PSI_500i_Electrician_documents-cover.

xlsx

Page 1/3
Product Document No. Revision
PSI 500i OU500613396 3

Title Previous Doc. No.

PSI 500i Electrician Documents 10000007212
and Author Date
Pneumatic and Water Diagram VTO 17.9.2019
Checked by Approved by
KIM VTO

Project Name Project No.

Note

Document Document No. Revision

PSI 500i DOCUMENTS

PSI 500i System

PSI 500i
OU500613503 1
Power Supply
PSI 500i - PCS
Power Supply OU500613504 1
Wiring Diagram
PSI 500i
OU500613505 0
Earthing Cables
PSI 500i
OU500613506 1
Internal Cabling
 PSI_500i_Electrician_documents-cover.xlsx

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Document Document No. Revision

Probe Control Set

PSI 500i
PCS / PWM OU500613507 1
Wiring Diagram
PSI 500i
Power Module, PWM OU500613508 1
Wiring Diagram
PSI 500i
Digital Output Connections OU500613381 1
Wiring Diagram
PSI 500i
Digital Input Connections OU500613385 1
Wiring Diagram
PSI 500i
OU500613389 2
PCS Communication Connections
PSI 500i
Optional I/O Connections OU500613383 1
Wiring Diagram
PSI 500i
Dispersion Option Output Connections OU500613384 1
Wiring Diagram
PSI 500i
Dispersion Option Input Connections OU500613386 1
Wiring Diagram
PSI 500i
Analog Input Connections OU500613387 0
Wiring Diagram
PSI 500i
Analog Output Connections OU500613388 0
Wiring Diagram
PSI 500i
OU500613371 0
Modules and I/O-points

Control Connections
PSI 500i
OU500613509 0
Data Connection Cables (Modbus RTU)
PSI 500i
OU500613511 1
Data Connection Cables (OPC)
PSI 500i
OU500614012 0
Data Connection Cables (Modbus TCP/IP)
PSI 500i
OU500614013 0
Data Connection Cables (Profibus DP)
PSI 500i
OU500613395 2
Cable List
 PSI_500i_Electrician_documents-cover.xlsx

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Document Document No. Revision

Pump Control Box

PSI 500i
Pump Control Box, PCB 4852 OU500613513 1
Wiring Diagram, Page 1
PSI 500 / 500i
Pump Control Box, PCB 4852 OU500613513 1
Wiring Diagram, Page 2
PSI 500 / 500i
Pump Control Box, PCB 4852 OU500613514 1
Cables and Connection

Pneumatic and Water Connections for PSI 500i

PSI 500i
BFA 4701 OU500613502 0
Pneumatic and Water Diagram
if OPC
 PSI500i_modules_and_ IO_points.xlsx

Page 1/3

Product Document No. Revision

PSI 500i OU500613371 0

Title Author Date

PSI 500i - PCS 4722 KIM 22.5.2018
Phoenix modules and I/O points Checked by Approved
KIM KIM

Bus Coupler for Ethernet AXL F BK ETH

Function: in option: Output# Slot Signal Ref. Notes:
Q00

Digital output AXL F DO 16/3 2F

Function: in option: Output# Slot Signal Ref. Notes:
Diluter fill valve Output1 Q01 00 20 GND
Dilution valve Output2 Q01 01 21 GND
Froth kill spray Output3 Q01 02 22 GND
Diluter drain valve Output4 Q01 03 23 GND

Sample valve Output5 Q01 04 24 GND

Line 1 sample diverter calibration cut Output6 Q01 05 25 GND
Line 1 sample diverter normal cut Output7 Q01 06 26 GND
Line 1 sample diverter release Output8 Q01 07 27 GND

Primary sampler 1 upstream flush valve primary sampler option Output9 Q01 47 67 GND
Primary sampler 1 downstream flush valve primary sampler option Output10 Q01 40 60 GND
Primary sampler 1 sample valve primary sampler option Output11 Q01 41 61 GND
Primary sampler 1 knife out primary sampler option Output12 Q01 42 62 GND

Water pump Output13 Q01 43 63 GND

Chemical wash pump chemical wash option Output14 Q01 44 64 GND
Alarm lamp Output15 Q01 45 65 GND
Cell water jet water jet option Output16 Q01 46 66 GND

Digital output AXL F DO 16/3 2F

Function: in option: Output# Slot Signal GND Notes:
Line 2 sample diverter normal cut Output17 Q02 00 20 GND
Line 2 sample diverter release Output18 Q02 01 21 GND
Line 2 sample diverter calibration cut Output19 Q02 02 22 GND
Cell wiper out cell wiper option Output20 Q02 03 23 GND

Primary sampler 2 upstream flush valve primary sampler option Output21 Q02 04 24 GND
Primary sampler 2 downstream flush valve primary sampler option Output22 Q02 05 25 GND
Primary sampler 2 sample valve primary sampler option Output23 Q02 06 26 GND
Primary sampler 2 knife out primary sampler option Output24 Q02 07 27 GND

Line 3 sample diverter normal cut Output25 Q02 40 60 GND

Line 3 sample diverter release Output26 Q02 41 61 GND
Line 3 sample diverter calibration cut Output27 Q02 42 62 GND
Cell wiper in cell wiper option Output28 Q02 43 63 GND

Primary sampler 3 upstream flush valve primary sampler option Output29 Q02 44 64 GND
Primary sampler 3 downstream flush valve primary sampler option Output30 Q02 45 65 GND
Primary sampler 3 sample valve primary sampler option Output31 Q02 46 66 GND
Primary sampler 3 knife out primary sampler option Output32 Q02 47 67 GND

Digital output AXL F DO 16/3 2F

Function: in option: Output# Slot Signal GND Notes:
Secundary sample Cutter 3 Wash cutter wash option Output33 Q03 00 20 GND
Secundary Sample Cutter 1 Wash cutter wash option Output34 Q03 01 21 GND
Secundary Sample Cutter 2 Wash cutter wash option Output35 Q03 02 22 GND
4-Way diluter spray hotwater option Output36 Q03 03 23 GND

FREE Output37 Q03 04 24 GND

FREE Output38 Q03 05 25 GND
FREE Output39 Q03 06 26 GND
Shift sampler wash hotwater option Output40 Q03 07 27 GND

FREE Output41 Q03 40 60 GND

 PSI500i_modules_and_ IO_points.xlsx

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Bus Coupler for Ethernet AXL F BK ETH
Function: in option: Output# Slot Signal Ref. Notes:
Q00

Digital output AXL F DO 16/3 2F

Function: in option: Output# Slot Signal Ref. Notes:
FREE Output42 Q03 41 61 GND
Dispersion cup spray dispersion option Output43 Q03 42 62 GND
FREE dispersion option Output44 Q03 43 63 GND

Dispersion cup open dispersion option Output45 Q03 44 64 GND

Ultrasound on dispersion option Output46 Q03 45 65 GND
Demag coil on dispersion option Output47 Q03 46 66 GND
Dispersion fill valve dispersion option Output48 Q03 47 67 GND

Digital Input AXL F DI 16/4 2F

Function: in option: Input# Slot Signal GND Notes:
Water pressure sensor Input1 I04 00 10 +24V
Water tank level sensor Input2 I04 01 11 +24V
Water pump state Input3 I04 02 12 +24V
Water pump maintenance switch Input4 I04 03 13 +24V

Diluter surface level sensor Input5 I04 04 14 +24V

Calibration sample button Input6 I04 05 15 +24V
Maintenance switch Input7 I04 06 16 +24V
Air pressure sensor Input8 I04 07 17 +24V

Primary sampler flush button primary sampler option Input9 I04 40 50 +24V
Primary sampler 2 maintenance switch primary sampler option Input10 I04 41 51 +24V
Primary sampler 3 maintenance switch primary sampler option Input11 I04 42 52 +24V
Primary sampler 1 maintenance switch primary sampler option Input12 I04 43 53 +24V

Diluter overflow level sensor Input13 I04 44 54 +24V

Pump error relay Input14 I04 45 55 +24V
Diluter cover sensor hotwater option Input15 I04 46 56 +24V
Shift sampler cover sensor hotwater option Input16 I04 47 57 +24V

Digital Input AXL F DI 16/4 2F

Function: in option: Input# Slot Signal GND Notes:
New input dispersion option Input17 I05 00 10 +24V
New Input dispersion option Input18 I05 01 11 +24V
FREE I05 02 12 +24V
FREE I05 03 13 +24V
FREE I05 04 14 +24V
FREE I05 05 15 +24V
FREE I05 06 16 +24V
FREE I05 07 17 +24V
FREE I05 40 50 +24V
FREE I05 41 51 +24V
FREE I05 42 52 +24V
FREE I05 43 53 +24V
FREE I05 44 54 +24V
FREE I05 45 55 +24V
FREE I05 46 56 +24V
FREE I05 47 57 +24V

Analog input AXL F RTD4 1H

Function: in option: Input# Slot Signal GND Notes:
FREE Ainput1 IO6
hotwater temperature sensor hotwater option Ainput2 IO6 * * 3-wire conn: U+ 01, I+ 11, I- 21
FREE Ainput3 IO6
FREE Ainput4 IO6

Analog output AXL F AO8 1F

Function: in option: Output# Slot Signal GND Notes:
Analog output 1 4…20mA messages Aout1 IO7 10 30
Analog output 2 4…20mA messages Aout2 IO7 11 31
Analog output 3 4…20mA messages Aout3 IO7 12 32
Analog output 4 4…20mA messages Aout4 IO7 13 33
Analog output 5 4…20mA messages Aout5 IO7 14 34
Analog output 6 4…20mA messages Aout6 IO7 15 35
FREE 4…20mA messages Aout7 IO7 16 36
 PSI500i_modules_and_ IO_points.xlsx

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Bus Coupler for Ethernet AXL F BK ETH
Function: in option: Output# Slot Signal Ref. Notes:
Q00

Digital output AXL F DO 16/3 2F

Function: in option: Output# Slot Signal Ref. Notes:
FREE 4…20mA messages Aout8 IO7 17 37
 PSI_500i_Cable_list.xlsx

Page 1 (2)

Product Document No. Revision

PSI 500i Particle Size Analyzer OU500613395 2

Title Previous Doc. No.

Control Connections 10000007113
Author Date
PSI 500i System Cables VTO 13.9.2019
Checked by Approved by
PSI 500i Cable List KIM VTO

PSI 500i Cable List

Cable # Function Cable Cable Comments Delivered
W From To Part code L (m) by
01 UPS 115/230VAC Main switch 115/230 VAC * Supplied by customer Customer
02 Main switch PCS 4722 / PWM 4731 115/230 VAC 10314269 2 OT
03 Customer main power supply Pump control box - PCB 4852 115/230 VAC * Supplied by customer Customer
04 Pump control box - PCB 4852 Main switch 115 VAC * 12 OPTIONAL (only for DMM 4760 if power supply is 115 VAC) OT
04.1 Main switch Demagnetization module - DMM 4760 115 VAC * 0,5 OPTIONAL (only for DMM 4760 if power supply is 115 VAC) OT
05 PCS 4722 / IO-module Pump control box - PCB 4852 SIGNAL 10314356 12 OT
06 Pump control box - PCB 4852 Water pump 230 VAC 10314357 7 OT
07 Pump control box - PCB 4852 Water tank / Level switch SIGNAL 10314358 10 Cable included to level switch OT
08 Power module - PWM 4731 User Interface / Power 115/230 VAC 10483421 1,6 OT
09 PCS 4721 / K1, K2 DLU 4710 / Overflow and level switch SIGNAL 10341188 2,3 OT
10 IO-module / I04 00, 10 Water manifold / S1 SIGNAL 10314333 1,8 OT
11 Power module - PWM 4731 Chemical pump - WFA 4800 115/230 VAC 10341224 2,6 OPTIONAL (only for WFA 4800) OT
12
13
14
15
20 PNM 4741 / Y1 IO-Module / Q01 00 20 SIGNAL 10341235 1,6 OT
21 PNM 4741 / V30 IO-Module / Q01 02 22 SIGNAL 10341235 1,6 OT
22 PNM 4741 / Y3 IO-Module / Q01 46 66 SIGNAL 10341235 1,6 OT
23 PNM 4741 / Y4 IO-Module / Q01 03 23 SIGNAL 10341235 1,6 OT
24 PNM 4741 / Y5 IO-Module / Q01 04 24 SIGNAL 10341235 1,6 OT
25 PNM 4741 / Y6 IO-Module / Q01 06 26 SIGNAL 10341235 1,6 OT
26 PNM 4741 / Y7 IO-Module / Q01 05 25 SIGNAL 10341235 1,6 OT
27 PNM 4741 / Y8 IO-Module / Q01 07 27 SIGNAL 10341235 1,6 OT
28 PNM 4741 / Y9 IO-Module / Q02 00 20 SIGNAL 10341235 1,6 OPTIONAL OT
29 PNM 4741 / Y10 IO-Module / Q02 02 22 SIGNAL 10341235 1,6 OPTIONAL OT
30 PNM 4741 / Y11 IO-Module / Q02 01 21 SIGNAL 10341235 1,6 OPTIONAL OT
31 PNM 4741 / Y12 IO-Module / Q02 40 60 SIGNAL 10341235 1,6 OPTIONAL OT
32 PNM 4741 / Y13 IO-Module / Q02 42 62 SIGNAL 10341235 1,6 OPTIONAL OT
33 PNM 4741 / Y14 IO-Module / Q02 41 61 SIGNAL 10341235 1,6 OPTIONAL OT
34
35
36
37
40 PWM 4731 / X4 T2 Signal converter / D9 COMMUNICATION 10314332 0,5 OT
41 PWM 4731 / VersaMax converter PC / COM 2 COMMUNICATION * 3 OPTIONAL (only for Modbus TCP) OT
42 PWM 4731 / T1 Signal converter PC / COM 2 COMMUNICATION 10314334 3 OPTIONAL (only for Profibus DP) OT
43 PWM 4731 / T2 Signal converter PC / COM 1 COMMUNICATION 10314334 3 OT
 PSI_500i_Cable_list.xlsx

Page 2 (2)

PSI 500i Cable List

Cable # Function Cable Cable Comments Delivered
W From To Part code L (m) by
44 IO-Module / X1 PC / LAN B COMMUNICATION 10314335 3 OT
45 PCS 4722 / Feedthrough conn. PC / LAN A COMMUNICATION 10314365 3 Remote connection (or optional OPC) OT
46 PC / COM 3 T1 Signal Converter / D9 COMMUNICATION 10485782 1,3 OPTIONAL (only for Modbus RTU) OT
47 PC / VGA Touch screen / VGA VIDEO * * Cable included to PC / Touch screen OT
48 PC / USB 3 Touch screen / USB SIGNAL * * Cable included to PC / Touch screen OT
49 PCS 4722 / RC1 PC / LAN D COMMUNICATION 616173 1 OPTIONAL (for wireless remote connection) OT

60 PCS 4722 / T1 Remote PC / Customer autom. system COMMUNICATION * * Modbus RS-485 cable Customer
61 PCS 4722 / PC LAN-A Remote PC / Customer autom. system COMMUNICATION * * Ethernet cable for VersaMax SE or OPC Customer
62 PCS 4722 / Profibus conv. Customer automation system COMMUNICATION * * Profibus DP cable Customer

70 Optical sensor head PCS 4722 COMMUNICATION * 2,15 Cable included to OSH delivery OT

140 Client earthing point PCS 4722 PE 10314098 12 Earthing cable (Supplied by customer) Customer
141 Probe control set - PCS 4722 Base frame assembly - BFA 4701 PE 10341010 0,15 Earthing cable OT

Customer specific cables starting from #301

301 #1 VBS X1 IO-Module / Q01; PCS 4722 SIGNAL * Primary sampling #1 Customer
302 #2 VBS X1 IO-Module / Q02; PCS 4722 SIGNAL * Primary sampling #2 Customer
303 #3 VBS X1 IO-Module / Q02; PCS 4722 SIGNAL * Primary sampling #3 Customer