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J'14 - Analysis, Design and Performance of A Soft-Switching Single-Phase Inverter
J'14 - Analysis, Design and Performance of A Soft-Switching Single-Phase Inverter
org
Published in IET Power Electronics
Received on 3rd July 2013
Revised on 15th February 2014
Accepted on 6th March 2014
doi: 10.1049/iet-pel.2013.0514
ISSN 1755-4535
Abstract: A soft-switching pulse-width modulation (PWM) single-phase inverter using a voltage clamp soft-switching step-up/
down dc link is proposed in this study. The proposed voltage clamp soft-switching step-up/down DC link not only provides the
switches in the section of conventional PWM buck inverter operate at zero-voltage-switching (ZVS), but it has a step-up/down
input voltage function and the switches in itself also operate at ZVS. Thus, except for the switch in the section of ZVS-PWM
auxiliary circuit, all power semiconductor devices in proposed inverter operate at ZVS turn-on and turn-off. The switch in the
section of ZVS-PWM auxiliary circuit operates at zero-current-switching (ZCS) turn-on and turn-off. Besides operating at
constant frequency, the proposed inverter has no voltage stress and current stress on the main switch compared to the hard
switching inverter counterpart. Auxiliary components rated at very small current are used. The principle of operation,
theoretical analysis and experimental results of the proposed soft-switching inverter, rated 1 kW and operated at 40 kHz, are
provided in this study to verify the performance.
Fig. 1 Proposed soft-switching inverter using a voltage clamp soft-switching step up/down DC link
vCr (t) = Vin + VCBk (2) ZCS and, the auxiliary switch Sa also can be turned off at
ZCS in this moment
Stage 2 [Fig. 2b: t1 < t < t2]: During this stage, the
Vin + (n − 1/n)VCBk
ZVS-PWM auxiliary circuit performs resonance behaviour. iLr (t) = (Iin + ILf k ) + sin vr (t − t1 )
The resonant current iLr(t) increases and resonant voltage Zo
vCr(t) decreases. The energy stored in capacitor CB and DC VCBk
input source voltage are gradually provided to the PWM − (t − t2 ) (7)
Lr
unipolar buck inverter. The stage is finished when the
resonant voltage vCr(t) is dropped to zero vCr (t) = 0 (8)
Vin + (n − 1/n)VCBk
iLr (t) = (Iin + ILf k ) + sin vr (t − t1 ) Stage 4 [Fig. 2d: t3 < t < t4]: During this stage, the inductor
Zo
LB continuously charges energy from DC input source. The
(3) DC input source and the energy stored in capacitor CB
continuously supply to output stage
vCr (t) = Vin + VCBk − (n − 1/n)VCBk cos vr (t − t1 ) (4)
iLr (t) = 0 (9)
where
vCr (t) = 0 (10)
Zo = Lr /Cr (5)
Stage 5 [Fig. 3a: t4 < t < t5]: This stage begins when the
1
vr = (6) switch SB turns-off at ZVS. The current ILB charges linearly
Lr Cr the resonant capacitor Cr. The resonant voltage vCr(t)
increases linearly. This stage is finished when the resonant
Stage 3 [Fig. 2c: t2 < t < t3]: This stage begins when the voltage vCr(t) is equaled Vin + VCB
resonant voltage vCr(t) equals zero and the switch SB turns
on at ZVS. The energy stored in resonant inductor Lr is iLr (t) = 0 (11)
delivered back to capacitor CB via the transformer Tr. The
Iin
resonant current iLr(t) is decreased linearly. The inductor LB vCr (t) = (t − t4 ) (12)
charges energy from DC input source. The DC input source Cr
voltage and the energy stored in capacitor CB are
continuously supplied to output stage. This stage ends when Stage 6 [Fig. 3b: t5 < t < t6]: This stage begins when the
the resonant current iLr(t) is dropped to zero and the body body diode of the switches S1, S2, S3 and S4 turn-on at
diode of the switch SB, diodes Da1, Da2, naturally close at ZVS. The energy stored in inductor LB is delivered to
capacitor CB. The output stage starts a freewheeling state. Stage 7 [Fig. 3c: t6 < t < t7]: This stage begins when Sa
This stage is finished when switch Sa is triggered again turns-on with ZCS again. The resonant inductor Lr charges
linearly from Vin and VCB again. The resonant current iLr(t)
iLr (t) = 0 (13) is increased linearly. The stage ends when the resonant
current iLr(t) reaches ILB and body diodes of switches S1
vCr (t) = Vin + VCBk (14) and S2 turn off with ZCS at t = t7
Stage 8 [Fig. 3d: t7 < t < t8]: During this stage, the vCr (t) = Vin + VCBk (26)
ZVS-PWM auxiliary circuit performs resonance behaviour
again. The resonant current iLr(t) increases and resonant
voltage vCr(t) decreases. The output stage performs a
freewheeling state. The stage is finished when the resonant After stage 12, the circuit operation is returned to the first
voltage vCr(t) is dropped to zero stage. The voltage of the resonant capacitor Cr equals to
Vin + VCB, and the current of the resonant inductor Lr is
also equaled to zero. Thus, the assumption previously made
Vin + (n − 1/n)VCBk
iLr (t) = (Iin + ILf k ) + sin vr (t − t7 ) is proven to be valid.
Zo
(17)
2.2 Conduction time of the switch of ZVS-PWM
vCr (t) = Vin + VCBk − (n − 1/n)VCBk cos vr (t − t7 ) (18) auxiliary circuit
Vin And, the maximum current through the auxiliary diodes Da1,
LB = D T (44) Da2 and the maximum voltage across them can also be
DILB con s obtained as follow from the circuit operation
(2) Considerations on DC-link voltage ripple and select Vin + VCB (n − 1/n)
iDa1, max = Iin + io, max +
DC-link capacitor: The principal factor affecting the value Zo
of DC-link capacitance is utilisation of enough capacitance √ (54)
to meet device ripple current ratings. Subtracting input P 2Po, max Vin + VCB (n − 1/n)
= o, max + +
current from iSB is the current of DC-link capacitor. The Vin Vo,rms Zo
frequency of the current of DC-link capacitor is twice as
high as the switching frequency. Therefore the DC-link 1 V + VCB (n − 1/n)
ripple voltage can be reduced. Because the DC-link iDa2, max = Iin + io, max + in
n Zo
capacitor includes an equivalent series resistance (RESR), the √
DC-link ripple voltage ΔVCB must be divided in two 1 Po, max 2Po, max Vin + VCB (n − 1/n)
sections which are the contributions from the capacitance = + +
n Vin Vo,rms Zo
and the equivalent series resistance. They can be estimated
as follows (55)
(3) Select power switches and diodes: from the circuit it is possible to verify that high values of Zo will reduce the
operation analysis, the maximum current through the main values of iSa,peak. Thus, using a relatively large Zo value can
switches and diodes SB, S1, S2, S3, S4, Sa, Da1, Da2 and the reduce the current stress of switch Sa. However, the value
maximum voltages across them in the proposed of Zo is relative to the value of Δton,Sa. If the value of Zo is
soft-switching single-phase inverter are the same as for a too large, the effective duty ratio will be deteriorated. Also,
standard hard-switching single-phase buck inverter design. Zo = Lr /Cr ⇒ Cr = Lr /Zo2 and a small Lr value is usually
Fig. 7 Voltage waveforms before and after output filter, and communication phenomenon of switches
a Voltage waveform VAB before output filter the voltage waveform Vo after output filter
b Commutation in the step up/down DC-link switch SB and auxiliary switch Sa.
Dinv, min Ts (59) (5) Determination of the output filter components of the
inverter: the output filter inductor Lf and capacitor Cf to
Thus minimise the undesired harmonics of the output voltage.
They can be obtain form the cutoff frequency of output
filter through standard single-phase inverter design.
1 Zo (I LBk + ILf k )
Dton,Sa =
vr Vin + (n − 1/n)VCB
4 Experimental results
−VCB nZ i (t ) (60)
+ cos−1 + o Lr 2
nVin + (n − 1)VCB VCB To experimentally characterise the proposed soft-switching
single-phase inverter, a breadboard was constructed to the
≤ Dinv, min Ts specifications listed as follows:
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