

87
40 78
YL YELLOW

87
INTERNAL ELECTRICAL CONNECTION

87a
SIGNAL TO ECM
RD-12
RD-12
RD-12
RD-12

87a
DEF HEATER LINE RTN 41 C249-PT8 BK-18 TEFLON DEF TEMP SIGNAL 79 K811-PT73 BU-18-TEFLON
TO SURFACE OF COMPONENT PK PINK

FUEL LIFT PUMP 42 CONNECTOR BK BLACK


CONTROL (POSITIVE) FROM ECM
C251-F64 BK-18
E740-F63 GN-18

F712-F62 GN-18
F711-F61YL-18

T801-F60 PU-18
K990-F28 GN-18
K900-F29 YL-18
N895-F70 PK-18
K840-F69 GY-18

229-F67 BK -14
229-F66 BK -14
125-F68 OR -14
125-F65 OR -14

80
A CONTROL (RETURN) FROM ECM
A
TERM RESISTOR

DEF TANK HEADER UNIT

A278-E38 BK-18 43

RELAY
MAIN PETU POWER
GROUND 1 H# GY GRAY

RELAY
DEF LINE HEATER
81 CIRCUIT GROUPING DESIGNATION

COOLANT DIVERTER VALVE


CAT DATA LINK
SIGNAL 2 323-E39 WH-18 44 PU PURPLE
82 ATCH WIRE, CABLE, COMPONENT CAN A DATA LINK
45
GND MACH
GND PUMP

+ BATT PUMP

+ BATT INPUT

BR BROWN
83 CAN C DATA LINK
SPLICE
46

TO TANK
LINE HEATER RETURN

SUCTION LINE HEATER


GN GREEN

INJECTOR LINE HEATER


84 HIGHWAYS
BLADE, SPADE, RING OR SCREW
DIAGNOSTIC CONNECTOR 47 DEF DOSING PUMP TERMINAL BU BLUE
COOLANT DIVERTER VALVE RTN 85 L958-PT58 BU-18-TEFLON
48
86
GND INTERFACE
TO PETU POWER +/- AND

101-E40 RD-18 DEF DOSING PUMP REVERSING VALVE A367-PT41 GN-18-TEFLON


INTERFACE
TO PETU SENSOR

A
49
VLPM

B
C
229-E41 BK-18
50
THIS SCHEMATIC IS FOR THE C7.1 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
D 944-E42 OR-18
51 VOLUME 1 of 2: ENGINE WIRING
E 945-E43 BR-18
F F712-E44 GN-18 DUC KEY SWITCH 52 T801-PT33 GY-18 TEFLON MEDIA NUMBER: UENR0669-04
G
F711-E45 YL-18 53 Components are shown installed on a fully operable engine in a non powered state.
H
J
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
PETU 12V HEADER W/QUALITY SENSOR PETU 24V HEADER W/QUALITY SENSOR
(IF EQUIPPED) PU-C552
(IF EQUIPPED) PV-C552
9X1054 30
9X1054 30 101-PV39 RD-12-GXL 1
101-PU39 RD-12-GXL 1 86
86 N828-PV57 YL-18-GXL 5
N828-PU57 YL-18-GXL 5 MAIN PTU POWER RELAY 24V 2
MAIN PTU POWER RELAY 12V E740-PV52 GN-18-GXL 2
85
E740-PU52 GN-18-GXL 2 3E-5239
85 115-1615 187-PV46 PU-12-GXL 4
187-PU46 PU-12-GXL 4 87
87 3
87a
3
87a

PU-C547 PV-C547
9X1054 9X1054 30
30
F F
128-PU37 PK-12-GXL 1 128-PV37 PK-12-GXL 1
86 86
C249-PU33 BK-18-PTFE 5 C249-PV33 BK-18-PTFE 5
DEF LINE HEATER RELAY 12V DEF LINE HEATER RELAY 24V 2
K837-PU32 BR-18-PTFE 2 K837-PV32 BR-18-PTFE 2
85
85 115-1615 3E-5239
177-PU42 OR-12-GXL 4 177-PV42 OR-12-GXL 4
87
87 3
3 87a
87a

PV-C914
1779654
PU-C914 187-PV46 PU-12-GXL 1 RD-12 + BAT. INPUT
1779654 128-PV36 PK-12-GXL 2 WH-12 + BAT. PUMP VLPM 2
187-PU46 PU-12-GXL 1 RD-12 + BAT. INPUT
C250-PV50 BK-12-GXL 3 BR-12 GND PUMP 396-6500 24V
128-PU36 PK-12-GXL 2 WH-12 + BAT. PUMP VLPM PW A283-PV47 BK-12-GXL 4 BK-12 GND MACH
C250-PU50 BK-12-GXL 3 BR-12 GND PUMP 396-6500 24V
A283-PU47 BK-12-GXL 4 BK-12 GND MACH

PV-C915
2407877 SCR LINE HEATER #2 2
177-PV43 OR-18-GXL 1 BK-18 SEE CHART 399-6143 FOR
PU-C915 L930-PV1 YL-16-PTFE 2 BK-18 PRESS HTR #2 LINE P/N
2407877
177-PU43 OR-18-GXL 1 BK-18 SCR LINE HEATER #2 PW
L930-PU1 YL-16-PTFE 2 BK-18 SEE CHART 399-6143 FOR
DCU PU PU-C27 PRESS HTR #2 LINE P/N DCU 2 PV-C27
373-5577 3795104 373-5577 3795104
1 L930-PU1 YL-16-PTFE 1 L930-PV1 YL-16-PTFE PV-C902
2 N894-PU2 YL-16-PTFE 2 N894-PV2 YL-16-PTFE 2407874 SCR LINE HEATER #3 2
3 3 177-PV45 OR-18-GXL 1 BK-18 SEE CHART 399-6142 FOR
4 4 K830-PV12 PU-18-PTFE 2 BK-18 SUCT HTR #3 LINE P/N
5 PU-C902 5

6
2407874 6
7 177-PU45 OR-18-GXL 1 BK-18 SCR LINE HEATER #3 PW 7
L929-PV3 BR-18-PTFE
8 L929-PU3 BR-18-PTFE SEE CHART 399-6142 FOR
8
9
10
K830-PU12 PU-18-PTFE 2 BK-18 9
10
11 SUCT HTR #3 LINE P/N DEF INJECTOR RETURN
11
N895-PV4 PK-18-PTFE
DEF INJECTOR RETURN 12 N895-PU4 PK-18-PTFE 12
13
14
13
14 PV-C916
15 15 2407876 SCR LINE HEATER #1 2
16
16
DEF DOSING PUMP PRESS SIG A370-PV5 GY-18-PTFE 177-PV44 OR-18-GXL 1 BK-18 SEE CHART 399-6142 FOR
E E
DEF DOSING PUMP PRESS SIG 17 A370-PU5 GY-18-PTFE 17
101-PV39 RD-12-GXL
DEF DOSING PUMP SENSOR GND 18 A371-PU6 PK-18-PTFE DEF DOSING PUMP SENSOR GND 18 A371-PV6 PK-18-PTFE 101-PV40 RD-12-GXL N894-PV2 YL-16-PTFE 2 BK-18 RTN HTR #1 LINE P/N
DEF DOSING PUMP SNSR SUPPLY A369-PU7 PU-18-PTFE 101-PU39 RD-12-GXL DEF DOSING PUMP SNSR SUPPLY 19 A369-PV7 PU-18-PTFE
19 101-PV41 RD-12-GXL
20 101-PU40 RD-12-GXL PU-C916 20
21
101-PU41 RD-12-GXL
21 128-PV58 PK-18-PTFE
22
23
2407876 22
23 128-PV24 PK-14-TXL 128-PV36 PK-12-GXL
DEF DOSING PUMP PWM SIGNAL J849-PU8 WH-18-PTFE 128-PU58 PK-18-PTFE 177-PU44 OR-18-GXL 1 BK-18 SCR LINE HEATER #1 PW DEF DOSING PUMP PWM SIGNAL 24 J849-PV8 WH-18-PTFE PV-C553
24 128-PV25 PK-14-TXL 128-PV35 PK-12-GXL
25 128-PU24 PK-14-TXL 128-PU36 PK-12-GXL N894-PU2 YL-16-PTFE 2 BK-18 SEE CHART 399-6142 FOR 25
3785571
DEF DOSING PUMP PWM RETURN 26 A366-PU9 BU-18-PTFE 128-PU25 PK-14-TXL 128-PU35 PK-12-GXL RTN HTR #1 LINE P/N DEF DOSING PUMP PWM RETURN 26 A366-PV9 BU-18-PTFE L929-PV3 BR-18-PTFE 1 DIV HIGH
27
27
28 28 128-PV37 PK-12-GXL 2 COOLANT DIVERTER VALVE 2
29
29
30 128-PV26 PK-14-TXL 128-PV38 PK-16-GXL 3 379-8573
30 128-PU37 PK-12-GXL L958-PV17 BU-18-PTFE 4 DIV RETURN
31 31 128-PV27 PK-14-TXL
DEF INJECTOR SIGNAL K840-PU10 GY-18-PTFE 128-PU26 PK-14-TXL 128-PU38 PK-16-GXL DEF INJECTOR SIGNAL 32 K840-PV10 GY-18-PTFE
32
128-PU27 PK-14-TXL PU-C553
33
33
34 3785571 34
35
35
36 L929-PU3 BR-18-PTFE 1 DIV HIGH 36 177-PV45 OR-18-GXL
37
2 COOLANT DIVERTER VALVE PW 37
38 177-PV44 OR-18-GXL PV-C906
38
177-PU45 OR-18-GXL 39 3668294
39
3 379-8573 40 177-PV43 OR-18-GXL
40
177-PU44 OR-18-GXL 41 1
41
L958-PU17 BU-18-PTFE 4 DIV RETURN 42 177-PV42 OR-12-GXL
42
43 177-PU43 OR-18-GXL 43 A369-PV7 PU-18-PTFE 2 PUMP SNSR SUPPLY
44
44
177-PU42 OR-12-GXL 45 A370-PV5 GY-18-PTFE 3 PUMP SNSR SIGNAL
45
187-PV46 PU-12-GXL
DEF DOSING PUMP PWM SUPPLY 46 A364-PU11 YL-18-PTFE DEF DOSING PUMP PWM SUPPLY 46 A364-PV11 YL-18-PTFE A371-PV6 PK-18-PTFE 4 PUMP SNSR GND
47 187-PU46 PU-12-GXL 47 5
48 K830-PU12 PU-18-PTFE PU-C906 48
49
K830-PV12 PU-18-PTFE A283-PV47 BK-12-GXL 6
DEF DOSING PUMP 2
49
50 3798453 50
51 A283-PV48 BK-12-GXL 7 485-9753
51
A283-PU47 BK-12-GXL 1 52 A366-PV9 BU-18-PTFE 8 PUMP PWM RETURN
52
53 A283-PV49 BK-12-GXL
53
54 A283-PU48 BK-12-GXL A369-PU7 PU-18-PTFE 2 PUMP SNSR SUPPLY 54 A364-PV11 YL-18-PTFE 9 PUMP PWM SUPPLY
55
55
A283-PU49 BK-12-GXL A370-PU5 GY-18-PTFE 3 PUMP SNSR SIGNAL 56 J849-PV8 WH-18-PTFE 10 PUMP PWM SIGNAL
56
57 A364-PV11 YL-18-PTFE
DEF RTN
57
C254-PU13 BK-18-PTFE A371-PU6 PK-18-PTFE 4 PUMP SNSR GND DEF RTN 58 C254-PV13 BK-18-PTFE A367-PV18 GN-18-PTFE 11 PUMP REVERSING VALVE
58
A366-PV9 BU-18-PTFE
DEF LEVEL SIGNAL A364-PU11 YL-18-PTFE 5 DEF LEVEL SIGNAL 59 A368-PV15 BR-18-PTFE 12 PUMP REVERSING VALVE
59
60 A367-PV18 GN-18-PTFE
60
A366-PU9 BU-18-PTFE 6 DEF DOSING PUMP PW 61
61
62 A368-PV15 BR-18-PTFE
62
A367-PU18 GN-18-PTFE 7 3984746 63
63
64 A369-PV7 PU-18-PTFE
DEF DOSING PUMP REV VALVE
64
A368-PU15 BR-18-PTFE A368-PU15 BR-18-PTFE A366-PU9 BU-18-PTFE 8 PUMP PWM RETURN DEF DOSING PUMP REV VALVE 65 A368-PV15 BR-18-PTFE
65
A370-PV5 GY-18-PTFE
66 A369-PU7 PU-18-PTFE A364-PU11 YL-18-PTFE 9 PUMP PWM SUPPLY
66
67 A371-PV6 PK-18-PTFE PV-C903
67
A370-PU5 GY-18-PTFE J849-PU8 WH-18-PTFE 10 PUMP PWM SIGNAL 68
68
69 C249-PV33 BK-18-PTFE 1762946
69
A371-PU6 PK-18-PTFE A367-PU18 GN-18-PTFE 11 PUMP REVERSING VALVE 70
70
71
C249-PU33 BK-18-PTFE 71 K900-PV16 YL-18-PTFE 1 WH-20 CAN H
72 A368-PU15 BR-18-PTFE 12 PUMP REVERSING VALVE 72
73 C250-PV21 BK-14-TXL C250-PV50 BK-12-GXL K990-PV14 GN-18-PTFE 2 BR-20 CAN L DEF TANK HEADER 2
73
74
74
75 C250-PV20 BK-14-TXL C250-PV51 BK-16-GXL 128-PV58 PK-18-PTFE 3 RD-20 B+ 499-6590
75
C250-PU21 BK-14-TXL C250-PU50 BK-12-GXL 76
76
C250-PV19 BK-14-TXL C254-PV13 BK-18-PTFE 4 BK-20 GROUND
77 C250-PU20 BK-14-TXL C250-PU51 BK-16-GXL 77
78 78 C250-PV22 BK-14-TXL
DEF TEMP SIGNAL C250-PU19 BK-14-TXL DEF TEMP SIGNAL 79
79
80 C250-PV23 BK-14-TXL
80
C250-PU22 BK-14-TXL 81

D D
81
82
82
C250-PU23 BK-14-TXL PU-C903 83
83
84 C254-PV13 BK-18-PTFE
84
85 L958-PU17 BU-18-PTFE 1762946 85 L958-PV17 BU-18-PTFE E740-PV52 GN-18-GXL
DEF DOSING PUMP REV VALVE 86 A367-PU18 GN-18-PTFE C254-PU13 BK-18-PTFE K900-PU16 YL-18-PTFE 1 WH-20 CAN H DEF DOSING PUMP REV VALVE 86 A367-PV18 GN-18-PTFE
E740-PU52 GN-18-GXL K990-PU14 GN-18-PTFE 2 BR-20 CAN L DEF TANK HEADER PW PY-C1
PU-C28 PV-C28 F711-PV28 YL-18-PTFE PY-C2
128-PU58 PK-18-PTFE 3 RD-20 B+ 499-6590 1519277
3795105 3795105 F712-PV29 GN-18-PTFE 1762946
F711-PU28 YL-18-PTFE C254-PU13 BK-18-PTFE 4 BK-20 GROUND
1 K900-PY1 YL-18-PTFE 1
GROUND 1 C250-PU19 BK-14-TXL F712-PU29 GN-18-PTFE GROUND 1 1 C250-PV19 BK-14-TXL
1
J849-PV8 WH-18-PTFE 2 K990-PY2 GN-18-PTFE 2
GROUND 2 2 C250-PU20 BK-14-TXL GROUND 2 2 C250-PV20 BK-14-TXL K837-PV32 BR-18-PTFE 3 128-PY3 PK-18-PTFE 3
GROUND 3 C250-PU21 BK-14-TXL J849-PU8 WH-18-PTFE GROUND 3 3 C250-PV21 BK-14-TXL
3
K830-PV12 PU-18-PTFE 4 C254-PY4 BK-18-PTFE 4
GROUND 4 C250-PU22 BK-14-TXL K837-PU32 BR-18-PTFE GROUND 4 4 C250-PV22 BK-14-TXL
4
K830-PU12 PU-18-PTFE N895-PV4 PK-18-PTFE
GROUND 5 5 C250-PU23 BK-14-TXL PU-C53 GROUND 5 5 C250-PV23 BK-14-TXL K840-PV10 GY-18-PTFE
POWER IN 1 128-PU24 PK-14-TXL N895-PU4 PK-18-PTFE 1698670 POWER IN 1 6 128-PV24 PK-14-TXL
6
K900-PV16 YL-18-PTFE
POWER IN 2
POWER IN 3
7
8
128-PU25 PK-14-TXL
128-PU26 PK-14-TXL
K840-PU10 GY-18-PTFE
K900-PU16 YL-18-PTFE
K900-PU53 YL-18-PTFE
K990-PU55 GN-18-PTFE
A
B
TERM RESISTOR PW
134-2540
POWER IN 2
POWER IN 3
7
8
128-PV25 PK-14-TXL
128-PV26 PK-14-TXL
K900-PV30 YL-18-PTFE K900-PV53 YL-18-PTFE
K900-PV54 YL-18-PTFE
FOR D6T ONLY
POWER IN 4 128-PU27 PK-14-TXL K900-PU30 YL-18-PTFE K900-PU53 YL-18-PTFE C POWER IN 4 9 128-PV27 PK-14-TXL
9
K900-PU54 YL-18-PTFE 10
K990-PV14 GN-18-PTFE
10
K990-PV31 GN-18-PTFE K990-PV55 GN-18-PTFE
CAT CAN A + 11 F711-PU28 YL-18-PTFE K990-PU14 GN-18-PTFE CAT CAN A + 11 F711-PV28 YL-18-PTFE K990-PV56 GN-18-PTFE
CAT CAN A - 12 F712-PU29 GN-18-PTFE K990-PU31 GN-18-PTFE K990-PU55 GN-18-PTFE CAT CAN A - 12 F712-PV29 GN-18-PTFE
K990-PU56 GN-18-PTFE 13
13
L929-PV3 BR-18-PTFE
CAT CAN C + 14 K900-PU30 YL-18-PTFE CAT CAN C + 14 K900-PV30 YL-18-PTFE L930-PV1 YL-16-PTFE PV-C53
CAT CAN C - K990-PU31 GN-18-PTFE L929-PU3 BR-18-PTFE PU-C917 CAT CAN C - 15 K990-PV31 GN-18-PTFE 1698670
15
L958-PV17 BU-18-PTFE
L930-PU1 YL-16-PTFE 1779649 16
K900-PV53 YL-18-PTFE
16
N828-PV57 YL-18-GXL A
TERM RESISTOR PT 2
L958-PU17 BU-18-PTFE 17
K990-PV55 GN-18-PTFE
17
101-PU40 RD-12-GXL 1 BATTERY (+) B
134-2540
N828-PU57 YL-18-GXL 18
18
101-PU41 RD-12-GXL 2 BATTERY (+) N894-PV2 YL-16-PTFE C
19
19
A283-PU48 BK-12-GXL 3 BATTERY (-)
N894-PU2 YL-16-PTFE 20
20
A283-PU49 BK-12-GXL 4 BATTERY (-) T801-PV34 GY-18-PTFE
21 21
22
22
T801-PU34 GY-18-PTFE 23
23
24 24
25
PV-C917
25
26 26
27
1779649
27
28 28
29 101-PV40 RD-12-GXL 1 BATTERY (+)
UENR0669-04 VOL 2 of 2

29
30 K837-PU32 BR-18-PTFE 30 K837-PV32 BR-18-PTFE 101-PV41 RD-12-GXL 2 BATTERY (+)
31 31 A283-PV48 BK-12-GXL 3 BATTERY (-)
32 32
33
A283-PV49 BK-12-GXL 4 BATTERY (-)
33
34 34
35 35
36 36
37 37
38 38
39 39
40 40

41 C249-PU33 BK-18-PTFE 41 C249-PV33 BK-18-PTFE


C C
42
24 Page, (Dimensions: 34 inches x 28 inches)

42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
51 51

DCU KEY SWITCH 52 T801-PU34 GY-18-PTFE DCU KEY SWITCH 52


53
T801-PV34 GY-18-PTFE
53

BEAD FERRITE PT 2
444-4861
BEAD FERRITE PU 128-PV38 PK-16-GXL
444-4861 C250-PV51 BK-16-GXL
128-PU38 PK-16-GXL E740-PV52 GN-18-GXL
C250-PU51 BK-16-GXL F711-PV28 YL-18-PTFE
E740-PU52 GN-18-GXL F712-PV29 GN-18-PTFE
F711-PU28 YL-18-PTFE K840-PV10 GY-18-PTFE
F712-PU29 GN-18-PTFE K900-PV54 YL-18-PTFE
K840-PU10 GY-18-PTFE K990-PV56 GN-18-PTFE
K900-PU54 YL-18-PTFE N828-PV57 YL-18-GXL
K990-PU56 GN-18-PTFE N895-PV4 PK-18-PTFE
N828-PU57 YL-18-GXL T801-PV34 GY-18-PTFE
N895-PU4 PK-18-PTFE
T801-PU34 GY-18-PTFE

PV-C918
PU-C918
2606728
2606728
1 K840-PV10 GY-18-PTFE
1 K840-PU10 GY-18-PTFE
B 2
3
N895-PU4 PK-18-PTFE
K900-PU54 YL-18-PTFE
2
3
N895-PV4 PK-18-PTFE
K900-PV54 YL-18-PTFE B
4 K990-PV56 GN-18-PTFE
4 K990-PU56 GN-18-PTFE
5 T801-PV34 GY-18-PTFE
5 T801-PU34 GY-18-PTFE
6
6
7 F711-PV28 YL-18-PTFE
7 F711-PU28 YL-18-PTFE
8 F712-PV29 GN-18-PTFE
8 F712-PU29 GN-18-PTFE
9 128-PV38 PK-16-GXL
9 128-PU38 PK-16-GXL
10 C250-PV51 BK-16-GXL
10 C250-PU51 BK-16-GXL
11 E740-PV52 GN-18-GXL
11 E740-PU52 GN-18-GXL
12 N828-PV57 YL-18-GXL
12 N828-PU57 YL-18-GXL

SYMBOL DESCRIPTION ABBREV COLOR


CIRCUIT CONNECTED RD RED

WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
(+) BATTERY ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
YL YELLOW
(+) BATTERY SWITCHED INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK
(-) BATTERY / SENSOR RETURN
CONNECTOR BK BLACK
SENSOR / ACTUATOR SUPPLY
H# GY GRAY
CIRCUIT GROUPING DESIGNATION
CONTROL (POSITIVE) FROM ECM
PU PURPLE
CONTROL (RETURN) FROM ECM ATCH WIRE, CABLE, COMPONENT
BR BROWN

A A
CAN DATA LINK A SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
CAN DATA LINK C BU BLUE
TERMINAL
HIGHWAYS

THIS SCHEMATIC IS FOR THE C7.1 INDUSTRIAL ENGINE ELECTRICAL SYSTEM


VOLUME 2 of 2: DEF TANK WIRING
Do not operate or work on this product unless you have MEDIA NUMBER: UENR0669-04
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 491-3646, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
DEF CIRCUIT
SOOT SENSOR ANTENNA NOx SENSOR ELEMENT NOx SENSOR ELEMENT VIEW ALL CALLOUTS
LOCATION LOCATION
SOOT SENSOR ANTENNA

DEF INJECTOR

GAS INTAKE DEF INJECTOR


TEMPERATURE SENSOR
CUSTOMER CONNECTION

COOLANT DIVERTER VALVE

SOOT SENSOR ANTENNA

SOOT SENSOR ANTENNA


RELAYS
LEFT SIDE VIEW
COOLANT INLET MANIFOLD AIR FUEL VIEW ALL CALLOUTS

TEMPERATURE TEMPERATURE SENSOR PRESSURE


SENSOR SENSOR
SOLENIOD FOR HIGH
PRESS FUEL PUMP
INLET MANIFOLD AIR
SOLENIOD FOR HIGH PRESSURE SENSOR
PRESS FUEL PUMP

ELECTRONIC
COOLANT
CONTROL
TEMPERATURE
MODULE
SENSOR
ATMOSPHERIC
PRESSURE
SENSOR FUEL TEMPERATURE SENSOR

PRIMARY
SPEED/TIMING DIAGNOSTIC CONNECTOR
FUEL TEMPERATURE SENSOR SENSOR
INLET MANIFOLD
FUEL AIR PRESSURE
PRESSURE SENSOR

OIL LEVEL SWITCH SENSOR


OIL PRESSURE SENSOR

J2 CONNECTOR

J1 CONNECTOR INLET MANIFOLD AIR


INLET AIR TEMPERATURE WATER IN FUEL SWITCH
TEMPERATURE SENSOR
TOP VIEW

WASTEGATE REGULATOR TEMPERATURE VIEW ALL CALLOUTS

SENSOR FOR NRS

CONTROL VALVE
FOR NRS WASTEGATE REGULATOR

BACK PRESSURE VALVE


INTAKE PRESSURE FOR NRS

CONTROL VALVE FOR NRS


INTAKE PRESS
FOR NRS

DIFFERENTAL PRESS DIFFERENTAL PRESSURE FOR NRS


TEMPERATURE SENSOR FOR NRS
FOR NRS
RIGHT SIDE VIEW

EXHAUST TEMPERATURE SENSOR

EXHAUST TEMPERATURE SENSOR

SECONDARY SPEED/TIMING SENSOR


SECONDARY SPEED/TIMING SENSOR
ADDITIONAL INFORMATION

P2 CONNECTOR

1 73
HEATED LINE
81 84

83 86

8 80 SOOT SENSOR CONTROLLER


GAS TEMP
BEFORE SCR
TEMPERATURE
SENSOR
CONNECTOR
IDENTIFICATION
MODULE

DOSING CONTROL MODULE

HARNESS WITH DIAGNOSTIC


CONNECTOR

VOLTAGE LIMITING PROTECTION MODULE


DIESEL EXHAUST MODULE FRONT VIEW

VIEW ALL CALLOUTS

PV-C917, PU-C917

PV-C918, PU-C918

TERM RES CAN C

CONNECT TO
SCR LINE HEATER#2
DIESEL EXHAUST MODULE LEFT VIEW
VIEW ALL CALLOUTS

DCU

VLPM
DIESEL EXHAUST MODULE RIGHT VIEW
VIEW ALL CALLOUTS

COOLANT DIVERTER VALVE

DEF LINE HEATER RELAY

MAIN PTU POWER RELAY

DEF DOSING PUMP


DIESEL EXHAUST MODULE TOP VIEW
VIEW ALL CALLOUTS

DEF TANK HEADER SCR LINE HEATER #1

SCR LINE HEATER #3

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