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Producto: EXCAVATOR
Modelo: 312C EXCAVATOR BNN
Configuración: 312C & 312C L Excavators BNN00001-UP (MACHINE)
POWERED BY 3054T Engine

Desarmado y Armado
312C Excavator Machine Systems
Número de medio -RENR7476-00 Fecha de publicación -01/07/2003Fecha de actualización -22/07/2003

i01962681

Main Hydraulic Pump - Assemble

SMCS - 5070-016

Assembly Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty

A 1U-5750 Repair Stand 1

B 1P-1861 Snap Ring Pliers 1

C 1P-1862 Snap Ring Pliers 1

Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement.
The installation of used parts during reconditioning is acceptable. Reuse and salvage
information is available on piston pumps. Refer to Guideline For Reusable Parts and
Salvage Operations, SEBF8032, "Piston Pumps and Motors". During reconditioning,
correct any conditions that might have caused the original failure.

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly
cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be
used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect
all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly
and all assembly procedures must be performed on a clean work surface and in a clean
hydraulic area. Keep cleaned parts covered and protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage and replace
the components, if necessary.

Note: Apply a light film of hydraulic oil to all components before assembly.

g01021141
Illustration 1

1. Install bearings (35) .

g01021140
Illustration 2

2. Install plugs (34) and the O-ring seals.

 g01021139
Illustration 3

3. Install O-ring seals (33) .

g01021138
Illustration 4

4. Install pressure reducing valve (32). Install bolts (31). Tighten bolts (31) to a torque
of 9.8 ± .3 N·m (87 ± 3 lb in).
 g01021137
Illustration 5

5. Install cover (28), and hidden O-ring seal (29). Install bolts (27). Tighten bolts (27)
to a torque of 55 ± 10 N·m (41 ± 7 lb ft).

g01021136
Illustration 6

6. Install port plates (26) onto port block (25) .

 g00765941
Illustration 7

7. Install seal (24) with the case into the housing.

g00765937
Illustration 8

8. Install bearings (23). Install retaining rings (22) with Tooling (B).
 g00765934
Illustration 9

9. Install bearing races (21) .

g00765932
Illustration 10

10. Install gear assemblies (20). Install spacers (19).

g00765927
Illustration 11

Note: Secure the bearings with the dowel pins.

11. Install bearings (17) and retaining rings (18) with Tooling (C) .
 g00765910
Illustration 12

12. Install cradle (16). Install bolts (15). Torque bolts (15) to a torque of 55 ± 10 N·m
(41 ± 7 lb ft).

g00765908
Illustration 13

13. Use Tooling (B) in order to install retaining ring (14) .

 g00765905
Illustration 14

Note: Ensure that bearings (17) are secured with dowel pins (13) before installing
swashplates (13) .

14. Install swashplates (13) .

g00765912
Illustration 15

15. Install pistons (11), and retainer (10) as a unit into barrel (12) .
 g00765902
Illustration 16

16. Install rotating groups (9) .

g01021135
Illustration 17

17. Install large seal (7) and small O-ring seals (8) .
 g00765897
Illustration 18

18. Install head assembly (6). Install bolts (5). Tighten bolts (5) to a torque of 220 ± 30
N·m (162 ± 22 lb ft).

g01021134
Illustration 19

19. Install head group (3). Install bolts (4). Torque bolts (4) to a torque of 95 ± 15 N·m
(70 ± 11 lb ft). Repeat Step 19 on the other side of the pump group.

g00765824
Illustration 20

20. Install gear pump (2). Install bolts (1). Tighten bolts (1) to a torque of 55 ± 10 N·m
(41 ± 7 lb ft).
 g00771785
Illustration 21

21. Remove the main hydraulic pump from Tooling (A) .

End By:

a. Install the pump control. Refer to Disassembly and Assembly, "Pump Control -
Install".
b. Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main
Hydraulic Pump - Install".

Copyright 1993 - 2016 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.
 Enviar

Producto: EXCAVATOR
Modelo: 312C EXCAVATOR BNN
Configuración: 312C & 312C L Excavators BNN00001-UP (MACHINE)
POWERED BY 3054T Engine

Desarmado y Armado
312C Excavator Machine Systems
Número de medio -RENR7476-00 Fecha de publicación -01/07/2003Fecha de actualización -22/07/2003

i01911102

Main Hydraulic Pump - Disassemble

SMCS - 5070-015

Disassembly Procedure
Table 1
Required Tools

Tool Part Number Part Description Qty

A 1U-5750 Engine Stand 1

B 1P-1861 Retaining Ring Pliers 1

C 1P-1862 Pliers 1

Start By:

A. Remove the main hydraulic pump. Refer to Disassembly and Assembly, "Main
Hydraulic Pump - Remove".
B. Remove the pump control. Refer to Disassembly and Assembly, "Pump Control -
Remove".

NOTICE
Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will

reduce the service life of the hydraulic system components.
 To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.

Clean the hydraulic system properly after any major component

exchange or especially after a component failure, to remove any
contamination.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.

Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence.
Information is available to analyze failures for piston pumps and motors. Refer to Special
Publication, SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".

Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement.
The installation of used parts during reconditioning is acceptable. Reuse and salvage
information is available on piston pumps. Refer to Guideline For Reusable Parts and
Salvage Operations, SEBF8032, "Piston Pumps and Motors". During reconditioning,
correct any conditions that might have caused the original failure.

Disassembly of Pump

g00771785
Illustration 1

1. Mount the main hydraulic pump to Tooling (A). Drain the oil from the pump.
 g00765824
Illustration 2

2. Remove bolts (1) and the gear pump (2) .

g00765887
Illustration 3

3. Mark the location of the two head groups in relation to the rotating group on the
main pump. Remove bolts (3) and head group (4). Repeat this Step for the other
side of the pump group.
 g00765897
Illustration 4

4. Remove bolts (5) and port block (6) .

g00765898
Illustration 5

5. Remove O-ring seal (7) and O-ring seals (8) .

 g00765902
Illustration 6

6. Mark the locations of rotating groups (9) in relation to the port plate. Remove
rotating groups (9) .

g00765912
Illustration 7

Note: Mark the positions of pistons (11) in relation to the barrel (12) for assembly
purposes.

7. Remove retainer (10) and pistons (11) as a unit from the barrel.

g00765905
Illustration 8

8. Mark the location of swashplates (13) in the pump. Remove swashplates (13) .
 g00765908
Illustration 9

9. Use Tooling (B) in order to remove retaining ring (14) .

g00765910
Illustration 10

10. Remove bolts (15) and cradle (16) .

 g00765927
Illustration 11

11. Mark the location of bearings (17) in relation to the swashplates in the cradle.
Remove bearings (17).

12. Use Tooling (C) in order to remove retaining rings (18) .

g00765932
Illustration 12

13. Remove spacers (19) and gear assemblies (20) .

g00765934
Illustration 13

14. Remove bearing races (21) .

 g00765937
Illustration 14

15. Remove retaining rings (22) with Tooling (B). Remove bearings (23) .

g00765941
Illustration 15

16. Remove seal (24) with seal case from the housing.

Disassembly of Port Block

 g00766257
Illustration 16

1. Remove port plates (2) from port block (1) .

g00766259
Illustration 17

2. Remove bolts (3), cover (4), and O-ring seal (5) .

3. Remove plugs (6) and the O-ring seals.

 g00766333
Illustration 18

4. Remove bolts (7) and pressure reducing valve (8) .

g00766340
Illustration 19

5. Remove O-ring seals (9) .

 g00766344
Illustration 20

6. Remove plugs (10) and the O-ring seals.

g00766353
Illustration 21

7. Remove bearings (11) .

Copyright 1993 - 2016 Caterpillar Inc.

Todos los derechos reservados.
Red privada para licenciados del SIS.