xd ja Contents ‘This Service Manual covers the following machines: 525, 525B, 525B HL, 525B Farm Special, > | 530, 530 HL, 530B, 530B HL, 540B, 540BM. Information covers 2 and 4 wheel drive machines. ‘520 from machine No. 500001, 520HL, 520 Farm Special, 520M, General Hydraulics Attachments Body & Framework Engine Transmission Axles Brakes Hydraulic Steering Electrics Service Tools Index ZSearVF9HAON=10 Electrics 10 - m4 mH > Barredic( > 10 Electrics 10 72 circuit blacRaM 7-2 1 Bettery 36 Oil Pressure Switch (Engine) 69. Hazard Warming Light 2 Starer 37 Air Fier Switch 70 Front Indicator Light LH. 31st Stage Contact 38 Oil Pressure Switch 71 Rear Indicator Light L. 4nd Stage Contact (Transmission) 72 Direction indicator Warning 5 Pullin Coit 30 Fuse (No. 4) Light 6 Holdin Coit 240 Alternator Warning Light 73. Front tndieator Light RH. 7 Solenoid “41 Heater Switch 74 Rear Indicator Light RH, +B Neutral Sart 42 Resistor 75 Fload Light Swisen 9 Start switch 43° Heater Motor 78 Dip Switch 10. Thermostart 44 Overload Warning Device 77 Fuse (No. 7) 11 Back-up Alarm Switch 45 Altrnator 78 Fuso (No. 8) 12° Back-up Relay 48 In-Line Fuse 79° Fuse (No. 2) 13 Rear Working Light LH. 47__-Fuse (No.6) 80 Fuse (No. 1) 14 Rear Working Light LH. 48 Stop Light Switch 81 Boom Light Switeh 18 Backup Alarm 49 Parking Brake Warning Light Connections 16 Interior Light Switeh 50 LH. Brake Light 82 Fou Light Switch 17 Fuse (No. 3) 51 FH. Brake Light 84 Boom Light ‘Option’ 18 Interior Light 52 Parking Brake Switch Connections 1» 53 Fuse (No. 6) 185 Hazard Warning Switch 2» 54 Horn Push 21 Front Wiper Motor 55 Headlight Flash coLour cove 2 curdut 56 Main Hoe Bi Motor wr! 57 Main Beam Warning Light N Brown 24 Buzzer 58 Headlight Mein Beam U Blue 25 Diode Gate 59 Headlight Dip Beam Ro Rea 26 Screen Wath Motor 60 Front Sielight—F.H. P Purple 27 Fuel Gauge 81 Rear Sidelight—R.H G_ Green 28 Fuel Level Sender 62 No. Plate Light LG Light Green 20 Torque Convarter Oi! Temp. 63 Front Sidelight LH. Wo White Waning Light 64 Rear Sidelight LH, Y Yellow 20 Water Temp, Warning Light 65 Tachometer llumination B Black 31 Oil Pressure Warning Light Lamp © Orange 32 Ai Filter Werning Light 68. Fuel Gauge Illumination S Slate 33 Transmission Oil Pressure Lamp Warning Light 67 Rear Fog Warning Light Note: Wires no marked are either 34 Transmission Temp. Switch 68 Rear Fog Light, self earthing ie, no wite, oF not coded. ‘35. Woter Temp. Switch ‘00373350 ‘eae10 74 Electrics Bee ee ea i ane) ea) {ie i z Ty! PAL I al 5 Ohana = ieé 10 Electrics 10 a 7 — es - = = oes —— 2 See a [= — 2, = : eo —— oe a = —— te he 4 - oa [— = ie Sree eee a =oe ae —— [ens _ [oe ae i oe. co 2 oe ch Eee ¢ Se 2c 2: Sneee ecard <2 2 Soy === an a joe =o. 2 eae. eee = . ae a a —— 2 = a -i os oe — oe | = fe + oe = [2 18 eee orene ae E ~* es ar mea10 78 SUPPLEMENTARY CIRCUITS — Bescon = Roof Screen Wiper Rear Screen Wiper = Boom Working Light = ‘Seat/Parking Brake Worning mooe> 1 Starter Fuse No. 7 Main Horn Interior Lamp Switch 61 ToLH.Side Lamp 79° Interior Lame Boom Lamp Switch 85 Boom Lamp Beacon Warning Lamp Bescon Switch age g essgssesss * Note: When either Roof Sereen Wiper ‘or Rear Screen Wiper is fitted, fuse No. 7 is 18 amp. When both Roof ‘Sereon Wiper and Rar Screen Wiper ‘are Fitted, fuse No. 7 is 25 amp. 7-8 960370360 Twain co: cn CT Ca77 Electrics i [eee ecececaeccaes10 10 8 cincuIT DIAGRAM ‘Main Components and Switches 1. Battery 2 Alternator 3. Starter Motor 4. Line Fuse 5, Neutral Start Switch 6. Thermostart 7. Starter Switch 8. 8 Way Fuse Box 9. 8 Way Fuse Box 30. Warning Buzzer 11. Diode Bank 12. Hester Switch 18. Blocked Alr Filter 44, Rear Fog Lamp Switch (UK only) 16. Engine Oil Pressure Switch 16. Transmission Oil Temperature Switch 17. Resistor 18, Hester 19. Transmission Oi Prossure Switch 20. Engine Water Temperature Switen 21. Stop Lamp Switch 22. Parking Brake Switch 22. Taller Indicator Relay 24. Boom Light Switch 26. Flasher Unit 26. Hazard Warning Switeh 27. Hazard Warning Unit 28. Teller Socket 29, Road Lamp Switch 90, Side Lamp Relay 31. Direction Indicator Switch 32. Headlamp Dip Switch 33. Headlamp Flash 34. Horn Push 35. Washer Switch 36. Front Wiper Switch 137. Additional Parking Brake Switch 38. Seav/Parking Brake Relay 39, Seat Switch 440. Beacon Light Switch 41. Roof Winer 42. Reat Wier 43. Horn 44, Washer Motor 45. Front Wiper Motor 48, Reverse Alarm Switch 47, Fleverse Alarm Felay 48. Reverse Alarm 49, Fuel Gauge 50. Fuel Gauge Switch 51. Overload Werning SSSSBSSSSSNSARANSSSBLSRERRSS zezco@ 7-8 amps ain Baan Waring Blocked A iter sing Eng rere ng Fronmlfon Ol Temper Warning ‘Taransion Pena ring Eng wa Tempe Wong Fier orig Tre net Mrning tard Vorrg rating rae Waring Dette ier Nenog Rear Fou ania Fy ony Tchr mination erage urination tan Seer Dineen Oi Be fat tn Bean boom 1 Ch Fev ase chet Ci Fae Chi Sew rata TE ew Fir ni Sp rer ne nivade FE Prt Fe Bencon Senor Waring ine towrana Cable Colour Code Black S Slate Groon U Blue Light Green Ww White Brown Y Yellow Purple K Pink Red © Orange 00870360