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EDSD REV

REVISION
REVISIONCERTIFICATION
CERTIFICATE VERIFICATION DATE JO/EWO
JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
NO.
6

DATE:
DATE:
DATE:
DATE:
DATE:
THIS INDICATES THAT REV. NO.__________
4 APR-2020 10-01525-004
OF THIS DRAWING IS COVERED, FOR ALL
REVISED AS PER CUSTOMER COMMENTS MR MRK
CONTROL NUMBER

MR
MR
10-01525-004 MR

MRK
APPROVAL/CERTIFICATION REQUIREMENTS, MAY-2020 REVISED AS PER CUSTOMER COMMENTS MRK
5

AGENCY
05/05/20

05/05/20
J.RADHA

05/05/20
BY:

PROJECT
BY DRAWING COMPLETION CERTIFICATE

ENGINEER
ENGINEER
DISCIPLINE
10-01525-004

CERTIFIED
MR MRK

OPERATIONS
CONSTRUCTION
VE-027824
(DCC) NO. _____________________ 6 MAY-2020 REVISED AS PER CUSTOMER COMMENTS
DATE:

JAZAN
Saudi Aramco 2616-ENG (03/99)

ETAP SYSTEM STUDY REPORT


Protection Relay Coordination Study
JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452
DOC

SAUDI ARABIA
APRIL, 2018
SAUDI ARABIA

PREPARED BY

J95
JO/EWO:
DAR ENGINEERING
SAUDI ARABIAN OIL COMPANY

P
DWG.TYPE PLANT NO. INDEX
GENERATORS OF SS-452
SAUDI ARABIAN OIL COMPANY

10-01525-004
CONTRACTOR: SEPCO/SHANDONG

DRAWING NO.

VE-027824
ETAP POWER SYSTEM STUDY

PROTECTION RELAY COORDINATION STUDY

1
of
24
SHT.NO.
REPORT FOR JAZAN REFINERY EMERGENCY DIESEL

EDSD/2616-0399.doc
REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
1.0 INTRODUCTION ____________________________________________________________3
ENGG CERT

MRK

MRK
MRK

2.0 SCOPE OF SYSTEM STUDIES __________________________________________________ 3


MR
MR
MR

3.0 INDUSTRY CODES AND STANDARDS ___________________________________________ 4


4.0 SOFTWARE _______________________________________________________________ 4
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

5.0 DATA INPUT AND ETAP MODELLING ___________________________________________4


6.0 BASIS FOR PROTECTION CORDINATION ________________________________________ 9
DESCRIPTION

7.0 RELAY SETTING CALCULATIONS AND SCHEDULE _________________________________10


7.1 SETTING OF MCCBs FOR 0.48kV SWITCHGEARs AND MCCs _____________________ 11
7.2 SETTING OF RELAYS FOR 13.8kV SWITCHGEARS ______________________________ 13
7.3 BASIS FOR AUTO TRANSFER SCHEME (ATS) __________________________________ 19
7.4 UNDER/OVER VOLTAGE (27/59) PROTECTION (Incomer-A / Incomer-B)___________ 19
7.5 SYNCHRO CHECK (25) (Incomer-A / Incomer-B)_______________________________ 20
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

7.6 SYNCHRO CHECK (25) (Bus-Coupler)________________________________________ 21


MAY-2020
MAY-2020
APR-2020
DATE

7.7 13.8KV DG INCOMER UF LOAD SHEDDING (81U) PROTECTION___________________ 22


7.8 13.8KV BUS-A/B UNDER VOLTAGE (27) PROTECTION___________________________22
NO.
REV

DISCIPLINE

MR
J.RADHA
ENGINEER 7.9 13.8KV CIRCUIT BREAKER FAILURE (50BF) PROTECTION ________________________23 6
05/05/20
DATE:
PROJECT
ENGINEER
MR 8.0 ATTACHMENTS _________________________________________________________ 24
05/05/20
DATE:
CERTIFIED 8.1 ETAP PROTECTION SINGLE LINE DIAGRAMS _______________________________ 24
MRK

05/05/20 8.2 PROTECTION SETTINGS TABLES (13.8KV AND 0.48KV SYSTEM) ________________ 24
DATE:
CONSTRUCTION
AGENCY 8.3 ETAP TCC PLOTS (13.8KV AND 0.48KV SYSTEM) _____________________________24

DATE: 8.4 GENERATOR SETTING CALCULATION ______________________________________24 6


OPERATIONS
8.5 GENERATOR TECHNICAL DATA SHEET _____________________________________24
DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 2


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT

MRK

MRK
MRK

1.0 INTRODUCTION
MR
MR
MR

Saudi Aramco Jazan Integrated Gasification Combined Cycle (JIGCC) plant is unique plant at
Jazan – Saudi Arabia, capable of producing maximum 4000MW electrical power using “SYNGAS”
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

as fuel. The electrical power being produced from this power plant is expected to be used for Saudi
Aramco own plants consumption and approximately 2400 to 2600 MW excess power will be
DESCRIPTION

exported to SEC utility grid (National Grid).


SS-352 in Jazan Refinery station requires emergency power supply of approximately 19 MW at
13.8 kV level. In this regard, a study need to be carried out to find the adequacy of eight new
emergency diesel generator units of rating 2.5 MW each required to be installed at new 13.8kV
substation SS-452 located close to the SS-352 emergency Diesel generator units (Two numbers of
EDGs with rating 11.2 MW each) in order to meet the present emergency load demand without
JO/EWO

10-01525-004

10-01525-004
10-01525-004

considering any outage contingency (i.e. N-1 generators) and future load growth.
JO/EWO

Under normal operating condition, the new 13.8kV substation receives power through two 13.8kV
MAY-2020
MAY-2020
APR-2020
DATE

feeders from SS-110 located in IGCC Power plant (Power Block-1). When there is an outage of
power from SS-110, the new emergency diesel generator units need to supply the emergency
NO.
REV

DISCIPLINE power to SS-352. To provide Auxiliary power supply to EDG Plant Auxiliaries, 13.8 kV / 480 V
ENGINEER
MR
J.RADHA service transformers are installed. These transformers receive power from the new 13.8 kV
05/05/20
DATE:
PROJECT Substation SS-452.
ENGINEER
MR
The purpose of this ETAP study is to verify and define the capabilities, limitations (if any),
05/05/20
DATE:
CERTIFIED Protection requirements of newly proposed Electrical Sub-station and distribution components
MRK

05/05/20
involving Emergency Diesel Generators, HV/LV - Switchgears, Distribution Transformers, MV/LV
DATE:
CONSTRUCTION Motor Control Centers etc. for delivering an Electrical power with highest reliability.
AGENCY

DATE:
OPERATIONS
2.0 SCOPE OF SYSTEM STUDIES

DATE:
CONTROL NUMBER

Following studies shall be performed as per the scope of this project and in accordance with
VERIFICATION

SAES-P-100:
EDSD

• Load Flow & Short Circuit Analysis


DATE:


BY:

Motor Starting Analysis



REVISIONCERTIFICATION

Protective Relay Coordination Study


APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

• Arc Flash Analysis


(DCC) NO. _____________________

This report covers Protective Relay Coordination study only.


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 3


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT

3.0 INDUSTRY CODES AND STANDARDS


MRK

MRK
MRK

MR
MR
MR

SAES-P-100 -Basic Power System Design Criteria

SAES-P-113 -Saudi Aramco Engineering Standard, Motors and Generators dated 30 Oct 2012
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

SAES-P-121 -Transformers and Reactors

SAES-P-114 -Power System and Equipment Protection


DESCRIPTION

ANSI / -American National Standards Institute

IEEE -Institute of Electrical and Electronics Engineers

IEEE Standard 242 IEEE Recommended Practice for Protection and Coordination of Industrial and
Commercial Power Systems. (IEEE Buff Book)

IEEE Standard 242 IEEE Recommended Practice for Industrial and Commercial Power Systems Analysis
(IEEE Brown Book) Chapter 15, Coordination Studies.

IEEE C37.91, Guide for Protective Relay Applications to Power Transformers


JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

IEEE C37.101 IEEE Guide for Generator Ground Protection


MAY-2020
MAY-2020
APR-2020
DATE

IEEE C37.102 IEEE Guide for AC Generator Protection

IEEE C37.110 IEEE Guide for the Application of Current Transformers Used for Protective Relaying Purposes.”
NO.
REV

DISCIPLINE IEEE Standard Requirements for Instrument Transformers”


ENGINEER
IEEE C57.13
MR
J.RADHA
05/05/20 IEEE C57.109 Guide for Transformer Through-Fault Current Duration”
DATE:
PROJECT
ENGINEER 16-SAMSS-513 Saudi Aramco Materials System Specification, Power System Automation Components dated 6 Feb 2011
MR

05/05/20
DATE:
CERTIFIED NFPA-70 National Electrical Code
MRK

05/05/20 IEC 60909 Short-circuit currents in three-phase A.C. systems - Part 0: Calculation of currents
DATE:
CONSTRUCTION
AGENCY

4.0 SOFTWARE
DATE:
OPERATIONS The software used for the power system study is Electrical Transient Analyzer Program (ETAP)
Power Station Version 12.6 issued by Operation Technology, Inc. (OTI), USA.
DATE:
CONTROL NUMBER
VERIFICATION

5.0 DATA INPUT AND ETAP MODELLING


EDSD

 ETAP Model Details:


DATE:
BY:

• Studies are carried out in the ETAP files provided by Saudi Aramco / Contractor.
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

The details are as below:


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________

ETAP Model: N2F63_JAZAN_REFINERY.oti


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 4


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
LIBRARY File: EPC13_etaplib750to16.5+IGCC4
ENGG CERT

MRK

MRK
MRK

FOLDER Name: 2015-12-21_02 IGCC-4_integ_MS_vers1260


MR
MR
MR

 Load Modelling Details:


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

• All the emergency loads of SS-352 in Jazan Refinery station were verified with the
Jazan Refinery Project Electrical Load List (Document ref: J95-P-VE-767103
_Rev.04H) provided by the contractor. Please refer Attachment-9.2.1 of DAR
DESCRIPTION

engineering Report J95-P-DOC-VE-027818-000-B Dated March 2018.


• All emergency motors data considered for the study are remain unchanged in the
ETAP Model provided except for the largest motor J05-GM-0230A 1550kW motor in
J05-352-MCC-206. Please refer Attachment-9.2.3 of DAR engineering Report J95-
P- DOC-VE-027818-000-B Dated March 2018.
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

 Transformer Modelling Details:


MAY-2020
MAY-2020
APR-2020

• The %Z and X/R Values of redundant transformer 1 MVA, 13.8/0.48kV are ETAP
DATE

typical values (approximately equal to standard ANSI values) with a tolerance of


NO.
REV

7.5%.
DISCIPLINE

MR
J.RADHA
ENGINEER
• Rest of the SS-352 transformers considered for the study are unchanged in the
05/05/20
DATE: ETAP Model provided with a tolerance of 7.5%.
PROJECT
ENGINEER
MR

DATE:
05/05/20
 Cable Modelling Details:
CERTIFIED
MRK
• Lengths and sizes of cables connecting the new generators and new switchgear
05/05/20
DATE:
CONSTRUCTION
(J95- 452-SG-301) are considered to be approximately 50 meters and 3C X 95
AGENCY
mm2, 1 run.
DATE:
OPERATIONS
• Lengths and sizes of cables connecting the new switchgear (J95-452-SG-301) and
redundant transformers (J95-452-XFR(T)-301 & J95-452-XFR(T)-302) are
DATE:
considered to be 50 meters and 3C X 185 mm2, 1 run.
CONTROL NUMBER
VERIFICATION

• Lengths and sizes of cables connecting the redundant transformers (J95-452-


EDSD

XFR(T)- 301 & J95-452-XFR(T)-302) and new 480 switchgears (J95-452-SG-001)


DATE:
BY:

are considered to be 50 meters and 1C X 400 mm2, 3 runs/phase.


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,


THIS INDICATES THAT REV. NO.__________
CERTIFICATE

Lengths and sizes of cables connecting the new 480 switchgears (J95-452-SG-001)
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

and new 480 MCCs (J95-452-MCC-001) are considered to be 30 meters and 1C X


(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 5


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
400 mm2, 2 runs/phase.
• Lengths and sizes of cables connecting the new switchgear (J95-452-SG-301) and
ENGG CERT

MRK

MRK
MRK

Switchgear J52-352-SG-301 are considered to be 600 meters and 1C X 500 mm2,


MR
MR
MR

4 runs/phase.
• 10% length tolerances are considered for all the cables mentioned above.
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

• Cable parameters (electrical) for the cables mentioned above are taken from ETAP
Library provided.
• For rest of SS-352 cables considered for the study are remain unchanged in the
DESCRIPTION

ETAP Model provided.

 Emergency Generators Modelling Details:


• New Emergency Diesel Generators on new switchgear (J95-452-SG-301) are
modelled similar to the Emergency Diesel Generators of SS-329. For modelling
details of new emergency diesel generators refer Attachment-9.2.2 of DAR
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

engineering Report J95-P-DOC-VE-027818-000-B Dated March 2018.



MAY-2020
MAY-2020

When there is an outage of power from SS-110, the new emergency diesel
APR-2020
DATE

generator units will supply the emergency power to SS-352 in the islanded mode
NO.
REV

of operation.
4

DISCIPLINE
ENGINEER
MR
J.RADHA

DATE:
05/05/20  Protection Relays and Low Voltage Circuit Breakers Details:
PROJECT
ENGINEER
MR
• Details of relays and LV CB for SS-452 are not provided and therefore these were

DATE:
05/05/20 selected as per Table-1A.
CERTIFIED
MRK • The maximum and minimum faults current without motor contributions are
05/05/20
DATE: considered for protection coordination.
CONSTRUCTION
AGENCY
• The protection relays selected for SS-452 are shown in ETAP Protection Single
DATE: Line Diagram of Section 8.1.
OPERATIONS

Table-1A: List of relays and LV CBs selected for SS-452


DATE:
CONTROL NUMBER
VERIFICATION

Feeder Voltage CT Bus- Bar Relay or LV Breaker Type &


EDSD

Description Breaker kV Ratio Diff. CT Make, ETAP ID


DATE:

300/5-P
BY:

DG-J95-P-1301 52-5A 13.8 300/5-G 2000/5 7SJ82, Siemens (Relay 6)


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

300/5-P
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

DG-J95-P-1401 52-4A 13.8 300/5-G 2000/5 7SJ82, Siemens (Relay 19)


(DCC) NO. _____________________

300/5-P
DG-J95-P-1501 52-3A 13.8 300/5-G 2000/5 7SJ82, Siemens (Relay 21)
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 6


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Feeder Voltage CT Bus- Bar Relay or LV Breaker Type &
Description Breaker kV Ratio Diff. CT Make, ETAP ID
ENGG CERT

MRK

MRK
MRK

300/5-P
MR
MR

DG-J95-P-1601 52-2A 13.8 2000/5 7SJ82, Siemens (Relay 22)


MR

300/5-G

300/5-P
DG-J95-P-1701 52-2B 13.8 2000/5 7SJ82, Siemens (Relay 26)
300/5-G
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

300/5-P
DG-J95-P-1801 52-3B 13.8 2000/5 7SJ82, Siemens (Relay 31)
300/5-G

300/5-P
DG-J95-P-1901 52-4B 13.8 2000/5 7SJ82, Siemens (Relay 29)
300/5-G
DESCRIPTION

300/5-P
DG-J95-P-2001 52-5B 13.8 2000/5 7SJ82, Siemens (Relay 27)
300/5-G

INCOMER-1A 52-1A 13.8 2000/5 2000/5 7SJ85, Siemens (Relay 1A)

7SJ85, Siemens (Relay 17)


TIE BREAKER 52-TA 13.8 2000/5 2000/5
587Z, Schweitzer (Relay 35 & 37).

INCOMER-1B 52-1B 13.8 2000/5 2000/5 7SJ85, Siemens (Relay 1B)

Feeder to J52-352-SG-301 2000/5-P


JO/EWO

52-8A 13.8 2000/5 7SJ82, Siemens (Relay 8)


10-01525-004

10-01525-004
10-01525-004
JO/EWO

Bus-A 50/5-G

150/5-P
J95-452-XFRT-301 I/C 52-7A 13.8 2000/5 7SJ82, Siemens (Relay 9)
MAY-2020
MAY-2020

50/5-G
APR-2020
DATE

150/5-P
J95-452-XFRT-302 I/C 52-7B 13.8 2000/5 7SJ82, Siemens (Relay 14)
50/5-G
NO.
REV

Feeder to J52-352-SG-301 2000/5-P


52-8B 13.8 2000/5 7SJ82, Siemens (Relay 15)
DISCIPLINE Bus-B 50/5-G
ENGINEER
MR
J.RADHA 1600/5-P
J95-452-XFRT-301 O/G B001 0.48 - P143, Schneider Electric (Relay 34)
DATE:
05/05/20 1600/5-G
PROJECT
ENGINEER 1600/5-P
J95-452-XFRT-302 O/G B002 0.48 - P143, Schneider Electric (Relay 36)
MR 1600/5-G
05/05/20 1600A, SQUARE D MASTERPACT NW
DATE:
J95-452-XFRT-301 O/G B001 0.48 - - MICROLOGIC 6.0A TRIP UNIT (B001)
CERTIFIED
MRK
1600A, SQUARE D MASTERPACT NW
05/05/20 J95-452-XFRT-302 O/G B002 0.48 - - MICROLOGIC 6.0A TRIP UNIT (B002)
DATE:
CONSTRUCTION 1600A, SQUARE D MASTERPACT NW
AGENCY
0.48KV SWGR TIE CB B003 0.48 - - MICROLOGIC 6.0A TRIP UNIT (B003)

DATE: 800A, SQUARE D MASTERPACT NW


OPERATIONS J95-452-SG001 BUS A O/G B004 0.48 - - MICROLOGIC 6.0A TRIP UNIT (B004)

800A, SQUARE D MASTERPACT NW


J95-452-SG001 BUS B O/G B006 0.48 - - MICROLOGIC 6.0A TRIP UNIT (B006)
DATE:
CONTROL NUMBER

250A, CUTLER-HAMMER
VERIFICATION

J95-452-MCC-001 ACCU-1 CB289 0.48 - - HJD3250 (CB289)


EDSD

DATE:

The list of breaker IDs used in ETAP and corresponding breaker IDs shown in protection
BY:

SLDs of Section-5 are given in Table-1B.


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 7


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Table-1B: ETAP Breaker ID and Breaker IDs as per SLD
ENGG CERT

MRK

MRK
MRK

Description ETAP Voltage kV Breaker IDs as


Breaker ID per SLD
MR
MR
MR

DG-J95-P-1301 52-G1-1 13.8 52-5A


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

DG-J95-P-1401 52-G5-1 13.8 52-4A

DG-J95-P-1501 52-G2-1 13.8 52-3A


DESCRIPTION

DG-J95-P-1601 52-G2-2 13.8 52-2A

DG-J95-P-1701 52-G6-1 13.8 52-2B

DG-J95-P-1801 52-G7-1 13.8 52-3B

DG-J95-P-1901 52-G8-1 13.8 52-4B

DG-J95-P-2001 52-G8-2 13.8 52-5B


JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

INCOMER-1A 52-A-1 13.8 52-1A


MAY-2020
MAY-2020
APR-2020
DATE

TIE BREAKER 52-T-1 13.8 52-TA


NO.
REV

INCOMER-1B 52-B-1 13.8 52-1B


DISCIPLINE
ENGINEER
MR
J.RADHA Feeder to J52-352-SG-301 Bus-A 52-A10-1 13.8 52-8A
05/05/20
DATE:
PROJECT
ENGINEER J95-452-XFRT-301 I/C 52-A1-1 13.8 52-7A
MR

05/05/20
DATE: J95-452-XFRT-302 I/C 52-B1-1 13.8 52-8B
CERTIFIED
MRK

05/05/20 Feeder to J52-352-SG-301 Bus-B 52-B2-1 13.8 52-7B


DATE:
CONSTRUCTION
AGENCY J95-452-XFRT-301 O/G Same as SLD 0.48 B001

DATE:
J95-452-XFRT-302 O/G Same as SLD 0.48 B002
OPERATIONS

J95-452-XFRT-301 O/G Same as SLD 0.48 B001


DATE:
CONTROL NUMBER
VERIFICATION

J95-452-XFRT-302 O/G Same as SLD 0.48 B002


EDSD

0.48KV SWGR TIE CB Same as SLD 0.48 B003


DATE:
BY:

J95-452-SG001 BUS A O/G Same as SLD 0.48 B004


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

J95-452-SG001 BUS B O/G Same as SLD 0.48 B006


(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 8


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
J95-452-MCC-001 ACCU-1 CB289 0.48 -
ENGG CERT

MRK

MRK
MRK

 Network Grounding:
MR
MR
MR

The grounding system for SS-452 is described as follows:


• The neutral of all Diesel Generators is grounded through NGR for limiting the
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

ground fault current to 200A.


• The primary side of 1MVA (13.8/0.48kV) is DELTA connected and secondary side is
STAR connected. The STAR point on 0.48kV side is solidly grounded.
DESCRIPTION

 Reference Drawings for Protection Relay Coordination:


For complete details of the J95-SS 452 electrical system refer to following SLDs
• One Line Diagram J95-P-E1L-VA-027826-001-01-Electrical One Line Diagram
(13.8kV SWGR SS-452, Substation)
• J95-P-E1L-VA-027826-001_01 (Electrical One Line Diagram 13.8kV SWGR SS-
452, Substation)
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

• J95-P-E1L-VA-027827-001_00 (Electrical One Line Diagram 13.8kV SWGR SS-


MAY-2020
MAY-2020

452, Protection Relay)


APR-2020
DATE

• J95-P-E1L-VA-027827-002_00 (Electrical One Line Diagram 13.8kV SWGR SS-


NO.
REV

452, Protection Relay)


DISCIPLINE

MR
J.RADHA
ENGINEER • J95-P-E1L-VA-027827-003_00 (Electrical One Line Diagram 13.8kV SWGR SS-
05/05/20
DATE: 452, Protection Relay)
PROJECT
ENGINEER
MR
• J95-P-E1L-VA-027829-001_00 (Electrical One Line Diagram 0.48kV SWGR SS-
DATE:
05/05/20
452, Substation)
CERTIFIED
MRK
• J95-P-E1L-VA-027829-002_00 (Electrical One Line Diagram 0.48kV SWGR SS-
05/05/20
DATE: 452, Substation)
CONSTRUCTION


AGENCY
J95-P-E1L-VA-027849-001_00 (Electrical One Line Diagram 0.48kV SWGR SS-
DATE: 452, Protection Relay)
OPERATIONS
• J95-P-E1L-VA-027851-001_01 (Overall One Line Diagram 0.48kV SWGR SS-
DATE: 452, Substation)
CONTROL NUMBER
VERIFICATION
EDSD

6.0 BASIS FOR PROTECTION CORDINATION


DATE:
BY:

The protective relay scheme was developed in accordance with SAES-P-114. The coordination
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

between MV relays and LV breakers is as per the Table 15-3 of standard IEEE 242-2001 (Buff
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Book). 13.8kV voltage switchgear is protected by bus bar differential relays (87B) and over-
(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 9


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
current relays (50/51) on bus coupler. 1MVA,13.8/0.48kV Transformers are protected by over-
current relay (50/51) and neutral over-current relay (50N) on 13.8kV primary side. The secondary
ENGG CERT

MRK

MRK
MRK

side of transformer is protected by a neutral ground over-current relay (51NT). The neutral
MR
MR
MR

ground over-current relay (51NT) will provide back-up protection to 0.48kV Breaker for ground
faults on downstream 0.48kv system. For this study it is assumed that the incomer from Diesel
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Generators on 13.8kV Switchgear are protected by over-current relays (50/51), neutral over-
current relays (51N) and ground over-current relay (51G). Unit protection of Diesel Generators is
not in the scope of the study and is provided by the OEM.
DESCRIPTION
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

MAY-2020
MAY-2020
APR-2020
NO. DATE
REV

DISCIPLINE
ENGINEER
MR
J.RADHA
05/05/20
DATE:
PROJECT
ENGINEER
MR

05/05/20
DATE:
CERTIFIED
MRK

05/05/20
DATE:
CONSTRUCTION
7.0 RELAY SETTING CALCULATIONS AND SCHEDULE
AGENCY
The relay coordination is done as per the following sequence for one typical feeder

DATE:
OPERATIONS
1. 0.48kV MCC level,
• 2. 0.48kV Switchgear Level,

DATE:
3. 0.48kV Switchgear Bus Coupler
CONTROL NUMBER
VERIFICATION

• 4. 0.48kV side of 1MVA Transformer


EDSD

• 5. 13.8kV side of 1 MVA Transformer and the 13.8kV Switchgear level


DATE:
BY:

• 6. 13.8kV Switchgear outgoing feeders and Bus Coupler


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

7. 13.8kV incomers from Eight numbers of 2.5MW Diesel Generator and 13.8kV
6

(DCC) NO. _____________________

outgoing feeders
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 10


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
The setting for all 13.8kV relays and 0.48kV breakers are provided in Section 8.1 (Protection
Settings Tables for 13.8kV and 0.48kV system).The calculations and assumption made for
ENGG CERT

MRK

MRK
MRK

settings of bus bar differential relay (87B) for 13.8kV Switchgear are explained in this Section.
MR
MR
MR

7.1 SETTING OF MCCBs FOR 0.48kV SWITCHGEARs AND MCCs


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

7.1.1 CB289-MCC Outgoing Feeder to ACCU-1


The protection coordination for SS-452 system is first done at MCC level through the time
gradation of largest outgoing LV breaker of the MCC i.e. CB289 to ACCU-1. ETAP protection
DESCRIPTION

Settings for this breaker are given below


CB: CB289
MFR: Cutler-Hammer Tag #: 3-Phase kA: 18.16 (User Defined)
Model: HJD Rating: 65 kA, 0.48 kV LG kA: 19.16 (User Defined)
Size: 250 Cont. Amp: 250.000 Base kV: 0.480 (User Defined)
Thermal Magnetic Trip Device
MFR: Cutler-Hammer Thermal Trip: FIXED
Model: HJD Magnetic Trip: 5
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

ID: 250
MAY-2020
MAY-2020
APR-2020

For CB289, the TCC plots J95 SS452 LV CB SG001 OG (Star TCC) and J95 SS452 LV CB
DATE

SG001 OG (Star TCC) Ground is provided in Section 8.3 (ETAP TCC curves for 13.8kV and
NO.
REV

0.48kV system). The settings for 0.48kV breakers are provided in Section 8.2 (Protection
DISCIPLINE
ENGINEER
MR
J.RADHA Settings Tables for 13.8kV and 0.48kV system).
05/05/20
DATE:
PROJECT
ENGINEER
MR 7.1.2 B004-SWGR Outgoing Feeder to MCC J95-452-MCC-001
05/05/20
DATE: The protection coordination of B004 is done with MCC outgoing feeder CB289 i.e. the largest
CERTIFIED
MRK
outgoing LV breaker to ACCU-1. The ETAP settings for B004 are given below
05/05/20
DATE:
CONSTRUCTION
AGENCY
CB: J95-452-SG-001 B004
DATE: MFR: Square-D Tag #: 3-Phase kA: 21.13 (User Defined)
OPERATIONS Model: NW16H1 Rating: 65 kA, 0.254 kV LG kA: 17.99 (User Defined)
Size: 1600 Cont. Amp: 1600.000 Base kV: 0.492 (User Defined)
DATE: LV Solid State Trip Device
CONTROL NUMBER

MFR: Square-D
VERIFICATION

Model: MICROLOGIC 6.0


EDSD

Sensor: 800
DATE:

Phase Setting Ground Setting


BY:

Long-Time LT Pickup 1 LT Band 4 Ground Pickup A


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

Ground Band 0.1 I^xt=OUT


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Short-Time ST Pickup 3
(DCC) NO. _____________________

ST Band 0.1 I^xt=OUT


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 11


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
For B003, the TCC plots J95 SS452 LVCB SG001 ICOG (Star TCC) and J95 SS452 LVCB
ENGG CERT

MRK

MRK
MRK

SG001 ICOG (Star TCC) Ground are provided in Section 8.3 (ETAP TCC curves for 13.8kV
MR
MR
MR

and 0.48kV system).

7.1.3 B003- Bus Coupler for SWGR J95-452-SG-001 Bus-A & Bus-B
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

The ETAP protection settings for Incomer Breaker B003 are given below. The outgoing
breakers B004 and B006 are coordinated with the Bus Coupler B003 breaker. The Bus
DESCRIPTION

Coupler breaker is normally in OPEN condition. B003 will be CLOSED only when either of
the 1MVA Transformer feeders is OUT-OF-SERVICE

CB: J95-452-SG-001 B003


MFR: Square-D Tag #: 3-Phase kA: 19.03 Sym. (Calc.)
Model: NW16H1 Rating: 65 kA, 0.48 kV LG kA: 17.99 Sym. (Calc.)
Size: 1600 Cont. Amp: 1600.000 Base kV: 0.480 (Calc.)
JO/EWO

LV Solid State Trip Device


10-01525-004

10-01525-004
10-01525-004
JO/EWO

MFR: Square-D
Model: MICROLOGIC 6.0
MAY-2020
MAY-2020
APR-2020
DATE

Sensor: 1600
Phase Setting Ground Setting
NO.
REV

Long-Time LT Pickup 1 LT Band 2 Ground Pickup A


DISCIPLINE Ground Band 0.3 I^xt=OUT
ENGINEER
MR
J.RADHA Short-Time ST Pickup 3
05/05/20
DATE: ST Band 0.3 I^xt=OUT
PROJECT
ENGINEER
MR

05/05/20
For B004, the TCC plots J95 SS452 LV SG001 ICBCOG (Star TCC) and J95 SS452 LV
DATE:
CERTIFIED
MRK
SG001 ICBCOG (Star TCC) are provided in Section 8.3 (ETAP TCC curves for 13.8kV and

DATE:
05/05/20 0.48kV system). The above settings are also applicable for LV Breaker B006 (Incomer to
CONSTRUCTION
AGENCY MCC002).

DATE:
OPERATIONS 7.1.4 B001- Incomer for SWGR J95-452-SG-001 Bus-A
The ETAP protection settings for Incomer Breaker B001 are given below. Due to limited
DATE:
CONTROL NUMBER

margin for coordination, the settings for are Switchgear Incomer breakers B001 and B002
VERIFICATION

are kept same as that for Bus Coupler B003.


EDSD

CB: J95-452-SG-001 B001


DATE:
BY:

MFR: Square-D Tag #: 3-Phase kA: 21.13 (User Defined)


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

Model: NW16H1 Rating: 65 kA, 0.48 kV LG kA: 17.99 (User Defined)


THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Size: 1600 Cont. Amp: 1600.000 Base kV: 0.492 (User Defined)
(DCC) NO. _____________________

LV Solid State Trip Device


MFR: Square-D
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 12


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Model: MICROLOGIC 6.0
Sensor: 1600
ENGG CERT

MRK

MRK
MRK

Phase Setting Ground Setting


Long-Time LT Pickup 1 LT Band 2 Ground Pickup A
MR
MR
MR

Ground Band 0.2 I^xt=OUT


Short-Time ST Pickup 3
ST Band 0.3 I^xt=OUT
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS


DESCRIPTION

For B001, the TCC plots J95 SS452 LV SG001 ICBCOG (Star TCC) and J95 SS452 LV
SG001 ICBCOG (Star TCC) are provided in Section 8.3 (ETAP TCC curves for 13.8kV and
0.48kV system). The above settings are also applicable for LV Breaker B002 (Incomer to
MCC002).
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

7.1.5 Relay 34 for Ground Fault Protection (51NT) on LV side of 1MVA-Transformer


MAY-2020
MAY-2020
APR-2020

The ground element on secondary side of Transformer 51NT (SCHNEIDER P143 Relay with
DATE

CT Ratio 1600/5 in neutral of Transformer) is set at pick-up of 0.28 (IEEE- Extremely


NO.
REV

Inverse) higher than ground setting of 500A for MCCB B001 and Time Dial is set to 15.0.
DISCIPLINE

MR
J.RADHA
ENGINEER The purpose of 51NT is to provide back-up to MCCB B001. Time grading of minimum 0.12s
05/05/20
DATE: is maintained between 51NT of Relay 34 and MCC B001.
PROJECT
ENGINEER
MR

DATE:
05/05/20 The TCC plots for Relay 34 are shown in J95 SS452 TRAFO FD SG301 (Star TCC) Ground
CERTIFIED
MRK of Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV System). The above settings are
05/05/20
DATE: also applicable for Relay 36.
CONSTRUCTION
AGENCY

7.2 SETTING OF RELAYS FOR 13.8kV SWITCHGEARS


DATE:
OPERATIONS

7.2.1 Relay-9 (SIEMENS 7SJ82) for 13.8kV outgoing feeder to 1MVA Transformer
DATE:
CONTROL NUMBER

The settings for 50 and 51 elements of SIEMENS 7SJ82 relays are calculated considering
VERIFICATION
EDSD

the maximum of 125% of let-thru current or inrush current and rated full load current for
1MVA transformer. These 50 and 51 elements are coordinated with the downstream LV
DATE:
BY:

Breaker B001. Ground element 51G is connected to CBCT with ratio of 50/5A and the pick-
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

up is set to 20A with Time delay of 0.1s of Definite Time characteristics.


(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 13


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
For Relay 9, TCC plots J95 SS452 TRAFO FD SG301 (Star TCC) and J95 SS452 TRAFO
FD SG301 (Star TCC) are provided in Section 8.3 (ETAP TCC curves for 13.8kV and 0.48kV
ENGG CERT

MRK

MRK
MRK

system). The above settings are also applicable for Relay 14.
MR
MR
MR

7.2.2 Relay-8 (SIEMENS 7SJ82) for 13.8kV outgoing feeder to J52-352-SG-301


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Bus-A & B
The settings for 50 and 51 elements of SIEMENS 7SJ82 relays are kept same as that for
downstream incomer to 13.8kV Switchgear J52-352-SG-301 Bus-A. CBCT with ratio of
DESCRIPTION

50/5A is used for Ground element 51G and the pick-up is set at 20A.
For Relay-8, the TCC plots J95 SS452 13.8kV SG001 CB (Star TCC) and J95 SS452 13.8kV
SG001 CB (Star TCC) Ground are provided in Section 8.3 (ETAP TCC curves for 13.8kV
and 0.48kV system). The above settings are also applicable for Relay 15

7.2.3 Relay-17 (SIEMENS 7SJ85) 13.8kV Bus Coupler for J95-452-SG-301 Bus A & B
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

The settings for 50 and 51 elements of SIEMENS 7SJ85 relays are kept same as that for
Relay 8 and Relay 15. The neutral element 51N pick-up is set at 80A.
MAY-2020
MAY-2020
APR-2020
DATE

The TCC plots for Relay 17 are given in J95 SS452 13.8kV SG001 CB (Star TCC) and J95
NO.
REV

DISCIPLINE
ENGINEER
SS452 13.8kV SG001 CB (Star TCC) Ground of Section 8.3 (ETAP TCC curves for 13.8kV
MR
J.RADHA
05/05/20 and 0.48kV system).
DATE:
PROJECT
ENGINEER
MR

05/05/20
7.2.4 Relay-(SIEMENS 7SJ82) Settings for 13.8kV incomers from 8 Diesel Generators:
DATE:
CERTIFIED
MRK
Since the relay settings for Diesel Generator are typical to the DG OEM, the settings given in

DATE:
05/05/20 the following Table-2 shall be reviewed and approved by the DG OEM prior to
CONSTRUCTION
AGENCY commissioning. The settings given below are only for the purpose of coordination with the
downstream relays of SS-452 system.
DATE:
OPERATIONS

Table-2: Relay Settings for 13.8kV feeder of Diesel Generator


DATE:
CONTROL NUMBER
VERIFICATION

Description Settings/Value
EDSD

Relay SIEMENS 7SJ82


DATE:

Phase CT 300/5, 60:1


BY:

Ground CT 300/5, 60:1


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OC1-PHASE
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Over-current
(DCC) NO. _____________________

Curve ANSI Very Inverse


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 14


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Pick-Up Range 0.15-500 Sec-5A
Pick-Up 4.33
ENGG CERT

MRK

MRK
MRK

Relay Amps 260 A on Primary


Time Dial 5.0
MR
MR
MR

OC1-GROUND
Over-current
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Curve ANSI Very Inverse


Pick-Up Range 0.15-500 Sec-5A
Pick-Up 1.67
Relay Amps 100 A on Primary
DESCRIPTION

Time Dial 2.0

In case, the Diesel Generators are “IN SERVICE” and a Phase-to-Phase or 3-Phase Fault
occurs on the 13.8kV feeder to Switchgears J52-352-SG-301 Bus-A or Bus-B, then Diesel
Generators may trip before the operation of Bus Coupler relay (Relay 17). In the existing
settings, Bus Coupler relay (Relay 17) is coordinated with incomers from A10-110-SG-301
JO/EWO

10-01525-004

10-01525-004
10-01525-004

Bus A & B. In case, 50/51 elements of Bus Coupler relay (Relay 17) are coordinated with
JO/EWO

50/51 elements of relays on the 13.8kV Incomer from Diesel Generators then the
MAY-2020
MAY-2020
APR-2020
DATE

coordination of upstream relays will be lost for normal operating condition. This situation can
be avoided by providing Group-1 and Group-2 settings for Relay 17 (SIEMENS 7SJ85) of
NO.
REV

DISCIPLINE Bus Coupler relay as per following configuration.


ENGINEER
MR
J.RADHA
05/05/20
DATE:
PROJECT Group-1 Setting – Applicable for configuration with either or both incomers from SS-110
ENGINEER
MR
(13.8kV Switchgears A10-110-SG-301 (Bus-A & Bus-B) are ON and Diesel Generators are
05/05/20
DATE:
CERTIFIED “OUT OF SERVICE”.
MRK

05/05/20
DATE:
CONSTRUCTION Group-2 Setting – Applicable for configuration with both incomers from SS-110 (13.8kV
AGENCY

Switchgears A10-110-SG-301 (Bus-A & Bus-B) are OFF and Diesel Generators are “IN-
DATE:
OPERATIONS SERVICE”.

DATE:
Based on the 13.8kV incomer configuration the automatic change over from Group-1 to
CONTROL NUMBER
VERIFICATION

Group-2 can be provided. The settings provided for Relay 17 (SIEMENS 7SJ85) of Bus
EDSD

coupler in this report Section-8.3 are applicable for Group-1.configuration The Group-2
DATE:
BY:

settings for Relay 17 can be provided after receiving conformation from ARAMCO.
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________

For relays of 13.8kV incomers from Diesel Generator, TCC plots J95 SS452 13.8kV SG01
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 15


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
GCB (Normalized for Line-to-Ground (Sym) fault adjacent to Bus22-5) and J95 SS452
13.8kV SG01 GCB (Normalized for Line-to-Ground (Sym) fault adjacent to Bus22-5)
ENGG CERT

MRK

MRK
MRK

Ground are provided in Section-8.3.


MR
MR
MR

7.2.5 Bus Bar Differential Relay Settings for 13.8kV Switchgear


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

The set points of the Schweitzer SEL-587Z High-Impedance Differential Relay are derived
from the Instruction Manual. The bus differential relay will act instantaneously and will
provide arc flash protection and limit the hazard. All current transformers are internal to the
DESCRIPTION

switchgear; therefore, the length for CT circuits is based on the length of the switchgear. The
current transformer cable to the bus differential 587Z relay is assumed to be #10 AWG
stranded, copper wire, and its resistance is 4.23 ohms per km as per NFPA 70 (NEC).

Table-3 System Data


JO/EWO

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JO/EWO

Description J95-452-SG-301 Bus A & B


Voltage 13.8 kV
MAY-2020
MAY-2020
APR-2020
DATE

External Fault - 3 phase sym. 12.6kA


Current Transformer (CT) Ratio 2000/5A; 400:1
NO.
REV

DISCIPLINE
CT Resistance (Ω @ 75°C) 0.922 ohms
MR
J.RADHA
ENGINEER
CT knee point 190 volts (assumed)
05/05/20 A: (10 x 914) mm
DATE:
CT Accuracy Class C200 Resistance of
PROJECT B: (11 x 914) mm
ENGINEER Lead to most distant CT (10AWG)
MR 4.23 ohm/km
05/05/20
DATE:
CERTIFIED
Relay Type SEL 587Z
MRK

05/05/20
DATE:
CONSTRUCTION Determining Differential Setting:
AGENCY
The SEL-587Z relay manual uses the following equation to determine the voltage developed
DATE:
OPERATIONS across the high-impedance element in a through fault where a CT saturates.

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

VR = (RCT+ P x RLEAD) x (IF / N)


OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 16


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Where:
VR = voltage across high-impedance element
ENGG CERT

MRK

MRK
MRK

P = 1, if 3 phase fault or 2, if a single phase to ground fault


MR
MR
MR

RCT = CT Resistance
RLEAD = longest CT lead resistance
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

N = Current Transformer Ratio


IF = 3 phase fault current
DESCRIPTION

As VR is the minimum setting for a through fault, it is recommended that a safety factor be
added based. Also, a setting below 100V with no time delay can result in unintentional
operation of the differential elements during external faults with unbalanced current.

Vs = K x VR
Where:
JO/EWO

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10-01525-004
JO/EWO

VS = voltage setting
K = safety factor, chosen by engineer
MAY-2020
MAY-2020
APR-2020
DATE

VR = voltage developed on relay during through fault


NO.
REV

DISCIPLINE
ENGINEER The calculation for J95-452-SG-301 Bus A is as follows:
MR
J.RADHA
05/05/20
DATE: RLEAD = 10 x (0.91/1000) x 4.23 Ω/km = 0.0385 Ω
PROJECT
ENGINEER
MR
VR = (0.922 + 1 x 0.0385) x (12.6/400) = 30.25V
05/05/20
DATE:
CERTIFIED
MRK

05/05/20 The calculation for J95-452-SG-301 Bus B is as follows:


DATE:
CONSTRUCTION
AGENCY RLEAD = 11 x (0.91/1000) x 4.23 Ω/km = 0.0423 Ω

DATE:
VR = (0.922 + 1 x 0.0423) x (12.6/400) = 30.37V
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

The calculated setting for the 87 elements is low and therefore requires a time delay to
DATE:
BY:

prevent unintentional operation. The bus differential protection is critical to limiting arc flash
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

and therefore a time delay cannot be applied. The SEL587Z relay manual recommends the
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

relay setting as 200 Volts, with lowest time setting of 0.02s with no intentional time delay.
(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 17


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Therefore, the 587Z relay setting is 200 Volts.
ENGG CERT

MRK

MRK
MRK

Determining Minimum Internal Fault Operating Current:


MR
MR
MR

The SEL-587Z manual uses the following equation for determining the minimum primary
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

internal fault current that will cause the relay to operate.

IMIN = (n x Ie + Ir + Im) x N
DESCRIPTION

Where:
IMIN = minimum primary operate current
n = number of current transformers in the circuit
Ie = current transformer excitation current at relay setting voltage VS
Ir = current through relay at relay setting voltage VS
JO/EWO

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10-01525-004
10-01525-004
JO/EWO

Im = current through MOV inside the relay at relay setting voltage VS


N = Current Transformer Ratio
MAY-2020
MAY-2020
APR-2020
NO. DATE
REV

The number of CTs (n) is the number of cubicles for each switchgear bus, plus the tie
4

DISCIPLINE
ENGINEER breaker CT. Im is the current through the MOV internal to the relay. This can be found from
MR
J.RADHA

DATE:
05/05/20 Figure 3.9 in the SEL 587Z relay manual. According to the manual, for applied voltage less
PROJECT
ENGINEER than 700V, the current through the MOV is negligible; therefore, Im will be removed from the
MR

DATE:
05/05/20 equation. Ie is taken from the CT excitation curve provided by the CT manufacturer. In this
CERTIFIED
MRK case the knee point is assumed approximately 160V (See Appendix A). The excitation
05/05/20
DATE: currents with respect to the excitation voltages are less reliable once above the knee point.
CONSTRUCTION
AGENCY Based on 200V, this is above the knee point on the curve. A more accurate method of finding

DATE:
the excitation current is to take the current half the voltage (100V) and double it. Specifically
OPERATIONS
the excitation current at 100V is approximately 0.023A, therefore Ie will be 0.046A. Ir is the

DATE:
current through the relay high-impedance element. This is the voltage setting (200V) divided
CONTROL NUMBER

by the high-impedance element resistance (2000 ohm).


VERIFICATION
EDSD

DATE:
BY:

Bus A
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

IMIN = (11 x 0.046 +0.1) x 400 = 242.4 A


THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Bus B
(DCC) NO. _____________________
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 18


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
IMIN = (11 x 0.046 +0.1) x 400 = 242.4 A
ENGG CERT

MRK

MRK
MRK

The 587Z relay, based on a setting of 200V, will have a current imbalance of 242.4A for
MR
MR
MR

Bus A relay, and 242.4A for Bus B relay. These settings are adequate to protect the buses
while providing the proper security from tripping on through faults and imbalances in those
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

faults.

7.3 BASIS FOR AUTO TRANSFER SCHEME (ATS)


DESCRIPTION

ATS is provided for new 13.8 kV EDG SS-452 switchgear. This enables automatic closing of
the bus coupler circuit breaker on loss of normal supply to any of the bus sections. The
following conditions need to be fulfilled before the ATS issues closing command to the bus
coupler Circuit breaker:
• All outgoing motor feeders connected to the de-energized bus (at downstream
switchgear) are tripped on under voltage. This will prevent simultaneous restarting of
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

these motors on resumption of power supply to the bus section.


• One of the two incomers to the switchboard is tripped on undervoltage protection.
MAY-2020
MAY-2020
APR-2020
DATE

• The voltage at the de-energized bus is less than 20% of the nominal voltage.

NO.
REV

The circuit breaker on the ‘healthy’ incomer is in the ‘service’ position and closed.
4


DISCIPLINE
ENGINEER The voltage at the ‘healthy’ bus is more than 95% of the nominal voltage.
MR
J.RADHA

DATE:
05/05/20 The ATS in new 13.8 kV EDG SS-452 switchboard is implemented through Relay-17
PROJECT
ENGINEER (SIEMENS 7SJ85) in the 13.8kV Bus Coupler
MR

05/05/20
DATE:
CERTIFIED
MRK

05/05/20
DATE:
CONSTRUCTION
AGENCY

DATE: 7.4 UNDER/OVER VOLTAGE (27/59) PROTECTION (Incomer-A / Incomer-B)


OPERATIONS
7.4.1 Under Voltage (27) Protection (Incomer-A/Incomer-B)
DATE: Stage: Definite-T1
CONTROL NUMBER
VERIFICATION

Description Setting
EDSD

Measured value Phase-to-Phase


DATE:

Method of measurement Fundamental comp.


BY:

Pickup mode 1 out of 3


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Pickup delay no
(DCC) NO. _____________________

Threshold 96 V (80% of Un)


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 19


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Dropout ratio 1.05
Operate delay 3.5 s
ENGG CERT

MRK

MRK
MRK

MR
MR
MR

7.4.2 Over Voltage (59) Protection (Incomer-A/Incomer-B)


Stage: Definite-T1
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Description Setting
Measured value Phase-to-Phase
Method of measurement Fundamental comp.
DESCRIPTION

Pickup mode 1 out of 3


Pickup delay no
Threshold 132 V (110% of Un)
Dropout ratio 0.95
Operate delay 2.00 s

7.5 SYNCHRO CHECK (25) (Incomer-A / Incomer-B)


JO/EWO

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10-01525-004
JO/EWO

Stage: Sychr./Asycr.1
MAY-2020
MAY-2020
APR-2020
DATE

General
Description Setting
NO.
REV

DISCIPLINE
Mode On
ENGINEER
MR
J.RADHA Min. operating limit Vmin 108 V (90% of Un)
05/05/20
DATE: Max. operating limit Vmax 132 V (110% of Un)
PROJECT
ENGINEER
MR Max. durat. Sync.process 30 s
05/05/20
DATE: Direct close command Yes (As per mfg. Approved
CERTIFIED
MRK scheme)
05/05/20
DATE: Voltage adjustment 1.00
CONSTRUCTION
AGENCY De-en.gized switch
DATE:
Description Setting
OPERATIONS Close cmd. at V1< & V2> No
Close cmd. at V1> & V2< Yes (NOTE-1)
DATE:
Close cmd. at V1< & V2< No
CONTROL NUMBER
VERIFICATION

V1, V2 without voltage 6 V (5% of Un)


EDSD

V1, V2 with voltage 108 V (90% of Un)


DATE:
BY:

Supervision time 0.1 s


REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

Asynchr. Op.mode
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

Description Setting
(DCC) NO. _____________________

Async. Operating mode On


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 20


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
CB make time 0.1s
Max. Voltage diff. V2>V1 12V (10% of Un)
ENGG CERT

MRK

MRK
MRK

Max. Voltage diff. V2<V1 12V (10% of Un)


MR
MR
MR

Max. frequency diff. f2>f1 0.1Hz


Max. frequency diff. f2<f1 0.1Hz
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Synchr. Op.mode
Description Setting
Sync. Operating mode off
DESCRIPTION

NOTE-1:
Dead –Bus /Live-Line (To permit manual closing of CB operation when incomer is ‘Live’
and associated bus is ‘Dead’)

7.6 Synchro check (25) (Bus-Coupler)


Stage: Sychr./Asycr.1
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

General
MAY-2020
MAY-2020
APR-2020
DATE

Description Setting
Mode On
NO.
REV

Min. operating limit Vmin 108 V (90% of Un)


DISCIPLINE

MR
J.RADHA
ENGINEER Max. operating limit Vmax 132 V (110% of Un)
05/05/20
DATE: Max. durat. Sync.process 30 s
PROJECT
ENGINEER
MR
Direct close command Yes (As per mfg. Approved
05/05/20 scheme)
DATE:
CERTIFIED
MRK Voltage adjustment 1.00
05/05/20
DATE:
CONSTRUCTION
De-en.gized switch
AGENCY
Description Setting
DATE: Close cmd. at V1< & V2> Yes (NOTE-2)
OPERATIONS Close cmd. at V1> & V2< Yes (NOTE-2)
Close cmd. at V1< & V2< No
DATE:
CONTROL NUMBER

V1, V2 without voltage 6 V (5% of Un)


VERIFICATION
EDSD

V1, V2 with voltage 108 V (90% of Un)


Supervision time 0.1 s
DATE:
BY:

Asynchr. Op.mode
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

Description Setting
6

(DCC) NO. _____________________

Async. Operating mode On


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 21


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
CB make time 0.1s
Max. Voltage diff. V2>V1 12V (10% of Un)
ENGG CERT

MRK

MRK
MRK

Max. Voltage diff. V2<V1 12V (10% of Un)


MR
MR
MR

Max. frequency diff. f2>f1 0.1Hz


Max. frequency diff. f2<f1 0.1Hz
REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Synchr. Op.mode
Description Setting
Sync. Operating mode off
DESCRIPTION

NOTE-2:
Live Bus / Dead Line (To permit Auto change-over operation or manual closing of CB
when Bus-A is ‘Live’ and Bus-B is ‘Dead’)
Dead-Bus/Live-Line (to permit Auto change-over operation or manual closing of CB when
Bus-B is ‘Live and Bus-A is ‘Dead’)
JO/EWO

10-01525-004

10-01525-004
10-01525-004
JO/EWO

MAY-2020
MAY-2020
APR-2020
DATE

7.7 13.8KV DG INCOMER UF LOAD SHEDDING (81U) PROTECTION


NO.
REV

DISCIPLINE As per PMS BLACK START & LOAD SHEDDING – FUNCTIONAL DESIGN
MR
J.RADHA
ENGINEER SPECIFICATION Page-12 Table 3.3 recommendation, the Under Frequency (81U) Load
05/05/20 shed settings are as per below table
DATE:
PROJECT
ENGINEER
MR
81U settings
05/05/20
DATE:
CERTIFIED Description Setting
MRK

05/05/20
Level 1 UF set point 59 Hz
DATE:
CONSTRUCTION
Level 1 UF pickup delay 100 ms
AGENCY
Level 2 UF set point 57.5 Hz
DATE:
Level 2 UF pickup delay 100 ms
OPERATIONS

DATE: 7.8 13.8KV BUS-A/B UNDER VOLTAGE (27) PROTECTION


CONTROL NUMBER
VERIFICATION

As per PMS BLACK START & LOAD SHEDDING – FUNCTIONAL DESIGN


EDSD

SPECIFICATION, the BUS-A/B Under Voltage (27A/27B) settings for Black start system
(BSS) logic is as per below table
DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

Stage: Definite-T1
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________

Description Setting
VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 22


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
Saudi Aramco 2616-ENG (03/99)
PMT OPRNS
SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Measured value Phase-to-Phase
Method of measurement Fundamental comp.
ENGG CERT

MRK

MRK
MRK

Pickup mode 1 out of 3


MR
MR

Pickup delay no
MR

Threshold 5.75 V (5% of Un)


REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

REVISED AS PER CUSTOMER COMMENTS

Dropout ratio 1.05


Operate delay 3.5 s
DESCRIPTION

7.9 13.8KV CIRCUIT BREAKER FAILURE (50BF) PROTECTION 6


The CBF protection is enabled in SWGR Relay (SIEMENS 7SJ82) for 13.8kV incomers
from 8 Diesel Generators

We propose Breaker Failure current pickup as 20% of Full Load current of Generator
i.e Pickup = (0.2 x 130) / 60 = 0.5 A (approx.) = 0.5A/5A =0.1In
We propose Breaker Failure time delay as 150 ms considering Medium voltage breakers are
JO/EWO

expected to operate in around 5-10 cycles


10-01525-004

10-01525-004
10-01525-004
JO/EWO

i.e Time delay = 10/60 = 0.15 s (approx.) = 150ms


MAY-2020
MAY-2020
APR-2020
DATE

50BF settings
Description Setting
NO.
REV

DISCIPLINE Pickup current setting 0.1In


ENGINEER
MR
J.RADHA Timer Setting 150 ms
05/05/20
DATE:
External initiation Via Binary input
PROJECT
ENGINEER
MR Ext. Prot. Reset Circuit-breaker auxiliary contact
DATE:
05/05/20 criterion (CB Open) & Current-Flow
CERTIFIED Criterion (Ι<)
MRK

05/05/20
Holding int. start signal Yes
DATE:
CONSTRUCTION
AGENCY

DATE:
OPERATIONS

DATE:
CONTROL NUMBER
VERIFICATION
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE


6

(DCC) NO. _____________________


VE-027824

ETAP SYSTEM STUDY REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

Protection Relay Coordination Study DOC 23


JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452 J95 P VE-027824 of 6
JAZAN SAUDI ARABIA JO/EWO: 10-01525-004 24
EDSD/2616-0399.doc
EDSD REV
REVISION
REVISIONCERTIFICATION
CERTIFICATE VERIFICATION DATE JO/EWO
JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
NO.
6

DATE:
DATE:
DATE:
DATE:
DATE:
THIS INDICATES THAT REV. NO.__________
4 APR-2020 10-01525-004
OF THIS DRAWING IS COVERED, FOR ALL
REVISED AS PER CUSTOMER COMMENTS MR MRK
CONTROL NUMBER

MR
MR
10-01525-004 MR

MRK
APPROVAL/CERTIFICATION REQUIREMENTS, MAY-2020 REVISED AS PER CUSTOMER COMMENTS MRK
5

AGENCY
05/05/20

05/05/20
J.RADHA

05/05/20
BY:

PROJECT
BY DRAWING COMPLETION CERTIFICATE

ENGINEER
ENGINEER
DISCIPLINE
10-01525-004

CERTIFIED
MR MRK

OPERATIONS
CONSTRUCTION
VE-027824
(DCC) NO. _____________________ 6 MAY-2020 REVISED AS PER CUSTOMER COMMENTS
DATE:

JAZAN
8.5
8.4
8.3
8.2
8.1
Saudi Aramco 2616-ENG (03/99)

8.0 ATTACHMENTS

ETAP SYSTEM STUDY REPORT


Protection Relay Coordination Study
JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452
DOC
GENERATOR TECHNICAL DATA SHEET
GENERATOR SETTING CALCULATION 6

SAUDI ARABIA
ETAP PROTECTION SINGLE LINE DIAGRAMS

J95
JO/EWO:
ETAP TCC PLOTS (13.8KV AND 0.48KV SYSTEM)
SAUDI ARABIAN OIL COMPANY

P
DWG.TYPE PLANT NO. INDEX

10-01525-004
PROTECTION SETTINGS TABLES (13.8KV AND 0.48KV SYSTEM)

DRAWING NO.

VE-027824
of
24
24
SHT.NO.

EDSD/2616-0399.doc
REV.NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ATTACHMENT-8.1

ETAP Protection Single Line Diagram


One-Line Diagram - JAZAN=>...=>J95-452-SG-301 (Edit Mode)

J95-452-P-1701 J95-452-P-1801 J95-452-P-1901 J95-452-P-2001


2.5 MW 2.5 MW
2.5 MW 2.5 MW
J95-452-P-1401 J95-452-P-1501 J95-452-P-1601
J95-452-P-1301 300/5 300/5 300/5 300/5 300/5 300/5 300/5 300/5
2.5 MW 2.5 MW 2.5 MW 2.5 MW o o o o
o o
o o

300/5 300/5 300/5 300/5 300/5 300/5 13.8/0.12


o o
o o
o o o o 300/5 300/5
o
300/5
o
300/5
o
Bus124-9
o 300/5 300/5 o

Bus5-5 o
300/5 o 300/5
300/5 300/5 300/5 2000/5
300/5 o
o o o
Bus130-4 o

o 300/5 Bus129-2 Bus130-3 R Relay1B


13.8/0.12
Bus127-3 300/5 o
13.8/0.12 13.8/0.12 13.8/0.12
13.8/0.12 o Bus127-4
13.8/0.12 300/5
o o
300/5 13.8/0.12
Bus124-3 Bus126-3 Cable67-3 Cable2-3 Cable68-2 Cable68-3
Bus124-7 13.8/0.12 50 m 50 m 50 m 50 m
Cable62-4 Cable64-5 13.8/0.12 Cable65-3 1-3/C 95 1-3/C 95 1-3/C 95 1-3/C 95
50 m 50 m 50 m Cable65-4
1-3/C 95 1-3/C 95 1-3/C 95 50 m o
o 2000/5 1-3/C 95 o R o

R 300/5 300/5 300/5


Relay1A R
o R R o
R
R o
R
300/5
o
300/5 o 300/5 R 52-B-1
o 300/5 R o 2000/5 o
2000/5 o 2000/5 2000 A
o
300/5 o
2000/5 52-G8-2
52-A-1 2000/5 o 2000/5 o 52-G7-1 52-G8-1 1200 A 50 kA
2000 A 2000/5 2000/5 1200 A 52-G6-1 1200 A 1200 A
52-G1-1 52-G2-1 52-G2-2 50 kA 50 kA 50 kA 50 kA
50 kA 1200 A 52-G5-1 1200 A 1200 A
50 kA 1200 A o

50 kA 50 kA 50 kA o o
J95-452-SG-301 Bus A o o o
300/5
o
300/5 o
300/5 J95-452-SG-301 Bus B
13.8 kV 300/5 300/5 300/5
300/5 300/5 13.8 kV
2000 A 2000 A
78 kA 13.8/0.12 78 kA o
o 2000/5
150/5 150/5 o

R Relay35 2000/5 o
R
2000/5 52-B1-1 13.8/0.12 52-B2-1
52-A1-1 o 1200 A
52-A10-1 1200 A
o o 2000 A
2000 A 2000/5 52-T-1 2000/5 50 kA 50 kA
50 kA
50 kA 2000 A Open
o
o
R R 2000/5 50 kA
R 2000/5
2000/5 o
o

50/5 2000/5 o
o

o
Cable79-2 50/5
12-1/C 500 600 m 50/5 R
50/5 600 m
Cable80-3
o
Cable91-2 12-1/C 500
1600/5 50 m Cable92-2
o 50 m
1-3/C 185 1-3/C 185

Bus6-4
Bus22-5

J95-452-XFR(T)-301 J95-452-XFR(T)-302
13.8/0.48 kV 1 MVA
1 MVA 13.8/0.48 kV
5.75 %Z
5.75 %Z
o
o
1600/5 1600/5
0.48/0.12

Bus234
0.48/0.12
Bus243

50 m 50 m

1600/5 1600/5

1600 A
1600 A
65 kA J95-452-SG-001 B002
65 kA J95-452-SG-001 B001

J95-452-SG-001 BUS-A J95-452-SG-001 BUS-B


0.48 kV 0.48 kV
1600 A 1600 A
66.5 kA 66.5 kA

1600 A
1600 A
65 kA J95-452-SG-001 B004
65 kA J95-452-SG-001 B006

1600 A
65 kA

J95-452-SG-001 B003

Cable94-4 Cable94-6
30 m 30 m
6-1/C 750 6-1/C 750

J95-452-MCC-001 J95-452-MCC-002
0.48 kV 0.48 kV

800 A 800 A
62.3 kA 62.3 kA
175 A 175 A
60 A 60 A 250 A 125 A 150 A 250 A 250 A 150 A 30 A 250 A 60 A 60 A
30 A 30 A 30 A 30 A 30 A 30 A 60 A 60 A 30 A 30 A 65 kA 65 kA 30 A 60 A 60 A 30 A 30 A 30 A 30 A 30 A
65 kA 65 kA 65 kA
65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA 65 kA

SPARE SPARE SPARE SPARE

page 1 09:51:42 Mar 24, 2020 Project File: N2F63_JAZAN_REFINERY


ATTACHMENT-8.2

Protection Settings Tables


(13.8kV and 0.48kV System)
PROTECTION SETTINGS FOR JAZAN EDG SS-452
HV Overcurrent Relays Settings

SETTING CALCULATION FOR HV OVERCURRENT RELAYS
Proposed Settings

Tap (Pickup) Time Dial / Mult. Instantaneous (Stage-1) Inst. Delay (Stage-1) Instantaneous (Stage-2) Inst. Delay (Stage-2)

Trip Graph Reference Remarks


Curve
Element
Relay ID Manufacturer Model CT Ratio CTR Value Range Setting Primary Range Setting Range Settings Primary Range Settting Range Settings Primary Range Settting

Relay 6 (J95-452-P-1301-EDG)
Relay 19 (J95-452-P-1401-EDG)
Relay 21 (J95-452-P-1501-EDG)
Relay 22 (J95-452-P-1601-EDG) J95 SS452 13.8kV SG01 GCB
Siemens 7SJ82 300:5 60 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 4.330 260.000 0.05-15 5.000
Relay 26 (J95-452-P-1701-EDG) (Attachment-3)
Relay 31 (J95-452-P-1801-EDG)
Relay 29 (J95-452-P-1901-EDG)
Relay 27 (J95-452-P-2001-EDG)

Relay 6 (J95-452-P-1301-EDG)
Relay 19 (J95-452-P-1401-EDG)
Relay 21 (J95-452-P-1501-EDG)
J95 SS452 13.8kV SG01 GCB-
Relay 22 (J95-452-P-1601-EDG)
Siemens 7SJ82 300:5 60 Neutral ANSI. Very Inverse 0.15 - 175 Sec - 5A 1.670 100.000 0.05-15 2.000 Ground
Relay 26 (J95-452-P-1701-EDG)
(Attachment-3)
Relay 31 (J95-452-P-1801-EDG)
Relay 29 (J95-452-P-1901-EDG)
Relay 27 (J95-452-P-2001-EDG)

Relay 1A (52-1A-13.8kV INCOMER-A) J95 SS452 13.8kV SG01 GCB


Siemens 7SJ85 2000:5 400 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 4.510 1804.000 0.05-15 3.680
Relay 1B (52-1B-13.8kV INCOMER-B) (Attachment-3)

Relay 1A (52-1A-13.8kV INCOMER-A) J95 SS452 13.8kV SG01 GCB-


Relay 1B (52-1B-13.8kV INCOMER-B) Siemens 7SJ85 2000:5 400 Neutral 0.200 80.000 0.00-100.00 s 1.4s Ground
(if Neutral element is available) (Attachment-3)

Relay 1A (52-1A-13.8kV INCOMER-A) J95 SS452 13.8kV SG01 GCB-


Relay 1B (52-1B-13.8kV INCOMER-B) Siemens 7SJ85 50:5 10 Ground 3.000 30.000 0.00-100.00 s 1.1 s Ground
(Sensitive Earthfault element) (Attachment-3)

J95 SS452 13.8kV SG01 GCB


Relay 17 (J95-452-P-1701-13.8kV Tie CB) Siemens 7SJ85 2000:5 400 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 4.510 1804.000 0.05-15 3.400 0.15 - 500 Sec - 5A 39.000 15600.00 0.00-100.00 s 1s
(Attachment-3)

J95 SS452 13.8kV SG01 GCB-


Relay 17 (J95-452-P-1701-13.8kV Tie CB) Siemens 7SJ85 2000:5 400 Neutral 0.200 80.000 0.00-100.00 s 0.8 s Ground
(Attachment-3)

Relay 9 (13.8kV O/G CB-1MVA TRAFO) J95 SS452 13.8kV SG001 CB


Siemens 7SJ82 150:5 30 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 1.950 58.500 0.05-15 2.000 0.15 - 500 Sec - 5A 30.300 909.00 0.00-100.00 s 0.0 s
J95-452-SG-301 Bus A (Attachment-3)

J95 SS452 13.8kV SG001 CB-


Relay 9 (13.8kV O/G CB-1MVA TRAFO)
Siemens 7SJ82 50:5 10 Ground 2.000 20.000 0.00-100.00 s 0.1 s Ground
J95-452-SG-301 Bus A
(Attachment-3)

Relay 14 (13.8kV O/G CB-1MVA TRAFO) J95- J95 SS452 13.8kV SG001 CB
Siemens 7SJ82 150:5 30 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 1.950 58.500 0.05-15 2.000 0.15 - 500 Sec - 5A 30.300 909.00 0.00-100.00 s 0.0 s
452-SG-301 Bus B (Attachment-3)

J95 SS452 13.8kV SG001 CB-


Relay 14 (13.8kV O/G CB-1MVA TRAFO) J95-
Siemens 7SJ82 50:5 10 Ground 2.000 20.000 0.00-100.00 s 0.1 s Ground
452-SG-301 Bus B
(Attachment-3)

Relay 8(13.8kV O/G CB-J52-352-SG-301


J95 SS452 13.8kV SG001 CB
Bus-A) Siemens 7SJ82 2000:5 400 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 4.510 1804.000 0.05-15 3.000 0.15 - 500 Sec - 5A 39.000 15600.00 0.00-100.00 s 0.65 s
(Attachment-3)
J95-452-SG-301 Bus A

Relay 8 (13.8kV O/G CB-J52-352-SG-301 J95 SS452 13.8kV SG001 CB-


Bus-A) Siemens 7SJ82 50:5 10 Ground 2.000 20.000 0.00-100.00 s 0.1 s Ground
J95-452-SG-301 Bus A (Attachment-3)

Relay 15 (13.8kV O/G CB-J52-352-SG-301


J95 SS452 13.8kV SG001 CB
Bus-B) Siemens 7SJ82 2000:5 400 Phase ANSI. Very Inverse 0.15 - 175 Sec - 5A 4.510 1804.000 0.05-15 3.000 0.15 - 500 Sec - 5A 39.000 15600.00 0.00-100.00 s 0.65 s
(Attachment-3)
J95-452-SG-301 Bus B

Relay 15 (13.8kV O/G CB-J52-352-SG-301 J95 SS452 13.8kV SG001 CB-


Bus-B) Siemens 7SJ82 50:5 10 Ground 2.000 20.000 0.00-100.00 s 0.1 s Ground
J95-452-SG-301 Bus B (Attachment-3)

Relay 35 (13.8kV J95-452-SG-301 Bus A) Schweitzer 587Z 2000:5 400 0.1 - 16 Sec - 1A 0.100 40.00 0 - 16000 0 Cycles

Relay 37 (13.8kV J95-452-SG-301 Bus B) Schweitzer 587Z 2000:5 400 0.1 - 16 Sec - 1A 0.100 40.00 0 - 16000 0 Cycles
PROTECTION SETTINGS FOR JAZAN EDG SS-452
LV Ground Overcurrent Relays Settings

SETTING CALCULATION FOR LV GROUND OVERCURRENT RELAYS
Proposed Settings

Tap (Pickup) Time Dial / Mult. Instantaneous Inst. Delay

Trip Graph Reference Remarks


Curve
Element
Relay CB ID Manufacturer Model CT Ratio CTR Value Range Setting Primary Range Setting Range Settings Primary Range Settting

B001 Schneider J95 SS452 LV CB SG001 ICOG-Ground


P143 1600:5 320 Ground IEEE. Extremely Inverse 0.08 - 4x CTSec 0.280 448.00 0.5-15 15.00
J95-452-SG001 BusA Electric (Attachment-3)
B002 Schneider J95 SS452 LV CB SG001 ICOG-Ground
P143 1600:5 320 Ground IEEE. Extremely Inverse 0.08 - 4x CTSec 0.280 448.00 0.5-15 15.00
J95-452-SG001 BusB Electric (Attachment-3)
PROTECTION SETTINGS FOR JAZAN EDG SS-452
LV Ground Overcurrent Relays Settings
SETTING CALCULATION FOR LV CIRCUIT BREAKERS
Proposed Settings
Long-Time Short-Time / Ground Instantaeous / Maintenance Graph Reference Remarks
Sensor/Fra Rating
LVCB ID Manufacturer Model Function
me Plug Pickup Label Pickup Setting Trip Curve Curve Band Band Pickup Pickup Trip (Amps) Curve Pickup Trip (Amps)
(Amps) Label Label Label Setting Label
MASTERPACT NW J95 SS452 LV CB SG001 OG
B004 (J95-452-SG001 BUS A) SQUARE D 800 800 Phase LT Pickup 1 800 LT Band 2 ST Pickup 3 2400
MICROLOGIC 6.0 (Attachment-3)
MASTERPACT NW Ground J95 SS452 LV CB SG001 OG-Ground
B004 (J95-452-SG001 BUS A) SQUARE D 800 800 Ground A 160
MICROLOGIC 6.0 Pickup (Attachment-3)
MASTERPACT NW J95 SS452 LV CB SG001 OG
B006 (J95-452-SG001 BUS B) SQUARE D 800 800 Phase LT Pickup 1 800 LT Band 2 ST Pickup 3 2400
MICROLOGIC 6.0 (Attachment-3)
MASTERPACT NW Ground J95 SS452 LV CB SG001 OG-Ground
B006 (J95-452-SG001 BUS B) SQUARE D 800 800 Ground A 160
MICROLOGIC 6.0 Pickup (Attachment-3)
MASTERPACT NW J95 SS452 LV CB SG001 ICBCOG
B003 (J95-452-SG001 BUS A & B TIE ) SQUARE D 1600 1600 Phase LT Pickup 0.9 1440 LT Band 1 ST Pickup 3 4320
MICROLOGIC 6.0 (Attachment-3)
MASTERPACT NW Ground J95 SS452 LV CB SG001 ICBCOG-Ground
B003 (J95-452-SG001 BUS A & B TIE ) SQUARE D 1600 1600 Ground A 500
MICROLOGIC 6.0 Pickup (Attachment-3)
MASTERPACT NW J95 SS452 LV CB SG001 ICOG
B001 (J95-452-SG001 BUS A) SQUARE D 1600 1600 Phase LT Pickup 0.9 1440 LT Band 1 ST Pickup 3 4320
MICROLOGIC 6.0 (Attachment-3)
MASTERPACT NW Ground J95 SS452 LV CB SG001 ICOG-Ground
B001 (J95-452-SG001 BUS A) SQUARE D 1600 1600 Ground A 500
MICROLOGIC 6.0 Pickup (Attachment-3)
MASTERPACT NW J95 SS452 LV CB SG001 ICOG
B002 (J95-452-SG001 BUS A) SQUARE D 1600 1600 Phase LT Pickup 0.9 1440 LT Band 1 ST Pickup 3 4320
MICROLOGIC 6.0 (Attachment-3)
MASTERPACT NW Ground J95 SS452 LV CB SG001 ICOG-Ground
B002 (J95-452-SG001 BUS A) SQUARE D 1600 1600 Ground A 500
MICROLOGIC 6.0 Pickup (Attachment-3)
CUTLER HJD SERIES J95 SS452 LV CB SG001OG
CB289 (ACCU-1 Feeder MCC001) 250 250 Phase LT Pickup 1 250 LT Band Fixed ST Pickup 5 1250
HAMMER TM (Attachment-3)
ATTACHMENT-8.3

ETAP TCC curves


(13.8kV and 0.48kV System)
Amps X 10 J95-452-SG-301 Bus B (Nom. kV=13.8, Plot Ref. kV=13.8)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
Relay17 - P
OC1 J95‐452‐P‐1701
Siemens 2.5 MW
500 500
7SJ85
Relay26 - P CT Ratio 2000:5
OC1 ANSI - Very Inverse 300/5 300/5
300 300
Siemens Pickup = 4.51 (0.15 - 500 Sec - 5A) o o

7SJ82 Time Dial = 3.4


CT Ratio 300:5 3x = 10 s, 5x = 4.45 s, 8x = 2.73 s
ANSI - Very Inverse Inst = 39 (0.15 - 500 Sec - 5A)
300/5
Pickup = 4.33 (0.15 - 500 Sec - 5A) Time Delay = 1 s o

100
Time Dial = 5 Relay1A - P 100
3x = 14.7 s, 5x = 6.54 s, 8x = 4.01 s o 300/5
OC1
13.8/0.12
Siemens
7SJ85
50 CT Ratio 2000:5 50
ANSI - Very Inverse o 2000/5
13.8/0.12
Pickup = 4.51 (0.15 - 500 Sec - 5A) R Relay1A
30 Time Dial = 3.68 30
3x = 10.8 s, 5x = 4.81 s, 8x = 2.95 s
Relay14 - P Cable67‐3
OC1
1‐3/C 95
Siemens 52‐A‐1

Relay26
7SJ82 Cable92-2 - P
o

Relay17
10
CT Ratio 150:5 10 300/5
ANSI - Very Inverse o

Relay40

Relay39
Pickup = 1.95 (0.15 - 500 Sec - 5A) 300/5 R R
Time Dial = 2 R o

5
3x = 5.88 s, 5x = 2.62 s, 8x = 1.6 s 5
2000/5
Inst = 30.3 (0.15 - 500 Sec - 5A) ∆ 0.368 s
Seconds

Seconds
52‐G6‐1
3 3

Relay39 - P o

OC1 J95‐452‐SG‐301 Bus A 300/5


Schweitzer J95‐452‐SG‐301 Bus B
700G
1 CT Ratio 300:5 1
U3 - U.S. Very Inverse o

Pickup = 1.08 (0.5 - 16 Sec - 5A)


Time Dial = 1 150/5
.5 3x = 0.581 s, 5x = 0.258 s, 8x = 0.158 s .5
2000/5 52‐B1‐1
13.8/0.12
o
o o

.3 Cable67-3 - .3 2000/5 2000/5


52‐T‐1
Open

J95-452-XFR(T)-302
1 MVA (Secondary) 5.75 %Z
Delta-Wye Solid Grd
.1 .1 2000/5 o

J95-452-XFR(T)-302 Relay40 - P
Inrush OC1
R
.05 Schweitzer .05
50/5
700G
o
CT Ratio 300:5

Relay14
.03 U3 - U.S. Very Inverse .03

Pickup = 4.33 (0.5 - 16 Sec - 5A) Cable92‐2


Time Dial = 5
Relay14 -- 3P
Relay17 3P
1‐3/C 185
3x = 2.91 s, 5x = 1.29 s, 8x = 0.789 s Relay1A - 3P
Relay40 - 3P 8.988kA@
8.988kA @13.8kV
13.8kV
Relay26 - 3P (Sym)
(Sym)
Relay39 - 3P
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K J95‐452‐XFR(T)‐302
Amps X 10 J95-452-SG-301 Bus B (Nom. kV=13.8, Plot Ref. kV=13.8) ETAP Star 19.0.1C
1 MVA

Project: JAZAN REFINERY PROJECT Date: 26-09-2019 o

Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO


Contract: Rev: Base
1600/5
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 23.04.2020\2015-12-21_02 IGC
Amps J95-452-SG-301 Bus B (Nom. kV=13.8, Plot Ref. kV=13.8)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

Relay1A - SG Relay17 - N
OC1 J95‐452‐P‐1701
OC1
500 Siemens Siemens 500 2.5 MW
7SJ85 7SJ85
CT Ratio 50:5 CT Ratio 2000:5 300/5 300/5
300
Inst = 3 (0.005 - 100 Sec - 5A) Inst = 0.2 (0.15 - 500 Sec - 5A) 300 o o

Time Delay = 1.1 s Time Delay = 0.8 s


Relay14 - SG
Relay26 - N
OC1 300/5
OC1 o
Siemens
Siemens
7SJ82
100 7SJ82 100 o 300/5
CT Ratio 50:5
CT Ratio 300:5 13.8/0.12
Inst = 2 (0.005 - 100 Sec - 5A)
ANSI - Very Inverse
Time Delay = 0.1 s
Pickup = 1.67 (0.15 - 500 Sec - 5A)
50 Time Dial = 2 50
2000/5
3x = 5.88 s, 5x = 2.62 s, 8x = 1.6 s o
13.8/0.12
R Relay1A
30 30

Cable67‐3
Relay1A - N
OC1 52‐A‐1
1‐3/C 95

Relay26
Siemens o

7SJ85 R

Relay17
10 10 300/5
CT Ratio 2000:5
o
Inst = 0.2 (0.15 - 500 Sec - 5A)

Relay40

Relay39
300/5 R R
Time Delay = 1.4 s
R o

5 5
2000/5
Relay40 - G
Seconds

Seconds
OC1 52‐G6‐1
3 Schweitzer 3

700G
CT Ratio 300:5 o
J95‐452‐SG‐301 Bus A 300/5
U3 - U.S. Very Inverse
Pickup = 1.67 (0.5 - 16 Sec - 5A) J95‐452‐SG‐301 Bus B
Time Dial = 2
1 3x = 1.16 s, 5x = 0.516 s, 8x = 0.316 s ∆ 0.6 s 1
o

150/5
.5 .5
2000/5 52‐B1‐1
13.8/0.12
o
o o

.3 .3 2000/5 2000/5
52‐T‐1
Open

.1 .1 2000/5 o

R
.05 .05
50/5
o

Relay14
.03 .03
Cable92‐2
Relay1A - SG - LG
Relay1A -- SG
Relay14
Relay26
Relay40 G
LG
LG- LG
- LG 1‐3/C 185
Relay17 - LG
0.199kA @ 13.8kV
(Sym)
.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K J95‐452‐XFR(T)‐302
Amps J95-452-SG-301 Bus B (Nom. kV=13.8, Plot Ref. kV=13.8) ETAP Star 19.0.1C
1 MVA

Project: JAZAN REFINERY PROJECT Date: 26-09-2019 o

Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO


Contract: Rev: Base
1600/5
Engineer: Fault: Ground
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 23.04.2020\2015-12-21_02 IGC
Relay17
Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
R
J95-452-SG-301 Bus A
Bus Ampacity
500 Cable79-2 2000 500
J95-452-XFR(T)-302 Ampacity
Relay8 - 3P (Min)

FLA - Other 65 Relay17 - P


300 300
OC1 Relay8 - P
Siemens OC1 J95-452-SG-301 Bus B
7SJ85 J95-452-SG-301 Bus A
Siemens
CT Ratio 2000:5 7SJ82
ANSI - Very Inverse CT Ratio 2000:5
100 100
Pickup = 4.51 (0.15 - 500 Sec - 5A) ANSI - Very Inverse o
Time Dial = 3.4 Pickup = 4.51 (0.15 - 500 Sec - 5A)
3x = 10 s, 5x = 4.45 s, 8x = 2.73 s Time Dial = 3
50 50 150/5
Inst = 39 (0.15 - 500 Sec - 5A) 3x = 8.83 s, 5x = 3.92 s, 8x = 2.41 s
Time Delay = 1 s 52-T-1
Inst = 39 (0.15 - 500 Sec - 5A) 13.8/0.12
30 Time Delay = 0.65 s 30 o
o o

52-B1-1
2000/5
J95-452-XFR(T)-302 2000/5 2000/5
o

10 10
2000/5 R

2000/5

Relay14
5 5 52-A10-1 o

Seconds
Seconds

3 3 50/5
Relay14 - P
o
OC1 o
R
Siemens
7SJ82
2000/5 o

CT Ratio 150:5
1 1 50/5
ANSI - Very Inverse

Relay8
Pickup = 1.95 (0.15 - 500 Sec - 5A)
Time Dial = 2 Cable79-2
.5 3x = 5.88 s, 5x = 2.62 s, 8x = 1.6 s .5
12-1/C 500
Inst = 30.3 (0.15 - 500 Sec - 5A)
.3 .3

Cable92-2
1600/5 o 1-3/C 185

.1 Cable92-2 - P .1

J95-452-XFR(T)-302
Inrush
.05 .05
Multiplier = 12 xFLA
(14433.76 Amps @ 0.48 kV)
.03 Relay17 - 3P .03 J95-452-XFR(T)-302
Duration = 6 Cycles
8.988kA @ 13.8kV
(Sym)
1 MVA
Relay8 - 3P

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
o

Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8) ETAP Star 19.0.1C
1600/5
J95 SS452 13.8kV SG001 CB

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.20
Relay17
Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
R

500 Cable79-2 500


Ampacity
300 Relay14 - SG 300

OC1
Siemens J95-452-SG-301 Bus A J95-452-SG-301 Bus B
7SJ82
CT Ratio 50:5
100 Inst = 2 (0.005 - 100 Sec - 5A) 100

Time Delay = 0.5 s o

150/5
50 Relay8 - SG 50

OC1 52-T-1
13.8/0.12
30 Siemens 30 o
o o
7SJ82 52-B1-1
CT Ratio 50:5
2000/5
2000/5 2000/5
Inst = 2 (0.005 - 100 Sec - 5A) o

Time Delay = 0.5 s


10 10
2000/5 R

2000/5

Relay14
5 5 52-A10-1 o

Seconds
Seconds

3 Relay17 - N 3 50/5
OC1 o o

Siemens R
7SJ85 2000/5 o
CT Ratio 2000:5
1 Inst = 0.2 (0.15 - 500 Sec - 5A) 1 50/5

Relay8
Time Delay = 1 s

Cable79-2
.5 .5
12-1/C 500

.3 .3

Cable92-2
1600/5 o 1-3/C 185

.1 .1

.05 .05

.03 Relay17 - LG .03 J95-452-XFR(T)-302


0.199kA @ 13.8kV 1 MVA
(Sym)

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
o

Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8) ETAP Star 19.0.1C
1600/5
J95 SS452 13.8kV SG001 CB

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.20
Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

J95-452-SG-301 Bus A
300
Relay9 - P 300
OC1
J95-452-XFR(T)-301
Siemens
1 MVA (Secondary) 5.75 %Z 150/5
7SJ82 o

Delta-Wye Solid Grd


CT Ratio 150:5
52-A1-1
100 ANSI - Very Inverse 100
Pickup = 1.95 (0.15 - 500 Sec - 5A)
Time Dial = 2

Relay9
3x = 5.88 s, 5x = 2.62 s, 8x = 1.6 s R
50 50 2000/5
Inst = 30.3 (0.15 - 500 Sec - 5A)
o

30 30 o

50/5

Cable91-2
10 10
1-3/C 185

5 5

Seconds
Seconds

J95-452-SG-001 B001
3 Square-D MICROLOGIC 6.0 3
Cable91-2 - P
Sensor = 1600
LT Pickup = 0.9 (1440 Amps) J95-452-XFR(T)-301
LT Band = 1
1 MVA
ST Pickup = 3 (4320 Amps)
1 ST Band = 0.3 (I^x)t = OUT 1
Inst. Pickup = 2 (3200 Amps) o

1600/5

.5 Cable161 - P .5
0.48/0.12

.3 .3

Relay34
R

Cable161
.1 .1
J95-452-XFR(T)-301

9-1/C 750
Inrush
.05
Multiplier = 12 xFLA .05
(14433.76 Amps @ 0.48 kV)
Duration = 6 Cycles

J95-452-SG-001 B001
.03 .03 o

1600/5
J95-452-SG-001 B001 - 3P Relay9 - 3P
21.13kA @ 0.48kV 8.988kA @ 13.8kV
(Sym)

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 J95-452-SG-301 Bus A (Nom. kV=13.8, Plot Ref. kV=13.8) ETAP Star 19.0.1C J95-452-SG-001 BUS-A

J95 SS452 TRAFO FD SG301

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.20
Amps X 100 Bus243 (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

Cable167
J95-452-SG-001 B002
J95-452-SG-001 BUS-A Square-D MICROLOGIC 6.0

9-1/C 750
500 500
Bus Ampacity Sensor = 1600
1600 LT Pickup = 0.9 (1440 Amps)
300 LT Band = 2 300
ST Pickup = 3 (4320 Amps)
ST Band = 0.3 (I^x)t = OUT

J95-452-SG-001 B003 o

100 Square-D MICROLOGIC 6.0 100


Sensor = 1600 1600/5
LT Pickup = 0.9 (1440 Amps)
LT Band = 2
50 50
ST Pickup = 3 (4320 Amps)
ST Band = 0.3 (I^x)t = OUT
30 30
J95-452-SG-001 B004
Square-D MICROLOGIC 6.0 J95-452-SG-001 B002
Sensor = 800
LT Pickup = 1 (800 Amps)
10 LT Band = 4 10
ST Pickup = 3 (2400 Amps) J95-452-SG-001 BUS-A
J95-452-SG-001 BUS-B
ST Band = 0.1 (I^x)t = OUT
5 5
Seconds

Seconds
3 3

J95-452-SG-001 B004
1 Cable94-4 - P 1

Cable167 - P
.5 .5

.3 .3

Open
J95-452-SG-001 B003
.1 .1

.05 J95-452-SG-001 B004 - 3P .05


21.13kA @ 0.48kV

.03 J95-452-SG-001 B003 - 3P .03


15.743kA @ 0.48kV Cable94-4
(Sym)
J95-452-SG-001 B002 - 3P 6-1/C 750
21.13kA @ 0.48kV

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 Bus243 (Nom. kV=0.48, Plot Ref. kV=0.48)


ETAP Star 19.0.1C

J95 SS452 LV SG001 ICBCOG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.20
Amps X 10 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

Cable167

9-1/C 750
500 500

300 300

100 100

1600/5
J95-452-SG-001 B002
50 Square-D MICROLOGIC 6.0 50
Sensor = 1600
Ground Pickup = A (500 Amps)
30 30
Ground Band = 0.3 (I^x)t = OUT

J95-452-SG-001 B002

J95-452-SG-001 B003
10 Square-D MICROLOGIC 6.0 10
Sensor = 1600 J95-452-SG-001 BUS-A
Ground Pickup = A (500 Amps)
J95-452-SG-001 BUS-B

5
Ground Band = 0.3 (I^x)t = OUT 5

Seconds
Seconds

3 3

J95-452-SG-001 B004
Square-D MICROLOGIC 6.0
Sensor = 800

J95-452-SG-001 B004
1
Ground Pickup = A (160 Amps) 1
Ground Band = 0.1 (I^x)t = OUT

.5 .5

.3 .3

Open
J95-452-SG-001 B003
.1 .1

.05 .05

J95-452-SG-001 B003 - LG
.03 .03
14.508kA @ 0.48kV
(Sym) Cable94-4
J95-452-SG-001 B002 - LG J95-452-SG-001 B004 - LG
17.99kA @ 0.48kV 17.99kA @ 0.48kV
6-1/C 750

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48) ETAP Star 19.0.1C

J95 SS452 LV SG001 ICBCOG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.20
Amps X 100 Bus234 (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

J95-452-MCC-001 J95-452-SG-001 BUS-A


500 Bus Ampacity Bus Ampacity 500 J95-452-XFR(T)-301
800 1600 1 MVA
300 300

J95-452-SG-001 B001 o

Square-D MICROLOGIC 6.0 0.48/0.12


Sensor = 1600
1600/5
LT Pickup = 0.9 (1440 Amps)
100 100
LT Band = 2
ST Pickup = 3 (4320 Amps)
ST Band = 0.3 (I^x)t = OUT
50 50

Cable161
J95-452-SG-001 B004

9-1/C 750
30 Square-D MICROLOGIC 6.0 30

Relay34
Sensor = 800
LT Pickup = 1 (800 Amps)
LT Band = 4
ST Pickup = 3 (2400 Amps) R
10 ST Band = 0.1 (I^x)t = OUT 10
o

1600/5
5 5
Seconds

Seconds
3 3

Cable161 - P
J95-452-SG-001 B001
1 Cable94-4 - P 1 J95-452-SG-001 BUS-A

.5 .5

.3 .3

.1 .1 J95-452-SG-001 B004

J95-452-XFR(T)-301
.05 Inrush J95-452-SG-001 B004 - 3P .05
21.13kA @ 0.48kV
.03 .03
Cable94-4

6-1/C 750

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 Bus234 (Nom. kV=0.48, Plot Ref. kV=0.48)


ETAP Star 19.0.1C

J95 SS452 LVCB SG001 ICOG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
J95-452-MCC-001
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.2
Amps X 100 Bus234 (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500 J95-452-XFR(T)-301


1 MVA
300 Relay34 - G 300
OC1 o

Schneider Electric 0.48/0.12


P143 1600/5
CT Ratio 1600:5
100 IEEE - Extemely Inverse 100
Pickup = 0.28 (0.08 - 4 xCT Sec)
Time Dial = 15
50 3x = 7.81 s, 5x = 2.78 s, 8x = 1.22 s 50

Cable161
J95-452-SG-001 B001

9-1/C 750
30 30
Square-D MICROLOGIC 6.0

Relay34
Sensor = 1600
Ground Pickup = A (500 Amps)
Ground Band = 0.3 (I^x)t = OUT R
10 10
J95-452-SG-001 B004 o
Square-D MICROLOGIC 6.0
Sensor = 800
1600/5
5 5
Ground Pickup = A (160 Amps)
Seconds

Seconds
Ground Band = 0.1 (I^x)t = OUT
3 3

J95-452-SG-001 B001
1 1 J95-452-SG-001 BUS-A

.5 .5

.3 .3

.1 .1 J95-452-SG-001 B004

.05 .05
J95-452-SG-001 B004 - LG Relay34 - G - LG
17.99kA @ 0.48kV 23.73kA @ 0.48kV Cable94-4
.03 .03

J95-452-SG-001 B001 - LG
17.99kA @ 0.48kV
6-1/C 750

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 Bus234 (Nom. kV=0.48, Plot Ref. kV=0.48)


ETAP Star 19.0.1C

J95 SS452 LVCB SG001 ICOG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
J95-452-MCC-001
Engineer: Fault: Ground
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.2
Amps X 100 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K
J95-452-SG-001 BUS-A
Bus Ampacity
500 1600 500

300 300
J95-452-MCC-001
Bus Ampacity
800 CB289 J95-452-SG-001 BUS-A
Cutler-Hammer
100 HJD 100
Size = 250 Amps
Thermal Trip = Fixed
50 Magnetic Trip = 5 50

30
J95-452-SG-001 B004 30 J95-452-SG-001 B004
Square-D MICROLOGIC 6.0
Sensor = 800
LT Pickup = 1 (800 Amps)
LT Band = 4
10 10
ST Pickup = 3 (2400 Amps)
ST Band = 0.1 (I^x)t = OUT

5 5
Seconds

Seconds
3 3

Cable94-4 - P

1 1 6-1/C 750
Cable94-4
.5 .5

.3 .3

.1 .1

.05 .05
J95-452-SG-001 B004 - 3P
21.13kA @ 0.48kV
.03 .03

CB289 - 3P J95-452-MCC-001
18.16kA @ 0.48kV

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 100 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48) ETAP Star 19.0.1C

CB289
J95 SS452 LV CB SG001 OG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Phase
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.

144 kVA
ACCU-1 MAIN
Amps X 10 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48)
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K
1K 1K

500 500

300 300

J95-452-SG-001 BUS-A
100 100

50 50

30 30 J95-452-SG-001 B004

10 10
J95-452-SG-001 B004
Square-D MICROLOGIC 6.0
Sensor = 800
5 5
Ground Pickup = A (160 Amps)
Seconds

Seconds
Ground Band = 0.1 (I^x)t = OUT
3 3

1 1 6-1/C 750
Cable94-4
.5 .5

.3 .3

.1 .1

.05 .05

.03 J95-452-SG-001 B004 - LG .03


17.99kA @ 0.48kV

J95-452-MCC-001

.01 .01
.5 1 3 5 10 30 50 100 300 500 1K 3K 5K 10K

Amps X 10 J95-452-SG-001 BUS-A (Nom. kV=0.48, Plot Ref. kV=0.48) ETAP Star 19.0.1C

CB289
J95 SS452 LV CB SG001 OG

Project: JAZAN REFINERY PROJECT Date: 26-09-2019


Location: EPC-13 UTILITY PACKAGE SN: ALFANAR-CO
Contract: Rev: Base
Engineer: Fault: Ground
Filename: D:\JIZAN\J95-P-DOC-VE-027818 (System Studies)\Rev-01\ETAP Model Rev-1 01.04.

144 kVA
ACCU-1 MAIN
ATTACHMENT-8.4

GENERATOR SETTING CALCULATION


GENERATOR SETTING CALCULATION
JAZAN REFINERY EMERGENCY DIESEL GENERATORS OF SS-452
1. Equipment Data
Generator
Make: Cummins
Type: Diesel Generator
Output: 2500 kw @ 0.80 pf, 3125 kVA
Rated voltage: 13,800 V
Rated current: 130 amps
Rated speed: 1800 rpm
Frequency: 60 Hz

Gen. transient impedance: Xd’: 17.3% (By Manufacturer)


Gen. synchronous impedance: Xd: 195% (By Manufacturer)
Generator withstand limit against negative sequence overcurrent (K) I22t = 10 (As
per IEC 60034-1)
Generator continuous withstand limit: 8 % (By Manufacturer)
Alternators manufactured by Cummins Generator Technologies are designed to
comply with the performance standards in IEC 60034-1. (By Manufacturer)

Neutral Grounding Resistance (NGR)


Make: Powerohm
Resistance: 39.8 Ω, 200A 10 Sec.
Voltage: 7967 V

Generator Protection Relays (GPR)


GPR
Mfg: Sweitzer Engineering Laboratories (SEL)
Model: SEL 700G1+
Catalog #: 0700G11A1ACA77850830

CT Data (Load Side)


CT Ratio: 300 / 5 A = 60
CL: PS
CT Data (Generator Neutral)
CT Ratio: 300 / 5 A = 60
CL: PS
CT Data (NGR Side)
CT Ratio: 300 / 5 A = 60
CL: 5P20, 10VA (C40)
PT Data
PT Ratio: 13.8kV / 1.732 / 120V /1.732
PT Ratio: 115

Rev.03
2. Basic Calculation:
a. Generator rated current Calculation:

Rated Current = KVA / 1.732 * KV


=3125 / 1.732 * 13.8
=130 A

b. Generator Through Fault Current Calculation:

Phase Through Fault Current = Rated Current * Gen. Impedance.


=130 / 17. 3%
=755 A

c. Generator Ground Fault Current Calculation:

Generator grounded through NGR.


Ground fault current = Rated Current * Gen. Impedance.
=V / 1.732 * R
=13.8 * 1000 / 1.732 * 39.8
=200A

Rev.03
3. Reference document
a. Generator Test Certificate

Rev.03
b. Generator Technical Data by manufacturer.
a. Gen. synchronous impedance:
In alternate datasheet

Generator withstand limit against negative sequence overcurrent (K) (I2)sq t

b. Generator continuous withstand limit: 8%

Alternators manufactured by Cummins Generator Technologies are designed to comply with the
performance standards in IEC 60034-1.

The ability of a generator to accommodate unbalance current is specified by IEC 60034-1 in terms of
negative-sequence current (I2). This guide specifies the terms I22t = K, as shown in below curve.

Rev.03
c. NGR Name Plate

Rev.03
d. ARMCO-GENERATOR PRTOTECTION REQUIREMENT:

Rev.03
e. GEN. PROTECTION CT, VT CONNECTION

Rev.03
f. Protection Relay Functions in SEL 700G1

SL.no. ANSI Code Protection Function


a. 27 Under Voltage
b. 32 Reverse Power
c. 40 Loss of Excitation
d. 46 Negative Phase Sequence
e. 49T Thermal Overload
f. 50/51 Over Current
g. 51G Earth Fault Overcurrent
h. 51V Voltage Restrained
Overcurrent
i. 59 Overvoltage
j. 60 Loss of Potential
k. 81 Under / Over frequency
l. 87 Three Phase Current
Differential
m. 87N Neutral Current Differential

Rev.03
4. Protection Setting Calculation

a. Undervoltage (27)

Generators are designed to operate continuously at minimum voltage of 95% of its rated
voltage.
This element protects for abnormal undervoltage conditions. Generators are generally
tolerant of system undervoltage, however, when these undervoltage are sustained they
may be indicative of more serious conditions as described below. Two levels of tripping
are provided depending on the severity of the condition, these under voltage elements
are blocked from tripping when the generator breaker is open to allow for startup
conditions.

Level 1 (slow): Single Phase Element-1 : Set @ 80% of Vnom LG . This element
supplements the faster undervoltage element and permits slightly depressed voltages to
be sustained for a longer period to allow for external fault clearing.

Under Voltage 27-1 = 80% of rated voltage


= 120 / 1.732 * 80%
= 55.5 V
Under Voltage Time delay 27T1 = 2.5 sec.

Level 2 (fast): Single Phase Element/2: Set @ 70% of Vnom LG. This element is a very
fast trip for severe undervoltage conditions. This protects for a possible out of step
condition that could occur from an external system fault clearing condition. For
example, during a temporary close-in fault the generator may briefly overspeed until the
fault is cleared at which time there is a risk that the restored system and generator
voltages will be out of phase.

Under Voltage 27-2 =70% of rated voltage


=120 / 1.732 * 70%
=48.5 V
Under Voltage Time delay 27T2 =1.0 sec.

Note: SELogic : No Fuse fail + Undervoltage for Trip

Note: This Voltage 27-2 setting value is used for 51V function also.

Rev.03
Setting Description Range Value
27PX1P Phase undervoltage (Volts) OFF,2.0-300.0 55.5
27PX1D Phase undervoltage Time Delay (Sec) 0.00 -120.00 2.50
27PX2P Phase undervoltage (Volts) OFF,2.0-300.0 48.5
27PX2D Phase undervoltage Time Delay (Sec) 0.00 -120.00 1.0
27PPX1P Phase-Phase undervoltage (Volts) OFF,2.0-300.0 OFF
27PPX2P Phase-Phase undervoltage (Volts) OFF,2.0-300.0 OFF
Trip SELogic 27PX1
and not
LOPX
Trip SELogic 27PX2
and not
LOPX

b. Reverse Power (32R)

Reverse Power protection is used to detect motoring condition of the generator.


As per IEEE – Diesel Engine load shall be 25% of rating.
we propose 20% pickup (20% * 3125 kVA)

Reverse power 32R = 3125 * 20% kVA Primary value


= 625 kVA Primary value
= 625 kVA / CT ratio * PT ratio-Secondary value
= 625kVA / 300/5 * 13.8kV/ 120V – VA
= 625 kVA / 6900
=0.091 kVA
= 91 VA

Reverse power Time delay 32RT = 15 sec.

Setting Description Range Value


EPWRX Enable Three has Power Elements N, 1-4 2
3PWRX1P Three Phase Power Ele. Pickup (VA) OFF,0.2-1300.0 91
PWRXIT Power Element Type +Watts, -Watts, -Watts
+VARS, -VARS
PWRXID Power Element Time Delay (Sec) 0.00-240 s 15
PPWRX2P Three Phase Power Ele. Pickup (VA) OFF,0.2-1300.0 OFF

Rev.03
c. Loss of Excitation (40)

The source of excitation for a generator may be completely or partially removed through
such incidents as accidental tripping of a field breaker, field open circuit, field short
circuit, voltage regulation system failure, or the loss of supply to excitation system.
Whatever the cause, a loss of excitation may present serious operating conditions for
both the generator and the system.

Circle offset calculation:


Z = %Z * (KV2 *10 / KVA) * (CT Ratio / VT Ratio)

Offset is set to the generator transient reactance Xd’/2


Z = 17.3 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 17.3 * 0.6094 * 0.52
= 17.3 * 0.3169
= -5.5 ohms

Small circle diameter is set at 1.0 pu impedance on the machine base.


Z = 100 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 100 * 0.3169
= 31.7 ohms
Proposed small circle time delay: 0.25 Sec

Large circle diameter is set to the synchronous reactance of the generator Xd


Z = 195 * (13.8 * 13.8 * 10 / 3125) * (60 / 115)
= 195 * 0.3169
= 61.8 ohms
Proposed small circle time delay: 0.5 Sec

Setting Description Range Value


E40 Enable Loss of Field Protection Y, N Y
40Z1P Zone 1 Mho Diameter (Ohms) OFF,0.5-500.0 31.7
40XD1 Zone 1 offset Reactance (Ohms) -250.0 -0.0 -5.5
40Z1D Zone 1 Pickup Time Delay (Sec) 0.00-400.00 0.25
40Z2P Zone 2 Mho Diameter (Ohms) OFF,0.5-500.0 61.8
40XD2 Zone 2 offset Reactance (Ohms) -250.0 -250.0 -5.5
40Z2D Zone 2 Pickup Time Delay (Sec) 0.00-400.00 0.50
40ZTC TRQCTRL (SELogic) NOT
LOPX

Rev.03
d. Negative Phase Sequence (46)

The Negative Sequence Overcurrent function (46) provides protection against possible
rotor overheating and damage due to unbalanced faults or other system conditions which
can cause unbalanced three phase currents in the generator.

Generator withstand limit against negative sequence overcurrent (K) I22t = 10 (As per
IEC-60034-1)
Generator continuous withstand limit: 8 % (By Manufacturer)

We propose Definite Time (Level 1) Alarm setting = 4% with time delay 10 sec. (i.e.
well below 8% continuous limit)

Invers Time (Level 2) I2 Continuous = 7% (i.e. well below 8% continuous limit), Short
time limit curve K (I2) sq. * t = 9 ((i.e. below K=10 limit)
Note: As per the Relay manual: The negative sequence time overcurrent element rests
after a fixed liner time of 240 seconds.

Setting Description Range Value


E46 Enable Negative Sequence Y, N Y
46Q1P Level 1 Negative Seq. Overcurrent Trip OFF, 2-100 4
Level (%)
46Q1D Level 1 Negative Seq. Overcurrent Time 0.02-999.90 10
Delay (seconds)
46Q2P Level 2 Negative Seq. Time Overcurrent OFF,2-100 7
Trip Level (%)
46Q2K Level 2 Negative Seq. Time Overcurrent Range = 1-100 9
Time Dial (seconds)
46QTC 46Q Negative Seq. Overcurrent Torque 1
Control (SELogic)

Rev.03
e. Thermal Overload (49T)

In general, generators can operate successfully at rated kVA, frequency, and power
factor for a voltage variation of 5% above or below rated voltage. Under emergency
condition, it is possible to exceed the continuous output capability for a short time.

The stator overload function (49T) provides protection against possible damage during
overload conditions.

As per IEEE Generator short time thermal capability for balanced three-phase loading
diagram (Short time capability curve) the wining will withstand 117% rated current for
120 second.
IEEE recommends using this function of alarm purpose only.

We propose 110% of rating and 120 second time delay for alarm.

Setting Description Range Value


E49T THER OVERLD EN Y, N Y
49TC1 THER OL TRIP PU 0.30-2.50 PU 1.10
GTC1 TIME CONSTANT 1 1-1000 MIN 2
GTC2 TIME CONSTANT 2 OFF, 1-1000 MIN OFF

f. Overcurrent Phase Instantaneous Over Current (50)

This is back up protection for Generator. To avoid unnecessary trip of the generator we
recommend making OFF this function in generator protection.

Setting Description Range Value


50PX1P Phase instantaneous current setting OFF, 0.50-96.00 OFF

Rev.03
Phase TOC Overcurrent (51)

This is back-up protection of the generator, for better time gradings the overcurrent
setting should be co-ordinate with load connected feeder overcurrent setting.

Generator data:
Generator load current is 130 A and Phase Fault current is 755 A

Load or outgoing feeder OC setting data:


Bulk load feeder over current pick up setting: 1805 A and time dial: 3.5 (ANSI. Very
Inverse curve) and
Small load feeder over current pick up setting: 58.5A and time dial 2 (ANSI Very Invers
curve)

We propose Generator time delayed over current setting = 200% of gen. ratted current.
With time dial setting of 5

We have taken 200% of Generator full load current. Ie 260A

51 Gen. current setting = 260 A Primary


= 260 / CT ratio – Secondary
= 260 / 60 A
= 4.33 A
TOC Curve = ANSI Very Inverse
Time Dial = 5.0

The proposed above setting is coordinated with other O/C protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value


51PXP Phase TOC current setting OFF, 0.50-16.00 4.33
51PXC Phase TOC Curve U1,U2, U3,U4, U5, Very
C1,C2, C3,C4, C5 Inverse
51PXTD Phase TOC Tdial 0.50-15.00 5.0
51PXRS EM reset delay Y, N N
51PXCT Const time adder 0.00-1.00 0.00
51PXMR Min. response time 0.00-1.00 0.00

Rev.03
g. Earth Fault Time Overcurrent (51G)

This is back-up protection in Earth Fault of generator, for better time gradings the
overcurrent setting should be co-ordinate with load connected feeder setting.

Generator data:
Generator load current is 130 A and Earth current is 200 A

Load or outgoing feeder OC setting data:


All load feeder over SEF current pick up setting: 20 A and time delay: 0.5 sec and

We propose Generator time delayed Earth Fault current setting = 100A (50% Earth Fault
Current) and time dial: 2 - To prevent generator tripping for our side earth fault.

51G, Gen. current setting = 100 A Primary


= 100 / CT ratio – Secondary
= 100 / 60 A
= 1.67 A
Time dial = 2.0

The proposed above setting is coordinated with other E/F protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value


51NP Neutral TOC current setting OFF, 0.50-16.00 1.67
51NC Neutral TOC Curve U1,U2, U3,U4, U5, Very
C1,C2, C3,C4, C5 Inverse
51NTD Neutral TOC Tdial 0.50-15.00 2.0
51NRS EM reset delay Y, N N
51NCT Const time adder 0.00-1.00 0.00
51NMR Min. response time 0.00-1.00 0.00

Rev.03
h. Voltage Control Overcurrent (51V)

This element provides phase fault backup protection for external system faults. It is
normally set as slow to allow external clearing of faults to the extent possible without
stator damage.

The voltage control function allows the pickup to be set below normal loading (i.e. 50%
FLA). Since this is set for voltage-controlled operation, the function is not active unless
the voltage is below the voltage control setpoint. This philosophy is used to confirm that
the overcurrent is due to system fault. It is typical to set the voltage control limits in the
range of 0.7 to 0.9 per unit RMS voltage.

We propose current setting = 50% of Generator full load current.

51V current setting = 65 A (130 A full load) Primary


= 65 / CT ratio – Secondary
= 65 / 60 A
= 1.08 A
TOC Curve = ANSI Inverse
Time Dial = 1.0

Voltage control setting is taken from 27-2 function.

The proposed above setting is coordinated with other O/C protection setting. Please
find attached TCC plots in Section 8.3-(ETAP TCC curves for 13.8kV and 0.48kV
System)

Setting Description Range Value


51CP V-Control TOC LVL OFF, 0.50-16.00 1.08
51CC V-Control TOC Curve U1,U2, U3,U4, U5, Inverse
C1,C2, C3,C4, C5
51CTD V-Control TOC Tdial 0.50-15.00 1.0
51CRS V-Control TOC EM reset Y, N N
51CTC TOC TRQCTRL (SELogic) 27PX2
and not
LOPX

Rev.03
i. Overvoltage (59)

Generators are designed to operate continuously at rated voltage of100% of its rated
voltage.

Over voltages should not occur on a generator fitted with an automatic voltage regulator.
Overvoltage may be caused by defective operation of the voltage regulator under
isolated operation of the generator. The relay detects the over excitation of generators by
measuring the over voltage

Level 1: Single Phase Element-1 : Set @ 105% of Vnom LG with time delay of 5 sec.

Over Voltage 59-1 = 105 of rated voltage


= 120 / 1.732 * 105%
= 72.7 V
Over Voltage Time delay 59T1 = 10 sec.

Level 2: Single Phase Element/2: Set @ 125% of Vnom LG. with time delay of 1.5 sec.

Over Voltage 59-2 =125% of rated voltage


=120 / 1.732 * 125%
=86.6 V
Over Voltage Time delay 59T2 =1.5 sec.

Setting Description Range Value


59PX1P Phase over voltage (Volts) OFF,2.0-300.0 72.7
59PX1D Phase over voltage Time Delay (Sec) 0.00 -120.00 10.00
59PX2P Phase over voltage (Volts) OFF,2.0-300.0 86.6
59PX2D Phase over voltage Time Delay (Sec) 0.00 -120.00 1.5
59PPX1P Phase-Phase over voltage (Volts) OFF,2.0-300.0 OFF
59PPX2P Phase-Phase over voltage (Volts) OFF,2.0-300.0 OFF

Rev.03
j. VT Fuse Loss (60FL)

Some functions may operate inadvertently when a VT fuse is blown or an event causes a
loss of one, two, or all three potentials to the relay. Internal fuse loss detection logic.
Refer to the manufacturer's manual for specific logic details.

No specific setting is required for this function.

Rev.03
k. Under / Over frequency (81)

The operation of generator at abnormal frequency (either Over-frequency or under-


frequency can result from load rejection or mismatch between loading and generation.

The generators are designed to accommodate IEC 60034 then the generators are required
to deliver continuously rated output at the rated power factor over the range of + or – 2%
in frequency. (i.e. 58.8 to 61.2)

As per IEEE recommendation Under-frequency trip setting are:

IEEE – setting to be proposed.


81-1 U/F setting =58.4 with time delay 90 sec
81-2 U/F setting =57.7 with time delay 30 sec
81-3 U/F setting =57,1 with time delay 0.16 sec.

As per IEEE recommendation Over-frequency trip setting are:


81-4 O/F setting =60.6 with time delay 5 sec - for alarm.
81-5 O/F setting =61.5 with time delay 5 sec – Trip
81-6 O/F setting = OFF.

Setting Description Range Value


E81X ENABLE 81X N, 1-6 6
81X1TP FREQX TRIP 1 LVL OFF, 15.00-70.00 HZ 58.4
81X1TD FREQX TRIP 1 DLY 0.00-240.00 s 90
81X2TP FREQX TRIP 2 LVL OFF, 15.00-70.00 HZ 57.7
81X2TD FREQX TRIP 2 DLY 0.00-240.00 s 30
81X3TP FREQX TRIP 3 LVL OFF, 15.00-70.00 HZ 57.1
81X3TD FREQX TRIP 3 DLY 0.00-240.00 s 0.16
81X4TP FREQX TRIP 4 LVL - ALARM OFF, 15.00-70.00 HZ 60.6
81X4TD FREQX TRIP 4 DLY 0.00-240.00 s 5.0
81X5TP FREQX TRIP 5 LVL OFF, 15.00-70.00 HZ 61.5
81X5TD FREQX TRIP 5 DLY 0.00-240.00 s 5.0
81X6TP FREQX TRIP 6 LVL OFF, 15.00-70.00 HZ OFF
81XTC FREQX TRQCTRL (SELogic) 1

Rev.03
l. Three Phase Gen Current Differential (87)

The Phase Differential function (87) is a percentage differential with an adjustable slope
of 1–100%. Although this protection is used to protect the machine from all internal
winding faults, single-phase to ground faults in machines with high impedance
grounding may have currents less than the sensitivity of the differential relay (typically
between 3 and 30 primary amps). Since this is a high impedance grounded application
then this differential protection is suitable only to detect phase faults. For this project,
ground fault protection is provided by the 87G elements.

This sensitive differential element includes a percentage restraint characteristic to


improve the security of the element during heavy through-faults. During external faults
CT ratio errors may increase, causing the relay to measure differential current which
may be interpreted as a fault condition. To prevent nuisance tripping for external faults
the relay can automatically increase the required operate (differential) current in direct
proportion to the measured restraint current (flow thru), by use of the Slope setting.

The 87U element is intended to detect very high difference currents that clearly indicate
an internal fault. This element is set high enough to not respond to false difference
current caused by CT error.

Load side connected CT DATA:


CT Ratio (CTRX) =300 / 5A
= 60
Neutral side connected CT DATA:
CT Ratio (CTRY) =300 / 5A
= 60

INOM = 3125 / 1.732 * 13.8 * 60


=3125 / 1434
=2.18

Differential protection used for Generator E87 = GEN.

The relay will automatically calculate and set settings TAPX and TAPY based on the
INOM. We cannot change the TAP settings:

TAPX = INOM = 2.18


TAPY = (INOM • CTRX)/CTRY = 2.18

Rev.03
When E87 = GEN the SEL-700G uses the dual-slope percentage- restraint differential
characteristic without harmonic restraint or blocking. Also, the relay automatically sets
SLP2 = 70 percent and IRS1 = 6 and hides these settings.

Restrained Element Operating Current Pickup O87P.


We propose this setting: 0.2. – (Protection Manufacture recements 0.2 to 0.3)
The setting must be at a minimum for increased sensitivity but high enough to avoid
operation because of steady-state errors such as unmonitored station service loads,
transformer excitation current, and relay measuring error at very low current levels.

Restraint Slope Percentage.


The purpose of the percentage restraint characteristic is to allow the relay to differentiate
between differential current from an internal fault versus differential current during
normal or external fault conditions. We must select slope characteristic settings that
balance security and dependability. To do this, it is helpful to determine what slope ratio
is characteristic of normal conditions (slope must exceed that for security) and what
slope ratio is characteristic of an internal fault (the slope must be below that for
dependability). In the case of the SEL-700G1 Relay, the slope ratio for a bolted internal
fault is 100%.

The sources of differential current for external faults fall into three categories:
• Differential current that is not proportional to the current flow through the zone
(steady state).
• Differential current that is proportional to current flow through the zone
(proportional).
• Differential current that is transient in nature (transient).
SLP1 should be set above normal steady-state and proportional errors. SLP2 is
used to accommodate transient errors. The following is a list of typical sources
of error that must be considered.
• CT accuracy (typically less than 3% in the nominal range): Taken 1%
• Relay accuracy (±5% or ±0.02 • INOM, whichever is largest.): Taken 5%
SLP1MIN% = ((6/ (200-6)) * 100
= 3.1%

SLP1 proposed =10%


U87P = 7.5 (Unrestrained differential operate current level)
HSM = 0

Rev.03
Setting Description Range Value
E87 PHASE DIFF EN GEN, TRANS, GEN
NONE
TAPX X SIDE CURRENT TAP (AUTO 0.10-6.20 2.18
CAL.)
TAPY Y SIDE CURRENT TAP (AUTO 0.10-6.20 2.18
CAL.)
O87P OPERATE CURR LVL 0.10–1.00 TAP 0.2
U87P UNRES CURR LVL 1.0–20.0 TAP 7.5
SLP1 RESTRAINT SLOPE1 5–70 % 10%
HSM HI SECURITY MODE (SELogic) 0

Rev.03
m. Ground Differential (87 N)

The ground differential element (87N) that operates based on the difference between the
measured neutral current and the sum of the three-phase current inputs. The 87N element
provides sensitive ground fault detection on resistance-grounded particularly where
multiple generators are connected directly to a load bus.

The relay provides two definite-time delayed ground current differential elements
designed to detect ground faults on resistance grounded generator. Because these
elements are current-based.

This protection does not respond to ground faults beyond the generator phase current
transformers. This quality makes the element ideal for protecting generators connected
to multiple-unit buses or generators connected to a load bus.

The relay uses the neutral CT connected to the relay IN input to measure the generator
neutral current. It then calculates the residual current, which is the sum of the three-
phase current inputs (from CTs located at generator terminals). The relay adjusts the
residual current by the ratio of the CTR and CTRN settings to scale the residual current
in terms of the secondary neutral current. It then calculates the difference. Normally,
under balanced load or external ground fault conditions, the difference current should be
zero. In the event of an internal ground fault, the difference current is nonzero. If the
difference current magnitude is greater than the element pickup setting, the element
picks up and begins to operate the definite time-delay.

Calculation of maximum ground Fault current in the Generator circuit.

Generator grounded through 39.8 Ohms Resistance.


So, max. current = (13.8 *1000 / 1.732) / 39.8
=7967.4 / 39.8
= 200 A
= 3.33
Time

We propose level-1 Ground differential current setting = 10 % Max. ground fault current
with addition of 0.2 second time delay.
And level—2 Ground differential current setting – 50% Max. ground fault current with
0.1 sec time delay.

Rev.03
87N-1 pickup current setting = 200 * 10% / CT Ratio
= 20 / 60
= 0.3
87N-1 Time delay =0.2s

87N-2 pickup current setting = 200 * 50% / CT Ratio


=50 / 60
=0.83
87N-2 Time delay =0.1s

Setting Description Range Value


E87N GND DIFF EN Y, N Y
87N1P LVL1 GND DIFF PU 0.1-15.0 0.3
87N1D LVL1 GND DIFF DLY 0.00-400 0.20
87N2P LVL2 GND DIFF PU 0.1-15.0 0.8
87N2D LVL2 GND DIFF DLY 0.00-400 0.1
87N2D 87N TRQCTRL 1

TRIP AND CLOSE LOGIC


Setting Description Range Value
TR1 TRIP 1 (GENERATOR FIELD NO
BREAKER TRIP) EQUATION
(SELOGIC)
TR2 TRIP 2 (PRIME MOVER TRIP) NO
EQUATION (SELOGIC)
TR3 TRIP 3 (GENERATOR LOCKOUT SV06 OR
RELAY) EQUATION (SELOGIC) SV07

LOGIC 1
Setting Description Range Value
SV06PU SELogic Variable Timer Pickup Range = 0.00- 0.00
(seconds) 3000.00
SV06DO SELogic Variable Timer Dropout Range = 0.00- 0.00
(seconds) 3000.00
SV06 SELogic Variable Input (SELogic) 87U OR
87R OR
87N1T OR
87N2T OR
46Q2T OR
40Z1T OR

Rev.03
40Z2T OR
3PWRX1T
OR 51PXT
OR 51CT
OR 51NT
SV07PU SELogic Variable Timer Pickup Range = 0.00- 0.00
(seconds) 3000.00
SV07DO SELogic Variable Timer Dropout Range = 0.00- 0.00
(seconds) 3000.00
SV07 SELogic Variable Input (SELogic) 81X1T OR
81X2T OR
81X3T OR
81X5T OR
(27PX1T
AND NOT
LOPX) OR
(27PX2T
AND NOT
LOPX) OR
59PX1T
OR
59PX2T

Rev.03
ATTACHMENT-8.5

GENERATOR TECHNICAL DATA SHEET


HV 804 T WDG 91 - Technical Data Sheet
FRAME HV 804 T
SPECIFICATIONS & OPTIONS
STANDARDS WINDINGS & ELECTRICAL PERFORMANCE

Cummins Generator Technologies industrial generators All generator stators are wound to 2/3 pitch. This
meet the requirements of BS EN 60034 and the relevant eliminates triplen (3rd, 9th, 15th …) harmonics on the
sections of other national and international standards such voltage waveform and is found to be the optimum design
as BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA for trouble-free supply of non-linear loads. The 2/3 pitch
C22.2-100, AS1359. design avoids excessive neutral currents sometimes seen
Other standards and certifications can be considered on with higher winding pitches. A fully connected damper
request. winding reduces oscillations during paralleling. This
winding, with the 2/3 pitch and carefully selected pole and
DESCRIPTION tooth designs, ensures very low levels of voltage waveform
distortion.
The STAMFORD PI range of synchronous ac generators
are brushless with a rotating field. They are separately TERMINALS & TERMINAL BOX
excited by the STAMFORD Permanent Magnet Generator
(PMG). This is a shaft mounted, high frequency, pilot Standard generators feature a main stator with 6 ends
exciter which provides a constant supply of clean power brought out to the terminals, which are mounted on the
via the Automatic Voltage Regulator (AVR) to the main frame at the non-drive end of the generator. A sheet steel
exciter. The main exciter output is fed to the main rotor, terminal box contains the AVR and provides ample space
through a full wave bridge rectifier, protected by surge for the customers' wiring and gland arrangements. It has
suppression. removable panels for easy access.

VOLTAGE REGULATORS SHAFT & KEYS

The P range generators complete with a PMG are All generator rotors are dynamically balanced to better than
available with one AVR. The AVR has soft start voltage BS6861:Part 1 Grade 2.5 for minimum vibration in
build up and built in protection against sustained over- operation. Two bearing generators are balanced with a half
excitation, which will de-excite the generator after a key.
minimum of 8 seconds.
Underspeed protection (UFRO) is also provided on both INSULATION/IMPREGNATION
AVRs. The UFRO will reduce the generator output voltage
proportional to the speed of the generator below a pre- The insulation system is class 'F'.
settable level. All wound components are impregnated with materials and
processes designed specifically to provide the high build
The MA330 AVR is 3 phase rms sensed with a voltage required for static windings and the high mechanical
regulation of 0.5% rms (see the note on regulation). The strength required for rotating components.
UFRO circuit has adjustable slope and dwell for controlled
recovery from step loads. An over voltage protection circuit QUALITY ASSURANCE
will shutdown the output device of the AVR, it can also trip
an optional excitation circuit breaker if required. As an Generators are manufactured using production procedures
option, short circuit current limiting is available with the having a quality assurance level to
addition of current transformers. BS EN ISO 9001.

The MA330 AVR needs a generator mounted current NOTE ON REGULATION


transformer to provide quadrature droop characteristics for The stated voltage regulation may not be maintained in the
load sharing during parallel operation. presence of certain radio transmitted signals. Any change
Provision is also made for the connection of the in performance will fall within the limits of Criteria 'B' of EN
STAMFORD power factor controller, for embedded 61000-6-2:2001. At no time will the steady-state voltage
applications, and a remote voltage trimmer. regulation exceed 2%.

NB Continuous development of our products entitles us to change


specification details without notice, therefore they must not be
regarded as binding.

Front cover drawing is typical of the product range.

2
FRAME HV 804 T
WINDING 91
RATINGS REFER TO SALES AND SERVICE BRIEFING
MAXIMUM ALTITUDE 1000 METRES ABOVE SEA LEVEL
MAXIMUM AMBIENT TEMPERATURE 40º C

CONTROL SYSTEM SERIES 3 SEPARATELY EXCITED BY P.M.G.


A.V.R. FULL WAVE RECTIFIED
VOLTAGE REGULATION ± 0.5% WITH 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES OF THIS SECTION

INSULATION SYSTEM CLASS F


PROTECTION IP23 STANDARD
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH 2/3
WINDING LEADS 6
R.F.I. SUPPRESSION BS EN 50081/2-1/2 VDE 0875G VDE 0875N For other standards apply to the factory
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 3.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END ISO 6232 C3
BEARING NON DRIVE END ISO 6324 C3
EFFICIENCY REFER TO EFFICIENCY CURVES OF THIS SECTION

FREQUENCY 60Hz
TELEPHONE INTERFERENCE TIF< 50
COOLING AIR 3.5 m3/sec
VOLTAGE STAR (Y) 12470 13200 13800
kVA BASE RATING FOR
2980 3155 3300
REACTANCE VALUES
Xd DIRECT AXIS SYNCHRONOUS 2.16 2.04 1.95
X'd DIRECT AXIS TRANSIENT 0.191 0.181 0.173
X''d DIRECT AXIS SUB-TRANSIENT 0.142 0.134 0.129
Xq QUADRATURE AXIS REACTANCE 1.65 1.557 1.49
X''q QUAD. AXIS SUB-TRANSIENT 0.265 0.251 0.240
XL LEAKAGE REACTANCE 0.103 0.097 0.093
X2 NEGATIVE PHASE SEQUENCE 0.205 0.193 0.185
X0 ZERO PHASE SEQUENCE 0.032 0.030 0.029
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONSTANT 0.210
T''d SUB-TRANSIENT TIME CONSTANT 0.016
T'do O.C. FIELD TIME CONSTANT 4.300
Ta ARMATURE TIME CONSTANT 0.060
SHORT CIRCUIT RATIO 1/Xd

STATOR WINDING RESISTANCE (L-N) 0.4480


ROTOR WINDING RESISTANCE 1.500
EXCITER STATOR FIELD RESISTANCE 17.50
EXCITER ROTOR RESISTANCE (L-L) 0.076
PMG STATOR RESISTANCE (L-L) 3.800
RESISTANCE VALUES ARE IN OHMS AT 20º C

NO LOAD EXCITATION VOLTAGE 15.0


FULL LOAD EXCITAION VOLTAGE 63.0

Continuous development of our products entitles us to change specification details without notice,
therefore they must not be regarded as binding.

3
FRAME HV 804 T WDG 91 60 Hz
THREE PHASE EFFICIENCY CURVES

12470 V
98.0

97.5

97.0
1.0
96.5
0.9
96.0
0.8
95.5

% 95.0
P.F.
94.5

94.0
2980.0 kVA
93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

2980 kVA

13200 V
98.0

97.5

97.0 1.0
96.5 0.9
96.0
0.8
95.5

% 95.0 P.F.
94.5

94.0

93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

3155 kVA

13800 V
98.0

97.5

97.0 1.0

96.5 0.9

96.0 0.8

95.5

% 95.0 P.F.
94.5

94.0

93.5

93.0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

3300 kVA

4
FRAME HV 804 T WDG 91 60Hz
FULL WAVE RECTIFIED AVR
LOCKED ROTOR MOTOR STARTING CURVE

12470V 13200V 13800V


30.0
PER CENT TRANSIENT VOLTAGE DIP

25.0

20.0

15.0

10.0

5.0

0.0
0 1000 2000 3000 4000 5000 6000
LOCKED ROTOR kVA

FRAME HV 804 T WDG 91 60Hz

Three Phase Short Circuit Decrement Curve


No- Load Excitation at Rated Speed
Based on series star (wye) connection

x NOTE 1
10000
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO ADJUST THE VALUES

FROM CURVES BETWEEN THE 0.001 SECONDS AND THE MINIMUM CURRENT POINT IN
SYMMETRIC
RESPECT OF NOMINAL OPERATING VOLTAGE

VOLTAGE FACTOR
ASYMMETRICAL
12470V X 0.90
13200V X 0.95
13800V X 1.00
CURRENT (Amps)

THE SUSTAINED CURRENT VALUE IS CONSTANT IRRESPECTIVE OF VOLTAGE LEVEL

1000
NOTE 2
THE FOLLOWING MULTIPLICATION FACTORS SHOULD BE USED TO CONVERT THE
VALUES CALCULATED IN ACCORDANCE WITH NOTE 1 TO THOSE APPLICABLE

TO THE VARIOUS TYPES OF SHORT CIRCUIT

3 PHASE 2 PHASE L-L 1 PHASE L-N

INSTANTANEOUS X 1.0 X 0.87 X 1.30


MINIMUM X 1.0 X 1.80 X 3.20
SUSTAINED X 1.0 X 1.50 X 2.50
MAX SUSTAINED DURATION 10 SEC 5 SEC 2 SEC
ALL OTHER TIMES ARE UNCHANGED

100
0.001 0.01 0.1 1 10
TIME (secs)
SUSTAINED SHORT CIRCUIT = 594 Amps

5
FRAME HV 804 T
WINDING 91

RATINGS

Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Class F Standby - 125/40°C Class F Standby - 138/27°C

50Hz Star (V) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kVA N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kW N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

Efficiency (%) N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

kW Input N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

60Hz Star (V) 12470 13200 13800 12470 13200 13800 12470 13200 13800 12470 13200 13800

kVA 2980 3155 3300 N/A N/A N/A 3185 3375 3530 3305 3500 3660

kW 2384 2524 2640 N/A N/A N/A 2548 2700 2824 2644 2800 2928

Efficiency (%) 95.8 96.0 96.1 N/A N/A N/A 95.8 95.9 96.0 95.7 95.9 96.0

kW Input 2487 2629 2747 N/A N/A N/A 2661 2815 2941 2762 2920 3050

TYPICAL DIMENSIONS - Further arrangements available - please refer to factory

Barnack Road • Stamford • Lincolnshire • PE9 2NB


Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

© 2009 TD_HV804T.91.GB_03.09_09_GB

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