Equipment

Ideal planning / Dimensioning

3.1.2.2 Equipment examble
kg/unit €/kg
Part 1 - Worm gear housing M 001 7,5 1,4600
Part 2 - Housing cover M 002 1,8 1,9500
Part 1 - Worm gear housing M 001
Name of operating procedure
Equipment Set-up time ts [min/lot] Production time per unit tu [min/ unit]
1-10 auto. abrasive blasting inside & out 1225 external - -
1-20 temp. corrosion protection 1225 external - - external - -
1-30 milling of reference areas in jig (3 side processing), SPC DMU 35 16 6
1-40 finish milling (5 side processing) CWK 500 28 32
1-50 deburring Deburring area 8 2
1-60 testing acc. to testing schedule - - -
Part 2 - Housing cover M 002
Name of operating procedure
Equipment Set-up time ts [min/lot] Production time per unit tu [min/ unit]
2-10 auto. abrasive blasting external - -
2-20 temp. corrosion protection external - -
2-30 face milling of face being built up to final machining allowance DMU 35 12 2
2-40 drilling, facing and tapping of all drill holes, complete CWK 500 30 2
2-50 deburring Deburring area 8 1
2-60 testing acc. to testing schedule - - -
Equipment fCS-Set-up [€/h] fCm-production [€/h]
ABS 265 18,9 15,9 You want to produce 95.000 units of each part per year.
RAYO 54,2 50 1. Please calculate production costs and set-up costs
H 100 29,7 26,6
for worm gear housing and housing cover!
PE 150 C 57,3 52,1
DMU 35 38,3 34,3 2. Please calculate manufacturing costs for worm gear
CWK 500 48,6 44 housing and housing cover!
Deburring area 18,4 15,3
Quelle: Grundig
ZX 1 35,3 31,2 3. Please calculate lotsize Xopt for worm gear housing
PF 150 78,2 70,6 and housing cover (Interest rate
Multiple for storage
Machine OperationIs=8% )
Slide 0
Dipl.-Ing. Robert Müller // Factory planning and engineering // Email: robert.mueller2@hof-university.de
 Equipment
Ideal planning / Dimensioning
3.1.2.2 Equipment examble II
Part 1 - Worm gear housing M 001
Name of operating procedure Lot size
Equipment Set-up time ts [min/lot] Production time per unit tu [min/ unit] Part 1 450
1-10 auto. abrasive blasting inside & out 1225 external - - Part 2 1200
1-20 temp. corrosion protection 1225 external - - external - - Part 3 750
1-30 milling of reference areas in jig (3 side processing), SPC DMU 35 16 6
1-40 finish milling (5 side processing) CWK 500 28 32
1-50 deburring Deburring area 8 2
1-60 testing acc. to testing schedule - - -

Part 2 - Housing cover M 002

Name of operating procedure
Equipment Set-up time ts [min/lot] Production time per unit tu [min/ unit]
2-10 auto. abrasive blasting external - -
2-20 temp. corrosion protection external - -
2-30 face milling of face being built up to final machining allowance DMU 35 12 2
2-40 drilling, facing and tapping of all drill holes, complete CWK 500 30 2
2-50 deburring Deburring area 8 1
2-60 testing acc. to testing schedule - - -

Part 3 – Transmission housing M 011

Name of operating procedure
Equipment Set-up time ts [min/lot] Production time per unit tu [min/ unit]
3-10 auto. abrasive blasting external - -
2-20 temp. corrosion protection external - -
3-30 turning complete Rayo 165 22 10
3-40 drilling, facing and tapping of all drill holes, complete DMU 35 20 4
3-50 testing acc. to testing schedule - - -

Quelle: Grundig Dw [d/a] Tev [min/S] n max

4. Please calculate number of DMU 35 needed for 1 and 2 shifts! 248 480 0.9
Multiple Machine Operation
Slide 1
Dipl.-Ing. Robert Müller // Factory planning and engineering Dw
// [d/a] Tev [min/S] n max
Email: robert.mueller2@hof-university.de
5. Please calculate number of CWK 500 needed for 1 and 2 shifts! 248 480 0.75
 Equipment
Ideal planning / Dimensioning
3.1.2.2 Equipment examble - results
You want to produce 95.000 units of each part per year.
1. Please calculate production costs and set-up costs for worm gear housing and housing cover!
worm gear housing: production costs = 27.41 €/unit and set-up costs = 35.41 €/lot
housing cover: production costs = 2.87 €/unit and set-up costs = 34.41 €/lot

2. Please calculate manufacturing costs for worm gear housing and housing cover!
worm gear housing: manufacturing costs = 38.36 €/unit
housing cover: manufacturing costs = 6.38 €/unit

3. Please calculate lotsize Xopt for worm gear housing and housing cover (Interest rate for storage Is=8%)
worm gear housing: lotsize = 1479.2 units/lot → 1480 units/lot
housing cover: lotsize = 3583.41 units/lot → 3584 units/lot

4. Please calculate number of DMU 35 needed for 1 and 2 shifts!

1 shift: 10.7 DMU → 10 DMU
2 shifts: 5.35 DMU → 5 DMU

5. Please calculate number of CWK 500 needed for 1 and 2 shifts!

1 shift: 36.27 CWK → 36 CWK (or 33 CWK)
2 shifts:
Quelle: Grundig 18.14 CWK → 18 CWK (or 17 CWK)
Multiple Machine Operation
Slide 2
Dipl.-Ing. Robert Müller // Factory planning and engineering // Email: robert.mueller2@hof-university.de