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ICS SMNCI RA 004 Cable Tray Installation
ICS SMNCI RA 004 Cable Tray Installation
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• All personnel to have completed the site
specific induction.
• Precise coordination.
Site Survey of area for the • Ensure that workers are educating on spotting
• Site Hazards and • Bodily Injury,
1 Cable Tray installation 4 3 12 HIGH RISK potential hazards. 2 1 2 LOW RISK
Lay out Fracture
• Refer to engineering drawing or the as- built
documents of the work area.
Preparation of Tools, • Cuts, wound/hand • Know the hazards and dangers in the job to be
3 • Pinch point 4 3 12 HIGH RISK 2 2 4 LOW RISK
Equipments and Materials injury done.
• Check
Remove andany
inspect
itemsthethattools
maythat they are
obstruct the in
work
good condition
activity. Keep theand safe toarea,
working use. platform clear of
• Wearor
debris safety
liquidgloves
spills.
• Cordon the area and keep sign to warn others
of the potential hazard.
• Ensure close monitoring and supervision.
• Materials to be stored in a safe and secure
manner.
• Sprain / strain /
• Physical injury to • Wear suitable Safety Shoes.
fracture MEDIUM
workers due to Slip / 3 2 6 • (Practice Good Housekeeping) Remove 3 1 3 LOW RISK
RISK
trip hazard unnecessary materials that may cause trip, slip.
• Make sure the work area is left clean and tidy.
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• Assess lift, lift within capabilities, use correct
lifting procedure,
• Ensure correct manual handling techniques,
warm up & stretch to avoid strains / sprains.
• Do not carry long or awkward materials on your
own.
• Designing and organizing tasks to avoid
manual handling completely or at least restrict it.
• Neck and Back • Organizing manual/lifting task in a safe way,
injuries with loads split into smaller ones, and proper
• Strains and Sprains rest period provided.
• Slip and fall crush • Providing information and training to workers
incidents on tasks, and the use of equipment and correct
• Crush, bruises and handling/lifting technique.
Loading and unloading of • Manual Lifting / broken bones • Using automation and lifting equipment.
5 4 3 12 HIGH RISK • Move your feet rather than twist your back. 4 1 4 LOW RISK
materials to work area manual handling • Hand and foot
injuries • Keep the load in front and close to your body
• Hernias and straighten your legs to lift.
• Occupational • Never lift a heavy object above shoulder level.
Overuse Syndrome • During long shifts, change tasks around to give
(OOS) muscle a break.
• Wear appropriate PPE’s for the tasks
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• The maximum open circuit voltage for welder is
80 volts.
• Wear dry gloves in good condition for welding.
• Do not touch the electrode or metal parts with
skin or wet clothing while the machine is turn on.
• Keep dry insulation between the body and any
grounded metal.
• Do not stand in water while welding.
• Do not place liquids on or above
welders/electrical equipment.
• Keep welding cables and electrode holders in
good condition.
• Earthing installation on welding equipment
should always be checked.
• Be sure the welder is properly installed and
Fabricate cable tray support • Serious Injuries
EXTREME grounded. MEDIUM
7 and bracket(welding, cutting, • Electrical shock • Fatalities 5 3 15 • Welding equipment and grounding circuits are 3 2 6
RISK RISK
grinding and drilling works) checked and tested regularly.
• Welding operators also should inspect the
electrode holder for damage before beginning to
weld and keep the welding cable and electrode
holder insulation in good condition.
• All electrical cord shall be inspected and in
good working condition prior to use.
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• All combustible materials should be removed or
adequately protected or covering with fire
resistant materials. (Good housekeeping in the
workplace is very important in preventing fire).
• Provide suitable fire extinguisher and fire
blanket.
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• Wear a suitable mask (minimum P2 grade
mask) when welding galvanized steel to avoid
• Pneumonia inhaling fumes.
• Occupational • Only competent personnel with NCII certified
Asthma can perform the welding works.
• Health hazard due • Ensure workplace is well ventilated.
• Cancer
to welding fumes 4 3 12 HIGH RISK • Always wear suitable PPE's for welding works 2 2 4 LOW RISK
• Metal fume fever
inhalation (Welding mask (hardhat mounted), welding
• Throat and lung
irritation gloves, respiratory protection, ear plug, welding
apron).
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• Wear gloves during all manual handling tasks.
• Only competent personnel to perform the
tasks.
• Only competent personnel to use grinders and
drop saws.
• Ensure that when changing grinding / cutting
discs or adjusting the grinder guard that the
power is disconnected (i.e. plug is disconnected
from the power source). If a portable grinder is
being used engage the ‘switch lock’.
• When carrying the portable grinder engage the
‘switch lock’ to prevent the unit from being
accidentally switched on.
MEDIUM • Prior to grinding work ensure that the piece to
• Cuts and abrasions • Hand injury 3 3 9 be worked is secured and the off-cut supported 2 1 2 LOW RISK
RISK
using clamps or having another person assist by
holding the piece being worked so that the
grinder can be operated using both hands.
• Never remove the burs from cut metal on the
side of a drop saw or cutting disc. Only use a
grinding disc or a hand file.
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• Install Safety Nets to prevent materials from
falling directly on the ground. (if necessary)
• Provide tool holster for workers working at
height.
• Provision of Toe boards
• Attach small rope to the tools to prevent it from
falling
• Bring only what you need and don’t bring
unnecessary tools.
• Use suitable PPE: Hard Hat, Safety Glass,
Gloves, Safety Shoes
• Barricade or cordon the area to prevent an
entry of unauthorized personnel.
• Provide signage’s to warn other “Working @
Height” and “Falling Debris”
• All raising and lowering of materials to be
carried out in controlled manner (i.e. hand to
• Serious injury
• Falling of tools and EXTREME hand, by light-line, nylon rope and fitting bags.) MEDIUM
• Property damage 5 3 15 • Workers at height shall ensure tools and 3 2 6
materials RISK RISK
materials are secured from falling.
• Only the materials being used to be out on the
scaffold until boarded areas are erected to store.
Inherent Residual
Aspect / Hazard / Risk Risk
Risk Impact / Risk / Impac Likeli Impac Likeli
Procedure / Job Steps Risk Source / Total Classificati Control Measures Total Classificat Remarks
Item Threat t hood t hood
Vulnerability on ion
I L I x L I L I x L
• Install Safety Nets to prevent materials from
falling directly on the ground. (if necessary)
• Provide tool holster for workers working at
height.
• Provision of Toe boards
• Attach small rope to the tools to prevent it from
falling
• Bring only what you need and don’t bring
unnecessary tools.
• Use suitable PPE: Hard Hat, Safety Glass,
Gloves, Safety Shoes
• Barricade or cordon the area to prevent an
entry of unauthorized personnel.
• Provide signage’s to warn other “Working @
Height” and “Falling Debris”
• All raising and lowering of materials to be
carried out in controlled manner (i.e. hand to
• Serious injury
• Falling of tools and EXTREME hand, by light-line, nylon rope and fitting bags.) MEDIUM
• Property damage 5 3 15 • Workers at height shall ensure tools and 3 2 6
materials RISK RISK
materials are secured from falling.
• Only the materials being used to be out on the
scaffold until boarded areas are erected to store.
• Ergonomics
hazards: repeated MEDIUM • Change positions often, take stretch breaks.
• Body pain 3 3 9 2 1 2 LOW RISK
motions in awkward RISK
position
• Workers should be trained on proper work
technique.