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J'15 - Analysis, Design and Realisation of A Zero-Current Transition Pulse-Width Modulation Interleaved Boost Power Factor Correction Converter With A Zero-Current Transition Auxiliary Circuit
J'15 - Analysis, Design and Realisation of A Zero-Current Transition Pulse-Width Modulation Interleaved Boost Power Factor Correction Converter With A Zero-Current Transition Auxiliary Circuit
Research Article
ISSN 1755-4535
Analysis, design and realisation of a zero- Received on 9th December 2014
Revised on 11th March 2015
current transition pulse-width modulation Accepted on 30th March 2015
doi: 10.1049/iet-pel.2014.0938
interleaved boost power factor correction www.ietdl.org
Abstract: A zero-current transition (ZCT) pulse-width modulation (PWM) interleaved boost power factor correction (PFC)
converter with a ZCT auxiliary circuit is presented to achieve ripple current cancelation and ZCT for power switches.
The proposed PFC converter adopts a ZCT auxiliary circuit to realise ZCT for power switches and diodes. Thus, the
switching losses of active power switches are reduced and the reverse recovery losses of power diodes are eliminated.
The interleaved PWM control scheme with constant frequency and constant duty cycle is used in it. Thus, the control
circuit is simple and the circuit cost can be reduced. It shapes a close sinusoidal input current waveform, so that an
input current waveform with low harmonic can be obtained. The operational principle and design consideration are
discussed in detail. Finally, experimental results taken from a 1000 W prototype are presented to confirm the
effectiveness of the proposed PFC converter.
1 Introduction [24–26]. In [24], the diode of the ZCT auxiliary circuit is put on
the main power flow path. The conduction losses will be
Switching power supplies with high-power density are essential increased. In [25], the ZCT auxiliary circuit uses three inductors.
equipment for server systems, telecommunication systems and Thus, the cost of circuit is higher.
medical power systems. Active power factor correction (PFC) For improving previous drawbacks, a ZCT pulse-width
circuits are usually used in switching power supply to reduce AC modulation (ZCT-PWM) interleaved boost PFC converter with a
input current harmonics and regulate DC output voltage. Boost ZCT auxiliary circuit is presented in [26]. The proposed PFC
PFC converters are the most popular active PFC circuits. They are converter uses only a ZCT auxiliary circuit to realise ZCT for
used in the front end of switching power supply to draw a power switches and diodes. Thus, the switching losses of active
sinusoidal AC input current for meeting the IEC61000-3-2 limits. power switches are reduced and the reverse recovery losses of
According to whether the inductor current is continuous or not, the power diodes are eliminated. Moreover, the proposed ZCT
operation modes of boost PFC converter are classified into auxiliary circuit only includes a power switch, a resonant inductor,
continuous current mode (CCM), critical current mode (CRM) and a resonant capacitor and two power diodes. Thus, it is very simple
discontinuous-current-mode (DCM). The CCM boost PFC and compact. The interleaved PWM control scheme is adopted to
converter [1–5] suits high- and medium-power applications. shape a close sinusoidal input current waveform, so that an input
However, its switch always operates at hard switching and its current waveform with low harmonic can be obtained.
diode suffers from reverse recovery. As a consequence, this results This paper in [26] only briefly discusses and describes the circuit
in higher EMI and reduces the efficiency of the converter. operation principle of the proposed ZCT-PWM interleaved boost
Adapting the CRM or DCM boost PFC converters can minimise PFC converter. In this paper, the circuit operation principle, the
these drawbacks. The CRM and DCM boost PFC converters have design consideration and the experiment results about the proposed
such advantages as zero-current turning-on of the switch and no PFC converter will be discussed and described in detail. Finally,
reverse recovery of the diode. The switching frequency of the experimental results taken from a 1000 W prototype are presented
CRM boost PFC converter is variable. The design of the inductor to confirm the effectiveness of the proposed PFC converter.
and EMI filter is more difficult. Moreover, the DCM boost PFC
converter [6–9] is operated in constant switching frequency which
is beneficial for designing the inductor and EMI filter. However, in 2 Principle of proposed ZCT-PWM interleaved
DCM boost PFC converter, the inductor current ripple is higher. boost PFC converter
The current stresses of the switch and diode are also higher. The
conduction losses are higher. Moreover, the switches turn-off The circuit configuration of the presented ZCT-PWM interleaved
losses are not minimised. For reducing the input current ripple and boost PFC converter is shown in Fig. 1b. It composes of a
conduction losses, the interleaved boost PFC converters are conventional interleaved boost PFC converter circuit and a ZCT
proposed and shown in Fig. 1a [10–26]. The zero-current auxiliary circuit. The circuit of conventional interleaved boost PFC
transition (ZCT) techniques can be used to minimise these losses converter includes two identical boost PFC converter circuits. Both
at turn-off [20–26]. In [20–23], they adopt two ZCT auxiliary the boost PFC converter circuits are formed by a bridge rectifier
circuits to achieve ZCT feature. Thus, the cost of circuit is higher. (DA, DB, DC, DD), two input inductors (Lin1, Lin2), two main
For overcoming this drawback, several interleaved boost switches (S1, S2), two main diodes (D1, D2) and an output
converters with a ZCT auxiliary circuit have been proposed in capacitor (Co). For minimising the switches turn-on losses and the
reverse recovery losses of diodes, they are operated at DCM. As the The equivalent circuit for operating states of the proposed boost
proposed boost PFC converter circuit is focused on higher boost PFC converter and key waveforms are shown in Figs. 2–4,
conversion ratio application, their operational duty cycles are respectively. The equivalent circuits of the proposed boost PFC
larger than 0.5. Moreover, they are controlled by an interleaved converter in one switching cycle, divide into 16 operating states.
PWM control scheme to shape a close sinusoidal form input The circuit operations in one switching cycle can be described as
current waveform, so that an input current waveform with low follows.
harmonic can be obtained. Thus, in the interleaved boost PFC
converter circuit, a boost PFC converter circuit is connected in
parallel with another boost PFC converter circuit and operated in 2.1 Circuit operation principles of the proposed
the same way as another boost PFC converter circuit with 180o ZCT-PWM interleaved boost PFC converter
phase shift. Both the boost PFC converter circuits can share output
2.1.1 Stage 1: [tk0, tk1], Fig. 2a: Prior to stage 1, switches S1 and
power, so that the current stresses in the active power switches can
Sa are in off state and switch S2 is in on state. Diodes D1 and D2 are
be reduced. In addition, the partial current ripple can be eliminated.
reversed biased. The input supplies energy to the inductor Lin2. The
The components of the ZCT auxiliary circuit include Da1, Da2, Lr,
resonant inductor current iLr is equal to zero. The resonant capacitor
Cr and Sa. The ZCT auxiliary circuit not only generates the ZCT
voltage vCr is equal to zero.
feature for power switches and diodes, but also limits the current
This stage begins at tk0 when switch S1 is turned on under ZCT.
stresses of S1 and S2. Thus, the switching losses of active switches
Switches S2, Sa and diodes D1, D2 hold previously their states.
are reduced and the reverse recovery losses of diodes are eliminated.
Thus, the input supplies energy to inductors Lin1 and Lin2. The
As the circuit operation principle of the presented PFC converter
input inductor currents, resonant inductor current and resonant
circuit in positive half cycle of input line voltage is the same as one
capacitor voltage in this stage are expressed as
in negative half cycle of input line voltage, the circuit operation
description is only aimed at positive half cycle of input line
Vink
voltage. Moreover, in order to simplify the system analysis, the iLin1 (t) = (t − tk0 ) (1)
assumptions are made as follows: Lin1
V T
1. Conductive voltage drops on diodes and switches are neglected. iLin2 (t) = ink s + t − tk0 (2)
2. Ripple voltage of output voltage is neglected because of the large Lin2 2
output capacitance.
3. Input inductances Lin1 and Lin2 are much larger than resonant iLr (t) = 0 (3)
inductance Lr, so that input inductor currents iLin1 and iLin2 can be
assumed as the constant values in a resonant period. vCr (t) = 0 (4)
4. The input voltage in the kth switching period is assumed as the
constant value Vink because of the switching frequency is much Ts
Dtk1 ; tk1 − tk0 = DTs − (5)
larger than the line voltage frequency. 2
2.1.2 Stage 2: [tk1, tk2], Fig. 2b: This stage begins when switch iLin1 (tk3 ) + iLin2 (tk3 ). The input inductor currents, resonant inductor
Sa is turned on under ZCT at tk1. Cr and Lr are resonants. vCr increases current and resonant capacitor voltage in this stage are expressed as
towards its peak value. iLr also increases towards its negative peak
and then decreases when it reaches its negative peak. This stage Vink
ends when the resonant inductor current drops to zero at tk2. The iLin1 (t) = (t − tk0 ) (13)
Lin1
input inductor currents, resonant inductor current and resonant
capacitor voltage in this stage are expressed as V T
iLin2 (t) = ink s + t − tk0 (14)
Lin2 2
Vink
iLin1 (t) = (t − tk0 ) (6) Vo
Lin1 iLr (t) = sin vr (t − tk2 ) (15)
Zo
V T
iLin2 (t) = ink s + t − tk0 (7) vCr (t) = Vo + Vo cos vr (t − tk2 ) (16)
Lin2 2
Vo 1 Zo (iLin1 (tk2 ) + iLin2 (tk2 ))
iLr (t) = − sin vr (t − tk1 ) (8) Dtk3 ; tk3 − tk2 sin−1 (17)
Zo vr Vo
vCr (t) = Vo − Vo cos vr (t − tk1 ) (9)
p
Dtk2 ; tk2 − tk1 = (10) 2.1.4 Stage 4: [tk3, tk4], Fig. 2d: In this stage, the resonant
vr operation of ZCT auxiliary circuit is still continuous. However, the
resonant path is changed again. It is via Lr, Cr, D3, and output port
where Zo = Lr /Cr and vr = 1/ Lr Cr . (Co and RL). In this time, no current flows through S1, S2, and Sa.
In this stage, the negative peak of resonant inductor current iLr is at S2 and Sa can be turned off under ZCT at tk3. vCr continuously
t = tk2 + π/2ωr. It can be expressed as decreases towards zero. iLr continuously increases towards its peak
and then decreases when it reaches its positive peak. This stage
p V finishes when iLr drops to iLin1 (tk4 ) + iLin2 (tk4 ) again. The input
ILr ,peak1 = iLr tk1 + =− o (11)
2vr Zo inductor currents, resonant inductor current and resonant capacitor
voltage in this stage are expressed as
The peak of resonant capacitor voltage vCr is at t = tk2. It can be
expressed as Vink
iLin1 (t) = (t − tk0 ) (18)
Lin1
VCr ,peak = vCr (tk2 ) = 2Vo (12)
V T
iLin2 (t) = ink s + t − tk0 (19)
2.1.3 Stage 3: [tk2, tk3], Fig. 2c: In this stage, the resonant Lin2 2
operation of ZCT auxiliary circuit in stage 2 is continuous. Vo
However, the resonant path is changed via Lr, Cr, Da1, Da2, S1, S2 iLr (t) = sin vr (t − tk3 ) (20)
Zo
and output port (Co and RL). Thus, vCr decreases towards zero. iLr
increases towards its peak. This state ends when iLr reaches vCr (t) = Vo + Vo cos vr (t − tk3 ) (21)
Fig. 3 Commutation stage diagrams of stage 5 to stage 8 of the proposed ZCT-PWM interleaved boost PFC converter
Vink
iLin1 (t) = (t − tk0 ) (39) Vo
. iin, max (44)
Lin1 Zo
Ts 7
Dtk8 ; tk8 − tk7 − Dtkj (43) when iin(t) = iin,max, Dton,Sa is maximum and it is defined as
2 j=1
Dton,Sa, max . iin,max is the maximum input current. In addition,
Dton,Sa, max must be less than DTs according to the waveforms
As the playing roles of both the boost PFC converters in proposed
PFC converter only exchanged between states 1 to state 8 and shown in Fig. 4a for avoiding to affect the circuit operation. D is
state 9 to state 16. The operation principles of state 9 to state 16 the duty cycle of proposed interleaved boost PFC converter. Thus
are the same as them of state 1 to state 8. Thus, the circuit
operation descriptions of state 9 to state 16 are neglected for
simplifying the description. After state 16, the circuit operation is Dton,Sa, max ≤ (1 − D)Ts (46)
gone back state 1.
Fig. 6 Commutation waveforms of the main power switches (S1, S2) (VDS1 , VDS2 : 250 V/div;IDS1 , IDS2 : 5 A/div, time:4 μs/div) and main power diodes (D1, D2)
(VD1 , VD2 : 250 V/div; IDS1 , VDS2 : 10 A/div, time:2 μs/div)
Vo
iDSa ,max ILr ,peak1 = = 32.49 A (63)
Zo
Vo
iDa1, max = iDa2, max ILr ,peak2 /2 = = 16.25 A (65)
2Zo
The commercial IGBTs and the fast recovery diodes with voltage
stress greater than 400 V in our laboratory are IRG4PC50UD with Fig. 7 Measured commutation waveforms and experimental efficiency
600 V voltage stress and 27 A current stress and DSEP30-12A
a Commutation waveforms of the auxiliary switch Sa
with 1200 V voltage stress and 30 A current stress. Thus, they are VDSa: 250 V/div; IDSa:10 A/div, time: 2 μs/div
used for power switches (S1, S2 and Sa) and diodes (D1, D2, Da1 b Experimental efficiency comparison of proposed ZCT-PWM interleaved boost PFC
and Da2) in this case. converter and the hard switching interleaved boost PFC converter