5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After

SERVICE MANUAL
SERVICE MANUAL SECTION
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 5000i

Start Date: 11/04/2002
Truck Model: 9200i
Truck Model: 9400i
Truck Model: 9900i
s082252a, Formerly CTS-5298
11/01/2002
s082252a
Copyright © 11/01/2002 International Truck and Engine Corporation
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — i
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT IDENTIFICATION CHART, P. 1. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .1
1.2. CIRCUIT IDENTIFICATION CHART, P. 2. .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . .2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..3
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..4
1.5. SCHEMATIC SYMBOLS, P. 5.. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . ..5
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.7. LAMP BULB CHART, P. 7. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..7
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2.1. START FEED, P. 1. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . ..8
2.2. ACCESSORY, P. 2. .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . ..9
2.3. BATTERY, B1, P. 3. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . .. . .10
2.4. BATTERY, B2, P. 4. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . ..11
2.5. BATTERY, B2 (CONT.), P. 5. .. .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . ..12
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY – B2 BATTERY), P. 6. . . . . . . . . . . . . . . . . . . . . . . .13
2.7. GROUND ADAPTER COMPOSITE, P. 7. .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .14
2.8. GROUND STUD COMPOSITE, P. 8.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..15
2.9. GROUND STUD COMPOSITE, P. 9.. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..16
2.10. IGNITION, P. 10. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . .17
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . .18
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

3.1. W/CAT AND CUMMINS ENGINES, P. 1. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .19
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . .20
3.3. W/I6 HEUI ENGINE, P. 3. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..21
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23

4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.2. CATERPILLAR C10, C12, C15 AND C16 – ENGINE BRAKE, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
4.3. CATERPILLAR C10, C12, C15 AND C16 – ENGINE CONTROLS, P. 3.. . . .. . .. . .. . .. . .. . .. . .. . .. .25
4.4. CUMMINS ISM , ISX — CRUISE CONTROL, P. 4.. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..26
4.5. CUMMINS ISM, ISX – ENGINE BRAKE, P. 5. .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . .27
4.6. CUMMINS ISM, ISX – ENGINE CONTROLS, P. 6. .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. ..28
4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
4.8. I6 HEUI — CRUISE CONTROL, P. 8. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .30
4.9. I6 HEUI — ENGINE BRAKE, P. 9. .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .31
4.10. I6 HEUI — ENGINE CONTROLS, P. 10. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .32
4.11. I6 HEUI — MODULE POWER & GROUND SYSTEM, P. 11. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .33
4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12. . .. . . .. . .. .34
4.13. I6 HEUI — SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. .35
5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36

5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . ..36
s082252a
ii 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/ AND N/
MANUAL FAN OVERRIDE SWITCH, P. 2. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3.. .. . .. . .. .. . .38
6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1. . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .39
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2. . . . .. . . . .. . . . ..40
6.3. ENGINE OIL PRESSURE GAUGE, P. 3. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . ..41
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .42
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .43
6.6. FUEL LEVEL GAUGE, P. 6. . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. .44
6.7. PYROMETER GAUGE, P. 7. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .45
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .47
6.10. VOLTMETER GAUGE, P. 10.. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .48
6.11. ETHER START, P. 11. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..49
6.12. MANIFOLD PRESSURE GAUGE, P. 12. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . .50
7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2.. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .52
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . ..55
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . .56
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59

8.1. CIGAR LIGHTER, P. 1. . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . ..59
8.2. CLOCK, P. 2.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .60
8.3. ELECTRIC WINDOW — RIGHT, P. 3. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .61
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .62
8.5. DEFROSTER FAN(S), P. 5. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . ..63
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6. . . . . . . . . . . . .64
8.7. HORN, P. 7. .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..65
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .66
8.9. RIGHT MOTORIZED MIRROR, P. 9.. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .67
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10. .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . ..68
8.11. POWER SOURCE (CB), P. 11.. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .69
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
8.13. RADIO-CAB, SPEAKERS, P. 13.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .71
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .72
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .73
8.16. INTERVISION DISPLAY, P. 16.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .74
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..75
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18. .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..76
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .77
8.20. ROAD RELAY IV, P. 20.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .78
8.21. HEATED SEAT — DRIVER, P. 21. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .79
8.22. HEATED SEAT — PASSENGER, P. 22. . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. .80
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — iii
9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81

9.2. ABS/ATC (BENDIX), P. 2. .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .82
9.3. ABS/ATC (BENDIX) (CONT.), P. 3. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..83
9.4. ABS/ATC (BENDIX) (CONT.), P. 4. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. ..84
9.5. ABS/ATC (WABCO), P. 5. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . ..85
9.6. ABS/ATC (WABCO) (CONT.), P. 6. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .86
9.7. ABS/ATC (WABCO) (CONT.), P. 7. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . .87
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8. . . .. . .. .88
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9. .. .. .. . .. .. ..89
9.10. TWO SPEED AXLE WIRING, P. 10.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. .90
9.11. TRUCK BODY CONNECTION, P. 11. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . .91
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12. . . . . . . .. . . . .. . . .. . .92
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED W/5000, P.
13. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..93
9.14. MERITOR G SERIES TRANSMISSION, P. 14. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . ..94
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . .95
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16. . . . . . . . . . . . . . . . . . . . .96
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17. . . . .. . . . . . . . . . . . . . . . .97
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..98
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2. . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . .99
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3. . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .100
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . .101
10.5. BUNK SPEAKERS, P. 5. .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .102
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6. .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .103
10.7. POWER SOURCE, P. 7. .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .104
10.8. REFRIGERATOR WIRING, P. 8.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .105
10.9. TV/VCR WIRING, P. 9. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .106
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .107
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11.. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .108
10.12. SHORE POWER WIRING WITHOUT DC/AC INVERTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
10.13. SHORE POWER WIRING WITH DC/AC INVERTER, P. 13. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. .110
11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111

11.1. BACK-UP LIGHTS, P. 1.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .111
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .112
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3. .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . ..113
11.4. WORK LIGHT N/SLEEPER, P. 4. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. ..114
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . .115
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . .116
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. ..117
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8. .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . .118
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
11.10. HEADLIGHTS, P. 10. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .120
11.11. PANEL LIGHTS, P. 11. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .121
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
11.13. SPOTLIGHT, P. 13.. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .123
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14. . . . . . . . . . . . . . . .124
11.15. WORK LIGHT W/SLEEPER, P. 15.. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .125
12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126

12.1. AIR CONDITIONER — CAB, P. 1. . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .126
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iv 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
12.2. HEATER — CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127

12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4. . .. . .. .. . .. .. . .. .. . .. .. . ..129
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5. . . . . . . . . . . . . . . . . . . . . . .130
12.6. LOWERED HEATER BOX, P. 6. .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..131
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .132
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424). . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . .133
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION.. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..134
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..135
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..136
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION. . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .138
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .139
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . . .140
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION. . . . . . . . . . . . . . . . . .141
13.11. CONNECTOR COMPOSITES (1), (2), (3).. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .142
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27). . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . .143
13.13. CONNECTOR COMPOSITES (40), (41), (42), (43), (48), (65).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .144
13.14. CONNECTOR COMPOSITES (66), (71), (72), (76), (77), (94).. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. .145
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115). . . . . . . . . . . . . . . . .146
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147), (148). . .148
13.18. CONNECTOR COMPOSITES (149), (150), (151), (152), (161), (162). . . . . . . . . . . . . . . . . . . . . . . . . .149
13.20. CONNECTOR COMPOSITE (190). .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. .151
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216). . . . . . . . . . .152
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
13.23. CONNECTOR COMPOSITES (227), (228), (229). . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. .154
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251).. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..156
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316). . . . . . . . . . . . . . . . . . . .160
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354). . . . . . . . . . . . . . . . . .162
13.39. CONNECTOR COMPOSITES (453), (454). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..170
13.41. CONNECTOR COMPOSITES (462), (463). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..172
13.42. CONNECTOR COMPOSITES (463). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .173
13.43. CONNECTOR COMPOSITES (464). . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . .. . .174
13.44. CONNECTOR COMPOSITES (464), (465), (466), (468), (470), (1000).. .. .. .. .. .. . .. .. .. .. .. ..175
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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — v

13.52. CONNECTOR COMPOSITES (584), (585), (587).. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .183
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778), (789). . .189
13.63. CONNECTOR COMPOSITES (926), (930), (935), (936), (937). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .194
13.64. CONNECTOR COMPOSITES (938), (939), (940), (941), (942). .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .195
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
13.67. CONNECTOR COMPOSITES (1039), (1040), (1041), (1042), (1043), (1044). . . . . . . . . . . . . . . . .198
13.68. CONNECTOR COMPOSITES (1045), (1046), (1047), (1048). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
13.69. CONNECTOR COMPOSITES (1049), (1050), (1051). .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .200
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .202
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095). . . . . . . . . . . . . . . . . . . . . . . .203
13.73. CONNECTOR COMPOSITES (1097), (1098), (1099), (1108). .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .204
13.74. CONNECTOR COMPOSITES (1110), (1112), (1113), (1125), (1126). . . . . . . . . . . . . . . . . . . . . . . . . . .205
13.75. CONNECTOR COMPOSITES (1127), (1128), (1130), (1135). . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .206
13.76. CONNECTOR COMPOSITES (1137), (1138), (1139), (1140), (1141). . . . . . . . . . . . . . . . . . . . . . . . . . .207
13.77. CONNECTOR COMPOSITES (1155), (1156), (1157), (1158), (1159), (1170). . . . . . . . . . . . . . . . . .208
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS J7 AND
J4.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .209
13.79. CONNECTOR COMPOSITES (1190), (1193), (1194), (1195), (1223), (1224), (1225). . . . . . . . .210
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240) . . . . . . . . . . . . . . . . .211
13.81. CONNECTOR COMPOSITES (1241), (1243), (1244), (1258), (1260), (1261). . . . . . . . . . . . . . . . .212
13.82. CONNECTOR COMPOSITES (1262), (1263), (1264), (1265), (1279). . . . . . . . . . . . . . . . . . . . . . . . . .213
13.83. LEFT BLANK INTENTIONALLY. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .214
13.84. CONNECTOR COMPOSITE (1285). .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .215
13.89. CONNECTOR COMPOSITES (1331), (1332). .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .220
14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1. . . . . .221
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .222
14.3. RELAY LOCATION, P. 3.. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .223
14.4. PRO SLEEPER FUSE INDEX, P. 4. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .224
s082252a
vi 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
s082252a
5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After — 1
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT IDENTIFICATION CHART, P. 1
NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.
CIRCUIT CIRCUIT
DESCRIPTION - COLOR DESCRIPTION - COLOR
NUMBER NUMBER
1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN
2 GENERATOR - CHARGE - RED 38
3 39 AIR DRYER - GRAY
4 40 LOW AIR PRESSURE WARNING - GRAY
5 41
6 42 FRONT AXLE - GRAY
7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY
8 44 PARK BRAKE WARNING - GRAY
9 45 ANTI-THEFT WARNING - LIGHT GREEN
10 46 POWER TAKE-OFF WARNING - GRAY
11 GROUND - WHITE 47 SPEEDOMETER - GRAY
12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY
13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY
14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW
15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW
16 52 HEADLIGHT - HIGH BEAM - YELLOW
17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW
18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN
19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE
20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE
21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE
22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN
23 ENGINE COOLING - TAN 59
24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE
25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY
26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE
27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE
28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW
29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE
30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW
31 TRANSMISSION OIL TEMPERATURE - TAN 67
32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN
33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN
34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE
35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE
36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS
RELEASE NO. PART NO. SHEET

DATE
P52600M 29JUL98 AE08-52011 1
Figure 1 Circuit Identification Chart, page 1
s082252a
2 5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After —
1.2. CIRCUIT IDENTIFICATION CHART, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE NAVISTAR CIRCUIT NUMBER IDENTIFICATION & COLOR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
CIRCUIT DESCRIPTION - COLOR CIRCUIT DESCRIPTION - COLOR

NUMBER NUMBER
73 COLLISION AVOIDANCE SYSTEM - LIGHT BLUE 87 WINDSHIELD WASHER - GRAY
74 88 CLOCK/HOURMETER - LIGHT GREEN
75 HEATER BLOWER MOTOR - LIGHT GREEN 89
76 AUXILIARY FAN - LIGHT GREEN 90 HYDRAULIC BRAKE PUMP - GRAY
77 AIR CONDITIONER - LIGHT GREEN 91 INTERCOMMUNICATIONS - VIOLET
78 MIRRORS - HEATED * MOTORIZED - LIGHT GREEN 92 TRANSMISSION (ELECTRONIC) - TAN
79 SEAT BELTS - LIGHT GREEN 93 AXLE SHIFT CONTROL - TAN
80 94 ANTILOCK BRAKES - GRAY
81 POWER DOOR LOCKS - LIGHT GREEN 95 EXHAUST EMISSION - TAN
82 WINDSHIELD WIPERS - GRAY 96 SNOW PLOW LIGHTS - YELLOW
83 POWER WINDOW - LIGHT GREEN 97 CRUISE CONTROL AND ELECTRONIC ENGINE - VIOLET
84 CIGAR LIGHTER - LIGHT GREEN 98 DATA LINK AND DIAGNOSTICS - BLACK
85 HORN - ELECTRIC - GRAY 99 THROTTLE POSITION SENSOR - VIOLET
86 RADIO - ENTERTAINMENT - LIGHT GREEN
* NOTE:
NOT ALL CIRCUITS MAY BE USED.
COLORS ABOVE ARE NEW STD COLORS

FOR MAJOR HARNESSES.

JPM 10DEC01 GSC2 ADDED CIR 73 DESC A P53583S PART NO.
RELEASE NO. DATE SHEET
JKP 4MAR02 ADDED SEAT BELTS. B 55093F P52600M 29JUL98 AE08-52011 02
Figure 2 Circuit Identification Chart, page 2
s082252a
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3
CHAPTER 1
INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS B - MULTIPLE CONNECTORS ARE

SHOWN ON CIRCUIT DIAGRAMS DISPLAYED ON SCHEMATIC AS
INDICATE NORMAL POSITION WITH SHOWN. REFER TO CONNECTOR
IGNITION OFF UNLESS OTHERWISE COMPOSITE WITH APPLICABLE
NOTED. NUMBER FOR MORE COMPLETE
INFORMATION.
SWITCH-MANUAL MAGNETIC SWITCH
12 AND/OR 12
30 86
SINGLE IN-LINE CONNECTORS
INDICATES
DISPLAYED AS SHOWN WITHOUT
87
87 85 CASE GROUND CONNECTOR NUMBER.
A
RELAY-SUPPRESSED
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED

CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS
AND FUSE/CIRCUIT BREAKER CONNECTORS.
IGN (24)
INDICATES
BASIC FEED
WIRE CIRCUIT
IDENTIFICATION
CIRCUIT
NUMBER WIRE GAUGE &
16PK
COLOR
13
BUSS IN FUSE
CIRCUIT BREAKER
PRINTED
CONNECTOR LOCATION IN
CIRCUIT
FUSE/CIRCUIT
IN
BREAKER
INSTRUMENT
CLUSTER CONNECTOR
F1
A
VOLTMETER B 20A
FUSE RATING
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE

DISTRIBUTING CURRENT TO TWO CIRCUITS.
60 55A/60 55
16OR 16OR 16OR
55A
16OR
FLASHER
E - SWITCHES , RELAYS & COMPONENTS INDICATE EXTERNAL WIRE

CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS.
WINDOW
BUSSED
SWITCH 83-E WIRE
CONTACT
16LTGN CONNECTION
12B INTERNAL ETHER
14LTBL CONTACT SWITCH
83-C 83-GB
16LTGN 16WH WIRE
CONNECTION
F18 F19 16BN

DOWN
UP
INTERNAL
CONTACT 20A
16RD
78 75A
83-F 83-H
16LTGN 14LTGN PIG-TAIL
16LTGN 16LTGN
P52600M 29JUL98 AE08-52011 3
Figure 3 Circuit Diagram Instructions, page 3
s082252a
1.4. CIRCUIT DIAGRAM INSTRUCTIONS, P. 4
CHAPTER 1
INSTRUCTIONS
F - JUNCTIONS ARE USED TO IDENTIFY MULTIPLE CONNECTIONS

WITH A COMMON FEED OR GROUND. THE JUNCTION MAY BE A STUD OR
A CONNECTOR WITH ALL CIRCUITS CONNECTED INTERNALLY BY BUS BAR.
A B C D E F G H J K
J6
STUD
OR GROUND JUNCTION
BUS ADAPTER
ADAPTER
THIS VEHICLE USES BUSSED CONNECTORS

AND ARE REFERRED TO AS ADAPTERS -
GROUND, FEED, IGNITION, ACCESSORY OR BATTERY.
G - CIRCUIT 11 DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT).

ANY DEDICATE GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR
SYSTEM CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS
IDENTIFIED PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN

GROUNDS, NEITHER THE LETTER G OR
THE COLOR WHITE WILL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
11-G 97-G
11-GA 97-GA
11-GB 97-GB
SUFFIX SUFFIX
G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT

INDICATES A GROUND CIRCUIT INDICATES A GROUND CIRCUIT
COMMON GROUND DEDICATED GROUND

CIRCUIT NUMBER CIRCUIT NUMBER
H - ABBREVIATIONS: COLOR,NOUN AND ENGINE
COLOR ABBREVIATION NOUN ABBREVIATION
A G
AQ - AQUA ACCESSORY GROUND

LT GN - LIGHT GREEN
ACC GND
BK - BLACK OR - ORANGE
AC - AIR CONDITIONER I
IGNITION
BL - BLUE PK - PINK
AUX - AUXILIARY IGN
BN - BROWN PL - PURPLE
AWG - AMERICAN WIRE GAUGE IND - INDICATOR
DK GN - DARK GREEN RD - RED

B L - LEFT
GD - GOLD BATTERY
SIL - SILVER
BAT LT - LIGHT
GY - GRAY TN - TAN
CONN - CONNECTION OR CONNECTOR N/ - NOT WITH
GN - GREEN VT - VIOLET
DRL - DAYTIME RUNNING LIGHTS OPT - OPTIONAL
LT BL - LIGHT BLUE WH - WHITE

ENG - ENGINE R - RIGHT
YL - YELLOW
FL - FUSIBLE LINK S - START OR SENDER
FWD - FORWARD THERMO - THERMOSTAT
GA - GAUGE W/ - WITH
W/O - WITHOUT
P52600M 29JUL98 AE08-52011 4
Figure 4 Circuit Diagram Instructions, page 4
s082252a
1.5. SCHEMATIC SYMBOLS, P. 5
CHAPTER 1
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION
ALARM-ELECTRONIC
FEMALE TERMINAL
MALE TERMINAL
GROUND SOLENOID-GENERAL USAGE
FUSE / CIRCUIT BREAKER
TYPE 1 TYPE 2 OR 3
A A
CIRCUIT BREAKER
MOTOR-ELECTRIC
B B
DIODE
CIGAR LIGHTER
LIGHT EMITTING DIODE (LED)
FUSIBLE LINK
RESISTOR
HORN
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
JUNCTION POINT
SPEAKER-SOUND SYSTEM
SPLICE
SWITCH-PUSH BUTTON
FLASHER-TURN SIGNAL,HAZARD
SWITCH-PRESSURE
SWITCH-MANUAL/MECHANICAL MAGNETIC SWITCH
SWITCH-WITH LIGHT LIGHT-SINGLE FILAMENT
86 LIGHT-DOUBLE FILAMENT
30
RELAY-SUPPRESSED
87
A 87 85
SENDER-OIL,WATER,FUEL,TEMPERATURE
ACCELERATOR POSITION SENSOR
P52600M 29JUL98 AE08-52011 5
Figure 5 Schematic Symbols
s082252a
1.6. RELAY PINOUT, FUNCTION DATA & SEALED RELAY, P. 6
CHAPTER 1
RELAY PINOUT AND FUNCTION DATA
SEALED MINIATURE RELAY DATA
DATA RELAY AND FUNCTION DATA
TYPICAL RELAY(INSERTION END)

RELAY SCHEMATIC
1 5
ENERGIZING COIL
30 86
86
87
87 NORMALLY OPEN
A 87 85 30
CONTACT
COMMON
3 4 2
CONTACT
87A
NORMALLY CLOSED
CONTACT
85
ENERGIZING COIL
CABLE INSERTION END RELAY INSERTION END
85
A/2 A
C/4 C
E/1 E
87
D
D/3
30 87A
B/5 B
86
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
SEALED MINIATURE RELAY DATA
RELAY SCHEMATIC
30 86
ENERGIZING COMMON
30 86
COIL CONTACT
87
NORMALLY OPEN 87 85
A
COIL
87
FUNCTION
NORMALLY CLOSED 85 87A ENERGIZING
COIL COIL WHEN 12V IS APPLIED TO THE
RELAY COIL,THE SWITCH WIPER IS
PULLED FROM THE NORMALLY CLOSED
POSITION TO THE NORMALLY OPEN
POSITION.
TYPICAL RELAY (INSERTION END)
NOTE:
THE RELAY IS PRINTED WITH 30 86

86 30
THE NUMBERS 85,86,87,87A AND 30.
THE CONNECTOR BODY IS PRINTED
WITH 85,86,87,87A AND 30.
85 87A 87 85
87 87A
FUSEBLOCK SOCKET FUSEBLOCK SOCKET
CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END
P52600M 29JUL98 AE08-52011 6
Figure 6 Relay Pinout, Function Data & Sealed Relay
s082252a
1.7. LAMP BULB CHART, P. 7

LAMP BULB CHART
BULB APPLICATION WATTS OR CANDLEPOWER TRADE NUMBER
AIR RESTRICTION GAUGE.............................. 2 CANDLEPOWER.......................... 57
BACK-UP LIGHTS..................................... 32 CANDLEPOWER......................... 1156
CIGAR LIGHTER...................................... 1 CANDLEPOWER.......................... 1455
CLOCK - ANALOG..................................... 2 WATTS............................ VDO-600 802
CLEARANCE/IDENTIFICATION LIGHTS - SMALL............ 2 CANDLEPOWER.......................... 194
CLEARANCE/IDENTIFICATION LIGHTS - LARGE............ 4 CANDLEPOWER.......................... 904
COURTESY LIGHT..................................... 21 CANDLEPOWER......................... 1142
DOME LIGHT......................................... 21 CANDLEPOWER......................... 1142
EXTERIOR MIRROR LIGHT.............................. 2 CANDLEPOWER.......................... 1895
FOG LIGHT.......................................... 100 WATTS.............................. 4921-1
FRONT TURN SIGNAL
9200/9400/9900..................................... 32/3 CANDLEPOWER....................... 3157
HEADLIGHTS
9200/9400/9900 INCANDESCENT
HIGH/LOW BEAMS.............................. 65/35 WATTS............................ 6053
HALOGEN (OPTIONAL)
HIGH/LOW BEAM............................... 65/35 WATTS............................ H5054
HEATER AND AIR CONDITIONER CONTROLS................ 3 CANDLEPOWER.......................... 168
HIGH BEAM INDICATOR............................... 0.5 CANDLEPOWER........................ 37
INSTRUMENT CLUSTER
ILLUMINATION LIGHT............................. 1 CANDLEPOWER.......................... 161
WARNING LIGHT................................. 0.5 CANDLEPOWER........................ 37
READING LIGHT...................................... 15 CANDLEPOWER......................... 1003
SIDE TURN SIGNAL - 9200/9400/9900.................. 32/3 CANDLEPOWER....................... 3157
SPEEDOMETER....................................... 1 CANDLEPOWER.......................... 161
SPOTLIGHT.......................................... 30 WATTS............................... 4405
STOP-TAIL-TURN SIGNAL.............................. 32/3 CANDLEPOWER....................... 1157
TACHOMETER......................................... 1 CANDLEPOWER.......................... 161
TURN SIGNAL INDICATOR............................. 0.5 CANDLEPOWER........................ 37
WORK LIGHT......................................... 35 WATTS............................... 4411
SLEEPER
DOME LIGHT......................................... 15 WATTS............................... F15T8-CW
LUGGAGE COMPARTMENT LIGHT.......................... 12 CANDLEPOWER......................... 211-2
READING LIGHT...................................... 12 CANDLEPOWER......................... 912
OVERHEAD CABINET LIGHT............................. 12 CANDLEPOWER......................... 211-2
TV/VCR & MICROWAVE CABINET LIGHT................... 12 CANDLEPOWER......................... 211-2
JKP 4MAR02 ADDED & EDITED SLPR ITEMS A 55093F

RELEASE NO. DATE PART NO. SHEET
P52600M 29JUL98 AE08-52011 07
Figure 7 Lamp Bulb Chart
s082252a
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. START FEED, P. 1

12V POWER DISTRIBUTION - START FEED
B1 BAT 14FB 14C

8RD 10RD
STUD F7-A
25A
12RD
15
B
KEY
A
S
S
SWITCH
A
A
A
I
I
I
(40)
OFF
OFF
OFF
OFF
GND
FROM DRL 44
18GY
PARK BRAKE
44A
SWITCH 16GY
14PK
17
(CH 11,PG 7)
PUSH
BUTTON
START 17
14PK
SWITCH
(41) W/PUSH W/KEY
BUTTON SWITCH
START START
14PK
17
17A
14PK
START
FEED
ADAPTER
(509)
17B
14PK
(2)
16PK
17B
(CH 3,PG 1-5)

START MAGNETIC SWITCH
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 1
Figure 8 Start Feed
s082252a
2.2. ACCESSORY, P. 2

12V POWER DISTRIBUTION - ACCESSORY
B1 BAT 14FB 14C 15
STUD 8RD 10RD 12RD
F7-A
25A
B
KEY SWITCH
A
S
S
(40)
A
A
I
I
I
OFF
OFF
OFF
OFF
GND
I
10RD
14AJ
F5-B
D 15A
12
86 86 12M
TO RADIO
12LT BL
16LT GN 16LT GN 12LT BL
(CH 8,PG 13)
(426)
E
86E 86E 12F
TO CB RADIO 16LT GN 16LT GN 12LT BL
(CH 8,PG 12)
(428)
12A
12LT BL
14BJ 12AC
10RD 12LT BL
F6-C
30 86
30A ACCESSORY A1
ADAPTER ACCESSORY
87
RELAY ADAPTER
A 87 85
(145) (499)
*
12F
12LT BL
12AD
10LT BL
16WH
12-GH
A3
ACCESSORY
TO 4C
12W
12S
ADAPTER
12LT BL
12LT BL
CONTROL RELAY
(501) (CH 12,PG 1)
12P
12LT BL
(CH 8,PG 3)
(CH 8,PG 14)

ONWER/OPERATOR SPARE SWITCH
RIGHT ELECTRIC WINDOW RELAY
(CH 11,PG 8)
(CH 8,PG 6)
FOG LIGHTS FUSE
ELECTRIC WIPER INTERMITTENT

W/FUSE
* FUSE AND RELAY

RELAY
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 2
Figure 9 Accessory
s082252a
2.3. BATTERY, B1, P. 3

12V POWER DISTRIBUTION - BATTERY
* FUSE LOCATIONS VARY -

CHECK INSIDE POWER
DISTRIBUTION CENTER
06BK B S CRANKING FOR ACTUAL LOCATION.
MOTOR
M SOLENOID
BATTERIES
STARTER COPPER
MAGNETIC BUS BAR
FUSIBLE LINKS SWITCH N/3+1 BAT
FROM B1 BAT B2 BAT

2 150A
ALTERNATOR 04RD STUD STUD
MEGA FUSE
(CH 3,PG 1-5)
14 14A 14A
02RD 02RD 02RD
F10-A 30A
14CP 94AH
10RD 10GY
TO TRAILER ABS RELAY
(CH 9,PG 8,9)
TYPE I ONLY
F4-D 15A
FROM STARTER A B
MAGNETIC
14AL 82K
SWITCH TO ELECTRIC WIPER
10RD 16GY
(CH 3,PG 1-5)
INTERMITTENT RELAY
(CH 8,PG 6)
F7-A 25A
14C 15
10RD 12RD
TO KEY SWITCH
2RD
14A
(CH 2,PG 2)
F7-C 15A
14L 57H
10RD 12OR
TO RIGHT TURN RELAY
14FB
(CH 11,PG 14)
8RD
F7-B 15A
56H
12OR
TO LEFT TURN RELAY
B1 BAT (CH 11,PG 14)
STUD 14AJ
10RD
TO A3 ACC ADAPTER RELAY
(CH 8,PG 2)
8RD
F2-C 30A
14K
14R 14S
10RD 12RD
TO IGNITION RELAY
(CH 2,PG 10)
F2-D 20A
55
12OR
TO FLASHER
(CH 11,PG 14)
F7-D 30A
14F 70E
10RD 10OR
TO STOP LIGHT RELAY
(CH 11,PG 14)
F5-C 15A
14AM 85
10RD 16GY
TO HORN RELAY
(CH 8,PG 7)
14J 88B
16RD 16LT GN
TO RADIO BATTERY
10RD
14V
B1 BAT FEED
(CH 8,PG 13)
ADAPTER 14AN 14G

TO ABS RELAY 18RD
TO SPEEDOMETER/
10RD
(497)
(CH 9,PG 2) TACHOMETER MODULE
(CH 6,PG 3,5,6,8,10
14BD CH 7,PG 2-5
14RD
TO RIGHT ELECTRIC WINDOW FUSE CH 9,PG 10)
(CH 8,PG 3)
14BC
14RD
TO CATERPILLAR RUN RELAY FUSE
(CH 4,PG 3)
F9-C 15A
66A
14YL
TO DRL MODULE (USA)
(CH 11,PG 7)
B2 BAT 14BL
14RD
STUD
F9-A 15A
14W 14AD
39A
TO AIR DRYER FUSE
6RD 16RD ((CH 9, PG 1)
16GY
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 3
Figure 10 Battery, B1
s082252a
2.4. BATTERY, B2, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 12V POWER DISTRIBUTION - BATTERY
F10-A 30A *
14AR 14AS
10RD 10RD TO OWNER/OPERATOR SPARE
SWITCH W/FUSE (CH 8,PG 14)
A B
F8-A 10A TYPE 1 ONLY
14D 50A
10RD 18YL TO HEADLIGHT SWITCH
(CH 11,PG 9)
B2 F8-B 25A A B TYPE 1 ONLY

BATTERY 51
STUD 14YL TO HEADLIGHT RELAY
(CH 11,PG 9)
14AA 86K
14RD 14LT GN TO POWER SOURCE
F5-D 20A (CH 8,PG 11)
14BW
6RD 97DL TO DATA LINK
14VT (CH 4,PG 3,6,10,14)
F3-C 30A
14B 68
10RD 10BN TO CAB & TRAILER TAIL RELAY
(CH 11,PG 2)
F3-D 10A
50
18YL TO HEADLIGHT SWITCH
14W (CH 11,PG 9)
6RD
F3-A 20A
14E 58D
10RD 12BN TO TRAILER MARKER RELAY
(CH 11,PG 2)
F3-B 20A
70
12OR TO STOP LIGHT SWITCH
(CH 11,PG 14)
F6-A 20A
14M
10RD
XXX TO OWNER/OPERATOR OPTION **
10RD
14AH
F6-B 10A
XXX TO OWNER/OPERATOR OPTION **
F2-A 15A
14T 65A
10RD 14OR TO WORK LIGHT
(CH 11,PG 15)
84
14LT GN TO CAB CIGAR LIGHTER
B2 (CH 8,PG 1)
F2-B 10A
BATTERY 63
TO DOME & COURTESY LIGHTS
ADAPTER 18DK BL
(CH 11,PG 5)
(498) 14AX
18RD TO REFRIGERATOR FUSE
(CH 10,PG 8)
14H 14Y 63P

6RD 14RD 16DK BL TO SPOTLIGHT & READING
F1-D 15A LIGHTS (CH 11,PG 5,13)
14X 75
10RD 10LT GN TO HIGH SPEED RELAY
F1-A 30A (CH 12,PG 2)
F1-B 10A
14Z 77T
10RD 14LT GN TO A/C CONTROL RELAY
(CH 12,PG 1)
75A
14LT GN TO HEATER CONTROL RELAY
(CH 12,PG 2)
F1-C
20A
** EXTRA FUSES PROVIDED CHECK INSIDE POWER
FOR OWNER/OPERATOR DISTRIBUTION CENTER
CONNECTION FOR ACTUAL LOCATION.
SEB//ADDED 14BW A P52739E

U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 RMVD 14N, ADDED 14AX. B 55093F P50317A 12FEB99 AE08-52502 04
Figure 11 Battery, B2
s082252a
2.5. BATTERY, B2 (CONT.), P. 5

12V POWER DISTRIBUTION - BATTERY
TO OVERHEAD CABINET LIGHTS

* F10-D 30A
(CH 10,PG 10)
14AV 14AX
10RD 10RD TO AUX CIRCULATION FAN
B2 (CH 10,PG 1-3)
BATTERY TO TV/VCR WIRING

(CH 10,PG 9)
STUD
* F10-C 20A
14AK 14AW 14AY
6RD 10RD 12RD TO SLEEPER POWER SOURCE
(CH 10,PG 7)
* F10-B 15A
75AX
14LT GN TO AUX BUNK BLOWER RELAY
(CH 12,PG 3)
* F10-A 30A
14AU 75AW
10RD 10LT GN TO SLEEPER BLOWER RELAYS
(CH 12,PG 3)
F8-D 20A
14AP 63AA
14RD 14DK BL TO SLEEPER LIGHTS/LUGGAGE
COMPARTMENT LIGHTS
(CH 10,PG 4,6)

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED O/H CABINET LTS TO A 55093F PART NO.
F10-D & AUX CIR FAN PG WAS 1, F8-D WAS CH 10, PG 3,5.
P50317A 12FEB99 AE08-52502 05
Figure 12 Battery, B2 (cont.)
s082252a
2.6. 3+1 BATTERY SYSTEM (DEEP CYCLE BATTERY – B2 BATTERY), P. 6

12V POWER DISTRIBUTION - 3 + 1 BATTERY SYSTEM
POWER
DISTRIBUTION
CENTER
FROM
MEGA 14A
2RD
B1
FUSE
(CH 3,PG 1-5)
ALTERNATOR
G B
14A 14AB
6RD 6RD
B2
16RD
7
6RD
14A
GND
16RD
7
STUD
10 RUST
14-FL
10WH
11-GG
16RD
7
7V
ISOLATED
BATTERY
MAGNETIC
8WH
SWITCH
11-G
1/0 RD
14WH
11H
GND STUD
1/0 BK
(RIGHT
DASH
PANEL)
4/0BK
+
DEEP CYCLE
TO BATTERY
CRANKING 1ST 2ND 3RD
MOTOR
SOLENOID
- - - -
(CH 3,PG 1-5)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 6
Figure 13 3+1 Battery System (Deep Cycle Battery – B2 Battery)
s082252a
2.7. GROUND ADAPTER COMPOSITE, P. 7

12V POWER DISTRIBUTION - GROUND ADAPTER COMPOSITE
TO
ENG
GND
(CH 3,PG 1-4)
11-GR
14WH DATA LINK 6-WAY
6WH
11-GA
(CH 4,PG 3,6,10,14)

62-GJ
18WH CRUISE ON/OFF SWITCH
G1 (CH 4,PG 1,4,8)
(RIGHT
GND DASH GROUND 62-GK
CRUISE SET/RESUME SWITCH
18WH
STUD PANEL)
ADAPTER (CH 4,PG 1,4,8)
11-GT 62-GN
(453) 18WH 18WH ENG BRAKE ON/OFF
(CH 4,PG 2,5,9)
11-G 11-GA 62-GL
8WH 12WH 18WH ENG BRAKE SELECT
(CH 4,PG 2,5,9)
62-GQ CUMMINS & DET.
G4 18WH DEIS. ONLY INC/DEC IDLE DIAG
(CH 4,PG 10,14)
GROUND 62-GR CUMMINS ONLY
18WH DIAG ON/OFF
ADAPTER (CH 4,PG 14)
(456) 11-GAE
RIGHT POWER MIRROR
11-GX 18WH
11-GB 11-GC (CH 8,PG 8)
18WH 13-GCP
8WH 10WH
14WH ABS TRAILER RELAY
(CH 9,PG 8)
11-GZ
18WH LEFT POWER MIRROR
(CH 8,PG 8)
11-GAD
18WH RIGHT MOTORIZED MIRROR
(CH 8,PG 9)
G3
11-GAW
GND (LEFT GROUND 14WH RIGHT WINDOW SWITCH & RELAY
DASH (CH 8,PG 3)
STUD PANEL) ADAPTER 13-GAD
(455) 18WH AIR DRYER RELAY
(CH 9,PG 1)
11-GD 11-GE 94-G
8WH 12WH 16WH ABS RELAYS
(CH 9,PG 2,5)
11-GAC
14WH FOG LIGHT RELAY & SWITCH
(CH 11,PG 8)
38-G
18WH DRIVER HEATED SEAT
(CH 8,PG 21)
38-GB
G2 18WH PASSENGER HEATED SEAT
(CH 8,PG 22)
GROUND 11-GBC
ADAPTER 12WH AUXILIARY BUNK BLOWER RELAY
(454) & SLEEPER OPTIONS
(CH 12,PG 3 ; CH 10,PG 6-10)
11-GI 11-GY 11-GAV
10WH 10WH 18WH CLOCK (CH 8,PG 2
CH 11,PG 11)
25-G
18WH PYROMETER CONTROL MODULE
(CH 6,PG 7)
11-GBD
12WH SLEEPER OPTIONS
(CH 10,PG 1-4)
*NOTE - A GROUND ADAPTER AS REFERRED TO IN THIS MANUAL IS AN

INTERNALLY BUSSED CONNECTOR USED TO CONNECT & DISTRIBUTE
GROUND CIRCUITS TO VARIOUS POINTS IN THE VEHICLE.
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REVISED 11-GBC & A 55093F PART NO.
11-GBD. ADDED 38-G & 38-GB. P50317A 12FEB99 AE08-52502 07
Figure 14 Ground Adapter Composite
s082252a
2.8. GROUND STUD COMPOSITE, P. 8

GROUND STUD COMPOSITE
11-GG FUSE BLOCK

10WH ASSY GND
75-G
TO 10WH
HEATER CONN #1
(CH 12,PG 2)
ENG
57-G
GND 18WH
RIGHT TURN RELAY
(CH 11,PG 14)
(CH 3,PG 1-5)
56-G
18WH
LEFT TURN RELAY
(CH 11,PG 14)
70-G
18WH
STOP LIGHT RELAY
(CH 11,PG 14)
58-G
18WH
TRAILER TAIL RELAY
(CH 11,PG 2)
58-GA
TRAILER MARKER RELAY
6WH
11-GA
18WH
GND (CH 11,PG 2)
77-G
STUD 18WH AIR CONDITIONING RELAY
(CH 12,PG 1)
(RIGHT
13-GT
DASH
18WH HEATER CONTROL RELAY
PANEL) (CH 12,PG 2)
50-GB
11-G HEADLIGHT RELAY
18WH
8WH (CH 11,PG 9)
75-GC
18WH MED SPEED RELAY
(CH 12,PG 2)
75-GB
18WH HIGH SPEED RELAY
(CH 12,PG 2)
13-GA
18WH IGNITION RELAY
(CH 2,PG 20)
11-GA
12WH
G1 GND ADAPTER
(CH 2,PG 7)
75-GL
18WH
HVAC CONTROL
(CH 12,PG 2)
75-GM
18WH
AIR DIST
(CH 12,PG 2)
75-GK
18WH
RECIRC
(CH 12,PG 2)
14WH MERITOR G XMSN

(CH 9,PG 14)
57-GA
16WH
RIGHT SIDE TURN LIGHT
(CH 11,PG 12)
11-GAB
11-GB
16WH
DOME,READING,CLEARANCE & ID LIGHTS
8WH (CH 11,PG 3-6)
38-G
18WH
AIR SUSPENSION RELEASE SWITCH
(CH 7,PG 1)
43-G
18WH
PDL SWITCH
(CH 7,PG 6)
11-GC
10WH
G4 GND ADAPTER
(CH 2,PG 7)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 8
Figure 15 Ground Stud Composite
s082252a
2.9. GROUND STUD COMPOSITE, P. 9

GROUND STUD COMPOSITE
62-GAS
18WH
CAB/TRAILER LGT SWITCH
11-GE (CH 11,PG 2)
12WH
G3 GND ADAPTER
(CH 2,PG 7) 62-GAR
16WH
CAB/TRAILER LGT SWITCH
84-G (CH 11,PG 2)
16WH
CIGAR LIGHTER
(CH 8,PG 1) 62-GW
18WH
PANEL LGT SWITCH
11-GK (CH 2,PG 11 ; CH 11,PG 11)
16WH
11-GS
11-GD
16WH
PANEL LGT SWITCH
8WH 40-GA (CH 2,PG 11 ; CH 11,PG 11)
16WH
LOW AIR SWITCH 1
(CH 7,PG 4) 11-GP
12WH
L4 PANEL GND ADAPTER
40-GB (CH 2,PG 11)
16WH
LOW AIR SWITCH 2
GND (CH 7,PG 4)
66-GA
STUD 56-GA
14WH
DRL MODULE
16WH
LT SIDE TURN LGT 66-G (CH 11,PG 7)
(LEFT (CH 11,PG 12) 14WH
44-GB
DASH
16WH
DRL PARK BRAKE
PANEL) 11-GY
TO G2 GROUND ADAPTER SWITCH
10WH
(CH 2,PG 7) (CH 11,PG 7)
11-GI 11-GN
10WH 10WH TO GROUND TERMINAL (B-PILLAR)
(CH 9,PG 9 ; CH 12,PG 4,5)
86-GK
14WH TO AUX POWER
(CH 8,PG 11)
62-GB
18WH
RIGHT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
62-GD
18WH
SPEEDO/TACH MODULE PANEL LIGHTS
11-GF (CH 11,PG 11,14)
10WH
62-GC
18WH LEFT GAUGE CLUSTER PANEL LIGHTS
(CH 11,PG 11)
52-GE
12WH HEADLIGHTS
(CH 11,PG 9)
11-GJ
18WH
RIGHT SIDE CLUSTER
(CH 6,PG 1,2,9)
77-GS
18WH
A/C CONTROL RELAY
(CH 12,PG 1)
82-GB
16WH
WASH/WIPE INTERMITTENT SWITCH
11-GQ (CH 8,PG 6)
16WH 82-GC
16WH
WIPER MOTOR
(CH 8,PG 6)
11-GM
18WH
LEFT SIDE CLUSTER
(CH 6,PG 4)
11-GL
18WH
SPEEDO/TACH MODULE
(CH 6,PG 3,5,6,8,10
CH 7,PG 2-5
CH 9,PG 10)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52502 9
Figure 16 Ground Stud Composite
s082252a
2.10. IGNITION, P. 10

12V POWER DISTRIBUTION - IGNITION
B1 BAT
STUD TO
IGNITION
RELAY BACK-UP
F2-C
8RD
14FB
8RD
14K
(462-R1) LIGHTS
30A 30
87
A
(CH 11,PG 1)
14R 14S
10RD 12RD
14C 13H
10RD 87 12PK
F7-A
25A
86
12RD
15
18OR
85
71
B
18WH
13-GA
A
S
S I
F4-C
A
A
A
I
10A
OFF
OFF
OFF
OFF
GND
TO
HIGH SPEED
RELAY
12PK
13J
KEY (462-R2)
SWITCH (CH 12,PG 2)
12PK
(40)
13
13B 13A
F4-A 12PK 12PK
10A TO MOTORIZED
13BN
AND HEATED 12PK
MIRRORS
12PK
13U
13BM
16PK
(CH 8,PG 8)
I1
12PK
13F
13CP
14PK
14PK
13AH
14PK
13BL
12PK
IGNITION
13Z
13P
12PK
ADAPTER
I2 (494)
ENGINE FAN
IGNITION
(CH 5,PG 1)
ADAPTER
(495)
16PK
13V
IGN-DRL FEED
ECM
HVAC CONTROL FEED
AIR DRYER RELAY

(CH 12,PG 2)
ABS TRAILER RELAY
(CH 4,PG 3,7,10,15)

(CH 11,PG 7)
(CH 9,PG 8)
(CH 9,PG 1)
18PK
13AT
12PK
18PK
13W
14PK
13AB
14PK
13EG
14PK
13X
18PK
18PK
14TN
13EF
13L
13Y
93
18TN
18TN
18TN
28B
28D
18TN
28A
28C
PDL BUZZER
PYROMETER FUSE
ETHER START FUSE

AUX BUNK BLOWER RELAY
MERITOR G XMSN FUSE
DRIVER HEATED SEAT
PASSENGER HEATED SEAT

(CH 12,PG 3)
(CH 9,PG 2,6)

2 SPEED AXLE SWITCH
ABS IGNITION RELAY

(CH 9,PG 10)
(CH 8,PG 21)
(CH 8,PG 22)
(CH 6,PG 11)

(CH 7,PG 6)
(CH 6,PG 7)
(CH 9,PG 14)
SPEEDO/TACH CLUSTER
RIGHT GAUGE CLUSTER
LEFT GAUGE CLUSTER

LEFT GAUGE CLUSTER
CH 11,PG 4,15)
(CH 4,PG 3,6,14
(CH 6,PG 3,5,6,8,10
(CH 6,PG 1,2,9

CH 7.PG 1,4-8
CH 11,PG 7)
CH 9,PG 2,5
CH 6,PG 4
CH 7,PG 2
CH 7,PG 2-5
CH 9,PG 10)
(CH 4,PG 3,6,10,14)
2 SPEED AXLE SW WAS GOING

U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 B 55093F
TO CH 11, PG 10. ADDED 13EF & 13EG AT (495).
P50317A 12FEB99 AE08-52502 10
Figure 17 Ignition
s082252a
2.11. PANEL LIGHTS ADAPTER COMPOSITE, P. 11

12V POWER DISTRIBUTION - PANEL LIGHTS ADAPTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPOSITE
62T
16DK BL CIGAR LIGHTER LIGHT
(CH 11,PG 11)
62AG
16DK BL WIPER SWITCH
(CH 8,PG 6)
62D
18DK BL SPEEDO/TACH MODULE
(CH 11,PG 11)
62C
18DK BL LEFT SIDE CLUSTER
(CH 11,PG 11)
62B
18DK BL RIGHT SIDE CLUSTER
(CH 11,PG 11)
16DK BL
62S
62P
16DK BL HEATER CONTROL PANEL LIGHT
(CH 11,PG 11)
62AR
TRAILER LIGHTS SWITCH
16DK BL
16DK BL
62W
(CH 11,PG 2)
62AS
16DK BL HEADLIGHT SWITCH
16DK BL
62A
(CH 11,PG 9)
62AP
16DK BL DOME LIGHT SWITCH
16DK BL
62M
62AB
16DK BL GAUGE PANEL LIGHT
(CH 11,PG 11)
62AN
16DK BL FOG LIGHT SWITCH
(CH 11,PG 8)
62AL
16DK BL RIGHT WINDOW SWITCH
(CH 8,PG 3)
L1
62AQ
PANEL CLOCK (CH 11,PG 11)
16DK BL
62AE
16DK BL
LTS FEED 62BP BUNK CONTROL PNL SWITCH
16DK BL (CH 10,PG 3,8,9)
ADAPTER
62M ENGINE FAN OVERRIDE SWITCH
(503) 16DK BL (CH 5,PG 3,4)
(CH 11,
PG 11)
62AW
16DK BL RT MOTO MIRRORS SW
(CH 8,PG 9)
62AY
16DK BL ETHER START SWITCH
(CH 6,PG 11)
62AV
16DK BL CRUISE/DIAGNOSTIC/ENG
L2 BRAKE SWITCHES
(CH 4,PG 1,2,4-6,8-10,12-14)
PANEL 62U
16DK BL SPARE SWITCH W/FUSE
LTS FEED (CH 8,PG 14)
16DK BL
62H
16DK BL
ADAPTER
62W
SPARE SWITCH N/FUSE

62A
16DK BL
(504) 62X
(CH 8,PG 14)
16DK BL
REFRIGERATOR SWITCH
62
16DK BL
(CH 10,PG 6)
11-GAL
18WH SPARE SWITCH W/FUSE
(CH 8,PG 14)
L4 62-GH
18WH SPARE SWITCH N/FUSE
PANEL (CH 8,PG 14)
62-GAB
PANEL D A LTS GND 18WH GAUGE PANEL LIGHT
LIGHT C ADAPTER (CH 11,PG 11)
SWITCH (506)
F B 62-GAY
(425) 18WH ETHER START SWITCH
(CH 6,PG 11)
11-GT
18WH CRUISE/DIAGNOSTIC/ENG
BRAKE SWITCHES
18WH
16WH
62-GW
11-GS
(CH 4,PG 1,2,4-6,8-10,12-14)

86-GK
12WH
11-GP
18WH REFRIGERATOR SWITCH

(CH 10,PG 6)
62-GAS
11-GD 11-GK 18WH HEADLIGHT SWITCH
(CH 11,PG 9)
8WH 16WH 62-GAR
(LEFT 16WH TRAILER LIGHTS SWITCH
DASH (CH 11,PG 2)
PANEL)
62-GC
GND 18WH LEFT SIDE CLUSTER
(CH 11,PG 11)
STUD 62-GB
RIGHT SIDE CLUSTER
18WH
(CH 11,PG 11)
11-GF 62-GD
10WH 18WH SPEEDO/TACH MODULE
(CH 11,PG 11)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 62X & 86-GK A 55093F
P50317A 12FEB99 AE08-52502 11
Figure 18 Panel Lights Adapter Composite
s082252a
3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3)

3.1. W/CAT AND CUMMINS ENGINES, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
W/CAT AND CUMMINS ENGINES
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
14
02RD
2
(2)
04RD 150A
ALTERNATOR MEGA
B FUSE
BATTERIES
11-G
16PK
17B
12WH
G
02RD
14A
TO ECM -
+ -
POWER
CONN TO ECM
01BK
(CH 4,PG 2,7) POWER

06BK
06BK
CONN
W/CAT
04WH
(CH 4,PG 2)
2-G
FRAME 14
12RD
12RD
STARTER
14C
14D
02RD
-
+ - GROUND MAGNETIC
SWITCH
15A
15A
06BK
06BK
12RD
12RD
14B
14A
17C
2
08PK
04RD
-+ -
(2) 12GA, BL
FUSIBLE LINKS
06BK
06BK
4/0 BK
-
+ -
B S CRANKING
4/0 BK
4/0 BK
MOTOR
M
SOLENOID
4/0 BK
CRANKING MOTOR
2-G
2/O BK
04WH
11-GA 11-GS
06WH 02BK
FROM ECM FROM SENSOR FRAME
11-GU
GROUND 11-G GROUND
12WH 12WH GROUND SPLICE
W/ISX,ISM (CH 3,PG 2
(CH 4,PG 7) CH 5,PG 2
CH 6,PG 4,9
CAB ENGINE CH 12,PG 1)
J4 GROUND GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 01
Figure 19 W/Cat and Cummins Engines
s082252a
3.2. W/OVERCRANK PROTECTION W/CAT AND CUMMINS ENGINES, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/CAT AND CUMMINS
START
B1 FEED
BATTERY ADAPTER
STUD (509)
14PK
17B
02RD
14A
(2)
150A
MEGA
FUSE
16PK
17B
14
02RD
TO ALTERNATOR
02RD
14A
(CH 3,PG 1) 2
04RD
14
02RD STARTER
MAGNETIC
2
SWITCH
04RD
18PK
17D
17C
8PK
12BL
FL
12BL
FL
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING (275)
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
12WH
11-GU
ENGINE
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 02
Figure 20 W/Overcrank Protection W/Cat and Cummins Engines
s082252a
3.3. W/I6 HEUI ENGINE, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING (12V)
W/I6 HEUI ENGINE
START
FEED
B1 ADAPTER
BATTERY (509)
STUD
14PK
17B
02RD
14A
2
4RD
40A 150A
14A 14B TO MODULE MEGA
2
10RD 10RD
POWER FUSE
11-G (CH 4,PG 11)
10WH
B 16PK
02RD
17B
14A
ALTERNATOR
BATTERIES
G
04RD
+ -
2
06BK
06BK
06BK
01BK
+ - STARTER
11-GL
MAGNETIC
14-FL
02RD
SWITCH
06BK
06BK
FRAME
GROUND
+ -
08PK
06BK
06BK
17C
+ -
4/0 BK B S
4/0 BK
CRANKING
MOTOR
M SOLENOID
4/0 BK CRANKING MOTOR
11-GA
06WH
MAIN
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 03
Figure 21 W/I6 HEUI Engine
s082252a
3.4. W/OVERCRANK PROTECTION W/I6 HEUI, P. 4

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND 12V CRANKING SYSTEM W/OVERCRANK PROTECTION
W/I6 HEUI
START
FEED
ADAPTER
(509)
B1
14PK
17B
02RD
14A
BATTERY
STUD
150A
MEGA 2
FUSE
02RD
14A
16PK
17B
2
04RD
TO ALTERNATOR
(CH 3,PG 3)
2 STARTER
04RD
MAGNETIC
SWITCH
(4 TERM)
02RD
14
18PK
17D
17C
8PK
18PK
17D
B S
CRANKING
M
MOTOR
SOLENOID
CRANKING 275
MOTOR 17D
18PK
17-G
FOR REMAINDER OF 18WH
CRANK MOTOR SOLENOID
AND CRANK MOTOR WIRING
SEE CHARGING & CRANKING
SECTION.
18WH
17-G
14WH
11-GU
STARTER MOTOR
GROUND
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54038 04
Figure 22 W/Overcrank Protection W/I6 HEUI
s082252a
4. ENGINE SYSTEMS (CHAPTER 4)

4.1. CATERPILLAR C10, C12, C15, AND C16 CRUISE CONTROL, P. 1

CAT C10, C12, C15 & C16 - CRUISE CONTROL
G4 GROUND PANEL
ADAPTER LTS FEED THROTTLE
(456) ADAPTER POSITION
(504) SENSOR
18WH
16DK BL
11-GX
62AV
WH
RD
BK
(404)
99A(8V)
18VT
CRUISE 99
ON/OFF 18VT
16DK BL
62J
(435) 97AE
18VT
18WH
11-GT
7 5 2
CLUTCH
SWITCH
6 4 1 3 (PEDAL IN
8 RELEASED
POSITION)
16DK BL
62K
99-GA
18VT
18WH
62-GJ
BRAKE
SWITCH
18BK
18BK
(141)
(PEDAL IN
RELEASED
97-GC
18VT
POSITION) (294)
18WH
62-GK
97-GF
97AH
18VT
97AE
18VT
18VT
97-GH
18VT
99A(8V)
18VT
FROM
18VT
VEHICLE
99
24-G
ENGINE SPEED
BRAKE
97-GA
18VT
18GY SENSOR
97-GB
18VT
ON/OFF (1099)
SWITCH
(CH 4,PG 2)
7 2 5
1 3 6 4
18VT
97AL
CRUISE
SET/
97AB
97AA
18VT
18VT
RESUME
(436)
F K I V R J A B (190)
97-GA
16VT
97AA
16VT
16VT
97AB
97AL
16VT
97AK
99A(8V)
16VT
16VT
97AH
97AE
16VT
16VT
16VT
16VT
97AJ
99
16VT
97-G
45 44 35 5 22 59 66 4 33 32
ECM (400)
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54039 01
Figure 23 Caterpillar C10, C12, C15 and C16 – Cruise Control
s082252a
4.2. CATERPILLAR C10, C12, C15 AND C16 – ENGINE BRAKE, P. 2

CAT C10, C12, C15 & C16 - ENGINE BRAKE
ECM POWER
(1094)
A
14C 14C
TO 12RD 14RD PANEL
BATTERIES B LTS FEED
14D 14D
(CH 3,PG 1) 12RD 14RD ADAPTER
C (504)
16DK BL
11-G 11-G
62AV
12WH 10WH
62N
16DK BL
J1939 TERM ENGINE

J1939 5 7
RESISTOR TO BRAKE
BACKBONE
16GY
24AD
(1098) SPLICE ON/OFF

(1097) 4 6
(CH 4,PG 1) 8 SWITCH
C B A C B A (434)
24-G
18GY
62-GN
98SHD
98SHD
20GN
20GN
20YL
20YL
98GN(-)
98YL(+)
98GN(-)
98YL(+)
20
20
18WH
16GY
24AD
62L
16DK BL
98SHD ENGINE
14BK 5 2 7
BRAKE
4 6 1 3
SELECTOR
8 2,1,3
SWITCH
(433)
FRONT & REAR 62-GL

SOLENIODS 18WH
10WH
11-G
ENGINE
BLOCK
GROUND
18WH
16GY
16GY
24AE
24AF
11-GT
CENTER
SOLENOID
(190) M L
98SHD
20YL
98YL(+)
20GN
98GN(-)
20
14WH
14WH
14WH
16GY
16GY
14RD
14RD
14RD
18WH
97-GK
97-GB
24AE
24AF
97-GJ
14D
14C
11-GX
14E
ECM CONN
34 42 50 63 67 65 53 52 48 40 23
(400)
G4 GROUND
J1939 ADAPTER
DATA LINK (456)
U00CJB5 5000/9200/9400/9900
54719V 26JUL01 AE08-54039 02
Figure 24 Caterpillar C10, C12, C15 and C16 – Engine Brake
s082252a
4.3. CATERPILLAR C10, C12, C15 AND C16 – ENGINE CONTROLS, P. 3

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CAT C10, C12, C15 & C16 - ENGINE CONTROLS
G4
GROUND
ADAPTER
(456)
18WH
11-GX
TO SPEEDO/
F6-D TO KEY 11-GT
TACH MODULE 13Z 13 18WH
12PK 12PK SWITCH
(CH 6,PG 8,
CH 7,PG 2,3)
5A (CH 2,PG 10)
DATA LINK
(137)
PWR
GND
NEG
POS
18GY
18GY
11-GR
47/48(+)
47/48(-)
14WH BAT STUD

F5-D
14BK
14BK
14AA 14W
98A(+)
98C(-)
97DL
14VT 14RD 06RD
20A
DATA LINK (423)
POSITIVE 28A
(514) 18TN FROM
13V
16PK FUSE
28D
A
18TN F4-A
B (CH 2,PG 10)
A
C
B
LEFT GAUGE
C
CLUSTER
SERV/
CHECK
WARN LOW COOLANT
ENG
ENG LEVEL SWITCH
DATA LINK
(402)
NEGATIVE
(515) NO LIQUID
13 10
(423) PRESENT
18BK
C A
98(+)
18BK
20PK
98B(-)
13D
97AZ
18VT
97AT
18VT
B D
LIQUID
PRESENT
16WH
34-G
DASH
(2) P S T N U CONN
(190)
16PK
13D
16TN
34A
16TN
97AT
16VT
34B
16BK
16TN
97AZ
16VT
16BK
98(+)
34
98B(-)
16WH
97-G
ECM 70 9 8 28 29 2 5 49 54
(400)
* RELAY LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 03
Figure 25 Caterpillar C10, C12, C15 and C16 – Engine Controls
s082252a
4.4. CUMMINS ISM , ISX — CRUISE CONTROL, P. 4

CUMMINS ISM, ISX - CRUISE CONTROL
97-GB
TO 18VT
97-GC
SPLICE 18VT PANEL
(CH 4,PG 6) 97-GH
18VT
LTS FEED
ADAPTER
(504)
(294)
16DK BL
62AV
62J
16DK BL
18BK
2 5 7
3 1 4 6
8
16DK BL
62K
97-GB
18VT
CRUISE
ON/OFF
CLUTCH B SWITCH
SWITCH (435)
W/PEDAL 7 2 5 CRUISE
RELEASED A
SET/
18WH
62-GJ
(294) 1 3 6 4 RESUME
8
SWITCH
(436)
18WH
62-GK
18BK
VEHICLE
(294) SPEED
SENSOR
(1099)
18WH
11-GT
97AH
18VT
97AA
18VT
97AB
18VT
97AE
18VT
A B
18WH
11-GX
G4 GROUND
ADAPTER
97AK
16VT
16VT
97AJ
(456)
DASH
CONN R J K I
(190)
97AE
97AA
18VT
18VT
97AB
18VT
97AH
18VT
ECM
15 16 24 25 36 27
CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 04
Figure 26 Cummins ISM, ISX – Cruise Control
s082252a
4.5. CUMMINS ISM, ISX – ENGINE BRAKE, P. 5

CUMMINS ISM, ISX - ENGINE BRAKE
PANEL
LTS FEED
ADAPTER
(504)
16DK BL
62AV
62N
16DK BL
16DK BL
62L
24AD
18GY
ENGINE ENGINE
2 5 7 5 2 7
BRAKE BRAKE
1 3 4 6
ON/OFF SELECTOR
4 6 1 3
8 SWITCH 8 2-1-3
(434) SWITCH
(433)
18GY
24-G
18WH
62-GL
62-GN 11-GT
18WH 18WH
18WH
11-GX
TO
SPLICE
(CH 4,PG 6)
J1939 TERM J1939

RESISTOR BACKBONE
(1097) G4 GROUND
18GY
18GY
18GY
24AP
24AE
24AF
(1098)
ADAPTER
C B A C B A (456)
20GN
20GN
20YL
98GN(-)
98YL(+)
98GN(-)
98YL(+)
20YL
98SHD
98SHD
20
20
FRT & REAR

98GN(-)
SOLENOID
20GN
98SHD
20
98YL(+) REAR
20YL SOLENOID
98SHD
14BK
Q L M (190)
ENGINE
20GN
98SHD
98YL(+)
20YL
98GN(-)
20
BLOCK
18GY
18GY
18GY
24AP
24AE
24AF
GROUND
ECM
47 37 46 7 18 8 CONN
(1086)
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 05
Figure 27 Cummins ISM, ISX – Engine Brake
s082252a
4.6. CUMMINS ISM, ISX – ENGINE CONTROLS, P. 6

CUMMINS ISM, ISX - ENGINE CONTROLS
B2
FROM FUSE
BATTERY 97-GB FROM
F4-A 18VT
(CH 2,PG 10)
STUD CRUISE
DATA LINK (+)
14W
6RD
DATA LINK (-)
97-GC CONTROL
18VT
(CH 4,PG 4)
FEED 12V
GROUND
FROM
16PK
13V
24-G ENGINE
DATA 18GY
BRAKE
14RD
14AA
LINK B A E C
(CH 4,PG 5)
(137)
FROM
99-GA THROTTLE
F5-D
18TN
28D
18VT
20A POSITION
11-GR
98A(+)
98C(-)
14WH
14BK
14BK
97DL
SENSOR
LEFT 14VT
(CH 4,PG 7)
(423) GAUGE FROM
11-GT 11-GX
CLUSTER 18WH 18WH
97-GH CLUTCH
18VT
G4 SWITCH
STOP
(CH 4,PG 4)
ENG GND ADAPTER
A
(456) BRAKE SWITCH
W/PEDAL
B
WARN DATA LINK RELEASED
97-GF
18VT
ENG C POSITIVE
97-GE
18VT
(514) (141)
97-GA
18VT
(423) 10 11
DIAGNOSTIC
ON/OFF
16DKBL
62R
SWITCH
(241) (141)
62AV
16DKBL
97AL
2 5 7
18VT
DATA A
1 3 4 6
LINK 8
B
NEG
PANEL
(515) C
18WH
62-GR
LTS FEED
ADAPTER
(504)
11-GT
18WH
47/48(+)
18 GY
18 GY
47/48(-)
11-GX
16BK
97AM
98(+)
18WH
97-GA
18VT
18VT
G4
97AP
97AT
98B(-)
16BK
TO SPEEDO/ GND
18VT
18VT
DASH
TACH MODULE ADAPTER CONN
(CH 6,PG 3,5,8
CH 7,PG 2,3)
(456) (190)
U H S T G V F
97-GA
18VT
97AM
97AP
97AT
97AL
98(+)
98B(-)
18BK
18BK
18VT
18VT
18VT
18VT
FROM
A/C 23-GB
PRESSURE 16TN
SWITCH
97-GAB
18VT
(CH 5,PG 2)
ECM
CONN
(1086) 44 43 20 10 2 34 5
U00CJB5 5000/9200/9400/9900
54719V 27JUL01 AE08-54039 06
Figure 28 Cummins ISM, ISX – Engine Controls
s082252a
4.7. CUMMINS AHD AND ISM – ENGINE CONTROLS, P. 7
Figure 29 Cummins AHD and ISM – Engine Controls
s082252a
4.8. I6 HEUI — CRUISE CONTROL, P. 8

I6 HEUI - CRUISE CONTROL
PANEL
LTS FEED
ADAPTER
(504)
I1-IGN
ADAPTER
13AA 97DS
16PK 16VT
F10-C
97AD
18VT
16DK BL
5A
62AV
62J
16DK BL
CRUISE 2 4 6 7
ON/OFF
SWITCH 3 1
5 8
(435)
16DK BL
62K
7 2 5 CRUISE
SET/
18WH
62-GJ
3 1 6 4 RESUME
97AE
18VT
97-GB
18VT
97CR
18VT
8
SWITCH
(436)
18WH
62-GK
VEHICLE
18WH
11-GT
SPEED
SENSOR
(303)
97DK
18VT
18VT
97DJ
97CF
18VT
18WH
11-GX
G4 GND
ADAPTER
(456)
DASH
CONN R J K I
(190)
16VT
16VT
47A
47
97DK
18VT
18VT
97DJ
97CF
18VT
97CR
18VT
CEC
24 35 32 31 39 40
CONN
(379)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 08
Figure 30 I6 HEUI — Cruise Control
s082252a
4.9. I6 HEUI — ENGINE BRAKE, P. 9

I6 HEUI - ENGINE BRAKE
G1 GND L2 PNL
ADAPTER LGT ADAPTER
(453) (504)
TO ABS
CONTROL
MODULE
(CH 9,PG 2)
18WH
16DK BL
16GY
24AR
24-GA
62AX
62N
30 85 16DK BL
ENG BRAKE
RELAY
(286) 87A 87 86
I1 IGN
ADAPTER
(494)
18GY
24AS
24A
16GY
16DK BL
62L
24AT
18GY
18GY
24AN
24AF
16GY
2 5 7 5 2 7
ENG BRAKE ENG BRAKE
ON/OFF 4 6 1 3
SELECT
(434) 1 3 4 6 8 8 (433)
24AM
16GY
18WH
24AD
62-GL
18GY
24AE
16GY
62-GN
18WH
RESISTOR PRINTED
A B C D E F
CIRCUIT BOARD
16GY
18WH
11-GAX
24
CONNECTOR
(390)
(PRINTED
CIRCUIT
L
BOARD)
G4 GND
(190)
ADAPTER
(456)
TO CEC CONN
(379)
(CH 4,PG 10)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 09
Figure 31 I6 HEUI — Engine Brake
s082252a
4.10. I6 HEUI — ENGINE CONTROLS, P. 10

I6 HEUI - ENGINE CONTROLS
B1 BAT * FUSE LOCATIONS VARY

ADAPTER CHECK INSIDE POWER
(497) DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS
DATA LINK (+)
DATA LINK (-)
PANEL
FEED 12V
GROUND
14RD
14DLF
LTS FEED
ADAPTER
DATA (504)
I1 IGN LINK B A E C
(137)
16DK BL
62AV
ADAPTER
98-G
F10-D 18VT
16PK
13V
14WH
5A
11-GR
14BK
14BK
98B(-)
F11-A
98(+)
2 5 7
97DL
5A 14VT
1 3 4 6
8
DATA
TO FUSE
LINK DIAGNOSTIC
18WH
F4-A
62-GR
(CH 2,PG 10) NEG GND ADAPTER ON/OFF
(515) (453) SWITCH
(241)
B B
18TN
28A
18BK
C C
98
DATA LINK
A A POSITIVE
18WH
11-GT
(514)
18GY
18 GY
47/48(+)
47/48(-)
PANEL
LTS GND
18TN
18TN
28D
28A
ADAPTER
(423) 6 5 (506)
3 12
SPEEDO-
TACH
MODULE B1 BAT
STOP 97AL 97DT 14BB
ENG (421) 16VT 16VT 14RD ADAPTER
(CH 6,PG 3,5,8 BRAKE (497)
CH 7,PG 2,3) SW F10-B
(141) 10A
SERV/ WARN
CHECK ENG LEFT
ENG
GAUGE
CLUSTER 97CT
16VT
13 10 11
POWER CONN
(423) (141) (490)
B A
14BK
(CH 4,PG 19)

98A(+)
14B
14BK
97AA
18VT
97AF
18VT
98C(-)
10RD
18VT
97T
18BK
97NM
97CT
16VT
18VT
98
CEC 30 85
MODULE
10WH
11-G
RELAY 87A 87 86
O U H S T G P F (396)
DASH
CONN
97NM
97CM
18VT
10PL
18BK
18BK
(190)
98A(+)
98C(-)
97AF
18VT
18VT
97AA
18VT
97T
CEC TO ENG
14WH
14WH
14WH
14WH
11-GW
11-GX
11-GY
11-GZ
BRAKE
18GY
18BK
CONN
18VT
97CK
97M
18VT
97AL
14PL
14PL
97AH
97N
97CL
16VT
14PL
24
98
(379) (CH 4,
PG 17)
45 55 54 17 15 16 34 44 43 1 2 23 42 21 22 41 25
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 10
Figure 32 I6 HEUI — Engine Controls
s082252a
4.11. I6 HEUI — MODULE POWER & GROUND SYSTEM, P. 11

I6 HEUI - MODULE POWER & GROUND SYSTEM
TO BATTERY
(CH 3,PG 6)
10WH
10RD
11-G
14B
POS BAT NEG BAT

10WH
10RD
11-G
14B
CEC MODULE CONN

(379)
POWER CONN
(490) 11-GZ
42 LOW PWR GND
A B 14WH
11-G 11-GY
10WH 14WH
23 HSO GND
11-GW
14WH
1 DC/DC(-)
MODULE POWER 11-GX
RELAY 14WH
2 DC/DC(-)
(396)
B1 BATTERY
97AL
14PL
41 V IGN-HSO
87
A
ADAPTER 97CK
30
14B 14PL
22 DC/DC(+)
(497) 10RD
97CM 97CL
F10-B * 10PL 14PL
21 DC/DC(+)
(190)
87
10A
14BB 97DT 97CT 97CT
16VT
86
14RD 16VT 16VT

F 97AH
85
16VT
25 MPR
13AA
16PK
97DS
16VT
97CR
16VT
97CR
16VT
24 V IGN
F10-C * V
5A
I1 IGN
ADAPTER
(494)
* FUSE LOCATIONS VARY

CHECK INSIDE POWER
DISTRIBUTION CENTER FOR ACTUAL LOCATIONS
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 11
Figure 33 I6 HEUI — Module Power & Ground System
s082252a
4.12. I6 HEUI — ACCELERATOR, BAP, AMBIENT AIR TEMP SENSOR SYSTEM, P. 12

I6 HEUI - ACCELERATOR,BAP,AMBIENT AIR
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE SENSOR SYSTEMS
I1 IGN ADAPTER
(494)
BAROMETRIC AMBIENT
PRESSURE AIR TEMP
SENSOR SENSOR
13BB
16PK
(1160) (463)
F10-A *
10A 1 2 3 A B
97CD
18VT
18VT
97Z
97BU
97AX
16VT
16VT
97BL(5V)
18VT
97AK
18VT
B 99B
ACCEL 18VT
POSITION A 99A
SENSOR 18VT
C 99C(5V)
18VT
NO D 99D
IDLE 18VT
POSITION C F 99E 97
SWITCH 18VT 18VT B
NC E
A
97U(5V)
18VT
APS/IVS CLUTCH SWITCH

18VT
99D
97CD
97W
18VT
18VT
18VT
99B
SWITCH
18VT
(294)
97A
(267)
ENGINE CONN.
E D B A C N
(190)
97W
18VT
97U(5V)
18VT
97BW
97CD
97AX
18VT
18VT
18VT
16VT
99D
18VT
99B
18TN
97A
CEC
MODULE
27 3 26 29 8 11 12
CONN
(379)
APS
ATS
BAP
VREF
IVS
VBREF GND
* FUSE AND RELAY LOCATIONS

VARY. CHECK INSIDE POWER
DISTRIBUTION CENTER FOR
ACTUAL LOCATION
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 12
Figure 34 I6 HEUI — Accelerator, BAP, Ambient Air Temp Sensor System
s082252a
4.13. I6 HEUI — SURGE TANK & EXHAUST BRAKE SOLENOID, P. 13

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND I6 HEUI - SURGE TANK & EXHUAST BRAKE
SOLENOID
SURGE TANK
(METAL TANKS)
CEC
(379)
10
34
B
TN
(400-A)
METAL SURGE TANK
EXHAUST BRAKE SOLENOID,I6

N/ABS, N/ALLISON WT TRANSMISSIONS
EXHAUST
BRAKE
SOLENOID
(372)
B
(372) A
B (372)
16GY
24B
16GY
24A
16TN
23
KEY SWITCH
(40)
47
F9-D
R
13 13U 23
A
12PK 12PK 16TN CEC MODULE CONN.
(379)
(2)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54039 13
Figure 35 I6 HEUI — Surge Tank & Exhaust Brake Solenoid
s082252a
5. FANS (CHAPTER 5)
5.1. HORTON AND KYSOR ENGINE FAN WITH CAT C10, C12, C15 AND C16 W/ AND N/
A/C, W/ AND N/ MANUAL FAN OVERRIDE SWITCH, P. 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON & KYSOR ENGINE FAN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/CAT C10, C12, C15 & C16 W/ & N/ A/C,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ & N/ MANUAL FAN OVERRIDE SWITCH
ECM
5 41 7 11
(400)
(2-J)
23A
16TN
16WH
23C
16TN
97-G
16TN
23A
TO
PANAL FEED
ADAPTER
11-GU 23-GA
(503)
23B
12WH 16WH
16TN
23D
(CH 2,PG 11)

23-GB
16TN
ENGINE
BLOCK
GROUND (2-K) 62M
16DK BL
(228) B A B A (227)
BATT GRD
(1)
ENGINE FAN (7) (5)
OVERRIDE
OFF
SWITCH ON
(8) (4)
(659)
16BK
(6)
A/C
PRESSURE
SWITCH 23B
OPEN > 300 PSI 16TN
CLOSE < 210 PSI
16BK
16WH
11-GR
16WH
23-GY
16BK
CAB
GROUND
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR
SOLENOID FAN
ON OFF
OFF ON
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 01
Figure 36 Horton and Kysor Engine Fan With Cat C10, C12, C15 and C16 W/ and N/ A/C, W/ and N/
Manual Fan Override Switch
s082252a
5.2. HORTON AND KYSOR ENGINE FAN WITH CUMMINS ISM, ISX W/ AND N/ A/C, W/
AND N/ MANUAL FAN OVERRIDE SWITCH, P. 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON AND KYSOR ENGINE FAN W/CUMMINS ISM,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ISX W/ & N/ A/C,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ & N/ MANUAL FAN OVERRIDE SWITCH
6 17 34 38
ECM
(1086)
97-GAB
18VT
ENGINE
BLOCK
GROUND
(2-J)
23A 23A
16TN 16TN
12WH
11-GU
TO
16TN
23B
PANAL FEED
23-GB
16TN
16TN
23C
ADAPTER
16TN
23D
(503)
(CH 2,PG 11)
(2-K) 62M
16WH
23-GA
16DK BL
BATT GRD
(7) (5) (1)
(228) B A B A (227)
OFF ON
(8) (4)
(6)
23B
16BK
16TN
ENGINE FAN
A/C OVERRIDE
PRESSURE SWITCH
SWITCH (659)
OPEN > 300 PSI
CLOSE < 210 PSI
16WH
11-GR
16WH
23-GY
16BK
CAB
GROUND
16BK
16RD
FAN
SOLENOID
N.O. HORTON
N.C. KYSOR SOLENOID FAN
ON OFF
OFF ON
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 02
Figure 37 Horton and Kysor Engine Fan With Cummins ISM, ISX W/ and N/ A/C, W/ and N/ Manual
Fan Override Switch
s082252a
5.3. HORTON AND KYSOR ENGINE FAN WITH I6 HEUI ENGINES W/SHUTTER, P. 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND HORTON & KYSOR ENGINE FAN W/I6 HEUI
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE W/SHUTTER
FAN SOLENOID
(227)
A A
ENGINE FAN
97EFS 97EFT CONTROL CONN
16TN 16TN
B (1075)
(2) (2)
K J
23A
16TN
16TN
23D
23
16TN
B 23B
FREON PRESSURE 16TN
SWITCH
(228) A R (2)
16TN
23
F9-A
16TN
23A
12PK
13U
12PK
13
33 A
CEC MOD CONN KEY SWITCH

(379) (40)
U00CJB5 5000/9200/9400/9900
54719V 30JUL01 AE08-54040 03
Figure 38 Horton and Kysor Engine Fan With I6 HEUI Engines W/Shutter
s082252a
6. GAUGES AND SYSTEMS (CHAPTER 6)

6.1. 4X2 REAR AXLE OIL TEMPERATURE GAUGE, P. 1

4X2 REAR AXLE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
(420)
REAR AXLE
TEMPERATURE GAUGE
(420) (420)
18WH
11-GJ
18TN
32
(3)
16WH
11-GQ
J4
14RD
32
14BN
CAB
32-G
GND
(298)
10WH
11-GF
(LEFT
GROUND
DASH
14RD
14BN
STUD PANEL)
REAR AXLE
TEMPERATURE
SENDER
GROUNDS TO
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 1
Figure 39 4x2 Rear Axle Oil Temperature Gauge
s082252a
6.2. 6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE GAUGE, P. 2

6X4 AXLE FORWARD-REAR AND REAR-REAR TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
FORWARD-REAR AXLE (420) REAR-REAR AXLE

TEMPERATURE GAUGE TEMPERATURE GAUGE
I I
G G
S S
(420) (420) (420)

18WH
11-GJ
32A
18TN
18TN
32
(3)
(3)
16WH
J4
11-GQ
J4
32A
14RD
14BN
CAB
32-GA
14RD
32
14BN
CAB
32-G
GND
GND
(299)
(298)
10WH
11-GF
(LEFT
GROUND
14RD
14BN
DASH
14RD
14BN
STUD PANEL)
REAR-REAR
FORWARD-REAR
AXLE
AXLE
TEMPERATURE
TEMPERATURE
SENDER
SENDER
GROUNDS TO
GROUNDS TO
AXLE HOUSING
AXLE HOUSING
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 2
Figure 40 6x4 Axle Forward-Rear and Rear-RearTemperature Gauge
s082252a
6.3. ENGINE OIL PRESSURE GAUGE, P. 3

ENGINE OIL PRESSURE GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
ENGINE OIL S C
(CH 2.PG 10) (CH 2,PG 3)
PRESSURE
S C
GAUGE
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
35C(+)
35S(+)
35S(-)
35C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)
NOTE: CIRCUITS 47/48(+) & 47/48(-) PROVIDE

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 3
Figure 41 Engine Oil Pressure Gauge
s082252a
6.4. ENGINE OIL TEMPERATURE GAUGE, P. 4

ENGINE OIL TEMPERATURE GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28A
(423)
I (423)
ENGINE OIL
11-GM 11-GQ
TEMPERATURE G
18WH 16WH
GAUGE
S
10WH
11-GF
(LEFT
DASH
PANEL)
(423)
GROUND
STUD
30
(2-B)
W/ISX W/ISM,C10,C12
(2-B) (2-B) C15,C16
ENGINE ENGINE
16TN
16TN
OIL OIL
30
30
TEMP TEMP
SENDER SENDER
(316) (316)
30 30
18TN 16TN
30-G 30-GB
18WH 16WH
(393)
16WH
16WH
30-GB
30-GB
11-GU
11-GU
12WH
12WH
ENGINE ENGINE
GROUND GROUND
CJB5//RMVD SER 60, B 54719V

U00EDL2 5000/9200/9400/9900
N14, AHD, ISM & 3406E. P50317A 12FEB99 AE08-52506 04
Figure 42 Engine Oil Temperature Gauge
s082252a
6.5. ENGINE WATER TEMPERATURE GAUGE, P. 5

ENGINE WATER TEMPERATURE GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
ENGINE WATER S C
(CH 2,PG 10) (CH 2,PG 3)
TEMPERATURE
S C
GAUGE
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
29C(+)
29S(+)
29S(-)
29C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE GAUGE.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 5
Figure 43 Engine Water Temperature Gauge
s082252a
6.6. FUEL LEVEL GAUGE, P. 6

FUEL LEVEL GAUGE
FROM FROM
FUSE FUSE
(+) (+)
FUEL F4-A F5-C
S C
(CH 2,PG 10) (CH 2,PG 3)
LEVEL
GAUGE S C
(-) (-)
16RD
13V
16PK
14J
(420)
18TN
18TN
18TN
18TN
18TN
28B
14G
18RD
36C(+)
36S(+)
36C(-)
36S(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
36
18TN
11-GL
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
SENDER
11-GF
(FULL 88.5 TO 94.5 OHMS)

(EMPTY 0 TO 1.5 OHMS)
(LEFT
GROUND
DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 6
Figure 44 Fuel Level Gauge
s082252a
6.7. PYROMETER GAUGE, P. 7

PYROMETER GAUGE
PYROMETER
IGNITION
G
ADAPTER
(494)
13AB A D
14PK
*
F10-A
10A
(423)
25
18TN
25A
25B
18TN
18TN
(15)
18RD
18BN
18BL
18WH
25-GA
I A D
PYROMETER
CONTROL
MODULE G
18RD
18YL
18GN
(492) (15)
18WH
25-G
16RD-ALUMEL
16YL-CHROMEL
GROUND
ADAPTER
(454)
(491)
20YL-CHROMEL
20RD-ALUMEL
EXHAUST
THERMO
COUPLE

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 7
Figure 45 Pyrometer Gauge
s082252a
6.8. SPEEDOMETER GAUGE — TACHOMETER GAUGE, P. 8

SPEEDOMETER GAUGE - TACHOMETER GAUGE
FROM FROM
FUSE FUSE
F4-A F5-C
(CH 2,PG 10) (CH 2,PG 3)
16RD
13V
16PK
14J
WITH
DIGITAL
ODOMETER
ONLY
18TN
28B
14G
18RD
(421)
TACHOMETER SPEEDOMETER
GAUGE GAUGE
RPM MPH
(421)
18WH
11-GL
18GY
18GY
47/48(+)
47/48(-)
16WH
11-GQ
FROM
ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
DASH
PANEL)
GROUND
STUD

DATA FROM THE ECM FOR THE SPEEDOMETER
GAUGE, TACHOMETER GAUGE, ENGINE OIL
PRESSURE GAUGE & WARNING LIGHT, ENGINE
WATER TEMPERATURE GAUGE & WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 8
Figure 46 Speedometer Gauge — Tachometer Gauge
s082252a
6.9. TRANSMISSION OIL TEMPERATURE GAUGE, P. 9

TRANSMISSION OIL TEMPERATURE
GAUGE
FROM
FUSE
F4-A
(CH 2,PG 10)
16PK
13V
18TN
28C
(420)
I
TRANSMISSION
OIL
G
TEMPERATURE
S
GAUGE
(420) (420)
18WH
18TN
11-GJ
31
(2-V)
16WH
11-GQ
16TN
31
31 TRANSMISSION
16TN
OIL
10WH
TEMPERATURE
11-GF
(LEFT SENDER
DASH 31-G
PANEL) 16WH
(236)
GROUND
STUD
16WH
31-G
11-GU
12WH
ENGINE
GROUND
U00EDL2 5000/9200/9400/9900
CJB5//RMVD W/3406, B 54719V PART NO.
W/SERIES60, W/M11,N14. P50317A 12FEB99 AE08-52506 09
Figure 47 Transmission Oil Temperature Gauge
s082252a
6.10. VOLTMETER GAUGE, P. 10

VOLTMETER GAUGE
FROM FROM
FUSE FUSE
(+) (+)
F4-A F5-C
VOLTMETER S C
(CH 2,PG 10) (CH 2,PG 3)
S C
(-) (-)
16RD
13V
16PK
14J
(424)
18TN
18TN
18TN
14G
28B
18RD
18TN
18TN
27C(+)
27S(+)
27S(-)
27C(-)
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421)
18WH
11-GL
16WH
11-GQ
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52506 10
Figure 48 Voltmeter Gauge
s082252a
6.11. ETHER START, P. 11

ETHER START
PANEL
IGNITION
LTS FEED
ADAPTER
ADAPTER
(494)
12PK (504)
13L
* F10-A
16DK BL
62AY
10A
18TN
21H
ETHER 5 7
START
SWITCH 4 6
8
(600)
PANEL
(390) 62-GAY LTS GND
THERMO 18WH
18BN
21B ADAPTER
SWITCH 16TN
(506)
OPEN >50 F
18TN
CLOSE <40 F
21
5 (2-Q)
18TN
21A
Q N (1)
16TN
16TN
21A
21
B A (72)
BK
BK

ETHER
CHECK INSIDE POWER
DISTRIBUTION CENTER CONTROL
FOR ACTUAL LOCATION. VALVE
CJB5//21B-16TN WAS A 54719V

U00EDL2 5000/9200/9400/9900
21A-14TN. P50317A 12FEB99 AE08-52506 11
Figure 49 Ether Start
s082252a
6.12. MANIFOLD PRESSURE GAUGE, P. 12

MANIFOLD PRESSURE GAUGE
MANIFOLD
PRESSURE
2 3
1 2 3
GAUGE
CONTROLLER
MODULE A B C D E F
(1285) A B C D E F
11-GHD
18WH
18DK BL
98MA(+)
28MA
62AB
18BK
18BK
18TN
18TN
28M
98MB(-)
IGNITION DATA LINK

13MA
ADAPTER 18PK
NEGATIVE
(494)
* (515)
F10-A
10A
DATA LINK
POSITIVE
BATTERY (514)
14MA
ADAPTER 18RD
(497)
*
PANEL LIGHT
F10-A ADAPTER
10A (503)
GROUND
ADAPTER
(453)

CHECK INSIDE POWER
DISTRIBUTION CENTER
U00CJB5 5000/9200/9400/9900
54719V 25JUL01 AE08-52506 12
Figure 50 Manifold Pressure Gauge
s082252a
7. WARNING LIGHTS (CHAPTER 7)

7.1. AIR SUSPENSION RELEASE WARNING LIGHT, P. 1

AIR SUSPENSION RELEASE WARNING LIGHT
FROM
FUSE
F4-A
(CH 2,PG 10)
13V
16PK
28C
18TN
(420)
AIR
SUSP
DUMP
(420)
38
18TN
AIR SUSPENSION
RELEASE VALVE
MECHANICAL
GROUNDING FUNCTION
(SHOWN IN RUN POSITION)

SWITCH
SUSPENSION SUSPENSION
PRESSURIZED PRESSURE
EXHAUST
DASH PANEL
18WH
38-G
8WH
11-GB
(RIGHT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 1
Figure 51 Air Suspension Release Warning Light
s082252a
7.2. ENGINE OIL PRESSURE WARNING LIGHT, P. 2

ENGINE OIL PRESSURE WARNING LIGHT
FROM FROM
NOTE: AUDIBLE ALARM WILL SOUND FUSE FUSE
5 SHORT BEEPS WHEN LIGHT F4-A F5-C
TURNS ON. ALARM IS AN (CH 2,PG 10) (CH 2,PG 3)
INTERNAL FEATURE IN THE

SPEEDOMETER/TACHOMETER
MODULE.
LOW
16RD
13V
16PK
14J
OIL
(423)
PRESS
28A
18TN
(423)
14G
28B
18RD
18TN
18TN
35L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(-)
47/48(+)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE OIL
PRESSURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 2
Figure 52 Engine Oil Pressure Warning Light
s082252a
7.3. ENGINE WATER TEMPERATURE WARNING LIGHT, P. 3

ENGINE WATER TEMPERATURE WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
TURNS ON. ALARM IS AN
MODULE.
HIGH
16RD
13V
16PK
14J
WATER
(423)
TEMP
28A
18TN
(423)
14G
28B
18RD
18TN
18TN
29L
(422) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
18GY
18GY
47/48(-)
47/48(+)
16WH
11-GQ
FROM ENGINE
CONTROLS
(CH 4,PG 3,6,10,14,18)
10WH
11-GF
(LEFT
GROUND
DASH
STUD PANEL)

DATA FROM THE ECM FOR THE ENGINE WATER
TEMPERATURE WARNING LIGHT.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 3
Figure 53 Engine Water Temperature Warning Light
s082252a
7.4. LOW AIR PRESSURE WARNING LIGHT, P. 4

LOW AIR PRESSURE WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
MODULE.
16RD
13V
16PK
14J
LOW
(420)
AIR
28C
18TN
(420)
14G
28B
18RD
18TN
40
18GY
40C
18GY
(421)
SPEEDOMETER/
TACHOMETER
16GY
16GY
40A
40B
MODULE
LOW AIR LOW AIR

(421)
PRESSURE PRESSURE
SWITCH 1 SWITCH 2
(460) (512)
18WH
OPEN 60 PSI OPEN 60 PSI

11-GL
(AT DASH PANEL- (AT DASH PANEL-

INSIDE CAB) INSIDE CAB)
16WH
16WH
40-GA
40-GB
16WH
11-GQ
10WH
11-GF
11-GD (LEFT
GROUND
8WH DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 4
Figure 54 Low Air Pressure Warning Light
s082252a
7.5. LOW FUEL LEVEL WARNING LIGHT, P. 5

LOW FUEL LEVEL WARNING LIGHT
FROM FROM
(CH 2,PG 10) (CH 2,PG 3)
MODULE.
LOW
16RD
13V
16PK
14J
FUEL
(420)
LEVEL
28C
18TN
(420)
18TN
28B
14G
18RD
18TN
36L
(421) (421)
SPEEDOMETER/
TACHOMETER
MODULE
(421) (421)
18WH
11-GL
36
18TN
(3)
16WH
11-GQ
14RD
36
FUEL
LEVEL
10WH
SENDER
11-GF
(FULL 88.5 TO 94.5 OHMS)

(EMPTY 0 TO 1.5 OHMS)
(LEFT
GROUND
DASH
STUD PANEL)
14BN
36-G
J4
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 5
Figure 55 Low Fuel Level Warning Light
s082252a
7.6. POWER DIVIDER LOCK (PDL) WARNING LIGHT AND BUZZER, P. 6

POWER DIVIDER LOCK (PDL) WARNING LIGHT & BUZZER
FROM IGNITION
FUSE ADAPTER
F4-A (494)
(CH 2,PG 10)
13V
16PK
13X
18PK
28C
18TN
(420)
POWER
+ DIVIDER
PDL
LOCK
-
BUZZER
(562)
(420)
18GY
43
18GY
43B
N/BUZZER
43
W/BUZZER
43A
18GY
43B
18GY
POWER
DIVIDER
LOCK
SWITCH
18WH
43-G
11-GB (RIGHT
GROUND
8WH DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 6
Figure 56 Power Divider Lock (PDL) Warning Light and Buzzer
s082252a
7.7. DIFFERENTIAL LOCK WARN LIGHT — 4X2, P. 7

DIFFERENTIAL LOCK WARN LIGHT - 4X2
KEY SWITCH
(40)
B1
I OFF
BATTERY S
F7-A F4-A
STUD
25A A
10A
B I
14K 14C 15 13 13B
06RD 10RD 12RD 12PK 12PK
OFF
I
S
13V
16PK
A
OFF
S I
A
GND
28C
18TN
OFF
I
S
INDICATOR LIGHT
(420)
GN
(2)
GN
BK
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
YL BK
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 7
Figure 57 Differential Lock Warn Light — 4x2
s082252a
7.8. DIFFERENTIAL LOCK WARN LIGHT — 6X4, P. 8

DIFFERENTIAL LOCK WARN LIGHT - 6X4
B1
BATTERY
STUD
KEY SWITCH
(40)
6RD
14K
I OFF
S
10RD
14C
F7-A F4-A
25A B
A
I
10A
15 13 13B 13V
12RD 12PK 12PK 16PK
OFF
I
S
28C
18TN
A
S
(420)
OFF
S I
A
GND
OFF INDICATOR LIGHT INDICATOR LIGHT

I
S (FWD RR-AXLE) (RR RR-AXLE)
(420) (420)
18GY
49L
18GY
49K
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(FWD FR-AXLE)
14BN
14WH 14WH BK BK 14BN

14GN
GROUND STUD
(RIGHT DASH PANEL)
14YL 14YL BK BK 14GN
DIFFERENTIAL LOCK
CARRIER SWITCH (NO)
(RR RR-AXLE)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52507 8
Figure 58 Differential Lock Warn Light — 6x4
s082252a
8. CAB ACCESSORIES (CHAPTER 8)

8.1. CIGAR LIGHTER, P. 1

CIGAR LIGHTER (CAB)
B2 BAT
STUD
14W
6RD
10RD
14T
F2-B F2-A
10A 15A
TO DOME
AND 63 65A TO WORK
COURTESY 18DKBL 14OR
LIGHT
LIGHTS (CH 11,PG 4,15)
(CH 11,PG 5,6)
14LTGN
84
B (1090)
14LTGN
84H
A
TO JS2 62T 62AA
SPLICE 16DKBL 16DKBL CIGAR
LIGHTER
(1090)
16WH
84-GH
C (1090)
16WH
84-G
8WH
11-GD
GROUND LEFT
DASH
STUD PANEL
U00EDL2 5000/9100/9200/9400/9900
JKP 5DEC00 ADDED CIRS 84H, 84-GH, A P53958R
& 62AA. P50317A 12FEB99 AE08-52508 01
Figure 59 Cigar Lighter
s082252a
8.2. CLOCK, P. 2

CLOCK (CAB)
LEFT BLANK INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED GEOMETRY A 55093F PART NO.
P50317A 12FEB99 AE08-52508 02
Figure 60 Clock
s082252a
8.3. ELECTRIC WINDOW — RIGHT, P. 3

ELECTRIC WINDOW - RIGHT
B1 NOT OFFERED WITH 92,94 & 9900 MODELS

BATTERY
ADAPTER
(497)
A1
14RD
14BD
PANEL
ACCESSORY
LTS FEED
ADAPTER
ADAPTER
(499)
(503)
F4-B
20A
12W
62AL
16DK BL
12LT BL
83
14LT GN
ELECTRIC
WINDOW
86
30
RELAY
(1159)
87
83L
A 87 85
*
14LT GN
83M
14LT GN
14WH
83D
14LT GN
12-G
5 2 7
DRIVER
DN UP
4 6 1 3 RIGHT
8 WINDOW
SWITCH
83M
83L
(1158)
14LT GN
14LT GN
83-GA 62-GBR
14WH 16WH
(1157) B A
83M
83L
14LT GN
14LT GN
14WH
11-GAW
(1045) A B
16RD
16YL
GROUND
ADAPTER
(455)
RIGHT
WINDOW
* RELAY LOCATIONS VARY -
MOTOR
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 3
Figure 61 Electric Window — Right
s082252a
8.4. ELECTRIC WINDOW — RIGHT AND LEFT, P. 4

ELECTRIC WINDOW - RIGHT & LEFT
NOT OFFERED WITH 9100

PANEL B1 A1
LTS FEED BATTERY ACCESSORY

83J
ADAPTER ADAPTER ADAPTER
14RD
14BD
14LT GN
(503) (497) (499)
83K
DRIVER
14LT GN
12W
62AL
SIDE
16DK BL
12LT BL
62BS
F4-B
RIGHT 16DK BL (1034)
20A
(1040)
83C
14LT GN
8 5B 2B 7
DN UP 83-GA
14WH
4 3
9
83
10 1
14LT GN
6
86 ELECTRIC
30
WINDOW
87 87 RELAY
62BR
16DK BL
18WH
A
(1138)
62-GBT
85
14WH
83C
83E
83-GB
14LT GN
14LT GN
83-GA
83J
14LT GN
14WH
83D
14LT GN
12-G
DRIVER 14WH
SIDE PASS
14WH
83-GBW
83H
14LT GN
LEFT 62BT SIDE

16DK BL
(1039) (1041)
62BR
16DK BL
8 5B 2B 7
DN UP
4 6 1 3
10 9 8 5B 2B 7
DN UP
(1033) 4 6 1 3
10 9
62-GBS
83N
83F
14LT GN
14LT GN
18WH 83D
14LT GN
83J
14LT GN
83K 83K
14LT GN 14LT GN
62-GBR 62-GBR
18WH 18WH
(1044) B A
83M
14LT GN
83L
14LT GN
RD
YL
B A (1045)
LEFT
WINDOW
MOTOR
YL
RD
14WH
11-GAW
RIGHT
* FUSE AND RELAY
WINDOW
LOCATIONS VARY - GROUND
MOTOR
CHECK INSIDE POWER
ADAPTER
DISTRIBUTION CENTER
(455)
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 4
Figure 62 Electric Window — Right and Left
s082252a
8.5. DEFROSTER FAN(S), P. 5

DEFROSTER FAN(S)
SINGLE DEFROSTER
SINGLE
DEFROSTER
FAN
RED
LO SPD
WINDING (313)
BLACK
76F
HI SPD 16LT GN
WINDING
FROM
M ORANGE SPLICE
(CH 8,PG 12)
76-G
HI OFF LO
16WH
GROUND
BLACK
DUAL DEFROSTER
RED
RED
LO SPD
WINDING (313)
BLACK
76F
16LT GN
LEFT HI SPD
WINDING
FROM
DEFROSTER
M ORANGE SPLICE
FAN (CH 8,PG 12)
76-G
HI OFF LO
16WH
GROUND
BLACK
LO SPD
WINDING
RIGHT
DEFROSTER
FAN HI SPD
WINDING
M ORANGE
GROUND
BLACK
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 5
Figure 63 Defroster Fan(s)
s082252a
8.6. ELECTRIC WINDSHIELD WIPERS WITH INTERMITTENT WIPE AND WASH, P. 6

ELECTRIC WINDSHIELD WIPER WITH INTERMITTENT WIPE
AND WASH
WINDSHIELD WASHER
W/WIPER DELAY
SWITCH
(1171)
2 1 4 3 5 6
FROM PANEL 62A 62AG

16DK BL 16DK BL
16WH
LIGHT SWITCH
16GY
87A
82B
16GY
16GY
82-GB
12BC
82J
16LT BL
(CH 2,PG 11)
F4-D
87B
15A
16GY
FROM
14FB 14AL 82K
B1 BAT 8RD 10RD 16GY
STUD
F10-B
10A
FROM
12 12F
KEY 12LT BL 12LT BL
SWITCH
(CH 2,PG 2) 12BB
16LT BL
12BA
16LT BL
WIPER-LOW 30 86 WIPER-HIGH 30 86
SPEED DELAY SPEED DELAY

RELAY 87 RELAY 87
87 85 87 85
(143) A
(142) A
82A
16GY
82-GC
16WH
82D
16GY
82C
16GY
16GY
16GY
82E
82F
M S O N T (2)
16WH
82D
82C
16GY
16GY
16GY
82E
16GY
82-GC
82F
(3)
87A
A C D E B 16GY
(430) S
87B
16GY
GN
RD
BN
T
BK
BL
L H
WIND-
SHIELD
S
WIND- WASHER
P X
SHIELD PUMP
WIPER (9)
MOTOR
(LEFT
DASH
PANEL)
11-GF 11-GQ
GROUND 10WH 16WH
STUD
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 6
Figure 64 Electric Windshield Wipers with Intermittent Wipe and Wash
s082252a
8.7. HORN, P. 7

HORN
B1 BAT
STUD
8RD
14K
14AM
10RD
F5-C
15A
88B 14J
TO RADIO 16LT GN 16RD
BATTERY FEED
85
16GY
(CH 8,PG 13)
14G
TO SPEEDO/ 18RD
85D
TACH MODULE
16GY
(CH 6,PG 8)
86
30 HORN
RELAY
87
A 87
(463-R7)
85
85B
16GY
85C
16GY
(1)
85B
16GY
18BK
85B (76)
16GY
STEERING
HORN WHEEL
(20) SLIP RING
85-G
16WH
PART OF ADJUSTABLE
STEERING COLUMN
18YL
18BK*
HORN
BUTTON
16WH
85-G
STEERING
J7 COLUMN
16WH
85-GB
CAB GROUND GROUND
* W/STATIONARY STEERING COLUMN
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 7
Figure 65 Horn
s082252a
8.8. MIRROR LIGHTS AND HEATED MIRRORS, P. 8

MIRROR LIGHTS AND HEATED MIRRORS
FROM FROM CAB AND TRAILER

IGN 13H TAIL LIGHTS RELAY
RELAY 12PK (CH 11,PG 2)
(CH 2,PG 10)
13BN
12PK
16BN
58M
F5-A
15A (1116)
TO (973)
MOTORIZED 78C 78C
MIRRORS 16LT GN 16LT GN
16DK BL
18LT GN
62AX
(CH 8,PG 9,10)

78
18BN
58J
5 2 7
HEATED
18BN
58L
MIRROR 4 6 1 3
8
SWITCH
(438)
78A
B
78
18LT GN
78-G
18WH
62-GAX
18WH 58J
18BN
(1050) G D D G (1054)
18WH
18LT GN
18LT GN
18BN
78-G
78B
78A
58J
18BN
58L
(1127) (1128)
18GN
18GN
18YL
18YL
LEFT RIGHT
HEATED HEATED
18WH
62-GAX
MIRROR MIRROR
18WH LEFT RIGHT 18WH
MIRROR MIRROR
LIGHT LIGHT
18WH
18WH
(1127) (1128)
11-GBM
18WH
GROUND
18WH
(1050)
11-GY
ADAPTER
(456) 11-GZ 11-GZ
18WH 18WH (1054)
C
11-GX 11-GAE 11-GAE
18WH 18WH 18WH
C
TO TO
CAB DOME 63-GZ 63-GW CAB DOME
LIGHTS 18WH 18WH LIGHTS
(CH 11,PG 5-6) (CH 11,PG 5-6)
U00SFW2 5000/9100/9200/9400/9900
SNS//ADDED (438),78-G A P52739E
62-GAX & 62AX P50317A 12FEB99 AE08-52508 08
Figure 66 Mirror Lights and Heated Mirrors
s082252a
8.9. RIGHT MOTORIZED MIRROR, P. 9

RIGHT MOTORIZED MIRROR
FROM
MIRROR FUSE 78C
16LT GN
(CH 8,PG 8)
RIGHT
MOTORIZED
L2 MIRROR
PANEL SWITCH
62AW
LTS FEED (437)
16DK BL
ADAPTER
(504) 7 5 2
4 6 1 3
8
62-GAV
18WH
78E
78F
18LT GN
18LT GN
18WH
(1054) 78-GA
18WH
62-GAV
78E
78F
18LT GN
18LT GN
(1128)
RD
BK
MOTOR
GROUND
ADAPTER
(456)
11-GAD 78-GA
18WH 18WH
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 9
Figure 67 Right Motorized Mirror
s082252a
8.10. DUAL AXIS MOTORIZED MIRRORS, P. 10

DUAL AXIS MOTORIZED MIRRORS
LEFT HAND MIRROR RIGHT HAND MIRROR
L/R U/D L/R U/D
(1127)
18BK
18YL
18RD
18BK
18YL
18RD
(1128)
78R 58J
18LT GN 18BN
78P 78P
18LT GN 18LT GN
78F
18BN
78E
18LT GN
58L
18LT GN
78N 78N
18LT GN 18LT GN
(1054)
(1050)
78F
18LT GN
78E
18LT GN
78S
18LT GN
(1137)
20WH
20YL
20LT BL
20LT BL/BK STRIPE
20WH/BK STRIPE
20YL/BK STRIPE
SWITCH CIRCUIT FUNCTION

FUNCTION LEFT MIRROR RIGHT MIRROR
LEFT (78P+78C) (78R+78-GA) (78F+78C) (78S+78-GA)
RIGHT (78R+78C) (78P+78-GA) (78S+78C) (78F+78-GA)
UP (78N+78C) (78P+78-GA) (78E+78C) (78F+78-GA)
LH RH DOWN (78P+78C) (78N+78-GA) (78F+78C) (78E+78-GA)
U/D
DUAL AXIS
L/R
MOTORIZED
MIRROR SWITCH
BAT
18OR
18BK
GND
(1137)
A4
78-GA
GND ADAPTER
18WH
(456)
FROM
78C
MOTORIZED 18LT GN
MIRROR FUSE
(CH 8,PG 8)
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 10
Figure 68 Dual Axis Motorized Mirrors
s082252a
8.11. POWER SOURCE (CB), P. 11

POWER SOURCE (CB)
B2
BATTERY
STUD
14W
8RD
14RD
14AA
F5-D
20A
86K
14LT GN
CB RADIO POWER CB RADIO POWER

RD
(RECEPTACLE TYPE)
(TERMINAL BLOCK TYPE) BK
14WH
86-GK
10WH
11-GI
(LEFT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 11
Figure 69 Power Source (CB)
s082252a
8.12. RADIO-CB, ACCOMMODATION PACKAGE, P. 12

RADIO-CB ACCOMMODATION PACKAGE
FROM
FUSE
F5-B
(CH 2,PG 2)
86E
16LT GN
(428)
86E
16LT GN
76F
16LT GN
TO DEFROSTER
FAN(S)
(CH 8,PG 4)
76-G
16WH
86AE
16LT GN
86-GE
16WH
(525)
16WH
11-GAC
16WH
86-GF
86F
16LT GN
CB
+ - A G
RADIO
14WH
11-GAB
(PROVIDED
BY CUSTOMER)
16GN
16YL
(429)
14WH
11-GAB
20GN
20BK
CB
8WH
SPEAKER
11-GB
(RIGHT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 12
Figure 70 Radio-CB, Accommodation Package
s082252a
8.13. RADIO-CAB, SPEAKERS, P. 13

RADIO-CAB SPEAKERS
B1
14AM 14K
FROM F5-C BATTERY
10RD 8RD
FUSE STUD
F5-B
(CH 2,PG 2)
15A
85 TO HORN
16GY
RELAY
(CH 8,PG 6)
16RD
14J
14G TO SPEEDO/
86
18RD
16LT GN
TACH MODULE
(CH 6,PG 8)
88B
(426) 16LT GN
(426)
18RD
18YL
G LR+ LR- RR- RR+ LF+ LF- RF- RF+
RADIO
A B
20VT
20WH
18BK
20GN
20GY
20WH/BK
20GN/BK
20GY/BK
20VT/BK
G2 GROUND
ADAPTER
(454) (427) (426) (428)
86C
11-GBC 86-GA
18LT GN
12WH 18WH
86P
86V
86D
18LT GN
18LT GN
18LT GN
86B
18LT GN
86W
86N
18LT GN
18LT GN
86A
18LT GN
TO
SLEEPER
86AR 86AT TO
18LT GN 18LT GN
SPEAKER SLEEPER
86AS 86AU
(CH 10,PG 4)
18LT GN 18LT GN SPEAKER
(CH 10,PG 4)
86D
86A
18LT GN
18LT GN
86S
18LT GN
86T
18LT GN
86R
86U
18LT GN
18LT GN
86C
86B
18LT GN
18LT GN
(489)
86S
86T
18LT GN
18LT GN
(530) (529)
86R
86U
18LT GN
18LT GN
20GN
20GN
20BK
20BK
(531) (528)
LEFT RIGHT
20GN 20GN
FRONT FRONT
+
+ + SPEAKER +
SPEAKER
-
- - -
LEFT RIGHT
20BK 20BK
REAR REAR
SPEAKER SPEAKER
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 13
Figure 71 Radio-Cab, Speakers
s082252a
8.14. OWNER/OPERATOR SPARE SWITCH, P. 14

OWNER/OPERATOR SPARE SWITCH
W/FUSE
A1
B2 ACCESSORY
BATTERY ADAPTER
STUD (499)
14AR
10RD
*
F10-A
12S
12LT BL
30A
10RD
14AS
SPARE
30 86
ACCESSORY
RELAY
87
(167) 87 85
A
*
18WH
12-GS
PANEL
PANEL
LIGHTS
LIGHTS
FEED
11-GAL GROUND
10RD
14AF
ADAPTER 18 WH
ADAPTER
(504)
(506)
62U
16DK BL
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
62-GU
18WH
14AQ
10RD
N/FUSE
PANEL
OWNER/
LIGHTS
OPERATOR
FEED
CONNECTION
ADAPTER
(504)
62H
16DK BL
SPARE 5 7
ACCESSORY
SWITCH 4 6
8
(517)
18WH
62-GH
PANEL
LIGHTS
* FUSE AND RELAY LOCATIONS
GROUND
VARY- CHECK POWER
ADAPTER
DISTRIBUTION CENTER FOR
(506)
ACTUAL LOCATION.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 14
Figure 72 Owner/Operator Spare Switch
s082252a
8.15. ELECTRIC LOCK — RIGHT AND LEFT, P. 15

ELECTRIC LOCK - RIGHT & LEFT
NOT OFFERED WITH 9100
81D 81H
18LT GN 18LT GN B1 PANEL
BATTERY LTS FEED
ADAPTER ADAPTER
POWER (503)
POWER 86 86
(497)
14RD
14FA
62BE
30 30 LK RELAY
16DK BL
LK RELAY -UNLOCK
(1139) 87 87 87 87
(1140) F10-A
A A
* 85 85
* 10A
81C 81B 81A 81
18LT GN 18LT GN 18LT GN 18LT GN
81-GB
18WH
81-GA
18WH
18WH
18WH
81M
81P
62BD
81-GC
62BC
81K
81E
81L
81N
81-GD
81F
18LT GN
81J
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
18DK BL
18LT GN
18DK BL
(1048) (1049)
18WH
81N
62BD
62BC
81P
18LT GN
18LT GN
81-GD
81-GC
16DK BL
16DK BL
18WH
81-GG
18WH
18WH
81-GJ
8 5B 2B 7 8 5B 2B 7
DRIVER
SWITCH 4 6 1 3 4 6 1 3
10 9 10 9
(1042)
PASSENGER
81-GF 81-GE
SWITCH
81M
81L
18LT GN
18LT GN
18WH 18WH
(1043)
81F 81E
18LT GN 18LT GN
81K 81J
18LT GN 18LT GN
(1046) (1047)
LEFT RIGHT
POWER POWER
14WH
81-G
LOCK LOCK
GROUND
* FUSE AND RELAY LOCATIONS VARY-
ADAPTER
CHECK INSIDE POWER DISTRIBUTION
(456)
CENTER FOR ACTUAL LOCATION.
U00SFW2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 15
Figure 73 Electric Lock — Right and Left
s082252a
8.16. INTERVISION DISPLAY, P. 16

INTERVISION DISPLAY
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
A B B D E F G A B B D E F G
1
18BK
98H(-)
18BK
98G(+)
2
91A
20VT
3
91
20VT
RS232
5
91-G (1170)
20WH
9
I2
IGNITION
L1 PANEL
ADAPTER
LIGHT
(495M)
'CAVITY D'
62W ADAPTER
18DK BL
"CAVITY K'
F10-A
5A B1
14B 14C
18RD
BATTERY
18RD
ADAPTER
"CAVITY J"
13N
18PK
10
9
F10-B
5A
8
7
91-G EAGLE
20WH
VISION
6
91 DISPLAY
20VT
MODULE
5
91A
20VT
4
98H(-)
18BK
3
98G(+)
G1 GND 18BK
ADAPTER 2
11-GK
(453M) 18WH
'CAVITY J' 1
13M
18PK
(1156)
U00DDA3 9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52508 16
Figure 74 Intervision Display
s082252a
8.17. EATON VORAD — COLLISION AVOIDANCE, P. 17

EATON VORAD-COLLISION AVOIDANCE
D1-DATA LINK POS. D2-DATA LINK NEG.

(514M) (515M)
'CAVITY F' 'CAVITY F'
G1 GND
ADAPTER (4M)TO TURN F A D C B E
(453M) SINGNAL SWITCH
'CAVITY F' CH 11,PG 14
55A
I2 12OR
E
IGNITION
ADAPTER 57B
12OR
12OR
70A2
57D2
12OR
(495M) B
'CAVITY D' 56B

12OR
C
16WH
CONN 1226F
73G
56D
12OR
D
KS2
57D1
73GB 12OR
14LTBL
A
73
16WH KS1
XS1 70A1
VORAD ECU 12OR
F
GND
F10-B RIGHT SIDE (4F)TO

MAIN CAB
5A SENSOR CH 11,PG 14
FRONT
ANTENNA CONN 1239 C B A
4 3 2 1
16BN
16GN
73AF
16BL
73R
73M
16WH
16BK
98EV(+)
16BK
73GA
98EV(-)
CONN 1240
C B A CONN 1229
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
CONN 1230
16LTBL
73H
16LTBL
73A
16LTBL
16LTBL
73AF
73R
CONN 1
FRONT END 1
O R D C
73T
RIGHT SIDE
16LTBL
DISPLAY
2
16LTBL
16LTBL
16LTBL
16LTBL
73E
73D
73C
73B
73S
16LTBL
3
73P
16LTBL
16LTBL
16LTBL
16LTBL
16LTBL
73M
73N
73J
4
73L
CONN 1227
ECU
C 1 C 2 C 3 C 4 C 5 C 6 C 7 C 8 C 9 C 10 C 11 C 12 C 13 C 14 C 15 C 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00GSC2 9100/9200/9400/9900
JPM 8APR02 CAV C OF CONN1 WAS E A 55303S
P53583S 30NOV01 AE08-52508 17
Figure 75 Eaton Vorad — Collision Avoidance
s082252a
8.18. EATON VORAD — COLLISION AVOIDANCE, P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE EATON VORAD-COLLISION AVIODANCE
J1939 Y-BLOCK
CONN (1234Z)
J1939 DASH J1939 ABS

J1939 TERMINATING
CONN (1233B) CONN (1233C)
RESISTOR (1234R)
3 3 3
98GN8(-)
20GN
2 2 2
98SHD8
20NONE
1 1 98YL8(+) 1
20YL
DRIVER
DISPLAY
UNIT
D C B A
CONN 1228 J1939 VORAD

1 3 2 CONN (1233A)
18LTBL
18LTBL
18LTBL
18LTBL
73W
73X
73U
73V
20NONE
98SHD9
20GN
98YL9(+)
98GN9(-)
20YL
CONN 1227
ECU
D 1 D 2 D 3 D 4 D 5 D 6 D 7 D 8 D 9 D 10 D 11 D 12 D 13 D 14 D 15 D 16
EATON VORAD COLLISION

AVOIDANCE SYSTEM CPU
U00JPM8
10DEC01
U00JJH7
10DEC01 9100/9200/9400/9900
U00GSC2
P53583S 30NOV01 AE08-52508 18
Figure 76 Eaton Vorad — Collision Avoidance
s082252a
8.19. TEMPERATURE/COMPASS DISPLAY, P. 19
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE TEMPERATURE/COMPASS DISPLAY
I1 IGN
F10 F10 ADAPTER
1 2 13CD (494M)
41A
18 PK
(464M) F10-A
CAVITY "C"
5A
B2 BAT
TEMP/COMP ADAPTER
ROOF CONNECTOR F10 F10
3 4 14CD (498M)
(1281F/1281M) 41B
18 RD
(464M) F10-B
TEMP/COMP A CAVITY "C"
41A 41A 5A
DISPLAY 18 LTGN
(1282M) TEMP SENSOR
41B B 41B
18 LTGN (1284)
A 41B 41C C 41C 41C U 41C 41C A

18 RD 18 LTGN 18 LTGN
B 41A 41D D 41D 41D V 41D 41D B
18 PK 18 LTGN 18 LTGN
C 41E 41E E 41E
18 YL 18 LTGN FRONT END
CONNECTOR
D 41-G 41-G F 41-G (1M/1F)
18 WH 18 WH TEMP DISPLAY
HEADLIGHT FEED
E 41F (469OL)
18 LTGN
41E
F 41H 18 LTGN A
18 LTGN
G 41J 18 YL
18 LTGN 66H
H NC
DRL NIGHT
J 41C (469PL)
18 LTGN
K 41D 66H A
18 LTGN 18 YL
G3 GROUND
ADAPTER
41-G (455M)
18 WH COMPASS
MODULE
CAVITY "H" (1283)
41F 1
18 LTGN
41H 2
18 LTGN
41J 3
18 LTGN
U00JRE1 9100/9200/9400/9900
51083K 23NOV01 AE08-52508 19
Figure 77 Temperature/Compass Display
s082252a
8.20. ROAD RELAY IV, P. 20

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ROAD RELAY IV
L2
PANEL LTS
ADAPTER
62EA
18 DKBL
(504M)
CAVITY "B"
A
B
DATA C
LINK
D
POS
(514M) E
F 98E(+)
18 BK
G
(662)
A
B 62EA F F
DATA C 18 DKBL
LINK D 98E(+) E E
NEG 18 BK
(515M) E
F 98D(-) 98D(-) D D ROAD
18 BK 18 BK RELAY
G
13PB C C DISPLAY
18 PK MODULE
14B B B
I1 18 RD
IGNITION
ADAPTER F10-B 11-GPD A A
13PB 5A 13PB 18 WH
18 PK 18 PK
(495M) 4 3
CAVITY "D"
LOOP BACK
CONNECTOR 10-WAY
B2
BATTERY
ADAPTER F10-A
14B 5A 14B
18 RD 18 RD
(497M) 2 1
CAVITY "J" (CAV A & J
JUMPED)
G1
GROUND
ADAPTER
11-GPD
18 WH
(453M)
CAVITY "J"
U00JRE1 9100/9200/9400/9900
51083K 23NOV01 AE08-52508 20
Figure 78 Road Relay IV
s082252a
8.21. HEATED SEAT — DRIVER, P. 21

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - DRIVER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
18PK
F10 A 13EF
10A 18LTGN
38A
BK
18
(1331) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1331) A
WH
18
18WH
38-G
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
55093F 19FEB02 AE08-52508 21
Figure 79 Heated Seat — Driver
s082252a
8.22. HEATED SEAT — PASSENGER, P. 22

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE HEATED SEAT - PASSENGER
FROM 13H
IGN RELAY 12PK
(CH 2,PG 10)
14PK
13P
12
IGNITION
ADAPTER
(495)
13EG
18PK
F10 A
10A
18LTGN
38B
BK
18
(1332) B
RD
18
(PART OF SEAT) HI
LO
BK
18
(1332) A
WH
18
18WH
38-GB
G3
GROUND
ADAPTER
(455)
U00LDG2 5000/9100/9200/9400/9900
55093F 19FEB02 AE08-52508 22
Figure 80 Heated Seat — Passenger
s082252a
9. CHASSIS ACCESSORIES (CHAPTER 9)

9.1. AIR DRYER, P. 1

AIR DRYER
IGNITION
B2 ADAPTER
14W
BAT 6RD (494)
STUD
16RD
14AD
F9-A
13AH
14PK
15A
16GY
39A
AIR DRYER 30 86
CONTROL
RELAY GROUND
87
A 87 85
(146) ADAPTER
* (455)
13-GAD
16GY
39B
18WH
B.W. AD-4 BRAKEMASTER B.W. AD-9

AIR DRYER AIR DRYER AIR DRYER
1 1 1
16RD
39
16RD
39
14RD
BK
B.W.AD-4 BRAKEMASTER B.W. AD-9

AIR DRYER AIR DRYER AIR DRYER
CLOSE <50 F CLOSE <50 F (363)
CLOSE <50 F
14BN
16BN
16BN
39-G
39-G
J7 J7 J7
CAB CAB CAB
GROUND GROUND GROUND
* FUSE AND RELAY

LOCATIONS VARY- CHECK
INSIDE POWER DISTRIBUTION
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 1
Figure 81 Air Dryer
s082252a
9.2. ABS/ATC (BENDIX), P. 2

ABS/ATC (BENDIX)
94KP B1
A 18TN BATTERY
4 2
STUD
87 A 87 85
ABS/XMSN
INTERRUPT ABS
14GY
FEED
94ST
(1085M) 30 86
(5710)
1 5
6RD
14K
92GG
B 18TN A
14AN 14AN
10RD 10RD
FROM
FUSE
F4-A
16PK
13V
(CH2, PG 10)
10RD
14AE
(JS1)
2
ANTI TRLR
16RD
18TN
18TN
(464M) IGNITION
28C
28A
LOCK
14P
ABS
F10-A ADAPTER LAMP LAMP
30A (494) TRAC
RIGHT SIDE
*
1
(420M) CNTL (423M) 4
CLUSTER (464M)
3 LAMP 3
F10
10A
3
*
10GY
13W
14PK
15 14 14
94
(420M) (420M) (423M)
18GY
94P
1 5
30 86 94B 4
14GY 2 1
18GY
ABS
94E
87 6
87 WARNING
A
85
ABS LIGHT ATC
4 2 DISABLE
IGNITION RELAY
30
16WH
RELAY (165)
94-GA
85
(152M) *
18GY
18GY
94BD
94T
10GY
87
94K
5
* 86 87 A TRACTION
16WH
5
94GL
3
CONTROL
18GY
94BE
SWITCH
16GY
(511)
94H
16WH
94-G
BLINK/
ECM
GROUND GROUND
16GY
16GY
16GY
94KC
94KA
94KB
16GY
94VT
ADAPTER (354,A-D)
(455M)
355
B1 K2 K3 K1 E3 C2 E2 F2
WARNING
BATTERY
BATTERY
BATTERY
LAMP
WARNING
ABS
BRAKE INT
ABS
ATC LIGHT
TRAILER
ATC DISABLE
LAMP
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
ADDED TRLR ABS LAMP. U00EDL2 9200/9400/9900

JKP 11APR01 B P54004K
94-GA WAS AT CONN 165.
P50317A 12FEB99 AE08-52509 02
Figure 82 ABS/ATC (Bendix)
s082252a
9.3. ABS/ATC (BENDIX) (CONT.), P. 3

ABS/ATC (BENDIX)
J1939 LEFT FRONT

C B A BACKBONE WHEEL LEFT FRONT
(1097) SPEED MODULATOR
98GN1(-) 98SHD1 98YL1(+) SENSOR VALVE
20GN 20 20YL
(290F)
J1939 TERM
RESISTOR 11 12 13
(471M)
(1110)
DATA LINK
W/ J1939
C
SHD2
18BK
18BK
GN2(-) YL2(+)
3 2 1 A
3 2 1 B
2 1
J1939 ENG
20GN
SHD
20YL
GN(-)
YL(+)
20
DATA LINK (289)

20GN
SHD
20YL
GN(-)
YL(+)
20
RD/WH
OR/WH
(100A)
BN/WH
GY/WH
BK/WH
16RD
16OR
16BN
16GY
16BK
GN(-)
20GN
SHD
20
YL(+)
20YL 4 3 9 8 10
3 2 1 (100B)
3 2 1
(100)
(471M)
20GN
20YL
GN(-)
SHD
18GY
94BM
94BC
YL(+)
18BN
18BK
18RD
94BF
94BK
18BK
20
94BL
(355)
D3 D2 C3 J2 J1 H1 F1 G1
HOLD
OUTPUT
EXHAUST
SINK
INPUT
ABS
ATC SOURCE
ATC GROUND
J1939(+)
J1939(SHD)
J1939(-)
CONTROL
EXHAUST
OUTPUT
MODULE
INPUT
HOLD
SINK
D3 D2 E1 D1 F1 F2 F3
(350)
18DKBL
94CA
94BW
94BT 94BZ
18BN
94BS 94BU
94BV
18LTBL 18VT 18LTGN 18OR 18GY
(471M) 21 20 18 17 19 24 25
LTGN/WH1
OR/WH1
VT/WH1
LTBL/WH1
GY/WH1
16LTGN
16LTGN
16BN
16LTBL
16GY
16YL
BL1
16VT
BN1
REAR
CHASSIS
CONNECTOR 6 5 10 12 11 2 1
(690)
PK/WH
TN/WH
OR/WH
RD/WH
GY/WH
BN/WH
BK/WH
16PK
16TN
DENOTES
16OR
16RD
16GY
16BN
16BK
TWISTED PAIR
B
2 1
A
TRACTION (351)
CONTROL
C LEFT
SOLENOID
18BK
18BK
2 1
(360) REAR
(W/ATC) WHEEL
SPEED
LEFT REAR SENSOR
MODULATOR
VALVE
(353)
U00EDL2 5000/9200/9400/9900
CJB5//RMVD W/ATC. E 54719V
P50317A 12FEB99 AE08-52509 03
Figure 83 ABS/ATC (Bendix) (cont.)
s082252a
9.4. ABS/ATC (BENDIX) (CONT.), P. 4

ABS/ATC (BENDIX)
RIGHT FRONT
WHEEL
SPEED RIGHT FRONT
SENSOR MODULATOR
DATA DATA VALVE
LINK LINK (291)
NEG POS
(515M) (514M)
D D C
18BK
18BK
A
(292F) B
16BK
16BK
2 1
98J(+)
98K(-)
B
DKBL/WH
LTGN/WH
LTBL/WH
16LTGN
16LTBL
16 DKBL
VT/WH
16VT
C
YL/WH
16YL
ECM
(471M) 2 1 6 5 7 GND
(354)
16WH
16WH
16WH
18LTGN
18DKBL
18LTBL
94-GL1
94-GL2
94-GL3
94BH
94CB
94BF
18VT
94BJ
94BB
18YL
(355)
G3 G2 H3 H2 C1 E1 D1 A1 A2 A3
HOLD
OUTPUT
EXHAUST
SINK
INPUT
GROUND
GROUND
GROUND
J1587(+)
J1587(-)
EXHAUST
OUTPUT
INPUT
HOLD
SINK
ABS CONTROL MODULE

B1 C1 A1 E2 E3
(350)
18DKBL
94BY
18RD
94BP
94BR
18BK
94BN
18BN
94BX
18YL
(471M) 18 17 19 22 23
DKBL/WH1
RD/WH1
BK/WH1
BN/WH1
YL/WH1
16OR
16RD
16BK
16BL
16TN
REAR
CHASSIS
CONNECTOR 7 9 8 4 3
(690)
DKBL/WH
LTGN/WH
16 DKBL
16LTGN
YL/WH
LTBL/WH
16YL
16LTBL
VT/WH
B
16VT
A 2 1
(352)
C
18BK
18BK
RIGHT
RIGHT REAR REAR
MODULATOR WHEEL
VALVE SPEED
(354) SENSOR
U00EDL2 5000/9100/9200/9400/9900
VTT//CIR 94BF WAS C P54020U
94BA. P50317A 12FEB99 AE08-52509 04
Figure 84 ABS/ATC (Bendix) (cont.)
s082252a
9.5. ABS/ATC (WABCO), P. 5

ABS/ATC (WABCO)
(423M)
28A
18TN
FROM 13V 28C

16PK 18TN
FUSE
F4-A (420) L2
(CH 2,PG 10) PANEL LTS
FEED ADAPTER
ANTI (504M)
TRAC
LOCK CNTL
TRAILER
16DK BL
62AJ
(423M)
(420M) 15 14 14 G1
11GR GROUND
16WH ADAPTER
(453M)
MUD/SNOW
18GY
18GY
94BD
94E
SWITCH
7 5 (753M)
4 6
8 LEFT
FRONT
WHEEL LEFT
94-GB FRONT
18WH SPEED
SENSOR MODULATOR
5 VALVE
BLINK CODE (768)
SWITCH
6
4
(511M)
1 2
2
(767) 3
16WH
94-G
1
18WH
94-GC
16GY
18GY
94BE
94T
G3
16GN
[GN/YL1]
16BN
[BN1]
16BL
[BL1]
GROUND
16BN
FROM
16BK
[BN4]
[BK4]
ABS POWER ADAPTER

16GY
94H
RELAY (455M)
(CH 9,PG 6) TWISTED PAIR
(471M)
3 4 10 9 8
(1000)
18LTGN
94WC
94WD
94WH
94WK
18LTBL
18BN
18BK
94WJ
18VT
(766)
(771)
15 13 2 6 12 15 3 6
OUT
IN
OUTPUT
INPUT
TRAILER
LIGHT
ABS LIGHT
FUNCTION
ATC LIGHT
ATC
ABS
CONTROL
MODULE
* FUSE AND RELAY

LOCATIONS VARY- TO
CHECK INSIDE POWER SPLICE
DISTRIBUTION CENTER MS2
FOR ACTUAL LOCATION. (CH 9, PG 6)
JKP 28NOV00 TRT//SWAP REF DESG ON P54004D

U00EDL2 5000/9100/9200/9400/9900
C
ECU CONNS. SPLICE MS2 WAS RS2 P50317A 12FEB99 AE08-52509 05
Figure 85 ABS/ATC (WABCO)
s082252a
9.6. ABS/ATC (WABCO) (CONT.), P. 6

ABS/ATC (WABCO)
(5710L)
B1
14AN 14AN 14K
10RD 10RD 6RD BATTERY
STUD
I1
13X 13W IGNITION
14PK 14PK
1
2
ADAPTER
(494M)
30
85
ABS
87
POWER RELAY
A 87 86 (152M)
3 4 5 * FROM
ABS WARNING
94A 94-GC
10RD 18WH LIGHT RELAY
(CH 9,PG 5)
FROM
LEFT REAR
MODULATOR VALVE
(CH 9, PG 7) RIGHT FRONT
WHEEL
FROM
F10-B F10-A RIGHT REAR SPEED
MODULATOR VALVE RIGHT FRONT SENSOR
5A 15A (CH 9, PG 7) MODULATOR
*
94WN
18 DKBL
* VALVE
FROM
LEFT FRONT (769)
MODULATOR VALVE
94WW
(CH 9, PG 5)
18 RD
1 2
DATA DATA 2
LINK LINK
18 LTGN
94WK
NEG POS (770)

(515M) (514M) (7J) 3
ECM 1
GND
D D
14WH
14WH
16GN
94-GD
94-GF
[GN/YL2]
16BL
16BN
16BK
[BN2]
[BL2]
[BK3]
[BN3]
16BN
14GY
14PK
13Y
94K
(471M)
7 6 5 1 2
(MS2) (1000)
(MS1)
16DK BL
16RD
98J(+)
98K(-)
94WE
18LTBL
18LTGN
94WA
94WB
94WG
18BN
94WF
18BK
18BN
16GY
16GY
94-GA
94-GB
TWISTED PAIR
(771) (766)
7 8 10 11 9 4 1 4 10 13
BATT
GROUND
ECU(+)
OUT
OUTPUT
IN
INPUT
J1587(+)
ECU(-)
J1587(-)
ABS CONTROL MODULE

* FUSE AND RELAY
LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
JKP 28NOV00 P54004D

U00EDL2 5000/9100/9200/9400/9900
TRT//SWAP REF DESG ON C
ECU CONNS. SPLICE REFS WERE RS1,RS2 P50317A 12FEB99 AE08-52509 06
Figure 86 ABS/ATC (WABCO) (cont.)
s082252a
9.7. ABS/ATC (WABCO) (CONT.), P. 7

ABS/ATC (WABCO)
W/ J1939
DATA LINK
J1939 TERM
RESISTOR TRACTION
ABS DASH
(100R) CONTROL
CONNECTOR
SOLENOID
(1000)
(778)
C B A 13 12 11
16TN
YL
16WH
SHD2
20GN
20GN
BL
SHD
20YL
20YL
SPLICE
GN2(-)
YL2(+)
GN(-)
YL(+)
20
20
(100B)
5 6
(690)
16YL
BL5
16VT
BN5
(471M)
BACKBONE
3 2 1
(100) 19 20
(1000)
20YL
YL1(+)
20GN
GN1(-)
-DENOTES TWISTED CONDUCTORS
94WT
94WS
18YL
18VT
(771)
(766)
1 3 16 7
ATC SOURCE
ATC GND
J1939(+)
J1939(-)
ABS
OUTPUT
OUTPUT
INPUT
CONTROL
INPUT
OUT
OUT
MODULE
IN
IN
11 14 5 2 17 18 9 8
(766)
TO TO
18LTGN
94WU
94WR
94WV
94WM
94WP
18DKBL
18OR
18LTBL
18TN
94WY
SPLICE SPLICE
94WX
94WL
18GY
18BN
18BK
18DKBL
94WW
94WN
18RD
MS1 MS1
(CH 9, PG 6) (CH 9, PG 6)
(1000)
17 18 14 15 16 24 25 21 22 23
(471M)
DKBL/WH1
LTGN/WH1
LTBL/WH1
BK/WH1
BN/WH1
RD/WH1
GY/WH1
OR/WH1
16DKBL
YL/WH1
16LTGN
VT/WH1
16OR
16LTBL
16RD
16GY
16BK
16TN
16BN
16BL
(690) 1 2 10 12 11 3 4 7 9 8
[BK2] [BN2] [BK1] [BN1]

RD/WH
BK/WH
BN/WH
18 BK
16BK
16RD
18 BN
16BN
18 BK 18BN LTGN/WH
VT/WH
1
16VT
1 16LTGN
LTBL/WH
16LTBL
3
(774) (777) 3
2
18BK
2
18BK
18BK
18BK
RIGHT REAR
LEFT REAR
WHEEL
WHEEL
SPEED
SPEED
LEFT REAR SENSOR
SENSOR RIGHT REAR
MODULATOR MODULATOR
VALVE VALVE
(775) (776)
U00EDL2 5000/9100/9200/9400/9900
JKP 28NOV00 TRT//SWAP REF DESG ON D P54004D
ECU CONNS. SPLICE MS1 WAS RS1 P50317A 12FEB99 AE08-52509 07
Figure 87 ABS/ATC (WABCO) (cont.)
s082252a
9.8. TRAILER CONNECTION — BACK OF SLEEPER MOUNTED W/TRACTOR ABS, P. 8

TRAILER CONNECTION - BACK OF SLEEPER MOUNTED
IS NOT TO BE USED IN ANY W AY DETRIMENTAL TO THE
W/TRACTOR ABS
G4
GND ADAPTER
(456)
B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER
18WH
10RD
14CP
11-GX
* F10-A
30A
14WH
13-GCP
10GY
94AH
86
30
ABS
TRAILER
87 RELAY
87 A
85
(470)
*
TO SPLICE 13CP
14PK
(CH 2,PG 10)
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 2)
(CH 11,PG 14)
FROM
FROM
STOP
TRAILER
LIGHT
MARKER
RELAY
LIGHTS
(CH 11,PG 14)
RELAY
(CH 11,PG 2)
56C
12OR
57C
12OR
10GY
70C
10OR
58S
68B
12BN
10BN
94AF
LEFT
DASH
PANEL
GROUND
(923) (922)
STUD
56C
12OR
57C
12OR
58S
12BN
10GY
68B
10BN
70C
10OR
94AF
(942)
(926) (925)
10WH
11-GI
10WH
10WH
11-GAN
11-GAN
12OR
56D
12OR
57D
58A
68A
10OR
11-GN 11-GN 11-GAL

12BN
10GY
10BN
70C
94AF
10WH 8WH 8WH
TRAILER
TRAILER SLEEPER TRAILER SOCKET
SOCKET GROUND SOCKET (112)
GROUND GROUND
(INSIDE CAB) (INSIDE SLEEPER)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 8
Figure 88 Trailer Connection — Back of Sleeper Mounted W/Tractor ABS
s082252a
9.9. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED, P. 9

TRAILER CONNECTION - FRAME MOUNTED
W/FOUR WHEEL TRAILER
* FUSE AND RELAY

B1
LOCATIONS VARY -
BAT STUD
CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.
10RD
14CP
(454)
* F10-A
14WH
30A
13-GCP
10GY
94AH
ABS
TRAILER
86
30
RELAY
(470)
87 *
I2 A FROM
85 87
IGN ADAPTER TRAILER
(495) TAIL
LIGHTS
13CP
14PK
RELAY
(CH 11,PG 2) FROM TRAILER
MARKER LIGHTS
RELAY
(CH 11,PG 2)
FROM FROM TURN

STOP RELAYS
LIGHT (CH 11,PG 14)
RELAY
(CH 11,PG 14)
58S
12BN
56C
57C
12OR
120R
70C
10OR
68B
10BN
10GY
94AF
923
922
TO TRAILER
SOCKET
GROUND
58S
56C
12OR
12BN
57C
120R
10OR
70C
68B
10BN
10GY
(INSIDE SLEEPER)
94AF
(CH 9,PG 8)
925 926
8WH
10RD
10BL
12GN
12BN
12BK
12YL
318 316
8WH
10BL
10RD
12GN
12BN
12BK
12YL
FOUR WHEEL
TRAILER
S A T C L R JUNCTION
BLOCK
(113)
FOUR WHEEL
TRAILER
8WH
58R
56C
12OR
57C
12OR
10OR
10GY
68B
12BN
70C
12BN
94AF
11-GN
JUNCTION
BLOCK
TRAILER
GROUND
SOCKET
(112)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 9
Figure 89 Trailer Connection W/Four Wheel Trailer — Frame Mounted
s082252a
9.10. TWO SPEED AXLE WIRING, P. 10

TWO SPEED AXLE WIRING
I2
IGNITION
ADAPTER FROM FROM
(495) FUSE FUSE
93
F4-A F5-C
14TN (CH 2,PG 10) (CH 2,PG 3)
TWO
SPEED
AXLE
SWITCH
16RD
13V
16PK
14J
(417)
93A
16TN
14G
28B
18RD
18TN
93B
18TN
(421)
VOLTAGE PRESENT SPEEDOMETER/

FOR LOW SPEED TACHOMETER
SETTING MODULE
421
18WH
11-GL
16WH
11-GQ
10WH
11-GF
LEFT
GROUND
DASH
STUD PANEL
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 10
Figure 90 Two Speed Axle Wiring
s082252a
9.11. TRUCK BODY CONNECTION, P. 11

TRUCK BODY CONNECTION
FROM
TRAILER
MARKER
LIGHTS
RELAY
(CH 11,PG 3)
12BN
58R
43
58S
72A
14BN//OR
14RD/SIL
TRUCK
BODY
1 2 3
JUNCTION
BLOCK
8WH
11-GM
11-GN 11-GI
10WH 10WH
GROUND
STUD
TRAILER LEFT
SOCKET DASH
PANEL
* FUSE LOCATIONS VARY- GROUND
(INSIDE CAB)
CHECK INSIDE POWER
DISTRIBUTION CENTER
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 11
Figure 91 Truck Body Connection
s082252a
9.12. TRAILER CONNECTION N/SLEEPER — BACK OF CAB MOUNTED, P. 12

TRAILER CONNECTION N/SLEEPER - BACK OF CAB MOUNTED
W/TRACTOR ABS
B1
* FUSE AND RELAY BAT STUD
LOCATIONS VARY -
CHECK INSIDE POWER
DISTRIBUTION CENTER G2
FOR ACTUAL LOCATION. GND ADAPTER
10RD
14CP
(454)
* F10-A
30A
14WH
13-GCP
10GY
94AH
86
30
ABS
TRAILER
87 RELAY
I2 A
85 87
IGN ADAPTER (470)
(495) *
13CP
14PK
FROM
TRAILER
FROM TAIL
TURN LIGHTS
LIGHT RELAY
RELAYS (CH 11,PG 3)
(CH 11,PG 13)
FROM
FROM
STOP
TRAILER
LIGHT
MARKER
RELAY
LIGHTS
(CH 11,PG 13)
RELAY
(CH 11,PG 3)
12OR
12OR
10GY
56C
57C
70C
10OR
58S
68B
10BN
12BN
94AF
LEFT
DASH
PANEL
GROUND
(923) (922)
STUD
10WH
11-GI
12OR
57D
12OR
56D
11-GN 11-GAL
58A
10GY
68A
12BN
10BN
70C
10OR
94AF
10WH 8WH
TRAILER
TRAILER SOCKET
SOCKET (112)
GROUND
(INSIDE CAB)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 12
Figure 92 Trailer Connection N/Sleeper — Back of Cab Mounted
s082252a
9.13. TRAILER CONNECTION W/FOUR WHEEL TRAILER — FRAME MOUNTED

W/5000, P. 13

TRAILER CONNECTION W/FOUR WHEEL TRAILER - FRAME
MOUNTED W/5000
B1
* FUSE AND RELAY
LOCATIONS VARY -
BAT STUD
CHECK INSIDE POWER
G2 DISTRIBUTION CENTER
GND ADAPTER FOR ACTUAL LOCATION.
10RD
14CP
(454)
* F10-A
30A
14WH
13-GCP
10GY
94AH
ABS
TRAILER
RELAY
(470) 86
30
*
87
I2 A
85 87 FROM MARKER
IGN ADAPTER
LIGHTS RELAY
(495) (CH 11,PG 3)
13CP
FROM
14PK TRAILER FROM TURN
TAIL RELAYS
LIGHTS (CH 11,PG 13)
FROM RELAY
(CH 11,PG 3)
STOP
LIGHT
RELAY
12BN
58S
(CH 11,PG 13)

56C
57C
12OR
120R
70C
10OR
68B
10BN
10GY
94AF
TO CHASSIS (922) (923)

CONN #3
(PAGE 117)
10RD
10BL
12BK
12BN
12GN
12YL
12OR
57B
12OR
56B
D A B C
(318) (316)
(854)
TO TAIL (CAVITIES B & C
LIGHTS ARE NOT USED)
(CH 11,PG 13)
10BL
10RD
LEFT
56F
CAB 14YL
57F
GROUND
14LT GN
10WH
11-GI
56B
12BN
14YL
12BK
57B FOUR WHEEL

14LT GN
TRAILER
R L S A T C JUNCTION
8WH BLOCK
11-GN
(113)
8WH
10WH
11-GN
10WH
12OR
10GY
12BN
58R
70C
94AF
57C
12OR
56C
12OR
68B
12BN
TRAILER FOUR WHEEL

SOCKET TRAILER
GROUND TRAILER
JUNCTION
(INSIDE CAB) SOCKET
BLOCK
(112)
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52509 13
Figure 93 Trailer Connection W/Four Wheel Trailer — Frame Mounted W/5000
s082252a
9.14. MERITOR G SERIES TRANSMISSION, P. 14

MERITOR G SERIES XMSN
LATCHING
RELAY
HIGH/LOW
SWITCH
* F11-A
10A
13Y
14PK
I2-
IGNITION
ADAPTER A B C D A B
(495)
14TN
92PF
G4-GROUND
ADAPTER
(456)
B E
XMSN
POWER
14WH
(1279)
14RD
B A A B C D E F
XMSN
POWER
(1130)
UNLABELED CIRCUITS AND

CONNECTORS ARE PART OF
MERITOR'S WIRING-SHOWN
AS REFERENCE ONLY
* FUSE AND RELAY

LOCATIONS VARY- NEUTRAL
CHECK INSIDE POWER
SWITCH LOW HIGH
DISTRIBUTION CENTER
(IN GEAR) SOLENOID SOLENOID
RMVD J4,2;ADDED G4,

U00EDL2 5000,9100,9200,9400,9900 CIRCUIT DIAGRAM
JKP 07FEB00 A P50119U
1279 P50317A 12FEB99 AE08-52509 14
Figure 94 Meritor G Series Transmission
s082252a
9.15. EATON AUTOSHIFT TRANSMISSION — CAB WIRING, P. 15

EATON AUTOSHIFT XMSN - CAB WIRING
AUTOSHIFT
3 2 1 4
GEAR DISPLAY
(1240)
AUTOSHIFT
SELECTOR
92N
16TN
(1189)
92N
16TN
92P
E1
16TN
DATALINK
92P
(137)
92Q
16TN
E2
16TN
92R
16TN
GROUND E
DATALINK
92R
E3 +12V
16TN POSITIVE C
(514)
98U(+) 98U(+) 98A(+)
B2 A
16BK 16BK 14BK
98V(-) 98V(-) 98C(-)

C2 B
16BK 16BK 14BK
DATALINK
17W
A2
16PK
NEGATIVE
(515) TO START
17U
C3
16PK MAG SWITCH
17X 17B
17-GA
A3 14PK 14PK
16WH
92S 92U START FEED

C1 START
16TN 16TN 85 87 87A
ADAPTOR
ENABLE
B3
62Y (509)
16DKBL RELAY
PANEL LTS 86
30
(201M)
FEED ADAPTOR
KEY
(504) 17A
14PK
SWITCH
(40M)
J1939 10A
TERMINATING 1 2 3
B A
92U 13U
RESISTOR
16TN 16PK
(1239)
J1939 IGNITION
JUNCTION ADAPTOR
BLOCK (495)
(1239)
98YL
G1 A
20YL
98GN
G2 C
20GN
DASH
98SHD
G3 B GROMMET
20
(1188)
98YL
F1 D
20YL
98GN
F2 F
20GN
98SHD
F3 E
20
92G
J1 A
16TN
92H
J2 B
16TN
DASH
92J
J3 C GROMMET
16TN
(1190)
92K
K1 D
16TN
92L
K2 E
16TN
K3 92M
F
16TN
U00SMH9 5000/9100/9200/9400/9900

DATE
P52923N 30MAR99 AE08-52509 15
Figure 95 Eaton Autoshift Transmission — Cab Wiring
s082252a
9.16. EATON AUTOSHIFT TRANSMISSION — TRANSMISSION WIRING, P. 16

EATON AUTOSHIFT XMSN - XMSN WIRING
AUTOSHIFT
START ECM PWR FUSE
AUTOSHIFT
MOTOR (1195) ECM PWR
(+)
(1194)
(1191) 30A
A B
14AS 14AT
B
10RD 10RD
11-GAS
A
10WH
START
MOTOR
(-)
(1192)
J1939
ENGINE
(1098)
A C B
DASH
98YL
20YL
GROMMET
(1188)
98GN
20GN
98YL
98SHD
20
A
20YL
98GN AUTOSHIFT
C
20GN
ECM
B
98SHD (1193)
20
98YL
D C1
20YL
98GN
F C2
20GN
98SHD
E C3
20
92G
A A1
16TN
92H
B B1
16TN
92J
C A3
16TN
92K
D E1
16TN
92L
E E2
16TN
92M
F B3
16TN
DASH
GROMMET
(1190)
U00SMH9 5000/9100/9200/9400/9900

DATE
P52923N 30MAR99 AE08-52509 16
Figure 96 Eaton Autoshift Transmission — Transmission Wiring
s082252a
9.17. EATON LIGHTNING TRANSMISSION — TRANSMISSION WIRING, P. 17

EATON LIGHTNING XMSN - XMSN WIRING
DATA LINK (137) IGNATION

ADAPTOR
E C A B
(495)
LIGHTNING
ECM PWR LIGHTNING
FUSE ECM
14BK
14BK
(1262)
GROUND
98A(+)
98C(-)
(1261)
+12V
START 10A
MOTOR 14BT B A 14BS 14BR
A1
(+) 12RD 12RD 16RD
16PK
(1191)
13U
START 11-GAF
11-GAH
DATA DATA MOTOR 12WH 16WH A3
LINK LINK (-)

EATON SPEED
POS NEG (1192) 11-GAG
SENSOR 16WH B3
(514) (515) (1265)
16BK
98U(+)
16BK
98V(-)
92AF(+)
A D1
16TN
92AG(-)
B D2
16TN
FUSE
10AMP
ABS
DASH
CONNECTOR
(471)
42
92AB 92AB
B1
16TN 16TN
43
98V(-) 98V(-)
B2
16BK 16BK
44
98U(+) 98U(+)
16BK A2
16BK
SHIFTER SHIFTER
KNOB JUMPER
(1264) (1263)
A
BLUE 92AC
A 16 D3
16TN
B
GREEN 92AD
B F3
16 16TN
C
BROWN 92AE
C E3
16 16TN
J1939
ENGINE
(1098)
98SHD 98SHD C3
B
20 20
C 98GRN 98GRN
C2
20GN 20GN
98YL 98YL
A C1
20YL 20YL
J1939
JUNCTION
1 3 2 (1239)
TERMINATING
RESISTOR
(1239)
U00DLCK 5000/9100/9200/9400/9900
CNA 10MAR00 SNS//(471)WAS(1260). A P53781V
P53543D 05NOV99 AE08-52509 17
Figure 97 Eaton Lightning Transmission — Transmission Wiring
s082252a
10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10)

10.1. AUXILIARY CIRCULATION FAN (LOW ROOF), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION CHAPTER

ELECTRICAL CIRCUIT DIAGRAM 10
AUXILIARY CIRCULATION FAN (LOW ROOF)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
76K
AUXILIARY
(642) CIRCULATION
FAN
18BK
BK
76L
(611)
76L RD
LO
18BK
76-GL
OFF M
HI OR
18WH
18WH
76-GL
BK
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
* FUSE LOCATIONS VARY-
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 01
Figure 98 Auxiliary Circulation Fan (Low Roof)
s082252a
10.2. AUXILIARY CIRCULATION FAN (HIGH ROOF), P. 2

AUXILIARY CIRCULATION FAN (HIGH ROOF)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76K
76L
AUXILIARY
CIRCULATION
FAN
18BK
BK
76K
(1305)
76K RD
LO
18BK
76-GK
OFF M
HI OR
18WH
18WH
76-GK
BK
GROUND
11-GAG
14WH
ADAPTER
(906) (454)
11-GBC 11-GBD 11-GBD
14WH 12WH 12WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 02
Figure 99 Auxiliary Circulation Fan (High Roof)
s082252a
10.3. AUXILIARY CIRCULATION FAN (SKYRISE), P. 3

AUXILIARY CIRCULATION FAN (SKYRISE)
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
* F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

5A
16LT GN
76L
AUXILIARY
(642) CIRCULATION
FAN
18BK
BK
76K
(611)
76K RD
LO
18BK
76-GK
OFF M
HI OR
18WH
(323)
18WH
76-GK
BK
W/SKYRISE
ONLY
GROUND
ADAPTER
(642) (906) (454)
11-GAD 11-GAD 11-GBD 11-GBD
14WH 14WH 12WH 12WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 03
Figure 100 Auxiliary Circulation Fan (Skyrise)
s082252a
10.4. BUNK FLUORESCENT AND READING LIGHTS, P. 4

BUNK FLUORESCENT AND READING LIGHTS
B2
63AA 63AA
14DK BL 14DK BL
14AP 14AK BATTERY
14RD 6RD
STUD
16DK BL (906) F8-D
63AP
20A
63U 63U
18DK BL 18DK BL
(643)
(603) (322)
(W/SKYRISE)
63AP 63AS 63W
18OR 18DK BL 18DK BL
18DK BL
BUNK
63U
63AR
18DK BL
FLUORESCENT 18DK BL
63W
LIGHT (605)
18BK
18WH (604)
UPPER
18DK BL
63AR
(720)
LOWER BUNK
18RD
18WH
BUNK READING
18RD
READING LIGHT
(605) LIGHT
UNDER
CABINET
18RD
L1 PANEL LTS LIGHT

FEED ADAPTER
(503)
18WH
18WH
62M
18WH
16DK BL
18BK
18WH
18BK
(604)
PNL LT
(CH 11,PG 11) (720)
16DK BL
62AP
18WH
18BK
18WH
63-GU
(603) W/SKY-RISE
N/SKY-
(428) (322) RISE
16DK BL
62BP
18WH
63-GK
18BK
63-GJ
18WH
63-GU
16DK BL
(605)
62AP
18WH
63-GW
(321)
(W/SKYRISE)
18WH
18WH
63-GR
(906) 63-GU
READING (220)
18WH
63-GX
LIGHT GND
18WH
63-GK
18BK
63-GJ
16DK BL
62BP
SWITCH
SLEEPER
DOME
18DK BL
62E
LIGHT
(643) SWITCH 63-GA 11-GAB
(502) 16WH 14WH
11-GAD
14WH
16WH
16WH
5B 7 2B
63-GK
63-GJ
8
(429)
18DK BL
4 6 1 3
62Z
10
9 (642)
18WH
62-GE
11-GAB
16WH
11-GAD
14WH
7 5 2 BUNK
16DK BL
16DK BL
18WH
DOME
63-GE
63-GF
62-GE
4 6 1 3 LIGHT
8
SWITCH
8WH
11-GB
(594)
11-GBD
12WH
(RIGHT
DASH
16WH
16WH
11-GBC
(429)
63-GE
14WH
63-GF
(906) PANEL)
GROUND
18WH
62-GZ
63-GF
(906)
16DK BL STUD
11-GBD
12WH
63-GE
16DK BL
11-GBC
GROUND
11-GAE 11-GN 11-GAF
12WH 8WH 10WH 14WH ADAPTER
(454)
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 04
Figure 101 Bunk Fluorescent and Reading Lights
s082252a
10.5. BUNK SPEAKERS, P. 5

BUNK SPEAKERS
W/AUXILIARY RADIO CONTROL STANDARD
VOLUME/BALANCE CONTROL
18 GN
18 GN
18 RD
18 RD
18 BN
18 YL
18LT GN 18LT GN
(117) (118) (117) (118)
(906) (117) (118)

86AR 86AR
18LT GN 18LT GN
FROM 86AS 86AS
CAB 18LT GN 18LT GN
RADIO 86AU 86AU
(CH 8,PG 13) 18LT GN 18LT GN
86AT 86AT
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
FOR SKYRISE FOR SKYRISE

ONLY ONLY
(322) (642) (323)
86AW 86AY
18LT GN 18LT GN
86AX 86AZ
18LT GN 18LT GN
18LT GN
18LT GN
18LT GN
18LT GN
86AW
86AY
86AZ
86AX
(574) (575)
20GN
20GN
20BK
20BK
LEFT RIGHT
- -
BUNK BUNK
+ +
SPEAKER SPEAKER
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 05
Figure 102 Bunk Speakers
s082252a
10.6. LUGGAGE COMPARTMENT LIGHTS, P. 6

LUGGAGE COMPARTMENT LIGHTS
B2
63AA 14AP 14AK
14DK BL 14RD 6RD BATTERY
(906) STUD
F8-D
20A
14DK BL
63AA
14DK BL
63AB
63AJ 63AC 63AD

18BK 18DK BL 18BK
63AG
(583) 18DK BL (587)
(1304)
18BK
18BK
18BK
LEFT LIFT-UP RIGHT

MERCURY BUNK MERCURY
SWITCH SWITCH SWITCH
18WH
18WH
18WH
(583) (587)
(1304)
18WH
18WH
63AK
63AE
18DK BL
63AM
63AY 63AZ
18DK BL 18DK BL
CENTER
18DK BL
18DK BL
63AH
63AL
LUGGAGE
18DK BL
63AN
LEFT COMPARTMENT RIGHT

LUGGAGE LIGHT LUGGAGE
COMPARTMENT (1288) COMPARTMENT
LIGHT LIGHT
(1287) (1286)
18WH
18WH
63-GAK
63-GD
18WH
63-GN
11-GAG
12WH
11-GBC
14WH
GROUND
ADAPTER
(454)
11-GBC 11-GBD 11-GBD
12WH 12WH 12WH
(906)
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 06
Figure 103 Luggage Compartment Lights
s082252a
10.7. POWER SOURCE, P. 7

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE POWER SOURCE
B2
BATTERY
STUD
14AK
6RD
14AW
10RD
*
F10-C
20A
12RD
14AY
(942)
14AZ
14RD
14RD
14AY
14RD
14AZ
CONTROL RIGHT
PANEL BULKHEAD
AUXILIARY AUXILIARY
POWER POWER
SOURCE SOURCE
(1306) (789)
14WH
14WH
86-GH
86-GN
11-GAG
12WH
12WH
11-GAE
11-GN 11-GAF
8WH 10WH
GROUND
11-GBC
14WH
CAB CHASSIS GROUND ADAPTER

(906) (454)
11-GBD 11-GBD 11-GBC
12WH 12WH 12WH

CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 07
Figure 104 Power Source
s082252a
10.8. REFRIGERATOR WIRING, P. 8

REFRIGERATOR WIRING
B2
BATTERY
ADAPTER
(498)
18RD
14AX
*
F10-A
5A
PANEL LIGHT
FEED
ADAPTER
(504)
18LT GN
86AV
18DK BL
62X
5 2 7
REFRIGERATOR
4 6 1 3
ON/OFF 8
SWITCH
(613)
62-GX
18WH
18LT GN
86AG
PANEL LIGHT
(906) GROUND
86-GK ADAPTER
18WH (506)
86AG
18LT GN
(612) GROUND
18WH
86-GR
ADAPTER
(906) (454)
11-GBD 11-GBD 11-GBC
14WH 14WH 14WH
CHECK INSIDE POWER
DISTRIBUTION CENTER
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 08
Figure 105 Refrigerator Wiring
s082252a
10.9. TV/VCR WIRING, P. 9

TV/VCR WIRING
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D
30A
10RD
14AX
(942)
10RD
14AX
582-A 582-B 582-C

20A
14LT GN
86AP
TV
POWER
SOURCE
(607)
14LT GN
86AP
W/118" PRO-SLEEPER
14WH
86-GP
86AP 86AP
14LT GN 14LT GN
86-GP 86-GP
14WH 14WH
(607) (1315)
11-GAG
12WH
GROUND
ADAPTER
* FUSE LOCATIONS VARY- (906) (454)
CHECK INSIDE POWER
11-GBC 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER 14WH 12WH 12WH 12WH
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 09
Figure 106 TV/VCR Wiring
s082252a
10.10. OVERHEAD CABINETS, ACCENT LIGHTS, P. 10

OVERHEAD CABINETS, ACCENT LIGHTS
B2
BATTERY
STUD
14AK
6RD
10RD
14AV
*
F10-D PANEL
30A LIGHT
(CH 11,PG 11)
10RD
14AX
16DK BL
62BP
(942)
10RD
14AX
(906)
16DK BL
582-A
62BP
582-B 582-C
10A
(1313)
18DK BL
62Y
WH
18DK BL
63BA
RIGHT BK
ACCENT
LIGHT
ACCENT
5 7
63-GBD
LIGHTS
18DK BL
18WH
63BD
4 6
ON/OFF
8 SWITCH
(1289)
(1312) 62-GY
18DK BL
63BB
18WH
WH
12WH
11-GAE
CENTER BK
ACCENT (643)
LIGHT
63-GBC
18DK BL
18WH
63BC
8WH
11-GN
(1311)
63BB 63BB
WH
18DK BL 18DK BL
63-GBB 63-GBB
LEFT BK 18WH
ACCENT 18WH
10WH
11-GAF
LIGHT
(1310)
11-GBC
14WH
GROUND
ADAPTER
11-GAD
14WH
* FUSE LOCATIONS VARY- (906) (454)

CHECK INSIDE POWER
11-GAD 11-GBD 11-GBD 11-GBC
DISTRIBUTION CENTER (642) 14WH 12WH 12WH 12WH
FOR ACTUAL LOCATION
U00EDL2 5000/9100/9200/9400/9900
55093F 12FEB02 AE08-54338 10
Figure 107 Overhead Cabinets, Accent Lights
s082252a
10.11. OPTIONAL SLEEPER MOUNTED RADIO CONTROLS, P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAMCHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND OPTIONAL SLEEPER MOUNTED
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RADIO CONTROLS (08REK)
SLEEPER MOUNTED CONTROL
ILL LCD LCD V DD LCD LCD

GND
(8V) D1 D0 CLK CE
OR
GN
GY
YL
BK
VT
BL
A C D G H CONNECTION
E F
AT CONTROL
24WH
SHIELD
24GN
24RD
24BN
24BK
24BL
CONNECTION
A C D E F G H AT "B" PILLAR
(1323)
24WH
SHIELD
24GN
24RD
24BN
24BK
24BL
CONNECTION
A C D E F G H AT RADIO
(1322)
OR
GN
GY
YL
BK
VT
BL
ILL LCD LCD V DD LCD LCD

GND
(8V) D1 D0 CLK CE
RADIO
U00LDG2 5000/9100/9200/9400/9900
56427Z 19SEP02 AE08-54338 11
Figure 108 Optional Sleeper Mounted Radio Controls
s082252a
10.12. SHORE POWER WIRING WITHOUT DC/AC INVERTER, P. 12

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND SHORE POWER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (08WET) NOT WITH INVERTER
110VAC
14/3
WH/BK/GN
SHORE POWER
CONNECTIONS
TELEPHONE LOAD CENTER

(LEFT UNDERBUNK STORAGE AREA)
WIRE
TV/
TELEPHONE 15A
14/3 14/3
WH/BK/GN WH/BK/GN
BUNK
BULKHEAD LEFT SIDE
OUTLET UTILITY CABINET
OUTLET
TV COAX
(W/72" SLEEPER ONLY)

WH/BK/GN
14/3
TV/VCR
CABINET OUTLET
A
TV INPUT
CHANNEL A/B
SWITCH
U00NWB2 9200/9400/9900
57381A 16JAN03 AE08-54338 12
Figure 109 Shore Power Wiring Without DC/AC Inverter
s082252a
10.13. SHORE POWER WIRING WITH DC/AC INVERTER, P. 13
INTERNATIONALTRUCKANDENGINECORPORATION ELECTRICALCIRCUITDIAGRAM CHAPTER 10

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND SHORE POWER WIRING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE (08WET) WITH INVERTER (08WES)
2/0 RD
2/0 BK
CHASSIS
IN-LINE 200A
CONNECTIONS 6 GA - +
BK
FRAME RAIL
RD
BK
2/0
2/0
GROUND
DC DC
+ -
DC/AC
INVERTER
AC AC
IN OUT
SLEEPER PANEL
ON/OFF CONTROL
110VAC
14/3 14/3
WH/BK/GN WH/BK/GN
SHORE POWER
CONNECTIONS
LOAD CENTER
TELEPHONE (LEFT UNDERBUNK STORAGE AREA)
WIRE
TV/ 15A
TELEPHONE
14/3 14/3
WH/BK/GN WH/BK/GN
BUNK
BULKHEAD LEFT SIDE
OUTLET UTILITY CABINET
OUTLET
TV COAX
(W/72" SLEEPER ONLY)

WH/BK/GN
14/3
TV/VCR
CABINET OUTLET
A
TV INPUT
CHANNEL A/B
SWITCH
U00NWB2 9200/9400/9900
57381A 16JAN03 AE08-54338 13
Figure 110 Shore Power Wiring With DC/AC Inverter
s082252a
11. LIGHT SYSTEMS (CHAPTER 11)

11.1. BACK-UP LIGHTS, P. 1

BACK-UP LIGHTS
FROM
FUSE
F4-C
(CH 2,PG 10)
18OR
71
(2)
16OR
71
(94)
16WH
WHITE
BACK-UP
LIGHT
SWITCH
(230)
(SWITCH CLOSED
IN REVERSE ONLY)
BLACK
16BK
(94)
16OR
71A
(2)
16OR
71A
(3)
71A
14BL
W/FOUR
WHEEL
TRAILER
(854)
71A
14BL
(127)
71A
LEFT RIGHT
14BL
BACK-UP BACK-UP
11-GV
LIGHT 14WH LIGHT
(127A) (128)
(127)
14WH
11-GV
FRAME
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 1
Figure 111 Back-Up Lights
s082252a
11.2. CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING, P. 2

CAB AND TRAILER LIGHTS SWITCH AND RELAYS WIRING
FROM
GROUND
B2 PANEL 62A STUD
BATTERY LIGHT 16DK BL
(LEFT
STUD SWITCH DASH
PANEL)
(CH 2,PG 11)
62S
16DK BL
8WH
14W
6RD
11-GD
FROM
HEADLIGHT
SWITCH
(CH 11,PG 9)
16WH
10RD
11-GK
14E
10RD
14B
62AR
16DK BL
18BN
18BN
58AA
58E
F3-C F3-A
CAB AND
2 5 7
30A 20A
TRAILER
1 3 4 6 LIGHTS
8
SWITCH
16WH
62-GAR
(466)
10BN
12BN
58D
68
58C 58P
18BN 18BN
68
10BN
CAB AND
TRAILER 86 86 TRAILER
30 30
MARKER TAIL
LIGHTS 87 87 LIGHTS
RELAY A 87 85 A 87 85
RELAY
(463-R8) FROM (464-R9)
77-G TO
A/C
18WH
58-G STOP
RELAY
10BN
68E
18WH LIGHT
12BN
58R
18WH
58-GA
(CH 12,PG 1)
TO
58S RELAY
TRAILER 12BN TO (CH 11,PG 14)
68B
SOCKET TRAILER 10BN
(CH 9,PG 8)
SOCKET
(CH 9,PG 8,9)
(43)
68D
10BN
TO
MIRROR
8WH
11-G
LIGHTS F8-C
(CH 8,PG 8)
15A
TO PARK
(RIGHT
GROUND
DASH LIGHTS
PANEL) STUD (CH 11,PG 12)
68C
16BN
TO PANEL
18BN
18BN
58L
58J
62 LIGHTS
16DK BL
SWITCH
(CH 11,PG 11)
58H
68A
16BN
16BN
OPTION
TO CAB
(ONLY ONE USED) (1116) 58A
CLEARANCE
(3) 16BN
2 5 7 & ID LTS
CAB AND (CH 11,PG 3,4)
TRAILER
1
68A
14BN
3 4 6
8
LIGHTS
SWITCH
(466)
TO TAIL
LIGHTS
(CH 11,PG 14)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 2
Figure 112 Cab and Trailer Lights Switch and Relays Wiring
s082252a
11.3. CAB CLEARANCE AND IDENTIFICATION LIGHTS, P. 3

CAB CLEARANCE AND IDENTIFICATION LIGHTS
FROM
CAB AND
TRAILER
68E
TAIL 10BN
LIGHTS
RELAY
68D
10BN
(CH 11,PG 2)
F8-C
15A
68C
16BN
18BN
58A
CAB
CLEARANCE
(428)
AND
IDENTIFICATION
18BN
58A
LIGHTS
(520)
58B (345)
18BK
18BN
(521) (523)
58C 58E
18BK 18BK
18BN 18BN
(522) (524)
58D 58F
18BK 18BK
18BN 18BN
58-GD 58-GF
18WH 18WH
18WH 18WH
(522) (524)
58-GC 58-GE
18WH 18WH
18WH 18WH
(521) (523)
58-GB
18WH
18WH
(345)
(520)
18WH
58-GA
14WH
11-GAB
(429)
16WH
11-GAB
8WH
11-GB
(RIGHT
GROUND
DASH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 3
Figure 113 Cab Clearance and Identification Lights
s082252a
11.4. WORK LIGHT N/SLEEPER, P. 4

WORK LIGHT N/SLEEPER
FROM
FUSE
F4-A
(CH 2,PG 10)
B2
BATTERY
13V
16PK
STUD
18TN
28A
10RD
14T
(423)
WORK
LIGHT F2-A
INDICATOR 15A
WORK
LIGHT TO
(423) LIGHT 84
14LT GN
CIGAR
SWITCH
LIGHTER
(441) 14OR (CH 8,PG 1)
65A
65-GC 65B
18OR
65C
16WH 18OR
(935) 2 5 (935)
1 3 4 6
16OR
16OR
65C
65A
65C 65A
16OR 16OR
18OR
65B
16WH
65-GC
(314)
18OR
(314)
65-GB
WORK
18WH
18WH LIGHT
10WH
11-GAN
11-GN 11-GI GROUND

10WH 10WH
STUD
LEFT
DASH
TRAILER PANEL
SOCKET
GROUND
(INSIDE CAB)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 4
Figure 114 Work Light N/Sleeper
s082252a
11.5. CAB DOME, READING AND COURTESY LIGHTS N/SKYRISE, P. 5
NAVISTAR INTERNATIONALTRANSPORTATION CORP. CHAPTER

CAB DOME, READING AND COURTESY LIGHTS - NOT WITH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SKYRISE
B2 63P
14H 14Y 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D (428)
15A
18DK BL
18DK BL
63R
63T
FROM
14W
6RD
PANEL
LIGHT 62A 62S
16DK BL 16DK BL
SWITCH (312) (311)
(CH 2,PG 11;
CH 11,PG 11) (116)
16DK BL
62AP
18BK 16BL
LEFT
DOME
10RD
14T
LIGHT 16YL
18RD
18RD
18BK
(428)
RIGHT
LEFT READING
16BL
F2-B RIGHT 18BK READING LIGHT
16DK BL
62AP
10A DOME LIGHT
LIGHT 18BK 16YL
(115)
16BL
(1141) 16YL
18DK BL
63
63Z 63
18DK BL 16DK BL
16DK BL
63Y
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL
18WH
18WH
DOME
18DK BL
18DK BL
18DK BL
18DK BL
63H
63V
63X
2
63Y
7
LIGHT
63AS
1 3 SWITCH
9
16DK BL (442)
(1054) (429)
63-GD
16WH
(312) (311)
(1050)
18WH
62-GF
18DK BL
63AS
18DK BL
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63V
63X
63Y
(1125)
(1126)
18DK BL
18DK BL
63C
63B
11-GAB
14WH
18BK
18BK
18BK
18BK
(1050) (1054)
18DK BL
18DK BL
63C
63B
(429)
LEFT RIGHT (1241) (1241)

11-GAB
16WH
COURTESY COURTESY
18DK BL
18DK BL
LIGHT LIGHT
63D
63D
LEFT RIGHT
DOOR DOOR
8WH
11-GB
SWITCH SWITCH FROM

FROM (1052) (1051) MIRROR
GROUND
MIRROR HEAT/
STUD
18WH
18WH
LIGHT
63-GX
63-GX
HEAT/ (1241) (1241) (RIGHT

(CH 8,PG 8)
LIGHT 63-GZ 63-GW
DASH
(CH 8,PG 8) PANEL)
18WH 18WH
U00EDL2 5000/9100/9200/9400/9900
DDA 05MAY99 ADDED CONN 1241. A P53242N PART NO.
P50317A 12FEB99 AE08-52511 5
Figure 115 Cab Dome, Reading and Courtesy Lights N/Skyrise
s082252a
11.6. CAB DOME, READING AND COURTESY LIGHTS W/SKYRISE, P. 6

CAB DOME, READING AND COURTESY LIGHTS - WITH
INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. SKYRISE
B2
14H 14Y 63P 63P
BATTERY 6RD 14RD 16DK BL 16DK BL
STUD F1-D (428)
15A
18DK BL
18DK BL
63R
63T
FROM
14W
6RD
PANEL
LIGHT 62A 62S
16DK BL 16DK BL
SWITCH (325) (320)
(CH 2,PG 11)
(116)
18DK BL
16DK BL
62AP
63T
18DK BL
63M
63R
18BK
LEFT 16DK BL
DOME
10RD
14T
LIGHT 18BK
63N (428)
16DK BL
(312) (311)
RIGHT
LEFT
18RD
18RD
63S READING
F2-B RIGHT 18BK 16DK BL READING LIGHT
16DK BL
62AP
10A DOME LIGHT
63Y
LIGHT 18BK 16DK BL
(115)
16BL
(1141)
18DK BL
63
63Z 63
18DK BL 16DK BL
16DK BL
18WH
18WH
63Y
18BK
18BK
62F
16DK BL
63A
(429) 16DK BL
(312) (311)
DOME
18DK BL
18DK BL
18DK BL
18DK BL
63H
63V
63X
2
63Y
7
LIGHT 18WH
18WH
SWITCH
63-GR
63-GT
1 3
63AS
(1050) 16DK BL
9
(442)
(429)
63-GD 62-GF
16WH 18WH (325) (320)
(1054)
18DK BL
63AS
18DK BL
18DK BL
18DK BL
18WH
18WH
63-GR
63-GT
63H
63V
63Y
(1126)
18DK BL
18DK BL
63C
63B
11-GAB
14WH
(1125)
18BK
18BK
18BK
18BK
(1050) (1054)
(429)
18DK BL
18DK BL
63C
63B
11-GAB
16WH
LEFT RIGHT (1241) (1241)

COURTESY COURTESY
18DK BL
18DK BL
LIGHT LIGHT
63D
63D
8WH
11-GB
GROUND
STUD
LEFT RIGHT (RIGHT
DOOR DOOR DASH
SWITCH SWITCH PANEL)
FROM (1052) (1051) FROM

MIRROR MIRROR
HEAT/
18WH
18WH
63-GX
HEAT/
63-GX
(1241) (1241)
LIGHT LIGHT
63-GZ 63-GW
(CH 8,PG 8) 18WH (CH 8,PG 8)
18WH
DDA 05MAY99 ADDED CONN 1241 A P53242N

PXXXX
U00EDL2 5000/9100/9200/9400/9900
P50317A 12FEB99 AE08-52511 6
Figure 116 Cab Dome, Reading and Courtesy Lights W/Skyrise
s082252a
11.7. DAYTIME RUNNING LIGHTS (DRL) — USA, P. 7

DAYTIME RUNNING LIGHTS (DRL) - USA
14FB
8RD
B1 BATT
TO SPLICE STUD
FROM
(CH 2,PG 10)
16RD
14AD
FUSE
F4-A
(CH 2,PG 10)
14PK
13BL
14RD
14BL
16PK
13V
FROM F9-B F9-C
HIGH 10A 15A
28C
18TN
BEAM
SPLICE
(CH 11,PG 9)
(420)
DRL
FROM
PARK PARK
DIMMER
BRAKE BRAKE
SWITCH
SWITCH
(CH 11,PG 9)
(420) (468)
TO FOG (NORMALLY CLOSED
PARK BRAKE APPLIED)
LIGHT
SWITCH
66D
66A
14YL
14YL
44B
16GY
44
18GY
(CH 11,PG 8)
44A
16GY
64C
14YL
TO KEY
64D
66F
14YL
14YL
66E
16YL
SWITCH
(CH 2,PG 1)
DRL
16WH
44-GB
MODULE A B C D E G H
(513)
14WH
66-GA
44-GB
16WH
14WH
66-G
16WH
11-GK
GND (LEFT DASH

PANEL)
STUD
11-GD
8WH
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 7
Figure 117 Daytime Running Lights (DRL) — USA
s082252a
11.8. FOGLIGHTS — CAB/FRONT END EFFECTS, P. 8

FOGLIGHTS-CAB\FRONT END EFFECTS
PANEL A3
LTS FEED ACCESSORY
ADAPTER ADAPTER
FROM
(503) (501)
DRL
MODULE
(USA)
64D
14YL
(CH 11,PG 7)
FOG
12P
12LT BL
62AN
LIGHT
16DK BL
SWITCH
64C
14YL
*
(440)
F10-A
5 2 7
20A
4 6 1 3
8
64
14YL
*
FOG
LIGHT
64A 86
14YL
30 RELAY
(148)
87
87 A
85
(1)
64B 64B
14YL 14BN
18WH
16WH
64-G
62-GAN
18WH
64-GA
64C
14BN
14BN
64D
LEFT
(65) FOG
64-GB
18WH
14BK
14WH
14BK
14WH
11-GAC
14WH
(66) RIGHT
FOG
14WH
14WH
64-GB
64-GA
GROUND
ADAPTER
(455)
12WH
64-GC
J7
CAB
GROUND
* FUSE AND RELAY LOCATIONS VARY -

CHECK INSIDE POWER DISTRIBUTION
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 8
Figure 118 Foglights — Cab/Front End Effects
s082252a
11.9. HEADLIGHT SWITCH AND DIMMER SWITCH WIRING, P. 9

HEADLIGHT SWITCH AND DIMMER SWITCH WIRING
B2 FROM PANEL
BATTERY 14W LIGHT SWITCH
6RD (CH 2,PG 11)
STUD
10RD
14D
14B
10RD
F8-A 10A
TYPE I ONLY
16DK BL
62A
A A
F8-B 25A F3-D F3-C
TYPE I ONLY 10A
B B
16DK BL
62S
14YL
51
18YL
50A
18YL
50
TO CAB
58AA 62AS
AND 18BN
2 5 7
16DK BL
TRAILER
LIGHTS 1 3 4 6
8 HEADLIGHT
SWITCH
(CH 11,PG 2)
SWITCH
(465)
58E
18BN GROUND
18WH
62-GAS
50B
18YL ADAPTER
66H (454M)
18YL
(LEFT
86 DASH
HEADLIGHT 30 PANEL) DIMMER
16WH
RELAY TO AIR CONTROL

11-GK
GROUND
11-GAW
16WH
87
(462-R4) A 87 85
SHIELD STUD (1258)
LIGHT 11-GD
RELAY 8WH B DIMMER
(CODE 808TGE) 52M SWITCH
16YL (TURN
75-GC FROM MED-HI SIGNAL
A
18WH SPEED RELAY HANDLE)
(462-R3)
(CH 12,PG 2)
51A
16YL
52N
14YL
TO DRL
66F 52B 86
MODULE 14YL 14YL
DIMMER 30
(USA) RELAY
87
(147M)
18WH
(CH 11,PG 7) A
50-GB
87 85
18YL
52J
FROM DRL
(421) 20 64C MODULE
14YL
(USA)
(CH 11,PG 7)
12WH
52-GE
12YL
14YL
52F
53B
(421) 2
G A F
(1)
18WH
62-GD
8WH
11-G
12WH
12YL
52-GE
12YL
52F
53B
52-GE
12WH
10WH
11-GF
(RIGHT (LEFT
DASH DASH L H
PANEL) PANEL)
GROUND GROUND
STUD STUD TO HEADLIGHTS
(CH 11,PG 10,12)
JKP 5DEC00 CIR 52M AT CONN 465 B P53958R

U00EDL2 5000/9100/9200/9400/9900
WAS AT RELAY 147M. ADDED CIR 66H. P50317A 12FEB99 AE08-52511 09
Figure 119 Headlight Switch and Dimmer Switch Wiring
s082252a
11.10. HEADLIGHTS, P. 10

HEADLIGHTS
FROM TO
DIMMER GROUND
SWITCH STUD
(CH 11,PG 9) (CH 11,PG 9)
14WH
53B
52-GE
14YL
52F
12YL
FRONT
END
CONN
(1)
53B
12YL
52F
12YL
J7
CAB
GROUND
53C
12YL
12WH
64-GC
52E
12YL
12WH
53D
12YL
52D
52-GE
12YL
53C
52E
12YL
12YL
12WH
52-GA
LEFT RIGHT
HEADLIGHT HEADLIGHT
CONN CONN
(296) (211)
12
WHITE 1
12
WHITE 1
WHITE 3
WHITE 3
18WH
18WH
YELLOW 1
12
TO
YELLOW 1
12
TO
LT PARK/TURN
YELLOW 2
12
RT PARK/TURN
YELLOW 2
12
(CH 11,PG 11)

(CH 11,PG 11)
12
WHITE 2
12
WHITE 2
LEFT RIGHT
HEADLIGHT HEADLIGHT
(77) (71)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 10
Figure 120 Headlights
s082252a
11.11. PANEL LIGHTS, P. 11

PANEL LIGHTS
TO
BUNK
FROM
CONTROL
CAB AND
PNL SW
TRAILER
(CH 10,PG 3,8,9)
TAIL
LIGHTS
RELAY
(CH 11,PG 2)
PANEL
LIGHTS
68E
10BN
FEED
ADAPTER
62BP ANALOG
16DK BL (503)
CLOCK
62M 62AQ
16DK BL 16DK BL
68D
10BN
F8-C
16WH
(421)
62-GAQ
15A
62S
16DK BL
62D
18DK BL
(423)
62C
18DK BL
68C
16BN
62B (420)
18WH
18DK BL
11-GAV
RIGHT LEFT SPEEDO/
62AB
16DK BL
GAUGE GAUGE TACH
CLUSTER CLUSTER MODULE
PANEL PANEL PANEL
62T
16DK BL
62W
62A
LIGHTS LIGHTS
16DK BL
LIGHTS
16DK BL
62
GROUND
16DK BL
62S
16DK BL
ADAPTER
CIGAR (454)
BK
LIGHTER
PANEL F A
C AIR
LIGHT
RESTRICTION
SWITCH
D B
GAUGE
(425)
62P
16DK BL
(560)
18WH
62-GAB
18WH
16WH
62-GW
11-GS
(421)
HEATER
CONTROL
16WH
62-GP
(105)
PANEL
16WH
11-GK
LIGHTS
GROUND
8WH
ADAPTER
18WH
11-G
62-GD
(506)
(420) (423)
8WH
11-GD
18WH
18WH
(RIGHT
GROUND
62-GC
62-GB
DASH
STUD PANEL)
11-GF
10WH
(LEFT 62-GD
GROUND
DASH 18WH
STUD PANEL)
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 11
Figure 121 Panel Lights
s082252a
11.12. PARK/TURN/SIDE MARKER LIGHTS — WITH DRL, P. 12

PARK/TURN/SIDE MARKER LIGHTS - W/DRL
FROM
CAB AND
TRAILER
TAIL
LIGHTS
TO RELAY
GROUND (CH 11,PG 2)
STUD
(CH 11,PG 9)
68E
10BN
LEFT RIGHT
SIDE SIDE
TURN TURN
LIGHT LIGHT
68D
10BN
12WH
52-GE
F8-C
15A
18WH
18OR
18WH
18OR
68C
16BN
(170) (171)
56-GA 57-GA
16WH 16WH
12OR
12OR
56D
57D
12OR
12OR
57
56
58H
16BN
8WH
8WH
11-GD
11-GB
(LEFT FROM (1) FROM (RIGHT
DASH DASH
TURN TURN
PANEL) PANEL)
SIGNAL SIGNAL
GROUND GROUND
12WH
14OR
SWITCH SWITCH
14OR
14BN
58H
52-GE
56
57
STUD STUD
(CH 11,PG 14) (CH 11,PG 14)
LEFT RIGHT
PARK/ A
16OR 16OR
A PARK/
TURN/ B B TURN/
14BN 14BN
MARKER C C MARKER
LIGHT LIGHT
16WH3 16WH3
(180) (180)
12WH1
12WH1
B E D D E B
(296) (211)
52-GA
12WH
14OR
14BN
58U
57
64-GC
12WH
58T J7
14BN
CAB
GROUND
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 12
Figure 122 Park/Turn/Side Marker Lights — With DRL
s082252a
11.13. SPOTLIGHT, P. 13

SPOTLIGHT
B2
BATTERY
STUD
6RD
14H
14Y
14RD
F1-D
15A
63P
16DK BL
(428)
63P
16DK BL
64E
16YL
64H
14BN
14BN
64F
18BK
18BK
LEFT RIGHT
SPOTLIGHT SPOTLIGHT
AND SWITCH AND SWITCH
ASSEMBLY ASSEMBLY
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 13
Figure 123 Spotlight
s082252a
11.14. STOP, TAIL, TURN AND HAZARD SIGNAL LIGHTS WITH FLASHER, P. 14

STOP, TAIL, TURN & HAZARD SIGNAL LIGHTS W/FLASHER
B2 B1
BATTERY * FLASHER: BATTERY
STUD STD: DUALTEC - CONN 480 STUD
OPT: DIETZ OMNI - W/RD & BK WIRES
14W
6RD
8RD
14K
F3-B 14R
14F 10RD
20A F2-D
10RD
14E
F7-D 14L 20A
10RD
30A 10RD
F7-B F7-C
15A 15A
55
12OR
STOP 57H
LIGHT 12OR
(480)
12OR
70
SWITCH W/DIETZ
TURN
(640) OMNI
SIGNAL
10OR
14RD
70E
(1) (4) (4) *FLASHER

70 J SWITCH
12OR 70A F 55A
16RD 16BK 14BK
12OR
57H
14OR 12OR
(1)
70A (480)
12OR
I
RIGHT
56H
12OR
70D
14OR
TURN
HAZARD
RELAY
(464-R12)
STOP
R
LEFT TURN
L
TURN
86
30
LIGHT 86
30 TURN
RELAY RELAY 87
(464- 87
16OR
16GN
A
(464-R11)
16YL
16BL
85 87
87 A
85
R10)
14OR
57E
30 86
(4)
18WH
87
56-G
16OR
57A
A 56E
87 85
14OR
TO
TO
RIGHT
12OR
12OR
56B
57B
12OR
12OR
56D
57D
LEFT
SIDE
18WH
18WH
SIDE
58-G
70-G
16OR
TURN
56A
18OR
57R
18WH
TURN
57-G
(3) LIGHT
LIGHT
18WH
(CH 11,PG 12)

56-G
(CH 11,PG 12)

(422)
18WH
10OR
70C
FROM
70-G
18OR
56R
56B
14YL
14GN
TRAILER
12OR
57C
57B
TAIL (421)
RELAY
(CH 11,PG 2)
(422) RIGHT
12OR
56C
TURN
56-G
18WH
INDI-
62-GD
18WH
CATOR
W/FOUR
(421) WHEEL
TRAILER
LEFT TO
68A 68A
TURN 14BN 14BN
CONN
18WH
INDI- 3
62-GD
(854)
10WH
11-GF
(CH 11,PG 2)
CATOR INSIDE
LEFT
(127)
TURN GROUND
LAMP (128)
STUD
57B
(LEFT
14GN
68A DASH
14BN PANEL)
10WH
11-GN
11-GF
14WH
(127) (127A)
GROUND RIGHT REAR
LEFT REAR 11-GV 11-GW
STUD 14WH 14WH STOP,TAIL &
(LEFT STOP,TAIL &
DASH FRAME TURN LIGHT
TURN LIGHT
PANEL) GROUND
56C TO
(RIGHT 12OR
TRAILER
DASH 70C
PANEL) 10OR SOCKET
(CH 9,PG 8,9)
GROUND 11-G 57-G
STUD 8WH 18WH
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52511 14
Figure 124 Stop, Tail, Turn and Hazard Signal Lights With Flasher
s082252a
11.15. WORK LIGHT W/SLEEPER, P. 15

WORK LIGHT W/SLEEPER
FROM B2
FUSE BATTERY
F4-A STUD
(CH 2,PG 10)
16PK
13V
14W
6RD
18TN
28A
10RD
14T
(423)
WORK
LIGHT F2-A
INDICATOR 15A
WORK TO
LIGHT
LIGHT 84
CIGAR
(423) SWITCH 14LT GN
LIGHTER
(441)
14OR
65A
65-GC 65B (CH 8,PG 1)

18OR
65C
16WH 16OR
(935) 2 5 (935)
1 3 4 6
16OR
65A
16OR
65C
65C 65A
16OR 16OR
16OR
65B
16WH
65-GC
(578)
18OR LEFT
11-GBC 65-GB WORK
18WH
14WH 16WH LIGHT
16OR
65F
16WH
12WH
11-GBD
65-GF
18OR RIGHT
WORK
(906) 18WH
LIGHT
(579)
12WH
11-GBD
GROUND
ADAPTER
(454)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 65-GB WAS 65-GF, A 55093F PART NO.
65-GF WAS 65-GB,REMVD 11-GAF & SPLICE. P50317A 12FEB99 AE08-52511 15
Figure 125 Work Light W/Sleeper
s082252a
12. HEATER AND AIR CONDITIONER (CHAPTER 12)

12.1. AIR CONDITIONER — CAB, P. 1

AIR CONDITIONER - CAB
B2 BAT
STUD FROM HVAC CONTROL
REF (1057)
14H
FROM HVAC CONTROL (CH 12,PG 2)
6RD REF (1057)
(CH 12,PG 2)
10RD
14Z
18LT GN
77W
16LT GN
77W
F1-B F1-C
10A 20A
18LT GN
FOR 77S
14LT GN
77T
DAY CAB
MODELS
A/C 30
86 FOR
PRO SLEEPER
CONTROL MODELS
77M
16LT GN
RELAY 87
A 87
(144) 85
TO ACCESSORY
12-GH
16WH ADAPTER RELAY FROM
18WH
14LT GN
77-GS
(CH 2,PG 2) LEFT SLEEPER

77H
CAB A/C SWITCH

GROUND (CH 12,PG 4)
11-GQ 11-GF
16WH 10WH
(56F)
77F
14LTGN
AIR 30
86
COND
RELAY 87
A 87
(463-R6) 85
18LT GN
14LT GN
14LT GN
77R
77H
77F
TO TRAILER
14LT GN
77C
77-G
MARKER RELAY
18WH (CH 11,PG 2)
TO HEATER
(2-C) CONN #2
FROM MAIN
REF 162
13-GT CONTROL RELAY
18WH (CH 12,PG 2) (CH 12,PG 2)
14LT GN
77E
11-GU
12WH
ENGINE
GROUND
14WT
77-GE
(1084)
BK
(1084)
BK
FREON
COMPRESSOR
CLUTCH
CJB5//RMVD W/SER 60. B 54719V

U00EDL2 5000/9200/9400/9900
P50317A 12FEB99 AE08-52512 01
Figure 126 Air Conditioner — Cab
s082252a
12.2. HEATER — CAB, P. 2
NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAMCHAPTER 12

HEATER - CAB
B2 BAT
STUD
(1057)
5 10 11 8 12 4 1 9 3 6 7
6RD
14H
18WH
75-GL
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18DKBL
75BG
13BH
75BR
77W
18PK
75BP
75BE
75BF
62P
RECIRC
10RD
10RD
14X
14Z
MOTOR
CONTROL RELAY
(1059)
PANEL LIGHT
(CH 11,PG 11)
(CH 12,PG 1)
TO AC
8
F1-A F1-B F1-C
30A 10A 20A
10
13U 75BC 75BM
12PK 16LTGN 18LTGN
F9-D
10LTGN
10LTGN
75A
75
10A 7
75-GK
18WH
TO SPLICE
MAIN 30
86 (CH 2,PG 10) BLOWER
CONTROL CONTROL
RELAY
87 75B SWITCH
A 87 14LTGN
(463-R5)
85 (1056) AIR
DIST
C MOTOR
14LTGN
(1058)
75BL
B
H MH ML 75BF
18LTGN
C A D B
TO A/C A
13-GT 75BK
RELAY
18WH 18LTGN
(CH 12,PG 1)
75H
14LTGN
C
30
86 HIGH 75-GM
14LTGN
18WH
75N
SPEED 18WH
75-GL
14LTGN
75D
87 RELAY
A 87 85 (462-R2)
14LTGN
14LTGN
75BH
75C
MED-HI
18WH
86
75-GK
18WH
13-GA
30
SPEED
CONTROL RELAY
RELAY
TO AC RELAY
87
TO AC RELAY
(CH 12,PG 1)
TO AC
(CH 12,PG 1)
A
(CH 12,PG 1)
(462-R3) 87 85
18LTGN
FROM
75BJ
14LTGN
10LTGN
IGNITION 75-GB
75T
75F
18WH
75-GC
RELAY 18WH
(462-R1)
(CH 2,PG 10)
TO HEADLIGHT
RELAY (462-R4)
(CH 11,PG 9)
14LTGN
18LTGN
14LTGN
77R
77H
77F
14LTGN
18LTGN
75M
75BE
14LTGN
14LTGN
10LTGN
75BH
10WH
75T
75F
75-G
B A
(1060) (161) A C B D (162) F A E D C

TO HEATER
BOX TO HEATER BOX
TO HEATER BOX
(CH 12,PG 6) (CH 12,PG 6)
(CH 12,PG 6)
CNA
U00EDL2 5000/9100/9200/9400/9900
08DEC99 AL08//REMOVED CIRCUITS B P53673L
13AT & 75K. P50317A 12FEB99 AE08-52512 2
Figure 127 Heater — Cab
s082252a
12.3. HEATER — BUNK AUXILIARY BLOWER, P. 3

HEATER - BUNK AUXILIARY BLOWER
13AT
18PK
* FUSE & RELAY LOCATIONS VARY -

CHECK INSIDE POWER HVAC I2
DISTRIBUTION CENTER FOR CNTRL 2 IGNITION
(1057) ADAPTER
ACTUAL LOCATION.
(495)
18PK
13AT
* F10-B
14AK 14AU 75AX
6RD 10RD 15A 14LT GN
B2 BAT * F10-A 86 AUX BUNK

30
STUD 30A BLOWER
87 RELAY
A 87 85
(147) *
11-GBC
12WH
75AW
18WH
13-GAT
10LT GN
GROUND
75AS
14LT GN
ADAPTER TO
(454) BUNK
HEATER
CAB/SLPR CAB/SLPR CAB/SLPR
L SWITCH
CONN #2 A CONN #1
CONN 75AS
(CH 12,PG 4,5)
Y (906) 14LT GN
(942) (906)
75AH
(HI) FROM
16LT GN
BUNK
86 (MED) HEATER
SLEEPER 30
SWITCH
HIGH SPEED
18WH
75AW
13-GAT
10LT GN
87 (CH 12,PG 4,5)

(LOW)
RELAY A 87 85
(584)
75AN
16LT GN
75AB
10LT GN
86
SLEEPER 30
75AF
10LT GN
MED SPEED
18WH
75-GH
87
RELAY A 87 85
(585)
75AC
14LT GN
12WH
11-GBD
(48) A
75AM
10LT GN
75AT
14LT GN
75AF
10LT GN
(48) B (906) Z
75AD
18WH
75-GN
10LT GN RESISTOR &

THERMO FUSE (49) A
75AM
10LT GN
(1053)
ASSEMBLY
(196)
11-GBD
2
12WH
SLEEPER
75AC
14LT GN
(IN SLEEPER
BLOWER ASSY)
BLOWER
(48) C
MOTOR
75AT
3 1
14LT GN
(1053) (48) (IN SLEEPER BLOWER ASSY)
75-GA 75-GA
10WH 10WH
D
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52512 3
Figure 128 Heater — Bunk Auxiliary Blower
s082252a
12.4. HEATER — BUNK W/STANDARD TEMPERATURE CONTROL, P. 4

HEATER - BUNK W/STANDARD TEMPERATURE CONTROL
SLEEPER
FROM TEMPERATURE
75AS
14LT GN AUX BUNK CONTROL
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E
18WH
18WH
18WH
C
D
H (592)
A B C
OFF
L M
B A C
18LT GN
18LT GN
75AL
75K
16LT GN
14LT GN
16LT GN
75AH
75AC
75AN
18WH
75-GS
TO
BLOWER TO
SENSOR SLEEPER
18LT GN
77L
(CH 12,PG 3) HI & MED

SPEED
RELAYS
(CH 12,PG 3)
SLEEPER
GROUND
STUD
77-GL 11-GAE (746)
18WH 12 WH
11-GAN
10WH
18LT GN
75K
GROUND TERMINAL
(LOCATED AT
B A C
TO B-PILLAR) D (942)
A/C SWITCH GND 11-GN 11-GAN
(905) STUD 10WH 10WH
(CH 2,PG 9)
M
75BC 75BJ 75K

16LT GN 18LT GN 18LT GN
F9-D (906)
(NOT USED)
10A
12PK
13U
18LT GN
77M
HEATER BOX
A B
CONN #2
(162)
CAB/SLPR TO SPLICE
K CONN (CH 2,PG 10)
18LT GN
18LT GN
75BJ
75K
(906) 75-GL
18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C (LOCATED IN HEATER BOX)
HOT AIR
RELAY
(CH 12,PG 1)
U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE

JKP 4MAR02 ADD SPLICE & 11-GAE A 55093F PART NO.
P50317A 12FEB99 AE08-52512 04
Figure 129 Heater — Bunk W/Standard Temperature Control
s082252a
12.5. HEATER — BUNK W/THERMOSTAT TEMPERATURE CONTROL, P. 5

HEATER - BUNK W/THERMOSTAT TEMPERATURE CONTROL
AUTO TEMPERATURE
CONTROL MODULE
W/CODE 016WDL
FROM TEMPERATURE SENSOR

75AS
14LT GN AUX BUNK
BUNK BLOWER
HEATER RELAY
BLOWER (CH 12,PG 3)
SWITCH
(593)
E SOLID
STATE
B
77L CONTROL
C
D 18LT GN
H
OFF
L M
18
18
18
B A C
A C B (592)
16LT GN
16LT GN
14LT GN
75AN
75AH
75AC
18LT GN
18LT GN
18WH
75AL
75-GS
75K
18LT GN
77L
TO TO
BLOWER SLEEPER 77-GL
18WH
SENSOR HI & MED (905) SLEEPER
(CH 12,PG 3) SPEED A C GROUND
12WH
11-GAE
RELAYS STUD
(746)
18
(CH 12,PG 3)
18
SLEEPER
A/C SWITCH
10WH
11-GAN
ON/OFF GROUND TERMINAL

(LOCATED AT
TO B-PILLAR) (942)
18
D
GND
18 STUD 11-GN 11-GAN
(CH 2,PG 9) 10WH 10WH
M
B (905) TO SPLICE 13U 75K
75BC 75BJ
(CH 2,PG 10) 12PK 16LT GN 18LT GN 18LT GN
F9-D
10A (906)
18LT GN
77M
HEATER BOX
CONN #2 A B
CAB/SLPR (162)
18LT GN
18LT GN
K CONN
75BJ
75K
75-GL
(906) 18WH TO
COLD AIR (CH 12,PG 2)
16LT GN
77M
10 8 7
FLAT PACK
TO A/C
HOT AIR (LOCATED IN HEATER BOX)
RELAY
(CH 12,PG 1)
ADD SPLICE & 11-GAE 55093F U00EDL2 9200/9400/9900 PROSLEEPER & SKY-RISE
JKP 4MAR02 A PART NO.
P50317A 12FEB99 AE08-52512 05
Figure 130 Heater — Bunk W/Thermostat Temperature Control
s082252a
12.6. LOWERED HEATER BOX, P. 6

LOWERED HEATER BOX
TO HEATER TO HEATER
TO HEATER WIRING IN CAB WIRING IN CAB
WIRING IN CAB (CH 12,PG 2) (CH 12,PG 2)
(CH 12,PG 2)
14LT GN
10LT GN
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
18LT GN
14LT GN
14LT GN
18LT GN
10WH
75BH
75BE
75M
75BJ
77H
77R
75C
75-G
75K
75F
75T
77F
B A (1060) (161) A B C D (162) A B C D E F
(209)
75F
14LT GN
18LT GN
14LT GN
14LT GN
18LT GN
18LT GN
14LT GN
77B
77R
75-GL
75C
75BJ
75K
77F
10LT GN
A
B
75-G
10WH
14LT GN
14LT GN
77C
75BE
BLOWER
10LT GN
MOTOR
75BH
14LT GN
14LT GN
75M
75T
CAB BUNK
STPR STPR 1
MTR MTR
C
THERMAL
SWITCH
OPEN 28 -32 F
A CLOSE 34 -38 F
(IN HEATER BOX)
RESISTOR BLOCK B 77P

18LT GN
(27)
(214) (221)
77N
18LT GN
LOW A HIGH A
PRESSURE PRESSURE
SAFETY SAFETY
SWITCH B SWITCH B
77J
18LT GN
77E
18LT GN
CLOSE 5 PSI
MAXIMUM OPEN
20 5 PSI
CLOSE 375 20 PSI
(UNDER HEATER BOX)
OPEN 150 MIN PSI
(UNDER HEATER BOX)
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CIRS 75C,75T,75M, B 55093F PART NO.
& 75BH REROUTED. P50317A 12FEB99 AE08-52512 06
Figure 131 Lowered Heater Box
s082252a
13. CONNECTOR COMPOSITES (CHAPTER 13)

13.1. LEFT GAUGE CLUSTER (CONNECTOR 423)

LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 423)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL IL L
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL IL L
SERV/
CHECK
ENG
(+) (+)
I G
C S
C TRLR F
ABS
C S
S
(-) (-)
ILL ILL
1 9
2 10
3 11
4 12
13
14
5 15
6 16
7 17
8 18
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
FRONT AXLE. P50317A 12FEB99 AE08-52513 01
Figure 132 Left Gauge Cluster (Connector 423)
s082252a
13.2. LEFT GAUGE CLUSTER (CONNECTOR 424)

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND LEFT GAUGE CLUSTER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (CONNECTOR 424)
ILL ILL
HIGH
WATER
TEMP
(+) (+)
C S COOL
A LEVEL D
C S
(-) (-)
WORK
LIGHT
ILL ILL
MESSG
WAIT
LOW
(+) (+) OIL
D G
PRESS
C S
B E
C S
WARN
A
(-) (-) ENG
STOP
ENG
ILL ILL
SERV/
CHECK
ENG
(+) (+)
I G
C S
C TRLR F
ABS
C S
S
(-) (-)
1 6
ILL ILL
2 7
3 8
10
4 11
5 12
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//TRLR ABS WAS A P54004K
FRONT AXLE. P50317A 12FEB99 AE08-52513 02
Figure 133 Left Gauge Cluster (Connector 424)
s082252a
13.3. LEFT GAUGE CLUSTER — GAUGE INFORMATION

LEFT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. ENGINE WATER TEMPERATURE
B. ENGINE OIL PRESSURE
C. VOLTMETER
D. AIR APPLICATION - OPTIONAL
E. PYROMETER - OPTIONAL
F. ENGINE OIL TEMPERATURE
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 3
Figure 134 Left Gauge Cluster — Gauge Information
s082252a
13.4. LEFT GAUGE CLUSTER — TERMINAL INFORMATION

LEFT GAUGE CLUSTER -
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TERMINAL INFORMATION
8 18 CONNECTOR 423
7 17 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
6 16
5 1 62C 10 97AT
15
14 2 62-GC 11 97AP
13 3 28A 12 28D
12 4 11-GM 13 97AZ
4
3 11 5 29L 14 94T
2 10 6 34B 15 25A
1 9
7 65C 16 25B
8 --- 17 25-GA
(423)
(SEE NOTE 1) 9 35L 18 30
TERMINALS
1. INSTRUMENT LAMP POWER (+)

2. INSTRUMENT LAMP GROUND (-)
3. IGNITION (+)
4. GROUND (-)
5. HIGH WATER TEMPERATURE WARNING LIGHT (GROUND ACTIVE)
6. LOW COOLANT LEVEL WARNING LIGHT (GROUND ACTIVE) *
7. WORK LIGHT (GROUND ACTIVE) *
8. MESSAGE WAIT (GROUND ACTIVE) *
9. LOW OIL PRESSURE WARNING LIGHT (GROUND ACTIVE)
10. WARN ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
11. STOP ENGINE WARNING LIGHT W/ELECTRONIC ENGINES
12. WARN & STOP ENGINE WARNING LIGHT (COMMON) W/ELECTRONIC ENGINES
13. CHECK ENGINE WARNING LIGHT (GROUND ACTIVE) W/ELECTRONIC ENGINES
14. TRAILER ABS WARNING LIGHT (GROUND ACTIVE)
15. PYROMETER AMPLIFIER (POWER) *
16. PYROMETER AMPLIFIER (GAUGE SIGNAL) *
17. PYROMETER AMPLIFIER (GROUND) *
18. ENGINE OIL TEMPERATURE SENDER (INPUT SIGNAL) *
* OPTIONAL
NOTES
1. VIEW OF CLUSTER CONNECTOR VIEWED FROM MATING (TERMINAL) END.
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CAV 14 WAS ---. A P54004K
TERM 14 WAS FRT AXLE P50317A 12FEB99 AE08-52513 04
Figure 135 Left Gauge Cluster — Terminal Information
s082252a
13.5. LEFT GAUGE CLUSTER — TERMINAL INFORMATION

LEFT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 424
5 12 CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
4 11
1 29S(+) 7 35C(+)
10 2 29S(-) 8 35C(-)
9
3 29C(+) 9 27S(+)
3 8 4 29C(-) 10 27S(-)
2 7
5 35S(+) 11 27C(+)
1 6
6 35S(-) 12 27C(-)
(424)
(SEE NOTE 1)
TERMINALS
1. ENGINE WATER TEMPERATURE GAUGE (SINE +)
2. ENGINE WATER TEMPERATURE GAUGE (SINE -)
3. ENGINE WATER TEMPERATURE GAUGE (COS +)
4. ENGINE WATER TEMPERATURE GAUGE (COS -)
5. ENGINE OIL PRESSURE GAUGE (SINE +)
6. ENGINE OIL PRESSURE GAUGE (SINE -)
7. ENGINE OIL PRESSURE GAUGE (COS +)
8. ENGINE OIL PRESSURE GAUGE (COS -)
9. VOLTMETER GAUGE (SINE +)
10. VOLTMETER GAUGE (SINE -)
11. VOLTMETER GAUGE (COS +)
12. VOLTMETER GAUGE (COS -)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 5
Figure 136 Left Gauge Cluster — Terminal Information
s082252a
13.6. RIGHT GAUGE CLUSTER (CONNECTOR 420)

RIGHT GAUGE CLUSTER (CONNECTOR 420)
ILL ILL
PARK
BRAKE
G I
AIR
A SUSP
D
DUMP
S
DIFF
LOCK
ILL ILL
PDL
G I
B E
LOW
AIR
S
TRAC
CNTL
ILL ILL
ABS
(+) (+)
G I
C S
C F
LOW C S
S FUEL
(-) (-)
LEVEL
DO
NOT ILL
ILL
SHIFT
20 9
19 8
18 7
17 6
16
15
14 5
13 4
12 3
11 2
10 1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 6
Figure 137 Right Gauge Cluster (Connector 420)
s082252a
13.7. RIGHT GAUGE CLUSTER — GAUGE INFORMATION

RIGHT GAUGE CLUSTER - GAUGE INFORMATION
GAUGES
A. FORWARD REAR AXLE TEMPERATURE - OPTIONAL
B. REAR REAR AXLE TEMPERATURE - OPTIONAL
C. TRANSMISSION OIL TEMPERATURE - OPTIONAL
D. AIR PRESSURE (PRIMARY), COUPLER REQUIRED
E. AIR PRESSURE (SECONDARY), COUPLER REQUIRED
F. FUEL LEVEL
NOTES
1. VIEWED FROM REAR OF HOUSING.
2. NUMBERS IN BOXES CORRESPOND TO CAVITY NUMBERS IN CLUSTER.
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 7
Figure 138 Right Gauge Cluster — Gauge Information
s082252a
13.8. RIGHT GAUGE CLUSTER — TERMINAL INFORMATION

RIGHT GAUGE CLUSTER - TERMINAL INFORMATION
CONNECTOR 420
9 20
CAVITY CIRCUIT NO. CAVITY CIRCUIT NO.
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40A
15
4 11-GJ 14 94BD
14
5 5 36S(+) 15 94E
13
4
6 36S(-) 16 36L
3 12
2 11 7 36C(+) 17 ---
1 10 8 36C(-) 18 31
9 44 19 32A
(420) 10 38 20 32
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
5. FUEL LEVEL GAUGE (SINE +)
6. FUEL LEVEL GAUGE (SINE -)
7. FUEL LEVEL GAUGE (COS +)
8. FUEL LEVEL GAUGE (COS -)
9. PARK BRAKE WARNING LIGHT (GROUND ACTIVE) *
10. AIR SUSPENSION DUMP WARNING LIGHT (GROUND ACTIVE) *
11. DIFFERENTIAL LOCK WARNING LIGHT (GROUND ACTIVE) *
12. PDL WARNING LIGHT (GROUND ACTIVE) *
13. LOW AIR PRESSURE WARNING LIGHT (GROUND ACTIVE)
14. TRACTION CONTROL WARNING LIGHT (GROUND ACTIVE) *
15. ANTILOCK BRAKES WARNING LIGHT (GROUND ACTIVE) *
16. LOW FUEL LEVEL WARNING LIGHT (GROUND ACTIVE)
17. ALLISON WT WARNING LIGHT (GROUND ACTIVE) *
18. TRANSMISSION OIL TEMPERATURE SENDER (INPUT SIGNAL) *
19. REAR REAR AXLE TEMPERATURE SENDER (INPUT SIGNAL) *
20. FORWARD REAR AXLE TEMPERATURE SENDER (INPUT SIGNALS) *
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 8
Figure 139 Right Gauge Cluster — Terminal Information
s082252a
13.9. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION

SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION
CONNECTOR 421
9 20
8 19
7 18 1 62D 11 35-G
6
17 2 62-GD 12 35A
16 3 28B 13 48A
15
4 11-GL 14 48B
14
5 5 47/48(+) 15 36
13
4
6 47/48(-) 16 29
3 12
2 11 7 47A 17 93B
1 10 8 47B 18 40C
9 14G 19 36L
(421) 10 35 20 52J
(SEE NOTE 1)
TERMINALS
3. IGNITION (+)
4. GROUND (-)
5. J1708 DATA LINK (+) W/ELECTRONIC ENGINES
6. J1708 DATA LINK (-) W/ELECTRONIC ENGINES
7. SPEEDOMETER SENSOR-HIGH (INPUT SIGNAL) W/MECHANICAL ENGINES
8. SPEEDOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
9. BATTERY (+)
10. OIL PRESSURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
11. OIL PRESSURE SENDER (GROUND SIGNAL) W/MECHANICAL ENGINES
12. OIL PRESSURE SENDER (+5V SUPPLY) W/MECHANICAL ENGINES
13. TACHOMETER SENSOR-HIGH (INPUT SIGANL) W/MECHANICAL ENGINES
14. TACHOMETER SENSOR-LOW (INPUT SIGNAL) W/MECHANICAL ENGINES
15. FUEL SENDER (INPUT SIGNAL)
16. WATER TEMPERATURE SENDER (INPUT SIGNAL) W/MECHANICAL ENGINES
17. TWO SPEED AXLE (OUTPUT SIGNAL) *
18. LOW AIR SWITCH (GROUND ACTIVE)
19. LOW FUEL LEVEL WARNING LIGHT (OUTPUT SIGNAL)
20. HIGH BEAM INDICATOR (INPUT SIGNAL)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 9
Figure 140 Speedometer/Tachometer Module — Terminal Information
s082252a
13.10. SPEEDOMETER/TACHOMETER MODULE — TERMINAL INFORMATION

SPEEDOMETER/TACHOMETER MODULE - TERMINAL
INFORMATION
CONNECTOR 422
9 20
8 19
7 18 1 57R 11 35C(+)
6
17 2 56R 12 35C(-)
16 3 29L 13 27S(+)
15
4 35L 14 27S(-)
14
5 5 29S(+) 15 27C(+)
13
4
6 29S(-) 16 27C(-)
3 12
2 11 7 29C(+) 17 36S(+)
1 10 8 29C(-) 18 36S(-)
9 35S(+) 19 36C(+)
(422) 10 35S(-) 20 36C(-)
(SEE NOTE 1)
TERMINALS
1. RIGHT TURN SIGNAL (INPUT SIGNAL)
2. LEFT TURN SIGNAL (INPUT SIGNAL)
3. HIGH WATER TEMPERATURE WARNING LIGHT (OUTPUT SIGNAL)
4. LOW OIL PRESSURE WARNING LIGHT (OUTPUT SIGNAL)
5. ENGINE WATER TEMPERATURE GAUGE (SINE +)
6. ENGINE WATER TEMPERATURE GAUGE (SINE -)
7. ENGINE WATER TEMPERATURE GAUGE (COS +)
8. ENGINE WATER TEMPERATURE GAUGE (COS -)
9. ENGINE OIL PRESSURE GAUGE (SINE +)
10. ENGINE OIL PRESSURE GAUGE (SINE -)
11. ENGINE OIL PRESSURE GAUGE (COS +)
12. ENGINE OIL PRESSURE GAUGE (COS -)
13. VOLTMETER GAUGE (SINE +)
14. VOLTMETER GAUGE (SINE -)
15. VOLTMETER GAUGE (COS +)
16. VOLTMETER GAUGE (COS -)
17. FUEL LEVEL GAUGE (SINE +)
18. FUEL LEVEL GAUGE (SINE -)
19. FUEL LEVEL GAUGE (COS +)
20. FUEL LEVEL GAUGE (COS -)
* OPTIONAL
NOTES
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 10
Figure 141 Speedometer/Tachometer Module — Terminal Information
s082252a
13.11. CONNECTOR COMPOSITES (1), (2), (3)

CONNECTOR COMPOSITES
DASH PANEL - LEFT SIDE (1)

B A-FRONT END,B-MAIN CAB
R A
P Q B C CAVITY CIRCUIT CAVITY CIRCUIT

O D
S V
N E A B A B
U
M 53B 53B 97AL
L H G A L ---
K
J I B --- --- M 64B 64B
CONNECTOR-593389C1 C --- --- N 21 21**

CONN LOCK(2-REC'D)-598333C1
TERMINAL(18,20AWG)-587576C1 D --- --- O --- ---
TERMINAL(14,16,18AWG)-587575C1
TERMINAL(12AWG)-1673747C1 E RED* 39B P 56 56
CABLE SEAL(16,18,20AWG)-1652325C1
CABLE SEAL(14AWG)-589391C1 52F 52F
F Q 21A 21A
CABLE SEAL(12AWG)-589390C1
A G 52-GE 52-GE R --- ---
J I H --- 97-GF S 57 57
CONNECTOR-589332C1
L K H G CONN LOCK(2 REC'D)-589333C1 70A
M I 70A T 85B 85B
F TERMINAL(14,16AWG)-587577C1
T U TERMINAL(18,20AWG)-587578C1
E J 70 70 U 41C ---
S V CAVITY PLUG-587579C1
O D CABLE SEAL(16,20AWG)-1652325C1
K 58H 58H V 41D ---
P Q B C CABLE SEAL(14 AWG)-589391C1
A *W/AD-9 AIR DRYER **W/ETHER START
DASH PANEL - RIGHT SIDE (2)

A-ENGINE,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT
B A B A
A 19 --- L 17B 17B
B 30 30 M 82C 82C
C 77C 77C N 82D 82D
D 48A --- O 82E 82E
E 92PF RD P 13D 13D
F 48B --- Q 21A 21A
G 71 71 R 23 23
H 71A/71B 71A S 82F 82F
I 29 29 T 82-GC 82-GC
J 29A 23A U 97AW ---
K 97BC 23B V 31 31
DASH PANEL - RIGHT SIDE (3)

A-CHASSIS,B-MAIN CAB
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
A B A B A B A B
A 32 32 G 68A 68A M --- --- S --- 87A
B 47A@ 47A H 71A 71A N --- --- T --- 87B
C 47B@ 47B I --- --- O --- --- U --- ---
D --- 71P J --- --- P --- --- V 36 36
E 56B 56B K --- --- Q --- ---
F 57B 57B L --- --- R 32A 32A
@W/3406C ONLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 41C,41D A 55093F PART NO.
TO CAV U & V OF CHART (1). P50317A 12FEB99 AE08-52513 11
Figure 142 Connector Composites (1), (2), (3)
s082252a
13.12. CONNECTOR COMPOSITES (4), (9), (11), (15), (20), (27)

TURN SIGNAL WINDSHIELD WASHER

(ON STEERING COLUMN)
(4) BOTTLE
(9)
MAIN CAB SWITCH PIGTAIL
RD BK
55A 87-G
70A
70D
87A
57D
56D 57E
56E
BL
OR
56B 57B GN YL
CONNECTOR-872291R1
CONNECTOR-258058C1 CONNECTOR-258059C2 TERMINAL-333733C1
TERMINAL(12AWG) TERMINAL-239807R1
-333734C1
TERMINAL(12+12,12+14AWG)
-1677840C1
HEATER CONTROL SWITCH PYROMETER MODULE

(BEHIND HTR SW PANEL) (15)
(11)
MAIN CAB
PYROMETER
MAIN CAB PIGTAIL
75C 75H
25B BL
77 25A
75B BN
75N
GN RD
25
25-G
CONNECTOR-463156C1
TERMINAL(14AWG)-0333733C1
TERMINAL(18AWG)-0333732C1 CONNECTOR-255058C1 CONNECTOR-255057C1
TERMINAL-333733C1 TERMINAL-239807R1
HEATER RESISTOR &

LOW COOLANT THERMO-FUSE
(20) (IN HEATER BOX)
(27)
HEATER BOX WIRING
CAVITY CIRCUIT
C B A 75M
34 A B 34-G
B 75C
C 75T
A
CONNECTOR-1671611C1
TERMINAL-2033911C1 CONNECTER-0266516
SEAL-1652325C1 TERMINAL(10T,10AWG)-
LOCK-1671608C1 1660025C1
U00EDL2 5000/9100/9200/9400/9900
CNA 10NOV99 SWITCHED 75C W/75T @ A P53673L
CONN (27). P50317A 12FEB99 AE08-52513 12
Figure 143 Connector Composites (4), (9), (11), (15), (20), (27)
s082252a

KEY SWITCH
PUSH BUTTON
(40) START SWITCH
(41)
MAIN CAB
PUSH BUTTON JUMPER

15
13
A B
W/KEY 1 7A
17 17A
SWITCH
START 17 W/PUSH
12 BUTTON
START
12 M
CONNECTOR-188396R1
TERMINAL-899166R1
CONNECTOR-293347C1
TERMINAL(14AWG)-188396R1
TERMINAL(12+12AWG)-1677840C1
HEADLIGHT DIMMER SWITCH TRUCK BODY CONNECTOR

(BEHIND/BELOW LT INST PANEL) (LOCATED AT LT REAR CAB)
(42) (43)
MAIN CAB SWITCH PIGTAIL TRAILER/SLEEPER

MAIN CAB HARNESS
51A RED
58S 58S
58R
53B 52B
64C 52F BROWN BLUE
CONNECTOR-266516C1
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(12+14,14+14AWG)- TERMINAL-239807R1
333735C1
CONNECTOR-872291R1 CONNECTOR-872290R1
TERMINAL(12+12AWG)- TERMINAL-239807R1
1677840C1
LOCK-3513477C1-2
SLEEPER BLOWER MOTOR

LEFT FOG LIGHT
LOCATED ON THE RIGHT HAND-SIDE B-PILLAR (LEFT INNER BUMPER)
(65)
(48)
SLEEPER HARNESS HEATER BOX HARNESS FOG LIGHT OVERLAY FOG LIGHT PIGTAIL
75AF A A
75AF
64-GB
75AM B 75AM B
75AT C 75AT C WH
75-GA D 75-GA D BK
64D
CONNECTOR-1661204C1 CONNECTOR-1661205C1
TERMINAL(10AWG)-1661227C1 TERMINAL(10AWG)-1661233C1
TERMINAL(14AWG)-1661226C1 TERMINAL(14AWG)-1661231C1 CONNECTOR-587567C91 CONNECTOR-587568C91
TERMINAL-587577C1 TERMINAL-587575C1
CABLE SEAL-589390C1 CABLE SEAL-589390C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 65 A P53815P
P50317A 12FEB99 AE08-52513 13
s082252a

CONNECTOR COMPOSTIES
RIGHT FOG LIGHT RIGHT HEADLIGHT

(RIGHT INNER BUMPER) (71)
(66)
FOG LIGHT OVERLAY HARNESS ON SEALED HEADLIGHT ASSEMBLY

FOG LIGHT PIGTAIL
64-GA YELLOW2
C
WH B A
BK YELLOW1 WHITE2
64C
CONNECTOR-261702C1
CONNECTOR-587567C91 CONNECTOR-587568C91 TERMINAL-2034741C1
ETHER START HORN INLINE

(AT DASH PANEL)
(LOWER LEFT RADIATOR)
(72) (76)
ETHER VALVE HORN JUMPER FRONT END HARNESS

FRONT END
HARNESS PIGTAIL
85B
21A BLACK
21 BLACK 85-G
CONNECTOR- CONNECTOR-
"CM" SLEEVE "CM" SLEEVE
AM-89000 AM-89000
BACK-UP LIGHT SWITCH
LEFT HEADLIGHT (94)

(W/9200,9400 ONLY)
(77) ENGINE HARNESS JUMPER TO SWITCH
HARNESS ON SEALED HEADLIGHT ASSEMBLY
YELLOW2
71 B BLK A
C
B A 71A A WH B
YELLOW2 WHITE2
CONNECTOR 1671610C1 CONNECTOR 1671611C1
TERMINAL 2033819C1 TERMINAL 2033911C1
CONNECTOR-261702C1 SEAL 1652325C1 SEAL 1652325C1
TERMINAL-2034741C1 LOCK 1671608C1 LOCK 1671608C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED CONN 94 A P53815P
P50317A 12FEB99 AE08-52513 14
s082252a
13.15. CONNECTOR COMPOSITES (100), (100A), (105), (111), (112), (113), (115)

BACKBONE J1939 HEATER CONTROL PANEL LIGHT

(LOCATED BEHIND CAB HEATER CONTROL PANEL)
BACKBONE J1939 (ENGINE CONNECTION) (105)
(100) (100A)
MAIN CAB

1 YL1(+) 1 YL2(+)
1 2 2 SHD1 1 2 2 SHD2
62P
3 GN1(-) 3 GN2(-) 62-GP
62-BP
3 4 4 --- 3 4 4 ---
*W/BENDIX ABS *W/BENDIX ABS
CONNECTOR 3537127C1 CONNECTOR-435267C1

CONNECTOR 3537127C1
SEALING PLUG 3537132C1 TERMINAL-435266C1
SEALING PLUG 3537132C1
TERMINALS 3537131C1 TERMINAL(16+16AWG)-2010368C1
TERMINALS 3537131C1
TRAILER SOCKET
SHIFT TOWER CRUISE CONTROL (112)
(111) (LOCATED ON REAR OF SLEEPER OR END OF FRAME)
**
CAVITY CIRCUIT
68B
A 97-GC
58R
D C B PLUG WH
C BN BN
97AN/97AM
E B GY
D 97AH OR OR
F A E 97-AD OR
F 97-AG 57C
70C
94AF 56C
CONNECTOR - 2024437C1
CONNECTOR TERMINAL(16AWG) - 1667742C1
CONNECTOR BODY LOCK - 2011364C1 CONNECTOR(PLASTIC HOUSING)-3520417C1
CONNECTOR(DIE CAST HOUSING)-2009934C1
RUBBER BOOT-481849C1 GASKET-1666090C1
**
11-GN W/TRAILER CONN ON FRAME
11-GAL W/TRAILER CONN ON CAB/SLEEPER
RIGHT CAB DOME LIGHT

FOUR WHEEL TRAILER (RIGHT ROOF AREA)
JUNCTION BLOCK (115)
(REAR CROSS MEMBER)
70C ROOF HARNESS LIGHT PIGTAIL
56C (113)
57C
58R BLACK
**
WH BK YL RD GN BN BL
*** BLACK
94AF
** 16BL N/SKYRISE
STOP 63S W/SKYRISE
ABS
68B *** 16YL N/SKYRISE

TAIL 63Y W/SKYRISE
CLEARANCE
ASSEMBLY-407860C91 CONNECTOR-587568C91 CONNECTOR-587567C91

U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 SNS//ADDED 100&100A A P53815P
P50317A 12FEB99 AE08-52513 15
Figure 146 Connector Composites (100), (100A), (105), (111), (112), (113), (115)
s082252a
13.16. CONNECTOR COMPOSITES (116), (117), (118), (127A), (128)

LEFT CAB DOME LIGHT

(LEFT ROOF AREA)
(116)
ROOF HARNESS LIGHT PIGTAIL
BLACK
** 16BL N/SKYRISE
63M W/SKYRISE
**
*** 16YL N/SKYRISE

63N W/SKYRISE
*** BLACK
SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL

(117) (117)
CTRL PNL HARNESS

CTRL PNL HARNESS
86AB
86AB
86AC
BLACK
86AC 86AW
86AD
86AX
GREEN YELLOW
86AH
GREEN
TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1 TERMINAL(14AWG)-333733C1 CONNECTOR-266515C1
TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1 TERMINAL(14+14AWG)-333735C1 TERMINAL-239807C1
SLEEPER BOX CONTROL PANEL SLEEPER BOX CONTROL PANEL

(118) (118)
CTRL PNL HARNESS

CTRL PNL HARNESS
86AE
86AE
86AL BLACK
86AY
86AP
86AP
RED
86AK
86AZ
GREEN
GREEN
CONNECTOR-266515C1 CONNECTOR-266516C1 CONNECTOR-266515C1 CONNECTOR-266516C1

TERMINAL-239807C1 TERMINAL-333733C1 TERMINAL-239807C1 TERMINAL-333733C1
LEFT STOP,TAIL,TURN & BACK-UP LIGHT RIGHT STOP,TAIL,TURN &

(127A) BACK-UP LIGHT
LEFT TAIL LIGHT LEFT TAIL LIGHT (128)
LEFT(OUTER)SOCKET LEFT(INNER)SOCKET
RIGHT TAIL LIGHT
FROM CAB TO RIGHT LIGHT
RIGHT(INNER)SOCKET
TO LEFT LIGHT
(INNER)SOCKET
E 11GV(WHITE) E LEFT TAIL LIGHT TO

11GV(WHITE)
RIGHT LIGHT (128)
E 11GV(WHITE)
68A(BROWN) PLUG
D D
PLUG
D
C 57B(GREEN) 57B(GREEN)
C
C 57B(GREEN)
B
B
56B(YELLOW) 68A(BROWN)
B
A 68A(BROWN)
71A(BLUE) A
71A(BLUE)
A
71A(BLUE)
CONNECTOR-1661375C2
CONNECTOR LOCK-1661376C1
CONNECTOR-1661375C2 CABLE SEAL-589391C1
CONNECTOR-1661375C2 CONNECTOR LOCK-1661376C1 TERMINAL-1661377C1
CONNECTOR LOCK-1661376C1 CABLE SEAL-589391C1 CAVITY PLUG-587579C1
CABLE SEAL-589391C1 TERMINAL-1661377C1
TERMINAL-1661377C1 CAVITY PLUG-587579C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 16
Figure 147 Connector Composites (116), (117), (118), (127A), (128)
s082252a
13.17. CONNECTOR COMPOSITES (137), (141), (142), (143), (144), (145), (146), (147),
(148)

DATA LINK CONNECTOR SERVICE BRAKE SWITCH

(137) (141)
CAVITY CIRCUIT
D
A 98A(+)
A B
F B B 98C(-)
A C 97DL C
E C D ---
D
E 11-GR
F ---
CONN-1661777C1 CAVITY CIRCUIT
LOCK-1661873C1
TERM-1661261C1 C 97AL
SEAL-1661872C1
D 97-GF
SEALING CAP-2024574C1
LOCATED IN LEFT
CONNECTOR---2024573C1
SIDE OF INSTRUMENT
TERMINAL----0500397C1 PANEL
WIPER-LOW SPEED
WIPER-HIGH SPEED
(143)
(142)
CAVITY CIRCUIT
CAVITY CIRCUIT
1
1 82K/82C
1 82E
1
2 82J 3
5 2 2 82B
3 82A
5 3 2 3 82F
4
4 82D
4 82A
4 5 12BB/12BC
5 12BB/12BA
CONNECTOR-0593385C1
TERMINAL(18 AWG)-1659673C1
A/C CONTROL RELAY AIR DRYER RELAY

ACCESSORY FEED
(144) (146)
(145)
1 CAVITY CIRCUIT CAVITY CIRCUIT 1 CAVITY CIRCUIT

1
1 77T 1 14BJ 1 39A
5 3 2 5 3 2
2 77-GS/12GH 5 3 2 2 12-GH 2 13-GAD
4 3 --- 3 --- 4 3 ---

4
4 77H 4 12AD 4 39B
5 77S/77M 5 12AC 5 13AH
TERMINAL(14+16AWG)-1661709C1 CONNECTOR-0593385C1 TERMINAL(14+16AWG)-1661709C1
TERMINAL(18AWG)-1659673C1 TERMINAL(14AWG)-1661709C1 TERMINAL(18AWG)-1659673C1
AUXILIARY BUNK BLOWER RELAY FOG LIGHT RELAY

(147) (148)

1 1
1 75AX 1 64
5 3 2 2 13-GAT 3
5 2 2 64-GA
3 --- 3 ---
4 4
4 75AS/75L 4 64B
5 13AT 5 64A
TERMINAL(10,12AWG)-1661710C1 TERMINAL(14AWG)-1661709C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 17
Figure 148 Connector Composites (137), (141), (142), (143), (144), (145), (146), (147), (148)
s082252a

ACC ADAPTER RELAY OPTIMIZED IDLE

(149) IGNITION
(150)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 17C/17A
1 1
1 14BJ 2 17F
5 3 2 2 12-GH 5 3 2 3 ---
3 --- 4 17E
4 4
4 12AD 5 17H
5 12AC
CONNECTOR-0593385C1
CONNECTOR-0593385C1 TERMINAL(16AWG)-1661709C1
TERMINAL(16AWG)-1661709C1 LOCK-0593387C1
OPTIMIZED IDLE ABS IGNITION RELAY

SAFETY (152)
(151)
CAVITY CIRCUIT
CAVITY CIRCUIT
94 *
1 17H/17HA 1
1 14AN **
2 97AW 1 94-GA
3 --- 2
5 3 2 13X/13W **
4 17K/17KA 5 3 2
4 3 ---
5 17CA/17K 94K *
4 4
94A **
13W/94B
5
94-GC **
CONNECTOR-0593385C1 * W/BENDIX
TERMINAL(16+16AWG)-1661710C1 ** W/WABCO
LOCK-0593387C1 TERMINAL(10,14+14AWG)-1661710C1
HEATER CONNECTION #1
(161)
HEATER BOX CAB HARNESS
75F A 75F A
75M B 75BH B
75T C 75T C
75-G D 75-G D
75-GL
HEATER CONNECTION #2
(162)
HEATER BOX CAB HARNESS

A 75L
D C C D A 75BJ
B 75K B 75K
C 77B/77C E B B E C 77H
D 77P/77J D 77R
E 77F F A A F E 77F
F 75C F 75C
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CONN 152 CKT 13X WAS A P53815P
13AX P50317A 12FEB99 AE08-52513 18
s082252a

ABS WARNING LIGHT RELAY ABS ENGINE BRAKE RELAY

(165) (166)
CAVITY CIRCUIT
1 1 94E CAVITY CIRCUIT

1
94B/92ST * 1 94F
2
5 3 2 94B/94C ** 3
5 2 2 94C/94F
3 94-G/94-GA 3 13AF
4 4
4 --- 4 ---
5 94H 5 94J
* N/3406C MECH
** W/3406C MECH
TERMINAL(18AWG)-1659673C1 TERMINAL(14+14AWG)-1661710C1
TERMINAL(14AWG,16AWG)-1661709C1
TERMINAL(14,16AWG)-1661709C1
TERMINAL(16+16,14+14AWG)-1661710C1
OWNER/OPERATOR SPARE SWITCH

(167)
1 CAVITY CIRCUIT
1 14AS
5 3 2 2 12S
3 ---
4
4 14AF
5 12-GS
CONNECTOR-0593385C1
TURN SIGNAL LIGHT TURN SIGNAL LIGHT FRONT LEFT & RIGHT
LEFT SIDE RIGHT SIDE TURN LIGHTS
(BEHIND INST PANEL LEFT SIDE) (BEHIND INST PANEL RIGHT SIDE) (BEHIND TURN LIGHT ASSY)
(170) (171) (180)
TURN LIGHT
CABLE ASSY
TERMINAL-239807R1 TERMINAL-239807R1 CAVITY CIRCUIT
A ORANGE
B BROWN
G WHITE
WH OR
OR
WH
LIGHT HARNESS
LIGHT HARNESS
MAIN CAB
B
MAIN CAB
G
56-GA 56D
56
A
57
57-GA 57D
CONNECTOR-1664227C1
GASKET-1664228C1
CONNECTOR-969541R1 CONNECTOR-969541R1 CONNECTOR LOCK-1664229C1
TERMINAL(16AWG)-333733C1 TERMINAL(16AWG)-333733C1 TERMINAL-1664231C1
TERMINAL(12+12AWG)-1677840C1 TERMINAL(12+12AWG)-1677840C1 CABLE SEAL-1664232C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 92ST TO CONN 165 A P53815P
P50317A 12FEB99 AE08-52513 19
s082252a
13.20. CONNECTOR COMPOSITE (190)

ELECTRONIC ENGINE DASH CONNECTORS
(190)
CAB OVERLAY
HARNESS ENGINE HARNESS
M N O
O N M
L T S P
P S T L
J K Q R
R Q K J
I H B A
A B H I
G U V C
C V U G
F E D
D E F
CONNECTOR- 593389C1 CONNECTOR- 598332C1

TERMINAL- 0587576C1 TERMINAL- 0587578C1
SEAL- 1652325C1 SEAL- 1652325C1
PLUG- 0587579C1 PLUG- 0587579C1
N14 C10/C12/3406E SERIES 60 AHD & ISM I6 HEUI
CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT CAV CIRCUIT
A 99 A 99 A 99 A 99 A 99B
B 99A(5V) B 99A(5V)/(8V) B 99A(5V)/(8V) B 99A(5V)/(8V) B 97U(5V)
C 99-G C PLUG C 99-G C 99-G C 97W
D 99B D PLUG D 99B/99-B D 99B D 97D
E 99C E PLUG E 13-DB E 99C E 97A
97AL 97AL 97AL 97AL 97CT

F F F F F
97AM PLUG 17F 99AM 98

G G G G G
97AP PLUG 97AP 97AP 97AF

H H H H H
97AB 97AB 97AB 97AB 97DK

I I I I I
97AE 97AE 97AE 97AE 97CF

J J J J J
97AA 97AA 97AA 97AA 97DJ

K K K K K
24AF 24AF 24AF 24AF 24

L L L L L
24AE 24AE 24AE 24AE PLUG

M M M M M
97AZ 97AZ 75DD/75DC 97AZ 97CD

N N N N N
97AU PLUG 97AU PLUG 97AA

O O O O O
97AV PLUG 97AV/75DH PLUG 97NM

P P P P P
97AU 97L 75DE 24AP* PLUG

Q Q Q Q Q
97AH 97AH 97AH 97AH 97CR

R R R R R
98B(-) 98B(-) 98B(-) 98B(-) 98C(-)

S S S S S
T 98(+) T 98(+) T 98(+) T 98(+) T 98A(+)
U 97AT U 97AT U 97AT U 97AT U 97T
97-GA 97-GA 97-GA 97-GA PLUG

V V V V V
* W/AHD ENGINES ONLY
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 20
Figure 151 Connector Composite (190)
s082252a
13.21. CONNECTOR COMPOSITES (196), (199), (200), (201), (209), (211), (214), (216)

BUNK BLOWER WORK LIGHT WORK/BACKUP

RESISTOR ASSEMBLY IN PARK/REVERSE LIGHT
(196) (199) (200)
1 65A 1 71-C
1 1
CAVITY CIRCUIT 2 71-GC 2 71-GA/71-GB
C B A 75AM 3 3 --- 3 3 71B/71H
5 2 5 2
B 75AT 4 65L 4 71G
4 4
A C 75AC 5 13Z 5 71F/71G
CONNECTOR-0266516C1 CONNECTOR-0593385C1 CONNECTOR-0593385C1

TERMINAL(10T,10AWG)- TERMINAL(14AWG)-1661709C1 TERMINAL(14+14AWG)-1661710C1
1660025C1 TERMINAL(16AWG)-1661709C1 TERMINAL(14AWG)-1661709C1
LOCK-0593387C1 LOCK-0593387C1
RUN RELAY START ENABLE APADS RELAY HEATER BLOWER

W/3406E,C10 & C12 W/EATON AUTOSHIFT W/INDEX APADS (CONNECTION AT MOTOR)
(201) (201) (209)

(201)
CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
1 97C 1 17A 1 77AC
2 13-GZ 2 17U 2 77-GAB A CAVITY CIRCUIT
3 --- 3 --- 3 ---
A 75F
4 97L 4 17X 4 77AD
5 13Z 5 17-GA 5 77AB
B B 75-G
CONNECTOR-1669972C1
1 TERMINAL(20,18AWG)-1661208C1
TERMINAL(16,14,20P+16P,18P+16P,
3 18P+18PAWG)-
5 2 CONNECTOR-0593385C1 TERMINAL(12,10,16+16,14+18)-
TERMINAL(14+16AWG)-1661710C1 1661211C1
4
TERMINAL(16AWG)-1661709C1 TEMINAL(18,20AWG)-
12077953
RIGHT HEADLIGHT/ TURN/ LOW PRESSURE

MARKER LIGHT SAFETY SWITCH
(211) (214)
CAVITY CIRCUIT
FRONT END A 77P B
HARNESS HEADLIGHT
CAVITY CIRCUIT
B 77E
A
CONN-1673751C1
A 52E TERM-1673748C1(12AWG)
CONNECTOR-2002712C1
B 52-GA 587577C1(14AWG)
TERMINAL(18,20AWG)-
C 53C SEAL- 589390C1(12AWG)
1651943C1
589391C1(14AWG)
D 57
E 58U
ECM POWER
A CONNECTOR
A D (LOCATED AT START MOTOR)
D (216)
B B
C C ECM POWER
E E JUMPER
97B
CAVITY CIRCUIT CONNECTOR-587570C91
A YELLOW1 TERMINAL-1673747C1
CONN-1673752C1 CABLE SEAL- 589390C1
B WHITE1
TERM-1673747C1(12AWG) 97-G
587575C1(14AWG) C YELLOW2
SEAL- 589390C1(12AWG) D ORANGE
589391C1(14AWG)
E BROWN
97C
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 2 MORE 201 CONN'S A P53815P
P50317A 12FEB99 AE08-52513 21
Figure 152 Connector Composites (196), (199), (200), (201), (209), (211), (214), (216)
s082252a
13.22. CONNECTOR COMPOSITES (217), (218), (220), (221)

FUSE 1 FUSE 2
(217) (218)
CONNECTOR FUSE CONNECTOR FUSE
B B
A A
A 97 A 97A
15 AMP
B 97B B 97C 15 AMP
CONNECTOR-0509080C1
25 AMP CONNECTOR-0509080C1
CONNECTOR-1667639C1 CONNECTOR-0131225C1 25 AMP

CONNECTOR-1667639C1
COVER COVER
(INLINE AUTOFUSE) (INLINE AUTOFUSE)
READING LIGHT HIGH PRESSURE

GROUND SWITCH SAFETY SWITCH
(220) (221)
A LEFT BLANK INTENTIONALLY

B
B
A
CAVITY CIRCUIT
A 63-GX
B 63-GU CAVITY CIRCUIT
A 77N
B 77J
CONNECTOR-1661259C1
TERMINAL(16P,18,20AWG)-
CONNECTOR-2002712C1
1661261C1
TERMINAL(18,20AWG)-
1651943C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 22
Figure 153 Connector Composites (217), (218), (220), (221)
s082252a

FAN SOLENOID
(LOCATED ON ENGINE)
(227)
ENGINE FAN SOLENOID

CAVITY CIRCUIT HARNESS PIGTAIL
A RED
CUMMINS N14 DETROIT SERIES
B BLACK
A A A 23B A 23
B 23-GA B 23D
B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM
A 23A/23B A 23B
B 23-GA B 23-GA
CABLE SEAL-1652325C1 CABLE SEAL- 589391C1
FREON PRESSURE SWITCH

(LOCATED ON ENGINE)
(228)
ENGINE PRESSURE SWITCH JUMPER
HARNESS PIGTAIL ASSEMBLY
CUMMINS N14 DETROIT SERIES

JUMPER
A 23C A 23C
B 23-GB B 23-GB
B B B
CAT C10,C12 & 3406E CUMMINS AHD,ISM

A A A
A 23C A 23C
B 23-G B 23-GB
W/AIR COND W/O AIR COND
I6 HEUI CAVITY CIRCUIT
CAVITY CIRCUIT A BLACK
A 23A B BLACK
B 23B
ASSEMBLY-
CABLE SEAL- 589391C1 CABLE SEAL-1652325C1
1684603C91
ENGINE OIL TEMP SENDER

INLINE
(LEFT SIDE OF ENGINE)
(229)
ENGINE SENDER
HARNESS JUMPER
CUMMINS N14 DETROIT SERIES CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 30
A 30 A 30 B 30-G
B 30-G B 30-G
B B
CAT C10,C12 & 3406E

A A
CAVITY CIRCUIT
A 30
B 30-GA
CUMMINS AHD & ISM

CAVITY CIRCUIT CIRCUIT TERMINAL- 587577C1 TERMINAL- 587575C1
CABLE SEAL- 1652325C1 CABLE SEAL-1652325C1
A 30A 30B
B 30-GA 30-GB
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 23
s082252a

BACK-UP LIGHT SWITCH (230)
LOCATED ON TOP OF TRANSMISSION
W/FULLER C2000 TRANSMISSION W/ALL OTHER TRANSMISSION'S
BLACK
A BLACK
A
WHITE
B B
C
WHITE
CONNECTOR 1661778C1
TERMINAL 1661875C1 CONNECTOR (CB SLEEVE)-
SEAL 1661872C1 AM-89000 #7
LOCK 1661874C1 TERMINAL-0425058C1
ENGINE WATER TEMP

(LOCATED ON ENGINE)
(231)
ENGINE
HARNESS
29-G
29
CONNECTOR-1675752C1
TERMINAL-1651943C1
CABLE SEAL-1661872C1
TRANSMISSION OIL TEMPERATURE DIAGNOSTIC ON/OFF SWITCH

SENDER (241)
(ON TRANSMISSION)
(236)
I6 HEUI
CAVITY CIRCUIT
1 ---
2 ---
3 ---
2 4 ---
7 1 3 5 97-GE
31 6 97-AM
7 62R
31-G
8 4 6 8 62-GR
5
CAVITY CIRCUIT
CONNECTOR-2009385C1
CAVITIES 1-6 1 ---
TERMINAL(18+18AWG)- 2 ---
1661226C1 3 ---
TERMINAL(12AWG)-
1661227C1 4 ---
CAVITIES 7-8 5 97-GE
CONNECTOR-1675752C1
TERMINAL(16AWG)- 6 97AM
TERMINAL-1651943C1
1661209C1
CABLE SEAL-1661872C1 7 62R
TERMINAL(18AWG)-
1661208C1 8 62-GR
A 54719V
U00EDL2 5000/9200/9400/9900
REMOVED ITEM 235
P50317A 12FEB99 AE08-52513 24
s082252a
13.25. CONNECTOR COMPOSITES (243), (244), (249), (250), (251)

IDLE DIAGNOSTIC INC/DEC

CRUISE CONROL SWITCH
W/CUMMINS N14
W/CUMMINS N14
(243)
(244)
2
7 1 3
8 4 6 CAVITY CIRCUIT CAVITY CIRCUIT

5 1 97AU
C D A 97-GC
2 97-GD B 97AE1
CONNECTOR-2009385C1
CAVITIES 1-6 3 97AV
B E C ---
TERMINAL(18+18AWG)- D ---
4 ---
1661226C1
TERMINAL(12AWG)- 5 ---
A F E 97AA1
1661227C1 6 --- F 97AB1
CAVITIES 7-8
7 62Q
TERMINAL(16AWG)-
1661209C1 8 62-GQ CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR LOCK-2011364C1
1661208C1 TERMINALS-1667742C1,0239481R1,0587578C1
LOW COOLANT LEVEL SWITCH

(249)
VEHICLE SPEED SENSOR
(ON TRANSMISSION)
ENGINE HARNESS (250)
ENGINE HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
D A 34 A 97AJ
B 34-G B A
B 97AK
B A C 34B(5V)
D 34A
CONNECTOR-1684261C1
C CONNECTOR LOCK-1684263C1
CONNECTOR-1673746C1 TERMINAL-1680205C1
TERMINAL-1661875C1
CELECT 21-WAY CAVITY CIRCUIT

ECM
A 13D
CONNECTOR
(251) B PLUG
C 23A
D PLUG
E PLUG
F PLUG
J H X G 11-GK
K W H PLUG
B G
J 34B(5V)
L V
34-G
C A F K
M U L 34A
D E M 34
N T ---
N
P R S P ---
R PLUG
S PLUG
T 23C
U PLUG
V 97AM
CONNECTOR-1651966C1
TERMINAL-1680205C1 W PLUG
-0500398C1
X PLUG
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 244;CONN 251 CKT A P53815P
23A WAS 23D P50317A 12FEB99 AE08-52513 25
Figure 156 Connector Composites (243), (244), (249), (250), (251)
s082252a

ENGINE OVERRIDE
DIAGNOSTIC ON/OFF
W/DETROIT DIESEL
(260)
ELECTRONIC CONTROL MODULE
(ECM)
W/CUMMINS N14
(252) 2
7 1 3
8 4 6
CAVITY CIRCUIT
5
1 97AZ
2 97AE/97AE2
3 97AJ CAVITY CIRCUIT
19 1 ---
4 97AN
2 ---
5 24AE 3 ---
28 9 6 99B
CONNECTOR-2009385C1
CAVITIES 1-6 4 ---
TERMINAL(18+18AWG)- 5 97AU
7 97AK 1661226C1
6 97-GD
TERMINAL(12AWG)-
8 98B(-) 1661227C1 7 62Q
CAVITIES 7-8 8 62-GQ
9 99C TERMINAL(16AWG)-
1661209C1
10 97-G
TERMINAL(18AWG)-
11 99 1661208C1
12 97AB/97AF
13 97AL
14 97AV
15 ----
97AP
20 1 16
17 ---- THROTTLE POSITION

SENSOR
18 99A(5V)
(267)
19 99-G
10 20 ----
21 ---- CAB OVERLAY
22 97AA/97AC
23 97AU IDLE THROTTLE
VALIDATION POSITION
24 ---- SWITCH F E D C B A SENSOR
25 97AT
CONNECTOR-2041336C91
STRAPLOCK(4 REQ'D)- 289862C1 26 ----
CONNECTOR COVER-1654798C1
27 98(+)
TERMINAL-1654799C1
CAVITY PLUG-1654800C1 24AF
28
CONNECTOR-587574C91
TERMINAL- 587575C1
W/CUMMINES ENGINES
N14,AHD,ISM W/DETRIOT SERIES 60
A 99-G A 99G
B 99 B 99
C 99A(5V) C 99A(5V)
D 99C D ---
E 99B E 99B
F 99-GA F 99-GA
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED 252 A P53815P
P50317A 12FEB99 AE08-52513 26
s082252a

DETRIOT DIESEL ECM CONNECTOR

(273) CAVITY CIRCUIT CAVITY CIRCUIT
A1 --- F1 23C
A2 23D F2 97AE
A3 99A(5V) F3 13DB
B1 97AT G1 97AU
A B C D E F G H J K
B2 97AP G2 97AL
B3 13D G3 97AA/97AC
3
C1 98B(-) H1 ---
2 C2 98(+) H2 97AV
1 C3 99-G H3 34
D1 --- J1 97AB/97AF
D2 99 J2 97AH/97AM
D3 --- J3 ---
CONNECTOR-1687787C1
TERMINAL-1651943C1 E1 99B K1 ---
PLUG-1687788C1
E2 97AJ K2 24AE
E3 97AK K3 24AF
DETROIT DIESEL THERMAL OVERCRANK DETROIT DIESEL

IDLE TIMER PROTECTION LOW COOLANT SWITCH
(268) (AT STARTER-OPTIONAL)
(278)
(275)
CAB ENGINE
OVERLAY HARNESS
ENGINE
HARNESS
97-GE
A
34
97AV 17D
B
97BC 34-G
B
17-G
A
CONNECTOR-1671610C1
CONNECTOR-1661777C1 CONNECTOR-2036583C1 CONNECTOR LOCK-1671608C1
TERMINAL-1675832C1 TERMINAL-2036586C1 TERMINAL-1661377C1
WABCO ABS LEFT FRONT

CAB ABS ECU WHEEL SPEED SENSOR
(282) (AT FRONT LEFT WHEEL)
(289)
ABS FRONT
CHASSIS
4 5 6 CAVITY CIRCUIT
1 94WH GY/WH 1
2 94WJ
3 94WK
OR/WH 2
4 94WC
1 2 3 5 94WD
6 ---
CONNECTOR-1684261C1
CONNECTOR-2005240C1 CONNECTOR LOCK-1684263C1
CONNECTOR LOCK-2005242C1 TERMINAL-1651969C1
TERMINAL-1680205C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 282 CONN A P53815P
P50317A 12FEB99 AE08-52513 27
s082252a

ABS LEFT FRONT ABS RIGHT FRONT ABS RIGHT FRONT

MODULATOR VALVE MODULATOR VALVE WHEEL SPEED SENSOR
(BETWEEN FRONT WHEELS) (BETWEEN FRONT WHEELS) (AT FRONT RIGHT WHEEL)
(290) (291) (292)
ABS FRONT ABS FRONT

CHASSIS CHASSIS ABS FRONT
CHASSIS
C
B
A
C
B
A
DKBL/WH 1
YL/WH 2
BK/WH BN/WH VT/WH LTBL/WH
RD/WH LTGN/WH

CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1684263C1
TERMINAL-1661377C1 TERMINAL-1661377C1 TERMINAL-1651969C1
CUMMINS N14,AHD,ISM
THERMAL OVER-CRANK
PROTECTION CLUTCH SWITCH CAVITY CIRCUIT
(LOCATED BY CLUTCH) A 97AH
(293)
(294) B 97-GH
SWITCH CAT C10,C12 & 3406E

CAVITY CIRCUIT # CAB OVERLAY
PIGTAIL
B CAVITY CIRCUIT
A 17-G A 97AH
A B 17D B 97-GH
B B DETROIT SERIES
CAVITY CIRCUIT
TERMINAL(18AWG) - 2644000R1 A A A 97AH
B 97-GH
CAVITY CIRCUIT
CONNECTOR-1661196C1 CONNECTOR-1661197C1 A BLACK
TERMINAL-1661208C1 TERMINAL-1661213C1 B BLACK
LEFT HEADLIGHT/ TURN/

MARKER LIGHT
(296)
FRONT END CONN-1673752C1 HEADLIGHT CONN-1673751C1

HARNESS TERM-1673747C1(12AWG) TERM-1673748C1(12AWG)
587575C1(14AWG) 587577C1(14AWG)
SEAL- 589390C1(12AWG) SEAL- 589390C1(12AWG)
589391C1(14AWG) 589391C1(14AWG)
A A CAVITY CIRCUIT
D CAVITY CIRCUIT
D A YELLOW1
A 52D
B B 52-GE B B WHITE1
C C 53D C C YELLOW2
E D 56 E D ORANGE
E 58T E BROWN
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 (292) PINS WERE A&B A P53815P
P50317A 12FEB99 AE08-52513 28
s082252a
13.29. CONNECTOR COMPOSITES (298), (299), (311), (312), (313), (315, 316)

TEMPERATURE SWITCH
(298) 6X4 REAR REAR AXLE
TEMPERATURE SWITCH
(299)
4X2 REAR AXLE 6X4 FRONT REAR AXLE
SENDER CHASSIS SENDER CHASSIS SENDER CHASSIS

JUMPER HARNESS JUMPER HARNESS JUMPER HARNESS
32-G 32-G 32-GA
A A A A A A
B B B B B B
32 32 32A
CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91 CONN-587568C91 CONN-587567C91

TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1 TERM-587575C1 TERM-587577C1
SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1 SEAL-589391C1
RIGHT READING LIGHT LEFT READING LIGHT

(ROOF NEAR LIGHT) (ROOF NEAR LIGHT)
(311) (312)
ROOF LIGHT
HARNESS PIGTAIL LIGHT
ROOF
HARNESS PIGTAIL
63-GT WHITE
63-GR WHITE
A B
A B
A B
A B
63T RED
63R RED
CONNECTOR- CONNECTOR- CONNECTOR- CONNECTOR-

1661259C1 1661260C1 1661259C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661264C1 1661263C1 1661264C1
TERMINAL- TERMINAL- TERMINAL- TERMINAL-
1661261C1 1661262C1 1661261C1 1661262C1
DEFROSTER FAN OIL TEMP

(FRONT CENTER ROOF) SENDER
(313) (315,316)
FAN ROOF
ASSEMBLY HARNESS
30-GB
BLACK 76-G B
BLACK 76 A
30
CONNECTOR-481140C1 CONNECTOR-969541R1
CONNECTOR-2036584C1
TERMINAL-2036586C1
TERMINAL-239807R1 TERMINAL-333733C1
U00EDL2 5000/9200/9400/9900
CONN 315 WAS A 54719V
1675752C1 & 1661872C1 P50317A 12FEB99 AE08-52513 29
Figure 160 Connector Composites (298), (299), (311), (312), (313), (315, 316)
s082252a

FOUR WHEEL TRAILER INLINE 4-WHEEL CONNECTION

(LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER)
(LOCATED BY FRAME UNDER LEFT REAR OF SLEEPER)
(316) (318)
CAB WIRING TO
CHASSIS WIRING
INLINE
BN A B YL
B
D C A
BK GN
D
C CAV CIR
A RD
B BL
A B
BN YL
CONNECTOR-2031522C1
CHASSIS CABLE
ASSEMBLY
CONN LOCK-2033927C1
1661497C91 1661496C91
TERMINAL- TERMINAL-
587575C1 587577C1
RIGHT CAB READING BUNK DOMELIGHT CONNECTOR

LIGHT CONNECTOR (321)
(320)
LEFT SIDE SLEEPER
RIGHT SIDE ROOF SLEEPER HARNESS ROOF JUMPER HARNESS

HEADLINER HARNESS JUMPER HARNESS
A A
A A B
B
C C
B B

A 63AP A 63AP
A 63T A 63T
B 63-GK B 63-GK
B 63-GT B 63-GT
C 63-GJ C 63-GJ

TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
1661208C1 1661212C1 1661208C1 1661212C1
LEFT BUNK JUMPER CONNECTOR RIGHT BUNK JUMPER CONNECTOR

(322) (323)
SLEEPER LEFT SIDE SLEEPER SLEEPER RIGHT SIDE SLEEPER
HARNESS ROOF JUMPER HARNESS HARNESS ROOF JUMPER HARNESS
D C C D D C C D
A B B A A B B A
A 63U A 63U A 76K A 76K
B 63-GU B 63-GU B 76-GK B 76-GK
C 86AX C 86AX C 86AZ C 86AZ
D 86AW D 86AW D 86AY D 86AY

CONNECTOR-1667529C1
CONNECTOR LOCK- CONNECTOR LOCK- CONNECTOR LOCK-
CONNECTOR LOCK-
1661263C1 (2-REQUIRED) 1667530C1 (2-REQUIRED) 1661263C1 (2-REQUIRED)
1667530C1 (2-REQUIRED)
TERMINAL(18AWG)- TERMINAL(18AWG)- TERMINAL(18AWG)-
TERMINAL(18AWG)-
1661261C1 1661262C1 1661261C1
1661262C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 30
s082252a
13.31. CONNECTOR COMPOSITES (325), (345), (350), (351), (352), (353), (354)

LEFT CAB READING CLEARANCE LIGHT

LIGHT CONNECTOR CONNECTOR
(325) (345)
LEFT SIDE ROOF
HEADLINER HARNESS JUMPER HARNESS
HEADLINER CLEARANCE LIGHT
HARNESS HARNESS
A A A
A
B B B
B
A 11-GAA A 11-GAA
B 58A B 58A
A 63R A 63R
B 63-GR B 63-GR
CONNECTOR-1669972C1 CONNECTOR BODY CONNECTOR BODY
CONNECTOR-1669973C1
TERMINAL(18AWG)- LOCK-1661263C1 LOCK-1661264C1
TERMINAL(18AWG)-
1661208C1 TERMINAL(18AWG)- TERMINAL(18AWG)-
1661212C1
1661261C1 1661262C1
ABS/ATC ECU ABS LEFT REAR

(REAR AXLE AREA)
WHEEL SPEED SENSOR
(350) (AT REAR LEFT WHEEL)
(351)
COLUMN NOTES CONNECTOR
OR/WH
(1)-W/ABS ONLY
CAVITY CIRCUIT CIRCUIT *
(2)-W/ABS & ATC
W/4X2 A1 94BP 94BU
2 ABS REAR
(3)W/ABS & ATC CHASSIS
W/6X4 A2 ----
A3 ---- 1
REAR ABS/ATC B1 94BN 94BT GY/WH
CHASSIS HARNESS
B2 ---- CONNECTOR-3539777C1
3 2 1 B3 ---- CONNECTOR LOCK-3539784C1
TERMINAL-1651969C1
C1 94BR 94BS
F C2 ----
E C3 ---- ABS RIGHT REAR
D D1 94BS 94BR WHEEL SPEED SENSOR
D2 94BV 94BV (AT REAR RIGHT WHEEL)
D3 94BW 94BW (352)

C E1 94BT 94BN YL/WH
B E2 94BY 94BX 2 ABS REAR
A E3 94BX 94BY CHASSIS
F1 94BU 94BP
1
F2 94BZ 94BZ DK BL/WH
CONNECTOR-2010376C1
TERMINAL-1651943C1 F3 94CA 94CA
SEALING PLUG-1687788C1 CONNECTOR-3539777C1
* W/ HD AUTO XMSN
TERMINAL-1651969C1
ABS LEFT REAR ABS RIGHT REAR

WHEEL SPEED SENSOR MODULATOR VALVE
(BACK SIDE OF DOGBONE XMBR) (BACK SIDE OF DOGBONE XMBR)
(353) (354)
C
A
B
C
B
A
ABS REAR ABS REAR

CHASSIS CHASSIS
CONNECTOR LOCK-1664408C1 CONNECTOR LOCK-1664408C1
VT/WH LT BL/WH
BK/WH BN/WH
LT GN/WH
RD/WH
U00EDL2 5000/9100/9200/9400/9900
RKS4 13MAY99 CLH7//CHNGD CONN P/NS A P53197V
CNA 16MAY00 ADD (350) HD XMSN CKT B P53815P P50317A 12FEB99 AE08-52513 31
Figure 162 Connector Composites (325), (345), (350), (351), (352), (353), (354)
s082252a

ABS/ATC ECU ATC SOLENOID

(INSIDE RT FRAME RAIL) (360)
(INSIDE CAB AFTER 9/00)
(355) PK/WH 1
FRONT ABS/ATC
CHASSIS HARNESS CONNECTOR
TN/WH 2
A1 94GL1 F1 94BK
CONNECTOR-3539777C1
A2 94GL2 F2 94BE CONNECTOR LOCK-3539784C1
A3 94GL3 F3 ---- TERMINAL-1651969C1
1 B1 94KA G1 94BM
2 B2 ---- G2 98J(+) AD-9 AIR DRYER
3 B3 ---- G3 98K(-) (363)
C1 94BH H1 94BL BROWN
K J HGF EDCBA C2 94BD H2 94BA
* C3 YL1(+) H3 94BB
B
D1 94BJ J1 94BC
* D2 SHD1 J2 94BF
A
CONNECTOR-1687787C1 * D3 GN1(-) J3 ----
TERMINAL-1651943C1 E1 94CB K1 92VT RED
SEALING PLUG-1687788C1
E2 94T K2 94KB
E3 94H K3 94KC CONNECTOR LOCK-1673791C1
TERMINAL-1661377C1
* W/J1939 DATA-LINK SEAL-589391C1

1 11-GW 21 97CL 41 97AL
2 11-GX 22 97CK 42 11-GZ
3 97AU(5V) 23 11-GY 43 97N
INTERNATIONAL I6 4 PLUG 24 97CR 44 97M
CEC MODULE CONNECTOR 5 PLUG 25 97AH 45 97AA
(379) 6 PLUG 26 97A 46 PLUG

7 PLUG 27 99D 47 24A
20 8 99B 28 93A 48 PLUG

1
9 PLUG 29 97CD 49 PLUG
40 21
10 34B 30 PLUG 50 PLUG
60 41 11 97BW 31 97DK 51 PLUG
12 97AX 32 97DJ 52 PLUG
13 PLUG 33 23A 53 PLUG
CONNECTOR-2041416C2 14 PLUG 34 98 54 97AF
CONN LOCK(2 REQ'D)-2041418C1 15 24 35 97F 55 97T
CEC CONN CAP-2041417C1
16 98A(+) 36 PLUG 56 PLUG
TERMINAL(14,16AWG)-2041420C1 17 98C(-) 37 PLUG 57 PLUG
18 PLUG 38 PLUG 58 PLUG
19 PLUG 39 47 59 PLUG
20 PLUG 40 47A 60 PLUG
CEC MODULE POWER RELAY

ENGINE OIL W/I6 HEUI ENGINE
TEMP SENSOR (396)
(393)
I6 HEUI
CAVITY CIRCUIT
CAVITY CIRCUIT
A 30/30B
1 2 A 14B
A B 97AH
C PLUG
B B 30-GA/30-GB
5 3 4
D 97CM
E 97CT
CONNECTOR - 0587567C91 CONNECTOR-3512331C91

CONNECTOR TERMINAL(16AWG) - 0587577C1 TERMINAL(10AWG)-3512334C1
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CONN 355: ADD CKT 94T D P54004K
& INSIDE CAB NOTE. P50317A 12FEB99 AE08-52513 32
s082252a
S082252A

TWO SPEED AXLE

SWITCH
(417)
C
CAVITY CIRCUIT
B A 93
B ---
A LEFT BLANK INTENTIONALLY
C 93A
CONNECTOR (CAE SLEEVE)-

AM-89000 #27
TERMINAL-592952C1
RIGHT GAUGE CLUSTER

(420)
9 20
8 19
7 18 1 62B 11 ---
6
17 2 62-GB 12 43
16 3 28C 13 40
15
4 11-GJ 14 94BD
14
5 5 36S(+) 15 94E
13
4
6 36S(-) 16 36L
3 12
7 36C(+) 17 ---
2 11
1 10 8 36C(-) 18 31
9 44 19 32A
10 38 20 32
GREY CONNECTOR-2024509C1
SPEEDOMETER/TACHOMETER MODULE
(421)

9 20
1 62D 11 35-G
8 19
7 18 2 62-GD 12 35A
6 3 28B 13 48A
17
16 4 11-GL 14 48B
15 5 47/48(+) 15 36
14
5 6 47/48(-) 16 29
13
4 7 47A 17 93B
3 12
8 47B 18 40C
2 11
1 10 9 14G 19 36L
10 35 20 52J
WHITE CONNECTOR-2018588C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 34
s082252a

SPEEDOMETER/TACHOMETER MODULE
(422)
9 20 1 57R 11 35C(+)
8 19
2 56R 12 35C(-)
7 18
6 3 29L 13 27S(+)
17
4 35L 14 27S(-)
16
15 5 29S(+) 15 27C(+)
14 6 29S(-) 16 27C(-)
5 13
4 7 29C(+) 17 36S(+)
3 12 8 29C(-) 18 36S(-)
2 11
9 35S(+) 19 36C(+)
1 10
10 35S(-) 20 36C(-)
YELLOW CONNECTOR-2018591C1
LEFT GAUGE CLUSTER

(423)
8 18 CAVITY CIRCUIT CAVITY CIRCUIT
7 17 1 62C 10 97AT
6 16
5 2 62-GC 11 97AP
15
3 28A 12 28D
14
13 4 11-GM 13 97AZ
12 5 29L 14 94T
4
3 11 6 34B 15 25A
2 10 7 65C 16 25B
1 9 8 --- 17 25-GA
9 35L 18 30
LEFT GAUGE CLUSTER

5 12 (424)
4 11
10
1 29S(+) 7 35C(+)
9
2 29S(-) 8 35C(-)
3 8
3 29C(+) 9 27S(+)
2 7
1 6 4 29C(-) 10 27S(-)
5 35S(+) 11 27C(+)
TERMINAL(18AWG)-2018639C1 6 35S(-) 12 27C(-)
PANEL LIGHTS RADIO CONNECTOR #1

SWITCH (426)
(425)
CAB HARNESS RADIO PIGTAIL
62W D C 62A 86 D C 86C GY C D RD
E B 11-GS 86D E B 86A WH B E GY/BK
62-GW F A 62 86B F A 88B YL

A F WH/BK

TERMINAL(16AWG)-1661209C1 TERMINAL(16AWG)-1661209C1 TERMINAL(18,20AWG)-1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 11APR01 CNA1//CONN 423: ADD A P54004K
94T TO CAV 14. P50317A 12FEB99 AE08-52513 35
s082252a

RADIO CONNECTOR #2
(427)
RADIO PIGTAIL CAB HARNESS
VT/BK
D C VT 86V C D 86W
GN/BK
E B GN 86N B E 86P
F A BK 86-GA
A F
ROOF PIGTAIL
ROOF CONNECTOR #2 CAB HARNESS
(428)
A 86A A 86A
B 86B B 86B
C 86C A H H A C 86C
D 86D B G G B
D 86D
E 86E
C F F C
E 86E
F 58A F 58A
D E E D
G 62AP G 62AP
H 63P H 63P

ROOF CONNECTOR #1
(429)
ROOF PIGTAIL CAB HARNESS
63A/63Y D C 63 63Z C D 63H/63Y
63-GE
E B 63AS 63AS B E 63-GE
63-GF
F A 11-GAB 11-GAB
A F 63-GF
TERMINAL(16,14AWG)-1661209C1 TERMINAL(14,16,18+18AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(18AWG)-1661212C1
WINDSHIELD WIPER MOTOR

CAB HARNESS (430) MOTOR PIGTAIL
A 82C BL E
B 82-GC BN D
C 82F RD C
D 82E BK B
E 82D GN A
LOCK-1677914C1 LOCK-1661376C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 36
s082252a

LEFT BLANK
INTENTIONALLY
2
1 3 ENGINE BRAKE CONNECTOR-2009385C1
7
CAVITIES 1-6
SELECTOR
8 SWITCH CAVITIES 7-8

4 6
5 (433)
CUMMINS AHD,ISM DETROIT SERIES 60 CUMMINS N14 CAT C10,C12 & 3406E
1 --- 1 --- 1 --- 1 ---
2 24AD 2 24AD 2 24AD 2 24A
3 24AE 3 24AF 3 24AE 3 24AF
4 --- 4 --- 4 --- 4 ---
5 --- 5 --- 5 --- 5 ---
6 24AF/24AP 6 24AE 6 24AF 6 24AE
7 62L 7 62AL 7 62L 7 62L
8 62-GL 8 62-GL 8 62-GL 8 62-GL
CONNECTOR-2009385C1
2
CAVITIES 1-6
1 3
7
ENGINE BRAKE TERMINAL (16AWG)-1661226C1
TERMINAL (18AWG)-1661224C1
ON/OFF CAVITIES 7-8
8
4 6 SWITCH TERMINAL (16AWG)-1661209C1
5
(434)
CUMMINS DETROIT SERIES 60 CAT C10,C12 & 3406E
1 --- 1 --- 1 ---
2 24-G 2 --- 2 ---
3 24AD 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 24AD 5 24A
6 --- 6 24-G 6 24-G
7 62N 7 62N 7 62N
8 62-GN 8 62-GN 8 62-GN
CONNECTOR-2009385C1
2 CAVITIES 1-6
1 3 TERMINAL(16AWG)-1661226C1
7 CRUISE ON/OFF
SWITCH CAVITIES 7-8
8 TERMINAL(16AWG)-1661209C1
4 6 (435)
5 TERMINAL(18AWG)-1661208C1
CUMMINS CAT 3406E,C10 &C12 DETROIT SERIES 60
1 --- 1 --- 1 ---
2 --- 2 --- 2 ---
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 97-GC 5 97AE 5 97AE
6 97AE 6 97-GC 6 97-GC
7 62J 7 62J 7 62J
8 62-GJ 8 62-GJ 8 62-GJ
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 37
s082252a

CRUISE SET/RESUME
SWITCH
2
7
1 3 (436)
8 CUMMINS CAT 3406E,C10 & C12 DETROIT SERIES 60

4 6
5
CONNECTOR-2009385C1 1 97AA 1 97AA 1 97AA

CAVITIES 1-6 2 97-GB 2 97-GB 2 97-GB/97-GC
TERMINAL(16AWG)-
3 97AB 3 97AB 3 97AB
1661226C1
TERMINAL(18AWG)- 4 --- 4 --- 4 ----
1661224C1 5 --- 5 --- 5 ---
CAVITIES 7-8
6 --- 6 --- 6 -----
TERMINAL(16AWG)-
1661209C1 7 62K 7 62K 7 62K
TERMINAL(18AWG)- 8 62-GK 8 62-GK 8 62-GK
1661208C1
RIGHT MOTORIZED MIRROR FOG LIGHTS

SWITCH SWITCH
(437) (440)
2 2 CAVITY CIRCUIT
1 3 1 3
7 7 1 64-G
CAVITY CIRCUIT
2 ---
1 78E
8 8 3 ---
4 6 2 78-GA 4 6
5 5 4 ---
3 ---
5 64C
4 78F
CONNECTOR-2009385C1
6 64A
5 78C CAVITIES 1-6
CONNECTOR-2009385C1
TERMINAL(14AWG)-1661226C1 7 62AN
CAVITIES 1-6 6 ---
TERMINAL(16AWG)-1661226C1 8 62-GAN
7 62AW
CAVITIES 7-8
8 62-GAV TERMINAL(16AWG)-1661209C1
CAVITIES 7-8
LEFT BLANK
INTENTIONALLY
WORK LIGHT SWITCH DOME LIGHT SWITCH

(441) (442)
8 10
CAVITY CIRCUIT
CAVITY CIRCUIT
6 3
1 65C
1 63B
6 2 65-GC 5B 2B
2 63A/63N
3 --- 3 63-GD
4 65A 4 ---
4 1
5 65B 5 ---
2 5 6 ---
7 9
6 ---
7 62F
8 ---
CONNECTOR-1661256C1 CONNECTOR-3520850c1
1 4 TERMINAL(16AWG)-1661226C1 CAVITIES 1,3,7 9 62-GF
TERMINAL(16AWG)-1661226C1 10 ---
CAVITY 2B
CAVITY 9
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 38
s082252a
13.39. CONNECTOR COMPOSITES (453), (454)

LEFT BLANK
INTENTIONALLY
G1 GROUND ADAPTER G2 GROUND ADAPTER

(453) (454)
A 11-GA A 11-GY
K B 25-G
B ---
K C ---
C 71J
J
D 34-G
J D 12-GH
E --- H E 19-GE
H F --- F 11-GAV
G 66-G G G 11-GBD/11-GBC
G H --- H 11-GF
J ---
F J 13-GCP
F K ---
K ---
E
E
D
D CONNECTOR-2007315C1
CONNECTOR-2007315C1
CONNECTOR BODY LOCK-

C CONNECTOR BODY LOCK-
C 2007316C1
2007316C1
BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 B
CONNECTOR COVER-
B CONNECTOR COVER-
2010558C1
2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14AWG)-1661209C1
A TERMINAL(16,14AWG)-
1661209C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 39
Figure 170 Connector Composites (453), (454)
s082252a

G3 GROUND ADAPTER
(455)
CAVITY CIRCUIT
K A 11-GE
B 13-GAD
J C 38-G
H D 38-GB
E 94-G
G F 75-GBD
G 11-GAW
LEFT BLANK F H ---
INTENTIONALLY J 11-GAC
E K ---
D CONNECTOR-2007315C1
C 2007316C1
B CONNECTOR COVER-
2010558C1
TERMINAL(12AWG)-
1661211C1
A TERMINAL(14,16AWG)-
1661209C1
TERMINAL(18AWG)-
1661208C1
G4 GROUND ADAPTER LOW AIR PRESSURE SWITCH

(456) (460)
CAVITY CIRCUIT
A 11-GC
B 11-GX
C ---
G D ---
F E --- CAVITY CIRCUIT
F --- D A ---
E G --- B ---
H ---
B A C 40A
D J --- C D 40-GA
C K ---
B CONNECTOR-2007315C1
2006792C1
A CONNECTOR COVER-
2006790C1
TERMINAL(10AWG)-
1661211C1 CONNECTOR-1661777C1
TERMINAL(18AWG)- TERMINAL(16AWG)-1661875C1
1661208C1
F1 FUSEBLOCK F2 FUSEBLOCK F3 FUSEBLOCK

(462) (462) (462)
7 5 3 1 7 5 3 1 7 5 3 1
8 6 4 2 8 6 4 2 8 6 4 2

1 75 1 65A/84 1 58D
2 14X 2 14T 2 14E
3 77T 3 63 3 70
4 14Z 4 (14T) 4 (14E)
5 75A 5 14S 5 68
6 14Z 6 14R 6 14B
7 63P 7 55 7 50
8 14Y 8 (14R) 8 (14B)
CONNECTOR-0592951C1
CONNECTOR-0592951C1 CONNECTOR-0592951C1 TERMINAL(10,12AWG)-
TERMINAL(10AWG)-0557375C1 TERMINAL(12,14+14AWG)-0557375C1 0557375C1
TERMINAL(16,14AWG)-0557374C1 TERMINAL(14AWG)-0557374C1 TERMINAL(10AWG MULTI-FEED)-
TERMINAL(10AWG MULTI-FEED)- 0557378C1
0557378C1 TERMINAL(18AWG)-1666118C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED 38-G & 38-GB TO 455. A 55093F
P50317A 12FEB99 AE08-52513 40
s082252a

F4 FUSEBLOCK F5 FUSEBLOCK IGNITION RELAY - R1

(462) (462) (462)
7 5 3 1 7 5 3 1
CONNECTOR-
8 6 4 2 8 6 4 2 1 2018917C91
TERMINAL-(12AWG)-
1661710C1
5 3 2 TERMINAL(14AWG)-
1 13V 1 78B/78C 1661709C1
TERMINAL(18AWG)-
2 13B 2 13BN 4
1659673C1
3 83 3 86/86E
4 14BD 4 12M
5 71 5 85/14J
6 13J/13H 6 14AM
7 82K/87B 7 86K/97DL
CAVITY CIRCUIT
8 14AL 8 14AA
1 14S
CONNECTOR-0592951C1 2 13-GA
TERMINAL(12,14+14AWG)-
CONNECTOR-0592951C1 3 ---
0557375C1
TERMINAL(12,16+16AWG)-0557375C1 4 13H
TERMINAL(16AWG)-
0557374C1 5 13A
HIGH SPEED RELAY - R2 MED SPEED RELAY - R3

(462) (462)
1 75F 1 75D
2 75-GB/13-GA 2 75-GC/75-GB
1 1
3 75T 3 ---
4 75 4 75M
5 3 2 3
5 75H 5 2 5 75N
4 CONNECTOR- 4 CONNECTOR-
2018917C91 2018917C91
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18+18,14AWG)- TERMINAL(18+18,14AWG)-
1661709C1 1661709C1
HEADLIGHT RELAY - R4 F6 FUSEBLOCK

(462) (463)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 ---

1 2
1 51 2 14M
2 50-GB/75-GC 3 ---
1 3 --- 3 4 4 (14M)
4 51A 5 14BJ
5 3 2 5 50B/66H 6 14AJ
5 6
7 13D
4 CONNECTOR- 8 13Z
2018917C91 7 8
TERMINAL-(14,18+18AWG)- CONNECTOR-0592951C1
1661709C1 TERMINAL(10AWG MULTI-FEED)-
0557378C1
TERMINAL 14AWG,MULTI-FEED
0557377C1
F7 FUSEBLOCK F8 FUSEBLOCK
(463) (463)
CAVITY CIRCUIT
CAVITY CIRCUIT 1 50A
1 2
1 15 2 14D
1 2 2 14C 3 51
3 4
3 56H 4 (14D)
4 14L 5 68C
3 4
5 57H 5 6 6 68D
6 (14L) 7 63AA
5 6
7 70E 8 14AP
7 8
8 14F
7 8 CONNECTOR-0592951C1
TERMINAL(10AWG MULTI-FEED)-
CONNECTOR-0592951C1
0557378C1
0557378C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 41
s082252a
13.42. CONNECTOR COMPOSITES (463)

F9 FUSEBLOCK
(463)
DETROIT SERIES 60
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
1 2 5 66A
CONNECTOR- 6 14BL
0592951C1 7 75BC/23
TERMINAL(14,18AWG)- 3 4
8 13U
0577374C1
TERMINAL(20AWG)-
1666118C1 5 6
0557377C1
TERMINAL(14AWG,MULTI-FEED)- 7 8
0557380C1 CAT 3406E,C10 & C12
W/HORTON/KYSOR ENG FAN
CAVITY CIRCUIT
1 39A
2 14AD/14BL
3 66D
4 13BL
5 66A
6 14BL
7 75BC
8 13U
MAIN CONTROL RELAY - R5 AIR CONDITIONING RELAY - R6

(463) (463)
1 75A 1 77F
2 13-GT 2 77-G/13-GT
1 1
3 --- 3 77C
4 75BL 4 77R/77D
5 3 2 5 3 2
5 13BH 5 77R
4 CONNECTOR- 4
CONNECTOR-
2018917C91
2018917C91
TERMINAL-(12,14+14AWG)-
TERMINAL(18+18,14AWG)-
1661710C1
1661709C1
TERMINAL(18AWG)-
TERMINAL(18AWG)-
1659673C1
1659673C1
HORN RELAY - R7 TRAILER MARKER RELAY - R8

(463) (463)
1 85/85D 1 58D
2 85C 2 58-GA/77-G
1 3 ---
1 3 ---
4 85B 4 58R
5 3 2 5 85D 5 3 2 5 58C
4 CONNECTOR- 4 CONNECTOR-
0593385C1 0593385C1
TERMINAL(16AWG)- TERMINAL-(12AWG)-
1661709C1 1661710C1
TERMINAL-(16+16AWG)- TERMINAL(18AWG)-
1661710C1 1659673C1
TERMINAL(18+18AWG)
1661709C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 42
Figure 173 Connector Composites (463)
s082252a
13.43. CONNECTOR COMPOSITES (464)

F10-F14 FUSEBLOCK-POOL
(464)
CONNECTOR-0592951C1
TERMINAL(10,12AWG)-
0557375C1
1 2 TERMINAL(14,16AWG)- CHECK INSIDE POWER
0577374C1
DISTRIBUTION CENTER
3 4 FOR ACTUAL LOCATION.
5 6
7 8 STANDARD (F10) BENDIX ABS/ATC (F10) WABCO ABS/ATC (F11)

1 94AH 1 94 1 94K
2 14CP 2 14AE 2 94A
3 12BA 3 94P 3 94K1
4 12F 4 14P 4 (94A)
5 24AC/75DA 5 --- 5 ---
6 13DA 6 --- 6 ---
7 75DB 7 --- 7 ---
8 13DC 8 --- 8 ---
PRO-SLEEPER (F11) CLOCK (F11) ETHER START (F11)

1 75AW 1 88F 1 21H
2 14AU 2 14N 2 13L
3 75AX 3 --- 3 ---
4 (14AU) 4 --- 4 ---
5 14AY 5 --- 5 ---
6 14AW 6 --- 6 ---
7 14AX 7 --- 7 ---
8 14AV 8 --- 8 ---
POWER LOCKS (F11) FOG LIGHTS (F11) SPARE SWITCH (F11)

1 81 1 64 1 14AS
2 14FA 2 12P 2 14AR
3 --- 3 --- 3 ---
4 --- 4 --- 4 ---
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
MERITOR G XMSN (F11) EATON AUTOSHIFT(F10) APADS (F10)

1 92PF 1 13U 1 77AC
2 13Y 2 92U 2 14BA
3 --- 3 --- 3 77AB
4 --- 4 --- 4 77AA
5 --- 5 --- 5 ---
6 --- 6 --- 6 ---
7 --- 7 --- 7 ---
8 --- 8 --- 8 ---
TRAILER TAIL RELAY - R9 TRAILER STOP LIGHT RELAY - R10

(464) (464)

1 68 1 70E
1 2 58-G 1 2 70-G/58-G
3 --- 3 ---
5 3 2 4 68E
5 3 2 4 70C
5 58P 5 70D
4 4
0593385C1 0593385C1
TERMINAL-(10AWG)- TERMINAL-(10AWG)-
1661710C1 1661710C1
TERMINAL(18AWG)- TERMINAL(14,18+18AWG)-
1659673C1 1661709C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADDED CHARTS TO 464 A P53815P
P50317A 12FEB99 AE08-52513 43
Figure 174 Connector Composites (464)
s082252a
S082252A

RADIO-REMOTE BAND SELECT FLASHER - DUALTEC
W/PRO SLEEPER (480)
(474)
CAB
RADIO PIGTAIL HARNESS
1
A 5 3 2
A
B B 4

A BN A 86L
B BN/WH B 86M CAVITY CIRCUIT
1 ---
2 ---
3 ---
4 55A
5 55
CONNECTOR-
0593385C1
TERMINAL-(12AWG)-
2022374C1
AUX POWER AUX POWER 2

(481) (482)
B CAVITY CIRCUIT
CAVITY CIRCUIT
A 86-GK/86-GL
A 86BA
B 86K/86BA
A B 86GL
CONNECTOR-872290R1
TERMINAL(14AWG)-
CONNECTOR-872291R1 3517476C1
TERMINAL(14+14AWG)-
879633R1
RADIO-REMOTE SEEK/SELECT
W/PRO SLEEPER
(483)
CAB
RADIO PIGTAIL HARNESS
A RD A 86H
B 86J
B VT
A A
C C 86K
RD/WH
B B
C
C
ROOF CONNECTION #3
(489)
CAVITY CIRCUIT CAB CAVITY CIRCUIT
ROOF
A 86U HARNESS
HARNESS A 86U
B 86T
B 86T
C 86S
C 86S
D 86R D C C D D 86R
CONNECTOR-1667305C1
A B B A
CONNECTOR-1667529C1
CONNECTOR LOCK-
CONNECTOR LOCK-
1661263C1
1667530C1
TERMINAL(18AWG)-
TERMINAL(18AWG)-
1661261C1
1661262C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 45
s082252a

PYROMETER CABLE ASSEMBLY PYROMETER CABLE ASSEMBLY

(491) MODULE (492)
ENGINE CAB CAB HEATER BOX

HARNESS JUMPER
B CAVITY CIRCUIT B B
A (RED)
CAVITY CIRCUIT B
A (RED)
B (YELLOW)
A A A B (YELLOW)
A
879630R1 239807R1
188396R1 241117R1
B1 BATTERY ADAPTER
I1 IGNITION ADAPTER I2 IGNITION ADAPTER
(497)
(494) (495)
K CAVITY CIRCUIT
CAVITY CIRCUIT CAVITY CIRCUIT A 14V
K A 13F
K A 13P J B 14N
J B
C
13AH
---
J B
C
13AT
13BL H
C 14FA
D ---
H D *** H D 13S
G E ---
E 13DC E 13BLF F 14BL
G F 13Z G F *
F G 14BD
G 13AF/13DA G 13Y H 14AD
F H 13AB
F H 13EG E J ---
E J
K
13W
13L
E J
K
13CP **
13EF D
K ---
D *** -
13X - PDL BUZZER
D * 13U W/EATON AUTOSHIFT
OR LIGHTNING C
13S - KYSOR SHUTDOWN
C CONNECTOR-2007315C1
C ** 77AA W/APADS
B
CONNECTOR-2007315C1
CONNECTOR-2007315C1
CONNECTOR BODY LOCK- 2007316C1
B 2007316C1 B CONNECTOR BODY LOCK-
2007316C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER-
CONNECTOR COVER-
A 2010558C1
A 2010558C1
TERMINAL(14,16AWG)-
A 2010558C1
TERMINAL(10,12AWG)-
1661211C1
TERMINAL(14AWG)-
1661209C1 TERMINAL(16AWG)-
1661209C1
TERMINAL(18AWG)- 1661209C1
TERMINAL (12AWG)-
1661208C1
1661211C1
TERMINAL(12AWG)-
1661211C1
B2 BATTERY ADAPTER A1 ACCESSORY ADAPTER A3 ACCESSORY ADAPTER

(498) (499) (501)
K CAVITY CIRCUIT K CAVITY CIRCUIT

A 14AH A 12A
J B --- J B 12S CAVITY CIRCUIT
H
C ---
H C 12AC G A 12AD
D 14N D 12E B 12P
G E ---
G E 12B F C 12L
F 14BK F --- D 12R
F E
F G --- G --- E ---
H ---
E
H 12W D F ---
E J --- J --- G ---
K --- K --- C
D D
B
C C CONNECTOR-2006789C1
CONNECTOR-2007315C1 CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
A 2006792C1
2007316C1 2007316C1 BUS TERMINAL-2006791C1
BUS TERMINAL-2007317C1 BUS TERMINAL-2007317C1 CONNECTOR COVER-2006790C1
A CONNECTOR COVER-
2010558C1
A CONNECTOR COVER-
2010558C1
TERMINAL(10,12AWG)-
1661211C1
TERMINAL(10,12AWG)- TERMINAL(12AWG)- TERMINAL(14AWG)-
1661211C1 1661211C1 1661209C1
TERMINAL(16,14AWG)-
1661209C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD APADS NOTE TO 495 C P53815P
JKP 4MAR02 ADDED 13EF & 13EG TO 495. D 55093F
P50317A 12FEB99 AE08-52513 46
s082252a

SLEEPER DOME LIGHT L1 LED PANEL LIGHTS FEED

SWITCH ADAPTER
(502) (503)
K
CAVITY CIRCUIT
J CAVITY CIRCUIT
A 62M
8 10
1 63-GF
H B 62AL/62BE
2 63-GA
C 62AN
6 3 3 63-GE G D 62BP
5B 2B 4 ---
E 62AB
5 --- F F 62AB/62AL
6 ---
4 1
7 62Z
E G 62AB
7 9 H 62AB
8
9
---
62-GE
D J 62M
K 62AQ
10 --- C
B CONNECTOR-2007315C1
CONNECTOR-3520850c1 CONNECTOR BODY LOCK-
CAVITIES 1,3,7 2007316C1
TERMINAL(16AWG)-1661226C1 A BUS TERMINAL-2007317C1
CAVITY 2B CONNECTOR COVER-
TERMINAL(16AWG)-1661227C1 2010558C1
CAVITY 9 TERMINAL(16AWG)-
TERMINAL(18AWG)-1661224C1 1661209C1
L2 LED PANEL LIGHTS L4 LED PANEL LIGHTS

FEED ADAPTER GROUND ADAPTER
(504) (506)
K CAVITY CIRCUIT K CAVITY CIRCUIT

A 62AE
J B --- J A
B
11-GP
62-GAB
H C
D
***
62X
H C ***
D 62-GAB
G E ** G E 62-GAB
F * F 86-GK
F G 62AJ/62PLF F G 62-GAB
H 62U
E J 62H E H
J
11-GAL
62-GH
K 62AY
D D K 62-GAY
*-CKT 62Y EATON AUTOSHIFT

C **- C ***-
CKT 62AZ HEATED/RT MOTO MIRROR
B ***- B CKT 11-GT CRUISE/ENG BRAKE W/ELECT ENG
CKT 11-GJ ENG BRAKE W/MECH ENG
CKT 62AV CRUISE/ENG BRAKE W/ELECT ENG
CKT 62V ENG BRAKE W/MECH ENG
A A CONNECTOR-2007315C1
CONNECTOR-2007315C1 CONNECTOR BODY LOCK-
CONNECTOR BODY LOCK- 2007316C1
2007316C1 BUS TERMINAL-2007317C1
BUS TERMINAL-2007317C1 CONNECTOR COVER-
CONNECTOR COVER- 2010558C1
TERMINAL(16AWG)- 1661209C1
1661211C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 ADDED CIR 62X TO 504, B 55093F
ADDED CIR 86-GK TO 506. P50317A 12FEB99 AE08-52513 47
s082252a

START FEED ADAPTER BLINK CODE

(509) SWITCH
(511)
2
CAVITY CIRCUIT 1
G A 17B
B 17A *
F C 17E
4 6
E D --- 5
LEFT BLANK E 17
INTENTIONALLY D F ---
G ---
C * 17X W/EATON AUTOSHIFT
CAVITY BENDIX WABCO
1 --- ---
B CONNECTOR- 2 --- ---
2006789C1 3 --- ---
CONNECTOR BODY LOCK- 4 94P ---
A 2006792C1
BUS TERMINAL-2006791C1 5 94BE 94H/94E
CONNECTOR COVER- 6 94GL 94G/94-GC
2006790C1
TERMINAL(14AWG)-
1661209C1 CONNECTOR-
1661256C1
TERMINAL(18AWG)-
1661224C1
LOW AIR PRESSURE DRL MODULE-USA

SWITCH #2 (513)
(512)
CAVITY CIRCUIT
CAVITY CIRCUIT A 64D
D B 66C
A ---
A H C 66F
B A B 40B
C --- B G D 66-GA
C D 40-GB E 66E
C F F ---
G 66D
D E H 66A
CONNECTOR-1661777C1
TERMINAL(16AWG)- CONNECTOR-
1661875C1 2005835C1
LOCK-1661873C1 TERMINAL(16,14AWG)-
1661209C1
DATA LINK - POSITIVE DATA LINK - NEGATIVE

(514) (515)

A 98A(+) A 98C(-)
B 98(+) B 98B(-)
G C 47/48(+) G C 47/48(-)
D 94J(+) D 94K(-)
F E * F E *
F --- F ---
E G ---
E G ---
D * 98U(+) W/EATON AUTOSHIFT

OR LIGHTNING
D * 98V(-) W/EATON AUTOSHIFT
OR LIGHTNING
C CONNECTOR-
C CONNECTOR-
2006789C1 2006789C1
B CONNECTOR BODY LOCK- B CONNECTOR BODY LOCK-
2006792C1 2006792C1
BUS TERMINAL-2006791C1 BUS TERMINAL-2006791C1
CONNECTOR COVER- CONNECTOR COVER-
A 2006790C1 A 2006790C1
TERMINAL(16,14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661209C1
1661208C1 1661208C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD 511 CKTS C P53815P
P50317A 12FEB99 AE08-52513 48
s082252a

SPARE ACCESSORY SWITCH CLEARANCE LIGHT

(517) (520)
CAVITY CIRCUIT
1 ---
2 ---
ROOF HARNESS LIGHT PIGTAIL
2 3 ---
1 3
7 4 ---
WHITE
5 14AF A 58-GB B
8 6 14AQ
4
5
6 58B B A BLACK
7 62U
8 62-GU
CAVITY CIRCUIT
CONNECTOR-
CONNECTOR-2009385C1 CONNECTOR-
1 --- 1661254C1
CAVITIES 1-6 1661260C1
2 --- CONNECTOR LOCK-
TERMINAL(10AWG)-1661227C1 CONNECTOR LOCK-
1661263C1
CAVITIES 7-8 3 --- 1661264C1
TERMINAL(18AWG)-
TERMINAL(16AWG)-1661209C1 TERMINAL(18AWG)-
4 --- 1661261C1
TERMINAL(18AWG)-1661208C1 1661262C1
5 ---
6 ---
7 62H
8 62-GH
CLEARANCE LIGHT CLEARANCE LIGHT

(521) (522)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL
WHITE WHITE
A 58-GC B A 58-GD B
58C B A BLACK 58D B A BLACK
1661254C1 1661254C1
1661260C1 1661260C1
CONNECTOR LOCK- CONNECTOR LOCK-
1661263C1 1661263C1
1661264C1 1661264C1
1661261C1 1661261C1
1661262C1 1661262C1
CLEARANCE LIGHT CLEARANCE LIGHT

(523) (524)
ROOF HARNESS LIGHT PIGTAIL ROOF HARNESS LIGHT PIGTAIL
WHITE WHITE
A 58-GE B A 58-GF B
58E B A BLACK 58F B A BLACK
1661254C1 1661254C1
1661260C1 1661260C1
1661263C1 1661263C1
1661264C1 1661264C1
1661261C1 1661261C1
1661262C1 1661262C1
CB RADIO CONNECTION ANALOG CLOCK

(525) (526)
88F
B
86-GE 86AE 86-GE
B A A B
A 88-GF
969541R1 481140C1
TERMINAL(16AWG)- TERMINAL(16AWG)- CONNECTOR-872291R1
333733C1 239807R1 TERMINAL(18AWG)-333732C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 49
s082252a

RIGHT REAR SPEAKER RIGHT FRONT SPEAKER

(528) (529)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86T 86C
GREEN A A GREEN A A
BLACK B B BLACK B B
86U 86D

1661208C1 1661212C1 1661208C1 1661212C1
LEFT FRONT SPEAKER LEFT REAR SPEAKER

(530) (531)
SPEAKER PIGTAIL ROOF HARNESS SPEAKER PIGTAIL ROOF HARNESS
86A 86R
GREEN A A GREEN A A
BLACK B B BLACK B B
86B 86S

1661208C1 1661212C1 1661208C1 1661212C1
FREON COMPRESSOR GAUGE PANEL LIGHT

(560)
(550)
62-GAB
ENGINE HARNESS B
A
77C B 62AB
77-GC A
CONNECTOR-161998R1
CONNECTOR 1671610C1 CAVITY A-TERMINAL(16AWG)-186203R2
TERMINAL 2033819C1 CAVITY B-TERMINAL(18AWG)-161997R1
SEAL 1652325C1
LOCK 1671608C1
LEFT SLEEPER SPEAKER

PDL BUZZER (574)
(562) ROOF HARNESS
SPEAKER PIGTAIL
86AX
CAVITY CIRCUIT
1 --- A GREEN
A
1 2 ---
3 ---
3 4 43B B B
5 2 5 13X 86AW
BLACK
4
CONNECTOR-
CONNECTOR-593385C1 CONNECTOR-
1661197C1
TERMINAL(18AWG)-1659673C1 1661196C1
TERMINAL(18AWG)-
TERMINAL(20AWG)-
1661212C1
1661208C1
CNA 15JUN00 RGJ\\ADD (550) A P51616D

U00EDL2 CIRCUIT DIAGRAM 5000/9100/9200/9400/9900
P50317A 12FEB99 AE08-52513 50
s082252a

RIGHT SLEEPER SPEAKER AM/FM BAND SELECT SEEK UP/DOWN

(575) (576) (577)
W/PRO-SLEEPER W/PRO-SLEEPER W/PRO-SLEEPER
SPEAKER PIGTAIL ROOF HARNESS
86AZ 86K C
GREEN
A A 86M B
86J B
86L A
B B
86H A
BLACK
86AY
CONNECTOR- CONNECTOR- CONNECTOR LOCK- CONNECTOR LOCK-
1661196C1 1661197C1 1661264C1 1661892C1
1661208C1 1661212C1 1661262C1 1661262C1
LEFT WORK LIGHT RIGHT WORK LIGHT

(578) (579)
W/PRO-SLEEPER W/PRO-SLEEPER
SLEEPER HARNESS LIGHT PIGTAIL SLEEPER HARNESS LIGHT PIGTAIL
ORANGE ORANGE
65-GB B A 65B A B WHITE 65-GB B A 65F A B WHITE

65-GF 65F
CONNECTOR-969541R1 CONNECTOR-481140C1 CONNECTOR-969541R1 CONNECTOR-481140C1

TERMINAL(16+16AWG)-333735C1 TERMINAL(18AWG)-241117R1 TERMINAL(16AWG)-333733C1 TERMINAL(18AWG)-241117R1
SLEEPER FUSE BLOCK

W/PRO-SLEEPER
(582)
(LOCATED IN LEFT LUGGAGE COMPARTMENT)
1 2
CAVITY CIRCUIT
1 86AP
3 4 2 14AX
3 76L/76K CONNECTOR-0592951C1
4 (14AX) TERMINAL(10AWG MULTI-FEED)-0557381C1
5 6 TERMINAL(16AWG)-0557374C1
5 63BA TERMINAL(18AWG)-1666118C1
6 (14AX)
7 8
7 ---
8 ---
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV 1,3,5 A 55093F
IN REF CONN #582 P50317A 12FEB99 AE08-52513 51
s082252a

HIGH SPEED RELAY MEDIUM SPEED RELAY

(584) (585)
LOCATED IN POWER LOCATED IN POWER
DISTRIBUTION CENTER DISTRIBUTION CENTER
1 1
5 3 2 1 75AF 5 3 2 1 75AB
2 75-GH/13-GAT 2 75-GN/75_GH
4 3 75AT 4 3 ---
4 75AD 4 75AM
5 75AH 5 75AN
TERMINAL(18,16AWG)-2018946C1 TERMINAL(18,16AWG)-2018946C1
RIGHT LUGGAGE LIGHT SWITCH

(587)
LOCATED IN THE RIGHT LUGGAGE COMPARTMENT
SLEEPER HARNESS LUGGAGE HARNESS
CONNECTOR - CONNECTOR -
1661259C1 63AD WHT(-) 1661260C1
LOCK-1661263C1
A
B LOCK-1661264C1
1661261C1
B A BLK(+)
1661262C1
63AE
LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED 588 & 589. A 55093F PART NO.
P50317A 12FEB99 AE08-52513 52
s082252a
13.53. CONNECTOR COMPOSITES (592), (592F), (593), (594), (600)

TEMP SWITCH SLEEPER TEMP CONTROL

W/PRO-SLEEPER LOCATED BEHIND BUNK CONTROL PANEL
(592) (592F)
C
CAVITY CIRCUIT B
A
B
A
B
75AL
75K
A
C C 75-GS
CAVITY CIRCUIT
A 75AL
B 75K
C 75-GS
CONNECTOR-1661889C1
CONNECTOR LOCK-1661890C1 CONNECTOR-1661891C1
TERMINAL(18AWG)-1661261C1 CONNECTOR LOCK-1661892C1
HEATER BLOWER CONTROL DOME LIGHT SWITCH

W/PRO-SLEEPER W/PRO-SLEEPER
(593) (594)
8 7 CAVITY CIRCUIT
D C CAVITY CIRCUIT
1 63-GF
2 63-GK LEFT BLANK INTENTIONALLY
A 75AN
3 ---
A B 75AC
1 4 63-GE
C 75AH 4 5 63-GJ
E B D 77L
6 ---
E 75AR
7 62Z
5 2 8 62-GZ
CONNECTOR-
2009385C1
CAV 1-6
6 3 TERMINAL(16AWG)-
CONNECTOR-1664511C1 1661226C1
TERMINAL(18,16,14AWG)-239805R1 CAV 7-8
TERMINAL(18AWG)-
1661208C1
ETHER START ON/OFF SWITCH (600)
2
7 1 3
8 4 6
5
CAVITY CIRCUIT
1 ---
2 ---
3 --- LEFT BLANK INTENTIONALLY
4 ---
5 21H
6 21
7 62AY
8 62-GAY
CONNECTOR-2009385C1
CAVITIES 1-6
CAVITIES 7-8
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 RMVD 590 & 595. A 55093F PART NO.
P50317A 12FEB99 AE08-52513 53
Figure 184 Connector Composites (592), (592F), (593), (594), (600)
s082252a

FLUORESCENT BUNK LIGHT IN-LINE READING LIGHT

W/PRO SLEEPER W/PRO SLEEPER
(603) (604)
ROOF HARNESS LIGHT JUMPER ROOF HARNESS LIGHT PIGTAIL

A
CAVITY CIRCUIT A CAVITY CIRCUIT
A A 63AB A OR
A B
A 63U A RD
B 63-GK B WH B 63-GU B B WH
B C 63-GJ C BK B
C CONNECTOR-
1661198C1
CONNECTOR-
1661199C1
C CONNECTOR-
1661259C1
CONNECTOR-
1661260C1
TERMINAL(16AWG)- TERMINAL(18AWG)- CONNECTOR LOCK- CONNECTOR LOCK-
1661209C1 1661212C1 1661263C1 1661264C1
1661261C1 1661262C1
UNDER CABINET LIGHT AUXILIARY FAN IN-LINE

W/PRO SLEEPER W/PRO SLEEPER
(605) (606)
ROOF HARNESS LIGHT PIGTAIL FAN JUMPER
ROOF HARNESS
A
CAVITY CIRCUIT A CAVITY CIRCUIT
CAVITY CIRCUIT
A 63AR A RD
B B 63-GR B B WH A B A 76K B A
B 76-GK
1661259C1 1661260C1
1661263C1 1661264C1
1661261C1 1661262C1
CONNECTOR-969541R1 CONNECTOR-481140C1
1333732C1 241117R1
TV CONNECTOR
W/PRO SLEEPER (IN-LINE)
(607)
ROOF SOCKET
CAVITY CIRCUIT
86-GP/63-GW *
B A
86-GP
B 86AP
A * W/72" SLEEPER
CONNECTOR-872291R1
FLUORESCENT BUNK LIGHT

W/PRO SLEEPER
(610) AUXILIARY FAN
LIGHT JUMPER LIGHT PIGTAIL
W/PRO SLEEPER
(611)
A A
B B
CAVITY CIRCUIT
C C A B A 76K
B 76-GK
A

CONNECTOR-
A OR A BK 969541R1
B WH B WH TERMINAL(18AWG)-
879630R1
C BK C WH
1661198C1 1661199C1
1661208C1 1661212C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 REMOVED CONN 608, A 55093F RELEASE NO. PART NO. SHEET
DATE
REVISED CIRS IN CONN 607. P50317A 12FEB99 AE08-52513 54
s082252a

REFRIGERATOR IN-LINE
W/PRO SLEEPER REFRIGERATOR SWITCH
(612) (613)
CAVITY CIRCUIT
SLEEPER JUMPER 8 7 1 86-GK/62-GX
2 ---
B CAVITY
A
CIRCUIT
86-GR
CAVITY
A
CIRCUIT
WH B
3
4
---
---
A
B 86AG B BK
4 1 5
6
86AV
86AG
A 7 62X
8 62-GX
5 2
872291R1 872290R1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(14AWG)- CAVITIES 1-6
1879630R1 239807R1 6 3 TERMINAL(18AWG)-
1661224C1
TERMINAL(18+18AWG)-
1661226C1
CAVITY 7-8
TERMINAL(18AWG)-
1661208C1
STOP LIGHT SWITCH SLEEPER TO ROOF CONNECTION

(640) W/PRO-SLEEPER
C (642)
ROOF HARNESS SLEEPER HARNESS
CAVITY CIRCUIT
CAVITY CIRCUIT
A 70
A 76L C D
B B --- D C B 86AX
C 70A
E B C 86AW B E
D 86AZ
F A E 86AY A F
CONNECTOR (CAE SLEEVE)- F 11-GAD
AN-89000 #27
A
TERMINAL(14AWG)- TERMINAL(16,14AWG)-
1661209C1 1661213C1
1661208C1 1661212C1
ENGINE FAN
SLEEPER TO ROOF CONNECTION OVERRIDE SWITCH
W/PRO-SLEEPER (659)
(643)
SLEEPER HARNESS ROOF HARNESS 7 8
CAVITY CIRCUIT
A 63-GJ 4
1 CAVITY CIRCUIT
D C B 63-GK C D 1 23-GY
E B C 63AP/63AS * 2 5 2 ---
B E
D 63BB 3 ---
F A A F 4 23B
E ---- 3 6
5 23A
F ---- 6 ---
7 62M
CONNECTOR-1661200C1 CONNECTOR-1661201C1 8 11-GR
TERMINAL(16AWG)- TERMINAL(14AWG,16AWG)-
1661209C1 1661213C1 CONNECTOR-2009385C1
TERMINAL(18AWG)- TERMINAL(18AWG)- CAVITIES 1-6
1661208C1 1661212C1 TERMINAL(16AWG)-1661226C1
CAVITIES 7-8
* CIR 63AS IN ROOF CONN ONLY TERMINAL(16AWG)-1661209C1
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CAV C,D,E,F IN A 55093F
CONN 643. RMVD ROOF HARN CHRT IN CONN 642. P50317A 12FEB99 AE08-52513 55
s082252a

ECU ECM POWER IN-LINE ECM 6-WAY

CONNECTION W/SERIES 60
(PART OF WABCO ABS CONTROL MODULE) POWER CONNECTION
(662) (675)
(676)
CAVITY CIRCUIT
A 14C CAVITY CIRCUIT
B 14D A 14C
WB CHASSIS
B 11-GB
C 14D
A D 11-GC
7 6 E 11-GA
B
CAVITY CIRCUIT
1 BK
CONNECTOR-1671610C1
2 BN CONNECTOR LOCK-
3 BK 1671608C1
TERMINAL(12AWG)-
4 BN A D
1687847C1
5 BL CABLE SEAL(12AWG)-
B
0587579C1
6 BN 12 1 C E
7 BL
8 GN/YL A
9 BN
10 BL B
11 BN/YL CONNECTOR-2011673C1
12 BN CONNECTOR LOCK-
CONNECTOR-1671611C1 2011675C1
CONNECTOR LOCK- TERMINAL(12AWG)-
1671608C1 1687847C1
TERMINAL(12AWG)- CABLE SEAL(12AWG)-
CONNECTOR-3519423C1 1687848C1 0587579C1
CONNECTOR LOCK-1689428C1 CABLE SEAL(12AWG)-
TERMINAL(16AWG)-1680205C1 0587579C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (WABCO) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
(690)
2 OR/WH1 2 OR/WH
WB CHASSIS REAR CHASSIS
3 YL/WH1 3 YL/WH
4 DKBL/WH1 4 DKBL/WH
5 BN5
6 7 5 BN
6 BL5
7 6 6 BL
7 BN/WH1 7 BN/WH
8 RD/WH1 8 RD/WH
9 BK/WH1 9 BK/WH
10 LTBL/WH1 10 LTBL/WH
11 LTGN/WH1 11 LTGN/WH
12 VT/WH1 12 VT/WH
CONNECTOR-3519423C1 12 1 CONNECTOR-3519462C1
CONNECTOR LOCK-1689428C1 1 12 CONNECTOR LOCK-1689501C1
CAVITY CIRCUIT REAR CHASSIS HARNESS (BENDIX) CAVITY CIRCUIT

(RT SIDE FRONT OF CROSS MEMBER BY RR AXLE)
1 GY/WH1 1 GY/WH
(690)
2 OR/WH1 WB CHASSIS REAR CHASSIS 2 OR/WH
3 DKBL/WH1 3 DKBL/WH
4 YL/WH1 6 7 4 YL/WH
5 BN1 7 6 5 YL
6 BL1 6 BL
7 LTBL/WH1 7 LTBL/WH
8 LTGN/WH1 8 LTGN/WH
9 VT/WH1 9 VT/WH
10 BN/WH1 10 BN/WH
11 RD/WH1 11 RD/WH
12 BK/WH1 12 BK/WH
12 1 CONNECTOR-3519462C1
CONNECTOR-3519423C1
1 12 CONNECTOR LOCK-1689501C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CHGD (690) CKTS A P53815P
P50317A 12FEB99 AE08-52513 56
s082252a

LOWER READING LIGHT

(720)
CONNECTOR-
A 63W 1661259C1
CONNECTOR LOCK-
63-GW B 1661263C1
TERMINAL(18AWG)-
1661261C1
WABCO ATC MUD/SNOW SWITCH

(753)
8 7
CAVITY CIRCUIT
1 ---
2 --- CONNECTOR-2009385C1
CAVITIES 1-6
3 ---
4 1 TERMINAL-1661226C1
4 --- CAVITIES 7-8
5 11-GR/94-GB TERMINAL-1661209C1
6 94BD/94BE
7 62AJ 5 2
8 94-GB
6 3
WABCO ABS/ATC
POWER FRONT ECU CAVITY CIRCUIT
(WABCO) (766) 1 GN1(-)
(755) 16 17 18 2 SHD1
CAVITY CIRCUIT 3 YL1(+)
1 ---- 4 ----
4 5 6 2 ---- 5 ----
3 ---- 6 ----
4 94WA 7 13X
5 94WB 8 94K1
6 ---- 9 94K
1 2 3 7 94WE 10 94-GF
8 94WF 1 2 3 11 94-GA
9 94WG 12 94-GB
13 94K(-)
CONNECTOR-3548979C1 14 94J(+)
CONNECTOR-3548977C1
TERMINAL(14, 16AWG)-3548972C1 15 ----
TERMINAL(14AWG)-3548971C1 16 ----
17 ----
18 94H
WABCO ABS/ATC LEFT FRONT WHEEL WABCO ABS/ATC LEFT FRONT

SPEED SENSOR IN-LINE CONNECTOR MODULATOR VALVE
(767) (768)
[GN/YL1]
[BK4] 1 2 [BN4]
1
3 2
[BN1] [BL1]
CONNECTOR-3519665C1
TERMINAL-PURCHASED
CONNECTOR-3519667C1
TERMINAL-PURCHASED
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 755&766;CHGD 767& A P53815P
768 P50317A 12FEB99 AE08-52513 57
s082252a
13.58. CONNECTOR COMPOSITES (769), (770), (771), (774), (775), (776), (777), (778),
(789)

WABCO ABS/ATC RIGHT FRONT WABCO ABS/ATC RIGHT FRONT WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(769) (770)
[GN/YL2]
[BK3] 1 2 [BN3]
[BN2] [BL2]
CONNECTOR-3519666C1
TERMINAL-PURCHASED
CONNECTOR-3519668C1
TERMINAL-PURCHASED
WABCO CAB WABCO ABS/ATC WABCO ABS/ATC

ABS ECU LEFT REAR LEFT REAR
(771) WHEEL SPEED MODULATOR
CAVITY CIRCUIT
SENSOR VALVE
1 94WL
13 14 15 2 94WN (774) (775)
3 94WM
4 94WT GN/YL
5 94WP
6 94WR
7 94WS
BLACK A B BROWN
8 94WX
9 94WY
10 94WU
11 94WV
1 2 3 12 94WW BLUE BROWN
13 ---
CONNECTOR-1689499C1 14 ---
CONN LOCK-3549120C1 CONNECTOR-PURCHASED CONNECTOR-PURCHASED
15 ---
TERMINAL-3548971C1C1 TERMINAL-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC RIGHT REAR WABCO ABS/ATC RIGHT REAR WHEEL

MODULATOR VALVE SPEED SENSOR IN-LINE CONNECTOR
(776) (777)
GN/YL
BLUE BROWN BLACK A B BROWN
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
CONNECTOR-PURCHASED
TERMINAL-PURCHASED
WABCO ABS/ATC AUXILIARY POWER SOURCE

LEFT REAR (789)
MODULATOR VALVE
(778)
CAVITY CIRCUIT
SOCKET B - *
A
BROWN BLUE 86-GH
A B
- *
14AY
CONNECTOR-PURCHASED
TERMINAL-PURCHASED CONNECTOR-872291R1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 NEW 771;CHGD 769&770 A P53815P
ADD 778 & 789 P50317A 12FEB99 AE08-52513 58
Figure 189 Connector Composites (769), (770), (771), (774), (775), (776), (777), (778), (789)
s082252a

REFRIGERATOR POWER SOURCE

PRO SLEEPER
(791)
LEFT BLANK INTENTIONALLY B CAVITY CIRCUIT

A WH
A B BK
CONNECTOR-872291R1
LEFT MOTORIZED MIRROR ENGINE BRAKE

SWITCH CONN
(823) (851)
2 C
7 1 3
1 78P B A 24BD
8 4 6 2 78-GAZ B 24AD
5 3 --- C 24AL
4 78N A
5 78M
CONNECTOR-2009385C1 6 ---
CAVITIES 1-6 7 62BZ
TERMINAL(16AWG)-1661226C1 8 62-GBZ
CAVITIES 7-8 TERMINAL(18AWG)-0587576C1
CHASSIS TAIL LIGHT MODULE CONN

(854) (884)
REAR CONNECTOR FRONT CHASSIS

A 71A A 71A 1 4 1 77AH
C B 2 77AJ
B 56F B 56B
C 57F D A C 57B 2 3 3 77AK
D 68A 4 77AL
D 68A
CONNECTOR-1661496C1
CONNECTOR-3503598C1
TERMINAL-1680206C1
CONN LOCK-3503599C1
MODULE CONN ENGINE CONN

(885) (887)

1 6 1 77AE B A 23AC
2 77AD B 77AE
2 5 3 23AC
3 4 4 77-GAC
A
5 77AF
6 PLUG
CONNECTOR-2005241C1
TERMINAL-1680206C1
CONN LOCK-2005243C1 CONNECTOR-0587568C91
PLUG-0453133C1 TERMINAL-0587575C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD 884,885,&887 A P53815P
JKP 4MAR02 RMVD 790. B 55093F P50317A 12FEB99 AE08-52513 59
s082252a

A/C SWITCH A/C SWITCH

(904) (905)
LOCATED BEHIND BUNK CONTROL PANEL LOCATED BEHIND BUNK CONTROL PANEL
BUNK HARNESS TEMP SWITCH A/C SWITCH SLEEPER HARNESS
(POWER) LT GN
A A 77 (COMMON) BK
A A 77L
(SIGNAL OUT) LT GN B B 77S (LOAD) BK B B 77M
(GROUND) LT GN
C C 77-GK (LAMP GND) BK
C C 77-GL

LOCK-1661890C1 LOCK-1661892C1 LOCK-1661890C1 LOCK-1661892C1
1661261C1 1661262C1 1661261C1 1661262C1
A/C SWITCH
(905)
LOCATED BEHIND BUNK CONTROL PANEL
77AB
A CONNECTOR-1661889C1
LOCK-1661890C1
77M B TERMINAL(18AWG)-
1661261C1
75-GBA
C
SLEEPER CONNECTOR #1
(906)
LOCATED ON LEFT SIDE B_PILLAR
SLEEPER HARNESS CAB HARNESS
B A
CIRCUIT CIRCUIT
Z A CAVITY CAVITY
Y B
A B A B L K
X C A 86AR 86AR N --- --- M J
B 86AS 86AS P --- --- N H
W D P G
C 86AT 86AT R --- ---
V E R F
U D ---- ---- S --- --- S
T E ---- ---- T --- ---
T
S F ---- ---- U 86AG 86AG
U
R F G ---- ---- V 63AA 63AA
V E
P G H 62BP 62BP W 63-GE 63-GE W D
N H J 86AU 86AU X 63-GF 63-GF X C
M J K 77M 77M Y 13-GAT 13-GAT
Y B
L K L 75AS 75AS Z 11-GBD 11-GBD
Z A
M 75K 75K
CONN BODY LOCK- 3513477C1 CONN BODY LOCK- 3513477C1
3513478C1 (2) REQUIRED 3513478C1 (2) REQUIRED
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 CHNGD CIRS IN CAV N-U A 55093F
IN CONN 906. P50317A 12FEB99 AE08-52513 60
s082252a

OPTIMIZED IDLE
HEATER CAB CONN APADS OPTIMIZED INDICATOR LT
(907) IDLE (912)
(909) OPTIMIZED IDLE
INDICATOR LT
(912)
CAVITY CIRCUIT
A 77AF C CAVITY CIRCUIT
C D B -----
C 77AH
B A 75-GBD
CAVITY CIRCUIT
B 75DB
B E D 77AJ A C 75DH A B A 75DC
A F E 77AK B 75DD
F 77AL
TERMINAL-1661209C1 TERMINAL(18AWG)-
1661212C1
CONNECTOR TERMINAL(18AWG)
- 0241117R1
ECM SENSOR ECM SENSOR

HARNESS HARNESS
(913) (914)
CAVITY CIRCUIT
CAVITY CIRCUIT
A ----
D C A 75DF A B 75DC
B 17F C ----
E B C ------- B
D 75DH
F A E ----- C
F -----
CONNECTOR-2024437C1
TERMINAL(18AWG)- CONNECTOR-1667740C1
1667742C1 TERMINAL(18AWG)-1667742C1
LOCK-2011364C1
OPTIMIZED IDLE ALARM HOOD CLOSURE

HARNESS (916)
(915)
B B CAVITY CIRCUIT
CAVITY CIRCUIT
A 97AX
A 75DF
B 97BA
A B 75DE
NEUTRAL POSITION SWITCH

(918)
B
CAVITY CIRCUIT
A A 97BA
TERMINAL(18AWG)- B 97BC
0587576C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 CKT ON 914 WAS 75DD A P53815P
P50317A 12FEB99 AE08-52513 61
s082252a

CONNNECTOR COMPOSITES
TRAILER SOCKET #1
(922)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
CAB HARNESS SLEEPER HARNESS
70C
70C
A
A
B B
68B 68B
C
C
94AF 94AF
CONN LOCK-1667734C1 CONN LOCK-1667734C1
CABLE SEAL(10AWG)-1667735C1 CABLE SEAL(10AWG)-1667739C1
TRAILER SOCKET #2
(923)
LOCATED BEHIND DRIVER'S SEAT AT B-PILLAR
58S
58S
A
A
B B
56C 56C
C
C
57C
57C
TRAILER SOCKET #1
(925)
LOCATED IN LEFT LUGGAGE COMPARTMENT
SLEEPER HARNESS SOCKET/JUMPER HARNESS
70C
CAV CIR* CIR**
A
A
A 70C RD
B B B 68A BK
68B
C 94AF BL
C
C
* W/SLEEPER MOUNTED SOCKET
94AF
** W/FRAME MOUNTED SOCKET
CABLE SEAL(10AWG)-1667739C1 TERMINAL(12AWG)-2025424C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 62
s082252a

TRAILER SOCKET #2
(926)
LOCATED IN LEFT LUGGAGE COMPARTMENT
SOCKET/JUMPER HARNESS SLEEPER HARNESS
CAV CIR* CIR**

58S
A
A 58A BN A
B 56D YL
B B
C 57D GN 56C
C
* W/SLEEPER MOUNTED SOCKET C
** W/FRAME MOUNTED SOCKET 57C
WORK LIGHT
(935)
ALT WARNING LOCATED BEHIND DRIVER SEAT
FAILURE LIGHT
(930) SLEEPER HARNESS CAB BASE HARNESS
65A
ORANGE
CAVITY CIRCUIT A A
B
A A2
A B B
B --- ORANGE
65C
CONNECTOR-2036584C1
TERMINAL-2036586C1
1661196C1 1661197C1
1661209C1 1661212C1
TERMINAL(14AWG)-
1661213C1
J4 ECU CONN. J5 ECU CONN.

(936) (937)
1 13DE 1 PLUG
2 PLUG 2 PLUG
7 7
3 PLUG 3 T3
14 1 14 1
4 PLUG 4 T4
5 97AJA 5 T5
6 62DD 6 PLUG
7 PLUG 7 PLUG
8 14DE 8 47B
9 PLUG 9 47C
10 PLUG 10 PLUG
11 98FB(+) 11 T11
12 98AB(+) 12 T12
13 PLUG
19 6 19 6 13 T13
14 11-G
13 13 14 T14
15 PLUG 15 PLUG
16 PLUG 16 PLUG
17 PLUG 17 T17
18 98HB(-) 18 T18
20 98BB(-) 20 T19
CONNECTOR - 2036021C1 CONNECTOR - 2036020C1

CONNECTOR TERMINAL(18AWG) - 2023142C1 CONNECTOR TERMINAL(18AWG) - 2023142C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 63
s082252a

SHIFT POSITION SENSOR

VEHICLE SPEED SENSOR (939)
(938)
CAVITY CIRCUIT
CAVITY CIRCUIT
D A T11
B B T12
A 47C
A C C T13
B 47B
D T18
B
TERMINAL(18AWG) - 2644000R1 A
TERMINAL(18AWG) - 0587576C1
9, 10 NUETRAL COILS
(940) TOP GEAR SWITCH
(941)
A CAVITY CIRCUIT
CAVITY CIRCUIT
A T3
1 T19
B B T14 1 2 2 T17
C T4
C
D T5
D
SLEEPER CONNECTOR #2
(942)
LOCATED ON LEFT SIDE AT B-PILLAR
75AW A 75AW A
14AY/14AZ B 14AY B
14AX C 14AX C
11-GAN D 11-GAN D
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 GAF//CHNGD CAV B ON A 55093F
SLEEPER HARN IN REF CONN 942 P50317A 12FEB99 AE08-52513 64
s082252a

RESISTOR
DIODE
ASSY
(956)
(955)
B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 13BH
A 17HA
B 13AL
B 17KA A
A
CONNECTOR-872291R1
CONNECTOR-872291R1 TERMINAL(18AWG)-
TERMINAL(16AWG)- 879630R1
0188396R1
RIGHT DOOR COURTESY

LT DOOR COURTESY CONNECTOR
CONNECTOR (963)
(962)
C
CAVITY CIRCUIT
C CAVITY CIRCUIT
B
A 63X
A 63V
B A B 63Y
B 63H
C 78S
A C 78R
CONNECTOR-1661891c1
TERMINAL(18AWG)-1661262c1
CONNECTOR-1661891C1
CONN LOCK-1661892C1
WORK LIGHT
WORK LIGHT PARK BRAKE
RECTIFIER
RECTIFIER SWITCH
WORK LIGHT
WORK LIGHT WORK LIGHTS
IN PARK/REV
IN PARK/REV (993)
(994)
(992)
D
B A
B CAVITY CIRCUIT
C B CAVITY CIRCUIT
A 71L A 71H
B 71M B 71J
A A
CAVITY CIRCUIT
A ----
B ----
CONNECTOR-872291R1
CONNECTOR-872291R1 C 71K
TERMINAL(14AWG)-
TERMINAL(14,16AWG)- D 71L
0188396R1
0188396R1
CONNECTOR-1661777C1
TERMINAL(16AWG)-
1661875C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 65
s082252a
13.66. CONNECTOR COMPOSITES (995–999), (1000), (1033), (1034)

ABS DASH CONNECTOR (WABCO)

SKYRISE CLEARANCE (1000)
LIGHT CONNECTORS CAB CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT CAVITY CIRCUIT
(995-999)
1 94WA 12 SHD2 23 94WW 34 ---
2 94WB 13 GN2(-) 24 94WX 35 ---
1 5 3 94WC 14 94WL 25 94WY 36 ---
PURCHASED ASSEMBLY 6 11
4 94WD 15 94WM 26 --- 37 ---
12 18
19 26 5 94WE 16 94WN 27 --- 38 ---
18BK 27 33 6 94WF 17 94WP 28 --- 39 ---
34 39
7 94WG 18 94WR 29 --- 40 ---
40 44
8 94WH 19 94WS 30 --- 41 ---
9 94WJ 20 94WT 31 --- 42 ---
10 94WK 21 94WU 32 --- 43 ---
18WH
11 YL2(+) 22 94WV 33 --- 44 ---
CONNECTOR-3534350C1
3515781C91 TERMINAL-3534359C1
POWER WINDOW RIGHT DOOR CONNECTION

(1033)
RIGHT DOOR 83J POWER WINDOW

HARNESS OVERLAY
62 -GB R
D C C D
E B B E
F A 83 D
A F
62BR
8 3K
CONNECTOR-1661201C1
TERMINAL(18AWG)-1661208C1 TERMINAL(14,16AWG)-1661213C1
POWER WINDOW LEFT DOOR CONNECTION

(1034)
LEFT DOOR 62BT 62A L POWER WINDOW

HARNESS 62BS 62B R OVERLAY
83C
D C C D
E B B E
F A 83 J
A F
83 -GA
83K
CONNECTOR-1661201C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14,16AWG)-1661213C1
TERMINAL(16+16AWG)-1661211C1 TERMINAL(16+16AWG)-1661214C2
U00EDL2 5000/9100/9200/9400/9900
P/N 3534350C1 WAS B P54020U
3553886C1. P50317A 12FEB99 AE08-52513 66
Figure 197 Connector Composites (995–999), (1000), (1033), (1034)
s082252a

LEFT POWER WINDOW SWITCH, RIGHT POWER WINDOW SWITCH,

DRIVER SIDE DRIVER SIDE
(1039) (1040)
7 9 1 83F
7 9 1 83-GB
2 83-GBW 2 83K
3 --- 3 ---
4 1 4 1
4 83N 4 83E
5 83H 5 83J
5 2 5 2
6 --- 6 ---
7 62BT 7 62BS
6 3 6 3
8 --- 8 ---
9 62-GBS 9 62-GBT
8 10 8 10
10 --- 10 ---
RIGHT POWER WINDOW SWITCH, LEFT POWER LOCK SWITCH

PASSENGER SIDE (1042)
(1041)
7 9 1 83K
7 9 1 81M
2 83L 2 81-GG
3 --- 3 81N
4 1 4 1
4 83D 4 ---
5 83M 5 ---
5 2 5 2
6 83J 6 ---
7 62BR 7 62BD
6 3 6 3
8 --- 8 ---
9 62-GBR 9 81-GF
8 10 8 10
10 --- 10 ---
RIGHT POWER LOCK SWITCH LEFT WINDOW MOTOR

(1043) (1044)
LEFT DOOR
WINDOW MOTOR
HARNESS
CAVITY CIRCUIT
83F RD
7 9 1 81L
2 81-GJ
3 81P
4 1 A A
4 ---
5 ---
5 2
6 ---
B B
7 62BC
6 3
8 ---
9 81-GE 83N YL
8 10
10 ---

TERMINAL(16AWG)-3532125C1 CONN LOCK-1671608C1 CONN LOCK-1671608C1
TERMINAL(18AWG)-3532119C1 TERMINAL(14AWG)-2033816C1 TERMINAL(14AWG)-2033912C1

U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 67
s082252a

RIGHT WINDOW MOTOR

(1045)
LEFT DOOR
WINDOW MOTOR
HARNESS
83L RD
A A
B B
83M YL
LEFT DOOR LOCK MOTOR RIGHT DOOR LOCK MOTOR

(1046) (1047)
81K 81J
A A
B B
81F 81E
LEFT POWER LOCK DOOR CONNECTION

(1048)
LEFT DOOR
POWER LOCK
HARNESS OVERLAY
CAVITY CIRCUIT
A 81M
D C B 81-GC
C D
C 62BD
E B B E
D 81N
F A E 81F
A F
F 81K
CONNECTOR LOCK- CONN LOCK-2031874C1
2031873C1 (2-REQUIRED) TERMINAL(18AWG)-1661262C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 68
s082252a

RIGHT POWER LOCK DOOR CONNECTION

(1049)
RIGHT DOOR POWER LOCK

HARNESS OVERLAY
CAVITY CIRCUIT
A 81P
D C B 81J C D
C 81L
E B B E
D 81E
F A E 81-GD A F
F 62BC
LEFT DOOR COURTESY LIGHT AND MIRROR CONNECTION

(1050)
MAIN CAB LEFT DOOR

CAVITY CIRCUIT HARNESS HARNESS CAVITY CIRCUIT
A 63V A 63V
B
C
63H
11-GZ
E D D E B
C
63H
11-GZ
D *78R/**58J F C C F D 58J
E 78N G B B G E 78N
F 78P H A A H F 78P
G 78B G 78B
H 63C H 63C
*DUAL AXIS MIRROR

**MIRROR LIGHT
RIGHT / LEFT DOOR JAMB SWITCH

(1051)
63 D
B
A
C
6 3-GX
CONNECTOR-3527798C1
RUBBER BOOT-3527799C1
U00EDL2 5000/9100/9200/9400/9900
P50317A 12FEB99 AE08-52513 69
s082252a

SLEEPER BLOWER MOTOR

(1053)
A CAVITY CIRCUIT
A 75AF
B 75-GA
CONNECTOR-1669972C1
RIGHT DOOR COURTESY LIGHT AND MIRROR CONNECTION

(1054)
MAIN CAB RIGHT DOOR

CAVITY CIRCUIT HARNESS HARNESS CAVITY CIRCUIT
A 63X A 63X
B 63Y B 63Y
E D D E
C 11-GAE C 11-GAE
D *78S/**58L
F C C F D 58L
E 78E G B B G E 78E
F 78F H A A H F 78F
G 78A G 78A
H 63B H 63B
*DUAL AXIS MIRROR

**MIRROR LIGHT
HVAC CONTROL
BLOWER CONTROL
(1057)
(1056)
CAVITY CIRCUIT
1 75BP
5 12 2 ---
CAVITY CIRCUIT
4 11
D 3 75BE
C A 75N
10 4 ---
B ---
9
A 5 ---
C 75H
3 8
B D 75BH
6 75BF
E 2 7
7 75BG
E 75B 1 6
8 62P
9 75BR
10 13BH
CONNECTOR-1664511C1
TERMINAL(14AWG)-3535326C1 11 ---
12 75-GL
CONNECTOR-2018590C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 70
s082252a
13.71. CONNECTOR COMPOSITES (1058), (1059), (1060), (1084), (1085), (1086), (1088),
(1090F)

AIR DIST RECIRC

(1058) (1059)
CAVITY CIRCUIT
CAVITY CIRCUIT
A A 75BK
10 5 ---
B 9
6 ---
B 75BF 8
C 7
7 75-GK
C 75-GM
6 8 75BG
5
9 ---
10 75BM
CONNECTOR-1661889C1
LOCK-1661890C1 TERMINAL(18AWG)-3522073C1
HTR CONNECTOR #3 ABS/XMSN

(1060) SIGNAL
(1084)
CAVITY CIRCUIT
1 92-GG
B CAVITY CIRCUIT
2 92ST
A 75BE
3 ---
A B 75M
4 94KP
5 92VT
CONNECTOR-1669973C1
ABS/XMSN ECM CONNECTOR

INTERUPT (1086)
(1085)
CAV CIR CAV CIR
CAVITY CIRCUIT 1 99C 6 23C
10 50 2 97AM 7 24AP
A 94KP
3 PLUG 8 24AE
B 92-GG
4 PLUG 9 99
5 97AL 10 98(+)
6 46
11 99B 16 97AE
TERMINAL(18AWG)-0587576C1 12 97CA 17 23B
5 45 13 PLUG 18 24AF
ECM POWER PLUG PLUG
14 19
CONNECTOR 97AH 986(-)
15 20
(1088)
21 PLUG 26 PLUG
CAVITY CIRCUIT 1 41 99A(5V) 97AK
22 27
4 1 1 11-G 23 99-G
97AA
28 34
PLUG
2 PLUG 24 29
3 25 97AB 30 PLUG
14C1
3 2 4 14D
31
32
PLUG
34-G
36
37
97AJ
98SHD1
CONNECTOR-3557533C1 33 PLUG 38 23D

TERMINAL-3557534C1
34 97-GAB 39 13D
CIGAR LIGHTER 35 PLUG 40 PLUG
(1090F) 41 PLUG 46 98YL1
42 PLUG 47 98GN1
CAVITY CIRCUIT
C 43 97AP 48 PLUG
A 6AA
B 44 97AT 49 PLUG
B 84H PLUG PLUG
45 50
A C 84-GH
CONNECTOR-3555048C1
CONNECTOR-0593385C1
TERMINAL-3518963C1
TERMINAL(14AWG)-1661213C1 SEALING PLUG-3527276C1
U00EDL2 5000/9200/9400/9900
REMOVED 1090M C 54719V
ADDED 1086 & 1088 P50317A 12FEB99 AE08-52513 71
Figure 202 Connector Composites (1058), (1059), (1060), (1084), (1085), (1086), (1088), (1090F)
s082252a
13.72. CONNECTOR COMPOSITES (1090M), (1091), (1093), (1094), (1095)

CIGAR LIGHTER ECM CONNECTOR CAVITY CIRCUIT CAV

CAVITY CIRCUIT
(1090M) (1091) 1 97AL 6 97AP
2 97AH/97AN 7 14CF
3 99C 8 14CG
4 PLUG 9 PLUG
10 50 5 97AZ 10 97-GA
A 11 PLUG 16 97AT
B 12 PLUG 17 14CH
13 99B 18 14CJ
C 6 46 14 97AB/97AF 19 PLUG
15 PLUG 20 PLUG
21 PLUG 26 98(+)
5 45 27 98B(-)
22 24AE
CAVITY CIRCUIT 23 97AE 28 14CK
A 62T 24 97AA/97AC 29 11-GCF

B 84 1 41 25 PLUG 30 11-GCG
C 84-G 31 24AF 36 98SHD1
32 24AP 37 98GN1(-)
33 PLUG 38 13D
34 PLUG 39 11-GCH
CONNECTOR-3524112C1 35 PLUG 40 11-GCJ
TERMINAL-3524114C1
SEALING PLUG-0453133C1 41 PLUG 46 98YL1(+)
42 PLUG 47 99
CONNECTOR-1661198C1
TERMINAL(14AWG)-1661209C1 43 PLUG 48 99A(5V)
44 97AM 49 99-G
45 PLUG 50 11-GCK
CAVITY CIRCUIT
31 PIN INTERFACE ECM POWER
W/CUMMINS AHD & ISM (1094)
1 PLUG
(1093)
2 PLUG
3 PLUG
4 PLUG A
5 34A
6 34 B CAVITY CIRCUIT
7 34B(5V)
A 14C
8 PLUG C
B 14D
9 PLUG
C 11-G
10 PLUG
31 20
11 PLUG 30 8 21
12 23A 19 9
18 2 10
13 23-GA 29 7 3 22 CONNECTOR-1667732C1
17 1 11 CONN LOCK-1667734C1
14 PLUG 28 6 4 23 CABLE SEAL-1671603C1
15 PLUG 16 5 12 TERMINAL(12AWG)-2025424C1
15 13
16 PLUG 27 14 24
26 25
17 23C
18 23-GB J1939 DIAGNOSTIC
19 34-G (1095)
20 PLUG
21 97AJ
22 97AK
23 PLUG
24 PLUG
25 PLUG
B A CAVITY CIRCUIT
A 98YL5(+)
26 PLUG
27 PLUG CONNECTOR-2005484C1
C B 98GN5(-)
C 98SHD5
TERMINAL-1680205C1
28 PLUG SEAL PLUG-0453133C1
29 PLUG
30 PLUG
31 PLUG CONNECTOR-1655702C1
U00EDL2 5000/9200/9400/9900
ADDED 1090M A 54719V
P50317A 12FEB99 AE08-52513 72
Figure 203 Connector Composites (1090M), (1091), (1093), (1094), (1095)
s082252a

J1939 ENGINE
DATA LINK
(1097) J1939 TERMINATING
W/ABS
RESISTOR
(1098)
CAVITY CIRCUIT
A YL1(+)
A B SHD1
C GN1(-) CAVITY CIRCUIT
B A 98YL2(+)
C
C CONNECTOR-1667740C1
B 98SHD2
CONNECTOR LOCK-1667771C1 B C 98GN2(-)
A CONNECTOR-1667741C1
W/CUMMINS N14 W/CUMMINS AHD & ISM
DD 60 OR 80 SERIES W/CAT C10, C12 & 3406E
W/CUMMINS N14
DD 60 OR 80 SERIES
A 98YL1(+) A 98YL4(+)
CAVITY CIRCUIT
B 98SHD1 B 98SHD4
A 98YL3(+)
C 98GN1(-) C 98GN3(-)
B 98SHD3
C 98GN3(-)
CONNECTOR-1667740C1
CONNECTOR-1667740C1
TERMINAL(20AWG)-1667742C1 TERMINAL(20AWG)-1661875C1 CONNECTOR-1667740C1
CABLE SEAL-1661872C1 CABLE SEAL-1661872C1 CONNECTOR LOCK-1667771C1
VEHICLE SPEED SENSOR BEACON LIGHT CONN

(1099) (1108)
CAVITY CIRCUIT
CAVITY CIRCUIT A B A 11-GBL
B
A 97AJ B 65F
A B 97AK
CONNECTOR - 0969541R1
CONNECTOR - 2036583C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
U00EDL2 5000/9100/9200/9400/9900
CNA 16MAY00 ADD CKTS TO 1097&1098 A P53815P
P50317A 12FEB99 AE08-52513 73
s082252a

J1939 TERMINATING J1939 XMSN

RESISTOR DATA LINK
(1110) (1112)
C C
B A YL(+)
B A YL(+)
B SHD B SHD
A A
C GN(-) C GN(-)
LEFT DOOR COURTESY LIGHT

(1125)
J1939 ENGINE
DATA LINK
LEFT DOOR COURTESY
(1113) HARNESS LIGHT
63V BK
A A
CAVITY CIRCUIT
A A YL(+)
B B
B SHD
B
C GN(-)
C 63H BK
CONNECTOR-1667740C1
TERMINAL TERMINAL
(18AWG)-587576C1 (18AWG)-587578C1
CABLE SEAL CABLE SEAL
(18AWG)-1652325C1 (18AWG)-1652325C1
RIGHT DOOR COURTESY LIGHT

(1126)
RIGHT DOOR COURTESY

HARNESS LIGHT
63X BK
A A

B B
63Y BK
TERMINAL TERMINAL
(18AWG)-587576C1 (18AWG)-587578C1
(18AWG)-1652325C1 (18AWG)-1652325C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 74
s082252a

HEATED, LIGHTED, AND MOTORIZED LEFT MIRROR

(1127)
LEFT DOOR MIRROR

HARNESS PIGTAIL
D D
CAVITY
A
CIRCUIT
11-GBM
C C CAVITY
A
CIRCUIT
WH
B 58J B YL
C 78N B B C RD
D 78P D BK
E 78B A A E GN
E E
HEATED, LIGHTED, AND MOTORIZED RIGHT MIRROR

(1128)
RIGHT DOOR MIRROR

HARNESS PIGTAIL
D D
CAVITY
A
CIRCUIT
11-GY
C C CAVITY
A
CIRCUIT
WH
B
C
58L
78E B B B
C
YL
RD
D 78F D BK
E 78A A A E GN
E E
XMSN POWER
(1130) BEACON LIGHT SWITCH
(1135)
WH 8 7 CAVITY CIRCUIT CIRCUIT
1 11-GPL 11-GL
2 - -
B 4 1
3 - -
4 - -
A 5 2
5 50BL -
6 65F -
RD
6 3 7 62PLF -
8 11-GPL -
CONNECTOR-1671610C1
CONN LOCK-1671608C1 CONNECTOR - 2009385C1
TERMINAL(14AWG)-2033816C1 CONNECTOR TERMINAL(14AWG) - 1661227C1
CABLE SEAL(14AWG)-589391C1 CONNECTOR TERMINAL(16AWG) - 1661226C1
U00EDL2 5000,9100,9200,9400,9900 Elect Cir Dia

JKP 07FEB00 REVSD CONN 1130 A P50119U
P50317A 12FEB99 AE08-52513 75
s082252a

DUAL AXIS MOTORIZED MIRROR SWITCH

(1137)
DUAL AXIS MIRROR DUAL AXIS MIRROR

SWITCH PIGTAIL OVERLAY
A OR A 78C
B WH B 78N
C LT BL E D D E C 78P
D YL
F C C F D 78R
E YL/BK E 78S
G B B G
F LT BL/BK F 78F
G WH/BK H A A H G 78E
H BK H 78-GA
3515764C1(2-REQUIRED) TERMINAL(18AWG)-1661262C1
POWER WINDOW LEFT AND RIGHT POWER LOCK LEFT AND RIGHT-LOCK
(1138) (1139)
1 83 1 81D
1 1
2 12-G 2 81B/81C
3 --- 3 81-GA
5 3 2 5 3 2
4 83C/83D 4 81C
5 12W 5 81M/81L
4 4
TERMINAL(12,14+14AWG)-2022374C1 TERMINAL(18+18AWG)-1661709C1
POWER LOCK LEFT AND RIGHT-UNLOCK HEADLINER DOME LIGHT

(1140) (1141)
ROOF HEADLINER
HARNESS HARNESS
63 BL
CAVITY CIRCUIT
1 81H A A
1
2 81/81A
3 81-GB
3 B B
5 2 4 81B/81A
5 81N/81P
4
63Y YL
CONNECTOR-593385C1
CONN LOCK-593387C1
TERMINAL TERMINAL
(16AWG)-587575C1 (16AWG)-587577C1
(16AWG)-589391C1 (16AWG)-589391C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 76
s082252a

EAGLE VISION
DISPLAY
LOW COOLANT LEVEL
(1156)
SWITCH JUMPER
(1155)
1
CAVITY CIRCUIT
1 13M
2 11-GK
CAVITY CIRCUIT 3 98G(+)

A D 4 98H(-)
A 34
5 91A
B C B 34-G 6 91
7 91-G
C 34B(5V)
8 62W
D 34A
9 14B
10 ---
10
CONNECTOR-2037988C1
RIGHT POWER WINDOW RIGHT POWER WINDOW SWITCH
(1157) (1158)
RIGHT DOOR RIGHT POWER

HARNESS WINDOW OVERLAY
83L 83L
CAVITY CIRCUIT
1 83-GA/62-GBR
2 2 83L
A A 7
1 3
3 ---
4 83D
8
B B 4
5
6 5 83M
6 ---
7 62AL
8 62-GBR
83M 83M
CONNECTOR-2009385C1
CAVITIES 1-6
CONNECTOR-1661196C1 CONNECTOR-1661197C1 TERMINAL(14AWG)-1661226C1
TERMINAL(14AWG)-1661209C1 TERMINAL(14AWG)-1661213C1 CAVITIES 7-8
RS232
POWER WINDOW RIGHT (1170)
(1159)
CAVITY CIRCUIT
6 1 1 ---
2 91A
3 91
1
CAVITY CIRCUIT 4 ---
1 83 5 91-G
5 3 2 2 12-G 6 ---
3 --- 7 ---
4
4 83D 8 ---
5 12W 9 5 8 ---
CONNECTOR-593385C1
CONNECTOR-3533622C1
CONN LOCK-593387C1
TERMINAL-2028495C1
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52513 77
s082252a
13.78. CONNECTOR COMPOSITES (1171), (1188), (1189), AND JUNCTION POINTS

J7 AND J4

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. JUNCTION POINTS
JUNCTION POINTS
WINDSHIELD WIPER DELAY-ON/OFF
AND WASHER BOTTLE SWITCH
J7-IN DASH PANEL-LEFT SIDE
(1171)
39-G - AIR DRYER
52-GD - HEADLIGHT,RT FRT/PARK/TURN
52-GB - HEADLIGHT
CAVITY CIRCUIT 11-GR - HEADLIGHT
1 12BC 64-GC - FOG LIGHTS/RT HEADLIGHTS
52-GA - LEFT HEAD/PARK/TURN-FRT
5 1 2 62AG
3 82B
6 2 4 82J
7 3 5 87A
8 4 6 82-GB J4-IN DASH PANEL-RIGHT SIDE
7 --- 32-G - RR AXLE TEMP 4X2
8 --- 32-G - FWD RR AXLE TEMP 6X4
36-GA - RR RR AXLE TEMP 6X4
36-GA - FUEL LEVEL SENDER
11-GA -
CONNECTOR-3534177C1
(1188) DASH GROMMET
CONNECTOR
A 98YL(+) D 98YL(+)
B 98SHD E 98SHD
D C F A C 98GN(-) F 98GN(-)
E B E B
F A D C
TERMINAL(16,18,20AWG)-1667742C1 TERMINAL(16,18,20AWG)-1661875C1
AUTOSHIFT SHIFT
SELECTOR
(1189)
CONNECTOR
3 2 1
K A1 ---- F1 98YL(+)
J A2 17W F2 98GN(-)
H A3 17-GA F3 98SHD
G
B1 ---- G1 98YL(+)
F
B2 98U(+) G2 98GN(-)
B3 62Y G3 98SHD
C1 92S H1 ----
E C2 98V(-) H2 ----
D C3 17U H3 ----
C
D1 ---- J1 92G
B
A D2 ---- J2 92H
D3 ---- J3 92J
E1 92N K1 92K
CONNECTOR-3537833C1
TERMINAL-1651943C1 E2 92P K2 92L
SEALING PLUG-1687788C1 E3 92R K3 92M
U00EDL2 5000/9200/9400/9900
REMOVED 1241, 1258 & C 54719V
1279 ADDED 1188 & 1189 P50317A 12FEB99 AE08-52513 78
Figure 209 Connector Composite (1171), (1188), (1189), and Junction Points J4 and J7
s082252a

AUTOSHIFT
DASH J1939
(1190)
K A CONNECTOR
J B
A 92G F 92M
98YL4(+)
H C B 92H G
C 92J H 98SHD4
D D 92K J 98GN4(-)
G K PLUG
E 92L
F E
CONNECTOR-3538634C1
CONN LOCK-3538636C1
PLUG-2025431C1
AUTOSHIFT ECM POWER

CONNECTOR
AUTOSHIFT ECM (1194)
CAVITY CIRCUIT
(1193)
A1 92G
A2 ----
A CAVITY CIRCUIT
A3 92J A 11-GAS
B1 92H B 14AT
3 2 1
B2 ----
B3 92M
B
F CONNECTOR-3512967C1
E C1 98YL4(+) TERMINAL-1661708C1
D C2 98GN4(-)
C3 98SHD4
AUTOSHIFT ECM
D1 ----
POWER FUSE
D2 ----
C (1195)
D3 ----
B
A E1 92K
E2 92L A CAVITY CIRCUIT
E3 ---- A 14AS
CONNECTOR-2010376C1 F1 ---- B 14AT
TERMINAL-1651943C1
SEALING PLUG-1687788C1 F2 ---- B
F3 ---- CONNECTOR-3512967C1
TERMINAL-1661708C1
ENGINE START ALARM HOOD TILT SWITCH

(1223) (1224)
A CAVITY CIRCUIT
A
CAVITY CIRCUIT
A 17EA A 97EB
B 97EC
B B 17EB B
SEAL PLUG-1652325C1 SEAL PLUG-1652325C1
NEUTRAL POSITION SWITCH

(1225)
B CAVITY CIRCUIT
A 97EC
A CONNECTOR-3540051C91 B 97ED
TERMINAL-0587578C1
SEAL PLUG-1652325C1
U00SMH9 5000/9200/9400/9900
REMOVED 1188, 1189 B 54719V
ADDED 1193,1194,1195,1223,1224,1225
P52923N 31MAR99 AE08-52513 79
s082252a
13.80. CONNECTOR COMPOSITES (1227), (1229), (1239A, B, C), (1239), (1240)

VORAD
D1 C1 CPU
CAV CIR CAV CIR
(1227)
C1 73A D1 ----
C2 73GA D2 ----
C3 73B D3 73U
C4 73C D4 73V
C5 73D D5 73W
C6 73E D6 73X
C7 98EV(+) D7 ----
C8 98EV(-) D8 ----
C9 73H D9 ----
C10 ---- D10 ----
C11 ---- D11 ----
C12 73L D12 ----
CONNECTOR-3545189C1 C13 73M D13 ----
TERMINAL-3539904C1
BODY LOCKS-1618846C1 C14 73N D14 ----
1618847C1
D16 C16 C15 73J D15 ----
C16 73P D16 ----
VORAD SIDE J1939 JUNCTION

DISPLAY UNIT (1239A,B,C)
(1229)
CAVITY CIRCUIT
1 CAVITY CIRCUIT
1 98YL(+)
2 1 ---- 2 98SHD
2 73T 3 98GN(-)
3 3 73S 4 ----
4 73P
4
CONNECTOR-3545777C1
CONNECTOR-3537127C1
TERMINAL-3539904C1
TERMINAL-3537131C1
SEALING PLUG-3537132C1
EATON AUTOSHIFT
VORAD GEAR DISPLAY
FRONT ANTENNA (1240)
(1239)
1 4 CAVITY CIRCUIT
CAVITY CIRCUIT
1 1 92Q
1 73E
2 92P
2 73D 2
3 73C 3 92N
2 3 4 73B 3 4 92R
TERMINAL - 3519069C1
LOCK - 3545579C1 CONNECTOR-3512117C1
TERMINAL-1661539C1
U00SMH9 5000/9200/9400/9900
RMVD 1193,1194,1195 B 54719V
&1243 ADDED 1227,1229 &1239 P52923N 31MAR99 AE08-52513 80
Figure 211 Connector Composites (1227), (1229), (1239A, B, C), (1239), (1240)
s082252a

DOOR SWITCH / DOME

COURTESTY LIGHT
DOOR HARNESSES HARNESS & JUMPER
RIGHT DOOR
CONNECTORS DOOR SWITCH
CAVITY CIRCUIT (1241) JUMPER
A 63-GW
RIGHT/LEFT
B 63B
CAVITY CIRCUIT
B A A 63-GX
B 63D
LEFT DOOR
CAVITY CIRCUIT A B
A 63-GZ
B 63C
CENTINEL OIL
J1939 DATA-LINK
MANAGEMENT
(1243)
(1244)
CAVITY CIRCUIT
A 98YL2(+) B CAVITY CIRCUIT

B A B 98SHD2
A 52N
B 11-GAW
C C 98GN2(-) A
TERMINAL-0587578C1
CONNECTOR-1655702C1 SEALING PLUG-1652325C1
TERMINAL-1651968C1
DIMMER SWITCH
LIGHTNING
CONNECTOR
ECM
(1258)
(1261)
CONNECTOR
B CAVITY CIRCUIT
CAVITY CIRCUIT
A 52N
3 2 1 A1 14BR
B 11-GAW A2 98U(+)
A F A3 11-GAF
E
D B1 92AB
CONNECTOR- B2 98V(-)
872290R1
B3 11-GAG
TERMINAL(16AWG)-
239807R1 C1 98YL(+)
C C2 98GN(-)
B
C3 98SHD
A
D1 92AF(+)
DASH
D2 92AG(-)
GROMMET
D3 92AC
(1260)
E1 ----
E2 ----
CONNECTOR E3 92AE
A F1 ----
CAVITY CIRCUIT
F2 ----
B A 92AB
F3 92AD
B 98V(-)
C
C 98U(+)
CONNECTOR-2010376C1
TERMINAL-1651943C1
CONNECTOR - 1667740C1 SEALING PLUG-1687788C1
SEAL - 1661872C1
LOCK - 1667771C1
U00DLCK 5000/9200/9400/9900
RMVD 1262,1263,1264, A 54719V
1265. ADDED 1241,1243,1244,1258. P53543D 05NOV99 AE08-52513 81
s082252a

LIGHTNING SHIFTER
ECM JUMPER
POWER FUSE (1263)
(1262)
A CONNECTOR
CAVITY CIRCUIT
A CONNECTOR
B A 92AC
CAVITY CIRCUIT
B 92AD
A 14BS C
C 92AE
B B 14BT
CONNECTOR-3512967C1 SEAL - 1652325C1
TERMINAL-1661708C1
SHIFTER EATON
KNOB SPEED SENSOR
(1264) (1265)
CONNECTOR
C CONNECTOR B CAVITY CIRCUIT
B CAVITY CIRCUIT
A 92AF(+)
A A BLUE A B 92AG(-)
B GREEN
CONNECTOR - 1661891C1 BROWN
C
LOCK - 1661892C1
XMSN POWER
(1279)
WH RD
B A
A B
RD WH
U00GSC2 5000/9200/9400/9900
RMVD 1239,1227,1229. A 54719V
ADDED 1262,1263,1264,1265,1279. P53583S 30NOV01 AE08-52513 82
s082252a
13.83. LEFT BLANK INTENTIONALLY

U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 83
Figure 214 Left Blank Intentionally
s082252a
13.84. CONNECTOR COMPOSITE (1285)

MANIFOLD PRESS
GAUGE
(1285)
CAVITY CURCUIT
A H A 28M
B 28MA
B G C 11-GHD
C F D 62AB
D E E 98MA(+)
F 98MA(-)
G -
H -
CONNECTOR-3515763C1
TERMINAL-1661262C1
U00LDG2 5000/9200/9400/9900
ADDED 1285 A 54719V
55093F 19FEB02 AE08-52513 84
Figure 215 Connector Composite (1285)
s082252a

RIGHT LUGGAGE LIGHT LEFT LUGGAGE LIGHT

(1286) (1287)

B A 63AH B A 63AL
A B 63-GD B 63-GAK
A

TERMINAL(18AWG) - 1661212C1 TERMINAL(18AWG) - 1661212C1
CENTER LUGGAGE LIGHT ACCENT LIGHT SWITCH

(1288) (1289)

8 7
A 63AN 1 ----
B B 63-GN 2 ----
4 1 3 ----
A
4 ----
5 2 5 63BA
TERMINAL(18AWG) - 1661212C1 6 63BB
EM100 CONNECTOR 6 3 7 62Y
(1290) 8 62-GY
7 14 CAV CIRCUIT
TERMINAL,CAV 1-6(18AWG) - 1661224C1
TERMINAL,CAV 7-8(18AWG) - 1661208C1
1 14D2
2 PLUG
3 PLUG
4 11-G2
5 13D2
6 97EA
1 8 7 97EH
8 97ER
9 97EJ
10 97PB2
11 97EM
12 14ED
13 17EB
14 17EA LEFT BLANK INTENTIONALLY
U00LDG2 5000/9200/9400/9900
ADDED 1290 A 54719V PART NO.
55093F 19FEB02 AE08-52513 85
s082252a

LIFT-UP BUNK LIGHT SWITCH AUX FAN

(1304) (1305)

A
B A 63AG A B A 76K
B 63AM B 76-GK
TERMINAL(18AWG) - 1661261C1 CONNECTOR - 0969541R1
LOCK - 1661263C1 TERMINAL(16AWG) - 0333733C1
AUXILLARY POWER TV CABINET LIGHT

(1306) (1307)

B B
A 86-GN A 63AW
A B 14AZ A B 63-GW
CONNECTOR - 0872291R1 CONNECTOR - 1669973C1

TERMINAL(14AWG) - 0188396R1 TERMINAL(18AWG) - 1661212C1
LEFT BLANK INTENTIONALLY LEFT BLANK INTENTIONALLY

U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 86
s082252a

ACCENT LIGHTS JUMPER LEFT ACCENT LIGHT

(1310) (1311)
ROOF JUMPER
HARNESS HARNESS
A CAVITY CIRCUIT
CAVITY CIRCUIT B A 63BB/63BC
A
B A 63BB A B 63-GBB/63-GBC
B 63-GBB B

TERMINAL(18AWG)- 1661261C1 TERMINAL(18+18AWG)- 1661209C1
CENTER ACCENT LIGHT RIGHT ACCENT LIGHT

(1312) (1313)
A CAVITY CIRCUIT CAVITY CIRCUIT

A 63BC/63BD A A 63BD
B
B 63-GBC/63-GBD B B 63-GBD

TERMINAL(18+18AWG)- 1661209C1 TERMINAL(18AWG)- 1661208C1
TV CABINET JUMPER
(1315)
SLEEPER HARNESS
CAVITY CIRCUIT
A
A 86AP
B
B 86-GP
C
C 63AW LEFT BLANK INTENTIONALLY
CAV C TERMINAL(18AWG)- 1661208C1
CAV A&B TERMINAL(14AWG)- 3566715C1
JUMPER HARNESS
C CAVITY CIRCUIT
B A 86AP
A B 86-GP
C 63AW
CAV C TERMINAL(18AWG)- 1661212C1 U00JKP2
CAV A&BTERMINAL(14AWG)- 3534167C1
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 87
s082252a

REMOTE RADIO
(1322)
CAVITY CIRCUIT
A RED
B ----
A H
B G C GREEN
C F D BLACK
D E
E ORANGE
F WHITE
G BLUE
H SHIELD
TERMINAL - PURCHASED ASSEMBLY
REMOTE RADIO PRIMING PUMP

(1323) (1324)
CAVITY CIRCUIT
A RED
CAV CIRCUIT
A H B ----
B G C GREEN 1 97-GP
C F
D BLACK
2 97BB
D E
E ORANGE 1 2
F WHITE
G BLUE
H SHIELD
CONNECTOR - 3571089C91 CONNECTOR-3573078C1

TERMINAL - PURCHASED ASSEMBLY TERMINAL-3573077C1
LEFT VOLUME CONTROL JUMPER RIGHT VOLUME CONTROL JUMPER

(1327) (1328)

A ---- C B A ----
B C
B 86AR B 86AT
A
A C 86AR C 86AT

TERMINAL(18AWG) - 0241117R1 TERMINAL(18AWG) - 0879630R1
U00LDG2 5000/9200/9400/9900
ADDED 1324 A 54719V
55093F 19FEB02 AE08-52513 88
s082252a

DRIVER'S HEATED SEAT CONN HEATED PASSENGER SEAT CONN

(1331) (1332)
A CAVITY CIRCUIT CAVITY CIRCUIT

A
A WH A BK
B B BK B B WH
SEAL-1652325C1 SEAL-1652325C1
U00JKP2
4MAR02
U00GSD1
4MAR02 5000/9100/9200/9400/9900
U00LDG2
55093F 19FEB02 AE08-52513 89
s082252a
14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14)

14.1. POWER DISTRIBUTION CENTER, FUSE AND CIRCUIT BREAKER LOCATION, P. 1

POWER DISTRIBUTION CENTER
FUSE & CIRCUIT BREAKER LOCATION
POWER DISTRIBUTION CENTER

BAT 1 BAT 2
R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14

ACC
A A A A A A A A A A A A A A
FEED TURN R28
R16 ALARM SIGNAL
B B B B B B B B B B B B B B FLASHER
A/C
CONTROL C C C C C C C C C C C C C C
R29
R15
D D D D D D D D D D D D D D
WIPER
GND
MOTOR R30
STUD
R14
IGNI- HI HI
WIPER HEAD HEATER AIR TRAILER TRAILER TRAILER LEFT RIGHT
TION SPEED SPEED HORN
INTER- LIGHT CONTROL COND MARKER TAIL STOP TURN TURN
RELAY FAN #1 FAN #2 R7
MITTANT R4 R5 R6 R8 R9 R10 R11 R12
R1 R2 R3
R13
FUSE AND CIRCUIT BREAKER LOCATION
LOCATION SIZE DESCRIPTION
F1-A 30A HEATER MOTOR, HIGH FAN SPEED
F1-B 10A AIR CONDITIONER COMPRESSOR
F1-C 20A HEATER & A/C CONTROLS; LOW, MEDIUM FAN SPEEDS
F1-D 15A READING/SPOT LIGHTS
F2-A 15A CIGARETTE LIGHTER/WORK LIGHTS
F2-B 10A DOME AND COURTESY LIGHTS
F2-C 30A IGNITION RELAY
F2-D 20A TURN SIGNAL AND HAZARD FLASHER LIGHTS
F3-A 20A TRAILER MARKER AND IDENTIFICATION LIGHTS
F3-B 20A TRACTOR STOP LIGHTS
F3-C 30A TRAILER TAIL AND CLEARANCE LIGHTS & F8-C
F3-D 10A TRAILER TAIL & CLEAR MARKER & IDENT LTS RELAY
F4-A 10A IGN - INSTRUMENTS
F4-B 25A PASSENGER ELECTRIC WINDOW
F4-C 10A BACK-UP LIGHTS
F4-D 15A* WINDSHIELD WIPER - WINDSHIELD WASHER
F5-A 10A HEATED MIRRORS
F5-A 15A HEATED AND MOTORIZED MIRRORS
F5-B 15A RADIO/CB/DEFROSTER FANS
F5-C 15A BAT - RADIO MEMORY/INSTRUMENT/HORN
F5-D 20A BATTERY POWER SOURCE/ENGINE DATA LINK
F6-A 20A SPARE 1 (B+)
F6-B 10A SPARE 2 (B+)
* TYPE 1 CIRCUIT BREAKER ONLY
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52514 1
Figure 221 Power Distribution Center, Fuse and Circuit Breaker Location
s082252a
14.2. FUSE AND CIRCUIT BREAKER LOCATION (CONT.), P. 2

FUSE & CIRCUIT BREAKER LOCATION (CONTINUED)
F6-C 30A A3 - ACCESSORY RELAY FOR A3-ADAPTER

F6-D 20A ENGINE ECM POWER (CAT)
F6-D 5A** ENGINE ECM POWER (CUMMINS,DETROIT)
F7-A 25A KEY SWITCH CIRCUIT & RELATED RELAYS FOR IGN & ACC
F7-B 15A TRAILER LEFT TURN LIGHTS & INDICATOR BULB

F7-C 15A TRAILER RIGHT TURN LIGHTS & INDICATOR BULB
F7-D 30A TRAILER STOP LIGHTS
F8-A 10A* HEADLIGHT SWITCH RELAY FEED
F8-B 25A* HEADLIGHT FEED

F8-C 15A LIGHTS PANEL-MIRROR,CAB CLEAR,TRACTOR PARK & TAIL
F8-D 20A SLEEPER-DOME,READING & LUGGAGE LIGHTS
F9-A 10A AIR DRYER FEED
F9-B 20A IGN-DAYTIME RUNNING LIGHTS FEED

F9-C 5A** BAT-DAYTIME RUNNING LIGHTS FEED
F9-D 10A HEATER CONTROL MODULE IGNITION FEED
F10-A 15A TRAILER ABS POWER FEED
F10-B 30A WIPER-WASHER/ACCESSORY
THE FOLLOWING FUSE AND CIRCUIT BREAKERS (LOCATIONS F10-C THRU F13-D)
ARE OPTIONAL. LOCATIONS ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM
ACCORDING TO CUSTOMER ORDER. SEE POWER DISTRIBUTION CENTER
FOR ACTUAL LOCATIONS.
F10-C 10A FAN DRIVE (DETROIT)
F10-D 15A OPTIMIZED IDLE-INDICATOR LIGHT & ALARM
F11-A 15A OPTIMIZED IDLE-IGNITION RELAY & THERMOSTAT
F11-B 20A FUEL SOLENOID W/3406C MECH
F11-C 20A KYSOR SHUTDOWN W/3406C MECH
F11-D 5A** ENGINE DATA LINK W/3406C MECH
F12-A 15A ENGINE BRAKE W/3406C MECH
F12-B 15A BUNK AUXILIARY BLOWER
F12-C 10A EXHAUST PYROMETER
F12-D 10A ETHER START
F13-A 20A FOG LIGHTS
F13-B 30A BENDIX ABS IGNITION
F13-C 10A BENDIX ABS TRACTION CONTROL
F13-D 10A WABCO ABS IGNITION
F14-A 10A IGN - WABCO ABS
F14-B 10A ANALOG CLOCK
F14-C 30A SPARE SWITCH FEED
F14-D 15A KYSOR LOW COOLANT
10A MERITOR G SERIES XMSN
5A REFRIGERATOR
10A DRIVER HEATED SEAT
10A PASSENGER HEATED SEAT * TYPE 1 CIRCUIT BREAKER ONLY
** FUSE ONLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 F9-D FUSE WAS 15A, B 55093F PART NO.
ADDED REFRIGERATOR & HEATED SEAT. P50317A 12FEB99 AE08-52514 02
Figure 222 Power Distribution Center, Fuse and Circuit Breaker Location (Cont.)
s082252a
14.3. RELAY LOCATION, P. 3

RELAY LOCATION
LOCATION DESCRIPTION
R1 IGNITION
R2 HIGH SPEED FAN
R3 MEDIUM SPEED FAN
R4 HEADLIGHT
R5 HEATER CONTROL
R6 AIR CONDITIONER
R7 HORN
R8 TRAILER MARKER
R9 TRAILER TAIL
R10 TRAILER STOP
R11 LEFT TURN
R12 RIGHT TURN
R13 ELECT WIPER/INTERMITTANT
R14 ELECT WIPER MOTOR
R15 A/C CONTROL RELAY
R16 ACCESSORY FEED RELAY
R17 AIR DRYER
R18 BUNK AUX BLOWER
R19 FOG LIGHTS
R20 RELAY CONTROL ACC ADAPTER
R21 ABS TRAILER RELAY
THE FOLLOWING RELAYS (LOCATIONS R22 THRU R30) ARE OPTIONAL. LOCATIONS
ARE CHOSEN BY COMPUTER SOFTWARE PROGRAM ACCORDING TO CUSTOMER
ORDER. SEE POWER DISTRIBUTION CENTER FOR ACTUAL LOCATIONS.
R22 ABS IGNITION OR BATTERY
R23 ABS WARNING LIGHT
R24 ABS ENGINE BRAKE INTERRUPT
R25 SPARE ACC RELAY SWITCH
R26 KYSOR SHUTDOWN
R27 ABS BATTERY
R28
R29
R30
U00EDL2 5000/9100/9200/9400/9900

DATE
P50317A 12FEB99 AE08-52514 3
Figure 223 Relay Location
s082252a
14.4. PRO SLEEPER FUSE INDEX, P. 4

PRO-SLEEPER FUSE INDEX
PRO-SLEEPER FUSE INDEX
MEDIUM SEED
HIGH SPEED
C
D
582
LEFT LUGGAGE COMPARTMENT
582-A 20A TV/VCR

582-B 5A AUXILLIARY FAN
582-C 10A OVERHEAD CABINET LTS
582-D --- NOT USED
LEFT BLANK
INTENTIONALLY
U00EDL2 5000/9100/9200/9400/9900
JKP 4MAR02 FUSE 582-B WAS 10A, A 55093F PART NO.
FUSE 582-C WAS 5A & REFRIGERATOR. P50317A 12FEB99 AE08-52514 04
Figure 224 Pro Sleeper Fuse Index
s082252a

5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After

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5000i, 9200i, 9400i and 9900i Chassis Built November 4, 2002 and After

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SERVICE MANUAL

SERVICE MANUAL SECTION

Truck Model: 5000i

s082252a, Formerly CTS-5298

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. 12 VOLT CHARGING & CRANKING SYSTEM (CHAPTER 3). . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

4. ENGINE SYSTEMS (CHAPTER 4). .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. ..23

5. FANS (CHAPTER 5). .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. .36

6. GAUGES AND SYSTEMS (CHAPTER 6). .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .39

7. WARNING LIGHTS (CHAPTER 7). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .51

8. CAB ACCESSORIES (CHAPTER 8). . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. .59

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .81

9.1. AIR DRYER, P. 1. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..81

10. SLEEPER LIGHTING AND ACCESSORIES (CHAPTER 10). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . .98

11. LIGHT SYSTEMS (CHAPTER 11).. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . .111

12. HEATER AND AIR CONDITIONER (CHAPTER 12).. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .126

12.2. HEATER — CAB, P. 2. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. ..127

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . .132

13.47. CONNECTOR COMPOSITES (502), (503), (504), (506). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

14. FUSES, CIRCUIT BREAKERS, RELAYS (CHAPTER 14). . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . . .221

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

NAVISTAR INTERNATIONALTRANSPORTATION CORP. ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP.

1 GENERATOR - FIELD - LIGHT BLUE 37 FUEL PUMP - TAN

2 GENERATOR - CHARGE - RED 38

3 39 AIR DRYER - GRAY

4 40 LOW AIR PRESSURE WARNING - GRAY

6 42 FRONT AXLE - GRAY

7 ALTERNATOR - RESISTANCE - RED 43 POWER DIVIDER LOCK (PDL) - GRAY

8 44 PARK BRAKE WARNING - GRAY

9 45 ANTI-THEFT WARNING - LIGHT GREEN

10 46 POWER TAKE-OFF WARNING - GRAY

11 GROUND - WHITE 47 SPEEDOMETER - GRAY

12 ACCESSORY FEED - LIGHT BLUE 48 TACHOMETER - GRAY

13 IGNITION FEED - PINK 49 DIFFERENTIAL LOCK - GRAY

14 BATTERY FEED - RED 50 LIGHT SWITCH FEED - YELLOW

15 KEY SWITCH FEED - RED 51 DIMMER SWITCH - YELLOW

16 52 HEADLIGHT - HIGH BEAM - YELLOW

17 STARTER CONTROL - PINK 53 HEADLIGHT - LOW BEAM - YELLOW

18 GLOW PLUG/PRE-HEATER - PINK 54 PARKING/MARKER LIGHTS - BROWN

19 ENGINE SHUT-OFF - GRAY 55 TURN SIGNAL - ORANGE

20 56 TURN SIGNAL LIGHTS - LEFT - ORANGE

21 ETHER START - TAN 57 TURN SIGNAL LIGHTS - RIGHT - ORANGE

22 58 CLEARANCE AND IDENTIFICATION LIGHTS - BROWN

23 ENGINE COOLING - TAN 59

24 ENGINE BRAKE GRAY 60 HAZZARD LIGHTS - ORANGE

25 PYROMETER - TAN 61 AIR SUSPENSION - GRAY

26 AMMETER - TAN 62 PANEL LIGHTS - DARK BLUE

27 VOLTMETER - TAN 63 COURTESY AND DOME LIGHTS - DARK BLUE

28 INSTRUMENT FEED - TAN 64 AUXILIARY LIGHTS - YELLOW

29 ENGINE WATER TEMPERATURE - TAN 65 5TH WHEEL/WORK LIGHT - ORANGE

30 ENGINE OIL TEMPERATURE - TAN 66 DAYTIME RUNNING LIGHTS - YELLOW

31 TRANSMISSION OIL TEMPERATURE - TAN 67

32 AXLE OIL TEMPERATURE - TAN 68 TAIL LIGHTS - BROWN

33 ENGINE OIL LEVEL - TAN 69 LICENSE PLATE LIGHT - BROWN

34 WATER LEVEL - TAN 70 STOP LIGHTS - ORANGE

35 ENGINE OIL PRESSURE - TAN 71 BACK-UP LIGHTS - ORANGE

36 FUEL LEVEL - TAN 72 TRAILER AUXILIARY - ORANGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME

RROEPKE INSTRUCTIONS AND CHARTS FOR ALL MODELS

RELEASE NO. PART NO. SHEET

P52600M 29JUL98 AE08-52011 1

Figure 1 Circuit Identification Chart, page 1